D R I V I N G I N N O V A T I O N

THE GROUP

ABOUT US

QUALITY ACCREDITATIONS

The Kalyani Group is one of the leading Industrial Houses in India, having diverse business interests in Engineering Steel, Forgings, Auto Components, Non Conventional Energy & Speciality Chemicals. The Group's Annual Turnover is over USD 2.4 billion and has joint ventures with some of the world leaders such as Arvin Meritor (USA), Carpenter Technology Corporation (USA), Hayes Lemmerz (USA), FAW Corporation (China) etc.

Bharat Forge Limited, the flagship company of the group is today among the largest and technologically most advanced manufacturer of Forged & Machined components for the automotive and non-automotive sector. Apart from Bharat Forge, the other major companies in the group are Kalyani Steels, Automotive Axles, Kenersys, BF Utilities, Kalyani Carpenter Special Steel, Kalyani Lemmerz, , Kalyani Thermal Systems, , Kalyani Global, Hikal Limited, Kalyani Infotech, Epicenter Technologies and Synise Technologies.

Kalyani Steels Ltd. was established in 1973 with its corporate office in Pune. Over the years, Kalyani Steels has been continuously upgrading its technology and infrastructure, resulting in manufacture of very high quality of final product. The facilities at KSL are at par with any sophisticated steel manufacturers in the world.

In 1997 the Kalyani Group set up a new plant at Ginigera near iron ore mines of Hospet-Bellary region of Karnataka state. This integrated steel complex has capacity of 650,000 tpa of carbon and alloy steels.

KSL has earned the status of preferred steel supplier for engineering, automotive, seamless tube and primary aluminium industry. Add to that a dynamic corporate vision towards global markets which is the most important factor that makes Kalyani Steels products compare favorably with the best steel makers in the world.

? ISO / TS 16949: Second edition

? ISO 9001: 2000

? ISO 14001: 2004

? OHSAS 18001: 2007

? Award for TPM excellence : First Category

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D R I V I N G I N N O V A T I O N

QUALITY ASSURANCE

KALYANI STEELS ADVANTAGE

Kalyani Steels takes utmost pride in a well-earned record for supply of clean steels and reliable deliveries. Use of captive iron ore and coke enables to achieve low levels of tramp elements, resulting in clean steel, necessary for various critical applications in automotive and engineering industries. Computerized control at various stages in steel making gives an assurance of consistent product quality.Every customer order is first evaluated by a Technical Service Cell. This cell sets the production standard after considering the technical parameters. This detailed well-documented production quality standard is scrupulously followed at every stage of manufacturing. Further it is coupled with process control as well as level 2 Automated Production Facilities. Special requirements can also be tailor made.Quality testing system comprises modern equipment such as Metallographic microscope with image analyzer, X-ray fluorescence instrument, Electron emission spectrometer, Gas analyzers, Ultrasonic testing machine, Magnetic particle inspection and Mechanical & Chemical testing.

? Business partner to leading automobile manufacturers.? Fully integrated operations.? Clean steel manufacturing and reliable deliveries.

IRON ORE COKE LIMESTONE

MINI BLAST FURNACE

(250M³ X 2 Nos.) (350M3 X 1 No. )

ENERGY OPTIMISING FURNACE50 T CAPACITY

IRON & STEELSCRAP

(15–30%)

FERRO ALLOYS

REFINING

COMPUTERISED PROCESS CONTROL

FLUX ( LIME &

DOLOMITE )

VD 50 T X 2 Nos.

O2 BLOWING

FERRO ALLOYS

REFINING

TRIMMING OF CHEMISTRYUNDER VACUUM

CLOSED STREAM CASTING

COMPUTERISEDPROCESS CONTROL

VACUUM

DEGASSING

LF-1 50 T

LF-250 T

BLOOM CASTER10/18 m Radius

BILLET CASTER9/16 m Radius

ROLLING MILL

CLOSED STREAM CASTING

FLOW CHART

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D R I V I N G I N N O V A T I O N

STEELS FOR WIRE RODS AND STRAIGHT LENGTH BARS FOR NON FORGING APPLICATIONS

PRODUCTS & SIZESWIRE RODS IN COIL FORM

ROUND BARS IN STRAIGHT LENGTH

HEXAGONAL BARS

WIRE ROD APPLICATIONS

KSL manufactures Wire rods / Straight lengths rounds and Hex Bars for Cold Heading application and Bright Bar application in Carbon, Alloy and Free cutting / Semi free cutting grades.

5.5 to 28 mm Diameter

25 to 60 mm Diameter

15.5 A/F mm to 40 A/F mm

1) CHQ Quality Wire rods for Manufacture of Fasteners

2) Free Cutting / Semi Free Cutting Steel Wire Rods / Bars for Cold Drawing / Machining Application

3) Free Cutting / Semi Free Cutting Steel Hex Bars / Wire Rods for Hex to Hex Drawing.

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D R I V I N G I N N O V A T I O N

GRADES MANUFACTURED AND THEIR STANDARD CHEMICAL COMPOSITION

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C Mn Si P S Cr Mo Ni V B Ti Al Pb

0.08 0.30 0.10 0.040 0.050 - - - - - - - -

0.13 0.60 Max Max Max - - - - - - - -

0.13 0.30 0.20 0.040 0.050 - - - - - - - -

0.18 0.60 Max Max Max - - - - - - - -

0.15 0.60 0.20 0.040 0.050 - - - - - - - -

0.20 0.90 Max Max Max - - - - - - - -

0.36 1.35 0.15 0.040 0.050 - - - - - - - -

0.44 1.65 0.30 Max Max - - - - - - - -

0.38 0.75 0.15 0.035 0.040 0.80 0.15 - - - - - -

0.43 1.00 0.30 Max Max 1.10 0.25 - - - - - -

0.18 0.70 0.20 0.040 0.040 0.40 0.15 0.40 - - - - -

0.23 0.90 0.35 Max Max 0.60 0.25 0.70 - - - - -

0.18 0.80 0.15 0.030 0.030 0.20 - - - 0.0005 - 0.020 -

0.23 1.20 0.35 Max Max Max - - - 0.0030 - 0.040 -

0.23 0.90 0.15 0.030 0.030 0.20 - - - 0.0005 - 0.020 -

0.28 1.20 0.35 Max Max Max - - - 0.0030 - 0.040 -

0.36 1.35 0.15 0.040 0.050 - - - - 0.0005 - - -

0.44 1.65 0.30 Max Max - - - - 0.0030 - - -

0.98 0.25 0.15 0.025 0.025 1.30 - - - - 0.0030 - -

1.10 0.45 0.30 Max Max 1.60 - - - - Max - -

0.07 1.40 0.80 0.025 0.035 - - - - - - - -

0.15 1.85 1.15 Max Max - - - - - - - -

0.08 0.80 0.10 0.07 0.20 - - - - - - - -

0.18 1.20 Max Max 0.30 - - - - - - - -

0.08 0.80 0.10 0.07 0.20 - - - - - - - 0.15

0.18 1.20 Max Max 0.30 - - - - - - - 0.35

0.35 0.60 0.05 0.060 0.060 - - - - - - - -

0.45 1.00 0.35 Max Max - - - - - - - -

0.40 0.70 0.05 0.060 0.060 - - - - - - - -

0.45 0.90 0.35 Max Max - - - - - - - -

0.35 1.00 0.25 0.06 0.12 - - - - - - - -

0.45 1.30 Max Max 0.20 - - - - - - - -

0.50 0.50 0.05 0.060 0.060 - - - - - - - -

0.60 0.80 0.35 Max Max - - - - - - - -

0.35 0.50 0.10 0.050 0.050 0.90 0.20 - - - - - -

0.45 0.80 0.35 Max Max 1.50 0.40 - - - - - -

0.90 0.30 0.10 0.050 0.050 1.00 - - - - - - -

1.20 0.75 0.35 Max Max 1.60 - - - - - - -

0.14 1.00 0.15 0.035 0.035 0.80 - - - - - - -

0.19 1.30 0.40 Max Max 1.10 - - - - - - -

0.17 1.10 0.15 0.035 0.035 1.00 - - - - - - -

0.22 1.40 0.40 Max Max 1.30 - - - - - - -

0.42 0.50 0.15 0.035 0.035 - - - - - - - -

0.50 0.80 0.35 Max Max - - - - - - - -

GRADES

SAE 1010

SAE 1015

SAE 1018

SAE 1541

SAE 4140

SAE 8620

10B21

15B25

15B41

SAE 52100

ER70S6

En 1A

En 1A(L)

En 8

En 8D

En 8M

En 9

En 19

En 31

16MnCr5

20MnCr5

CK-45

STANDARD

American Standard (CHQ)

American Standard(Bearing Steel)

American Standard(Welding Rods)

British Standard En Series(Free Cutting)

British Standard En Series

DIN Standard (CHQ)

DIN Standard (NON CHQ)

STEELS COMMONLY MANUFACTURED FOR FORGING APPLICATIONS

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D R I V I N G I N N O V A T I O N

AISI/SAE DIN B.S. JIS

1010 CK10 En 2A S10C

1015 CK15 En 32B S15C

1025 CK25 En 3B S25C

1035 CK35 En 8, En 8A S35C

1045 CK45 En 43B S45C/S48C

1055 CK55 En 9 S55C

1065 CK65 En 43D S58C

28Mn6/30Mn SMn420H/SMEn 15/A1541, 1548, 1043M 5/40Mn4 n443H

1137, 1141,1212 45M5BTUA2 En 15AM

SS4510

16MnCr5 SCR415,SUM420

20MnCr5

1320 15CrNi6 En 352

8822H

8620 En 353, En 354, SNCM420H21NiCrMoV5H8622 En 355

En 361, En 362, 4320 17CrNiMo6

En 36C

En 363

34Cr4,40Cr4B/5130 En 18A, En 18C SCR435C,41Cr4

5137H

39Cr5

5140 41Cr4 SCR440

4130 25CrMo4 En 19C SCM440H

4135 34CrMo4 SCM435,SCM420

4140 42CrMo4 En 19B

4340 -- En 24 SNCM431, SNCM439

SNCM447

SAE52100 100Cr6 En 31 SUJ1, SUJ2

SAE5160 -- En 45A SUP6, SUP7,SUP9, SUP11

94B17,15B25, 20MNCR5(B) SCRB435, 15B41 S48C(M)

ASB43

CATEGORY GENERAL APPLICATIONSPECIFICATION

Carbon +Manganese Steel

Semi Free Cutting & Free CuttingSteelsCarbon + Manganese + Titanium Steel

Chrome + Manganese Steel

Plain CarbonSteel

Chrome + Nickel Steel

Low CarbonChrome + Nickel Moly Steel

Chrome Steel

Chrome +Moly Steel

Medium CarbonChrome + Nickel +Moly Steel

Ball Bearing Steel

Spring Steel

Boron Steel

Micro AlloyedSteel

Gears , Hub front, Front axle beam, Spindle wheel, Spindle,

Spindle housing , R.A. Shaft,Camshaft

Steering knuckle, Crankshaft,Front axle beam, Axle arm

Fastners

R.A.Tubes

Stub axle, Axle arm,Transmission gears

Differential bevel gear, Crown Wheel/Pinion, Drill bits, Piston pins

Front axle beam , Crank shaft, Steering knuckle, Connecting rod

Crankshaft, Steering knuckle, MCA Knuckle, Stub axle, Rocker

lever forging, Spigot

Front axle beams, Crank shaft, Connecting rods, Case differential

Input shaft

Bearing races and Rolling elements

Leaf spring, Helical springs

Crown wheel & Pinion, Links,Bushes, Pins

V2904, V2903, 38MnVs6Ti, 38MnSiVs5, SHAEM105, C38+N2,46Mn5, 38MnS6, 15V24, C70S6

D R I V I N G I N N O V A T I O N

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PRODUCT SIZES

AS CAST125×125, 160×160, 200x200, 240×280 mmBillets / Blooms160, 200, 220 mm DiameterRounds

AS ROLLED 30, 32, 34, 36, 38, 40, 42, 45, 48, 50, 53, 55, 56, 58, 60, 63, 65, Rounds 68, 70, 75, 80, 83, 85, 90, 95, 97.5, 100, 105, 115, 117.5, 120,

125, 130, 135 mm

Round Cornered 50, 55, 60, 63, 65, 70, 75, 85. 90, 95, 100, 103, 110, 118, 125, Squares (RCS) 130, 136, 140, 147, 150, 160, 180 mm

160 X 70, 180 X 180, 180 X 80, 160 X 140, 150 X 100, Rectangles 150 X 90, 140 X 100 mm

Rolled Bar Length 4 to 6 meters

Straightness 3 mm/meter

Size Tolerance As per IS 3739 Grade 1

Grain Size 5 to 8 as per ASTM E 112

1.5 Thin / 1.0 Thick A, B, C, D max Inclusion rating (For non free cutting steels)

as per ASTM E 45

Macro etch C2R2S2 as per ASTM E 381

Note : Special requirements can also be accepted on mutual agreement.

DIMENSIONAL PARAMETERS

METALLURGICAL PARAMETERS

STEELS FOR SEAMLESS TUBE APPLICATIONS

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D R I V I N G I N N O V A T I O N

KSL is a leading manufacturer of rounds for seamless tubes in India. It supplies steel to all seamless tube producers in the domestic market. KSL’s Ginigera plant is approved by Indian Boiler Regulations.

KSL is a well known steel maker for

? Supply of Boiler grade steel.

? IBR approved for critical seamless tube applications such as Boiler tubes.

? Creep resistant steel grades like SA 213 – T 11 & SA 213 – T 22 for use at elevated temperature.

KSL offers a range of carbon and alloy steel to major international specifications such as SAE, BS, DIN, and JIS & API.

En 19, API 5 CT, SAE 4125, SAE 4135, SAE 1541, API N80, API J55,

SAE 1010, SAE 1018,

A 106 Gr ‘B’, A 106 Gr ‘C’, A 179, A 192, A 210

BS 3059

SAE 52100, 100Cr6

SA213 T11, SA213 T22

As Cast 160, 200, 220 mm Diameter Round.

As Rolled 80, 90, 100, 105, 125, 130 mm Diameter Rounds & 182 mm RCS.

COMMONLY PRODUCED STEEEL GRADES

For OCTG sector (Drill Rods, Casing Pipes and Line Pipes)

For Boiler Applications

Bearing Steels

Creep Resistant Steels

SIZES