The FX2N PLC Base Module P/N 5121046 is no …...The FX2N PLC Base Module Components of the FX2N (battery, eeprom, pot card, etc.) are still available as repair part items. P/N 5121046

The FX2N PLC Base Module

Components of the FX2N (battery, eeprom, pot card, etc.) are still available as repair part items.

P/N 5121046 is no longer available from the manufacturer.

Component FX2N Part FX3U Part PLC Base Module 98760089 (See Note) 5121052

EEprom/ Memory Card

Refer to Label on Existing Card.

Refer to Label on Existing Card.

Battery 5197001 5197003 Pot Card 5121320 5121325

Note:

Kit 98760089 is to be ordered if your FX2N PLC base module needs to be replaced. This kit includes the FX3U Base Module PLC, memory card, battery and pot card. When ordering, you will need to provide the Machine Name, Model, Serial Number, and the part number located on the EEprom of your obsolete FX2N Base Module in order to receive the correctly programmed memory card.

Logic box and electrical drawings for this machine will not be updated to reflect the FX3u Part Numbers. Refer to chart above for new part numbers.

IMPORTANT!

The components of the obsolete PLC base module are not compatible with those in the new PLC base module.

TRIPP CONTENTS

07/01 i Electrical Contents

ELECTRICAL PARTS SHEETS FIGURE DRAWING/ASSEMBLY FIGURE 60. ELECTRICAL SCHEMATIC 60-1 Single Door Cab ........................................................................................ 96760087, Rev. B 60-2 Two Door Cab............................................................................................ 96760111, Rev. D FIGURE 65. CONTROL PANELS/BOXES 65-1 Center Console Panel................................................................................ 96760083, Rev C 65-2 LH Operator Console ................................................................................ 96760091, Rev B 65-3 Circuit Breaker Panel................................................................................. 96760078, Rev D 65-4 Light Controls Panel...............................................................................................96760082

65-5 Single Door Cab Panels Only 65-5-1 RH Console - Tie Exchange Panel ................................................... 96760080, Rev C 65-5-2 RH Console - Lockup Panel ..........................................................................96760081 65-5-3 PLC Panel ..........................................................................................96760077, Rev E

65-6 Two Door Cab Panels Only 65-6-1 RH Console Panel...........................................................................................96760117 65-6-2 PLC Control Box ............................................................................... 96760115, Rev. B FIGURE 66. CABLING DIAGRAMS 66-1 Single Door Cab ........................................................................................ 96760088, Rev. B 66-2 Two Door Cab.............................................................................................96760089, Rev. A FIGURE 67. HARNESSES 67-1 Operator (Cab) Harness 67-1-1 Single Door Cab................................................................................ 96760071, Rev. B 67-1-2 Two Door Cab ................................................................................................96760119 67-2 Light Harness 67-2-1 Single Door Cab..............................................................................................96760070 67-2-2 Two Door Cab ................................................................................................96760120 67-3 Main Manifold............................................................................................ 96760074, Rev. B 67-4 Workhead (Rail Lift) Harness................................................................... 96760073, Rev. B 67-5 Tie Grip (Pneumatic) Harness...................................................................96760075, Rev. A 67-6 Engine Harness......................................................................................... 96760072, Rev. B FIGURE 68. PLATE REMOVER (OPTIONAL) CONTROLS & HARNESSES 68-1 Plate Remover Panel ..............................................................................................96760084 68-2 Plate Remover PLC....................................................................................96760079, Rev. A 68-3 Plate Remover Buggy Harness................................................................ 96760076, Rev. B 68-4 Plate Remover Winch Harness.................................................................96760085, Rev. A

I H G F E D C B A

ABCDEFGHI

1

2

3

4

5

6

77

6

5

4

3

2

1

ALL INFORMATION CONTAINED ON THIS DRAWING IS CONSIDERED TO BE BOTHCONFIDENTIAL AND PROPRIETARY BY NORDCO INC. NO USE OR REPRODUCTIONTHEREOF MAY BE MADE WITHOUT THE EXPRESS WRITTEN CONSENT OF NORDCO INC.

NO.1/2

SHEET NO.

D-+ ONE DEGREEPLANE ANGLES

DECIMAL INCH

IMPLIED TOLERANCES

SIZE SCALE REV.DRAWING CODE NUMBER

DESCRIPTION:PRODUCT:

APPROVED:CHECKED:

DATE:DRAWN:

Finished Dimensions

ALL DIMENSIONS IN INCHES

MACHINE FINISHUNLESS OTHERWISESTATED

CUSTOMARY:NORDCO Equipment

SHEET 1 OF 2ASSEMBLY:-

.XXX

.XX

.XFRACTION +

- 1/8.06-

+

+-

+- .010

.03

250

B

B

A

A

12.0"

12.0"

12.0"

11.0

( .25)

1.34

(1.00) 518785/10/00SEE ECO WDS520617/2/01ADD NOTE 4 SMS

2210

2524

21

29

208

19

3130

1829

2816

2715

2614

1312

2311

3

45

617

71

P3

P21

P6

6 5 4 3 2 1

7 8 9 10 11 12

NO

RKS3

RKS5

RKS6

RKS7

RKS8

RKS9

RKS10

RKS11RKS12 RKS13RKS14

LT31

LT32

LT33

LT34

LT35

LT36

PB1 RSS1 CR3

CR4 CR5

P3

P21

P6

TB26

TB27

TB28

TB29

A

A

A

A

B

B

B

B NC

SW

2S

W1

C

C

BILL OF MATERIALSDWGSIZEPART NAME

DTL.

QTY.REQ.

PART NUMBEROR MATERIAL

ITEM NO.

PANEL, CENTER CONSOLE1530801511PLAQUE, CENTER CONSOLE1564051402VOLTMETER DiPRICOL GA217078 0843FUEL GAGE 17072 1174GAUGE, TEMPERATURE GA417055 7595HOURMETER GA517088 1096GAUGE, OIL PRESSURE 17022 5167TACHOMETER17085 9418GAUGE, AIR PRESSURE 17022 5189WARNING BUZZER13140 351210SWITCH, CUTLER HAMMER125125 41511CONNECTOR, CUTLER HAMMER 135159 04512TERMINAL, METRIPACK, PACKARDA/R5166 53513SWITCH, CUTLER HAMMER15125 42514SWITCH, ALLEN BRADLEY 15126 63615SWITCH, IGNITION COLE HERSEE 15126 08216SWITCH, MAGNETIC MURPHY 15126 09917PARKING BRAKE-DASH VALVE11697 73018SCREW, CAPTIVE, SOUTHCO 42844 65519RETAINER, CAP.SCREW43066 57520LAMP GREEN LT32,LT34,LT3635190 91021LAMP RED LT31,LT33,LT3535190 91222END CLAMP,223TERMINAL BLOCK, 924RELAY DPDT 25196 10125SOCKET, RELAY 8 PIN 25155 28126CLIP, RELAY HOLD DOWN 27506 021827RAIL, DIN *128SCREW, RD HD #10-32 X .50229LOCKWASHER, #1023064 45830WASHER, FLAT #1023060 45831CONNECTOR -132CONNECTOR - 133RECEPTACLE, 134WEDGELOCK, 135CONTACT,A/R36SWITCH, AIR PRESSURE17889 600137CABLE TIEA/R5170 24038WIRE, 18AWG BLACKA/R39WIRE, 16AWG BLACKA/R40WIRE, 14AWG BLACKA/R41JUMPER BAR142DIODE, IN5624243LAMP HOLDER 65190 95044TEE, 1/8 NPT SCH 40145WEDGELOCK146SOCKETA/R47

48

C9676 00830.5

PANEL, CENTER CONSOLE

TRIPP

DN16-Aug-99

9676 0083

ENG. ORDER #BY DATE:CHANGEREVMF

5180509/20/99NEW ISSUE- DN5182010/18/99SEE ECO 51820 DN

32

33 46 47

34 35 36

6 5 4 3 2 1

7 8 9 10 11 12

NOTE:1. USE CABLE TIES, ITEM 38, AS REQUIRED.2. ALL WIRES TO BE IDENTIFIED WITHWIRE MARKERS TO BE APPLIED ON WIRE,NOT ON TERMINALS.3. FOR ELECTRICAL SCHEMATIC SEE 96760087DWG4. ALL WIRE TERMINALS TO BE INSULATED TYPE.

45

VIEW C-C

VIEW D-D

VIEW E-E

JUMPER BAR (ITEM 42) CONNECTSTB26-TB27T828-TB29CUT TO LENGTH

JUMPER BAR (ITEM 42) CONNECTS

TB20-TB25CUT TO LENGTH

PSS1GA7

GA1

GA2 GA3GA4

GA5GA6

PSSIGA7

ABU1

RKS1

RKS2

1 2 3 4 5 6 7 8 9 10

11 12 13

11 12 13

12 13 14

15

16 17 43

18

19 20

21 44

22 44

23

42 24

25 26 27 28 29 30 31

37

TB20

TB21

TB22

TB23

TB24

TB25

E

E

24 42

SEE DETAIL F

SEE DETAIL G

28

17

LEADSSLEEVE TO DIODE

APPLY HEAT SHRINK

43 CR3D3

D25RKS1-3

VIEW B-B

VIEW A-A

37 45 9

DETAIL FTYP.ORIENTATION FOR RKS2, RKS3, RKS5, RKS6,RKS7, RKS9, RKS10SCALE 1.000

DETAIL GTYP.ORIENTATION FORRKS1, RKS8, RKS11,RKS12, RKS13, RKS14SCALE 1.000

A

A

A

A

DD

C

C

A

1

2

3

4

5

G F E D C B A

5

4

3

2

1

G F E D C B A


NO.1/1

SHEET NO.

CPLANE ANGLES +/- 1

IMPLIED TOLERANCES





CUSTOMARY:

SHEET 1 OF 1ASSEMBLY: -

FRACTION 1/8.X .06.XX .03.XXX .010

THIRD ANGLEPROJECTIONNordcoTM

250

PLAQUE, LEFT HAND OPERATOR15640 519710

TRIPP

5-12-00SEE E.O.WDS

P10-3 WAS P10-4P10-4 WAS P10-3

53712WDS 1/5/0601/04/06ADDED PART NUMBERFOR ITEMS 3-6

WDS

LCP

RKS-23

A

A

A

A

A

A

A

A

A

A

A

A

A

A

A

A

B

B

B

LIST OF MATERIALSDWGSIZEPART NAME

DTL.

QTY.REQ.


ITEM NO.

JOYSTICK12660 72511LH OPERATOR CONSOLE1210001162SWITCH, ROCKER251254203TBD20000 00004SOCKET A/R5166 7965BOOT 11989 15286SWITCH, ROCKER 25125 420

7

CONNECTOR25159 0458TERMINAL,FEMALEA/R5166 5359

D9676 00912/5

CONSOLE,LH OPERATOR

9676 0091

E.C.O. #DATE:APPROVED BY:DATE:

CHANGEREVMFDATE:CHECKED BY:DRAWN BY:

NEW ISSUE-

51878

51905 7-26-00

WDS

JLE 1-5-06

NONE02/25/08ITEM #1 P/N UPDATED;2660 7251 WAS 2660 1251

SURFACE PREPARATION:WELD SLAG AND SPATTER TO BE REMOVED. ENTIREUNIT THEN CLEANED AND APPROPRIATELY PRIME-PAINTED ONE COAT.

RKS-22SEE DETAIL A

7 8 9

DETAIL ASCALE 1/1TYPICAL SWITCH MOUNTING

A

C

M

M

C

C

C

C

D

D

9676 00912/5

CONSOLE,LH OPERATOR

TRIPP

9676 0091

3 4 5 6P10

LEFT RIGHT

JS1

4213

3124

JS1LEFT RIGHT

143

144 65

65

NOTE: ALL WIRES TO BE IDENTIFIED WITH WIREMARKERS. APPLIED TO THE WIRE, NOTTO THE TERMINAL.

1

2 10

SCALE 5/4

I H G F E D C B A

ABCDEFGHI

1

2

3

4

5

6

77

6

5

4

3

2

1


NO.1/2

SHEET NO.


DECIMAL INCH

IMPLIED TOLERANCES



APPROVED:CHECKED:

DATE:DRAWN:

Finished Dimensions





.XXX

.XX

.XFRACTION +

- 1/8.06-

+

+-

+- .010

.03

250

CAPSCREW, HEX HEAD 1/4 X 5/842774 266

LOCKWASHER, #10143064 458

15

CONNECTOR1CONNECTOR1PINA/RWEDGEA/RTERMINAL,FEMALE,16-14 GA.,A/R5166 692

A/R5164 308WIRE, 8 AWG BLACKWIRE, 16 AWG BLACKA/RWIRE, 14 AWG BLACKA/RCABLE TIEA/R

CIRC.BRKR,15 AMPCIRC.BRKR,10 AMP

HEX NUT, 5/16-18 UNC33001 018333435

TERMINAL,RING,8 GA.,1/4 STUD, INSULATEDA/R36RND HD MS, #10-32 X .75022840 63137SURGE PROTECTOR13140 368038

5/15/00SEE ECO WDS519055/15/00CHG IT 15 & 18 WDS519351/2/01

DSJ519351/2/01CHG'D ITEMS 28, 29 & 30.C

DSJ520617/2/01

CHG'D ITEMS 23,28-33 & 36ADD NOTE 4

SMS

VIEW E-E

CB3

CB5

CB7

CB9

CB11

CB4

CB6

CB8

CB10

CB12

CB13

CB15

CB17

CB19

CB21

CB23

CB14

CB16

CB18

CB20

CB22

CB2420 A

TB1

INPUT

1+

2-

3 GND

TB2

OUTPUT

1+

2-

3 GND

38

37 10 11 16

2 PLACES

A

A

A

A

A

A

A

A

A

A

A

A

B

B

B

C

C

C

C

C

A A

C

C

CAPSCREW, 5/16-18 UNC X 1.50LG12774 551WASHER, SAE #10143060 45816WASHER, SAE 1/4 ZINC PLATED43060 46517

WASHER,FLAT 5/1613060 467WASHER, LOCK 5/1613064 467

51878

ADDED ITEMS 37 & 38.CHG'D QTY. OF ITEMS 6 & 7.C

1

483

6

15

34

A

C

C

C

D

D

D

D

D

D

D

D

D


DTL.

QTY.REQ.


ITEM NO.

PANEL, CIRCUIT BREAKER15308 01551FUSE PANEL25311 00052POWER RELAY 16123 12013POWER RELAY16123 12114

5CLIP, 1/236CLIP, 5/837DIODE, #1N628422968 00128HEX NUT, 1/4-20 UNC43025 0119HEX NUT, 10-32 UNF143048 14210

11LOCKWASHER, 1/4 ZINC PLATED43064 46512RND HD MS, #10-32 X .62542840 62513RND HD MS, #10-32 X 1.0082840 64314

1819202122

TERMINAL,RING,12-10 GA.,1/4 STUD, INSULATED23A/R24

252627

CIRC.BRKR,20 AMP75128 9372835128 9362955128 93530

TERMINAL,RING,16-14 GA.,#10 STUD, INSULATEDA/R31TERMINAL,RING,8 GA.,#10 STUD, INSULATEDA/R32

D9676 00781/1

ASSEMBLY, CIRCUIT BREAKER

TRIPP

SMS09-Sep-99

9676 0078


9/14/99NEW ISSUE- SMS

VIEW A-A

P19

19 20 21

2

44

4 3

CR1

3224

NOTE:1. USE CABLE TIES, ITEM 27, AS REQUIRED.2. ALL WIRES TO BE IDENTIFIED WITHWIRE MARKERS TO BE APPLIED ON WIRE,NOT ON TERMINALS.3. FOR ELECTRICAL SCHEMATIC SEE 96760111DWG4. ALL WIRE TERMINALS TO BE INSULATED TYPE.

GND GND

64

2

2

2

2

2 28 29 30

GROUND STUDLOCATION

P18

P19

CB1 CB2

10 A

20 A

15 A

15 A 20 A

20 A

20 A 10 A

10 A

15 A 20 A

10 A

10 A

20 A

18

7

6

CR2

CR1

50 2

34

64

SEE DETAIL C

CBP1 CBP2

5 12 9 17

5 12 9 17

5 12 9 17

5 12 9 17

11 13 10 16

4 PLACES

8 PLACES

11 14 10 16

SCALE 2/1

P18

8

2

44

SCALE 1/1

SEE DETAIL B

4 3

CR1

DETAIL BSCALE 3/1

DETAIL CSCALE 3/1

50 2

CR2

VIEW D-D

33

35

3 2 1

4 5 6

D

D

E

E

I H G F E D C B A

ABCDEFGHI

1

2

3

4

5

6

77

6

5

4

3

2

1


NO.1/2

SHEET NO.


DECIMAL INCH

IMPLIED TOLERANCES



APPROVED:CHECKED:

DATE:DRAWN:

Finished Dimensions





.XXX

.XX

.XFRACTION +

- 1/8.06-

+

+-

+- .010

.03

250

518785/01/00SEE E.O. WDS519057/26/00ADD RKS-24 WDS

P17

P7

RKS24

B

B

B

BC

C

C

SEE NOTE 4

1

11 13

8

7

1412

4 5

B


9/7/99NEW ISSUE- SMS5182611/08/99SEE E.O. DN


DTL.

QTY.REQ.


ITEM NO.

ASSY,RESISTOR PANEL19676 00861CONNECTOR, 12CONNECTOR, 13PANEL,TIE EXCHANGER15308 01524PLAQUE,TIE EXCHANGER PANEL15640 51965POTENTIOMETER 26120 00766SWITCH15126 6407SWITCH15126 6418SWITCH, ROCKER35125 4159

10LOCKWASHER, #423064 44611RETAINER,CAPTIVE 23066 57512RND HD MS, #6-32 X .312213SCREW,CAPTIVE22844 65514CONNECTOR35159 04515TERMINALA/R5166 53516CABLE TIEA/R5170 24017SOCKETA/R18WEDGE119

C9676 00801

ASSY, TIE EXCH. PANEL

TRIPP

SMS17-Aug-99

9676 0080


NEW ISSUE

NOTE: 1. USE CABLE TIES, ITEM 17, AS REQUIRED. 2. ALL WIRES TO BE IDENTIFIED WITH WIRE MARKERS TO BE APPLIED ON WIRE, NOT ON TERMINALS. 3. FOR ELECTRICAL SCHEMATIC SEE 96760087DWG 4. SIDE 1 IS DEFINED AS SIDE WITH CONTACT BETWEEN TERMINAL 4 AND 3 WHEN OPERATOR IS ROTATED FULLY CLOCKWISE

B BA A

VIEW A-A VIEW B-B

POT2POT1

R1R2R3R4

RSS3

PB5

RKS21

RKS20

P7

9 15 16

P17

6

30"

10"

3 18 19

9 15 16

SCALE 1.500SCALE 1.500A

A

A

I H G F E D C B A

ABCDEFGHI

1

2

3

4

5

6

77

6

5

4

3

2

1


NO.1/1

SHEET NO.


DECIMAL INCH

IMPLIED TOLERANCES



APPROVED:CHECKED:

DATE:DRAWN:

Finished Dimensions





.XXX

.XX

.XFRACTION +

- 1/8.06-

+

+-

+- .010

.03

250


DTL.

QTY.REQ.


ITEM NO.

PANEL, LOCKUP15308 01501SWITCH55125 4152CONNECTOR55159 0453TERMINAL, METRIPACKA/R5166 5354CYCLE COUNTER17057 1615RECEPTACLE16WEDGELOCK17CONTACT88CABLE TIEA/R5170 2409DECAL - LOCKUP15640 513910WIRE, 16 AWG, BLACKA/R11SCREW, MACH. RD.HD. #6-32 X 1/228237 33712LOCKWASHER, #623064 45213NUT, HEX #6-3223048 02814SCREW, CAPTIVE22844 65515RETAINER, CAP.SCREW23066 57516

-9676 00811.0

PANEL, LOCKUP

TRIPP

DN30-Aug-99

9676 0081


5180509/01/99NEW ISSUE- DN

RKS29 RKS28 RKS26 RKS27 RKS25

P7

CNTR1

NOTE: 1. USE CABLE TIES, ITEM 9, AS REQUIRED. 2. ALL WIRES TO BE IDENTIFIED WITH WIRE MARKERS TO BE APPLIED ON WIRE, NOT ON TERMINALS. 3. FOR ELECTRICAL SCHEMATIC SEE 96760087DWG

5

P7

123456

7 8 9 10 11 12

12 13 14

15 16

2 3 4

1 10

6 7 8

I H G F E D C B A

ABCDEFGHI

1

2

3

4

5

6

77

6

5

4

3

2

1


NO.1/2

SHEET NO.

D250

-+ ONE DEGREEPLANE ANGLES

DECIMAL INCH

IMPLIED TOLERANCES



APPROVED:CHECKED:

DATE:DRAWN:

Finished Dimensions





.XXX

.XX

.XFRACTION +

- 1/8.06-

+

+-

+- .010

.03

32.0"

111

TERMINAL BLOCK13END CAP. END CLAMP,4

CONNECTORCONNECTORCONNECTORCONNECTOR

4

22

END CAP.134

518785/15/00SEE EO WDS519057/26/00ADD IT 34 WDS

P12

P18

P4

P17

P13

A

TB6

TB5

TB4

TB3

TB2

TB1

F1 F2 F3 F4 F5 F6 F7 F10

F11

F12

F13

F14

F15

F16

F17

F20

F21

F22

F23

B

B

CUT TO LENGTHTB11-TB12

JUMPER BAR CONNECTS


JUMPER BAR CONNECTS

C

D

E

E

E

PINA/R33

5183801/05/00SEE EO DNC


DTL.

QTY.REQ.


ITEM NO.

PANEL. PLC15308 01561PLC5121 0452EEPROM MEMORY5121 3103POTENTIOMETER CARD5121 3204RAIL, DIN28194 18005FUSE HOLDER206LITTLEFUSE 5 X 20MM 205137 7957

829

10RELAY, 4 POLE25196 10311HOLDDOWN CLIP27506 021812RELAY BASE25155 28213ANALOG MODULE15121 22514BRACKET, CONNECTOR MOUNTING15752 374015

1512074716217118119

CLIP, WALDOM20#10-32 X 5/8 SCREW72837 62521#10 FLAT WASHER83060 458#10-32 NUT103048 04223WIRE, 16AWG BLACKA/R24WIRE, 14AWG BLACKA/R25TERMINAL,SPADEA/R26CABLE TIEA/R517024027JUMPER BAR228#10-32 X 1 1/2 SCREW12837 65229CONNECTOR130RESISTOR, 270K, 1/2 WATT 5%231LOCKWASHER, #10832

E9676 0077FULL

ASSY, PLC PANEL

TRIPP

MLS03-Apr-99

9676 0077


4-12-99NEW ISSUE- MLS5182611/15/99SEE EOB DN

VIEW A-ANOTE: ALL CONNECTOR PIN-OUT VIEWS HAVE BEEN ROTATED

90 CLOCKWISE AND ENLARGED FOR CLARITY

30 33

17 33

19 33

8 9 2828

26

32

NOTE:1. USE CABLE TIES, ITEM 27, AS REQUIRED.2. ALL WIRES TO BE IDENTIFIED WITHWIRE MARKERS TO BE APPLIED ON WIRE,NOT ON TERMINALS.3. FOR ELECTRICAL SCHEMATIC SEE 96760087DWG

P1

1 2 3 4

10

6 7 34

11 12 13

31 14

16 33

A

15 21 22 23 32

17 33

18 33TB

7

TB8

TB9

TB10

TB11

TB12

TB13

CR6 CR7

32

23

22

21

5

F0

20 21 22 23 32

8 928

5 21 22 23 32


JUMPER BAR CONNECTS

2922

23

VIEW B-B

J

X

A

W

V

U

T

S

R PQ

O

N

M

K

L

H

G

FE

D

C

B

P17

J

X

A

W

V

U

T

S

R PQ

O

N

M

K

L

H

G

FE

D

C

B

P18

2210

2524

21

2

9

20

819

3130

1829

2816

2715

2614

1312

2311

3

45

617

71

P1

2210

2524

21

2

9

20

819

3130

1829

2816

2715

2614

1312

2311

3

45

617

71

P4

A

W

V

U

T

SR

P

J

E

N

M

K

L

H

G

F

D

C

B

P12

X

P13

P

D

B

A

H

G

F

E

JK

L

C

M

N

A

A

A

I H G F E D C B A

ABCDEFGHI

1

2

3

4

5

6

77

6

5

4

3

2

1


NO.1/2

SHEET NO.

DPLANE ANGLES +/- 1





CUSTOMARY:


IMPLIED TOLERANCES



250

5308 0158

POTENTIOMETER26120 007616SWITCH15126 64017SWITCH15126 64118ASSY., RESISTOR PANEL19676 008619LOCKWASHER, #423064 44620RND HD MS, #6-32 X .312221SWITCH25125 41422

D9676 01173/4

ASSY., RH CONSOLE PANEL

TRIPP

9676 0117



51935BMB 01-02-0110-16-00NEW ISSUE- WDS 12-27-00DSJ

5332210-21-03ITEM 2 WAS QTY 8ITEM 22 ADDEDA

SWA

53424WDS 08-06-04ADN

6/18/04ADDED RKS19 ITEM 2CLAMPS ENABLE/DISABLE

JLE 08-06-04

5360506-02-05ITEM 18 WIRE NUMBERS ADDEDD

SWA

22 3 4

168169

167170

A

A

A

D

D

5640 5209

53375WDS 4/19/04ADN

4/13/04INSERTED SIDE 1 ON RSS3ROTATED RKS20 180 DEGB

JLE 4/13/04

C

SID

E 1

13

24

42

31

B

B

RKS19

C

C

RKS42

1 9

2 3 4

14 15

11 12 13 5 1616

1718

19

20 21

6 7

PB5

RSS3RKS20

POT2 POT1

R4 R3 R2 R1

RKS24RKS21RKS25RKS27RKS26RKS28RKS29


DTL.

QTY.REQ.


ITEM NO.

PANEL, LOCKUP11SWITCH75125 4152CONNECTOR85159 0453TERMINALA/R5166 5354CYCLE COUNTER17057 1615CONNECTOR16SOCKETA/R7CABLE TIEA/R5170 2408PLAQUE, RH CONSOLE PANEL19WIRE, 16 AWG, BLACKA/R10SCREW, MACH. RD.HD. #6-32 X 1/222837 33711LOCKWASHER, #623064 45212NUT, HEX #6-3223048 02813SCREW, CAPTIVE22844 65514RETAINER, CAP.SCREW,23066 57515

NOTE: 1. USE CABLE TIES, ITEM 8, AS REQUIRED. 2. ALL WIRES TO BE IDENTIFIED WITH WIRE MARKERS TO BE APPLIED ON WIRE, NOT ON TERMINALS.

I H G F E D C B A

ABCDEFGHI

1

2

3

4

5

6

77

6

5

4

3

2

1


NO.1/5

SHEET NO.

DPLANE ANGLES +/- 1





CUSTOMARY:


IMPLIED TOLERANCES



250

126"

9072

2.00

2.00

3.00TYP.

(4) .188THIS WALL ONLY

1.5

3.5

3.56

1.50

PANEL, PLC12

5121052

5129106

5129101

TB1-TB13

WIRE, 14AWG BLACKA/R

WIRE, 8AWG BLACKA/R23

A/R

A/R

CONN, RECEPTACLE

CONN, RECEPTACLE

CONN, RECEPTACLE

CONN, RECEPTACLE

A/R

RING TERMINAL, #16-14 X 3/8238

BUSS BARA/R39

PLUG1516682242

WEDGE1511294243

PIN2516679644

BOOT11989153245

TAPE, TRANSFER54738010046

A

52061CHANGED NOTES 5 & 6ADDED NOTE 12,ITEM 8-12 WAS 14

WDS 5/12/05JLE 5/10/05

53935LCP12/15/06

BR

AK

E L

IGH

TLO

GIC

X

RP

C1

RP

C2

RP

C3

RP

C4

RP

C5

RP

C6

RP

C7

RP

C10

RP

C11

RP

C12

RP

C13

RP

C14

RP

C21

RP

C22

RP

C23

RP

C24

RP

C25

RP

C26

RP

C27

TB6

TB7

TB8

TB9

TB10

TB11

TB12

CR6 CR7

TB1

TB2

TB3

TB4

TB5

TB13

RP

C15

RP

C16

RP

C17

RP

C20

BILL OF MATERIALSDESIGNATIONPART NAMEQTY.

REQ.PART NUMBEROR MATERIAL

ITEM NO.

ENCLOSURE11

53080159

PLC, (SEE NOTE 14)13

MEMORY, (SEE NOTE 14)151213224

POT CARD, (SEE NOTE 14)151213255

RAIL, DIN 2819411116

SOCKET, DIN RAIL MTG.2451552087

CONTROLER,REM.POWER128

CONTROLER,REM.POWER39

CLIP, RETAINING157506020910

TERMINAL BLOCK1311

END CAP2515844412

END CLAMP4515844813

CR6,CR7

RELAY, 4 POLE2519610314

HOLDDOWN CLIP27506021815

RELAY BASE2515528216

ANALOG MODULE1512122517

BLIND RIVETA/R18

6306645019

SCREW, #6-32 X 1/2"6283733720

WIRE, 16AWG BLACKA/R21

22

TERMINAL, SPADE24

CABLE TIE517024025

JUMPER BAR2510499026

227

P17CONN, RECEPTACLE1512074728

P1,P4229

P18130

??1512074331

P121512076332

PIN516679133

P66CORD GRIP135P12,P13,

P18CORD GRIP3510381936

RING TERMINAL, #8 X 3/8237

5104999

P66

LIGHT, DOME1519030047

4283748148

NUT, HEX LOCK #8-324304201049

WASHER, SAE 3/164306001950

J967601151/2

ASSY., PLC CONTROL BOX

TRIPP

96760115


CHANGEREVDATE:CHECKED BY:DRAWN BY:

5193510/10/00

NEW ISSUE-DSJ

51935 BMB 1/17/011/5/01PROD. RELEASE WDS 1/15/01DSJBMB 7/12/01

SMS7/2/01B

WDS 7/12/0153424WDS 8/6/04

ADN6/22/04NO CHG THIS SHEETC

JLE 8/6/0453539WDS 2/16/05

ADN2/14/05NO CHANGE THIS SHEETD

JLE 2/16/0553539AADN

5/5/05NO CHANGE THIS SHEETE

WDS 12/28/06DELETED ITEMS 34,40&41; ADDED ITEMS 42-46; DELETED HOLE DETAILS A,B & C. REVISED VIEWS

F

600378MKS03/11/11

ITEM 3 WAS #5121046, ITEM 4 WAS#5121310, ITEM 5 WAS #5121320.ADDED ITEMS 47-50 & (4) Ø.188 HOLES.ADDED NOTE 14.

G

600572ARADLOFF06JAN12

ITEM 8, 5129106 WAS 5129105ITEM 9, 51291001 WAS 5129100ITEM 10, 75060209 WAS BLANK

H

NORDCOP/N CUSTOMER

F01 F02 F03

RA

IL L

IFT

JOG

UP

RA

IL L

IFT

SP

OTT

ING

31447660 STD31447661 RAIL LIFT X31447662 CSX X

JUMPER BAR CONNECTSTB11-TB12CUT TO LENGTHJUMPER BAR CONNECTS

TB8-TB10CUT TO LENGTH

JUMPER BAR CONNECTSTB1-TB5

CUT TO LENGTH

NOTES: 1. PLACE LABELS FOR RPC LOCATIONS (ITEMS #8 & 9) ON CORRESPONDING SOCKETS (ITEM #7).2. PLACE LABELS FOR CR6 & CR7 ON CORRESPONDING BASES (ITEM #16).3. PLACE LABELS ON TERMINAL BLOCKS TB1-TB13 (ITEM #11).4. RPC1, RPC2, & RPC17 USE ITEMS #7 & 9.5. RPC0, RPC4-RPC13, RPC16, & RPC20-RPC21 USE ITEMS #7 & 8.6. RPC3, RPC14, RPC15, & RPC22-RPC27 ARE SPARES AND USE ITEM #7 ONLY.7. USE ITEM #39 AS REQUIRED TO CONNECT BETWEEN RPC0-RPC27.8. REFER TO ELECTRICAL SCHEMATIC 9676 0111DWG FOR INSTALLATION OF ITEM #27.9. USE CABLE TIES, (ITEM #25), AS REQUIRED TO ROUTE WIRES.10. IDENTIFY ALL WIRES WITH WIRE MARKERS APPLIED TO WIRE. DO NOT APPLY WIRE MARKER TO TERMINALS.11. PAINT ENCLOSURE, (ITEM #1), GLOSS BLACK.12. ALL WIRE TERMINALS TO BE INSULATED TYPE.13. ALL CABLES, HARNESSES AND PLUGS ARE TO BE IDENTIFIED WITH CORRESPONDING NORDCO PART NUMBERS PRINTED ON PANDUIT THERMAL TAPE AND ASSEMBLED AS CLOSE AS POSSIBLE TO THE CONNECTOR. THE TAPE WIDTH IS 1"; TAPE LENGTH IS TO BE DETERMINED BY THE HARNESS OR LOOMING DIAMETER.14. BASE PLC (FX2N) MODULE 5121046 IS NO LONGER AVAILABLE. TO REPLACE, ORDER KIT 98760089, WHICH INCLUDES NEW PLC (FX3U) BASE MODULE AND COMPATIBLE FX3U COMPONENTS (ITEMS 27-29 ABOVE). OTHER FX2N COMPONENTS ARE AVAILABLE FOR REPLACEMENT (EEPROM - 5121310, POT CARD - 5121320, BATTERY - 5197001), BUT ARE NOT COMPATIBLE WITH FX3U BASE PLC MODULE.

SEE NOTE 13

SEE NOTE 13

47 48 49 50

NOTES: 1. PLACE LABELS FOR RPC LOCATIONS (ITEMS #8 & 9) ON CORRESPONDING SOCKETS (ITEM #7).2. PLACE LABELS FOR CR6 & CR7 ON CORRESPONDING BASES (ITEM #16).3. PLACE LABELS ON TERMINAL BLOCKS TB1-TB13 (ITEM #11).4. RPC1, RPC2, & RPC17 USE ITEMS #7 & 9.5. RPC0, RPC4-RPC13, RPC16, & RPC20-RPC21 USE ITEMS #7 & 8.6. RPC3, RPC14, RPC15, & RPC22-RPC27 ARE SPARES AND USE ITEM #7 ONLY.7. USE ITEM #39 AS REQUIRED TO CONNECT BETWEEN RPC0-RPC27.8. REFER TO ELECTRICAL SCHEMATIC 9676 0111DWG FOR INSTALLATION OF ITEM #27.9. USE CABLE TIES, (ITEM #25), AS REQUIRED TO ROUTE WIRES.10. IDENTIFY ALL WIRES WITH WIRE MARKERS APPLIED TO WIRE. DO NOT APPLY WIRE MARKER TO TERMINALS.11. PAINT ENCLOSURE, (ITEM #1), GLOSS BLACK.

12. ALL WIRE TERMINALS TO BE INSULATED TYPE.13. ALL CABLES, HARNESSES AND PLUGS ARE TO BE IDENTIFIED WITH CORRESPONDING NORDCO PART NUMBERS PRINTED ON PANDUIT THERMAL TAPE AND ASSEMBLED AS CLOSE AS POSSIBLE TO THE CONNECTOR. THE TAPE WIDTH IS 1"; TAPE LENGTH IS TO BE DETERMINED BY THE HARNESS OR LOOMING DIAMETER.14. BASE PLC (FX2N) MODULE 5121046 IS NO LONGER AVAILABLE. TO REPLACE, ORDER KIT 98760089, WHICH INCLUDES NEW PLC (FX3U) BASE MODULE AND COMPATIBLE FX3U COMPONENTS (ITEMS 27-29 ABOVE). OTHER FX2N COMPONENTS ARE AVAILABLE FOR REPLACEMENT (EEPROM - 5121310, POT CARD - 5121320, BATTERY - 5197001), BUT ARE NOT COMPATIBLE WITH FX3U BASE PLC MODULE. REVISION HISTORY

LOCATED ON LAST SHEET

REF: 53080133

REF: 42350020REF: 42350063

RP

C0

12

17 27

6 18

11 12

11 12

6 18

14 15 16

13

19 20

26

26

26

7 9

3 4 5 24STUD 1

37 38

2.01 2.02

NOTE: SEE MOD F03FOR RPC3 INSTRUCTIONS(IF REQUIRED).

P17

P4

28 33

29 33

30 33

31 3332 33

29

36

35

37

GND

P18

46

P13

P12

P1

46

42 4344 45

33

P66

B

B

B

B

F

F

F

F

F

G

G

G

G

G

G

G

G

G

G

H

H

H

J

J

J

J

J

J

J

J

J

J

J

J

J

J

J

J

J

J

J

I H G F E D C B A

ABCDEFGHI

1

2

3

4

5

6

77

6

5

4

3

2

1


NO.4/5

SHEET NO.

DPLANE ANGLES +/- 1





CUSTOMARY:


IMPLIED TOLERANCES



250 J967601151/2


TRIPP

96760115

WIRE LIST

ADD/REMOVE

WIRE#

END 1LOCATION

END 2LOCATION DESIGNATION

REMOVE 17 P4-29 TB13 14 AWG BLACK

ADD 140 P4-29 X3 14 AWG BLACK

BILL OF MATERIAL

ADD/REMOVE

ITEM#


QTY.REQ. PART NAME DESIGNATION

ADD 2.01 5129106 4 CONTROLLER, REM. POWER

ADD 2.02 75060209 4 CLIP, RETAINING

WIRE LIST

ADD/REMOVE

WIRE#

END 1LOCATION

END 2LOCATION DESIGNATION

REMOVE 52 P4-6 RPC2-4 16 AWG BLACK

ADD 104 P4-6 RPC3-4 16 AWG BLACK

REVISION HISTORYLOCATED ON LAST SHEET

RAIL LIFT JOG UPF01

COMPONENT ADD

MOD. NEEDS

WIRESUBTRACT

BOXMOD

COMPONENT SUBTRACT

WIREADD

PURPOSE: TO ADD SINGLE JOG BUTTON TO LH CONSOLE

RAIL LIFT SPOTTINGF02

INSTRUCTIONS: INSERT INTO RPC LOCATIONS 22, 23, 24, 25

COMPONENT ADD

MOD. NEEDS

WIRESUBTRACT

BOXMOD

COMPONENT SUBTRACT

WIREADD

PURPOSE: TO ADD FUNCTIONALITY FOR RAIL LIFT SPOTTING.

BRAKE LIGHT LOGICF03

COMPONENT ADD

MOD. NEEDS

WIRESUBTRACT

BOXMOD

COMPONENT SUBTRACT

WIREADD

PURPOSE: TO USE OUTPUT Y3 TO DRIVE BRAKE LIGHT RELAY CR5.

INSTRUCTIONS: RELOCATE 0.5A RPC (ITEMS 9 & 10) FROM "RPC2" SOCKET INTO RPC3 SOCKET. LEAVE RPC2 EMPTY.

I H G F E D C B A

ABCDEFGHI

1

2

3

4

5

6

77

6

5

4

3

2

1


NO.5/5

SHEET NO.

DPLANE ANGLES +/- 1





CUSTOMARY:


IMPLIED TOLERANCES



250 J967601151/2


TRIPP

96760115

ECO 51935 REV ADRAWN BY: CHECKED BY: APPROVED BY:

DSJ01-05-01

WDS1/15/01

BMB1/17/01

SHEET CHANGEALL PRODUCTION RELEASE

ECO 52061 REV BDRAWN BY: CHECKED BY: APPROVED BY:

SMS07-02-01

WDS07-12-01

BMB07-12-01

SHEET CHANGE

1CHANGED NOTES 5 & 6ADDED NOTE 12,ITEM 8-12 WAS 14

ECO 51935 REV -DRAWN BY: CHECKED BY: APPROVED BY:

DSJ10-10-00

SHEET CHANGEALL NEW ISSUE

ECO 53424 REV CDRAWN BY: CHECKED BY: APPROVED BY:

ADN6/22/04

JLE8/6/04

WDS8/6/04

SHEET CHANGE3 ADDED WIRE 134

ECO 53539 REV DDRAWN BY: CHECKED BY: APPROVED BY:

ADN2/14/05

JLE2/16/05

WDS2/16/05

SHEET CHANGE

3ADDED WIRES 141, 142,145, 146, 147, 245, 246, AND 247

ECO 53539A REV EDRAWN BY: CHECKED BY: APPROVED BY:

ADN5/5/05

JLE5/10/05

WDS5/12/05

SHEET CHANGE

3REMVD WIRES 130 & 131CHANGED WIRES 146, 147,246, & 247 FROM END 2BEING Y__ TO RPC_

ECO 53935 REV FDRAWN BY: CHECKED BY: APPROVED BY:

LCP12/15/06

WDS12/28/06

SHEET CHANGE

1DELETED ITEMS 34,40&41; ADDED ITEMS 42-46; DELETED HOLE DETAILS A,B & C. REVISED VIEWS

2 ADDED RPC0-5 TO P66-2& FX2N48-COM1 TO P66-1

ECO 600378 REV GDRAWN BY: CHECKED BY: APPROVED BY:

MKS03/11/11 NONE

SHEET CHANGE

1ITEM 3 WAS #5121046, ITEM 4 WAS#5121310, ITEM 5 WAS #5121320.ADDED ITEMS 47-50 & (4) Ø.188 HOLES.ADDED NOTE 14.

2 CHANGED DESCRIPTION ONLY FX2n TO FX3U AT 15 END LOCATIONS.

ECO 600572 REV HDRAWN BY: CHECKED BY: APPROVED BY:ARADLOFF

06JAN12SCR

01-13-12 SHEET CHANGE

1ITEM 8, 5129106 WAS 5129105ITEM 9, 51291001 WAS 5129100ITEM 10, 75060209 WAS BLANK

ECO 600994 REV JDRAWN BY: CHECKED BY: APPROVED BY:

SWA06-06-13

SHEET CHANGE

1

CUSTOMER OPTIONS TABLE ADDED.P4 & P17 REF P/N'S ADDED.RPC3 WAS 2A, F03 NOTE ADDED.RPC14 & RPC15 (ITEM 10) REMOVED.RPC22 TO RPC25 ADDED VIA F02.RPC26 & 27 (ITEM 10) REMOVED.BOM "PART NAME" COLUMN SPIT INTO "PART NAME", "MFR PART NUMBER" & "DESIGNATION".PART NUMBERS ADDED TO ITEMS 12,13,19,20, 26,31-33, 36 & 39.ITEM 10 QTY 15 WAS QTY 20.

4 SHEET ADDED FOR CUSTOMER OPTIONS

5 SHEET ADDED FOR REVISION HISTORYRELOCATED FROM SHEETS 1-3

REVISION HISTORYLOCATED ON LAST SHEET

CONNECTOR

RECEPTABLE,8 PIN WEDGELOCK8BOOT9CONNECTOR110PIN,MALE P611

A/RA/R

TUBING TEFLONA/RLOOMING YELLOWA/RFASTAG PHF HOLDER1SEAL6

(HAND CONTROLLER RH)

P5

(OPERATOR CONTROLS LH)

P10

HD46-24-31-ST-059H

D46

-24-

31-S

T-05

9

B B

B

B

(AIR CONDITIONER)

P14

(PLATE REMOVER PLC)

P16

(PLATE REMOVER LIGHTS)(CENTER CONSOLE)}

P15

C

C

D D

D

D

B

B

B

B

B

B

B

518785-15-00CHG P10 WAS 6 PIN WDS

B


DTL.

QTY.REQ.


ITEM NO.

CONNECTOR2112

RECEPTACLE13WEDGELOCK14BOOT15CONTACTA/R6

3733

WIRE 14 AWG BLACK12WIRE 16 AWG BLACK13

14151617

B9676 0071NTS

HARNESS, OPERATOR

TRIPP

WDS01-Feb-99

9676 0071


9/20/99NEW ISSUEA

18

17

16

78 6

5

43

2

1

141312

11

10

9

15

9676 0071

VIEW A-A

(ENGINE HARNESS)

(CENTER CONSOLE)

(PLC PANEL)

P3 P2

P4

HD

46-2

4-18

-PN

12

7 8 9 6

5

4

6 7 8

3 2 1

4 5 6

3 2 1

A

A

2210

2524

21

29

208

19

3130

1829

2816

2715

2614

1312

2311

3

45

617

71

VIEW B-B

1

3 4 5 6

6

9

8

7

7 8 9 6

10 11 17

VIEW C-C

VIEW D-D

C C

I H G F E D C B A

ABCDEFGHI

1

2

3

4

5

6

77

6

5

4

3

2

1


NO.1/2

SHEET NO.

D250


DECIMAL INCH

IMPLIED TOLERANCES



APPROVED:CHECKED:

DATE:DRAWN:

Finished Dimensions





.XXX

.XX

.XFRACTION +

- 1/8.06-

+

+-

+- .010

.03

TEMP SENSOR 2

AUTO SHUTDOWN 3

STARTER SOLENOID 4

OIL PRESSURE SENDER 5

POWER CB13 6

WORK LIGHT POWER 7

POWER CB1 8

TACHOMETER 9

HIGH SPEED SOLENOID 10

FUEL SOLENOID 11

BRAKE LIGHTS 12

PRESSURE FILTER RED 13

PRESSURE FILTER GREEN 14

RETURN FILTER RED RH 15

RETURN FILTER GREEN RH 16

RETURN FILTER RED LH 17

RETURN FILTER GREEN LH 18

2 GR

OU

ND

3 TIE G

RIP

PE

R R

OTA

TE R

IGH

T

P3 CENTER CONSOLE

1 NOT USED

2 TEMP SENSOR

3 AUTO SHUTDOWN

4 STARTER SOLENOID

5 OIL PRESSURE

6 POWER CB5

7 WORK LIGHT POWER

8 NOT USED

9 TACHOMETER

10 HIGH SPEED SOLENOID

11 FUEL SOLENOID

12 PUMP ON

13 PRESSURE FILTER RED

14 PRESSURE FILTER GREEN

15 RETURN FILTER RED RH

16 RETURN FILTER GREEN RH

17 RETURN FILTER RED LH

18 RETURN FILTER GREEN LH

P2 CAB WALL

31

34

39

33

22

60

10

36

37

32

75

74

77

76

79

78

PUMP ON 19 35

SERVICE DEADMAN 20 43

WORK MODE 21 65

FUEL SENDER 22 40

TRAVEL MODE 23 64

FORWARD PROPEL PRESSURE SWITCH 24 62

REVERSE PROPEL PRESSURE SWITCH 25 63

BATTERY 26

E-STOP 27

POWER CB2 28

POWER CB3 29

POWER CB4 30

POWER CB5 31

4 TIE G

RIP

PE

R R

OTA

TE LE

FT

5 RA

ISE

RH

6 RA

ISE

LH

F HC

PLA

TE D

RO

P LO

CA

TION

E H

C TO

P B

UTTO

N

D H

C P

OW

ER

C H

C C

YC

LE S

TAR

T

B H

C S

ET TIE

GR

IPP

ER

A H

C R

ES

ET TIE

GR

IPP

ER

P5 RH OPERATOR

18 E-S

TOP

17 STA

RTE

R S

OLE

NO

ID

16 RE

VE

RS

R P

RO

PE

L PR

ES

SU

RE

SW

ITCH

15 FOR

WA

RD

PR

OP

EL P

RE

SS

UR

E S

WITC

H

14 HC

TOP

BU

TTON

13 HC

PLA

TE D

RO

P LO

CA

TION

12 HC

CY

CLE

STA

RT

11 HC

RE

SE

T TIE G

RIP

PE

R

10 HC

SE

T TIE G

RIP

PE

R

9 FUE

L SE

ND

ER

8 SE

RV

ICE

-DE

AD

MA

N

7 WO

RK

MO

DE

6 BR

AK

E LIG

HTS

5 BA

TTER

Y

4 PO

WE

R C

B4

3 PO

WE

R C

B3

2 PO

WE

R C

B2

1 PO

WE

R C

B1

P4 RH CONSOLE

19 TRA

VE

L MO

DE

20 TIE G

RIP

RO

TATE

RIG

HT

21 TIE G

RIP

RO

TATE

LEFT

22 RA

ISE

RH

23 AIR

CO

ND

ITON

ER

PO

WE

R

52

2

24 AIR

CO

ND

ITION

ER

PO

WE

R

25 GR

OU

ND

26 GR

OU

ND

27 PO

WE

R C

B5

28 PO

WE

R C

B13

29 PO

WE

R C

B8

30 LOW

ER

31 RA

ISE

LH

1 POWER

2 POWER

3 GROUND

4 GROUNDP14 AIR CONDITONER

11

12

13

14

343933

60

363732

757477767978

5 NOT USED

6 NOT USED2 P

LATE

RE

MO

VE

R C

LEA

R LIG

HT

3 PLA

TE D

RO

P 1 TIE

LIGH

T

4 PLA

TE D

RO

P 2 TIE

LIGH

T

5 PLA

TE D

RO

P 3 TIE

LIGH

T

6 SP

AR

E

1 GR

OU

ND

P16 PLATE REMOVER

PLCRH CONSOLE

GROUND 1

PLATE REMOVER CLEAR LIGHT 2

PLATE DROP 1 TIE LIGHT 3



SPARE 6

300

301

302

303

2

P15 PLATE REMOVER

LIGHTSCENTER CONSOLE

7 SP

AR

E

8 SP

AR

E

SPARE 7

SPARE 8

35

44

3

14

7 LOW

ER

8 PO

WE

R C

B8

B

B B

TRIPP

9676 0071

GROUND 1

1 PO

WE

R

P10 LH OPERATOR

31

NOTES:1. THE FOLLOWING WIRES ARE TO BE 14 AWG BLACK WIRE #2, 10, 11, 12, 13, 14, AND 60. ALL OTHER WIRES TO BE 16 AWG BLACK.

B9676 0071NTS

HARNESS. OPERATOR

WDS01-Feb-99


NEW ISSUEA

518785-15-00ADD P10-7,8 WDS

I H G F E D C B A

ABCDEFGHI

1

2

3

4

5

6

77

6

5

4

3

2

1


NO.2/2

SHEET NO.

D250


DECIMAL INCH

IMPLIED TOLERANCES



APPROVED:CHECKED:

DATE:DRAWN:

Finished Dimensions





.XXX

.XX

.XFRACTION +

- 1/8.06-

+

+-

+- .010

.03

CONNECTOR,

RECEPTABLEWEDGELOCK8BOOT9CONNECTOR,FEMALE SHROUD 110PIN,MALE 611

A/RA/R

TUBING TEFLONA/RLOOMING YELLOWA/RFASTAG PHF HOLDER1SEAL6CONNECTOR118SOCKETA/R19

51935DSJ

(HAND CONTROLLER RH)

P5

(OPERATOR CONTROLS LH)

P10

HD46-24-31-ST-059

HD

46-2

4-31

-ST-

059

B B

B

B

(AIR CONDITIONER)

P14

(PLATE REMOVER PLC)

P16

(PLATE REMOVER LIGHTS)(CENTER CONSOLE)}

P15

C

C

E E

D

D

VIEW E-E

F

A

G

B

HCE

JD

19 18

NONE4/16/03LENGTHENED HARNESSDIMS WERE 70" & 98"A ADN

A

A

5

4

6 7 8

3 2 1


DTL.

QTY.REQ.


ITEM NO.

CONNECTOR, 2112

RECEPTACLE13WEDGELOCK14BOOT15CONTACTA/R6

2722

WIRE 14 AWG BLACK12WIRE 16 AWG BLACK13

14151617

A9676 0119NTS

HARNESS, OPERATOR

TRIPP

DSJ30-Oct-00

9676 0119


10/30/00NEW ISSUE-

18

17

16

78 6

5

43

2

1

141312

11

10

9

15

9676 0071

VIEW A-A

(ENGINE HARNESS)

(CENTER CONSOLE)

(PLC PANEL)

P3 P2

P4

HD

46-2

4-18

-PN

1

2

7 8 9 6

4 5 6

3 2 1

A

A

2210

2524

21

29

208

19

3130

1829

2816

2715

2614

1312

2311

3

45

617

71

VIEW B-B

1

3 4 5 6

7 8 9 6

10 11 17

VIEW C-C

VIEW D-D

C C

I H G F E D C B A

ABCDEFGHI

1

2

3

4

5

6

77

6

5

4

3

2

1


NO.1/2

SHEET NO.

D250


DECIMAL INCH

IMPLIED TOLERANCES



APPROVED:CHECKED:

DATE:DRAWN:

Finished Dimensions





.XXX

.XX

.XFRACTION +

- 1/8.06-

+

+-

+- .010

.03

TEMP SENSOR 2

AUTO SHUTDOWN 3

STARTER SOLENOID 4


POWER CB13 6

WORK LIGHT POWER 7

POWER CB1 8

TACHOMETER 9


FUEL SOLENOID 11

BRAKE LIGHTS 12







2 GR

OU

ND

3 TIE G

RIP

PE

R R

OTA

TE R

IGH

T

P3 CENTER CONSOLE

1 NOT USED

2 TEMP SENSOR

3 AUTO SHUTDOWN

4 STARTER SOLENOID

5 OIL PRESSURE

6 POWER CB5

7 WORK LIGHT POWER

8 NOT USED

9 TACHOMETER


11 FUEL SOLENOID

12 PUMP ON

13 PRESSURE FILTER RED

14 PRESSURE FILTER GREEN

15 RETURN FILTER RED RH

16 RETURN FILTER GREEN RH

17 RETURN FILTER RED LH

18 RETURN FILTER GREEN LH

P2 CAB WALL

31

34

39

33

22

60

10

36

37

32

75

74

77

76

79

78

PUMP ON 19 35

SERVICE DEADMAN 20 43

WORK MODE 21 65

FUEL SENDER 22 40

TRAVEL MODE 23 64

FORWARD PROPEL PRESSURE SWITCH 24 62

REVERSE PROPEL PRESSURE SWITCH 25 63

BATTERY 26

E-STOP 27

POWER CB2 28

POWER CB3 29

POWER CB4 30

POWER CB5 31

4 TIE G

RIP

PE

R R

OTA

TE LE

FT

5 RA

ISE

RH

6 RA

ISE

LH

F HC

PLA

TE D

RO

P LO

CA

TION

E H

C TO

P B

UTTO

N

D H

C P

OW

ER

C H

C C

YC

LE S

TAR

T

B H

C S

ET TIE

GR

IPP

ER

A H

C R

ES

ET TIE

GR

IPP

ER

P5 RH OPERATOR

18 E-S

TOP

17 STA

RTE

R S

OLE

NO

ID

16 RE

VE

RS

R P

RO

PE

L PR

ES

SU

RE

SW

ITCH

15 FOR

WA

RD

PR

OP

EL P

RE

SS

UR

E S

WITC

H

14 HC

TOP

BU

TTON

13 HC

PLA

TE D

RO

P LO

CA

TION

12 HC

CY

CLE

STA

RT

11 HC

RE

SE

T TIE G

RIP

PE

R

10 HC

SE

T TIE G

RIP

PE

R

9 FUE

L SE

ND

ER

8 SE

RV

ICE

-DE

AD

MA

N

7 WO

RK

MO

DE

6 BR

AK

E LIG

HTS

5 BA

TTER

Y

4 PO

WE

R C

B4

3 PO

WE

R C

B3

2 PO

WE

R C

B2

1 PO

WE

R C

B1

P4 PLC CONTROL BOXLH SIDE OF CAB

19 TRA

VE

L MO

DE

20 TIE G

RIP

RO

TATE

RIG

HT

21 TIE G

RIP

RO

TATE

LEFT

22 RA

ISE

RH

23 AIR

CO

ND

ITON

ER

PO

WE

R

52

2

24 AIR

CO

ND

ITION

ER

PO

WE

R

25 GR

OU

ND

26 GR

OU

ND

27 PO

WE

R C

B5

28 PO

WE

R C

B13

29 PO

WE

R C

B8

30 LOW

ER

31 RA

ISE

LH

1 POWER

2 POWER

3 GROUND

4 GROUNDP14 AIR CONDITONER

11

12

13

14

343933

60

363732

757477767978

5 NOT USED

6 NOT USEDB

PLA

TE R

EM

OV

ER

CLE

AR

LIGH

T

C P

LATE

DR

OP

1 TIE LIG

HT

D P

LATE

DR

OP

2 TIE LIG

HT

E P

LATE

DR

OP

3 TIE LIG

HT

F SP

AR

E

A G

RO

UN

D

P16 PLATE REMOVER

PLC PANELPLC CONTROL BOX

LH SIDE OF CAB

GROUND 1

PLATE REMOVER CLEAR LIGHT 2




SPARE 6

300

301

302

303

2

P15 PLATE REMOVER

LIGHTSCENTER CONSOLE

G S

PA

RE

H S

PA

RE

SPARE 7

SPARE 8

35

44

3

14

7 LOW

ER

8 PO

WE

R C

B8

J NO

T US

ED

202122

TRIPP

9676 0071

GROUND 1

1 PO

WE

R

P10 LH OPERATOR

31

NOTES:1. THE FOLLOWING WIRES ARE TO BE 14 AWG BLACK WIRE #2, 10, 11, 12, 13, 14, AND 60. ALL OTHER WIRES TO BE 16 AWG BLACK.

A9676 0119NTS

HARNESS. OPERATOR

DSJ30-Oct-00


5193510/30/00NEW ISSUE- DSJNONE4/16/03

LENGTHENED HARNESSDIMS WERE 70" & 98"A ADN

I H G F E D C B A

ABCDEFGHI

1

2

3

4

5

6

77

6

5

4

3

2

1


NO.2/2

SHEET NO.

D250


DECIMAL INCH

IMPLIED TOLERANCES



APPROVED:CHECKED:

DATE:DRAWN:

Finished Dimensions





.XXX

.XX

.XFRACTION +

- 1/8.06-

+

+-

+- .010

.03

165 53

5

14

TUBING TEFLON

51/RED(BRAKE)

BRAKE LIGHTREAR

2/WHT

BRAKE LIGHTREAR

BRAKE LIGHTFRONT

BRAKE LIGHTFRONT

54/BLK(TAIL)

2/WHT

53/BLK(TAIL)

2/WHT

53/BLK(TAIL)

2/WHT

B I

2/WHT55/RED


DTL.

QTY.REQ.


ITEM NO.

RECEPTACLE11WEDGELOCK12CONTACTA/R3FEMALE TAB CONNECTOR 24SLEEVE, FEMALE 145CONNECTOR, TWO WAY TOWER 76CONNECTOR PLUG 45166 7957

8DIODE, MOTOROLA 29

A/R10FASTTAG PHF HOLDER111LOOMING YELLOWA/R121/4 POLYOLEFIN HEAT SHRINK TUBINGA/R13

-9676 0070NTS

LIGHT HARNESS

TRIPP

JWF05-Nov-99

9676 0070


51829NEW ISSUE-

(CENTER CONSOLE)

P6

SEE NOTE 1

98/A

2/B

CABFAN

AB

13/A

2/B

BEACON

AB

5 5

5

5

5

5

7

7

77

8

8

99

11

44

NOTES: 1. ALL DIODES ARE TO BE SOLDERED BETWEEN THE WIRE PAIRS AND COVERED WITH HEAT SHRINK TUBING, ITEM #13. ALL OTHER WIRES DO NOT REQUIRE A DIODE. 2. ALL BREAKOUTS ARE TO BE PROTECTED W/TEFLON TUBING (ITEM #10). 3. DESIGNATIONS OF "A" OR "B" AT WIRE NUMBERS INDICATE POSITION IN PACKARD CONNECTOR. 4. ATTACH FASTAG HOLDER W/TWO BLACK TIE WRAPS. 5. ALL WIRES TO BE IDENTIFIED WITH WIRE NUMBERS. MARKERS TO BE APPLIED ON WIRE, NOT ON TERMINALS.

9676 0070

WIPERMOTORREAR

70LOW

BACK UPALARM

71PARK

B I

2/WHT

BACK UPALARMFRONT

54/A

98/A

2/BCABFAN

TRAVELLIGHTFRONT

BEACON/STROBE

2/B13/A

DOMELIGHT

57/A 2/B

54/A

TRAVELLIGHTFRONT

53/A

TRAVELLIGHTREAR

2/B53/A

TRAVELLIGHTREAR

A B

A B A B

A B

A BA B

AB

2/B

2/B 2/B

55/RED

51/RED(BRAKE)

51/RED(BRAKE)

54/BLK(TAIL)

51/RED(BRAKE)

FRONT

REAR

1 2 3

6 6

6

6

6

6

12

I H G F E D C B A

ABCDEFGHI

1

2

3

4

5

6

77

6

5

4

3

2

1


NO.1/2

SHEET NO.

D250


DECIMAL INCH

IMPLIED TOLERANCES



APPROVED:CHECKED:

DATE:DRAWN:

Finished Dimensions





.XXX

.XX

.XFRACTION +

- 1/8.06-

+

+-

+- .010

.03

2

3

4

5

6

7

8

9

10

11

12 2

2

51

57

53

71

13

54

55

98

70

-9676 0070NTS

LIGHT HARNESS

TRIPP

JWF18-Nov-99

9676 0070


51829NEW ISSUE-

1

2 254 51 53 71 70 2 13 2 57 2 53 2 55 2 54 51

2 53 51 2 55 2 54 2 54 2 53 51

2

98

CABFAN

BRAKE LIGHT TRAVEL LIGHT WIPER MOTOR BEACON DOME LIGHT TRAVEL LIGHT BACK-UP ALARM BRAKE LIGHT

BRAKE LIGHT BACK-UP ALARM TRAVEL LIGHT TRAVEL LIGHT BRAKE LIGHT

P6(CENTER CONSOLE)

WHITE AB PARK LOW BB A A B A REDWHITE WHITE

BLACK(TAIL)

RED(BRAKE)

RED(BRAKE)

BLACK(TAIL)

WHITE

BLACK(TAIL)

RED(BRAKE)

WHITE

RED B A B A

WHITE

BLACK(TAIL)

RED(BRAKE)

B

A

NOTE: 1. ALL WIRES ARE TO BE 16 AWG (BLACK) EXCEPT THE FOLLOWING WIRE #'S: 2, 53, 54, 70 & 71. THESE WIRES ARE TO BE 14 AWG (BLACK).

I H G F E D C B A

ABCDEFGHI

1

2

3

4

5

6

77

6

5

4

3

2

1


NO.2/2

SHEET NO.

D250


DECIMAL INCH

IMPLIED TOLERANCES



APPROVED:CHECKED:

DATE:DRAWN:

Finished Dimensions





.XXX

.XX

.XFRACTION +

- 1/8.06-

+

+-

+- .010

.03

IMPLIED TOLERANCES



250

RECEPTACLE,15166 812WEDGELOCK15112 9322CONTACA/R5166 7913CONNECTOR25166 6934SLEEVE, FEMALE 145166 7935CONNECTOR75166 7626CONNECTOR PLUG, 45166 7957PLUG, DBL CONTACT 25166 7898DIODE, 22968 00189LOOMING, BLACK WOVENA/R5102 51610TAPE, TRANSFER 14738 010011TUBING, HEAT SHRINK 1/4" A/R5102 44812

5

51/RED(BRAKE)

BRAKE LIGHTREAR

2/WHT

BRAKE LIGHTREAR

BRAKE LIGHTFRONT

BRAKE LIGHTFRONT

54/BLK(TAIL)

2/WHT

53/BLK(TAIL)

2/WHT

53/BLK(TAIL)

2/WHT

B I

2/WHT55/RED

98/A 2/B

CABFAN

A B

6


DTL.

QTY.REQ.


ITEM NO.

1

A96760120NTS

LIGHT HARNESS

TRIPP

96760120



51935NEW ISSUE-

5430406/06/08

REVISED THE WIRE NUMBERS ATTHE REAR WIPER CONNECTIONS;95 WAS 70, 96 WAS 71. REVISEDTHE WIRING NOTES. ADDED PARTNUMBERS. REPLACED FASTAGWITH TRANFER TAPE

LCP

9676

012

0

11

A

A

A

A

(CENTER CONSOLE)

P6

SEE NOTE 1

98/A

2/B

CABFAN

AB

13/A

2/B

BEACON

AB

5 5

5 55

7

7

7

7

8

8

99

4

4

NOTE:1. ALL DIODES ARE TO BE SOLDERED BETWEEN THE WIRE PAIRS AND COVERED WITH HEAT SHRINK TUBING, ITEM #12. ALL OTHER WIRES DO NOT REQUIRE A DIODE.2. DESIGNATIONS OF "A" OR "B" AT WIRE NUMBERS INDICATE POSITION IN PACKARD CONNECTOR.3. ALL WIRES TO BE IDENTIFIED WITH WIRE NUMBERS. MARKERS TO BE APPLIED ON WIRE, NOT ON TERMINALS.4. ALL UNUSED CONNECTOR PINS OR SOCKETS ARE TO BE SEALED PER THE COMPONENT MANUFACTURERS RECOMMENDED METHOD5. ALL SOCKETS AND PINS ARE TO BE SOLID TYPE6. HARNESS IS TO BE IDENTIFIED WITH THE CORRESP0NDING NORDCO PART NUMBER PRINTED ON PANDUIT THERMAL TAPE AND ASSEMBLED AS NEAR AS POSSIBLE TO THE MAIN CONNECTOR. TAPE WIDTH IS 1"; TAPE LENGTH TO BE DETERMINED BY THE HARNESS DIAMETER.7. ALL SPLICED CONNECTIONS ARE TO BE SOLDERED AND COVERED WITH HEAT SHRINK SLEEVING.

REARWIPERMOTOR

95LOW

BACK UPALARM

96PARK

B I

2/WHT

BACK UPALARMFRONT

54/A

TRAVELLIGHTFRONT

BEACON/STROBE

2/B13/A

DOMELIGHT

57/A 2/B

54/A

TRAVELLIGHTFRONT

53/A

TRAVELLIGHTREAR

2/B53/A

TRAVELLIGHTREAR

A B

A B A B

A B

A BA B 2/B

2/B 2/B

55/RED

51/RED(BRAKE)

51/RED(BRAKE)

54/BLK(TAIL)

51/RED(BRAKE)

FRONT

REAR

12 3

6 6

66

6

10

I H G F E D C B A

ABCDEFGHI

1

2

3

4

5

6

77

6

5

4

3

2

1


NO.1/2

SHEET NO.

DPLANE ANGLES +/- 1





CUSTOMARY:


CLOSE ASPOSSIBLE

CLOSE ASPOSSIBLE

IMPLIED TOLERANCES



250

TRIPP

06/05/08

2

3

4

5

6

7

8

9

10

11

12 2

2

51

57

53

96

13

54

55

98

95

2 98

CABFAN

B A

A96760120NTS

LIGHT HARNESS

96760120



51935NEW ISSUE-

54304REVISED THE WIRE NUMBERS ATP6-8, P6-9; 95 WAS 70, 96 WAS 71

LCPA

A

1

2 254 51 53 96 95 2 13 2 57 2 53 2 55 2 54 51

2 53 51 2 55 2 54 2 54 2 53 51

BRAKE LIGHT TRAVEL LIGHT REARWIPER MOTOR

BEACON DOME LIGHT TRAVEL LIGHT BACK-UP ALARM BRAKE LIGHT

BRAKE LIGHT BACK-UP ALARM TRAVEL LIGHT TRAVEL LIGHT BRAKE LIGHT

P6(CENTER CONSOLE)

WHITE AB PARK LOW BB A A B A REDWHITE WHITE

BLACK(TAIL)

RED(BRAKE)

RED(BRAKE)

BLACK(TAIL)

WHITE

BLACK(TAIL)

RED(BRAKE)

WHITE

RED B A B A

WHITE

BLACK(TAIL)

RED(BRAKE)

NOTE:1. WIRES TO BE STRANDED COPPER 16 AWG (BLACK) SXL TYPE, GXL TYPE OR ENGINEERING APPROVED EQUIVALENT THE FOLLOWING WIRE #'S: 2, 53, 54, 70 & 71 TO BE 14 AWG (BLACK) OF THE SAME TYPE LISTED ABOVE.

I H G F E D C B A

ABCDEFGHI

1

2

3

4

5

6

77

6

5

4

3

2

1


NO.2/2

SHEET NO.

DPLANE ANGLES +/- 1





CUSTOMARY:


I H G F E D C B A

ABCDEFGHI

1

2

3

4

5

6

77

6

5

4

3

2

1


NO.1/2

SHEET NO.

DPLANE ANGLES +/- 1





CUSTOMARY:


IMPLIED TOLERANCES



250


DTL.

QTY.REQ.


ITEM NO.

CONNECTOR11CORDSET,FEMALE22--3LOOMING YELLOWA/R4PANDUIT 54738 01005RECEPTACLE26WEDGELOCK, W4P27BOOT 28CONTACT, PIN89

E9676 0073NTS

HARNESS, RAIL LIFT

TRIPP

9676 0073



NONEBMB 09-27-999/10/99NEW ISSUEA WDS 09-17-99JLP

51826BMB 11-18-9911/05/99SEE E.O.BJWF 11-14-99DN

NONEWDS 03/19/05SWA

03/03/05PICTORAL OF ITEM 6 RECEPTACLE WAS A PLUG

JLE 03/15/05

53539AWDS 05/12/05ADN

04/27/05NO CHANGE THIS SHEET

JLE 05/10/05

53822ITEM 3 TEFLON TUBING REMOVEDITEM 5 WAS FASTAG PHF HOLDERADDED NOTE 1

AJI06/20/06


DEUT

SCH

96

76

00

73

VIEW "A-A"

A

A

VIEW "B-B"

P31--JB2 BB

BBP32--JB3

1

5

4

2

2

P12

A

B

C

D E

F

G

J

K

L

M

N

P SR

T

U

V

W

XH

5

612

114

310

21

98

7

LEFT5

6 7 8 9

6 7 8 9

CC

CC

VIEW "C-C"

P23

P24

JB25

RIGHT5

JB35

B

B

B

B

C

C

C

EE

E E

E

E

E

C

D

E

E

I H G F E D C B A

ABCDEFGHI

1

2

3

4

5

6

77

6

5

4

3

2

1


NO.2/2

SHEET NO.

DPLANE ANGLES +/- 1





CUSTOMARY:


IMPLIED TOLERANCES



250 E9676 0073NTS

HARNESS, RAIL LIFT

TRIPP

9676 0073



NONEBMB 09-27-999/10/99NEW ISSUEA WDS 09-17-99JLP

51826BMB 11-18-9911/05/99SEE E.O.BJWF 11-14-99DN

NONEWDS 03/19/0503-03-05NO CHANGE THIS SHEETC

JLE 03/15/05SWA

53539AWDS 05/12/05ADN

04/27/05P32-2 WAS J6-RAIL CLAMPLOCK WIRE #131; P32-3 WAS JS-RAIL CLAMP LOCK WIRE #130

JLE 05/10/05

53822AJI06/20/06

NO CHANGES THIS SHEET


POWER CB13 A

POWER CB13 B

JB2 GROUND C

JB3 GROUND D

RAIL GRIP CLOSE E

RAIL GRIP OPEN F

RAIL LIFT UP LH G

RAIL LIFT UP RH H

TIE EXCHANGER UP LH ENABLE A2 J

TIE EXCHANGER DOWN LH ENABLE B1 K

TIE EXCHANGER UP RH ENABLE A1 L

TIE EXCHANGER DOWN RH ENABLE B2 M

RAIL LIFT RH LVDT SIGNAL N

RAIL LIFT RH LVDT SIGNAL GROUND P

RAIL LIFT HYD LOCK LH R

RAIL LIFT HYD LOCK RH S

RAIL CLAMP LOCK LH T

RAIL CLAMP LOCK RH U

1

LH S

TRO

KE

SE

NS

OR

(RA

IL L

IFT

SP

OTT

ING

) 2

RH

STR

OK

E S

EN

SO

R (R

AIL

LIF

T S

PO

TTIN

G)

3

J4-R

AIL

LIF

T H

YD

LO

CK

RH

4

J3-R

AIL

LIF

T H

YD

LO

CK

LH

5

6

7

8 9

GR

OU

ND

10 11

PO

WE

R

12

J7-T

IE E

XC

HA

NG

ER

UP

RH

EN

AB

LE A

2

1

J6-T

IE E

XC

HA

NG

ER

DO

WN

LH

EN

AB

LE B

2

2

J5-T

IE E

XC

HA

NG

ER

UP

LH

EN

AB

LE A

1

3

J4-R

AIL

LIF

T U

P R

H

4

J3-R

AIL

LIF

T U

P L

H

5

J2-R

AIL

GR

IP O

PE

N

6

J1-R

AIL

GR

IP C

LOS

E

7

J8-T

IE E

XC

HA

NG

ER

DO

WN

RH

EN

AB

LE B

1

8 9

GR

OU

ND

10 11

PO

WE

R

12

P32 JB3 P31 JB2

P12

22

22

2

2

89

90

85

87

158

158

157

157

93

94

86

88

130

131

131

130

88

86

2 22 158

158

87

85

90

89

2 22

157

157

91

92

NOT USED X

ALL WIRES 16AWG UNLESS OTHERWISE SPECIFIED

1

2

3

4

91

2

22

92

1

2

3

4

93

2

22

94

RAIL LIFT LH LVDT SIGNAL V

RAIL LIFT LH LVDT SIGNAL GROUND W

P23LH LVDT

P24RH LVDT

B

B

B

B B BB

B B

B

D

E

DD

4738 01002-WAY SERIES1TERMINAL LOCK 17TERMINAL, RING28

DRAWN BY:DATE:

JLP09/10/99

WDS4/25/06SEE EO

53822WDS 07/06/06 AJI

06/20/06ITEM 3 TEFLON TUBING REMOVEDITEM 5 WAS FASTAG PHF HOLDERADDED NOTE 1

LCP 06/30/06

LCP08/11/08

ITEM 2; LUMBERG RK 120M-630/2MREVISED NOTES

P13

5

612

114

310

21

98

7

P58--AIR DRYER

BRAKE PS

96

76

00

74

5

B

B B

B

B

B

C

C

C

CC

5164 408

51805

51878

54415

8

B

D

D

D


DTL.

QTY.REQ.


ITEM NO.

CONNECTOR11CORDSET, 12- -3LOOMING YELLOWA/R4TAPE15

6

E9676 0074NTS

HARNESS, MAIN MANIFOLD

TRIPP

WDS01-Feb-99

9676 0074

ENG. ORDER #CHECKED BY: DATE:APPROVED BY: DATE:CHANGEREVMF

NEW ISSUEA

DEUT

SCH

VIEW "A-A"

A

A

VIEW "B-B"

B

B

P30--JB1

14 2

A C

B

D

HJ

K

L

M

N

G

F

EP

6 7

DRAWN BY:DATE:

51805JLP09/10/99A

WDS4/25/06SEE EO

53822WDS 07/06/06 AJI

06/20/06NO CHANGE THIS SHEET

LCP 06/30/06

LCP08/11/08

JB1 GROUND B

FORWARD PROPEL PRESSURE SWITCH C

PROPULSION DISABLE D

REVERSE PROPEL PRESSURE SWITCH E

TIE EXCHANGER EXT/RET RH ENABLE F

TIE EXCHANGER EXT/RET LH ENABLE G

TIE EXCHANGER EXTEND REGEN H

BRAKES ON J

INFLATE REAR AIR SPRINGS K

BRAKE PS L

NOT USED M

NOT USED N

NOT USED P

BR

AK

ES

ON

1

TIE

EX

CH

AN

GE

R R

EG

EN

EX

TEN

D

2

TIE

EX

CH

AN

GE

R E

XT/

RE

T LH

EN

AB

LE

3

TIE

EX

CH

AN

GE

R E

XT/

RE

T R

H E

NA

BLE

4

RE

VE

RS

E P

RO

PE

L P

RE

SS

UR

E S

WIT

CH

5

PR

OP

ULS

ION

DIS

AB

LE

6

FOR

WA

RD

PR

OP

EL

PR

ES

SU

RE

SW

ITC

H

7

INFL

ATE

RE

AR

AIR

SP

RIN

G

8 9

GR

OU

ND

10 11

PO

WE

R

12 P30--JB1

P13

2

62

66

63

159

160

165

67

64

67 160 63 62

159 66 64 2 18

B AIR DRYER GROUND

P58--AIR DRYER

18

2

- BRAKE PS POWER

- BRAKE PS SIGNAL

BRAKE PS

18

6969

B

C

51878

54415NO CHANGES THIS SHEETD

E9676 0074NTS

HARNESS, MAIN MANIFOLD

WDS01-Feb-99

9676 0074


NEW ISSUE

JB1 POWER A 18

165

A AIR DRYER POWER

ALL WIRES TO BE 16 AWG UNLESS OTHERWISE SPECIFIED

B

4738 0100

DRAWN BY:DATE:

NONEBMB 09/27/99JLP

09/10/99A WDS 09/17/9953539AWDS 05/12/05

ADN05/02/05

NO CHANGE THIS SHEET JLE 05/10/05

53822AJI06/20/06

ITEM 5 WAS FASTAG PHF HOLDERITEM 3 TEFLON TUBING REMOVEDADDED NOTE 1

BBP33--JB4

P1

5

612

114

310

21

98

7

96

76

00

75

5

JB6

5

JB4

5

JB5

5

NOTE: 1. HARNESS AND CONNECTORS ARE TO BE IDENTIFIED AS SHOWN, PRINTED ON PANDUIT THERMAL TAPE AND ASSEMBLED AS NEAR AS POSSIBLE TO THE CONNECTORS. TAPE WIDTH IS 1"; TAPE LENGTH TO BE DETERMINED BY THE HARNESS DIAMETER.

C

C

CC

CC

B

C

C


DTL.

QTY.REQ.


ITEM NO.

CONNECTOR11CORDSET32--3LOOMING YELLOWA/R4PANDUIT 45

C9676 0075NTS

HARNESS, TIE GRIP-PNEUMATIC

TRIPP

WDS01-Feb-99

9676 0075


NEW ISSUE

DEUT

SCH

VIEW "A-A"

A

A

VIEW "B-B"

B

B

P35--JB6

P34--JB5BB

14

2

2

2

2210

2524

21

29

208

19

3130

1829

2816

2715

2614

1312

2311

3

45

617

71

CHECKED BY: DATE:APPROVED BY: DATE:

NONEBMB 09/27/99JLP

09/10/99A WDS 09/17/9953539AWDS 05/12/05

ADN05/02/05

ADDED P33 1 & 2ADDED P34 1 & 2WERE SPARES

JLE 05/10/0553822AJI

06/20/06NO CHANGES THIS SHEET

JB5 POWER 2

JB6 POWER 3

JB4 GROUND 4

JB5 GROUND 5

JB6 GROUND 6

TIE GRIP CLOSE RH 7

TIE GRIP OPEN RH 8

TIE GRIP ROTATE IN RH 9

TIE GRIP ROTATE OUT RH 10

TIE GRIP PRESSURE 11

RH CYC BACK 12

RH CYL FORWARD 13

JB4-J8 14

TIE GRIP CLOSE LH 15

TIE GRIP OPEN LH 16

TIE GRIP ROTATE IN LH 17

TIE GRIP ROTATE OUT LH 18

TIE GRIP PRESSURE 19

LH CYL BACK 20

LH CYC FORWARD 21

JB5-J8 22

TIE EXCHANGER EXTEND LOCK LH 23

TIE EXCHANGER EXTEND LOCK RH 24

TIE EXCHANGER UP-DOWN LOCK LH 25

TIE EXCHANGER UP-DOWN LOCK RH 26

RAIL LIFT UP-DOWN LOCK 27

INFLATE FRONT AIR SPRINGS 28

FUEL SENDER 29

JB6-J8 30

NOT USED 31

INFL

ATE

FR

ON

T A

IR S

PR

ING

S

2

RA

IL L

IFT

UP

/DO

WN

LO

CK

3

TIE

EX

CH

AN

GE

R U

P-D

OW

N L

OC

K R

H

4

TIE

EX

CH

AN

GE

R U

P-D

OW

N L

OC

K L

H

5

TIE

EX

CH

AN

GE

R E

XTE

ND

LO

CK

RH

6

TIE

EX

CH

AN

GE

R E

XTE

ND

LO

CK

LH

7

SP

AR

E

8 9

GR

OU

ND

10 11

PO

WE

R

12

LH C

YL

FOR

WA

RD

(RA

IL L

IFT

SP

OTT

ING

) 1

LH C

YL

BA

CK

WA

RD

(RA

IL L

IFT

SP

OTT

ING

) 2

TIE

GR

IP P

RE

SS

UR

E

3

TIE

GR

IP R

OTA

TE O

UT

LH

4

TIE

GR

IP R

OTA

TE IN

LH

5

TIE

GR

IP O

PE

N L

H

6

TIE

GR

IP C

LOS

E L

H

7

SP

AR

E

8 9

GR

OU

ND

10 11

PO

WE

R

12

RH

CY

L FO

RW

AR

D (R

AIL

LIF

T S

PO

TTIN

G)

1

RH

CY

L B

AC

KW

AR

D (R

AIL

LIF

T S

PO

TTIN

G)

2

TIE

GR

IP P

RE

SS

UR

E

3

TIE

GR

IP R

OTA

TE O

UT

RH

4

TIE

GR

IP R

OTA

TE IN

RH

5

TIE

GR

IP O

PE

N R

H

6

TIE

GR

IP C

LOS

E R

H

7

SP

AR

E

8 9

GR

OU

ND

10 11

PO

WE

R

12

P34--JB5 P33--JB4

P1

22

22

2

2

2

163

164

153

154

166

---

---

---

161

162

155

156

166

---

---

---

175

176

177

178

179

64

40

---

64

179

178

177

176

175

--- 2 22

---

---

166

156

155

162

161

--- 2 22

---

---

166

154

153

164

163

--- 2 22

B

C

B

B

B

B

BB

BB C9676 0075NTS

HARNESS, TIE GRIP-PNEUMATIC

WDS01-Feb-99

9676 0075

ENG. ORDER #DRAWN BY:DATE:CHANGEREVMF

NEW ISSUE

JB4 POWER 1

FUE

L S

EN

DE

R

1

P35--JB6

22

40

ALL WIRES 16 AWG UNLESS OTHERWISE SPECIFIED

I H G F E D C B A

ABCDEFGHI

1

2

3

4

5

6

77

6

5

4

3

2

1


NO.1/2

SHEET NO.

D250


DECIMAL INCH

IMPLIED TOLERANCES



APPROVED:CHECKED:

DATE:DRAWN:

Finished Dimensions





.XXX

.XX

.XFRACTION +

- 1/8.06-

+

+-

+- .010

.03

2-WAY FEMALE SHROUD

A/RRING TERMINAL, #4 X 1/41

A/RA/R

TUBING TEFLONA/RLOOMING YELLOWA/RFASTAG PHF HOLDER3CONNECTOR12231 156013

5/10/00ADD ITEM 7, 30 WAS 2416 WAS 12, ITEM 5 QTY WAS 4

WDS

(RETURN FILTER RH)

P51(RETURN FILTER LH)

P54

(WORK LIGHT RH INSIDE)

P52(WORK LIGHT LH INSIDE)

P55

(WORK LIGHT RH OUTSIDE)P53

(WORK LIGHT LH OUTSIDE)

P56

P57

(PUMP ON)

LEFT RIGHT

B

B

B

51878

7 B

B

B


DTL.

QTY.REQ.


ITEM NO.

CONNECTOR213-WAY FEMALE SHROUD 35166 7732MALE PINS 175166 7823

45166 7724RING TERMINAL, #4 X 3/8 WAYTEC #3550235WIRE 6

7WIRE 14 AWG BLACK8WIRE 16 AWG BLACK9

101112

B9676 0072NTS

HARNESS,ENGINE

TRIPP

WDS01-Feb-99

9676 0072


9/10/99NEW ISSUEA JLP

18

17

16

4 AW

G AP

PLY

RED

HEAT

SHR

INK

1ST

4 IN

CHES

4 AW

G -B

LACK

4 AWG. - BLACK

4 AWG. APPLY RED HEAT SHRINK 1ST 4 INCHES

78 6

5

43

2

1

141312

11

10

9

15

9676 0072

TYPICAL OUTSIDE VIEW OF PLUG

(ENGINE)(CAB)

(PRESSURE FILTER)

P2 P11

P50

HD

46-24-18-SN

HD

46-2

4-18

-SN

1 1

2 3

2 3

4 3

2 3

4 3

13

3 4 3 4

1212

5

5

12

I H G F E D C B A

ABCDEFGHI

1

2

3

4

5

6

77

6

5

4

3

2

1


NO.2/2

SHEET NO.

D250


DECIMAL INCH

IMPLIED TOLERANCES



APPROVED:CHECKED:

DATE:DRAWN:

Finished Dimensions





.XXX

.XX

.XFRACTION +

- 1/8.06-

+

+-

+- .010

.03

5/10/00NO CHANGE THIS SHEET WDS

TEMP SENSOR 2

AUTO SHUTDOWN 3

STARTER SOLENOID 4


POWER CB5 6

WORK LIGHT POWER 7

NOT USED 8

TACHOMETER 9


FUEL SOLENOID 11

PUMP ON 12







B C

P2

P51RETURN FILTER RH

P54RETURN FILTER LH

A B

P52WORK LIGHT

RH INSIDE

P53WORK LIGHTRH OUTSIDE

P55WORK LIGHT

LH INSIDE

P56WORK LIGHTLH OUTSIDE

A B C A B C A B A B A B

1

2 TEMP SENSOR

3 AUTO SHUTDOWN

4 STARTER SOLENOID

5 OIL PRESSURE SENDER

6

7

8

9 TACHOMETER


11 FUEL SOLENOID

12

13

14

15

16

17

18

P11

31

34

39

33

14

60

36

37

32

75

74

77

76

79

78

GROUND 2

POWER 3

31

34

39

33

36

37

32

P57PUMP ON

1 2

35

51878B B9676 0072NTS

HARNESS, ENGINE

TRIPP

WDS01-Feb-99

9676 0072


9/10/99NEW ISSUEA JLP

NOT USED 1

A

P50PRESSURE FILTER

4 AWG

ALL WIRE IS 16 AWG UNLESS OTHERWISE NOTED

14 AWG14 AWG

Documents

The FX2N PLC Base Module P/N 5121046 is no …...The FX2N PLC Base Module Components of the FX2N (battery, eeprom, pot card, etc.) are still available as repair part items. P/N 5121046