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P-LifeTM Oxo-Biodegradable Plastic Technology
"The First and Only ASTM D6954 Certified
Oxo-biodegradable Plastic Additive in the World"
Approved No. SC0646-10
P-Life Japan Inc. www.p-lifeasia.com
2
P-Life Oxo-Biodegradable Plastic Technology
A patented technology based on US Patent No.6482872
“Process for Manufacturing a Biodegradable Polymeric Composition”
P-Life Additive
A specially formulated proprietary mixture of catalysts “fatty acids derived from palm tree oils”
with following features.
Dosage Level: 0.3~1% against let down Polyolefin Polymers (PE, PP).
Blending: Blended directly with resin pellets in a converting stage.
Ingredients: Registered in FDA, Complies with Rohs Directive.
3
P-Life Additive (Line-up)
Product Name Appearance Colour Melting Point Packaging Unit
SMC2360 Powder Light Beige 80-95°C 20kg/bag
SMC2522 Liquid Light Brown - 50kg/drum
P-Life Additive (Composition)
P-Life SMC2360 % FDA
Metal Salt of Fatty Acid A 50-70 21CFR 175.300
Metal Salt of Fatty Acid B 10-20 21CFR 178.2010
Lubricant 10-20 21CFR 175.105
4
Properties of P-Life Plastic Products
FDA Migration Test
Testing Items Results
(%)
Pass
Criteria
Remarks
Extractable fraction in N-hexane 2.2% 6.4% Pass
Extractable fraction in Xylene 5.2% 9.8% Pass
Test Sample: P-Life dosed PE Film
Test Standard: FDA 21CFR 177.1520
(Substances used as single or repeated use of food contact surfaces)
Testing Body: Hong Kong Productivity Council
5
Properties of P-Life Plastic Products
Properties of P-Life Dosed PE Film
Properties P-Life HDPE HDPE 100%
Tensile Strength at Break
(kg/cm2) MD
763 741
Elongation at Break (%) MD 85 92
Dart Impact (g) 200 170
Tear Strength (g) MD 64 51
Thickness of films: 0.015mm, Blowing Temperature: 190C
6
Two Types of Biodegradable Polymers and Degradation Paths
A. Hydro-Biodegradable Polymer B. Oxo-Biodegradable Polymers
“Bio-polyesters, PLA, “Polyolefin Polymers (PE, PP)
Thermo Plastic Starch etc” with Oxo-Biodegradable Additive”
Hydrolysis degradation (Water) Oxidative degradation (Thermo, UV)
Biodegradation
CO2, H2O, Biomass
7
Oxo-Biodegradation of Polyolefin Polymers by P-Life Technology (Mechanism)
A specially formulated proprietary mixture of P-Life dosed into Polyolefin Polymers
The oxidant under the catalytic action of P-Life leads chain scission of polymers and the
production of low-molecular mass oxidation products such as carboxylic acids etc. (Step1)
The living organisms bio-assimilate (eat) the low molecular oxidation products. (Step2)
CO2, H2O, Biomass
8
Oxo-Biodegradation of Polyolefin Polymers by P-Life Technology (Image 1)
1. Blend with Polymers by extrusion
H H H H H H H H H H H H P-Life
-C-C-C-C-C-C- -C-C-C-C-C-C-
H H H H H H P-Life H H H H H H
2. Oxidative Degradation
Sun-light (energy) P-Life P-Life
O2 -C-C-C-C-C-C- O2 -C-C-C=O C-C-C-C=O
P-Life Thermo (energy) P-Life
(Carboxylic Acids, Ketons, Alcohol)
9
Oxo-Biodegradation of Polyolefin Polymers by P-Life Technology (Image 2)
2. Oxidative Degradation
Sun-light (energy) P-Life P-Life
O2 -C-C-C-C-C-C- O2 -C-C-C=O -C-C-C-C=O
P-Life Thermo (energy) P-Life
(Carboxylic Acids, Ketons, Alcohol)
3. Biological Degradation
Micro-organisms P-Life
-C-C-C=O -C-C-C-C=O CO2 + H2O + Biomass
P-Life Micro-organisms
10
Oxo-Biodegradation of Polyolefin Polymers by P-Life (Technical Explanation)
Polyolefins contain small amounts of alkyl radicals react very fast with oxygen:
R・ + O2 → ROO・ This peroxyradical attacks a polymer chain as follows:
ROO・ + RH → ROOH + R・ This new alkyl radical reacts with oxygen.
The hydroperoxide is quite stable but under the catalytic action of P-Life,
It is decomposed as follows:
M n+
+ ROOH → M (n+1)
+ RO・ + HO-
M (n+1)
+ ROOH → M n+
+ ROO・ + H+
The new radicals formed can also attack polymer chains as follows:
RO・ + RH → ROH + R・
ROO・ + RH → ROOH + R・
11
Field Test (Testing site at Malaysia)
Test Sample: P-Life Dosed PE Bag (0.05mm)
12
How to evaluate Oxo-Biodegradable Plastics?
There are standards, such as ISO 14855, EN13432, JIS K6953, which are designed to evaluate the
biodegradability of Hydro-Biodegradable plastics and not for Oxo-Biodegradable Plastics.
In the meantime, there is one guideline standard for evaluating Oxo-Biodegradable Plastics totally,
which is;
ASTM D6954
"Exposing and Testing Plastics that degrade in the Environment by a Combination of Oxidation and
Biodegradation"
Tier 1: An abiotic degradation test shall simulate or accelerate the degradation processes likely to
occur in a chosen application and disposal environment.
Tier 2: The abiotically degraded material is then examined for the ultimate biodegradability under
optimal conditions in a simulated disposal environment such as in soil or in compost.
Tier 3: The residual solids from Tire 2 are subjected to the determination of toxicological effects in
accordance with one of several possible test methods such as germination and growth tests with
plants according to OECD guideline 208, and EN 13432.
13
The Final Test Report from SP
October 20th, 2010
Dear Customers and Partners,
We would like to proudly announce that we finally received the official test report regarding the conformity
of ASTM D6954 Standard from SP Technical Research Institute of Sweden (“SP” ).
In the test report, SP concluded that the test material (LDPE film containing P-Life pro-degradant) fulfills all
the requirements stated in SPCR 141 appendix 4, which is in accordance with ASTM D6954.
We believe that obtaining the official test report should accelerate the promotion of P-Life
Oxo-biodegradable Plastic Technology faster than ever in worldwide where you are making tremendous
efforts for marketing of P-Life.
As a principal of P-Life Oxo-biodegradable Plastic Technology, we would appreciate your cooperation to
this date and look forward to your continued support for years to come.
Sincerely Yours,
ISAO TOYAMA , President SP Technical Research Institute of Sweden
P-Life Japan Inc. http://www.sp.se/en/
14
The Final Test Report from SP (Summary)
“Oxo-Biodegradability of LDPE film containing P-Life Additive”
Report No. P804363F
Date of Issue: 2010/10/07
Testing Body: SP Technical Research Institute of Sweden
Period of Testing: May 2008~July 2010
Test Material: 15μm thick blown film consisted of 99.7% LDPE and 0.3% P-Life
Test Method: ASTM D6954 (SP Method SPCR 141 Appendix 4)
“Exposing and Testing Plastics that Degrade in the Environment by a Combination of Oxidation and
Biodegradation”
CONCLUSION:
“The test material (LDPE film containing P-Life) fulfills all the requirements stated in SPCR 141
appendix 4, which is in accordance with ASTM D6954.”
Elements are below the high limit values according to EN 13432
Tier1 – loss of mechanical strength occurs after 10 days at 65C and Mw is below 10,000.
Tier2 – biodegradability is > 60% after 607 days in soil and still increasing.
Tier3 – germination and biomass is ≥ 90% for all plants compared to controls.
15
Summary of P-Life Oxo-Biodegradable Plastic Technology
“P-Life Oxo-Biodegradable
Plastic Products”
Step1
Oxidative Degradation
“Production of low molecular
mass oxidation products”
Sun Light, Heat and Oxygen
“The Natural Environment”
Step2
Biological Degradation
“Bio-assimilation of low molecular
mass oxidation products”
“Micro-Organisms
in Soil Environment”
・ FDA Migration Test according to FDA 21CFR
177.1520: PASSED
・ Food Sanitation Law in Japan, No.20 in 1982,
No.370 in 1959: PASSED
・ CONFIRMED through the various accelerated
abiotic testing based on ASTM Standards.
・ CONFIRMED through the GPC Analysis for
Molecular Weight.
“CERTIFIED by SP Technical Research
Institute of Sweden under SPCR141,
Apendix4 which is in accordance with
ASTM D6954”
16
General Comparison of Biodegradable Plastics(1)
Dosage Composition
of chemistry
FDA Biodegradability Disadvantage IP Cost
1.P-Life
(Programmable
Life Inc. USA)
0.3-1.0% Fatty Acid
Base
chemicals
Approved
21CFR
175.300
21CFR
178.2010
21CFR
177.1520
“ASTM D6954
Certified by SP”
Beige coloring
on the finished
products
US
Pat.6482872
Competitive
2. PLA
(Nature Works,
USA)
100% Lactic Acid Partly
Approved
(Restricted
against Hot
Food)
ISO 14855
Confirmed.
Susceptible to
alkyl, moisture
and high
temperature,
Hard Texture
- Expensive
3. MaterBi
(Novamont,
Italy)
100% Starch
PVA
Partly
Approved
(Restricted
against
Oily Food
etc)
ISO14855
OK Compost
Confirmed.
Susceptible to
moisture and
higher
temperature,
, Not Clear
(off-white color)
Over 50
patents and
patent
applications
Expensive
17
General Comparison of Biodegradable Plastics(2)
Dosage Composition
of chemistry
FDA Biodegradability Disadvantage IP Cost
1.P-Life
(Programmable
Life Inc. USA)
0.3-1.0% Fatty Acid
Base
chemicals
Approved
21CFR
175.300
21CFR
178.2010
21CFR
177.1520
“ASTM D6954
Certified by SP”
Beige coloring
on the
finished
products
US
Pat.6482872
Competitive
4. TDPA
(EPI, Canada)
1~2% Inorganic &
Organic
Chemicals
such as
Cobalt
Stearate and
CaCO3 etc
21CFR
177.1520
Not confirmed. Product Life is
uncontrollable.
US
Pat.5854304
Competitive
5. D2W
(Symphony, UK)
1% No
Information
Available
No
Information
Available
Not confirmed. Product Life is
uncontrollable.
No IP
related
Information
is available.
Competitive
18
P-Life Product Range and Applications
Retail
Shopping Bags
Document Bags
Courier Bags
Garbage Bags
Food Waste Collection Bag
Food & Beverage
Lunch Box
Drink Cups & Lids
Food Trays
Roll Bags
Cutleries / Straws
Packaging
Loose Fills
Foamed Sheets
PP Yarn Ropes
Others
Construction Nets
Seedling Bags
Agricultural Films
Ball Bullets
19
Business References for P-Life
Retail: The Mall Group, Shoe Mart Supermarkets, 7eleven …
Hotel: Excelsior Hotel, Mandarin Oriental Group…
Bank: HSBC, Standard Chartered Bank, Banco de Brasil…
Catering: Maxims, Fairwood, Arome Bakery, Café de Coral…
Government: Hospital Authority, The City of Ketchum…
Education: HK Professional Teachers’ Union…
Property: Jones Lang LaSalle, Discovery Bay…
Others: NIKE GOLF, TOYSRUS, IKEA, CROSMAN, Jollibee…
20
Company Information
Company Name: P-Life Japan Inc.
Address: 1-30-16-205, Todoroki, Setagaya-ku, Tokyo, Japan 1580082
President: ISAO TOYAMA
P-Life Japan Inc. was founded in 1994, under the name of Pacific Enterprise Japan Ltd., as a specialist in handling various
kinds of material including the products from Programmable Life, Inc., USA.
In November 2003, P-Life Japan Inc. was officially appointed as a regional representative of Programmable Life, Inc. in the
territories of Asia and Pacific. At the same time, ISAO TOYAMA became an official partner of Programmable Life, Inc.
This appointment granted P-Life Japan Inc. the right of marketing and manufacturing the products relating to P-Life
Oxo-Biodegradable Plastic Technology, which had been awarded the US patent 6,482,872 "Process for Manufacturing a
Biodegradable Polymeric Composition" in November 2002, on exclusive basis in the territories of Asia and Pacific.
“In January 2008, the company name was changed to “P-Life Japan Inc.” We are now extending the marketing
activities all over the world.”