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The Fertilizer Manufacturing Process of Formosa Tungshih Factory

The Fertilizer Manufacturing Process of Formosa ... · • The organic waste can be decomposed to many kinds of helpful nutrient for plant growth after high temperature fermentation

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Page 1: The Fertilizer Manufacturing Process of Formosa ... · • The organic waste can be decomposed to many kinds of helpful nutrient for plant growth after high temperature fermentation

The Fertilizer Manufacturing Process of Formosa Tungshih Factory

Page 2: The Fertilizer Manufacturing Process of Formosa ... · • The organic waste can be decomposed to many kinds of helpful nutrient for plant growth after high temperature fermentation

Historical and MotivationFormosa Environment Technology Corporation is to be established because of the responsibility for Taiwan society and using enterprise resource to gain social contribution. Therefore, Formosa Plastics Group start to tie up with Taiwan Government to advocate resource recycling and assist to progress waste food reclaiming. The aim is to increase the ratio of resource recycling and prevent kitchen slops polluting our environment. Therefore, in 2000 August, Formosa Tungshin Fertilizer Factory has been built and started to process raw waste food to organic fertilizer.

The organic fertilizer can improve gradually acidification soil after chemical fertilizer over using for a quite long time and can make soil become more vital after high frequently cultivating.

Page 3: The Fertilizer Manufacturing Process of Formosa ... · • The organic waste can be decomposed to many kinds of helpful nutrient for plant growth after high temperature fermentation

Formosa Environment Technology Corporation Organization

Formosa Environment Technology Corporation

Mme. Wang – Chairman & CEOMr. R.C. Chen – Executive Vice President

Administration

Yang Me FarmMr. S.G. Lin

Farm Manager

Tungshin Fertilizer FactoryMr. D.S. Huang

Factory Manager

Senior Unit ManagerMr. G.N. Lin

Sales Department Mr. C.J. Chen

Sales Manager

Page 4: The Fertilizer Manufacturing Process of Formosa ... · • The organic waste can be decomposed to many kinds of helpful nutrient for plant growth after high temperature fermentation

Achievement• The 1st private company assist Taiwan Government to process food waste and return such advantage to society.

• Owning biggest organic cultivating area of private enterprise in Taiwan

• The biggest compost output capability in Taiwan

Page 5: The Fertilizer Manufacturing Process of Formosa ... · • The organic waste can be decomposed to many kinds of helpful nutrient for plant growth after high temperature fermentation

Why Food waste to Compost• The organic waste treatment has been researched in

many countries the moment now and become more important

• The organic waste can be decomposed to many kinds of helpful nutrient for plant growth after high temperature fermentation and decomposing, which can be seen as one kind of good resource recycling way and helpful for environment safeguarding.

• The procedure, food waste to compost, is a appropriate and optimal solution for treating food waste

• For processing regularly such vast food waste, it is necessary to built a larger scale organic waste treatment place to solve swilling pollution problem now.

Page 6: The Fertilizer Manufacturing Process of Formosa ... · • The organic waste can be decomposed to many kinds of helpful nutrient for plant growth after high temperature fermentation

Our Process in treating food waste

The organic substance of raw waste food

Carbon-Nitrogen percentage Adjustment

The organic substance of raw waste food

High temperature and fermented treatment

CompostNutrient Adjustment

Tablet completed and package

Composition Analyzing and Checking

The final production

Page 7: The Fertilizer Manufacturing Process of Formosa ... · • The organic waste can be decomposed to many kinds of helpful nutrient for plant growth after high temperature fermentation

Fermentation Temperature Profile

0.0

10.0

20.0

30.0

40.0

50.0

60.0

70.0

80.0

90.0

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25

DAY

Page 8: The Fertilizer Manufacturing Process of Formosa ... · • The organic waste can be decomposed to many kinds of helpful nutrient for plant growth after high temperature fermentation

Microorganism of Pathogen andTemperature Sensibility of Fly

Inactivation or

Dead Temperature Time

■ Newcastle Chicken Disease 56 ℃℃℃℃ 6 hours

■ Infectious Bronchitis 56 ℃℃℃℃ 15 minutes

■ Infectious Laryngotracheitis 30 ℃℃℃℃ 5 minutes

■ Marek’s Disease 60 ℃℃℃℃ 5 minutes

■ Fowl pox 60 ℃℃℃℃ 8 minutes

■ Avian Influenza 56 ℃℃℃℃ 30 minutes

■ Infectious Bursal Disease 56 ℃℃℃℃ 5 hours

■ Foot-and-Mouth Disease 70 ℃℃℃℃ 15 seconds

■ Pseudorabies 70 ℃℃℃℃ 5 minutes

■ Hog Cholera 60 ℃℃℃℃ 10 minutes

■ Transmissible Gastroenteritis 45 ℃℃℃℃ 45 minutes

■ Murine Mycoplasmosis 56 ℃℃℃℃ 30 minutes

■ Pullorum Disease 60 ℃℃℃℃ 5 minutes

■ Infectious Coryza 55 ℃℃℃℃ 6 minutes

■ Pasteurellosis 60 ℃℃℃℃ 30 minutes

■ Staphylococcus 60 ℃℃℃℃ 60 minutes

■ Swine Erysipelas 56 ℃℃℃℃ 10 minutes

■ Coccidiosis 45 ℃℃℃℃ 24 hours

■ Ascariasis 54 ℃℃℃℃ 5 minutes

■ Fruit Fly Ova 45 ℃℃℃℃ 24 hours

■ Maggot 60 ℃℃℃℃ 12 hours

Page 9: The Fertilizer Manufacturing Process of Formosa ... · • The organic waste can be decomposed to many kinds of helpful nutrient for plant growth after high temperature fermentation

Dead Temperature and Time forParasite and Pathogen Bacteria

Fatal Temperature Time

█ Typhoid Fever Bacterium 60 ℃℃℃℃ 30 minutes

█ Bacillus Typhosus 56 ℃℃℃℃ 60 minutes

█ Shigella Dysenteriae 55 ℃℃℃℃ 60 minutes

█ Escherichia Coli 55 ℃℃℃℃ 20 minutes

█ Staphylococcus 50 ℃℃℃℃ 10 minutes

█ Pyogenic Coccus 54 ℃℃℃℃ 10 minutes

█ tuber Culin 66 ℃℃℃℃ 20 minutes

█ Diphtherin 55 ℃℃℃℃ 45 minutes

█ Bovine Abortion 61 ℃℃℃℃ 3 minutes

and Swine Abortion

█ Amebiasis 55 ℃℃℃℃ 5 minutes

█ Taenia saginata 60 ℃℃℃℃ 5 minutes

█ Trichina 65 ℃℃℃℃ 5 minutes

█ Necator americanus 45 ℃℃℃℃ 50 minutes

█ Ascaris Ova 60 ℃℃℃℃ 20 minutes

Page 10: The Fertilizer Manufacturing Process of Formosa ... · • The organic waste can be decomposed to many kinds of helpful nutrient for plant growth after high temperature fermentation

Final production of FertilizerTablet type FertilizerTablet type Fertilizer Powder type FertilizerPowder type Fertilizer

Key Features:1. After high temperature fermenting, the major content has been full

with richness probiotics as Actinomycetes and Photosynthetic for enchasing the quality of plant growth.

2. Decompose the residual salt base of chemical fertilizer in soil for plant absorbing again, a quite environmentally friendly way.

Page 11: The Fertilizer Manufacturing Process of Formosa ... · • The organic waste can be decomposed to many kinds of helpful nutrient for plant growth after high temperature fermentation

Contribution of Organic Resource Recycling

Facilitate Development of Green Industry

AgriculturePromotion Output Value

Aquatic Product

Resource Recycling

Organic Agriculture

Land for Descendants

Soil Improvement

Reduce Air and Water Pollution

Healthy Condition

Harmonious Environment

Healthy Society

Wealthy Society

Environmental Protection

Ecology

Economy

Human

Reduce Waste

Pollution

Healthy Environment

11

Page 12: The Fertilizer Manufacturing Process of Formosa ... · • The organic waste can be decomposed to many kinds of helpful nutrient for plant growth after high temperature fermentation

Yangmei

Farm

TungshihFactory

Processing Quantity: 300

tons/day

Headquater

Where we are

Page 13: The Fertilizer Manufacturing Process of Formosa ... · • The organic waste can be decomposed to many kinds of helpful nutrient for plant growth after high temperature fermentation

Our AccomplishmentFormosa Fertilizer Application-Experiment in High Mountain Oolong Tea Field

In 2007 September, autumn tea was growing still at bad situation, those tea trees had not sprout any new leaves. Therefore, use 20 bags Formosa Tea-activator organics fertilizer to improve the soil condition.

Page 14: The Fertilizer Manufacturing Process of Formosa ... · • The organic waste can be decomposed to many kinds of helpful nutrient for plant growth after high temperature fermentation

The growing of tea tree had been improved after 2 months and the new sprouted leaves was on trees. The situation was better than status in 2006.

In 2007 December (before harvesting) , new leaves were really better than the status in 2006.

Page 15: The Fertilizer Manufacturing Process of Formosa ... · • The organic waste can be decomposed to many kinds of helpful nutrient for plant growth after high temperature fermentation

On 9th of March 2008, the farmer used Formosa Tea-activator at beginning of sprouting period for tea tree in spring.

To observe on 16th of April 2008, the totally status was much better than the same period in 2007. Obviously, the situation had been improved even though the weather was on insufficient rainy status. The Framer really felt satisfactions with using Formosa fertilizer.

Page 16: The Fertilizer Manufacturing Process of Formosa ... · • The organic waste can be decomposed to many kinds of helpful nutrient for plant growth after high temperature fermentation

On 16th of April 2008, the tea tree almost fill with new leaves.

Page 17: The Fertilizer Manufacturing Process of Formosa ... · • The organic waste can be decomposed to many kinds of helpful nutrient for plant growth after high temperature fermentation

The farmer Mr. Chung was in charge of the tea sampling master, his tea also win the 2nd classification prize in tea tasty game in 2007. He really satisfied Formosa fertilizer.

Page 18: The Fertilizer Manufacturing Process of Formosa ... · • The organic waste can be decomposed to many kinds of helpful nutrient for plant growth after high temperature fermentation

Formosa No.6 Organic Fertilizer for Taiwan No.9 Rice (Japanica Rice)

Page 19: The Fertilizer Manufacturing Process of Formosa ... · • The organic waste can be decomposed to many kinds of helpful nutrient for plant growth after high temperature fermentation

Used Formosa No. 6 Organic Fertilizer before transplanting rice seedling, and also transplanted rice seedling on February 10 2007. The status of rice seedling was very well.

Page 20: The Fertilizer Manufacturing Process of Formosa ... · • The organic waste can be decomposed to many kinds of helpful nutrient for plant growth after high temperature fermentation

Observed on 14th of February 2007, because this was 1st time to spread Formosa No.6 Organic Fertilizer, the rice seedling was solid upright and with bright green colour without any over blackness on leaves.

Page 21: The Fertilizer Manufacturing Process of Formosa ... · • The organic waste can be decomposed to many kinds of helpful nutrient for plant growth after high temperature fermentation

Observed on 2nd of March 2007, 2nd times spread Formosa No.6 Organic Fertilizer, rice seedling was really solid upright with bright green colour after using, there was no any over blackness status.

Page 22: The Fertilizer Manufacturing Process of Formosa ... · • The organic waste can be decomposed to many kinds of helpful nutrient for plant growth after high temperature fermentation

Observed on 20th of March 2007, after completing 2nd times spreading fertilizer, it is an important period for pest preventing.

Page 23: The Fertilizer Manufacturing Process of Formosa ... · • The organic waste can be decomposed to many kinds of helpful nutrient for plant growth after high temperature fermentation

Observed on 29th of March 2007 before sunbaking paddy preparing, there was still no any pest happen, the plant was growing well.

Page 24: The Fertilizer Manufacturing Process of Formosa ... · • The organic waste can be decomposed to many kinds of helpful nutrient for plant growth after high temperature fermentation

Observed on 12th of April 2007, there was no any rice blast problem, this was because Nitrogen controlling well.

Page 25: The Fertilizer Manufacturing Process of Formosa ... · • The organic waste can be decomposed to many kinds of helpful nutrient for plant growth after high temperature fermentation

Till 25th of April 2007, no any rice blast problem yet, farmers really satisfied those status.

Page 26: The Fertilizer Manufacturing Process of Formosa ... · • The organic waste can be decomposed to many kinds of helpful nutrient for plant growth after high temperature fermentation

May 10 2007, the ear of rice has gradually grown, the ear of rice quality and quantity could meet standard.

Page 27: The Fertilizer Manufacturing Process of Formosa ... · • The organic waste can be decomposed to many kinds of helpful nutrient for plant growth after high temperature fermentation

May 10 2007, the neighboring field had serious rice blast problem.

Page 28: The Fertilizer Manufacturing Process of Formosa ... · • The organic waste can be decomposed to many kinds of helpful nutrient for plant growth after high temperature fermentation

On 23rd of May 2007, the ear of rice already almost matured, the quantity of ear of rice had hit to standard.

Page 29: The Fertilizer Manufacturing Process of Formosa ... · • The organic waste can be decomposed to many kinds of helpful nutrient for plant growth after high temperature fermentation

June 25 2007, the ear of rice was already mature. The average yield was around 3673kg/ha (maximum 4372kg/ha)

Page 30: The Fertilizer Manufacturing Process of Formosa ... · • The organic waste can be decomposed to many kinds of helpful nutrient for plant growth after high temperature fermentation

The farmer association of Erlin town purchased Taiwan No.9 rice which used Formosa organic fertilizer from 12 farmers, and the score was given 81 (previously was around 70 only, the top one’s score was 83.) after farmer association judging.

Page 31: The Fertilizer Manufacturing Process of Formosa ... · • The organic waste can be decomposed to many kinds of helpful nutrient for plant growth after high temperature fermentation

The Accomplishment in different species of rice-yield in Taiwan Planting

RiceBrown ricePaddy rice

6400~7200

6800~7700

5700~6500

5900~66008600~9600Taiwan

No.11

5600~62008000~9000LocalIndica

rice

4200~48007200~8000Taiwan

No.9Japonica

rice

Yield (Kg/ha)Cultivated

varietyType

�The field experiments were conducted in 2007~2009.

Page 32: The Fertilizer Manufacturing Process of Formosa ... · • The organic waste can be decomposed to many kinds of helpful nutrient for plant growth after high temperature fermentation

Thanks your time.Thanks your time.Thanks your time.Thanks your time.