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The fascination ofpre-fabricated bathrooms
www.aquacel.eu
Rasselstein RaumsystemeGmbH & Co KGHeldenbergstraße 5256567 Neuwied · Germany
Phone +49 (0)2631/34 44 605Fax +49 (0)2631/34 44 [email protected]
The
fasc
inat
ion
of p
re-f
abri
cate
d ba
thro
oms
Pre-fabricated bathrooms
In the beginning ...
As early as 1918 the
people of Neuwied and the
surrounding area began
removing pumice from the
ground and selling it to
Eastern Prussia and Scandi-
navia. Production and distri-
bution of the raw material
as building blocks began
shortly after the end of
World War II.
1962
Pre-fabricated garages went
into production.
1967
The first pre-fabricated bath-
rooms were manufactured.
1978
The company’s products are
exported for the first time
to Switzerland.
1993Friendly takeover of Bau-stoffwerke Rasselstein bythe KANN Group locatednear Neuwied in Bendorf
1998
First contract in Great Bri-
tain: Four Seasons Hotel,
Canary Wharf, London
2002
The first “glass” bathrooms
were manufactured:
Ramada Hotels in Geneva
and Berlin
2003
Development of super light
weight concrete
2004
First contract in Ireland:
Hilton Hotel Dublin
Chronicle of successTradition and Innovation
In total, RASSELSTEIN Raum-systeme has manufactured morethan 90,000 pre-fabricated bath-rooms and 120,000 pre-fabricatedgarages.
»2
View of the factory grounds approx. 1930
2005
First sales activities in Spain
and in Scandinavia
Quality “Made in Germany”AQUACEL pre-fabricated bathrooms by RASSELSTEIN
Today ...
Both pre-fabricated bathrooms and garages are
still manufactured in Neuwied. Each being inde-
pendent from the other but making the most
rational and cost effective use of the 53 000 sq
metre production facility.
The teams’ extensive knowledge often inspires
our clients to experiment with design and innova-
tion, finding the most appropriate and flexible
solutions, something we have always strived to
achieve.
RASSELSTEIN is known all over Europe as the
benchmark for providing outstanding quality and
service by using flexible and cost effective
solutions.
3
It is not surprising that architects, planners and
building contractors are increasingly realising the
benefits and insisting on pre-fabricated bathroom
solutions. After all: Time is money.
We would welcome the opportunity to demonstra-
te the many advantages of the AQUACEL pre-
fabricated bathroom system either in Neuwied or
at an alternative location suited to you.
The experience may well provide you with a whole
new range of solutions to your construction
challenges.
Everything underone roof – an expert partnerfor your bathroomsolutions.
»
AQUACEL-pre-fabricated bathroomsTechnical perfection – Quality to the highest standards
Each pre-fabricated bathroom isindividual, designed to be projectspecific in line with the clientsrequirements, manufactured andshipped to be operational whendelivered to the project.
»
Our customers use the AQUACEL system for
many reasons, not least of which is the high stan-
dard of our quality and reliability in both product
and service.
In addition to this, our flexible approach to project
based challenges offers an unbeatable package.
AQUACEL pre-fabricated bathrooms are delivered
complete with:
• Wall, floor and ceiling finishes
• Full electrical installation
• Heating, ventilation and sanitary systems
• Horizontal fresh and waste water plumbing
4
Hotel Plaza Carrée, Trier
Advantages from start to finishReducing time – reducing cost – increasing qualityand minimizing risk
Building-site equipment
Building time with AQUACELbathroom modules: 13 months
Earthworks and shell constructionincluding roofing
Aug Sep Oct Nov Dec Jan Feb Mar Apr May Jun Jul Aug Sep Oct Nov
Installation of bathroom modules(1st to 6th storey)
Dry lining
Horizontal pipes and conduits, bathrooms
Tiles, bathrooms
Flooring works, plastering
Complete bathroom installations
Remaining work up to completionof the building project
Building time with bathrooms builtin-situ: 16 months
Reducing construction cost »
No unforeseen additional costs. Loss or damage
of goods from the unit remains our responsibility
until handover which takes place late in the con-
struction process. In addition, our rates remain
fixed for the term of the contract.
Health and safety »
Pre-fabricated bathrooms reduce the risk of acci-
dents on the building site by relocating labour to
the factory.
Increasing the usable floor space »
Our wall thickness starts at 45mm, much less
than traditional building methods, thus providing
more usable floor space within the bathroom or
adjacent rooms.
Complementary materials »
RASSELSTEIN buys all products for the contract
ensuring that items coordinate.
Reducing construction time »
On site construction time can be reduced by up
to 3 months depending on the size of the project.
This will allow early release of site personnel and
reduce overheads generally.
Earlier profitability »
Each saved month is saved time and therefore
money for the client.
Guaranteed quality »
In house assembly of all components together
with rigorous quality control regimes mean a
finished product to the highest standards.
Centralising control »
Buying up to 10 different trades and products
from one source reduces time, effort and there-
fore saves money for everyone involved in the
project.
Increasing free time »
Our technical team will resolve any individual
issues, which arise allowing clients to devote time
to other areas.
5
Only one contact person –from beginning to practical completion.
»
Example calculation for a contract volume of 160 bathrooms
Conception to CompletionIndividual and Unique
Individually manufactured– almost anythingis possible.
»
7
Rocco Forte Villa Kennedy, Frankfurt
Delivered “Just in time” Positioned on site in less than 30 minutes and ready for connection
- optimalpreparation
- perfect timing
- quick & easyinstallation
»
8
A partner in every sense – professional,competent and reliable.
»
9
The contact person »
Single point of contact guaranteeing fast and effi-
cient information transfer and decision making.
We are always available to answer your queries.
Project planning »
We will work alongside you right from project
brief to develop the right bathroom solution for
you.
This ensures that you will benefit from all the con-
struction logistics and economic advantages that
AQUACEL can offer.
Detailed planning
and technical coordination »
We deliver a complete detailed plan in a scale of
1:10 and 1:2 showing floor plans, elevations and
sections. Furthermore the detailed plans illustrate
positions of pipes and cables, as well as tile lay-
out.
Technical advise with regard to any installed com-
ponent is readily available from the project mana-
ger. The sanitary ware and accessories will be
carefully chosen in cooperation with our techni-
cians.
Construction laws and guidelines »
Bathrooms are finished and installed in line with
all appropriate local rules, by-laws and national
regulations.
On site supervision »
An experienced Project Manager will be at your
disposal for site visits from first delivery till certifi-
cation of the building
Operation and maintenance documentation »
An operation and maintenance pack is prepared
for each bathroom and handed over at completion.
All around service from the beginningAQUACEL - advantages that can be used all over Europe
Sales, technical, production and installation management all under one roof make information transfer
quick and efficient.
As an internationally operating company RASSELSTEIN has multi cultural staff, who between them are
fluent in many languages.
10Project specific constructionCustom made pre-fabricated bathrooms
... make your choice »
There are no limits in terms of design and layout. We put your ideas into practice, from a functional
retirement home to a luxury 5 star hotel. Clean lines or comfortable cottage, the only limitations are
your imagination. All we need to make it economical is a minimum number in one size and design lay-
out of between 40 and 50 units.
... build to client specification and not “off the shelf”
»
Beacon Court South Quarter, Dublin
�������������Fire protection,sound insulation,structural – RASSELSTEINhas the solution.
»
Fire protection »
Reinforced concrete, depending on its thickness,
has its own fire resistance, which we take into
account when designing your bathroom.
Sound insulation »
Using acoustic insulation to separate the bath-
room from the rest of the building offers a room-
in-room acoustic solution. Wall thickness can vary
to provide specifically required solutions. This
also means that no additional partition walls are
needed between rooms.
Structural »
Even when manufactured in standard concrete,
AQUACEL pre-fabricated bathrooms are no hea-
vier than conventional construction, which means
that no further structural calculations are neces-
sary. Light and super light weight material options
are also available if needed.
Advantages of the AQUACEL system »
• Wall thickness starting at 45mm
• Load bearing ceilings
• Finished floor to ceiling heights achievable
• Minimal external face finish required
• Stable concrete construction
• Cost effective
• Durable
• Environmentally friendly
Well thought out solutionsGeneral technical information
��������������������������11
Concrete pod ceilingUpstand for mechanical/electrical installations
Slab
Upstand onclient side
Pod floor Screed
To achieve more – this is our personal goal and pledge to our customers.
»
12
The concrete revolution »
AQUACEL bathrooms can now be manufactured using super light weight concrete, offering a weight
saving of up to 60%. Ideal where floor loading is a concern.
Innovation Know-howSuper light weight concrete – Slimline floor option
super light weight concrete
A modern bathroomwith “Glass wallpanelling” from RASSELSTEIN
»
13
Additional effects can be achieved by the use of
geometric patterns or photographic prints.
Glass panels are extremely robust, durable and
easy to maintain. The fit and accuracy are gua-
ranteed by RASSELSTEIN.
The design revolution »
As an alternative to tiles, paint or natural stone
finishes in the bathroom, toughened glass panels
are now available. Polished, corroded or matt
finishes are deliverable in a multitude of colours
and sizes to suit any project.
Bathroom design „Up to date”“Glass” bathrooms
Ramada Encore Hotel „La Praille”, Genf
St. Gregory Hotel, Shoreditch/London
Hilton Hotel, London
CCrryyssttaall clear
Hoteliers have an obligation to their guests to
provide a comfortable environment and European
Hotels strive to achieve this all the time.
RASSELSTEINS’ AQUACEL pre-fabricated bath-
rooms help them do this.
Offering distinct time and cost saving benefits,
they also offer the perfect solution to any special
need or requirement. It goes without saying that
all local regulations are taken into consideration
during construction.
The result is a unique bathroom with a corporate
or individual identity that guests can enjoy to the
full.
... a unique bathroom to matchthe corporate design and styleof your establishment, which guests can enjoy to the full.
»
Hotels in Europe... are setting on AQUACEL
14
Retirement and nursing homesFunctional to the very last detail
Hospital and nursing home bathrooms have many
demands put on them from both residents and
staff all of whom have to be considered during
design and construction. They also have to meet
strict laws, standards and regulations.
AQUACEL – for more independence and mobility
»
16
Hospital St. Helena, Hachenburg
Nursing home, Düsseldorf
17
- guaranteedwatertight
- variable gradientsin the floor
- secure and safehandholds
»
AQUACEL pre-fabricated bathrooms will satisfy all of these requirements. Whether a question of wheel-
chair accessible showers and washbasins or no-barrier areas in which to manoeuvre. We deliver
demand-oriented planning and execution to ensure optimum functionality and all around ergonomics.
Pod floorupstand “tub”
Recess in slab
Shower waste“water tight”
Nursing home, Nürnberg
Hospital Hervideros de Cofrentes
Solutions that fit- time saving andhighly economic.
»
Standardised housingIntelligent solutions for economic construction
RASSELSTEIN offers high quality products to your specifications, from social housing or deluxe apart-
ments. Standardisation of the AQUACEL module makes for an affordable and sensible solution to even
commercial buildings.
With this in mind we will connect the visual, durable and economic elements together in one unique
bathroom.
18
Apartment housing “Am Schorn”, Düsseldorf
Apartment housing, Köln-Holweide
19
- durable
- cost effective
- visually appealing
»
Apartment housing Düsseldorf
Spencer Dock Residential, Dublin
Student accommodation Solutions in the smallest space
Bathrooms in student accommodation are work-
horses. AQUACEL pre-fabricated bathrooms with
their robust construction and optimal functionality
have already offered the ideal solution to this
challenge in many locations across Europe.
Created always having to consider economics
against optimum user friendliness, the unique
finishing considers every ones needs; we can
even install electrical points for kitchen
appliances.
Feel goodin the smallest room.
»
20
Student accomodation, Koblenz
PMZ Residential, Gernsbach
21
AQUACEL pre-fabricatedbathroom –a class of it’s own
»
Student accomodation, Remagen
Youth Hostel, Prüm
Extensionpre-fabricated bathroomsThe creation of additional housing space
AQUACEL add-on bathroom modules constitute a
separate building entity, which is either erected in
front of the building façade or integrated into it.
Using AQUACEL add-on modules, it is possible to
create extra floor space, and enhance the façade
of your project thanks to the architecturally har-
monious incorporation of the modules into the
existing building.
- additional living space
- new architecturalappreciation
- minimal disruption
»
22
St. Vincenz-Hospital, Limburg
This structural solution with load bearing walls,
floor and ceiling, allows work to continue virtually
uninterrupted during the renovation period, thus
reducing build time.
Since all wiring and piping systems are connec-
ted outside the building, noise and dust will cause
minimal nuisance to the occupants.
Tailor-made solutions More examples of use
» Hotels and motels
» Retirement and nursing homes
» Hospitals
» Training centres
» Holiday and recreational facilities
» Office and commercial buildings
» Correctional facilities
» Camping grounds
» Youth hostels
» Student accomodation
We find the right solutionfor your project.
»23
The right solution »
Floor plan, configuration and ambience – The AQUACEL pre-fabricated bathroom is always as unique
as our clients wish it to be.
It does not matter if we are creating an exclusive hotel bathroom, or a functional one for a hospital or
nursing home; you always have our full attention. Whether it’s a question of tiles, fittings, furnishing or
general details, your imagination is the only limitation. Our skilled team will work with your suggestions
and our experience in the pre-fabricated bathroom area to fulfill your idea of the perfect and most
functional bathroom.
Please challenge us.
Office Building Gresham Street, London
Goba-Centre, Hirschberg
The fascination ofpre-fabricated bathrooms
www.aquacel.eu
Rasselstein RaumsystemeGmbH & Co KGHeldenbergstraße 5256567 Neuwied · Germany
Phone +49 (0)2631/34 44 605Fax +49 (0)2631/34 44 [email protected]
The
fasc
inat
ion
of p
re-f
abri
cate
d ba
thro
oms
Pre-fabricated bathrooms