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The Engineering Method EGR 3380 Engineering Design I Based on “Discussion of the Method” by Billy Vaughn Koen

The Engineering Method EGR 3380 Engineering Design I Based on “Discussion of the Method” by Billy Vaughn Koen

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Page 1: The Engineering Method EGR 3380 Engineering Design I Based on “Discussion of the Method” by Billy Vaughn Koen

The Engineering Method

EGR 3380

Engineering Design I

Based on “Discussion of the Method” by Billy Vaughn Koen

Page 2: The Engineering Method EGR 3380 Engineering Design I Based on “Discussion of the Method” by Billy Vaughn Koen

What is an Engineer?

• An Engineer is not defined by her product– Nano-robots– Airplanes– Embedded Computers

• An engineer is defined by her method– Finding the best change– Using available resources– In an environment of uncertainty

Page 3: The Engineering Method EGR 3380 Engineering Design I Based on “Discussion of the Method” by Billy Vaughn Koen

“To Engineer”

• The clergy in Iran engineered the firing of the president.

• The chessmaster engineered a perfect countermove.

• The general engineered a coup d'état without the loss of life.

Page 4: The Engineering Method EGR 3380 Engineering Design I Based on “Discussion of the Method” by Billy Vaughn Koen

Why is Engineering Such a Mystery?

• The Scientific Method– Well-understood, even by the layperson.– “Science is theory corrected by experiment.”– All variables held constant except one.– “Answer in the back of the book.”

• Extensively analyzed by philosophers

• None of these are true for the Engineering Method– Although engineers often employ science

and scientific reasoning

Page 5: The Engineering Method EGR 3380 Engineering Design I Based on “Discussion of the Method” by Billy Vaughn Koen

Four Key Elements of Engineering Problems:

• Change: the situation requires a change.

• Best: the best change is desired...

• Resources: using the available resources.

• Uncertainty: knowledge about the situation is incomplete and sometimes inconsistent

Page 6: The Engineering Method EGR 3380 Engineering Design I Based on “Discussion of the Method” by Billy Vaughn Koen

Four Key Elements of Engineering Problems:

• Change: the situation requires a change.

• Best: the best change is desired...

• Resources: using the available resources.

• Uncertainty: knowledge about the situation is incomplete and sometimes inconsistent

Page 7: The Engineering Method EGR 3380 Engineering Design I Based on “Discussion of the Method” by Billy Vaughn Koen

Change

time

Mea

sure

of C

hang

e

A

B

Page 8: The Engineering Method EGR 3380 Engineering Design I Based on “Discussion of the Method” by Billy Vaughn Koen

Change

• Four practical difficulties in getting from A to B:– Engineer lacks complete knowledge of the

world at A– The exact final state, B, is unknown and

cannot be anticipated– There is no single path from A to B– Engineering goals can change during the

process (the location of B floats!)

Page 9: The Engineering Method EGR 3380 Engineering Design I Based on “Discussion of the Method” by Billy Vaughn Koen

Change

• Is all change caused by engineers good?

– What about unintended consequences?• Aswan High Dam in Egypt• Can you name any others?

– Can you think of any engineering disasters?• Tacoma Narrows Bridge, WindBelt• Kansas City Hyatt Regency• Chernobyl Nuclear Power Plant in U.S.S.R.

Page 10: The Engineering Method EGR 3380 Engineering Design I Based on “Discussion of the Method” by Billy Vaughn Koen

The Final State (B) Cannot Be Fully Known!

Page 11: The Engineering Method EGR 3380 Engineering Design I Based on “Discussion of the Method” by Billy Vaughn Koen
Page 12: The Engineering Method EGR 3380 Engineering Design I Based on “Discussion of the Method” by Billy Vaughn Koen

Unforeseen Consequences

• Increased salinity of the Nile by 10%– Led to collapse of sardine industry

• Caused Coastal Erosion

• Displaced 100,000 Nubians– Drastically altering their way of life

• BUT provides ½ of Egypt’s electrical needs

Page 13: The Engineering Method EGR 3380 Engineering Design I Based on “Discussion of the Method” by Billy Vaughn Koen

Four Key Elements of Engineering Problems:

• Change: the situation requires a change.

• Best: the best change is desired...

• Resources: using the available resources.

• Uncertainty: knowledge about the situation is incomplete and sometimes inconsistent

Page 14: The Engineering Method EGR 3380 Engineering Design I Based on “Discussion of the Method” by Billy Vaughn Koen

Best

• Best for whom?– Westerners are conditioned to accept Plato’s

notion of the Ideal– A new concept of “best”

• Optimization theory– The Optimum compromise– Apollo Program

• Leapfrog learning• Political vs. Economic tradeoffs

Page 15: The Engineering Method EGR 3380 Engineering Design I Based on “Discussion of the Method” by Billy Vaughn Koen

Television Example: Best

Consider a television with only one knob:Increased knob setting results in sharper picture,Increased knob setting also results in worse sound.

Page 16: The Engineering Method EGR 3380 Engineering Design I Based on “Discussion of the Method” by Billy Vaughn Koen

Television Example: Best

Assuming Picture and Sound are Equally Weighted

Page 17: The Engineering Method EGR 3380 Engineering Design I Based on “Discussion of the Method” by Billy Vaughn Koen

Television Example: Best

With Picture is half as important as Sound (for a person with hearing problems)

Page 18: The Engineering Method EGR 3380 Engineering Design I Based on “Discussion of the Method” by Billy Vaughn Koen

Four Key Elements of Engineering Problems:

• Change: the situation requires a change.

• Best: the best change is desired...

• Resources: using the available resources.

• Uncertainty: knowledge about the situation is incomplete and sometimes inconsistent

Page 19: The Engineering Method EGR 3380 Engineering Design I Based on “Discussion of the Method” by Billy Vaughn Koen

Available Resources

• Tangible Resources– Money available for project– Time to complete project– Raw materials like steel, concrete, silicon– Computer resources– Number and education of engineers

• Intangible Resources– Past experience with similar projects– Engineer’s interests, passions, etc.

Page 20: The Engineering Method EGR 3380 Engineering Design I Based on “Discussion of the Method” by Billy Vaughn Koen

Time as a Resource

• Problem: estimate number of ping-pong balls that can fill the room in– 60 seconds– 2 days– Unlimited time

• Each time limit defines a new engineering problem because the time resource is different

• Each solution would be valid from an engineering point of view because it was done within the time constraints imposed.

Page 21: The Engineering Method EGR 3380 Engineering Design I Based on “Discussion of the Method” by Billy Vaughn Koen

Four Key Elements of Engineering Problems:

• Change: the situation requires a change.

• Best: the best change is desired...

• Resources: using the available resources.

• Uncertainty: knowledge about the situation is incomplete and sometimes inconsistent

Page 22: The Engineering Method EGR 3380 Engineering Design I Based on “Discussion of the Method” by Billy Vaughn Koen

Uncertainty

• Engineers are asked to find a solution to a problem while lacking complete information

• In Change: both the starting and ending points (A & B) are not fully known

• Resources: intangible resources cannot be quantified, yet they affect the outcome

• Best: the best design is not always clear, best for whom?

Page 23: The Engineering Method EGR 3380 Engineering Design I Based on “Discussion of the Method” by Billy Vaughn Koen

What is an Engineer?

• An Engineer is not defined by her product– Electrical Engineer– Computer Engineer– Mechanical Engineer

• An engineer is defined by her method– Finding the best change, using available

resources in an environment of uncertainty

• Engineering Degree great training for…– Business, Medicine, Law, Politics, Development