Upload
peng-wang
View
213
Download
0
Embed Size (px)
Citation preview
www.elsevier.com/locate/apsusc
Applied Surface Science 253 (2007) 3722–3726
The effect of applied negative bias voltage on the structure of
Ti-doped a-C:H films deposited by FCVA
Peng Wang a,b, Xia Wang a,b, Youming Chen a,b, Guangan Zhang c,Weimin Liu a,*, Junyan Zhang a,*
a State Key Laboratory of Solid Lubrication, Lanzhou Institute of Chemical Physics, Chinese Academy of Science, Lanzhou 730000, PR Chinab Graduate School of the Chinese Academy of Sciences, Beijing 100039, PR China
c School of Physical Science and Technology, Lanzhou University, Lanzhou 730000, PR China
Received 25 April 2006; accepted 2 August 2006
Available online 7 September 2006
Abstract
Ti-doped hydrogenated diamond-like carbon (DLC) films were deposited on Si(1 0 0) substrates by a filtered cathodic vacuum arc (FCVA)
method using Ar and CH4 as the feedstock. The composition and microstructure of the films were investigated by Raman spectroscopy, X-ray
photoelectron spectroscopy and IR spectroscopy. The internal stress was determined by the radius of curvature technique. The influence of the bias
voltage on the microstructure of the as-deposited films was investigated. It was found that the graphite-like bonds was dominated in the Ti-doped
DLC film deposited at 0 V bias voltage. When bias voltage was increased to�150 V, more diamond-like bond were produced and the sp3 content in
film reached the maximum value, after which it decreased and more graphite-like bonds feature produced with further increase of the negative bias
voltage. The compressive internal in the Ti-doped DLC films also exhibited a maximum value at�150 V bias voltage. IR results indicated that C–H
bonded intensity reduced, and H atoms bonded with C atoms were substituted for the Ti atoms as the negative bias voltage increasing. All the
composition and microstructure change can be explained by considering the plasma conditions and the effect of negative bias voltage applied to the
substrate.
# 2006 Elsevier B.V. All rights reserved.
Keywords: Hydrogenated amorphous carbon (a-C:H) films; Applied bias voltage; Filtered cathodic vacuum arc (FCVA)
1. Introduction
Diamond-like carbon (DLC) films have been attracting
considerable interest owing to their unique properties of high
hardness, optical transparency, low friction coefficient,
chemical inertness and high electrical resistivity [1]. These
properties are promising for a wide range of applications such
as low-friction and wear-resistant coatings, protective optical
and biomedical coatings, electroluminescence materials, and
field emission devices [2–6]. However, successful preparation
and application of DLC films have been restricted by a large
internal compressive stress as high as 10 GPa in the films,
which greatly limits the adhesive strength between the film and
* Corresponding authors. Tel.: +86 931 4968166 (W. Liu), +86 931 4968295
(J. Zhang).
E-mail addresses: [email protected] (W. Liu), [email protected]
(J. Zhang).
0169-4332/$ – see front matter # 2006 Elsevier B.V. All rights reserved.
doi:10.1016/j.apsusc.2006.08.003
substrate, and leads to the peeling-off of the films from the
substrate during the duration of work [7,8].
Recently, many methods have been used to release the
internal stress in DLC films. Previous studies have shown that
the internal stress in the DLC films can be markedly decreased
by doping additional elements in the films. Ti, Cr, W, N, B,
and Si are often used as doping elements [9–12]. However, the
metal incorporation into the DLC matrix has been usually
achieved by sputtering the metal target. Following dis-
advantageous effects should be considered in such a sputter-
based deposition system. The films with a relatively high
graphitic bond can grow by sputtering due to the low energy
of the sputtered atoms, resulting in less-dense films.
Amorphous hydrocarbon films can be also deposited onto
the metal target especially at a high hydrocarbon to inert gas
ration because the target is usually attached to the bias
cathode. This so-called target poisoning could result in the
reduction of metal content in the films with an increase of
process time [13].
P. Wang et al. / Applied Surface Science 253 (2007) 3722–3726 3723
Filtered cathodic vacuum arc (FCVA) deposition is a
promising technique for the production of high quality hard thin
films. The main feature of the FCVA technique is to employ a
curved magnetic field to guide the plasma generated from the
cathodic vacuum arc to deposit on an out-of-sight substrate.
Through this special magnetic filter, most of the unwanted
macro-particles and neutral atoms will be removed. Only ions
within a defined energy range can be reached the substrate, this
technique produced films with good controllability and
reproducibility [14].
In the recent work, the filtered cathodic vacuum arc (FCVA)
technique was general employed to deposit the ta-C films. In
this paper, Ti target was used as cathode to deposit Ti-doped
hydrogenated DLC films at the methane and Argon atmosphere,
as the depositing species in the FCVA process are fully ionized,
the kinetic energy of these ions can be precisely controlled by
adjusting the bias voltage applied to the substrate, so the
influence of ions kinetic energy on the structure of Ti-doped
DLC films was investigated with different negative bias voltage
applied to substrate.
2. Experimental details
The Ti doped hydrogen DLC films were deposited by the
FCVA technique. It employs a 908 curved filter to remove the
macro-particles. Pure titanium cylindrical target was used to
generate plasma with 65 mm in diameter. A rotated substrate
holder was placed normal to the arc plasma beam at a
distance of 15 cm from the exit of the FCVA source. The
deposition conditions are detailed in Table 1. The vacuum
chamber with 900 mm in diameter was evacuated to the base
pressure less 4.0 � 10�3 Pa using a turbomolecular pumping
system, the film was deposited at a pressure of 4.0 � 10�1 Pa
using methane and argon reactive gases. A Si(1 0 0) wafer
was used for the substrate. Prior to deposition, the silicon
substrates were sputtered by an Ar ion beam for 10 min in
order to remove the native oxide layer. During deposition, a
negative bias voltage was applied to the substrate ranging
from 0 to �400 V.
The film thickness was measured using a surface
profilometre. The surface morphology of films was observed
on an SPM-9500 atomic force microscope (AFM). The
chemical states of carbon and Ti elements were analyzed on a
PHI-5702 X-ray photoelectron spectroscope (XPS) operating
with monochromated Al K irradiation at pass energy of
29.4 eV. Micro-Raman backscattering spectra of the DLC
films were recorded on a Jobin Yvon T64000 spectrometer
Table 1
Summary of Ti-doped DLC films deposition conditions
Item Parameter
CH4 gas flow rate (sccm) 100
Ar gas flow rate (sccm) 100
Deposition pressure (Pa) 0.4
Thickness (nm) 300
Arc current (A) 70
operating with 514.5 nm Ar laser as the excitation source. The
Raman spectra were fitted based on two Gaussian curve shapes
with a curve-fitting software to identify peak positions and
intensity.
The internal stress of the DLC films was measured by the
stress-induced bending on an interferometric surface profiler.
The curvature radii of the substrate before and after film
deposition were measured by the observation of Newton’s rings
using an optical interferometry system, and the internal stress
was calculated by the Stoney equation [15]:
s ¼ Es
6ð1� nsÞ
�t2s
tf
��1
R2
� 1
R1
�
where s is the internal stress, R1 and R2 the curvature of the
substrate before and after deposition, ns the Poisson’s ration of
the substrate, Es the Young’s modulus of the substrate, and tsand tf are the thickness of the substrate and film, respectively.
The values of Es of 115 GPa and ns of 0.2 were adopted for Si
substrate, respectively.
3. Results and discussion
3.1. Deposition rate
Fig. 1 shows the relationship between the deposition rate of
Ti-doped a-C:H films and the applied negative bias voltage. It
is seen that the deposition rate decreased from 27 to 3 nm/min
and the temperature of substrate increased as the bias voltage
increasing from 0 to –400 V. This trend can be rationally
understood if one notices the mechanism of a-C:H deposition,
which highly depends on the ion energy [16]. Firstly, the
sputtering of the film by Ar ion is stronger when the bias
voltage increases. Secondly, the etching of the film by atom
hydrogen plays a critical role in the deposition of a-C:H films,
and the etching rate increases with temperature which
increases with the bias voltage increasing [17]. So, the
growth rate decreases with the applied bias voltage
increasing.
Fig. 1. Deposition rate of Ti-doped a-C:H films and temperature of substrate as
a function of applied negative bias voltage.
P. Wang et al. / Applied Surface Science 253 (2007) 3722–37263724
Fig. 2. Four typical AFM images of the Ti-doped nanocomposite DLC films deposited at different negative bias voltage: (a) 0 V, (b) 150 V, (c) 200 V, and (d) 400 V.
3.2. Surface morphology
AFM images shown in Fig. 2 illustrate the effect of the bias
voltage on the surface roughness and feature. The films
deposited at all conditions show very smooth and flat surface,
benefit from the FCVA method, in which most of the unwanted
macro-particles and neutral atoms are removed through a
curved magnetic field. While the surface of the Ti-doped DLC
films became smoother with the increased voltage from 0 to
400 V, resulting in an obvious reduction in surface roughness
from 4.21 to 0.28 nm (Table 2), and exhibited a flat and shiny
surface. This decreasing tendency of surface roughness with
increasing the negative bias voltage was reported before. This
might be related with the energy of impinging ions to the
Table 2
Deposition parameters, composition, and characterization of Ti-doped DLC
films deposited at different bias voltage
Films no. Bias (V) Composition (at%) ID/IG rms
(nm)
Deposition rate
(nm/min)C Ti O
1 0 88.25 3.54 8.21 2.2 4.21 27
2 �100 87.52 5.18 7.30 1.7 3.32 23
3 �150 86.03 5.35 8.59 1.2 1.54 20
4 �200 81.81 7.33 10.86 2.2 0.85 10
5 �400 79.21 10.52 10.27 4.5 0.28 5
growing film that help improve the roughness by the surface
diffusion [18].
3.3. Composition of films
Seen the result of Table 2, an increase in bias voltage leads to
a significant increase in titanium content of Ti-doped DLC
films. Fig. 3 displays the C1s XPS spectra of the Ti-doped DLC
Fig. 3. XPS C1s spectra of the Ti-doped DLC films deposited at different bias
voltage.
P. Wang et al. / Applied Surface Science 253 (2007) 3722–3726 3725
Fig. 5. Visible Raman spectra of the Ti-doped DLC films deposited at different
negative bias voltage.
films deposited at different negative bias voltage. The C1s
spectra of Ti-doped DLC films can be fitted into three
components around 281.7, 284.5, and 286 eV, respectively. The
one around 281.7 eV corresponds to Ti–C bonds, and that
around 284.5 eV corresponds to C–C bonds. The third peak
near 286 eV is assigned to some C–O contamination formed on
the film surface due to air exposure [14]. It can be seen that the
intensity of C–Ti bond at 281.7 ev was built up as bias voltage
increasing. It means that the amount of Ti–C bond in the films
increase with increasing the bias voltage.
3.4. Internal stress
Fig. 4 shows the internal stress in the DLC films deposited on
Si(1 0 0) substrates as a function of the bias voltage. It indicates
that all films have compressive stress. It can be seen that the
compressive stress in the DLC films deposited on Si substrate
increases with increasing the bias voltage, and reaches to a
maximum value of 4.49 GPa at a negative bias voltage of 150 V,
followed by decreasing with further increase of bias voltage.
Interestingly, the minimum ratio of the intensity of D peak to G
peak in the Raman spectra of DLC films, i.e. ID/IG, was
obtained at the bias voltage of �150 V (in Table 2), which is
good agreement with the highest compressive stress in the
corresponding DLC film. This trendy can be explained by
considered the Raman structure changing.
3.5. Raman analysis
Fig. 5 shows the visible Raman spectra of the Ti-doped DLC
films at different bias voltage range from 0 to�400 V. The peak
positions of the D and G were determined by fitting the Raman
spectra using two Gaussian distributions. From the spectra, it
can be seen that the G peak position shifted from 1595 to
1566 cm�1 and ID/IG decreases from 2.1 to 1.2 as the bias
voltage changed from 0 to 150 V, this tendency implies the
increase of diamond-like bonds and sp3 content in films [19–
21]. Then, G-peak shifted from 1566 to 1592 cm�1 and ID/IG
Fig. 4. The internal stress in the Ti-doped DLC films deposited on Si substrates
as a function of the negative bias voltage.
increased from 1.2 to 4 as the bias voltage increasing from 150
to 400 V. D peak intensity obviously increased meaning more
graphite-like bonds in films. This variation trend can be
rationally understood if one notices that the growth process of
DLC films is consisted of the chemical adsorption processes of
species at the growing surface and the physical process of
implantation at the subsurface, which mainly depend on the ion
energy [22–25]. Accordingly, without bias voltage applied to
substrate, the ion energy is too weak to penetrate into the
growing surface and most of the ions are only trapped on the
growing surface, resulting in the formation of the loose cross-
linking films and graphite-like bond, with low internal stress
and sp3 content. Increasing the negative bias voltage to 150 V,
the ion species will have sufficient energy to penetrate into the
subsurface. Under this deposition condition, the ion implanta-
tion is associated with a compressive stress and densification,
which in turn lead to the sp3 bond increase, thus, the film has the
most diamond-like character with high internal stress and sp3
content. However, at higher bias voltage (higher than 150 V),
the dissipation of the excess heat generated by the impinging of
the energetic ions can relax the high compressive stress or
excess density phase that leads to loose carbon networks, and
hence, the sp3 content decreases and graphite-like bonds
formation in this case.
3.6. IR absorption
IR spectroscopy is widely used to characterize the C–H
bonding in a-C:H films. The IR absorption characteristics of the
films as a function of applied dc bias voltage are shown in
Fig. 6. It can be seen that the C–H absorption peaks centered at
2920 cm�1, which is associated with the majority presence of
hydrogen bonds in the form of sp3-CH and sp3-CH2 asymmetric
stretching mode, and two smaller shoulder peaks occur at 2950
and 2860 cm�1 corresponding to sp3-CH3 asymmetric stretch-
ing mode and sp3-CH3 symmetric model, respectively [16]. The
C–H absorption peak in the IR spectra is an indication of the
bonded hydrogen content in the DLC films. This suggests that
most of the hydrogen is bonded to sp3-hybridized C atoms.
P. Wang et al. / Applied Surface Science 253 (2007) 3722–37263726
Fig. 6. IR spectra of Ti-doped DLC films deposited at different bias voltage.
Obviously, an overall reduction in the intensity of these modes
is seen in the films with an increasing in applied bias voltage.
The reduction in the intensity of C–H bonds may be the result of
a more severe breakage of the C–H bonds in the presence of an
enhanced substrate bombardment by ion species with higher
energy at an increased applied bias voltage. This can be
explained by considering plasma conditions and the effect of
bias voltage. Corresponding, the energy (E) of the deposition
ions can be approximately expressed as E = ne(Vp�Vs) + E0,
where Vp � �13 V, is the plasma potential, Vs the negative bias
voltage, E0 the original ion energy in the plasma (�28 V), e the
electron charge, and n is the charge state of the ions in the
vacuum arc plasma [14]. According to the experimental results
of Anders [26], CH4 plasma consists of
H+ + CH+ + CH22+ + C2H4
2+ with an average charge state of
1.82, while the titanium arc plasma is composed of
11%Ti+ + 75%Ti2+ + 14%Ti3+ with an average charge state
of 2.03. So, the energy of titanium ion was higher than CH ion
when the negative bias voltage applied on substrate increased
because its ion average charge state is higher than Ti ion. At low
deposition bias voltage, CH ion and titanium ion reached
substrate with low energy and formed C–H bonds and little
carbide. As bias voltage increasing, the ion energy of the
titanium was higher than CH ion, it bombards the films and
breaks C–H bond, then substitutes for H atoms, the formation of
TiC phase reduced the co-ordination numbers of C network by
binding carbon atoms into carbide, and led to the reduction of
the H content and the increase of the titanium content in films.
4. Conclusion
Ti-doped hydrogenated diamond-like carbon films were
deposited on Si(1 0 0) substrates by a filtered cathodic vacuum
arc (FCVA) method using Ar and CH4 as the feedstock. The
effects of the applied negative bias voltage on the structure of
the DLC films were investigated. IR results indicates that
increasing negative bias voltage applied to substrate leads to the
reduction of the bonded H content, and the increase of the
titanium content in films. XPS results show that the formation
of TiC phase reduced the co-ordination numbers of C network
by binding carbon atoms into carbide. Changing negative bias
voltage with methane flow rate at 100 sccm, the sp3 content
reached the maximum value at �150 V bias voltage, it records
the maximum internal stress value in the film, beyond which it
decreased and more graphite-like bonds feature produced with
further increase of the negative bias voltage. Similarly, the ion
energy and plasma condition have a great influence on the
structure of the Ti-doped hydrogenated DLC films, and the ions
kinetic energy produced from FCVA can be precisely
controlled by adjusting the bias voltage applied to the substrate,
so high quality Ti-doped hydrogenated DLC films can be
produced by FCVA methods through using suitable bias voltage
applied to substrate.
Acknowledgments
The authors are grateful to the National Natural Science
Foundation of China (Grant Nos. 50323007 and 50572108), the
Innovative Group Foundation from NSFC (Grant No.
50421502), and the ‘‘Hundred Talents Program’’ of the
Chinese Academy of Science for financial support.
References
[1] J. Robertson, Mater. Sci. Eng. R. 37 (1998) 129.
[2] H. Alan Littington, Carbon 36 (1998) 555.
[3] R. Hauert, Diamond Relat. Mater. 12 (2003) 583.
[4] H. Li, T. Xu, C. Wang, J. Chen, et al. J. Phys. D: Appl. Phys. 38 (2005) 62.
[5] C. Donnet, A. Erdemir, Surf. Coat. Technol. 180–181 (2004) 76.
[6] H.Y. Ueng, C.T. Guo, Appl. Surf. Sci. 249 (2005) 246.
[7] Q. Wei, J. Sankar, J. Narayan, Surf. Coat. Technol. 146–147 (2001) 250.
[8] Q. Wei, R.J. Narayan, A.K. Sankar, J. Vac. Sci. Technol. A 17 (6) (1999)
3406.
[9] M.C. Chiu, W.P. Hsieh, W.Y. Ho, et al. Thin Solid Films 476 (2005) 258.
[10] K.R. Lee, K.Y. Eun, et al. Thin Solid Films 377 (2000) 261.
[11] Y. Pauleau, F. Thiery, Surf. Coat. Technol. 180–181 (2004) 313.
[12] D.Y. Wang, K.W. Weng, S.Y. Hwang, Diamond Relat. Mater. 9 (2000)
1762.
[13] W.J. Yang, T. SeKino, K.B. Shim, et al. Thin Solid Films 473 (2005) 252.
[14] X. Ding, B.K. Tay, H.S. Tan, et al. Surf. Coat. Technol. 138 (2001) 301.
[15] M. Ban, T. Hasegawa, Surf. Coat. Technol. 162 (2002) 1.
[16] H. Li, T. Xu, J. Chen, et al. J. Phys. D: Appl. Phys. 36 (2003) 3183.
[17] A. Won Keudell, W. Jacob, J. Appl. Phys. 81 (1997) 1531.
[18] M.S. Leu, S.Y. Chen, J.J. Chang, et al. Surf. Coat. Technol. 177–178
(2004) 566.
[19] A.A. Voevodin, M.A. Capano, S.J.P. Laube, et al. Thin Solid Films 298
(1998) 107.
[20] T. Mikami, H. Nakazawa, M. Kudo, et al. Thin Solid Films 488 (2005) 87.
[21] D.R. Mckenzie, D. Muller, B.A. Pailthorpe, Phys. Rev. Lett. 67 (1991)
773.
[22] E. Liu, L. Li, B. Blanpain, et al. J. Appl. Phys. 98 (2005).
[23] L.Y. Kasi, S.R. Rabalais, et al. Phys. Rev. Lett. 62 (1989) 1290.
[24] M. Ban, T. Hasegawa, Diamond Relat. Mater. 12 (2003) 47.
[25] J. Robertson, Diamond Relat. Mater. 3 (1994) 361.
[26] A. Ander, Phys. Rev. E 55 (1997) 969.