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� Earthmoving is the process of moving soilor rock from one location to another andprocessing it so that it meets constructionrequirements of location, elevation,density, moisture content, and so on.
� Activities involved in this process includeexcavating, loading, hauling, placing(dumping and spreading) compacting,grading, and finishing.
The Earthmoving Process
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The choice of equipment to be used on a constructionproject has a major influence on the efficiency andprofitability of the construction operation.Although there are a number of factors that should beconsidered in selecting equipment for a project,(1) themost important criterion is the ability of theequipment to perform the required work. Amongthose items of equipment capable of performing thejob, the principal criterion for selection should bemaximizing the profit or return on the investmentproduced by the equipment
Equipment Selection
Other factors that should be considered when selectingequipment for a project include (2)possible future useof the equipment, (3) its availability, (4)the availabilityof parts and service, and (5) the effect of equipmentdowntime on other construction equipment andoperations
Equipment Selection
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Dump truck
Soil ConditionsThere are three principal conditions or states in which earthmovingmaterial may exist:bank, loose, and compacted. The meanings ofthese terms are as follows:
• Bank: Material in its natural state before disturbance. Oftenreferred to as “in-place”or “in situ.” A unit volume is identified asa bank cubic yard (BCY) or a bank cubic meter (BCM).
• Loose: Material that has been excavated or loaded. A unit volumeis identified as a loose cubic yard (LCY) or loose cubic meter(LCM).
• Compacted: Material after compaction. A unit volume is identifiedas a compacted cubic yard (CCY) or compacted cubic meter (CCM
SOIL VOLUME-CHANGE CHARACTERISTICS
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A soil increases in volume when it is excavatedbecause the soil grains are loosened during excavationand air fills the void spaces created. As a result, a unitvolume of soil in the bank condition will occupy morethan one unit volume after excavation.Thisphenomenon is calledswell.
Swell may be calculated as follows:
Swell
EXAMPLE
Find the swell of a soil that weighs (1661 kg/m3) in its natural state and (1186 kg/m3) after excavation.
SOLUTION
That is, 1 bank cubic (meter) of material willexpand to 1.4 loose cubic (meters) after excavation.
Swell
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Swell
When a soil is compacted, some of the air is forced outof the soil’s void spaces. As a result, the soil willoccupy less volume than it did under either the bank orloose conditions.This phenomenon, which is the reverse of the swellphenomenon, is calledshrinkage.The value of shrinkage may be determined as follows:
Shrinkage
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EXAMPLE
Find the shrinkage of a soil that weighs (1661 kg/m3) in its natural state and (2077 kg/m3) after compaction.
SOLUTION
Hence 1 bank cubic (meter) of material will shrinkto 0.8 compacted cubic (meter) as a result ofcompaction.
Shrinkage
�In performing earthmoving calculations, it is importantto convert all material volumes to a common unit ofmeasure. Although the bank cubic (meter) is mostcommonly used for this purpose, any of the three volumeunits may be used.�A pay (meter) is the volume unit specified as the basisfor payment in an earthmoving contract. It may be any ofthe three volume units.�Because spoil bank volume are commonly expressed inloose measure, it is convenient to have a conversion factorto simplify the conversion of loose volume to bankvolume.
Load and Shrinkage Factors
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Load and Shrinkage Factors
• The factor used for this purpose is called aload factor. A soil’s load factor may becalculated by using the following equation:
• Loose volume is multiplied by the load factorto obtain bank volume.
Load and Shrinkage Factors
• A factor used for the conversion of bankvolume to compacted volume is sometimesreferred to as ashrinkage factor.
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Load and Shrinkage FactorsEXAMPLE
A soil weighs (1163 kg/LCM), (1661 kg/BCM), and(2077 kg/CCM).(a) Find the load factor and shrinkage factor for the soil.(b) How many bank cubic meters (BCM) andcompacted cubic meters (CCM) are contained in 593300 loose cubic meters (LCM) of this soil?
Load and Shrinkage Factors
SOLUTION
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ESTIMATING EARTHWORK VOLUME
When planning or estimating an earthmoving project it isoften necessary to estimate the volume of material to beexcavated or placed as fill. The procedures to befollowed can be divided into three principal categories:(1) pit excavations (small, relatively deep excavationssuch as those required for basements andfoundations), (2) trench excavation for utility lines,and (3) excavating or grading relatively large areas.
Procedures suggested for each of these three cases aredescribed in the following sections
ESTIMATING EARTHWORK VOLUME
Pit ExcavationsFor these cases simply multiply the horizontal
area of excavation by the average depth ofexcavation
Volume = Horizontal area × Average depth
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ESTIMATING EARTHWORK VOLUME
EXAMPLEEstimate the volume of excavation required (bankmeasure) for the basement shown in Figure. Valuesshown at each corner are depths of excavation. Allvalues are in (m).
1.8 m 2.5 m
1.8 m 2.3 m
9.15 m
7.63 m
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ESTIMATING EARTHWORK VOLUME
Trench ExcavationsThe volume of excavation required for a trench
can be calculated as the product of the trenchcross-sectional area and the linear distancealong the trench line
Volume = Cross-sectional area × Length
ESTIMATING EARTHWORK VOLUME
EXAMPLEFind the volume (bank measure) of excavation requiredfor a trench (0.92 m) wide, (1.83 m) deep, and (152 m)long. Assume that the trench sides will beapproximately vertical.
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ESTIMATING EARTHWORK VOLUME
Large AreasTo estimate the earthwork volume involved in large or
complex areas, one method is to divide the area into a gridindicating the depth of excavation or fill at each gridintersection.
Assign the depth at each corner or segment intersection aweight according to its location (number of segment linesintersecting at the point). Thus, interior points(intersection of four segments) are assigned a weight offour, exterior points at the intersection of two segments areassigned a weight of two, and corner points are assigned aweight of one.
Average depth is then computed using equation and multiplied by thehorizontal area to obtain the volume of excavation. Note, however,that this calculation yields the net volume of excavation for the area.
ESTIMATING EARTHWORK VOLUME
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ESTIMATING EARTHWORK VOLUME
Example:
Find the volume of excavation required for the areashown in Figure. The figure at each grid intersectionrepresents the depth of cut at that location. Depths inparentheses represent meters.
Example: Large Areas
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A mass diagram is a continuous curve representing the accumulatedvolume of earthwork plotted against the linear profile of a roadway orairfield.
Mass diagrams are prepared by highway and airfield designers to assistin selecting an alignment which minimizes the earth work required toconstruct the facility while meeting established limits of roadway gradeand curvature.
ESTIMATING EARTHWORK VOLUME
Construction Use of the Mass Diagram
Fig: Mass Diagram
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ESTIMATING EARTHWORK VOLUME
Some of the information which a mass diagram can provide a construction manager includesthe following.• The length and direction of haul within a balanced section.• The average length of haul for a balanced section.• The location and amount of borrow (material hauled in from a borrow pit) and waste (material hauled away to a waste area) for the project..
Construction Use of the Mass Diagram
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Keys to Successful Earthwork Operations
1. Control surface and subsurface water
2. maintain optimum moisture range by drying, mixing , or wetting
3. identify and monitor cut & fill quantities
4. good layout (horizontal & vertical control
5. optimize haul lengths
6. minimize cycle time
7. proper selection and sizing of excavators and haul units
8. experienced personnel in the field
ESTIMATING EARTHWORK VOLUME
Equipment Functions
• Excavating
• Loading
• Hauling
• Placing (dumping & spreading)
• Drying
• Ripping
• Boring or tunneling
• Compacting
• Grading
• Finishing
ESTIMATING EARTHWORK VOLUME