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1 The Current Position of Technical Textiles in the UK Chris Byrne CB Innovation & Materials KTN

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Page 1: The Current Position of Technical Textiles in the UK · PDF fileThe Current Position of Technical Textiles in the UK ... “Textile materials and products manufactured ... plasma,

1

The Current Position of Technical Textiles

in the UK

Chris Byrne

CB Innovation

& Materials KTN

Page 2: The Current Position of Technical Textiles in the UK · PDF fileThe Current Position of Technical Textiles in the UK ... “Textile materials and products manufactured ... plasma,

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Agenda

What can statistics and market research data tell

us about the past, present and future of UK

technical textiles?

How has the climate for innovation changed over

the past three decades?

Where do future opportunities and growth

prospects lie for UK industry ? What will be the

drivers of innovation?

Time for a change in terminology ?

Page 3: The Current Position of Technical Textiles in the UK · PDF fileThe Current Position of Technical Textiles in the UK ... “Textile materials and products manufactured ... plasma,

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Scope – technical textiles

“Textile materials and products manufactured

primarily for their technical performance

properties rather than for their aesthetic or

decorative characteristics”

Textile Terms & Definitions, The Textile Institute

... but many shortcomings as a definition

Few reliable statistics

Commissioned by DTI (and updated for MatKTN)

to prepare an overview of UK TT

Developed and researched DRA TT model

Page 4: The Current Position of Technical Textiles in the UK · PDF fileThe Current Position of Technical Textiles in the UK ... “Textile materials and products manufactured ... plasma,

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DRA Model – UK TT Consumption£ million (Actual 1985-1995, Forecast 2000-2005)

Page 5: The Current Position of Technical Textiles in the UK · PDF fileThe Current Position of Technical Textiles in the UK ... “Textile materials and products manufactured ... plasma,

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UK growth turns to decline

1997 - 2002

UK Apparent Consumption & Mfrs. Sales of

Technical & Industrial Textiles (excl. canvas goods)

0

200,000

400,000

600,000

800,000

1,000,000

1,200,000

1,400,000

1,600,000

1994 1995 1996 1997 1998 1999 2000 2001 2002

£'000

Net UK Supply

UK Mfrs Sales

DRA estimate

of UK TT

consumption

Page 6: The Current Position of Technical Textiles in the UK · PDF fileThe Current Position of Technical Textiles in the UK ... “Textile materials and products manufactured ... plasma,

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UK mfg. decline continues

latest figures to 2007 and beyond ?

500

700

900

1,100

1,300

1,500

£ m

illio

n

UK Mfr Sales of All Technical/Industrial Textiles

Page 7: The Current Position of Technical Textiles in the UK · PDF fileThe Current Position of Technical Textiles in the UK ... “Textile materials and products manufactured ... plasma,

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UK in 4th place, pursued by SpainRanking

2007

EU Country Total technical textile sales (million euros)

Percentage of total output (%)

1 Germany 3,984 26.12 Italy 3,177 20.83 France 2,508 16.44 UK 1,317 8.65 Spain 1,078 7.16 Belgium 715 4.77 Poland 410 2.78 Finland 343 2.29 Portugal 332 1.810 Czech Republic 245 1.611 The Netherlands 245 1.612 Austria 206 1.313 Norway 190 1.214 Denmark 183 1.215 Sweden 158 1.0

Others 178 1.1TOTAL 15,269 100.0

PRODCOM

Page 8: The Current Position of Technical Textiles in the UK · PDF fileThe Current Position of Technical Textiles in the UK ... “Textile materials and products manufactured ... plasma,

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EU Technical Textiles Output Growth

2002 – 2007

Country % growth over 5 years

Czech Republic +121 %Poland +40.0%Belgium +35.3%Germany +6.3%Italy -3.4%Spain -7.9%France -21.5%Portugal -24.3%UK -32.9%

PRODCOM

Page 9: The Current Position of Technical Textiles in the UK · PDF fileThe Current Position of Technical Textiles in the UK ... “Textile materials and products manufactured ... plasma,

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Several sectors collapsed after 2000

Page 10: The Current Position of Technical Textiles in the UK · PDF fileThe Current Position of Technical Textiles in the UK ... “Textile materials and products manufactured ... plasma,

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... while growth continued in others

Page 11: The Current Position of Technical Textiles in the UK · PDF fileThe Current Position of Technical Textiles in the UK ... “Textile materials and products manufactured ... plasma,

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Growth Decline

HT filament

weaving

Glass, carbon

weaving

Nonwovens

Narrow wovens

Paperfelt making

„Canvas‟ goods

Coated fabrics

Sewing thread

Cotton wool

Page 12: The Current Position of Technical Textiles in the UK · PDF fileThe Current Position of Technical Textiles in the UK ... “Textile materials and products manufactured ... plasma,

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The climate for innovation

How has it changed over the past 3 decades,

especially after 2000?

What are likely to be the drivers of innovation for

the coming decade?

Page 13: The Current Position of Technical Textiles in the UK · PDF fileThe Current Position of Technical Textiles in the UK ... “Textile materials and products manufactured ... plasma,

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Contrasting decades

1980s

Innovation in materials

1990s

Innovation in products

2000s

Innovation in supply chains

2010s

Innovation in processes and applications ?

Page 14: The Current Position of Technical Textiles in the UK · PDF fileThe Current Position of Technical Textiles in the UK ... “Textile materials and products manufactured ... plasma,

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1980‟s

Innovation in materials

Aramids

HMPE

Polyolefins

Microfibres

High temperature, high tenacity, high performance

Page 15: The Current Position of Technical Textiles in the UK · PDF fileThe Current Position of Technical Textiles in the UK ... “Textile materials and products manufactured ... plasma,

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1990‟s

Innovation in products

Economic downturn at beginning of 1990s

Especial impact on auto sector

Focus on established markets, applications

Better, cheaper, greater economies of scale

Techtextil categories established

International shop window for end-uses

Page 16: The Current Position of Technical Textiles in the UK · PDF fileThe Current Position of Technical Textiles in the UK ... “Textile materials and products manufactured ... plasma,

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2000‟s

Innovation in supply chains

Progressive shift of manufacturing to lower cost

areas

Eastern Europe, Asia

Globalisation of products and processes

Standardisation

Management systems

NPD, sourcing

Page 17: The Current Position of Technical Textiles in the UK · PDF fileThe Current Position of Technical Textiles in the UK ... “Textile materials and products manufactured ... plasma,

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2010‟s

Innovation in novel processes and applications ?

Processes

3D weaving, plasma, digital, nano

Applications

Composites, electronics, consumer products

Technology transfer

Other advanced material sectors

Page 18: The Current Position of Technical Textiles in the UK · PDF fileThe Current Position of Technical Textiles in the UK ... “Textile materials and products manufactured ... plasma,

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Convergence with consumer markets

Consumer Industrial

TechnicalPerformance

Function

Technology Advanced

Materials

Page 19: The Current Position of Technical Textiles in the UK · PDF fileThe Current Position of Technical Textiles in the UK ... “Textile materials and products manufactured ... plasma,

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Key challenges for the coming decade

Advanced mfg.

Sustainability

Energy

Low carbon

footprint

Multi-functionality

Re-engineering

Lightweighting

Biomimetics

Page 20: The Current Position of Technical Textiles in the UK · PDF fileThe Current Position of Technical Textiles in the UK ... “Textile materials and products manufactured ... plasma,

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Innovation challenges

Set by Materials KTN / Technology Strategy Board

Renewable energy

Sustainability

High value manufacturing

Road mapping and dissemination events to be

delivered through www.materialsktn.net

Page 21: The Current Position of Technical Textiles in the UK · PDF fileThe Current Position of Technical Textiles in the UK ... “Textile materials and products manufactured ... plasma,

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Renewable energy

Supply chain mapping of composite

reinforcements

Anticipated growth in wind, wave and tidal

Solar capture – photovoltaics

Key to growth in personal electronics

Energy from textile and mixed plastics waste

Manufacturing and end-user

Page 22: The Current Position of Technical Textiles in the UK · PDF fileThe Current Position of Technical Textiles in the UK ... “Textile materials and products manufactured ... plasma,

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Sustainability

Transport textiles

Medical textiles

Performance clothing

Green construction

Embedded sensors

Remanufacture of textile waste

Page 23: The Current Position of Technical Textiles in the UK · PDF fileThe Current Position of Technical Textiles in the UK ... “Textile materials and products manufactured ... plasma,

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High value manufacturing

Regenerative medical textiles

Antimicrobials

Defence and security

Natural fibres – traditional and novel

Page 24: The Current Position of Technical Textiles in the UK · PDF fileThe Current Position of Technical Textiles in the UK ... “Textile materials and products manufactured ... plasma,

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“Technical textiles”

Technical textiles - the new commodities ?

Increasingly dominated by China, India and others

Time to re-think terminologies ?

Page 25: The Current Position of Technical Textiles in the UK · PDF fileThe Current Position of Technical Textiles in the UK ... “Textile materials and products manufactured ... plasma,

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Beyond Techtextil

Agrotech

Buildtech

Clothtech

Geotech

Hometech

Indutech

Medtech

Mobiltech

Oekotech

Packtech

Protech

Sportech

?