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ear Architects and Design Professionals,
MAPEI recognizes the special requirements necessary for you to specify products that will
produce the stunning, yet sustainable, projects you have envisioned in your designs. We
have designed the accompanying brochure to present you with our credentials and highlight
the commitment we have made to fulfill your needs.
Our history holds 75 years of excellence, rich in innovation, quality, training, service and
thorough representation. We have worked with the finest manufacturers of tile, stone, wood,
carpet and resilient flooring to deliver superior installation systems backed by the most solid
warranties in the business. We have also employed our expertise in chemical engineering to
develop concrete restoration and repair products that have benefited structures varying in
size and use, from the Guggenheim Museum to the Three Gorges Dam.
MAPEI values highly the guidance and influence that the architectural and design community
brings to the construction industry through its specification of the most suitable products
and systems for a successful project. We hope that this brochure will provide the opening
dialogue for a long-lasting relationship between your firm and ours.
Sincerely,
MAPEI Americas Architectural and Commercial Projects Team
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Architects Get Sound Support from MAPEI
New Building
Existing Building
Industrial Building
Commercial Building
Public Area
Sports Facility
MAPEI Architectural Project References
A hIStoRy oF quAlItyMAPEI began as a small business in Milan, Italy, in a region known for its
creativity and its expertise in manufacturing. over the course of the past
75 years, MAPEI has grown to encompass 68 subsidiaries, including
59 plants in 28 countries. ISo 9001-certified quality Management
Systems are in place at most of the 18 MAPEI facilities located in the
Americas; and as of 2012, some of these locations have achieved ISo
14001-certified Environmental Management Systems status, with the rest
of the facilities to follow suit.
INtERNAtIoNAl PREStIGEInnovative MAPEI products are used in many of the world’s most
prestigious projects – from Italy’s Vatican library and Russia’s Kremlin
Palace, to China’s three Gorges Dam and France’s Cathedral of Notre-
Dame de Reims. In North America, MAPEI products can be found in the
Cowboys Stadium in Dallas, the Winter olympics facilities in Vancouver,
and the Guggenheim Museum in New york City. MAPEI’s complete
archive of references can be found in a searchable database on
www.mapei.com.
A SINGlE-SouRCE CoMPANyIf a building needs installation of tile, stone, carpet, wood flooring, VCt or
decorative concrete, MAPEI has complete systems for the specification. If
a project requires waterproofing, sound reduction, self-leveling, concrete
repair, structural strengthening or underground construction, MAPEI
offers a wide selection of product systems designed for success.
Get Sound Support from MAPEI
Page 1
CuStoMIzED CAD DRAWINGS/SPECS FoR MAPEI PRoDuCt SyStEMSMAPEI’s drawings and specifications let a design professional match a
drawing with a corresponding specification more easily, saving time and
increasing productivity of the design team.
ADDItIoNAl toolS FoR thE ARChItECtMAPEI has gathered technical Data Sheets, Material Safety Data Sheets,
lEED data, CAD drawings and specifications into “systems” for design
professionals to store in their BIM images.
DEDICAtED ARChItECtuRAl REPS AND tEChNICAl CoNSultANtSWith several years of solid experience in his/her chosen field, each
MAPEI technical consultant can troubleshoot any jobsite problem and
work with R&D on customized solutions for the architect’s needs. MAPEI’s
technical Services team also supports customers by assisting in planning
installations, reviewing product claims and testing materials for quality.
PRoDuCtIoN PER ISo 13007 StANDARDSMAPEI optimizes the successful installation of tile and stone products by
formulating its applicable products according to the ISo 13007 standards
for mortars, grouts and waterproofing products. these standards assist
in the appropriate selection of products for specification as well as in
substitutions and submittal evaluation.
GREEN lEADERShIPIn the Americas alone, MAPEI offers more than 110 lEED-compliant
products, the industry’s largest ecologically friendly selection. the
company has belonged to the u.S. Green Building Council since 2001 and
to the Canada Green Building Council since 2008. MAPEI has recently
joined the Collaborative for high Performance Schools and lists third-party
green product certification for select tile and stone installation products on
the ChPS database. In addition, a large number of MAPEI’s floor-covering
installation products have achieved Green label Plus certification and are
listed on the Carpet and Rug Institute’s Website.
to further assist architects who design for projects seeking lEED
certification, MAPEI has developed an interactive site on its Green Initiatives
pages within the company Website. here, architects can learn more about
the lEED categories and how MAPEI’s products help contribute to lEED-
certified projects.
tRAINING AS A CoMMItMENtMAPEI Americas is a registered provider to the AIA/CES program. It also
offers training related to ceramic and stone tile, floor coverings and concrete
repair through the MAPEI technical Institute. Each year, MAPEI works with
Marmomacc to bring architects to Italy during the annual stone trade fair,
in order to tour quarries and gain in-depth knowledge about specifying the
most beautiful and ancient floor covering in the world.
INNoVAtIoN AS A PRIoRItyAmong the 7,500+ MAPEI employees worldwide, 12% are dedicated to
research and development. And 5% of the company’s annual revenues are
reinvested in Research and Development of new and ever more sustainable
products and systems.
New Building
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8 System for large-format tile for façade and deck
7 System for the repair and protection of balcony faces
6 Rapid system for installing waterproofing and ceramic tile for balcony
4 Tile installation system for bathroom showers and wet areas
5 Installation system for glue-down wood flooring with sound deadening
2 glass tile installation systemfor swimming pools and fountains
Planibond ® EBA – Epoxy Bonding Agent
Sand Broadcast
Concrete
Mapecem ® 202 – Screed Mortar
Mapelastic™ AquaDefense – Waterproofing
Reinforcing Fabric
Mapeband ™– Waterproofing
Planitop ® 23 – Repair Mortar
Adesilex™ P10/ Keraply™
– Flexible Mortar System, Bright White
F = Floor application W = Wall application FW = Floor & Wall application
Ultracolor ® Plus – Rapid-Set Sanded Grout
Glass Tile
FW
W
FW
F
FW
FW
2 Glass tile installation system for swimming pools and fountains
1 Mapelastic™ waterproofing for positive and negative resistance
3 Decorative wall coating system
Existing Building
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3
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8 System for repair and protection of balcony faces
7 Sound-deadening systems for ceramic tile installation
6 Installation system for glue-down wood flooring with sound deadening
4 Self-leveling and decorative toppings for floors
3 Installation system for large-format tile over existing tile
2 System for strengthening buildings with cement-free coating
1 Mapelastic™ waterproofing for positive and negative resistance
5 Decorative wall coating system
4 self-leveling and decorative toppings for floors8 Rapid system for installing waterproofing and ceramic tile for balcony
7 Tile installation system for bathroom showers and wet areas
6 Glass tile installation system with waterproofing for showers and wet areas
4 System for installing thin large-format tile for façades and decks
5 Installation system for ceramic tile over heated floors
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F = Floor application FW = Floor & Wall application
Ultratop® – Decorative ToppingF
Concrete
Planibond ® EBA – Epoxy Bonding AgentFW
Sand Broadcast
Industrial Building
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8 Mortar systems for exterior toppings walkways and ramps
7 System for repairing and refinishing exposed concrete
6 System for installation of VCT floors
4 Installation system for ceramic tile in high-traffic areas
3 Self-leveling and decorative topping for floors
2 Installation systems for chemical-resistant floors
1 Moisture mitigation systems
5 Topping flooring for warehouse use and FRP systems
5 topping flooring for warehouse use and frp systems
F = Floor application W = Wall application FW = Floor & Wall application
Concrete
Planibond ® EBA – Epoxy Bonding AgentFW
Sand Broadcast
Mapecem ® 202 – Screed MortarF
MapeWrap™ Primer 1 – Epoxy PrimerW
MapeWrap 11 – Epoxy ResinW
MapeWrap 31 – Epoxy ImpregnatorW
MapeWrap C Quadri-Ax 380 – Carbon Fiber Fabric
W
Elastocolor – Protective Elastomeric PaintW
Epoxy Coating
Commercial Building
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11flexible tile and waterproofing systems for exterior decks
8 System for tile or stone exterior veneer
7 Installation systems for commercial kitchen floors
6 Installation system for tile or stone on metal stairs
4 Installation system for wood floor or cork
3 Installation system for natural stone
2 Commercial carpet installation systems
1 Installation system for luxury vinyl with moisture mitigation
5 Exterior decorative topping
Flexible tile and waterproofing systems for exterior decks
Construction grout
Traffic coatings
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Concrete
Primary Waterproofing
Topcem ® Premix – Screed MortarF
Mapelastic™ 315 – WaterproofingFW
Fiberglass Mesh – Reinforcing FabricFW
Ultraflex™ LFT – Large-Format Tile MortarFW
Ultracolor ® Plus – Rapid-Set, Sanded GroutFW
Granite Tile
Mapeband ™– Waterproofing
Granirapid ® System – Rapid-Set, Flexible MortarFW
Mapesil ™ – Silicone Caulk
Ultracolor ® Plus – Rapid-Set, Sanded GroutFW
Porcelain Tile
F = Floor application FW = Floor & Wall application
Public Area
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8 Moisture mitigation and epoxy adhesive for O.R. flooring
7 Installation systems for commercial kitchen floors
6 Flexible rapid-installation systems for ceramic tile and stone for retail remodels
4 Waterproofing and tile installation systems for gym showers and locker rooms
3 Installation systems for indoor synthetic running tracks
2 Systems for installing glue-down luxury wood flooring
1 Systems for self-leveling underlayments and concrete repair
5 Rapid-setting systems for trench fill, patching and leveling for retail remodels
2 systems for installing glue-down luxury wood flooring
Carpet installation system for hotel public areas
Systems for installation of ceramic tile or stone in elevators
6 Systems for tiling over existing tile or guestroom remodel
Dustless tile installation system for hospital remodels
Installation systems for vinyl flooring under hospital beds
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Mapecem® Quickpatch – Patching Compound
Concrete
F
Ultrabond ECO ® 995 – Moisture-Control and Sound-Reduction Wood Adhesive
F
Ultracoat Aqua Plus – Water-Based FillerF
Ultracoat Premium Base – Two-Component Water-Based Base Coat
F
Ultracoat High Traffic – Two-Component Water-Based Finish
F
Wood Flooring
F = Floor application
Sports Facility
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1 Systems for the installation of synthetic turf 1 systems for the installation of synthetic turf
Mapesoil 100 – Soil Stabilizer
Ultrabond Turf Tape – Seaming Scrim Tape
Shockpad
Ultrabond ® Turf PU 2K – Turf Seam Adhesive
Historic TWA Terminal at JFK Airport • New York, New York (USA)
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tEChNICAl DAtA
historic tWA terminal at JFK AirportNew York, New York (USA)
Eero Saarinen’s tWA terminal at JFK International Airport has been an icon of modern
architecture since it opened in 1962. the terminal was an experiment in aviation
technology, incorporating the first use of jetways and baggage carousels. the airline
industry quickly outpaced the unique Saarinen design, and in 2001 it was closed.
the terminal was later listed on the National Register of historic Places, and the Port
Authority began a reconstruction and renovation of the concrete building.
the public areas were restored, incorporating life and fire safety improvements, so
the terminal may reopen to the public as a pass-through to the JetBlue terminal and
for special events. on the interior, the sunken seating area was restructured with new
banquettes and benches installed. Enhanced lighting dramatically illuminates the
interior. A new accessibility lift, emergency lighting, fire alarms and a smoke detection
system were incorporated into the restoration. Finally, the original “Solari” information
boards were redesigned with lCD technology and reactivated.
the most challenging part of the project was the restoration of the “penny tile” interior
finish made up of tiny mosaic hexagonal tiles. After a painstaking search for a qualified
manufacturer, more than 3 million pieces were produced for use in this project and
to have on hand for future restoration. MAPEI custom-blended a special Keracolor S
grout color to match the existing grout used with the small mosaic tiles. this custom
color was called “tWA Gray”. Keracrete additive was mixed with the Keracolor S to
set and grout the tiles.
Mapelastic AquaDefense was used as a means of crack isolation in newly tiled
sections on the bulkheads in the main area. Mapeguard 2 was used on the top part
of the bulkheads to address existing cracks. Mapecem Quickpatch was used for
patching wherever cracks and divots resulted from removing the old tiles.
one of MAPEI’s fast-track carpet adhesive was used to install carpet on the floors
of the “tubes” leading from the main area of the historic terminal to the new JetBlue
concourse in terminal 5. Planipatch patching compound was used for patching small
holes and divots before installing the carpet.
Period of MAPEI Intervention: 2008 – 2011
Client: Port Authority of NY & NJ
Designer: Beyer Blinder Belle Architects & Planners, LLP
Contractor: Beys Specialty, Inc.
Installer: Tile – Millennium Commercial Corp., Flooring – BK Flooring
Laid Materials: Mapecem Quickpatch, Planipatch, Mapelastic AquaDefense, Mapeguard 2, Keracolor S, Keracrete, Ultrabond Mach 4
MAPEI Coordinator: Brian Cook, MAPEI Corporation (USA)
Phot
o: E
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Sparkling Hill Resort • Vernon, British Columbia, Canada
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Phot
o: E
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aphy
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tEChNICAl DAtA
Period of MAPEI Intervention: 2008 – 2011
Client: Gernot Langes-Swarovski
Designer: CANNON DESIGN, Seeton Shinkewski Design Group
Contractor: PCL Construction
Installer: Ploutos of Kelowna
Laid Materials: Planipatch, Mapelastic 315, Mapelastic AquaDefense, Type 1, Granirapid, Ultraflex LFT, Kerabond/Keralastic, Kerapoxy, Ultrabond ECO 711, Ultrabond ECO 810, Ultrabond ECO 220
MAPEI Coordinator: Doyle Cave, Mapei Inc. (Canada)
Sparkling hill ResortVernon, British Columbia, Canada
sparkling hill resort is owned by swarovski and combines the magic of crystal in
all its designs, including swarovski luminaires and lighting products, crystal strands,
crystal art pieces and architectural elements. the western canada location was
chosen because of the tranquil views of the lake near vernon, bc.
mapei products were used to install various tile products related to the pools, changing
rooms and sauna areas, as well as 3,716 m2 of tile and other flooring throughout the
resort. the spa was a huge project with many challenges – from the waterproofing
of pools and hot tubs to the typical tile- and stone-related issues commonly seen in
today’s fast-paced world of construction. areas were waterproofed with Mapelastic
AquaDefense, and tiles were set with the Kerabond/Keralastic and Granirapid
mortar systems.
the installers used Kerabond/Keralastic to tile floors and walls in the massage rooms
and hot mud rooms with marble, as well as tile the floors surrounding the cold sauna
(which operates at a temperature of 79°c). marble was installed on the walls of the
wellness treatment areas, the pool areas and all the changing rooms with Kerabond/
Keralastic as well. huge pillars near the pools were wrapped in glass mosaics, using
Kerabond/Keralastic. common areas and rest rooms in the spas were also set with this
premium two-component mortar. Granirapid was used wherever there was a need for
speed in the installation. in guest suites, wall tiles were set with Ultraflex LFT, while
Kerabond/Keralastic was used on the floors to set granite tiles.
in the back-office areas, vct was laid with Ultrabond ECO 711. wool axminster
carpet was set with the double glue-down technique, using Ultrabond ECO 810 for
the pad and Ultrabond ECO 220 for the carpet.
Ottawa Convention Centre • Ottawa, Ontario, Canada
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tEChNICAl DAtA
Period of MAPEI Intervention: 2009 – 2011
Client: Government of Ontario
Designers: Brisbin Brook Beynon (BBB) Architects, Adjeleian Allen Rubeli LTD Engineers
Contractor: PCL Construction
Installer: Concrete – Bellai Brothers; Flooring – Jacques Lamont Ltee
Laid Materials: Ultrabond ECO 810, Ultrabond ECO 885, Mapecem 100, Primer L, Ultraplan 1 Plus, Ultraplan Easy, Planitop X, Ultraplan M20 Plus, Planibond 3C
MAPEI Coordinator: Justin Lafontaine, Mapei Inc. (Canada)
ottawa Convention Centreottawa, ontario, Canada
like an abstract crystal vision of a giant tulip petal, the new ottawa Convention Centre
(OCC) replaces an earlier building on the same site in Canada’s capitol city. As green
in spirit as the beautiful tulips that are celebrated each year at the ottawa tulip Festival,
the oCC was built to lEED Silver Certification standards and adheres to sustainable
practices in its operation.
Bellai Brothers was contracted to fix recesses in the slabs that occurred due to
engineering requirements and to do an extensive amount of leveling work in all areas
of the oCC. For these tasks, they used a variety of MAPEI’s repair mortars and self-
leveling underlayments.
Wherever a deep pour needed to be filled, Mapecem 100 was used for the first 3,8 cm;
then the area was coated with Primer L and covered with another 3,2 cm of Ultraplan
1 Plus. Where a 5-cm thickness was needed to complete a recess repair, the crew
used Primer T ™ and Ultraplan Easy self-leveling underlayment for time-saving repairs.
Ultraplan Easy was especially useful for leveling over the top of old residue in the
remaining part of the original building. Ultraplan 1 Plus self-leveling underlayment and
Novoplan 2 were used with Primer L in many areas for effective, cost-efficient leveling
of slabs, including areas such as the mechanical room and bathrooms. Ultraplan 1
Plus was preferred for all areas where a quick turnaround time was needed. Planitop
X repair mortar was employed for vertical and overhead horizontal repairs wherever
necessary. For a specialty repair on the third floor of the convention centre, where a
structural repair was needed for a large recess, they laid down 6 mm of pea gravel and
then topped this with Ultraplan M20 Plus self-leveling underlayment.
Primer L and Novoplan 2 self-leveler were used to further smooth the floors. Ultrabond
ECO 810 was used to install 13 006 m2 of the Ecowerks eco-friendly carpet tiles. In the
ballroom and other convention rooms where heavy machinery was scheduled to be used
shortly after the installation, the crews set 5 574 m2 of the carpet tiles with Ultrabond ECO
885, a new MAPEI carpet adhesive specifically designed to provide a very aggressive
bond to polyolefin-type carpet backings where traditional adhesives will not work.
Armani Hotel in the Burj Khalifa Tower • Dubai, United Arab Emirates
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tEChNICAl DAtA
Period of Construction: 2004 – 2010
Period of MAPEI Intervention: 2008 – 2010
Client: Emaar Properties
Designer: Skidmore, Owings & Merrill LLP, Chicago (USA)
Contractor: Fino International Interiors
Laid Materials: Ceramic tiles, natural stone slabs and parquet (by Margaritelli)
MAPEI Coordinator: Laith Haboubi, IBS (Innovative Building Solutions) LLC (United Arab Emirates)
Armani hotel in the Burj Khalifa towerDubai, united Arab Emirates
with its 162 floors and razor-edge spire that reaches 828 meters high, the burj khalifa
tower was designed by the skidmore, owings & merrill llp design studio from
chicago. the tower is divided into 354 residential apartments, 237 suites, a series
of exclusive hotel rooms, offices, and fitness centers, a mosque and an observation
terrace. construction work on the burj khalifa tower started in 2004. the plan was
inspired by the form of the hymenocallis, a flower that is particularly loved in dubai, and
the skyscraper is composed of three elements with a central nucleus.
through its local subsidiary, ibs llc, mapei played a key role in supplying the armani
hotel housed inside the skyscraper. the hotel offers 160 guest rooms and suites, eight
restaurants, luxury shops and one spa center. mapei technical services supported the
project’s hotel interior fit-out contractors and recommended the use of Keraflex for the
installation of ceramic tiles and stone slabs on walls and floors in several areas (front of
house, reception, apartments, residence, boutique offices, restaurant, etc.).
substrate preparation was carried out to certain critical areas such as the ballroom and
business center using Mapecem, for screeds, and Ultraplan and Ultraplan Maxi for
smoothing the substrates. tile joints were grouted with Keracolor FF. in the bathrooms,
Ultracolor Plus grout was used for the joints.
natural stone slabs were laid on the walls of the bathrooms within the armani nightclub
with Keraflex adhesive. Granirapid adhesive was also used to bond the slabs on the
floors to other areas, after the substrate’s wet areas were waterproofed with Mapelastic.
Joints were grouted with Ultracolor Plus and Keracolor FF. Kerapoxy was used for
grouting the joints in the bathrooms and in the kitchen. the project also included some
high-quality pre-engineered wooden flooring installed with Ultrabond P990 1K in the
corridors and in the lobby.
Crowne Plaza Hotel • Lieges, Belgium
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tEChNICAl DAtA
Period of Construction: 16th Century
Period of MAPEI Intervention: 2010 – 2011
Client: Crowne Plaza
Designer: Brisi and Goffin
Laying Companies: Eurobel Project and Draga
MAPEI Coordinator: Ivan Mariotti and Frédéric Bertaggia, Mapei Benelux S.A./N.V.
Crowne Plaza hotellieges, Belgium
the Crowne Plaza, considered to be one of the best five-star hotels in lieges, was
recently restructured to combine two buildings – hotel des Comtes de Méan and
hotel Sélys-longchamps. this latter construction is a listed Wallonia heritage site. It
was the home of aristocratic families for years until it was bought by baron Maurice de
Sélys longchamps in 1910, who converted it into a hotel.
When the baron died, the hotel frequently changed hands until it was purchased by its
present owner, who began extensive restructuring work to transform it into a five-star
hotel. the building work lasted two years, and the hotel eventually reopened in June
2010, providing guests with 126 rooms and 15 suites located in the tower of old hotel
Sélys longchamps.
the building covers an area of 13,000 m², and the MAPEI technical Services team
was called upon to help install the wooden and textile wall and floor coverings.
the client decided to lay an oak parquet floor in the main ballroom covering
approximately 400 m². First, Primer MF epoxy primer was applied to the cementitious
substrate for strengthening and waterproofing purposes. After the primer dried, the
oak strips were installed in a fishbone pattern using the two-component adhesive
Ultrabond P902 2K.
the main lounge area, pub and restaurant floors were also covered with oak parquet,
installed using Ultrabond P990 1K adhesive.
textile floors were installed in all the bedrooms using Ultrabond ECO Fix and
Ultrabond ECO 520 adhesives, which have very low emission levels of volatile
organic compounds (VOCs). Where required, the substrate was smoothed using
Nivorapid+Latex Plus.
Cowboys Stadium • Dallas, Texas, USA
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tEChNICAl DAtA
Period of MAPEI Intervention: 2006 – 2009
Client: Jerry Jones
Designer: HKS Architects
Contractor: Manhattan Construction
Installer: Mark Penny
Laid Materials: Mapelastic 400, Mapelastic AquaDefense, Primer L, Ultraplan 1 Plus, Granirapid, Ultraflex LFT, Adesilex P10, Ultracolor Plus, Keracaulk S
MAPEI Coordinator: Dale Penland and Bobby Crow, MAPEI Corporation (USA)
Cowboys StadiumDallas, texas, uSA
the cowboys stadium was completed in arlington, next to dallas, in texas (usa) in may
2009. this stadium can host more than 110,000 people. nearly 28,000 m2 of walls and
flooring were covered with ceramic tiles and stone slabs.
mapei products contributed to the completion of this stadium. Primer L was used to
prime the 18,600 m2 of substrate, which was then leveled with Ultraplan 1 Plus and
Ultraplan M20 Plus self-leveling compounds. Mapelastic AquaDefense waterproofing
membrane was used for its crack-isolation properties to cover the surface.
Granirapid had been specified for the stone installation. Ultracolor Plus grout in black,
gray and sahara beige shades was used to grout the joints. color-matching Keracaulk
S was used for control joints in the floors. Ultraflex LFT was used for bonding the large-
size granite slabs on the floors in the lobbies.
in the “365 entry” lobby, which is open year-round for ticket purchases and access
to the cowboys pro shop, the floor substrates were leveled with Ultraplan 1 Plus and
treated with Mapelastic 400. light gray basalt slabs were laid on the floors with Ultraflex
LFT. Joints were grouted with Ultracolor Plus. Keracaulk was again used for the control
joints.
glass mosaics were set on the backsplashes for the countertops in 400 luxury suites
with Adesilex P10 adhesive.
Pirelli BuildingMilan, Italy
on April 18, 2002, at 5:47 p.m., a single-engine Commander 112 tc
aircraft hit the façade of the Pirelli building in Milan, Italy, between the
26th and the 27th floors. Impacting practically on the centerline of
the building, the plane crashed through the wall.
As a result of the impact, the engine of the aircraft detached from
the fuselage, exiting from the opposite side of the building. the two
fuel tanks, located near the wings, exploded. A fire started in the
breached outer wall, with a highly visible column of smoke billowing
from the building. the aircraft itself came to rest against machinery
spaces between the floors.
While there was no damage to the 26th floor, the shock wave from
the fuel tank explosion caused highly visible downward deformations
in the 26th floor’s frames and upward deformation in the 27th floor’s
frames. the restoration project entailed the static repair of the beams
of the central area of the 26th and 27th floors’ frames.
the first step was to realign the frame by “forcing” it, in a controlled
manner. After the damaged sections were re-built and the gaps
were sealed, the damaged structures were returned to their original
load-bearing capacity by a combination of post-tensioned external
cables and the use of carbon-fiber-reinforced polymer (CFRP) to
plate the bottom face of the girders and parts of the floor.
After repairs were completed on the degraded concrete, the
structural strengthening of the girders and the bottom face of the
floor slabs was performed by applying pultruded carbon fiber
laminas. the substrate was thoroughly cleaned, an epoxy primer
(MapeWrap™ Primer 1) was applied to consolidate the surfaces,
and then Carboplate™ E 170/50 was applied with an epoxy adhesive
(Adesilex™ PG1).
Pirelli Building • Milan, Italy
Page 27
Diagnostic work was done throughout the process to define the restoration techniques
and determine the best materials to restore the façade and the load-bearing capacity
to the 26th and 27th floors. MAPEI worked diligently with the Pirelli Building owners
to deliver a satisfactory repair that allowed the building to reopen on April 18, 2004.
TECHNICAL DATA
Period of MAPEI Intervention: 2002 – 2004
Client: Regional Government of Lombardy
Designer: Gio Ponti
Contractor: Grassi & Cresspi Srl., and Marcora Srl.
Restoration Crew: Grassi & Cresspi Srl., and Marcora Srl.
Laid Materials: Adesilex PG1, Carboplate, Epojet, Epojet LV, Eporip, Eporip Turbo, Mapefer, Mapewrap Primer 1
MAPEI Coordinators: Andrea Aliverti,Tiziano Cerulli, Luigi Coppola, Fulvio Bianchi, Paolo Giglio, Massimiliano Nicastro and Matteo Venturini, Mapei S.p.A.
MAPEI Headquarters of the Americas 1144 East Newport Center Drive Deerfield Beach, Florida 33442 Phone: 1-888-US-MAPEI (1-888-876-2734)
Technical Services 1-800-361-9309 (Canada) 1-800-992-6273 (U.S. and Puerto Rico)
Customer Service 1-800-42-MAPEI (1-800-426-2734)
Services in Mexico 0-1-800-MX-MAPEI (0-1-800-696-2734)
Copyright ©2012 by MAPEI Corporation (“MAPEI”) and all rights are reserved. MAPEI does not guarantee or warrant the accuracy or completeness of this document. Nor does MAPEI assume any responsibility arising from the reader’s reliance on the information in this document. MAPEI denies all liability for damages of any kind arising from any errors, omissions or inaccuracies in this document, or resulting from any reader’s reliance on this document. Therefore, MAPEI disclaims all express and implied warranties, including, but not limited to the implied warranties of MERCHANTABILITY and FITNESS FOR A PARTICULAR PURPOSE. All intellectual property rights and other information contained in this document are the exclusive property of MAPEI (or its parent or related companies), unless otherwise noted. No part of this document may be reproduced or transmitted in any form without the prior written consent of MAPEI.
PR6542_0812 All Rights Reserved. Printed in the USA.