The Challenges of PSPC - NACE Internationalevents.nace.org/conferences/IMCS2008/papers/32.pdf · ISO 8501-3:2001 (grade P2) Preparation of steel substrate before application of paints

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  • 60 years of excellence

    www.elcometer.com

    inspection equipment

    Michael SellarsManaging Director

    Elcometer

    .

    The Challenges of PSPC

    A suppliers perspective

  • The Challenges of PSPCA suppliers perspective

    1. Obtaining information

  • The Challenges of PSPCA suppliers perspective

    Test equipment suppliers are not included on

    the list of interested parties so rely on:

    knowledge of the industry

    conferences & papers

    customers

    1. Obtaining information

  • The Challenges of PSPCA suppliers perspective

    2. Standards

  • The Challenges of PSPCA suppliers perspective

    IMO PSPC References:

    ISO 8501-1:1988/Suppl:1994Preparation of steel substrate before application of paints and related

    products Visual assessment of surface cleanliness.

    ISO 8501-3:2001 (grade P2) Preparation of steel substrate before application of paints and related

    products Visual assessment of surface cleanliness.

    ISO 8502-9:1998Preparation of steel substrate before application of paints and related

    products Test for the assessment of surface cleanliness.

    ISO 8503-1/2:1988Preparation of steel substrate before application of paints and related

    products Surface roughness characteristics of blast-cleaned steel substrates.

    2. Standards

  • The Challenges of PSPCA suppliers perspective

    IMO PSPC References:

    ISO 8501-1:1988/Suppl:1994Preparation of steel substrate before application of paints and related

    products Visual assessment of surface cleanliness.

    ISO 8501-3:2001 (grade P2) Preparation of steel substrate before application of paints and related

    products Visual assessment of surface cleanliness.

    ISO 8502-9:1998Preparation of steel substrate before application of paints and related

    products Test for the assessment of surface cleanliness.

    ISO 8503-1/2:1988Preparation of steel substrate before application of paints and related

    products Surface roughness characteristics of blast-cleaned steel substrates.

    2. Standards

  • The Challenges of PSPCA suppliers perspective

    IMO PSPC References:

    ISO 8501-1:1988/Suppl:1994 1995Preparation of steel substrate before application of paints and related

    products Visual assessment of surface cleanliness.

    ISO 8501-3:2001 (grade P2) 2006Preparation of steel substrate before application of paints and related

    products Visual assessment of surface cleanliness.

    ISO 8502-9:1998 2001Preparation of steel substrate before application of paints and related

    products Test for the assessment of surface cleanliness.

    ISO 8503-1/2:1988 1998Preparation of steel substrate before application of paints and related

    products Surface roughness characteristics of blast-cleaned steel substrates.

    2. Standards

    Latest

  • The Challenges of PSPCA suppliers perspective

    For the regulation to prove it achieves what is

    has set out to achieve

    This Standard is based on specifications and requirements which intend to

    provide a target useful coating life of 15 years, which is considered to be the

    time period, from initial application, over which the coating system is intended

    to remain in GOOD condition.

    2. Standards

  • The Challenges of PSPCA suppliers perspective

    For the regulation to prove it achieves what is

    has set out to achieve

    This Standard is based on specifications and requirements which intend to

    provide a target useful coating life of 15 years, which is considered to be the

    time period, from initial application, over which the coating system is intended

    to remain in GOOD condition.

    then some of the standards referenced will

    be 25 years out of date

    2. Standards

  • The Challenges of PSPCA suppliers perspective

    3. Equivalency

  • The Challenges of PSPCA suppliers perspective

    The IMO PSPC has clearly defined acceptance

    criteria for alternative systems - section 8.2 and annex 1

    3. Equivalency

  • The Challenges of PSPCA suppliers perspective

    The IMO PSPC has clearly defined acceptance

    criteria for alternative systems - section 8.2 and annex 1

    What is the equivalency for test equipment?

    3. Equivalency

  • The Challenges of PSPCA suppliers perspective

    3. Subjective versus Prescriptive

  • The Challenges of PSPCA suppliers perspective

    3. Subjective versus Prescriptive

    Although the IMO PSPC allows some leeway

    for inspection levels:

  • The Challenges of PSPCA suppliers perspective

    3. Subjective versus Prescriptive

    Although the IMO PSPC allows some leeway

    for inspection levels:

    The surface temperature of steel, the relative humidity and the dew point

    shall be measured and recorded before the blasting process starts and at

    times of sudden changes in weather.

    Any oil, grease or other visible contamination shall be removed.

    On completion of blasting and cleaning and prior to the application of the first

    coat of the system, the steel surface shall be tested for levels of remaining

    soluble salts in at least one location per block.

    The surface temperature, the relative humidity and the dew point shall be

    monitored and recorded during the coating application and curing.

  • The Challenges of PSPCA suppliers perspective

    3. Subjective versus Prescriptive

    Even where IMO PSPC is prescriptive

  • The Challenges of PSPCA suppliers perspective

    3. Subjective versus Prescriptive

    Even where IMO PSPC is prescriptive

  • The Challenges of PSPCA suppliers perspective

    3. Subjective versus Prescriptive

    Even where IMO PSPC is prescriptive

  • The Challenges of PSPCA suppliers perspective

    3. Subjective versus Prescriptive

    Gauges have to be designed to be flexible

  • The Challenges of PSPCA suppliers perspective

    3. Subjective versus Prescriptive

    Gauges have to be designed to be flexible

    From individual spot checks

  • The Challenges of PSPCA suppliers perspective

    3. Subjective versus Prescriptive

    Gauges have to be designed to be flexible

    From individual spot checks

    to automated data logging

  • The Challenges of PSPCA suppliers perspective

    4. What is in the CTF?

  • The Challenges of PSPCA suppliers perspective

    4. What is in the CTF?

    the IMO PSPC clearly indicates what is to be

    included in the CTF - but:

  • The Challenges of PSPCA suppliers perspective

    4. What is in the CTF?

    the IMO PSPC clearly indicates what is to be

    included in the CTF - but:

    does not state the amount of information needed

    Do all the individual readings need to be recorded or the summary?

    Are photographs of the surface condition required or not necessary?

  • The Challenges of PSPCA suppliers perspective

    4. What is in the CTF?

    the IMO PSPC clearly indicates what is to be

    included in the CTF - but:

    does not state the amount of information needed

    Do all the individual readings need to be recorded or the summary?

    Are photographs of the surface condition required or not necessary?

    or define the format of the CTF

    Will each Classification Society require different layouts?

    How will this be accepted around the world?

  • The Challenges of PSPCA suppliers perspective

    Summary

    Although Elcometer as a Global Organisation

    is very proactive in the industry, inspection

    equipment suppliers need to be included as

    early as possible:

    Allowing seamless integration of gauges & software

    Allowing improvements in gauge technology to be

    included automatically

    Reducing the time to bring new products to market

    reducing costs and time for the shipyards earlier

  • The Challenges of PSPCA suppliers perspective

    Thank you