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PC5300 / PC5400 The best solution for the machining various kinds of materials Series of Universal Grades C a r b o n s t e e l / A l l o y s t e e l / M o l d s t e el S t a i n l e s s s t e e l I n c o n e l / T i t a n i u m / S t e l i t e G r a y c a s t i r o n / S p h e r o i d g r a p h i t e c a s t i r o n Universal P M K S

The best solution for the machining various kinds of materials … · 2017. 7. 7. · PC5300 / PC5400 The best solution for the machining various kinds of materials t 4VQFSJPS BOE

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  • PC5300 / PC5400The best solution for the machining various kinds of materials

    Series of Universal Grades

    Carb

    on st

    eel / A

    lloy ste

    el / Mold stee

    lStainless steel

    Inconel / Titanium / SteliteGray cas

    t iron / Sp

    heroid

    grap

    hite c

    ast ir

    onUniversal

    PM

    KS

  • PVD PC 5300

    PVD PC 5400

    02

    WE CREATE YOUR TOMORROW!

    Features

    Features

    [CO

    F]

    Rough Oxidized between layersFine No oxidized layers

    [ PC5300 ] [ PC5300 ]

    Improvedlubrication

    0.7

    0.6

    0.5

    0.4

    0.3

    0.2

    0.1

    0.050 100 150 200 250 300

    경쟁사 APC5400

    No. of friction (Cycle)

    [ PC5400 ]

    · The substrate is easily exposed

    · Welding and fracture

    · The substrate is not exposed

    · No welding and fracture

    Improvedlubrication

    Improvedoxidationresistance

    S34C

  • 03

    Milling Insert

    MA

    ML

    MF

    MM

    Milling Grades Line-up

    400

    350

    300

    250

    200

    150

    100

    50

    vc(m

    /min)

    Continuousmachining

    Generalmachining

    Interruptedmachining

    PC3600

    PC5400PC5300

    400

    350

    300

    250

    200

    150

    100

    50

    vc(m

    /min)

    Continuousmachining

    Generalmachining

    Interruptedmachining

    PC5400PC5300

    PC6510

    300

    250

    200

    150

    100

    50vc(m

    /min)

    Continuousmachining

    Generalmachining

    Interruptedmachining

    PC9530

    PC5300

    PC5400

    150

    125

    100

    75

    50

    25

    vc(m

    /min)

    Continuousmachining

    Generalmachining

    Interruptedmachining

    PC5400

    PC5300

    Stainless steelMSteelP

    Heat-resistant alloySCast ironK

  • 04

    WE CREATE YOUR TOMORROW!

    Comparison for universal grades

    Turning grades Line-up

    S15-25M20-35

    PC5300

    S25-35M35-45

    PC5400

    KTT

    Chip breakers for turning inserts Negative insert

    Positive insert

    HS VP3

    VM

    VP2

    VP3

    VM

    VP2

    VP1

    400

    350

    300

    250

    200

    150

    100

    50

    vc(m

    /min)

    Continuousmachining

    Generalmachining

    Interruptedmachining

    NC9025PC5300

    PC9030PC5400

    150

    125

    100

    75

    50

    25

    vc(m

    /min)

    Continuousmachining

    Generalmachining

    Interruptedmachining

    PC8110PC5300

    PC5400

    HMP

    C25

    VF VP1

    HMP

    Stainless steelM

    Stainless steelM

    Stainless steelM

    Heat-resistant alloyS

    Heat-resistant alloyS

    Heat-resistant alloyS

  • 05

    Recommended Cutting Conditions

    KS RC PC5400 PC5400

    P

    Carbonsteel

    SM15CSM25CSM35C

    80~150 100~250

    SM45CSM58CSCMn1SMn438(H)SUM22SNC236

    70~140 80~220

    P

    Alloysteel

    SCM4105SCM440SCMnH1

    70~130 80~200

    SCr440SNCM220SNCM240

    50~110 60~120

    STD1STD61STS43

    70~110 60~150

    SKH55SKH3SKH51

    40~100 30~90

    M

    Stainlesssteel

    STS304STR31STR316

    100~200 80~180

    STS316B11SSC16STS321STS12

    80~180 50~170

    STS403STS410STS420STS430STR446STR36

    100~250 80~200

    S

    Heat-resistant

    alloy

    Incoloy800 40~60 30~60Hastelloy CInconel718Nimonic901

    20~5030~60

    Stellite 10~25

    TA14/1780~140 80~100

    이상 30~60 30~60

    K

    Cast iron

    GC100GC150GC200

    80~150 150~180

    GC250GC350

    80~110 120~200

    GCD400GCD500

    80~110 80~150

    GCD600GCD700

    70~110 70~13050~90 50~100

    Aluminum 40~400 250~400Copper, copper alloy 20~250 300~500

    N AluminumCopper alloy

  • Application Examples(PC5300)

    · Cutting conditions

    · Tool

    · Cutting conditions

    · Tool

    · Cutting conditions

    · Tool

    · Cutting conditions

    · Tool

    · Cutting conditions

    · Tool

    Result

    Result

    Result

    Result

    Result

    Turning

    Milling

    Ø30 Ø15

    Ø300

    300

    300

    100

    20

    200

    300

    Ø280

    Ø80

    Stainless steel (STS304)

    Carbon Steel (SM45C)

    Alloy steel (KP4M)

    Stainless steel (STS316)

    Stainless steel (STS316)

    M

    P

    P

    M

    M

    06

    WE CREATE YOUR TOMORROW!

    60ea

    15ea

    400ea

    6ea

    3ea

    PC5300

    PC5300

    PC5300

    PC5300

    PC5300

    2timesmore

    1.6timeslonger

    2timeslonger

    1.5timeslonger

    3timesmore

  • Application Examples(PC5400)

    Cutting conditions

    Tool

    Cutting conditions

    Tool

    Cutting conditions

    Tool

    Cutting conditions

    Tool

    Cutting conditions

    Tool

    Result

    Result

    Result

    Result

    Result

    Turning

    Milling

    50 Ø25

    200

    20

    300

    200

    30025

    350

    120 용접부

    Ø350Ø200

    Stainless steel (STS304)

    Carbon steel (SM45C)

    Alloy steel (SCR440)

    Stainless steel (STS316)

    Heat-resisting alloy (INCONEL718)

    M

    P

    P

    M

    S

    07

    3ea

    280ea

    12ea

    4ea

    2ea

    PC5400

    PC5400

    PC5400

    PC5400

    PC5400

    2timeslonger

    1.4timesmore

    1.5timeslonger

    1.3timeslonger

    2timeslonger

  • KORLOY Inc. KORLOY America

    KORLOY Brasil

    KORLOY China(Factory Qingdao)

    KORLOY India

    KORLOY Europe

    Head Office

    Cheongju Factory

    Jincheon Factory

    R & D Institute

    /ColorImageDict > /JPEG2000ColorACSImageDict > /JPEG2000ColorImageDict > /AntiAliasGrayImages false /CropGrayImages true /GrayImageMinResolution 300 /GrayImageMinResolutionPolicy /OK /DownsampleGrayImages true /GrayImageDownsampleType /Bicubic /GrayImageResolution 300 /GrayImageDepth -1 /GrayImageMinDownsampleDepth 2 /GrayImageDownsampleThreshold 1.50000 /EncodeGrayImages true /GrayImageFilter /DCTEncode /AutoFilterGrayImages true /GrayImageAutoFilterStrategy /JPEG /GrayACSImageDict > /GrayImageDict > /JPEG2000GrayACSImageDict > /JPEG2000GrayImageDict > /AntiAliasMonoImages false /CropMonoImages true /MonoImageMinResolution 1200 /MonoImageMinResolutionPolicy /OK /DownsampleMonoImages true /MonoImageDownsampleType /Bicubic /MonoImageResolution 1200 /MonoImageDepth -1 /MonoImageDownsampleThreshold 1.50000 /EncodeMonoImages true /MonoImageFilter /CCITTFaxEncode /MonoImageDict > /AllowPSXObjects false /CheckCompliance [ /None ] /PDFX1aCheck false /PDFX3Check false /PDFXCompliantPDFOnly false /PDFXNoTrimBoxError true /PDFXTrimBoxToMediaBoxOffset [ 0.00000 0.00000 0.00000 0.00000 ] /PDFXSetBleedBoxToMediaBox true /PDFXBleedBoxToTrimBoxOffset [ 0.00000 0.00000 0.00000 0.00000 ] /PDFXOutputIntentProfile () /PDFXOutputConditionIdentifier () /PDFXOutputCondition () /PDFXRegistryName () /PDFXTrapped /False

    /CreateJDFFile false /Description > /Namespace [ (Adobe) (Common) (1.0) ] /OtherNamespaces [ > /FormElements false /GenerateStructure false /IncludeBookmarks false /IncludeHyperlinks false /IncludeInteractive false /IncludeLayers false /IncludeProfiles false /MultimediaHandling /UseObjectSettings /Namespace [ (Adobe) (CreativeSuite) (2.0) ] /PDFXOutputIntentProfileSelector /DocumentCMYK /PreserveEditing true /UntaggedCMYKHandling /LeaveUntagged /UntaggedRGBHandling /UseDocumentProfile /UseDocumentBleed false >> ]>> setdistillerparams> setpagedevice