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These instructions show how to build the barrel cargo bike based on the Long John typeform using recycled materials.
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cticqlsol ( etyho
&
terms:
Norkeas9witt
gor,rr !65 cooL t. fetn g nn ber, 0 oodsaug Soh ar ton
s
na
loI
t
)a
andti.t
6CI
'o
d5?a'rff
4t'g
c
?rtr
stt
?o( r
qlwqlt drill uriry grotect;ve grryJSl es !ha* dlf- uefql wffh cqre. wqfch oulfor. shar ? edg,es, thq c^h cxt l;feo l4rife. ' +ile and soni round ollf\orp ed j€s. lt t 5 good to N?qr worhinl9 lovgs .
niQd3u7g and Jrnark eU haes Carefut1b? f o re dvitaing, u te t€ : far f un.h-"'7to indent {Ac
-ttark to help lreyen*olrill b I t (rorn sl;ppf ni o$ +hc i^q r lc .
alwaj s ltarf by pilot dritringwi*h-a llnn bi+. aiill q brt.t€rhole l-ithrr at o
f€e6,11 *ho riqht! Iirn€ , lrnlil t,1on
[j?e . '
qdvice oh heeded hardwqre:
MIO ( 8 OnrrfqE r To nrn
one botteight bolts
on€ 3Snn U-bo Lt(qtf o <anel cxhcqtt clanpfor cttr$) .
eigh+ ilS r Sohrun bokl
t use ?reft robl,$ n glon hock' nuts' w lttn tl ll bot*l .
(vibration does hot undo tlen)
o[ so qe? fomQ Large 'fehn!'harhen tor Mt,, and Sfandar4Nasherr for €qch dtfferenfbott s jte.
tr.ro ttac( Yod ends (or theSte_erin9 fod. (+here cre voriousstrifqble sqlel {het rrill work)
bwCon beicar0ntedfrom Lar-ic^p Uqdr,
Sf€ciaL hq rdwarg :
Mt [rrhe fdeolSiz€ , bu{-trl o nrill beolc qlf o.
(lt tg ir iro m f conrn ln Steer.lnt colr?o h Ca+.)
heedcd bicAcl e sowr ? onentS
A2o"donocbicgcl€
in tlre
/OnQ .hond[ebaren d thqtil qt leq-$t1oo n m l,ong'
thct +itr qirr frb€ insdett e Sho(t
a teqt clq uPor sinilar thitStrutlq fitr oterthi iten sha$.
ohe comPleternountqi; bit-e witAqh 1W {ork,,fenov€ t hc f rr nt . -Urf,ecL, lttm, -and thef ront br abe to Frefrr?(t foi coh v0 rri o h .
q to? ctarn p fronadtraditfonaI kfclc-Stqnd . (or si rvr i lq rPtete, n a be sure t+ir at 19est ? rnnathiclc st0€(.)t+ har t? tit rYetl t h+o? o{ +he thainstqqs,;'nit behind the bofrowl'lorr cFet.
trcel lt€m
'#J-lii;lfi*"
s€
need€d tqbing:qt lea s t l, fnnLor Eer ?e o(i Iestedt fu bi'.q
Ieefion o.frec ton lu lqr
;r{s{Ff,u$etqeddirrren; ionS
"r*tnnr*i.ntl thicrness' of l€ast 1' 5 rr ruf
d??l?v imetelS ll nprof ile rectafrgu lq rfut3estud po€i Ie Sirc is n.;P2l x 25h8, wi+h q* I€qst 'f '
l, 5 hm wq ll thi clness ',.-.-- ...rni;:' Tl*;;l;ff lJ$i,";se t.furnitu t
o{ snellgTfubi^3.
Scqvgtrge,
foot $ :
mttss drill bitgI,G, 8 I lonv
tcpeplcq- retSure
6lleumer {uerg(or lqfeniry trbirg
drillrr-+=Ee*eQ?rn ch
(rqnr€ , - (
&rtelD-llglhnd the end o{ +hebot sectl on tnbi h9.. ,
tqnd * het"bin I rett Iiturh with
t {otK,{ bnds)
6thet it toqftc s
bric RQt .
t he cho(n ttaq 5 .cn?pint t he- bottorrr
/
.rrorr ldritl'lstFle ffttoch-
Foent gointl,
lotnh"tos
throLr 3h
ro999t
TCNNo YC
fro rn qhrhe e I
0n qxlefroht
hq b..-
f$$/ { \'sdo\sfrt?lj
"^o7./+.r{ir. ittijhr uher0{h? {orF noue
he L€ wor dritted
bolt {orkonto the
c\ axL,Q
bo(+ thc ree r o(th0 frc me anto(he tqrtnt usin,on lrllo hlLt anda 1o? ctcnp (tol*rq k rc Urfand'Co, sin tlotf , qt(erlf 3 npr' (hickstee[ ptet€)
t[}#$
illnih'rt4, ctrill t n
the ltfe
fiffi\ffitn**hthe rrhQ anlte t s
trlould relt Ln . '
irir A"tetr[ttt be at (ea rti,a dirnotCr (or26wn)
r"'v- 't ifC hot€;j?*r"oiid;;.
it qoh don't ho ufio, y dri(t bit r '*;l'; lai;'?i,l'dand tlro tinl t h g
1 l'''" :ll .lil )l?,l'n,fesrth? ^
r?lItl .1l'
IIrIII
!It
the barrtt d ratntne oLL
T,.fferrclI
i,r, hqtt nrtnSo hrsFSaX I aiilten rrlt h I- "t^t
bl'ndg.'- oloh anlte lrind 3-i:;.ltc iti*. :ltlj|:fre;.ttie o( b qr ni n'!
funaes )
fondth€
lsharPedges ,
fr'r?tfr"rftrf [ \iiill?i:Llls\ldiT#$1u
srnbothfo uroa^ ca'l'tcfnt lott (tQ.tC.
gnds
drdtt 6rnrl hotgl*inlLtlg
it fil the cqrv?o{ the bqrrel
N(rffiLql,et fublnqdorun so to nnlr€
L
trarSIt
FEQls ClIr-7C
l,ti;
Pi
etta oh t hef r;fre ertgnl[o1
edqcS -
dritt ett{chncnt hrteroh bc(h r(de r to fe lto nthc (rafie tc the lrrrrgt.Inrn hoter t^litJn mf brttrir suf(i cfgnt,
when the berrc {
hoter to bebacL or\ {hc latctcle{ron thr Grr oitj.fqgTocl the brrrc L
betrr0*r *he (or L qhd
thl ertchsion.
eurh the barre (ihwerdt { ht bottonrinbe and leev0 ct teqttaeo fnn q.? betucQnth (e;lrl ' irit
cutt qp a Zo"do n o r' bibe 4t
Ihorrrh . ctrtthe top t'rbelcavinr ett9rst a_'|-o ne)rtum P o(R(ibin7
choos? abiertethqthe i a (orzhith v-bnlfb0rte I(cor thet hasv. brl lag ttr, rt{tl,cdolreqdl t
dritl, a hote in
1-fT6
. flett€n oqtthe ttrbi nq \hlat h o fltofieteI Shou h ,
-nrthe toonC fi)rcrrrr4
bot(orr. ttr bebend th (e
l'cntlq r"hitrtarrr mc?inJ f ht,
'brrt avcid nilfngfhar l creqse S,.
f moothl ,t- AefiOn ehdtnrn ^' r€Ct i on o{ 4bout8o rnt?l . bend i+ abort
oql{ oo
t'i bggg,$reo
^$enble thc
framc I nodrrith tor-L r -
r ottlched $1rqt[I+t e berreI r
a
nhtgnt
posttion thekutre nedbot(orur ttr be jO
\)Af:.'s [,'llltli"qnd thefrorn o .
-trin ofif€rtr a Gnrlth{torr frete
$,tlllhllJ1
+iii-ua r.rtL ,bottoF ttrlegltjttf" Qxtenricrl
(oQgcl\€r.nri !3 rrrribtt I ntg
erttngroYlin +he)mc3, t oo'
qse tarle ;;a+ urthta r1e h'orhers
h-'J:lll.'.
the bend nrrrtbe snioot h andhot hauP 4ntcrack, s in +he
er)A
this tsst ress
aa'
Jolrna ke 5u r0
{hgre ir atteqSt lO nlmo+ rnolgrra ton a1, tidgs
tLr bg .I
oG the ho( C'
ivr thc bot(o rn+hbg.
l\tI
SqPfort the {ramg 0n 6ornetlrtnt 5ogou caa f ut oh n fon! trh €e; io.it i l adlq rt merut. gettinl thdi rirlfti[t, nq ke aU[ thp di{f e re h Ce tr, the1r,o rLd tn horr gour biFe hqndtes .-for stqble Stegr inl we af Q tr1in5 to,ninimite rqke, thtl meqns tn {he ideq(ces? q (in? dre wn { h rough th C hea{tubr witr tntersesr l fethg wheet, torrcher thm.uhe n {hc head tnbe tl etil npcl cocrectlSmeesurt drrtance I Let*lttn the bo(tirr the cc[^gr o{ +.he barre[ qr.d +he hoteirr the ftettcn ed tuf tqli.Snrrr hotps
\ =4- <rtt two piece5
_ !n a },',t-?,l ij tl lt*-t Srh,
\T
t
barrgt- (rarrre 'cor71gr lao[+g-.
l^se t hebqrre t {ra rn €
lrf, ftrut orl .
: brttr te c.nne ctt hc itrqt ! .
-be nd into
sllafe & bott
ni
i.)Lt ,z
3}tof tqbe
T
T
I
T
%tqbe /
the
bilr (hefnnt errd first,the n bend the 'strut:to Fefi the berrct c,orners.
ileosur0 the shortert dtrtanc?bet tveeh Jho to? tqbe and tl e
iSnU-b(l,tt
f lctte n{ n binl5o
-aVt-tll''1s
and d ritt hote s (orbo(tin9
S teeri
chec lc
th e st€ rn
(or iirr'i ta r )oround the
ftenn
TLace q (ght-
fittrnt. Y.t ctaqp
€the $tetn.
rftk^re the exPqndernqt and bolt frzryr
trin thegna o{the rtOrrt$reiiht
3ttrh the 1,'rrc?rer fi{ bethroq 3 h
Cut ot 3o rr;r lomSt GQ r fror,n _1 _
r6iqq er diq me te rfube -rt
$Pace r h, iththe end cqtin ^ cor(ectqn gtg, s othqt (* ritr( he fre vopi ra tte t to?tPe .
apinrtcrf€nsdo6thc ftc€ re r
//' that thg \'/I'n ?iPe sltt ,lride thgSterr ftrbg (uorks ui*h
-A. I ll"" St?gLmost \stetnrs 4
etlt q ?rrrrtwid 0 Stot in
(
Fodu r{
bar r eL
{ace thc beqr in1sqrfaces: j
tnt0qUe
fpce r
7 - -e
cqr q piecg octqbi D t qborToonrti -/
drilJ Enrn6[er in b*hInd r uithhf ' of(tct
hol,eofftet
lSl anH t bott
tr rtta ch
qrnt $1e*fiQrWath q lfrrndrqrnet€r ftcu{rod,
trr1cffod gr-df qft (ottl;r ohlgiised , fot cranlf f ?, in Cor ror 0o- l.crrt st?stirr , rrilhth? -lqfrer hein! t5 fitcr drt.Thesp joint r cah be scav?h redin abqn dqncg fton cqr -3gr9Pye rdi. lf +he iofnfs 1nr tird '
qre le rgcr thctr sft , _frQr'ltttar lc jui{ f inc h+ *iglt be 4
bi+ friff?r e hd rl ijh+ I J oret rill'
tht StC ?rinlorrrr to thc -
(or la c,fi tt tt '
rotc joint Qr6 trqcp fQd endb/e ufe herc ifhqndq frrnc lini q .Fnt.thot fi(tl qnqfotqtet .
[ast, connect(he fron* qndr€4r $€enng
tPl'T & chap
brlted to a fh+ endft1?rt$v
tr$o
q ssernble the . !r*tj n9 S q s
indice tid b5 tl'e .\as* ?q.ea;qqrarn. tirit t;ghten the bqrsnd' in the Ftton o( the_ steererto ircrerl+ the b.e2rlhts fro'rn failinJo+1 the ttee tQr t'?q
frgt \-,flcce tonetlt in9 trn dertte€r€r +qb€ io Pro P
hvnd the strlcdmtod qs fhouh, rto thar it noyesuhob;tru c+edhrhe n tu rninqh bolh direc'-tioh.f .
*de.itIIr,lp onc0 the bqr end
(ar tened.qfter +h is, fush down theStCrrr I q?Pll i n, frel5q re tofg1or€ Flql errn the bqril
15,,oligrr the -s+eru qnd rhe -
b.r end tqnle nt i a I qndtilhterr tl. e Steru clq nf.
rtreithtto:*1;1 _m e chqnfc 5
tfiqt's it I the re tt fsbi ref urr I
+o€
fl
3
(,ctd4-lcl
u{ tE.F tz
v -c-.
7Gic\+P
vIA
F
- f\)
)oFj1$'(rl
3*
b3c9
o ,:F9-npio3o{r': lvdr
"iSo9o-'f-{ {'T
af,\>
r>3d
.J
el-tAdFfiFIgro
-+f(^'7<
3dFJ64
at
C,12co,z1Z!
sE7
crl!+r\dl
v-)Cv<t(fl
F'oe(\lL
r(2
a6lvFz
\7o-r9/oonc-6oFz,o-tg\(vLo
4tTo3
odPP*z
Itr
FTFFTs ?o(Tt
-t 8,eJ
> (-\
o 5 diF t'.nF 3 ro/o( d b2
23 13oF Zt, F\'?s
. _---s----r
Cv^e{Jf,3
P4tp
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