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The 30M2 Continuous Miner

The 30M2 Continuous Miner. Customer Name 30M2 Overview %Heavy duty high power miner for mid-height seams %High productivity from efficient cutting and

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Page 1: The 30M2 Continuous Miner. Customer Name 30M2 Overview %Heavy duty high power miner for mid-height seams %High productivity from efficient cutting and

The 30M2 Continuous Miner

Page 2: The 30M2 Continuous Miner. Customer Name 30M2 Overview %Heavy duty high power miner for mid-height seams %High productivity from efficient cutting and

Customer Name

30M2 Overview30M2 Overview

Heavy duty high power miner for mid-height

seams

High productivity from efficient cutting and

loading

Reliable design with easy maintenance

Components proven in world-wide applications

Cost-effective production

Page 3: The 30M2 Continuous Miner. Customer Name 30M2 Overview %Heavy duty high power miner for mid-height seams %High productivity from efficient cutting and

Customer Name

30M2 Continuous Miner30M2 Continuous Miner

Page 4: The 30M2 Continuous Miner. Customer Name 30M2 Overview %Heavy duty high power miner for mid-height seams %High productivity from efficient cutting and

Customer Name

30M2 Key Specifications30M2 Key Specifications

Mining range: 1.37 - 3.33 m (54” - 10’11”)

Total rated power: 560 kW (750 hp)

Rated power to cutter head: 373 kW (500 hp)

Max. conveyor capacity: >22 tonnes/min (>25

tpm)

Gross weight: 58,000 kg (128,000 lb)

Dust collector: up to 4.3 cu m/s (9,000 cfm)

Radio remote control

Page 5: The 30M2 Continuous Miner. Customer Name 30M2 Overview %Heavy duty high power miner for mid-height seams %High productivity from efficient cutting and

Customer Name

30M2 General Arrangement30M2 General Arrangement

Page 6: The 30M2 Continuous Miner. Customer Name 30M2 Overview %Heavy duty high power miner for mid-height seams %High productivity from efficient cutting and

Customer Name

30M2 Main Frame30M2 Main Frame

Modular welded construction for strength and

life

Center oil tank box structure with heavy side

rails

Crawler frame subassemblies

Rear deck subassembly

Stabilizer shoe mounted at rear

Page 7: The 30M2 Continuous Miner. Customer Name 30M2 Overview %Heavy duty high power miner for mid-height seams %High productivity from efficient cutting and

Customer Name

30M2 Main Frame30M2 Main Frame

Page 8: The 30M2 Continuous Miner. Customer Name 30M2 Overview %Heavy duty high power miner for mid-height seams %High productivity from efficient cutting and

Customer Name

30M2 Stabilizer Shoe30M2 Stabilizer Shoe

Page 9: The 30M2 Continuous Miner. Customer Name 30M2 Overview %Heavy duty high power miner for mid-height seams %High productivity from efficient cutting and

Customer Name

30M2 Cutter Head Assembly30M2 Cutter Head Assembly

373 kW (500 hp) rated power

Reliable all-gear drive (no chains)

Modular gear boxes facilitate maintenance

Removable cutter drums for ease of

maintenance and repair

Main gear case has produced 3 Mio. tonnes (3.4

Mio. tons) without overhaul

Page 10: The 30M2 Continuous Miner. Customer Name 30M2 Overview %Heavy duty high power miner for mid-height seams %High productivity from efficient cutting and

Customer Name

30M2 Cutter Head Assembly30M2 Cutter Head Assembly

Page 11: The 30M2 Continuous Miner. Customer Name 30M2 Overview %Heavy duty high power miner for mid-height seams %High productivity from efficient cutting and

Customer Name

30M2 Cutter Head Drive30M2 Cutter Head Drive

Page 12: The 30M2 Continuous Miner. Customer Name 30M2 Overview %Heavy duty high power miner for mid-height seams %High productivity from efficient cutting and

Customer Name

30M2 Cutter Head

Input Gear Case

30M2 Cutter Head

Input Gear Case

Page 13: The 30M2 Continuous Miner. Customer Name 30M2 Overview %Heavy duty high power miner for mid-height seams %High productivity from efficient cutting and

Customer Name

30M2 Cutter Head Final Drive Case

30M2 Cutter Head Final Drive Case

Page 14: The 30M2 Continuous Miner. Customer Name 30M2 Overview %Heavy duty high power miner for mid-height seams %High productivity from efficient cutting and

Customer Name

30M2 Cutter HeadPivot Detail

30M2 Cutter HeadPivot Detail

Page 15: The 30M2 Continuous Miner. Customer Name 30M2 Overview %Heavy duty high power miner for mid-height seams %High productivity from efficient cutting and

Customer Name

30M2 Cutter Head Installation

30M2 Cutter Head Installation

Page 16: The 30M2 Continuous Miner. Customer Name 30M2 Overview %Heavy duty high power miner for mid-height seams %High productivity from efficient cutting and

Customer Name

30M2 Gathering Head Assembly30M2 Gathering Head Assembly

High-rate CLA loading matches high cutting

output

Twin 48 kW (65 hp) AC motors for high

performance gathering and conveying

Modular gear boxes for ease of maintenance

Page 17: The 30M2 Continuous Miner. Customer Name 30M2 Overview %Heavy duty high power miner for mid-height seams %High productivity from efficient cutting and

Customer Name

30M2 Gathering Head Assembly30M2 Gathering Head Assembly

Page 18: The 30M2 Continuous Miner. Customer Name 30M2 Overview %Heavy duty high power miner for mid-height seams %High productivity from efficient cutting and

Customer Name

30M2 Gathering Head Input Gear Case

30M2 Gathering Head Input Gear Case

Page 19: The 30M2 Continuous Miner. Customer Name 30M2 Overview %Heavy duty high power miner for mid-height seams %High productivity from efficient cutting and

Customer Name

30M2 Gathering Head Gear Case

30M2 Gathering Head Gear Case

Page 20: The 30M2 Continuous Miner. Customer Name 30M2 Overview %Heavy duty high power miner for mid-height seams %High productivity from efficient cutting and

Customer Name

30M2 Gathering Head Footshaft and Drive Arrangement

30M2 Gathering Head Footshaft and Drive Arrangement

Page 21: The 30M2 Continuous Miner. Customer Name 30M2 Overview %Heavy duty high power miner for mid-height seams %High productivity from efficient cutting and

Customer Name

30M2 Gathering Head Pivot and Clevis Detail30M2 Gathering Head Pivot and Clevis Detail

Page 22: The 30M2 Continuous Miner. Customer Name 30M2 Overview %Heavy duty high power miner for mid-height seams %High productivity from efficient cutting and

Customer Name

30M2 Gathering Head Installation

30M2 Gathering Head Installation

Page 23: The 30M2 Continuous Miner. Customer Name 30M2 Overview %Heavy duty high power miner for mid-height seams %High productivity from efficient cutting and

Customer Name

30M2 Conveyor Assembly30M2 Conveyor Assembly

>22 tonnes per minute (>25 tpm) capacity

matches high cutting and loading rates

Damped conveying deck reduces conveying

noise levels

Double clevis swing pivot structure for strength

and life

Full +/- 50 degree swing right and left for

maneuverability

Page 24: The 30M2 Continuous Miner. Customer Name 30M2 Overview %Heavy duty high power miner for mid-height seams %High productivity from efficient cutting and

Customer Name

30M2 Conveyor Assembly30M2 Conveyor Assembly

Page 25: The 30M2 Continuous Miner. Customer Name 30M2 Overview %Heavy duty high power miner for mid-height seams %High productivity from efficient cutting and

Customer Name

30M2 Intermediate Conveyor30M2 Intermediate Conveyor

Page 26: The 30M2 Continuous Miner. Customer Name 30M2 Overview %Heavy duty high power miner for mid-height seams %High productivity from efficient cutting and

Customer Name

30M2 Discharge Conveyor30M2 Discharge Conveyor

Page 27: The 30M2 Continuous Miner. Customer Name 30M2 Overview %Heavy duty high power miner for mid-height seams %High productivity from efficient cutting and

Customer Name

30M2 Conveyor Swing Pivot Detail

30M2 Conveyor Swing Pivot Detail

Page 28: The 30M2 Continuous Miner. Customer Name 30M2 Overview %Heavy duty high power miner for mid-height seams %High productivity from efficient cutting and

Customer Name

30M2 Conveyor Chain Roller/Takeup Assembly

30M2 Conveyor Chain Roller/Takeup Assembly

Page 29: The 30M2 Continuous Miner. Customer Name 30M2 Overview %Heavy duty high power miner for mid-height seams %High productivity from efficient cutting and

Customer Name

30M2 Conveyor Raise Pivot Detail

30M2 Conveyor Raise Pivot Detail

Page 30: The 30M2 Continuous Miner. Customer Name 30M2 Overview %Heavy duty high power miner for mid-height seams %High productivity from efficient cutting and

Customer Name

30M2 ConveyorInstallation

30M2 ConveyorInstallation

Page 31: The 30M2 Continuous Miner. Customer Name 30M2 Overview %Heavy duty high power miner for mid-height seams %High productivity from efficient cutting and

Customer Name

30M2 Crawler Assemblies30M2 Crawler Assemblies

Assemblies integral part of main frame for

structural integrity

Each side carries traction drive gear case, 37 kW

(50 hp) DC motor, crawler chain and chain

takeup

Tram transformer in right side

Pump drive assembly in left side

Page 32: The 30M2 Continuous Miner. Customer Name 30M2 Overview %Heavy duty high power miner for mid-height seams %High productivity from efficient cutting and

Customer Name

30M2 Crawler Assemblies30M2 Crawler Assemblies

Page 33: The 30M2 Continuous Miner. Customer Name 30M2 Overview %Heavy duty high power miner for mid-height seams %High productivity from efficient cutting and

Customer Name

30M2 Crawler Frame30M2 Crawler Frame

Page 34: The 30M2 Continuous Miner. Customer Name 30M2 Overview %Heavy duty high power miner for mid-height seams %High productivity from efficient cutting and

Customer Name

30M2 Crawler Drive Assembly30M2 Crawler Drive Assembly

Page 35: The 30M2 Continuous Miner. Customer Name 30M2 Overview %Heavy duty high power miner for mid-height seams %High productivity from efficient cutting and

Customer Name

30M2 Crawler Chain Takeup Housing Assembly

30M2 Crawler Chain Takeup Housing Assembly

Page 36: The 30M2 Continuous Miner. Customer Name 30M2 Overview %Heavy duty high power miner for mid-height seams %High productivity from efficient cutting and

Customer Name

30M2 Crawler Chain Takeup Assembly

30M2 Crawler Chain Takeup Assembly

Page 37: The 30M2 Continuous Miner. Customer Name 30M2 Overview %Heavy duty high power miner for mid-height seams %High productivity from efficient cutting and

Customer Name

30M2 Crawler Chain30M2 Crawler Chain

Page 38: The 30M2 Continuous Miner. Customer Name 30M2 Overview %Heavy duty high power miner for mid-height seams %High productivity from efficient cutting and

Customer Name

30M2 Hydraulic System30M2 Hydraulic System

Low < 175 bar (< 2,500 psi) operating pressure, safer than high-pressure systems

Reliable 2-section gear pump

Main valve section dumped straight to tank when not used - less heat build-up

Large 300 litre (80 gal) oil tank

Avoids rapid oil recirculation

RH and LH return towers minimize flow distances and ensure through flow in tank

Page 39: The 30M2 Continuous Miner. Customer Name 30M2 Overview %Heavy duty high power miner for mid-height seams %High productivity from efficient cutting and

Customer Name

30M2 Hydraulic Schematic30M2 Hydraulic Schematic

Page 40: The 30M2 Continuous Miner. Customer Name 30M2 Overview %Heavy duty high power miner for mid-height seams %High productivity from efficient cutting and

Customer Name

30M2 Pump Drive30M2 Pump Drive

Page 41: The 30M2 Continuous Miner. Customer Name 30M2 Overview %Heavy duty high power miner for mid-height seams %High productivity from efficient cutting and

Customer Name

30M2 Hydraulics Suction Arrangement

30M2 Hydraulics Suction Arrangement

Page 42: The 30M2 Continuous Miner. Customer Name 30M2 Overview %Heavy duty high power miner for mid-height seams %High productivity from efficient cutting and

Customer Name

30M2 Main Hydraulic Valve30M2 Main Hydraulic Valve

Page 43: The 30M2 Continuous Miner. Customer Name 30M2 Overview %Heavy duty high power miner for mid-height seams %High productivity from efficient cutting and

Customer Name

30M2 Cutter Head CylinderDouble acting

30M2 Cutter Head CylinderDouble acting

Page 44: The 30M2 Continuous Miner. Customer Name 30M2 Overview %Heavy duty high power miner for mid-height seams %High productivity from efficient cutting and

Customer Name

30M2 Gathering Head CylinderSingle acting

30M2 Gathering Head CylinderSingle acting

Page 45: The 30M2 Continuous Miner. Customer Name 30M2 Overview %Heavy duty high power miner for mid-height seams %High productivity from efficient cutting and

Customer Name

30M2 Conveyor Raise CylinderThree stage single acting

30M2 Conveyor Raise CylinderThree stage single acting

Page 46: The 30M2 Continuous Miner. Customer Name 30M2 Overview %Heavy duty high power miner for mid-height seams %High productivity from efficient cutting and

Customer Name

30M2 Conveyor Swing CylinderDouble acting

30M2 Conveyor Swing CylinderDouble acting

Page 47: The 30M2 Continuous Miner. Customer Name 30M2 Overview %Heavy duty high power miner for mid-height seams %High productivity from efficient cutting and

Customer Name

30M2 Stabilizer Shoe CylinderDouble acting

30M2 Stabilizer Shoe CylinderDouble acting

Page 48: The 30M2 Continuous Miner. Customer Name 30M2 Overview %Heavy duty high power miner for mid-height seams %High productivity from efficient cutting and

Customer Name

30M2 Electrical System30M2 Electrical System

8 motors dedicated to specific functions

Simple state-of-the-art design

Radio control system

Maximizes solid state logic for high

reliability

Minimizes use of electromechanical devices

for high reliability

Multiplexes signals to reduce control cables

Page 49: The 30M2 Continuous Miner. Customer Name 30M2 Overview %Heavy duty high power miner for mid-height seams %High productivity from efficient cutting and

Customer Name

30M2 Electrical System30M2 Electrical System

Microprocessor provides system diagnostics

to aid troubleshooting and maintenance

On-board LEDs display parameters

Stores short-term histories of critical

machine parameters

Can be expanded for long-term data logging

Page 50: The 30M2 Continuous Miner. Customer Name 30M2 Overview %Heavy duty high power miner for mid-height seams %High productivity from efficient cutting and

Customer Name

30M2 Electrical SchematicPower

30M2 Electrical SchematicPower

Page 51: The 30M2 Continuous Miner. Customer Name 30M2 Overview %Heavy duty high power miner for mid-height seams %High productivity from efficient cutting and

Customer Name

30M2 Electrical SchematicControl

30M2 Electrical SchematicControl

Page 52: The 30M2 Continuous Miner. Customer Name 30M2 Overview %Heavy duty high power miner for mid-height seams %High productivity from efficient cutting and

Customer Name

30M2 Electrical Components30M2 Electrical Components

Page 53: The 30M2 Continuous Miner. Customer Name 30M2 Overview %Heavy duty high power miner for mid-height seams %High productivity from efficient cutting and

Customer Name

30M2 Electric Motor Summary30M2 Electric Motor Summary

Page 54: The 30M2 Continuous Miner. Customer Name 30M2 Overview %Heavy duty high power miner for mid-height seams %High productivity from efficient cutting and

Customer Name

30M2 Electrical Control CaseSwinging panel not shown

30M2 Electrical Control CaseSwinging panel not shown

Page 55: The 30M2 Continuous Miner. Customer Name 30M2 Overview %Heavy duty high power miner for mid-height seams %High productivity from efficient cutting and

Customer Name

30M2 Electrical Control Case

Swinging Panel

30M2 Electrical Control Case

Swinging Panel

Page 56: The 30M2 Continuous Miner. Customer Name 30M2 Overview %Heavy duty high power miner for mid-height seams %High productivity from efficient cutting and

Customer Name

30M2 Tram TransformerRating 140kVa @ 995VAC

30M2 Tram TransformerRating 140kVa @ 995VAC

Page 57: The 30M2 Continuous Miner. Customer Name 30M2 Overview %Heavy duty high power miner for mid-height seams %High productivity from efficient cutting and

Customer Name

30M2 Electrical System Switch and Meter Box

30M2 Electrical System Switch and Meter Box

Page 58: The 30M2 Continuous Miner. Customer Name 30M2 Overview %Heavy duty high power miner for mid-height seams %High productivity from efficient cutting and

Customer Name

30M2 Electrical Auxiliary BoxHeadlights, methane monitor, connections

30M2 Electrical Auxiliary BoxHeadlights, methane monitor, connections

Page 59: The 30M2 Continuous Miner. Customer Name 30M2 Overview %Heavy duty high power miner for mid-height seams %High productivity from efficient cutting and

Customer Name

30M2 Radio Logic Diagram30M2 Radio Logic Diagram

Page 60: The 30M2 Continuous Miner. Customer Name 30M2 Overview %Heavy duty high power miner for mid-height seams %High productivity from efficient cutting and

Customer Name

30M2 Radio Transmitter30M2 Radio Transmitter

Page 61: The 30M2 Continuous Miner. Customer Name 30M2 Overview %Heavy duty high power miner for mid-height seams %High productivity from efficient cutting and

Customer Name

30M2 Water System30M2 Water System

Water sprays for dust control and dust collector

Cooling of certain electrical components

Wash-down hoses on both sides of miner

Emergency fire suppression

Page 62: The 30M2 Continuous Miner. Customer Name 30M2 Overview %Heavy duty high power miner for mid-height seams %High productivity from efficient cutting and

Customer Name

30M2 Water System Dust Spray Arrangement

30M2 Water System Dust Spray Arrangement

Page 63: The 30M2 Continuous Miner. Customer Name 30M2 Overview %Heavy duty high power miner for mid-height seams %High productivity from efficient cutting and

Customer Name

30M2 Water System SchematicCooling, dust sprays, wash down

30M2 Water System SchematicCooling, dust sprays, wash down

Page 64: The 30M2 Continuous Miner. Customer Name 30M2 Overview %Heavy duty high power miner for mid-height seams %High productivity from efficient cutting and

Customer Name

30M2 Water System Deluge Fire Spray Arrangement

30M2 Water System Deluge Fire Spray Arrangement

Page 65: The 30M2 Continuous Miner. Customer Name 30M2 Overview %Heavy duty high power miner for mid-height seams %High productivity from efficient cutting and

Customer Name

30M2 Water System SchematicDeluge Fire Spray

30M2 Water System SchematicDeluge Fire Spray

Page 66: The 30M2 Continuous Miner. Customer Name 30M2 Overview %Heavy duty high power miner for mid-height seams %High productivity from efficient cutting and

Customer Name

30M2 Hydraulic System30M2 Hydraulic System

Low < 175 bar (< 2,500 psi) operating pressure, safer than high-pressure systems

Reliable 2-section gear pump

Main valve section dumped straight to tank when not used - less heat build-up

Large 300 litre (80 gal) oil tank

Avoids rapid oil recirculation

RH and LH return towers minimize flow distances and ensure through flow in tank

Page 67: The 30M2 Continuous Miner. Customer Name 30M2 Overview %Heavy duty high power miner for mid-height seams %High productivity from efficient cutting and

Customer Name

30M2 Dust Collector Options

Single dust collector, front crossover

30M2 Dust Collector Options

Single dust collector, front crossover

Page 68: The 30M2 Continuous Miner. Customer Name 30M2 Overview %Heavy duty high power miner for mid-height seams %High productivity from efficient cutting and

Customer Name

30M2 Dust Collector OptionsSingle dust collector, front & rear crossovers

30M2 Dust Collector OptionsSingle dust collector, front & rear crossovers

Page 69: The 30M2 Continuous Miner. Customer Name 30M2 Overview %Heavy duty high power miner for mid-height seams %High productivity from efficient cutting and

Customer Name

30M2 Dust Collector OptionsDual dust collectors

30M2 Dust Collector OptionsDual dust collectors

Page 70: The 30M2 Continuous Miner. Customer Name 30M2 Overview %Heavy duty high power miner for mid-height seams %High productivity from efficient cutting and

Customer Name

30M2 Dust Collector Assembly30M2 Dust Collector Assembly

Page 71: The 30M2 Continuous Miner. Customer Name 30M2 Overview %Heavy duty high power miner for mid-height seams %High productivity from efficient cutting and

Customer Name

30M2 Dust Collector Rear Crossover Assembly with Single dust collector

30M2 Dust Collector Rear Crossover Assembly with Single dust collector

Page 72: The 30M2 Continuous Miner. Customer Name 30M2 Overview %Heavy duty high power miner for mid-height seams %High productivity from efficient cutting and

Customer Name

30M2 Dust Collector Rear Crossover Assembly with Dual dust collector

30M2 Dust Collector Rear Crossover Assembly with Dual dust collector

Page 73: The 30M2 Continuous Miner. Customer Name 30M2 Overview %Heavy duty high power miner for mid-height seams %High productivity from efficient cutting and

Customer Name

30M2 Continuous Miner30M2 Continuous Miner

Page 74: The 30M2 Continuous Miner. Customer Name 30M2 Overview %Heavy duty high power miner for mid-height seams %High productivity from efficient cutting and

Customer Name

30M2 Miner Summary30M2 Miner Summary

560kw + 57,000kg (750hp + 125,000lb) =

High Productivity

Modular all-gear drives facilitate maintenance

and replacement

Radio control enhances safety and aids

troubleshooting

The best dust collector in the world

Cost effective mid-seam production