Tfetm-we-1211th 2nd Wsmw 120 Tf Tis 12tf Electrical Troubleshooting Manual

8/11/2019 Tfetm-we-1211th 2nd Wsmw 120 Tf Tis 12tf Electrical Troubleshooting Manual

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ELECTRICAL TROUBLESHOOTING MANUAL

2012MY


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This Workshop Manual deals only with the screen toned section(s) in the table below.

Section Sub Section0 GENERAL INFORMATION 0 Introduction

14A Service Information Guide14B Vehicle Information

1 ENGINE 15B Maintenance Information15C Functional Inspection15D Symptom15E DTC Information1A Engine Control1B Mechanical1C Fuel System1D Cooling1E Lubrication1F Induction1G Exhaust1H Aux. Emission Control Devices1I Speed Control Systems1J Electrical

2 SUSPENSION 16B Maintenance Information

16C Functional Inspection16D Symptom2B Front Suspension2C Rear Suspension2D Wheel, Tire System

3 DRIVELINE, AXLE 17B Maintenance Information17C Functional Inspection17D Symptom17E DTC Information3A Driveline Control3B Differentials3C Drive Shaft System

3D Transfer Case4 BRAKES 18B Maintenance Information18C Functional Inspection18D Symptom18E DTC Information4A Brake Control4B Brake System4C Parking Brake System4D ABS


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Section Sub Section5 TRANSMISSION, TRANSAXLE 19B Maintenance Information

19C Functional Inspection19D Symptom19E DTC Information5A Transmission Control5B Automatic5C Manual

5E Clutch System6 STEERING 20B Maintenance Information

20C Functional Inspection20D Symptom6B Power Assisted System

7 HVAC 21B Maintenance Information21C Functional Inspection21D Symptom7B Heater, Ventilator, Airconditioner

8 RESTRAINTS 22B Maintenance Information22C Functional Inspection22D Symptom

22E DTC Information8A SRS Control8B Air Bag Systems8C Seat Belt Systems


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Section Sub Section9 BODY, CAB, ACCESSORIES 23B Maintenance Information

23C Functional Inspection23D Symptom9A Lighting Systems9B Wiper, Washer Systems9C Electrical Control, Entertainment9E Instrumentation, Driver Info.

9G Hood, Fenders, Doors9H Cab Structure9I Seats9J Security and Locks9L Exterior, Inter ior Trim9P Unibody Sub-frames9T Glass, Windows, Mirrors

10 BODY CONTROL 36B Maintenance Information36C Functional Inspection36D Symptom36E DTC Information10I Body Control

10 SECURITY AND LOCKS CONTROL 42B Maintenance Information42C Functional Inspection42E DTC Information10S Security and Locks Control

11 FRAME 24B Maintenance Information- ETM - Using the Wiring Diagram

- Power System- Engine- Chassis- Brake- Safety- Driver Assist- Accessory- Light- Data Communications- Location Diagram- Connector List


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1. Wiring Diagram....... The wiring diagram consists of the power distribution, fuse load, ground distribution and wiringdiagram of individual equipment.

The power distribution diagram describes power distribution from the power source to each fuse. The fuse load contains the information of equipment for which each fuse is responsible, while

the ground distribution contains the information of equipment for which each ground is responsible. The wiring diagram of individual equipment describes wiring information from fuses to grounds.

2. Descriptions in Wiring DiagramThe description method used in the wiring diagram is provided for each item.

3. Location Diagram......

4. Connector.......

Describing the circuit symbols used in this wiring diagram.

Describing installation positions of connector, control unit, etc.

and the circuit information of J/B and R/B.

Providing the connector shape, terminal information and connector color,if it is other than milky white color.

5. Circuit Symbols.........

Describing the abbreviations used in this wiring diagram.6. Abbreviations.........


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(1) Power DistributionPower supply to each fuse is described.

(2) Fuse LoadPower supply from each fuse to individual equipment is described.

FOG LAMP

P/WINDOW

Fog Light

Power Window

10A

20A

10A

DOOR LOCK Power Door Lock15A

ELEC PTO(BATT)

ABS

Power Take-Off

20A

RR P/WINDOW HVAC

Power Window

20A

ROOM LAMP , AUDIO 4WD

Audio

Dome Light

HVAC

Option Connector

Power Door Lock

Power Take-Off

Smoother

15A

4WD

Anti-lock Brake

W

L

L

B

B

B a t

t e r y

B a t

t e r y

60A 60AHVAC

2

W / B

2

W / B

B / Y

1B/Y

1

CAB J/B

A

Fr P/W Relay

ELEC PTO(BATT)

PTO Main Relay

20A

P / WINDOW20A

FOG LAMP10A

DOOR LOCK15A

ROOM LAMP , AUDIO15A

RR P / WINDOW20A

Blower Motor Relay

WIPER

Wiper IG Relay

15A

BLOWER MOTOR20A

TURN , HAZARD15A

HORN15A

CHASS R/B

H40

H40

CAB J/B

CAB J/B

B26

B26

FCB


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(3) Ground DistributionEquipment to which each ground is related is described.

(4) Wiring Diagram of Individual EquipmentWiring diagram from the fuse of individual equipment tothe ground is described.

4WD

Combination Meter

Dome Light

Engine Control

Fog Light

Headlight

Hill Start Aid

Immobilizer

Body Control

Clearance Light

Option Connector

Outside Mirror

Power Door Lock

Smoother

Power Take-Off

SRS Airbag

Turn Signal Light

HVAC

Body Control

Clearance Light

Combination Meter

Data Recording

Dome Light

Headlight

Hill Start Aid

SRS Airbag

Turn Signal Light

Windshield Wiper

Anti-lock Brake

Audio

Smoother

FOG LAMP10A(BAT)

3

15

2

G/R

B B

G / B

R / G

L G / R

B B B

L G / R

8B

TAIL LAMPS10A (TAIL)

10F

ILLUMINATIONS10A (TAIL)

3K6 A

8

18

B

C

8 6 1

7 25 F o g

L i g h

t S W

G 10

9

G

D

188

G

B

R / G

R / G

B

6B

A

A

A A A

1

2 F o g

L i g h

t ( L / H )

B

B

R / G

B

1

2 F o g

L i g h

t ( R / H )

A A

12

3

14

15 1613

A:B:F:K:

Fog Light Relay

D:G:

B:C:

FFL CFL

FFL

CAB J/B

B169

J/CB49

B66

FFR

B67

J/CB48

B139J/B 2

B134B137

J/B 1

B140B141

J/B 2

J/B 2

B15B16B19B23

B140


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11

13 31 5

Y / B

B R / W

O / L

AB B

V/W

Y

V/W

YB

A

B

A

(1) Wiring color The wiring colors are described using color indicationsand color symbols.

BWRGYLO

BlackWhiteRed

GreenYellow

Blue

BRLGGYP

SBVT

Brown

Symbol Color Symbol Color

Light greenGrayPink

Sky blueViolet

Orange Tan

Example:When 2 colors such as Y/B are indicated,it means wiring of yellow base with black line.

(2) Connection symbols between pagesThe symbols indicate that the wiring with the same symbolis connecting from the previous page to the next page.

(3) Connection symbols within a pageThe symbol indicates that it is connecting to the same symbolwithin the page.

Previous page Next page

Within a pageY

(Yellow)B

(Black)/

Color display

Symbol


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A:J14B:E12

Barometric pressuresensor

(4) Connector (a) Connector number

When multiple wires which are connected to equipment(a component) exist within the same connector,the connector number is indicated either inside or

outside the equipment, and the corresponding terminalposition is indicated next to each wire.

When multiple connectors are connected to a component,each connector number is expressed on the wiring diagramwith a replacing simplified symbol.

Example:A: J14 means that J14 connector is described using thesimplified symbol of A.

(b) Inline connector Connectors that are connecting wires are indicated. indicates the female connector, and indicates the male connector.

On the wiring diagram, when connectors are linked witha dashed line ( ), it means that they are the sameconnector.

(c) Connector shape and terminal shape Female connector

indicates that the terminals are female.

Male connector indicates that the terminals are male.

Housing

Female terminalFemale connector

Male terminalMale connector

Connector number

Terminal position

Terminal positionSimplified symbol

Connector number replacement indication

3 12

B121

L G / R

L G / R

L G / R

L G / R

H23 112

G O / G

G / O

2128 B A35 A

ECM


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L G

L G

J/CB388

A

A

A B B A A

C D DC C

FFC

B

B

1

W / B

B

A

A

J/CB47

FFR

N14

CAB J/B

1

B / O

10

D:B18I :B23

D

D

I

9

1410

SB

H

F

J/B 2F:B144H:B146

(d) Joint connector A con nector in which multiple t erminals a re co llect ivelyconnected using joint terminals is indicated.

Alphabets ind icate jointed groups (c ollec tive ly connec tedterminals).

(5) GroundGround positions are indicated using symbols.Example:FFR = Frame Front RightFFC = Frame Front Center For the parking brake SW, etc., it indicates that a chassis groundis used (the switch itself is connected to a ground).

(6) FuseNames, capacities and energizing conditions (in parentheses)of fuses are described.Example:(IG) = Energized with ignition switch ON

(TAIL) = Energized with lighting switch ON

(7) Junction blockInternal connections within a junction block which is related toeach circuit are indicated.

ECM10A (IG)

ILLUMINATIONS10A (TAIL)

METER10A (IG)

P a r

k i n g

b r a k e

S W


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B / W S

B

DLC

12 45

7

B31

B

B

GY/Y

J48

Y / G

Y / G

Y / G

J22

G Y

J62

3

EHCU

14

EHCU

14

H57 8

1 2

H21 6

21J35

(8) Component A component is represented as a frame (yellow inside), and thename of component is indicated either inside or outside the frame.

(9) Descriptions of specification differencesDifferences in wiring diagram due to specification differencesare indicated in a dashed border.

(10) External connector Each external connector such as DLC or option connectoris represented as a frame (white inside).

(11) Wiring not describedThis document describes connections between vehicle wireharness and each component.Therefore, connections made between components withoutmediating the vehicle wire harness are not described.

Water temperature sensor

A

B

The connection between components A and Bis not described.

Vehicle wire harness

Except ABS Except HAB with HAB

Vehicle Speed Sensor


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5

3

9

3

3

6

21

11

1

14

83

7

2

11

5

3

3

5

9

8

6

4

1

1

4

4

1112 7

2

4

22

9

3

15

4

8

3

12

6

9

4

8

12

10

7

5

2

613

55

2

8

2316

115 4

13

9

7

3

10

5

2

11

8

3

9

79

14

17

6

12

6

1

6

10

4

14

1

6

2

6

5

10

9

39

7

4

2

8

1

2

1

10

5

2

20 24

7

6

2

6

1

10

3

7

2

4

13

10

8

B17B18

B22

B21

B26

B20

B19

B23

B24

B25

B16

B15

16

10A

17

10A

18

15A

19

10A

20

10A

21

10A

22

10A

23

15A

24

15A

SPARE SPARE SPARE

SPARE

ELECPTO(BATT)

ELECPTO(KEY ST)

RRP/WINDOW

STARTER

ROOMLAMP, AUDIO

IGNITION1

DOORLOCK

SRS

FOG LAMP

ECM

P/WINDOW

METER

ABS

LAMPS(BATT)

WIPER

AUDIO, ACC

H/LAMPLO(LH)

MIRROR

ECU(BATT)

HORN

H/LAMPLO(RH)

TURN,HAZARD

STOP LAMP

TAILLAMPS

IGNITION2

ILLUMINATIONS

H/LAMPHI(LH)

CORNERINGLAMPS,RRFOG

LAMP

H/LAMPHI(RH)

BLOWERMOTOR

SP ARE SP ARE

25

15A

26

15A

27

10A

28

10A

29

10A

1

20A

2

20A

3

15A

4

15A

5

10A

6

20A

7

10A

8

15A

9

10A

10

10A

11

10A

12

10A

13

15A

14

10A

30

20A

15

10A

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15

16 17 18 19 20 21 22 23 24 25 26 27 28 29 30

20A 20A 15A 15A 10A 20A 10A 15A 10A 10A 10A 10A 15A 10A 10A

10A 10A 15A 10A 10A 10A 10A 15A 15A 15A 15A 10A 10A 10A 20A

Wiper IG

Stoplight

Blower Motor

Door Lock

Wiper Main Horn

Wiper Hi/Lo

FogLight

HeadlightHi

Taillight

PTOMain

Fr P/W

Door Unlock

HeadlightLo

T/FCONT

(1) Installation positions of fuses, relays, etc. are described. (2) Positions of connectors and terminalson the J/B (Junction Block) are described.


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1

2

3

B25-6

B25-1

B26-1

B20-14

B16-7B16-1

B15-6

B25-3

B25-4

B24-1

B23-11B20-9B20-3B21-6B21-2

B19-6

B21-8

B18-1

B17-4

B17-1

B22-16

B20-13B22-24

B20-5

B20-4B19-8B19-3

B16-3B15-5B23-2B15-8

B16-8

B16-6

B20-11

B15-10

B23-5

B16-11B23-10B16-5B23-7B15-1B16-10B15-9B16-4B15-3B15-4B22-7

B22-17B16-12

B18-10

B17-2

B22-11B22-23B21-9

PTO Main Relay

FOG LAMP 10A

RR P/WINDOW 20A

Fr P/W RelayP/WINDOW 20A

IGNITION2 15A

IGNITION1 15A

MIRROR 15A

AUDIO, ACC 15A

B24-2 B20-6

B21-1ELEC PTO(KEY ST) 10A

STARTER 10A

SRS 10A

ECM 10A

ABS 10A

METER 10A

LAMPS(BATT) 10A

ECU(BATT) 10A

ROOM LAMP, AUDIO 15A

DOOR LOCK 15ADoor Lock Relay

Door Unlock Relay

Fog Light Relay

ELEC PTO(BATT) 20A

CAB J/B

(3) The internal circuit of the J/B (Junction Block) is described.


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CFR

CFL

B121

B162

J/CB95

B115B8

B158

B170

B167

B157B177 B34

B33

B89

B65

B64

B4

B108

B189B120

J/CB99

B160

B180

B176

B187B175

CAB J/B

TCM

Immobilizer C/U

SRS airbag C/U

HSA C/U

J/B 2

R/B 1

J/B 1

R/B 2

The positional information of CFL, etc. is displayed.

(4) Connector Location DiagramLocations of connectors used in various partsof the vehicle are described.

(5) Unit Location Diagram

(6) Ground Location Diagram

Installation locations of each control unit,J/B (Junction Block), R/B (Relay Block), etc. aredescribed.


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1 2 3 45 6 7 8 9 10

Brown

The connector shape, terminal positions and connector color(except for milky white color) are described.


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M

SymbolMeaning of symbol Symbol SymbolMeaning of symbol Meaning of symbol

Fuse

Singlefilamentbulb

Slow blowfuse

Fusible link(wire)

Switch

Diode

Resistor

Speaker Circuitbreaker

Buzzer

Doublefilamentbulb

Motor

Solenoid valve,Magnetic valve,etc.

Relay

Shield

Twisted pair

Pair

Light emittingdiode

Reed switch

Horn

Temperaturesensor

Inlineconnector

Jointconnector

junctionblock

Ground

HIDbulb

Pulsesensor

Other sensors,etc.

Pressuresensor,etc.

Magneticclutch

Battery Joint

Connectionbetween pages

Connectionwithina page

joint no joint

11

A A


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The following abbreviations are used in this wiring diagram.

Abbreviations AbbreviationsExplanation Explanation

#

FSL

A/T

BAT

BCM

IG

C/U

CAB

J/B

Cab

CBL

J/CCFL

L/HCFR

M/TCHASS

M/VDLC

P/WEBL

R/B

ECM

R/H

EDU

EHCU

Rr

EHL

ST

FFC

SW

FFL

TCM

Fr

Cylinder or number indication

Frame Side Left

FSR Frame Side Right

Automatic Transmission

Battery

Body Control Module

Ignition

Control Unit

Junction Block

Cab Back Left

CBR Cab Back Right

CFC Cab Front Center

Joint Connector Cab Floor Left

Left HandCab Floor Right

Manual TransmissionChassis

Magnetic ValveData Link Connector

ECB Engine Compartment Battery

ECL Engine Compartment Left

ECR Engine Compartment Right

Power WindowEngine Block Left

Relay Block

Engine Control Module

Right Hand

Engine Driver Unit

Electro-hydraulic Control Unit

Rear

S/B Switch Box

Engine Head Left

Start

Frame Front Center

Switch

Frame Front Left

FFR Frame Front Right

Transmission Control Module

Front

FCB Frame Center Battery


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A

B

B / Y

O

B

B / R

B / Y

50A

40A

ABS_2/ESC_2

ABS_1/ESC_1

30A

40A

120A

60A

60A

30A

ECM

IG-1

GLO W

BLOWE R

MAIN

IG-2

ENGINE10A

TCM_B/DRM_B10A

ACG(S)10A

HORN10A

HAZARD15A

STOP LIGHT15A

FRT FOG LIGHT15A

ESC10A

H/LIGHT RH HI10A

H/LIGHT LH HI10A

H/LIGHT LH LO10A

H/LIGHT RH LO10A

A/C10A

TAIL LIGHT LH/ILLUMI10A

TAIL LIGHT RH10A

W

L/R

L/O

C:F:

7F

2

C

R

R

R / L

R / G

R/G

R / B

11 2

6 5

G 2

4G

G:Fuse and Relay Box (Engine Compartment)

ECBEBL

C81C84

H1

H1

C85

HEATER Relay

HEAD LIGHTRelay

HEAD LIGHTDIMMER

Relay

TAIL LIGHT Relay

B a t

t e r y

ECM MAIN Relay


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B

A

B / Y

B / R

B/W

TCM15A

METER10A

ENGINE IG10A

BACK LIGHT15A

ELEC IG110A

SRS10A

FRT WIPER20A

ABS10A

4WD10A

TURN LIGHT10A

ELEC IG210A

AUDIO10A

CIGAR LIGHTER15A

KEY INT LOCK10A

STARTER10A

W

O

L

51

32 64

A C C

I G S T

A C C

I G S T

G

2

G 4 M 7G 3

H:G:

M:

W

20A

20A

30A

METER (+B)10A

4WD (+B)10A

ROOM

POWER WINDOW

RR DEF

POWER SEAT

10A

AUDIO (+B)15A

BCM10A

DOOR LOCK20A

ACC SOCKET15A1

G

H 1

C72

C48C49

C51Fuse and Relay Box (Inside the Cab)

Ignition SW


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A

B

B / Y

O

B

B / R

B / Y

50A

40A

ABS_2/ESC_2

ABS_1/ESC_1

30A

40A

120A

60A

60A

30A

ECM

IG-1

GLO W

BLOWE R

MAIN

IG-2

ENGINE10A

TCM_B/DRM_B10A

ACG(S)10A

HORN10A

HAZARD15A

STOP LIGHT15A

FRT FOG LIGHT15A

ESC10A

H/LIGHT RH HI10A

H/LIGHT LH HI10A

H/LIGHT LH LO10A

H/LIGHT RH LO10A

A/C10A

TAIL LIGHT LH/ILLUMI10A

TAIL LIGHT RH10A

W

L/R

L/O

C:F:

7F

2

C

R

B/R

B / R

R / L

R/L

R / B

3 2

11 5

G 2 G 4

G:Fuse and Relay Box (Engine Compartment)

ECBEBL

C81C84

H1 H1

H1

C85

HEATER Relay

HEAD LIGHTRelay

HEAD LIGHTDIMMER

Relay

TAIL LIGHT Relay

B a t

t e r y

ECM MAIN Relay


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B

A

B / Y

B / R

B/W

TCM15A

METER10A

ENGINE IG10A

BACK LIGHT15A

ELEC IG110A

SRS10A

FRT WIPER20A

ABS10A

4WD10A

TURN LIGHT10A

ELEC IG210A

AUDIO10A

CIGAR LIGHTER15A

KEY INT LOCK10A

STARTER10A

W

O

L

51

32 64

A C C

I G S T

A C C

I G S T

G

2

G 4 M 7G 3

H:G:

M:

W

20A

20A

30A

METER (+B)10A

4WD (+B)10A

ROOM

POWER WINDOW

RR DEF

POWER SEAT

10A

AUDIO (+B)15A

BCM10A

DOOR LOCK20A

ACC SOCKET15A1

G

H 1

C72

C48C49

C51Fuse and Relay Box (Inside the Cab)

Ignition SW


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METER

Immobilizer

SRS airbag

Starter and Charging

10A

TCM Automatic Transmission

4WD

15A

ABS10A

4WD

Electronic Stability Control

Anti-lock Brake

Turn Signal Light

Body Control

10A

Automatic Transmission10A

CIGAR LIGHTER Cigarette Lighter 15A

AUDIO Audio

Body Control

Cigarette Lighter


Combination Meter

Dome Light

Body Control

Engine Control

Outside Mirror

Engine Control

10A

ELEC IG2 Body Control

HVAC

Power Windows

Backup Light


Engine Control

10A

TURN LIGHT10A

BACK LIGHT15A

ENGINE IG

HVAC


Engine Control

Data Recording10A

KEY INT LOCK


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4WD (+B)10A

METER (+B)10A

4WD

Power Door Locks

Body Control

Dome Light

Body Control

HVAC

Combination Meter

Immobilizer


ACC SOCKET Cigarette Lighter 15A

DOOR LOCK

Engine Control

20A

STARTER Automatic Transmission


10A

BCM10A

AUDIO (+B) Audio15A

ROOM10A

SRS airbag

Windshield Wiper and Washer

HVAC

Power Windows

Body Control

FRT WIPER20A

SRS10A

10AELEC IG1

Body Control

Combination Meter

Dome Light


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TAIL LIGHT LH/ILLUMI 10A

TAIL LIGHT RH

10A

A/C10A

15A

HAZARD15A

HORN10A

ACG(S)10A

TCM_B/DRM_B10A

H/LIGHT LH HI10A

H/LIGHT RH HI10A

STOP LIGHT

Taillight

HVAC

Data Recording


Headlight

Combination Meter

Horn


Anti-lock Brake



Engine Control

Taillight

Combination Meter

Body Control

Turn Signal Light

Headlight

Turn Signal Light

4WD

Audio


Cigarette Lighter


Fog Light

Combination Meter

HVAC

Taillight

H/LIGHT RH LO Headlight

Headlight

10A

Fog Light

Combination Meter 15A

H/LIGHT LH LO10A

ENGINE10A

Engine Control

Electronic Stability Control10A

FRT FOG LIGHT

ESC


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4WD


Headlight

Power Distribution

Starter and ChargingCombination Meter

Data Recording

Engine Control

Fog Light

Headlight

Immobilizer

Power Distribution


Turn Signal Light


Backup Light

Body Control

Combination Meter

Engine Control

Fog Light

Headlight

HVAC


Taillight

Turn Signal Light


EBL ECB ECL


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4WD Body Control4WD

HVAC Anti-lock Brake


Body Control

Cigarette Lighter

Combination Meter

Dome Light


Engine Control

Fog Light

Headlight

Power Windows

SRS airbag

Taillight

Turn Signal Light


Audio

Body Control

Cigarette Lighter

Combination Meter


HVAC

Outside Mirror

Power Door Locks

Power Windows

SRS airbag

Turn Signal Light

ECR CFC CFL


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Body Control Body ControlBody Control

Combination Meter

Dome Light

Combination Meter

Dome Light

Combination Meter

Seat

SRS airbag

Taillight

CFR CBL CBR


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A

B

C

D

P/N

S

B

MAIN120A

IG-140A

ACG(S)10A

IG-260A

6

93

7

4

5

1

1

2

14

W/L W/L B / L

B

B / W

B / Y

B / Y

B B / R

O / G

W / G

O

B / R

B / W

M/T A/T

R / G W

B / Y

B / R

B / W W W W

W

4

3 1

5 1

23

4

ECM

H12

H13H13

H13

E34

H16

ECLECBEBL

C61

E2

Fuse and Relay Box (Engine Compartment)

I n h i b i t o r S W

S t a r t e r

STARTERRelay

STARTERCUT

Relay

G e n e r a t o r

B a t

t e r y


34/142

A

B

C

D

E:J :M:

ENGINE IG10A (IG)

METER10A (IG)

STARTER10A

7

M

1520

19

31

9

7EJE

5

W / G

W / L

G e n e r a

t o r

Y / V

R / G

W/L

W/G

B/Y

O

ACC

IG

ST

4

C46B15C51

C72

B7

Fuse and Relay Box (Inside the Cab)

H8

Ignition SW

I n s t r u m e n

t

P a n e

l C l u s t e r


35/142

46

R / W

A

8

12

2

1 3

4

F

A34 14

3

W/O E

14

E

W

3

L

7

E W/G

W/G

G Y / R

1E

A A

G / B

4E

30 A

W / R

G

2E

24 A

W / V

G / B

G / Y

O / G

10 A

B / L

4

G/R

G / W

G / R

8

10

1

35

4

1

B / R

B / R

3

1 2

GLOW60A (BAT)

3

26 A

Y / R

2

11

2

E:L:

E:F:

B / Y

B / Y

62

B / Y

3

B / Y

43

B / Y

B

1 4

B / Y

81

B / Y

A A A A A A

2

5

A:

1: Auto Cooler 2: Manual Cooler

21

3

9

29 A

B / W

B

3

B

B

B

14

9E

STARTER10A (ST)

ELEC IG210A (IG)

ENGINE IG10A (IG)

Fuse and Relay Box(Inside the Cab)

H6H6

H6

H11


C44

C31

C46B16

C83C84

E6

EBL

H11

H6

ECM C61

C43

H4

H4

ICU

H12

STARTER CUT Relay

GLOW Relay

A / C

C O M P R E S S O R

R e l a y

T H E R M O

R e l a y

C l u t c h S W

P r e s s u r e

S W

Glow Plug


36/142

A:B:

B

21 A

L / R

40 A 2 A 5 A 27 A

L / R

L / R

R / L

15B

R / L

Y / B R Y

7B

R / L

R / L

R / L

B

Y / B

52 A

Y / B

Y / B

B

B

12

4

B

B

5

B

BB

A

A A

R/B

G/R

R/B R/L B

R/B

8 1 2

2

1

2

1

Y L

A 58 A 78

Y L43

R e f e r

t o C A N C i r c u i

t D i a g r a m

38

W

3740

Y

36 35

G L

39

L / Y

B R

W L L W

B BB B B B

1

2

1

2

1

2

1

2

# 1 # 4 # 2 # 3 P

B

B

P

2

1

25B

10

2

1

ENGINE10A

STOP

LIGHT15A (BAT)

3 5

2 1

ECM40A (BAT)

2

2

1

1

1: M/T(Except ABS, ESC)2: A/T, M/T(With ABS, ESC)

1 2

A

ECM C61

E14

J/CC41

ECR EBL

C56

J/CC79

J/CC79

H13

E13

E7 E20

E8 E11 E9 E10

ECL

C40

H13

C57


ECM MAINRelay

EGR Valve

T u r b o c

h a r g e r

C o n

t r o l S o l e n o i

d

S w

i r l C o n

t r o l

S o l e n o i

d V a l v e

I n j e c t o r

I n j e c t o r

I n j e c t o r

I n j e c t o r

F u e l

F i l t e r S

W

S t o p l

i g h t S W

DLC


37/142

A:B:

R/B

W / B

O/L

W / L R W B

O / L

O / L

6422

O / L

7161

O

7269 60

L / G

63

L / W

15423 1 3265 4 3 12

A 42 A41 A 39

B / Y

B / Y

A A A A A

B / W

B / W

59 A A A A

BBB

B

C

C

C

O / L

O

O

C

C

B

B

20 A

A

A

B

B

W

B

9

B W

6 2017

B

19

W R

1 BB BB B B

R

3 12213

B / Y

L / R

8

B / Y

24

L / R

1632

L / R

21

B B B B

A

ECM C61

E14

J/CC63

J/CC63

C27C45C33

J/CC64

J/CC64

J/CC64

E3 E18

E16

MAF and IAT Sensor Accelerator Pedal Position Sensor Barometric PressureSensor

CMP Sensor Fuel Pressure Sensor Suction Control Valve


38/142

M

O

2814

21

6

10 31

G / R

Y G

B R / Y

B R / Y

L

23

R W

3

B

G G

27

P L

26

Y

2

L

4BBB B B BB B BB

L L

L

1 24265 33 1 2 2 112 3

A:B:

E:J:

A:B:

A:D:

K:

A50

B / W

A

10D

11D4 A3 A

19

Y / V

W

W

B / W

B / W

Y B / P

B / P

15J

Y / R

22E22

19 A

B / P

11

B / P

METER10A (IG)

G

C h e c k

E n g

i n e

7

12

KBACK LIGHT15A (IG)

1

19

1118

B

1

11: ABS2: ESC3: M/T(MUX)4: M/T(MUA)5: A/T

Except 1, 2 2

3 2

2

1 W

Y / V

6

R / B

9

P N

2 W

B / W

1

1 A

B

34

5

E21E17E4

E12 E15

ECM

C36EHCU C88EHCUFuse and Relay Box (Inside the Cab)

Fuse and Relay Box(Engine Compartment)

C46B15

E26E27

E38C82

C50

B7

C61E14

H5

H12

H12

H12

H12

EBL

E30

E23E34

Boost Sensor CKP Sensor Engine CoolantTemperature Sensor

Fuel TemperatureSensor

Intake Throttle Valve

I n s t r u m e n

t

P a n e l

C l u s t e r

Vehicle Speed Sensor

N e u

t r a l S W

I n h i b i t o r S W

N e u

t r a l S W


39/142


40/142

B

A

Y / B

Y / B

12

12B

B

B

2

Y / B

A A

Refer to CAN Circuit Diagram

177

Y L

R / Y

B B B G

A A A A

10

7

29

13

1

11 1220 10

G / B

Y

8

3B6

1

1

1

A

3

11

517

G / Y

G / Y W

W / R

G / Y

W

W

Y / V

L

7 15 8

S h i f t

S o l e n o i

d C

S h i f t

S o l e n o i

d A

S h i f t

S o l e n o i

d B

16 A15 A14 A

R / Y

O V W / L

15

R / L

O/L

L / B

9 A 22 A3 A 5 A2 A 4 A 19 A 21 A

R

Pressure ControlSolenoid C

Pressure ControlSolenoid B

Pressure ControlSolenoid A

Torque Converter Clutch Pressure

Control Solenoid

14

5

5

6

7

3

12 20

11

66

13

9

5

44

4 12

B BB

B

ABB

BB

A A

A A

K KKM K EJ

D

A

KEY INT LOCK10A(ACC)

BACK LIGHT15A(IG)

METER10A(IG)

STARTER10A(ST)

TCM15A(IG)

TAIL LIGHTLH/ILLUMI10A(TAIL)

P / G

1

9

B / G

2

2

2

P / L

P / G

B / G P

/ L

5

8

Y / B

W W

A:B:

A:

D:

B:

J:E: K:

M:

G Y / R

G Y

Transmission FluidTemperature Sensor 1

Transmission FluidTemperature Sensor 2

1417 1

19

24

12

18

MShift LockSolenoid

P+ -

C h e c k

T r a n s

R / G

R / G

R / G

BR

B R

B R

R

KeyInterlockSolenoid

1 2

12 3

G / R

2224 A

A

A

R

R R / W

R / W

R / W

B

TCM_B/DRM_B10A(BAT)

STOP LIGHT15A(BAT)

Interlock Controller Manual Mode SW

H13

J/CC41

C56

EBLECR

H12

H5

H3

H8

H3 H13

Fuse and Relay Box (Engine Compartment) Fuse and Relay Box (Inside the Cab)

B7

E37

TCM E32E33

C58

C82

C59

B15C46 C50

C51

H13C71

C57

H12

J/CC80

DLC

S e l e c

t o r

L e v e r

Steering Lock

I n s t r u m e n

t

P a n e l

C l u s t e r


Stoplight SW


41/142

B

A

7 20

1

B B

L

2

B / R

B / R

B / L

B / W

B / W

19

R / B

6 5

4

7

7

9

Y / V

BB8

W

W

1P P/NRND

A A

B

B B

B

23 1

G L O W

16B B B B

A:B:

2

6

1

145

2 1

2

3

3

4

1

R/G

H12 H13

E34

EBL ECL

E32E33

E35 E36

TCM


I n h i b i t o r S

W

Output Speed Sensor Turbine Speed Sensor

STARTER Relay

STARTER CUT Relay


42/142

MM

BB


46

Y L

B

R / G

R / G

B B B B B

B

B

B

1

T/F ACT

26

2 A12 A

B B W

19 A 9 A7B 14B 12B 13B

G Y

G / O P

10B

L / R

11B

Y / B

9 1K

1 A 11 A

2D

4WD (+B)10A(BAT)

4WD10A(IG)

TAIL LIGHT LH/ILLUMI10A(TAIL)

A:B:

K:D:

L / B

R / Y

W G Y

G / O P

L S 1

L S 2

L S 3

L S 4

L / R

Y / B

L / B

R / Y

53

5

8

4 7 6 2 3

AXLE ACT

G

20 A 10 A9B5B 3

3 4 6

5 1

1

B

Y / B

W / G

W / B

W / R

A X L E S W

2

2H

4H

4L

3 4

8

10

3

7

20

1

2

1

2

7 4

B R

B R

B R

S B

L / W

A

A A

CFC ECR EBL



TCCM C86C87

C82C50C47

H14

H14

H3

H8

H3

E29 E28E31C28

C60

J/CC42

T r a n s f e r

S h i f t A c t u a

t o r

T r a n s f e r

4 W D S W

T r a n s f e r

N e u

t r a l

S W

A x l e

A c t u a

t o r

4 W D S W


43/142


44/142

ABS10A (IG)

ABS_2/ESC_230A (BAT)

ABS_1/ESC_150A (BAT)

12

1

12 24 34 32

251454

Y / B

L / R

Y / B

W / R

W / G

O / L

W / L

1716

43 21 21

O B

1918

R W

21

7 22

28

2

1

6

B R

1

B

13

B

R

19

B / P

L G / B

O / L

W / L O B

Y L

B

B

13 5 8 2

STOP LIGHT15A (BAT)

G / R

Refer to the CAN Circuit Diagram

(R/H)(L/H)

C30C29 C61

C57

C46

C56

J/CC41

C36

R17

H15

ECM ECR

Fuse and Relay Box(Inside the Cab)Fuse and Relay Box (Engine Compartment)

EHCU

S t o p l

i g h t S W

Rear Wheel Speed Sensor Front Wheel SpeedSensor

Front Wheel SpeedSensor

DLC


45/142

2514

Y L

Refer to the CAN Circuit Diagram

54

O / L

W / L

1716

43 21 21

O B

1918

R W

21

7 116

B R

19

B / P

L G / B

O / L

W / L O B

13 5 8 2

(R/H)(L/H)

ABS10A(IG)

ABS_1/ESC_150A(BAT)

ABS_2/ESC_230A(BAT)

34

12

12 15

A

L / W

L/W

G / B

A

3 2

A

4

1

C

CC

2

2

1

24

1

23

45

1

ESC10A (BAT)

STOP LIGHT15A(BAT)

L / W

B B

G

G

G

3

131

A

A A

G Y

G Y

G Y

B B

R

L / R

METER (+B)10A(BAT)

3E KE

K:E:

D

D:

16

R / W

W / R

W / G

G / R

33

B

B

12

Y / B

Y / B

30

Y / R

Y / R B R

/ G

B

9

4

1

B R

B R

9

TAIL LIGHT LH/ILLUMI10A (TAIL)

7

3

5

C30C29 C61R17

H15

ECM


C57

C50C46

C82

C76 C62

ECR

C88

J/CC41

J/CC73

J/CC74


EHCU

C56

J/CC41H3

B10

H8

CFC Rear Wheel Speed Sensor Front Wheel SpeedSensor

Front Wheel SpeedSensor

S t e e r

i n g

A n g

l e S e n s o r

S t o p l

i g h t S W

Y a w

R a t e

S e n s o r

E S C O F F S W

D L C


46/142


47/142

A

B

R / G

R / G

W R G G Y

W R

G G Y

1 2 3 4 5

R/H L/H

3B 4

1 2

B 2B 1

1 2

B 16B

13

Y / V

B / R

G / R

R / B

R / W

W / R

W / R

S B

S B

G / W

G / B Y L

S R S

a i r b a g

S e a

t B e l

t

B / W

B / Y

B / G

B / Y

B / G

B / Y

4 A J

17

7B 8

3 4

B

R/H L/H L/HR/H

Regular CabCrew Cab

Extended Cab

1 A 2

2

3

12 1

4

A

L / B

W L / B

W L / B

W

Regular CabCrew Cab

Extended Cab

4 A 3

2

3

12 1

4

A

9 19

22

6 5

1 2

R / W

14 21 20

B

15 J 17 J 1 A 3 A 2 F 7 A 1

26 27

CPU

19

39

SRS10A(IG)

METER10A(IG)

A:B:

F: A:

J:

Driver Air Bag


BBBBBBBB

C25 C26 C56

H10 H9


B7

B21 B2

R1B3

B14B1

B15

SRS C/U

B4 R27 D35

H27

R26 D36

H26

BCM

Front Air Bag Sensor Front Air Bag Sensor DLCPretensioner Pretensioner Pretensioner Pretensioner Passenger Air Bag

I n s t r u m e n

t P a n e l

C l u s t e r

C o m

b i n a

t i o n

S W


48/142

B

A

A:B:

12B 23

1

2

8 4

B25B 24B18 A 17 A

B

B

B B

B B

R / W

B

5

1: Regular Cab2: Extended Cab(Except Rr Defogger, Power Seat and High Mounted Stoplight)3: Crew Cab(Except Rr Defogger, Power Seat and High Mounted Stoplight)4: Except 1, 2, 35: Internal Connection

B

D:N:

5NN D

4

5

321

R1B3SRS C/U

R2


CFC

H3

CFR

C47R8

ECR

S e a

t B e l

t S W


49/142

8K

R / Y

METER (+B)10 (BAT)

6M

METER10A(IG)

B

B

9 1

3

K:M:

14

5 1

R / Y

L Y

65

L Y

7 8

B

3

Refer to the CANCircuit Diagram.

Y / V

Y

C43

C50C51

EBL


ICU

H4

H12

H4


50/142


51/142

BR

J 18J 3

Y/VJ

15 19

20

R/B

E:J:K:

7

ROOM10A (BAT)

B R

9

TAIL LIGHT LH/ILLUMI10A (TAIL)

METER10A (IG)

METER (+B)10A (BAT)

1617

L

B/W

Y

36

6 35

G / W

G / W

B

8

R / G

B

CPU

A


1

2

1

G / B

B / L

11

4

3

E 5K

Fuse and Relay Box (Inside the Cab)Fuse and Relay Box(Engine Compartment)

C46B15

C82C50

H8

B7

ECRCFC

H3

C37

C71

B r a

k e F l u i d L e v e

l S W

Instrument Panel Cluster

K e y

R e m

i n d e r

S W

1 Reg l r C b


52/142

18

B / L

10

Y / R

B B

22

11

Y / B

Y / R

Y / B

14

9

7

7

6

34

B R / W

B R / W

B

4 10

81

2

39

R / W

R / W

B

2

1

J:N:

17

8

J

N

B

B

D:N:

4

5

N

D

40

W

W

W

1

9

6

31

W / L

W / L

W / L

1

3 2

1312

Y / R

Y / G

Y / R

Y / G

Y / R

Y / G

1 5

1 11

1 2

1514

G / B

O / G

G / B

O / G

G / B

O / G

6 10

2 10

3

A B

CPU

G e n e r a t o r

F u e

l F i l t e r

E S C

T C S O F F

E S C O F F

L i g h

t P o s

i t i o n

A B S

S e a

t B e l

t

E n g

i n e

O v e r h e a

t

B r a

k e s y s t e m

p a r k

i n g

b r a k e

A u t o m a t

i c T r a n s m

i s s i o n

F l u i d T e m p e r a

t u r e

L o w

F u e

l

E n g

i n e

O i l P r e s s u r e

W a t e r

S e p a r a t o r

C h e c k

4 W D

1: Regular Cab2: Extended Cab(Except Rr Defogger, Power Seat and High Mounted Stoplight)3: Crew Cab(Except Rr Defogger, Power Seat and High Mounted Stoplight)4: Except 1, 2, 3

4 321

Q:

7

G

G

13

5

J

Q

1


F u s e a n

d R e l a y

B o x

( I n s

i d e

t h e

C a b )

B15R8

B7

ECR

H3

C78 C75

ECL

H8

H12

C39

CFR

C47R8

ECR

R2

E19 E2

R16

H5

H15

C22

H2 H1

B33

R24

R7

M I D I l l u m

i n a t

i o n

C o n

t r o l S W

M I D S W

F u e l

S e d

i m e n

t e r S

W

S e a

t B e l

t S W

O i l P r e s s u r e

S W

G e n e r a

t o r

Fuel Tank Unit Outside AirTemperature Sensor

Audio


P a r

k i n g

B r a

k e S W

1: With Keyless Entry


53/142

B

BB

2 11

B

BB

5

B / W

B / W

6C

A

A:C:

41

2 3 4

Except1

1: With Keyless Entry2: Regular Cab3: Extended Cab4: Crew Cab

R / Y

12

R / L

R / L

R / L

R/L

R / G R

/ L

J:N:

10

2

J

N

( R / H )

( L / H )

( L / H )

( F r

L / H )

( R r L

/ H )

( R r

R / H )

( R / H )

( F r

R / H )

12 1

B / W

R / G R

/ L

12 1

R/L

R/L

1 1

( R / H

L o w e r

)

( R / H U p p e r

)

R/G

R/G

2 2

B

BB

( L / H

L o w e r

)

( L / H U p p e r

)

R/G

R/G

2 2

1 1 1 1

B / W

B/W

R / G

R / G

R / G

R / L

12 1

2 1 1

D o o r

O p e n

CPU

B C

J/CB26

B7

CBR

H20 H20

B19B21

BCM


B15R8

R5 R6 R5 R6 R28 R29

D32 D34

CBL

D31 D33

D30 D29

H27 H26

D o o r

S W

D o o r

S W

D o o r

S W

D o o r

S W

D o o r

S W

D o o r

S W

D o o r

S W

D o o r

S W

L a t c h S W

L a t c h S W

L a t c h S W

L a t c h S W



54/142

5

A:J:

1

3

9

J

A

3

5

3

26

W / R

27

B

B W / R

24

G / Y

G / Y

G / Y

7

6

21

B R / Y

B R / Y

S R S a i r b a g

C h e c k

T r a n s

C h e c k

E n g

i n e

C

F u s e a n

d R e l a y

B o x

( I n s i

d e t h e

C a b

)

B1B15

ECR

H3

B3

H5

H13

SRS C/U E33TCM C61ECM

B7Instrument Panel Cluster


55/142

13

E:D:

K:B:

B

B

B

1 30 29

9 5

2 3

4

Y/B

G

G/B

G/O G/O

R/LR/LR/L

25

H8

6 B B

FRTFOG LIGHT15A (BAT)

H/LIGHT RH HI10A (HEAD HI)

H i g h B e a m

F r o n

t F o g

L i g h

t

T u r n

S i g n a

l R / H a n

d

H a z a r d

W a r n i n g

F l a s h e r

T u r n

S i g n a

l L / H a n

d

H a z a r d

W a r n i n g

F l a s h e r

14

1 2

4E B B14D

1

3

HAZARD15A (BAT)

G K

11

H3

C83C82

C50B13

EBL

Fuse and Relay Box (Engine Compartment)Fuse and Relay Box(Inside the Cab)B7

H12

J/CC80

H8


FOG LIGHT Relay

Flasher Unit


56/142

M

M

2

10

8

1Lo

45

3 2

4

1

7

2

L/R

1

5

HiP

3

C

E

B

B B

L / O

L G / R

LG/B

L / Y

INT CONTROL

L G / W

FRT WIPER20A(IG)

OFF

MIST

INT

LO

VR

HI

WASHER

Wiper SW

C38

C78

C32

C51

ECR


ECL

Wiper Motor

Combination SW

W a s

h e r

M o t o r


57/142

M M M M M M

9

4

13

R

7 2 6 8 11 101

2 7 21 11

2 12 13 10

L / H

6

7

9

87 8

10 56 9 10 5

R / H

B

C

CC

A

A

C

C

C

A

A

A A

6

G Y / L

G Y / L

W / R

B / R

W / R

B / R

G Y / L

G Y / G

G Y / G

G Y / G

4 3 9 1

G Y / L

W / L

B / W

W / L

B / W

G Y / L

G Y / G

G Y / G

W / G

W / B

W / B

W / B

W / G

W / G

W / B

W / B

W / G

W / G

AUDIO10A(ACC)

O P E N

S H U T

D O W N U P

L

R

L/H R/H

L E F T

U P

D O W N

R I G H T

R E T R A C T

O P E N

S H U T

D O W N U P

L

R

D5

B15


H24 H25

H25H24

CFC

J/CB25

J/CB25

J/CB26

J/CB26

D4

B9

O u t s i

d e R e a r v

i e w

M i r r o r

O u t s i

d e R e a r v

i e w

M i r r o r

Remote Control Mirror SW

B:h l

B13


58/142

M M

R/H

Fr R/H

Fr L/H

Rr R/H

Rr L/H

DOWN

UP

A

CBR/L

2

DBR/Y

1

EG/B

9

FG/O

8

10

ELEC IG210A (IG)

ELEC IG110A (IG)

14

3 2

POWERWINDOW30A (BAT)

B:D: P:

Q:F:

F

10

17

Q

2

3

Q

1

1 1: With Keyless Entry2: Except Keyless Entry

2

G

1B

(Fr R/H)

15 16 11 1456

SEN1 SEN2

6 3 1 4 25

8

22

B

Y R B R / R

B R / W

G / B

IC

L

B

DOWN

UP

2P 1P

18

17

7

12

4

1

3

2

3

3

6

10

BR/G

BR/B

BR/G

BR/B

BR/G

BR/B

G/R

G / R

G / R

G / R

G / R

G / W

(Fr L/H)

52

36

B R / W

B R / R

Crew Cab

B

L/H

D

5

G/R

BG/W

DOWN

UP

DOWN

UP

DOWNUP

D9


B13C47 D1

R24B14B21

H23

H25

D7

H23

H22

D8

D6

CFCECR

BCM

Front Door Power Window SW

Power Window Motor

POWERWINDOWRelay

Front Door Power Window SW

Power Window Motor


59/142

M

M

Crew Cab

DOWN

UP

2

5

1

3

4

2

DOWN

UP

(Rr R/H)

(Rr L/H)

1

3

4

41

BR/W

BR/R

5 36

BR/W

BR/R

(Rr L/H)

(Rr R/H)

A

CBR/L

DBR/Y

EG/B

FG/O

G/R

BG/W

BR/L

BR/Y

BR/L

BR/Y

G/R

G/W

6

9

1

4

BR/L

BR/Y

G/B

G/O

1

3

10

15

BR/L

BR/Y

G/B

G/O

1

5

5

6

1

6

D18

D17

D19

D20

H23 H20 H29

H29

H28

H28

Power Window Motor

Power Window Motor

Power Window SW

Power Window SW

LF:

B16B14


60/142

M

M

MMM

L G / W

1

DOOR LOCK20A(BAT)

8

6

F

L:N:

B L G / W

R / L

C

C

20 3

R / L

R / L

L G / W

( L o c

k / U n l o c

k )

10

13 4

B

7 5

A

A A

C

L G / W

R/L

2 3

L / W

L / Y

7 2L L 1 8 1 9NNLL

L L / R

L

L / R

5 1 4 9 4

L

L/R

9

L L / R L L /

R L L / R

L / R

L / W

1 2

1 2 1 2 1 25 6

Crew Cab

18

9

3 2

11

2 4

LG/W (Rear L/H)(Rear R/H)

10 5

L / W

L / R

F 18 10L

(Front L/H )

(Front R/H)

(Front R/H)

ExceptKey Cylinder

8

B

B

B

R/Y

LG/W

WithKey Cylinder

Door Lock Controller

P o w e r

W i n d o w

S W

Key Cylinder SW

Door Lock

Door Lock

Door Lock Door Lock Door Lock

Fuse and Relay Box (Inside the Cab)B16R8

CFC

H25

J/CB24

B18

D9

J/CB24

H24 H29 H28

H25D16

D26D25D14

D15

D13

H23

H23

1: With Anti Theft2: Except Anti Theft

F:

N:L:

B14

R8B16


61/142

M M

M M M M M M

615

L G / W

BB

R / L

L G / W

R / L

4 13

3 20

B:C:

L / W

18F

L / R

L / W

L / R

10L

B R / B

4

3

P

12B

B R

24C

L

10B

L / R

L 7 L 2 F 9

11B

R / Y

L G / W

R / Y

L G / R

3B

18

10 5

65

L / W

L / R

21

L

1L

L / R

L L / R

8L

B R / B

B R / B

17

4

F

58 1

21

L L / R

21

9

3

2

1

B

R / Y

L G / W

1

4

2

B

3

B

B

L

1N

L / R

9N

B R / B

6N

9

B

2

B

B

( R r L

/ H )

( R r L

/ H )

( F r

L / H )

( F r

L / H )

( F r

R / H )

( F r

R / H )

L L / R

L L / R

BR/B

L L / R

1

43

2

9

43

L L / R

21

2

B

( R r

R / H )

( R r

R / H )

B R / B

B R / B

4

43 9

21

L L / R

21

3

B B B

8

12

1 2 1 2 1 2

2

P:N:

DOORLOCK20A (BAT)

L G / W

8F

15C

D9

H25

B20B21

H25

H23

D16

D13 D15

H22

D12 D14

H22 H28

H29

H29

D23 D25

H28

D24 D26

CFC CFL CFR

H23

BCM

Fuse and Relay Box (Inside the Cab) D1R8

F r o n

t D o o r

P o w e r

W i n d o w

S W

K e y

C y l

i n d e r

S W

D o o r

L o c k

D o o r

L o c k

D o o r

L o c k

D o o r

L o c k

D o o r L o c

k

D o o r L o c

k

D o o r

L o c k

D o o r

L o c k

Fuse and Relay Box


62/142

6

6

1 1

4 2

3

3

G/R

1

O / B

G / O

2

3

O / B

O / B

With SRS Except SRS

4

HORN10A (BAT)

3

G / O

G / O

G / O

(HIGH)(LOW)

C78B2

C20 C19

H9

C84

H2

y(Engine Compartment)

HornHorn

HORNRelay

C o m

b i n a

t i o n

S W

C o m

b i n a

t i o n

S W

E: F:E:B:

D: A: Fuse and Relay Box

( d h b)d l ( )C83 B14

C46B13

C82E38


63/142

M

8

2

1

2

1

4

3

4

3

F

34 1214

3

W/OE

14

E

7EW/G

G Y / R

2

1

A

G / O

9F

B

1E

G / B

G / B

G / Y

L / W

L/B

L / B

B R / W

Y / V

W / B

B R / W

L / O

L G L / W

L / B

L/W

B

B B B R / G

B

O / G

5D

W/R

2C1C

B R

B R

9D

R / W

Y / G

1

9

11

F

B / W

11B

B / R

4Q

1 A

1B

L/R

2 1 8 2

31

R / L

4

1 2 31 4 2

6 5 2B 8 A 5 A 2 A

7B6 A 8B 1 A

B

12 A

BB4B3B3 A11 A

W / B

10 A

W / B

W/B

4

B

A

ELEC IG210A (IG)

ENGINE IG10A (IG)

A/C10A TAIL LIGHT

LH/ILLUMI10A(TAIL)

43

7

10

2E

G

G / Y

G / W G/R G/R

2

5

2

1 3

535

1 2

F: Q:

B: A:

C:

B: A:

BLOWER30A(BAT)

RR DEF20A (BAT)

OFFLOMLMHHI

C

C

A A 9

AY/V A

B B

B

4

3

2

1

ECL CFLCFC

(Inside the Cab)Fuse and Relay Box (Engine Compartment)

C31

C61ECM

B21

BCM

E5

H6H7

H8

H6

C84 R24

R14R13

C81

B37B36

B42

B46

B44

H6

J/CB49

J/CB49

J/CB49

S T A R T E R

C U T R e l a y

A/CCOMPRESSORRelay

THERMORelay

HEATER Relay

R E A R

D E F O G G E R

R e l a y

A / C C o m p r e s s o r

E l e c t r o n i c

T h e r m o s

t a t

Pressure SW

Blower Motor Blower Resistor

Control Lever

R r D e f o g g e r

FE:D:

C A:

C84C83C82

C81E38



64/142

M

8

2

1

4

3

F

12 3414

3

E W/O

W/G

G Y / R

2

1

A

G / O

9F

B

L / W

L / W

B R / W

BR/W

1

L / B

B

B

O / G

5D

W/R

2C1C1F

B R

B R

9D

1840

L/R

1 2 5

L

1

3

GY

3

1

2

2

4

B

R / G

382019

7

G / R

G / Y

G/W

G / R

W

8

10

2

1 3

5

35

1 2

F:C:

211

L Y

ECM


A

B

C

A/C10A TAIL LIGHT

LH/ILLUMI10A(TAIL)

BLOWER30A(BAT)

ECL CFC

C31

C61ECM

E5

H6

H7

H8

H6

C84C81

B42

B45

H6

B35

H6


A / C C o m p r e s s o r

Pressure SW

B l o w e r

M o t o r

B l o w e r

M o d u l e

Control Panel

STARTERCUTRelay

A/CCOMPRESSORRelay

HEATER Relay

Q:L:F:

E:B:

Fuse and Relay Box (Inside the Cab) R24B16B14

C46B13


65/142

W/O

14

E

7EW/G

B

R / W

Y / G

1

9

15

F

B / G

11

3

F

G / Y

10

4

B3L

B / W

11B

B / R

4Q

1 A

1B

11

17

METER (+B)10A (BAT)

ELEC IG110A (IG)

W

Q:E:

B: A:

4

3

2

1

6 7 23

1 3

2 2

G / R

G / R

G/R

12

2

1

L / B

B / G

11

2

1

L / W

B / G

10 31

2

1

L / R

B / G

B / G

B

3 1

B

B

B

G / W

G / W

G/W

A A

A A

BB

B

BB

B

A

B

C

ELEC IG210A (IG)

ENGINE IG10A (IG)

RR DEF20A (BAT)

CFLCFC


B21BCM

R24C46

R14

B34 B47 B29

B40 B43

R13

B35

J/CB50

J/CB25

J/C B50

R r

D e f o g g e r

M o d e

A c t u a t o r

I n s i

d e A i r

T e m p e r a

t u r e

S e n s o r

S u n

S e n s o r

F i n S e n s o r

I n t a k e A c t u a t o r

Control Panel

REARDEFOGGERRelay



66/142

M M M M

POWER SEAT20A (BAT)

7

1

2

Driver Seat

G Y

B

FR RR

SLIDE

FR RR

TILT

FR RR

SLIDE

FR RR

RECL

(Inside the Cab)

R9

R8

CFR

B: 1: Auto Cooler 2: Manual Cooler

F:E:

K:J:

B13

Fuse and Relay Box (Inside the Cab) B14C46

C50B15Fuse and Relay Box

(Engine Compartment)


67/142

11 A

B R / W

B R / W

B R / W

2

13

1

B

A:B:C:

Y / G

11C 13C

5B36

B

12

1C21

B

B

2

R / W

1F

9C

G / W

3

84

1

B

19C

21

1

O / W

O / W

4

2

1

C

G

B

1 A

B

9B

B

18B

B

18

G / B

B / L

G / Y

11

4

3

E 5K 2J

9 A

L G / W

8F

15C

R / G

16J

20 A

R / Y

8J

19 A

G

10F

10 A

R / Y

Y / V

15J

6C

W / G

13F

14C

ROOM10A (BAT)

BCM10A(BAT)

AUDIO10A(ACC)

ELECIG110A (IG)

METER10A (IG)

DOORLOCK20A (BAT)

19

4

ELEC IG210A (IG)

4

3

TURN LIGHT10A (IG)

D o o r O p e n

HAZARD15A (BAT)

G K

11

617

G / R

15

L G / W

BC B

R / L

G / R

L G / W

R / L

3 4 13

22 3 20

10

8

B B

B

23

Y / G

15

H7

H2

H2

B19B20B21

CFCCFC ECL

C34

B8

H3

C71 B7

BCM

D9

H25

H23

B35

A n t

i T h e f t H o r n

A n t

i T h e f t

I n d i c a

t o r

L i g h

t

I n s t r u m e n

t P a n e l

C l u s t e r

REARDEFOGGERRelay

C o n

t r o l

L e v e r

E n g

i n e H o o

d

L o c k

S W

K e y

R e m

i n d e r

S W

Flasher Unit

F r o n t

D o o r

P o w e r

W i n d o w

S W

C o n

t r o l

P a n e l

1: Extended Cab2: Crew Cab

SRS C/UKeyless Entry Receiver


68/142

C

F

C

A:B:C:

2

6

B / W

2 1

B

B

B

B / W

B/W

1

2

3

25

C

F

B

3

15

R / L

R / G

R / G

R/G

16

C

D

4

5

C:D:

1416

B R / W

6

O / B

A A A

B / Y

1 2 5

B

BB

B

BB

A

1 2

12

R / L

R / L

R/L

J:N:

10

2

JN

( L / H )

( F r

L / H )

( R r

L / H )

( R r

R / H )

( R / H )

( F r

R / H )

R / G

R / L

1 1

R/L

R/L

1 1 ( R / H L o w e r

)

( R / H U p p e r

)

R/G

R/GR/GR/G

2 2

B

BB

( L / H L o w e r

)

( L / H U p p e r

)

R/G

R/G

2 2

1 1 1 1

R / G

R / G

R / L

1

1

1

11

1

1

1

8 A 18 A

L Y

F

A

7

2

A:C:F:


22C

S B

S B

19

B19B20B21

ECR

L4 L1

C47L8

B30

J/CB26

CBR


B15R8

R5 R6 R28 R29

D32 D34

CBL

D31 D33

D30 D29

H27

H20

H26

BCM


L8B14

B1

B3

M a p

L i g h

t

D o m e

L i g h

t

D o o r

S W

D o o r

S W

D o o r

S W

D o o r

S W

D o o r

S W

D o o r

S W

L a t c h S W

L a t c h S W

L a t c h S W

L a t c h S W


69/142


70/142


71/142

B:D:Fuse and Relay Box (Inside the Cab)

B13C47


C82


72/142

3 1

24

CIGAR LIGHTER15A (ACC)

3

B R / Y

2

B

3

2

B R / W

ACC SOCKET15A (BAT)

6B2BD 5

AUDIO10A(ACC)

B B

B R

B R

9

TAIL LIGHTLH/ILLUMI10A (TAIL)

7

2

1

B

B39

ECR

B38

CFC

H8

B41

ACCESSORYSOCKETRelay

A c c e s s o r y

S o c

k e t

C i g a r e t t e

L i g h

t e r

G l o v e

B o x

L i g h

t

C:

1: Regular Cab2: Extended Cab3: Crew Cab

L8



73/142

B7

B

B B 1 1

B

B B 1 1

D:F:J:N:

1 2 3

( L / H )

( F r

L / H )

( R r L

/ H )

( R r

R / H )

( F r

R / H )

11

R/L

R/L

1 1 ( L / H L o w

e r )

( L / H

U p p e r

)

R/G

R/G

2 2 R / G

R / L

1

R / G

R / G

N FJ 152

D o o r O p e n

Y / V

19

4

B / W

5

METER10A (IG)

5DCC15J 10 F

G / B

ROOM10A (BAT)

13C 624C 3

B

CPU

2 1

B / W

B / W

1

2

3

R / G R

/ L R / L

R / L

R / L

B / W R

/ L

B

B

B

B

B

( L / H )

1

R / G

R / L

R / G

( R / H )

1 2 1

2

2

B / W

( R / H ) ( R

/ H L o w

e r )

( R / H

U p p e r

)

R/G

R/G

2 2 R / G

R / G

1

B / W

1 2

B / W

2

11

CBL CBR

C47B14B15R8

R5R6 R28 R29

D31 D33

D29

H26

D32 D34

D30

H27

J/CB26

H20H20

ECR

L4 L1

R6 R5

I n s t r u m e n

t P a n e l

C l u s t e r

L a t c h S W

L a t c h S W

D o o r

S W

D o o r

S W

D o o r

S W

D o o r

S W

D o o r

S W

L a t c h S W

D o o r

S W

L a t c h S W

M a p

L i g h

t

D o m e

L i g h

t

D o o r

S W

D o o r

S W

C:D

1: Extended Cab2: Crew Cab

C47L8



74/142

D:F:J:N:

1 2

( L / H )

( F r

L / H )

( R r L

/ H )

( R r

R / H )

( F r

R / H )

11

R/L

R/L

1 1

B

B B

( L / H L o w

e r )

( L / H

U p p e r

)

R/G

R/G

2 2

1 1

R / G

R / L

1

R / G

R / G

N JJ 102

6C 25C

6

D o o r O p e n

R / Y

Y / V

B719

4

B / W

5

W / G

13 5DFFCC J

14C

R / G

20 A

16

BCM10A (BAT)

15 24C 3F 15

B 1612 A

R / L

B

CPU

2 1

B / W

B / W

B / W

1

2

3 R / G R

/ L R / L

R / L

B

A:B:C:

B

B

B

R / L

R / G

1

2

2

B / W

( R / H )

B

B B

( R / H L o w e r

)

( R / H

U p p e r

)

R/G

R/G

2 2

1 1

R / G

R / G

1

B / W

1 2

B / W

2

11

METER10A (IG)

ROOM10A (BAT)

C47B14B15R8

R5R6 R28 R29

CBL

D31 D33

D29

H26

CBR

D32 D34

D30

H27

J/CB26

H20H20BCM

ECR

L4 L1

B19B20B21

D o o r

S W

D o o r

S W

D o o r

S W

D o o r

S W

D o o r

S W

L a t c h S W

L a t c h S W

D o o r

S W

L a t c h S W

L a t c h S W

I n s t r u m e n

t P a n e l

C l u s t e r

M a p

L i g h

t

D o m e

L i g h

t


75/142

F:G:

C84C85



76/142

LO

HP HU E

HI

PASS

OFF

E T H

TAIL

HEAD D i m m e r

S W

L i g h

t i n g

S W

H/LIGHTLH HI10A

H/LIGHTRH HI10A

H/LIGHTLH LO10A

H/LIGHTRH LO10A

3 3

2 1 L / H

R / H 2

B

1

B B

B

L / O

R / L

R / L

R / L

R

R / Y

R / W

R / W

R / L

R / L

R / L

R / L

B

B

B

R / G

R / L

R / G

B / Y

R / L

A

A A

6

12 15 17

16

4 10

G

2

F G F

R

R/G

R / G

R / B

11

9 8 12

13

14

6

1

1

2510

2

B

B

B

R

Y / R

G:

5 1

3 2

3 2 44 1

6 5

B

B / R

B / Y

C75

C2 C1

ECR ECL EBL

J/CC80

J/CC41

C85

H1 H1

H2 H2

H3

H12

H8

H1

B7

H1

ECBEBL

HEADLIGHTDIMMERRelay

HEADLIGHTRelay

H e a

d l i g h t

H e a

d l i g h t

I n s t r u m e n

t P a n e l

C l u s t e r

Combination SW

B a t

t e r y

F:G:

C84C85



77/142

LO

HP H U E

HI

PASS

OFF

E T H

TAIL

HEAD D i m m e r

S W

L i g h

t i n g

S W

1 1

2 A B

B A

2 A:B:

L / H

1 1

2 A B

B A

2 A:B:

R / H

B B

B

B B

B

L / O

B / R

R / L

R / L

R

R

R / Y

R / W

R / W

R / L

R / L R

/ L

R / L

B

B

B

R / G

R / L

R / G

B/R

B/Y

R / L

A

A A

6

12 15 17

16

10

G

3

2

2

F F4G

R/L

R / B

R / L

11

9 8 12

13

14

6

1

1

25

10

B

BB

5

Y / R

G:

2

5 3

3 2

1

4 1H/LIGHTLH HI10A

H/LIGHTLH LO10A

H/LIGHTRH HI10A

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