Texonics Proposal for Production Texonics Proposal for Production Line Redesign and RetrofitLine Redesign and Retrofit

System OverviewSystem Overview Texonics will provide a complete Texonics will provide a complete

Turnkey System replacing the current Turnkey System replacing the current production machine.production machine.

The system will include a completely The system will include a completely new welded steel structurenew welded steel structure

The system will include new actuators, The system will include new actuators, gear boxes, motors, servo drives, and a gear boxes, motors, servo drives, and a servo driven roller on the variable servo driven roller on the variable speed conveyorsspeed conveyors

The system will include structural The system will include structural guarding with bolted connectionsguarding with bolted connections

System Overview System Overview The system will incorporate the The system will incorporate the

current conveyors owned by Perry current conveyors owned by Perry Equipment using new conveyor beltsEquipment using new conveyor belts

Perry will provide rollersPerry will provide rollers Texonics will provide installation Texonics will provide installation

support and system startupsupport and system startup Anticipated system changeover time Anticipated system changeover time

is 5 – 7 working daysis 5 – 7 working days Lead Time required to begin system Lead Time required to begin system

installation is 8 – 10 weeksinstallation is 8 – 10 weeks

Overview of System Overview of System ComponentsComponents

StructureStructure ActuatorsActuators GearboxesGearboxes ServomotorsServomotors Servo DrivesServo Drives Servo Driven ConveyorsServo Driven Conveyors Safety GuardingSafety Guarding Customer supplied componentsCustomer supplied components

StructureStructure Size of TubeSize of Tube Level compensating feetLevel compensating feet AnchorsAnchors Ability to be movedAbility to be moved Bearings used in table Bearings used in table

constructionconstruction

Tubing SelectionTubing Selection 4” X 8” X ¼” Steel Rectangle 4” X 8” X ¼” Steel Rectangle

TubingTubing Center section consists of 2 Center section consists of 2

tubes stitched tubes stitched All connections will use Gas All connections will use Gas

Metal Arc Welding (GMAW)Metal Arc Welding (GMAW)

Level Compensating FeetLevel Compensating Feet 6 feet on the machine6 feet on the machine ± 15° misalignment off of ± 15° misalignment off of

verticalvertical 1.25” thread for mounting1.25” thread for mounting 4” adjustability4” adjustability

AnchorsAnchors Stud style Pin type anchorsStud style Pin type anchors 5/8” diameter anchors5/8” diameter anchors Bolt to adjustable memberBolt to adjustable member 2 concrete anchors per leg2 concrete anchors per leg 4 bolts in each leg to anchor4 bolts in each leg to anchor

BearingsBearings Flanged bearings for all rollersFlanged bearings for all rollers Grease fittingsGrease fittings 1.75” shaft diameter1.75” shaft diameter Double–Sealed bearingDouble–Sealed bearing General Purpose for low lead-General Purpose for low lead-

timetime

ActuatorsActuators Cutaway of carriageCutaway of carriage Roller Bearing constructionRoller Bearing construction Belt lifeBelt life Cutaway viewCutaway view T-slot MountingT-slot Mounting Method of InstallationMethod of Installation

Cutaway of CarriageCutaway of Carriage

ProfileProfile CarriageCarriage Tensioning StationTensioning Station Drive StationDrive Station

Timing BeltTiming Belt Belt AttachmentBelt Attachment Load PlateLoad Plate

Roller Bearing Roller Bearing ConstructionConstruction

Carriage has 12 Carriage has 12 RollersRollers

Carriage plate is Carriage plate is able to be rebuiltable to be rebuilt

Carriage is Carriage is adjusted by 6 adjusted by 6 eccentricseccentrics

Cutaway ViewCutaway View

T-Slot MountingT-Slot Mounting

Method of InstallationMethod of Installation Slide in installationSlide in installation Ease of maintenanceEase of maintenance Mounting bolts located exterior of machineMounting bolts located exterior of machine

GearboxGearbox Apex Dynamics Apex Dynamics Planetary Planetary

GearboxGearbox Backlash < 8 Backlash < 8

ArcminArcmin High efficiency High efficiency

>97%>97% 5yr warranty5yr warranty

Planetary GearboxPlanetary Gearbox

•One piece carrier•Gears supported on both sides

•Solid, uncaged needle roller bearings•Plasma nitriding

•HeliTopo Technology•Crowns the lead of each tooth •Maximum tooth surface contact

Servo MotorsServo Motors Parker Compumotor ServomotorsParker Compumotor Servomotors High Torque densityHigh Torque density Brushless ConstructionBrushless Construction High Performance Neodynium MagnetsHigh Performance Neodynium Magnets Parker’s “Smart Encoder”Parker’s “Smart Encoder”

Servo DrivesServo Drives Parker CompumotorParker Compumotor Aries DrivesAries Drives Plug in and Spin FeaturePlug in and Spin Feature Motor parameters load to driveMotor parameters load to drive Basic tuning parameters load to driveBasic tuning parameters load to drive

Servo Driven ConveyorServo Driven Conveyor Parker Compumotor Parker Compumotor Servo mounted external to Servo mounted external to

conveyorconveyor Ease of MaintenanceEase of Maintenance High AccelerationHigh Acceleration S curve Accel - Decel rates S curve Accel - Decel rates Precise control of speedPrecise control of speed Timing beltTiming belt

Conveyor DriveConveyor Drive

Safety GuardingSafety Guarding Parker Integrated Profile System Parker Integrated Profile System

(IPS)(IPS) Attached to Machine StructureAttached to Machine Structure Front and side of machineFront and side of machine Easy access via hinged doorsEasy access via hinged doors Doors are bolted shutDoors are bolted shut Lift off hinges Lift off hinges Plexiglas vs. IPS CagePlexiglas vs. IPS Cage

Easy AccessEasy Access

Plexiglas vs. IPS CagePlexiglas vs. IPS Cage

PlexiglasPlexiglas IPSIPS

Solid barrierSolid barrier Less labor Less labor

intensive to installintensive to install 100% isolation to 100% isolation to

debrisdebris

Air flow thru the Air flow thru the MachineMachine

Keeps fingers outKeeps fingers out RigidRigid

Customer supplied Customer supplied componentscomponents

RollersRollers Conveyor BeltsConveyor Belts Moving conveyorsMoving conveyors

System ProposalSystem Proposal Complete System redesign and Complete System redesign and

installation is $142,900installation is $142,900 The cost would be broken down into The cost would be broken down into

three phasesthree phases 33% due at the time of the purchase 33% due at the time of the purchase

orderorder 33% due at the approval of drawings 33% due at the approval of drawings

and documentationand documentation 34 % due 30 days after installation 34 % due 30 days after installation

and Perry Equipment signoffand Perry Equipment signoff

Thank you for your Thank you for your attention attention

We look forward to working We look forward to working with youwith you

To improve your bottom To improve your bottom lineline