42
StormPRO® & SewerPRO® Vinidex StormPRO® & SewerPRO® pipes are twin-wall, corrugated polypropylene pipes for non-pressure applications. Utilising modern co-extrusion techniques, StormPRO® & SewerPRO® are manufactured with a smooth bore for optimum hydraulic performance and a corrugated outside wall for high stiffness to weight ratio. By combining the strength and toughness of advanced polypropylene materials with the structured wall design, StormPRO® & SewerPRO® pipes provide an environmentally sensitive, cost-effective piping system for a multitude of sewerage and drainage applications in sizes ranging from 150mm to 900mm.Please click on the the areas that you are interested in below, browse through the  page or download the PDF version of the information below: Please link to an area of the Product page you require below. Alternatively you can browse through the page or download this information in a PDF format below: Why choose StormPRO® and SewerPRO®? Product Range Pipe PVC PRO Fittings PRO Fittings Pipe Dimensions Dimensions & Effective Lengths Joint Details Chemical Resistance Temperature Weathering Resistance Manufacture Standards Material Properties Design

TEVI POLIPROPILENA_StormPRO

Embed Size (px)

Citation preview

8/3/2019 TEVI POLIPROPILENA_StormPRO

http://slidepdf.com/reader/full/tevi-polipropilenastormpro 1/42

StormPRO® & SewerPRO®

Vinidex StormPRO® &

SewerPRO® pipes aretwin-wall, corrugated

polypropylene pipes for

non-pressure applications.

Utilising modern co-extrusion techniques, StormPRO® & SewerPRO® are

manufactured with a smooth bore for optimum hydraulic performance and a corrugated

outside wall for high stiffness to weight ratio. By combining the strength and toughnessof advanced polypropylene materials with the structured wall design, StormPRO® &

SewerPRO® pipes provide an environmentally sensitive, cost-effective piping systemfor a multitude of sewerage and drainage applications in sizes ranging from 150mm to

900mm.Please click on the the areas that you are interested in below, browse through the

 page or download the PDF version of the information below:

Please link to an area of the Product page you require below. Alternatively you can

browse through the page or download this information in a PDF format

below:

Why choose StormPRO® and SewerPRO®?

Product Range

• Pipe

• PVC PRO Fittings

• PRO Fittings

• Pipe Dimensions

• Dimensions & Effective Lengths

• Joint Details

• Chemical Resistance

Temperature• Weathering Resistance

• Manufacture

• Standards

• Material Properties

Design

8/3/2019 TEVI POLIPROPILENA_StormPRO

http://slidepdf.com/reader/full/tevi-polipropilenastormpro 2/42

• Hydraulic Design

• Choice of Roughness Coeffecients

• Structual Design

• Full Discharges & Velocities

Installation

• General

• Flexible Pipes

• Handling & Storage

• Trench Dimensions

• Allowable Deflection

• Jointing• Cutting of Pipes

• Selection of Embedment Material

• Placing & Compacting Embedment Material

Backfilling• Connection to Structures

• Above Ground Installation

• Leakage Test

• Stormwater Connections

• Cut Ins & Repairs

Why Choose StormPRO® and SewerPRO®?

Lower total installed cost

• Lightweight product is easier and

faster to handle and install

• Safety – less chance of injury

• Less heavy equipment required to liftand position pipes

Longer lengths meaning less joiningrequired

• Pipe is easy to cut

• As pipes can be cut to any length,SewerPRO® and StormPRO®

 provide more flexibility in design for 

Sensitive to the environment

• Material-efficient production reduces

the use of raw materials

• Long life product

• Less exfiltration than old materials – less pollution

Less infiltration – savings ontreatment costs due to lower volumes

 being treated

• Recyclable at end of life

 

8/3/2019 TEVI POLIPROPILENA_StormPRO

http://slidepdf.com/reader/full/tevi-polipropilenastormpro 3/42

different sites and conditions

•  No chamfer required

• Strength of product and impact

resistance means site handling iseasier 

• Ease of jointing means faster 

installation

 

Strength

• Tough corrugated outer wall

 provides strength and impactresistance, while smooth inner wall

gives optimum hydraulic flow

• Robust pipes can be used in almostsite conditions

• Flexible pipe gives the ability to

cope with soil movement and more

construction equipment trafficwithout cracking. More forgiving

than rigid pipes

• SewerPRO® pipes are classified

SN10 with a minimum stiffness of 10,000 N/m.m. StormPRO® pipes

are classified SN8 with a minimum

stiffness of 8,000 N/m.m.

 

Easy to handle

• Lightweight product makes handling

and positioning pipes easier and

safer. Less safety risk as pipes arelighter 

• Less heavy equipment needed to

Adapts to soil movements more forgivingthan rigid pipes and less

environmental impact from leakage

 

• Vinidex SewerPRO® andStormPRO® pipes are flexible. This

means that as vertical loads are

applied the pipe will deflect and take

advantage of horizontal soil pressureto provide additional support. After 

initial compaction and settlement,

applied vertical loads have very littleeffect on deflection.

• Rigid pipes such as steel reinforced

concrete pipes do not deflect and are

designed to carry all applied verticalloads caused by soil and traffic. The

surrounding soil provides little or no

horizontal support to a rigid pipe. Notwithstanding this, proper 

 placement and compaction of 

 bedding material around rigid pipesis critical in minimising the load on

the pipe.

• Flexible pipes have some ability to

deform without structural damageand provide designers and installers

with a range of advantages. As

flexible pipes transfer load through

deflection, loading outside design parameters leads mostly to

deformation without structural

damage.

• Overloading results in cracking of 

rigid pipes. Flexible pipes provide a

substantial insurance for operational

conditions.

• A 2005 European study examined

8/3/2019 TEVI POLIPROPILENA_StormPRO

http://slidepdf.com/reader/full/tevi-polipropilenastormpro 4/42

unload, handle product on site and

 position into trenches

• Long lengths means less joints

needed

• Simple and effective joints means noleaks and more secure than old

materials (concrete)

• Easy to join pipes together 

• Pipes can be cut to any lengthrequired

 

Simple and effective joints means no leaks

and more secure than old materials

(concrete)

• Push-fit compression rubber ring

 joints

• Easy to join pipes together 

• The joint is simple, precise and

reliable

• Pipes can be cut to any length

required

• Rings do not roll and cannot be

displaced

• The rubber ring is located on thespigot in the last trough between the

corrugations.

• Leak-tightness and protection againsttree-root intrusion

 

the issue of leaking sewers which

have significant environmental

consequences.

Its objective was to determine which pipe

material could better fulfil the requirementsof sustainability in the broadest sense – 

operational and environmental.

The study examined CCTV footage of approximately 1800km of buried pipes in

service, limited to those pipes installed in

the last 30 years. The study includedconcrete and clay pipes (rigid pipes) and

various plastic pipes including

 polypropylene (flexible pipes). Infiltration

and exfiltration were recognised as the principal causes of environmental impact

during the service life of a sewer network.

The conclusions of the study were:

• In service, flexible pipes perform better than rigid pipes. Flexible

 pipelines are significantly less likely

to have defects than are rigid pipes.

• Installation of flexible pipelinesystems significantly reduces risk to

the environment caused by

infiltration and exfiltration*

*Footnote: 2005 TEPPFA & Plastics Europe “Sustainable MunicipalPipes Study”.

 

Complete range of fittings to provide a

comprehensive solution

• Couplings

• Slip couplings

• Adaptor couplings - UltraRib®, PVCSWJ, PVC RRJ, PRO spigot x PVC

8/3/2019 TEVI POLIPROPILENA_StormPRO

http://slidepdf.com/reader/full/tevi-polipropilenastormpro 5/42

Optimum hydraulic performance

• SewerPRO®'s smooth inner skinallows optimum hydraulic flow

• The surface is resistant to build-up

 

Able to be used in aggressive or saline

soils

in domestic or industrial applications

• Abrasion resistance

• SewerPRO® polypropylene pipe isresistant to corrosion by aggressivesoils and substances typically found

in sewage effluent, including most

industrial discharges

• Chemical resistance offers the abilityto use in soils affected by salinity or 

other aggressive soils. This

minimises soil restoration activityand costs.

• This is a big advantage where saline

soil is increasingly an issue for pipe

system designers. SewerPRO® doesnot need to have special liners or 

sacrificial inner skins.

• SewerPRO®’s chemical resistance

allows it to be used in industrialsewer applications

socket

• Junctions

• Tees

• Inspection Tees

• Bends

• Push on caps

• PROgrommets® (For Stormwater only)

• PROsaw®

• Elbows (for Stormwater)

 

PRODUCT RANGE

Pipe

Vinidex SewerPRO® pipes are designed for sewerage applications andStormPRO® used for stormwater applications. SewerPRO® has

a dark grey coloured corrugated outside surface and a smooth light grey

8/3/2019 TEVI POLIPROPILENA_StormPRO

http://slidepdf.com/reader/full/tevi-polipropilenastormpro 6/42

interior. StormPRO® has a black coloured corrugated outside surface and a

smooth light grey interior.

SewerPRO® and StormPRO® pipe is available in standard rubber ring jointed spigot/socket configuration (Sp/So). SewerPRO® comes in 3m

nominal lengths and StormPRO® comes in 6m nominal lengths.

 

StormPRO® Polypropylene Pipe - Nominal 6m Length

Nominal Diameter VX Product Code Product Description

150 VX 29411 150mm SN8 StormPRO® PP

225 VX 29412 225mm SN8 StormPRO® pp

300 VX 29413 300mm SN8 StormPRO® PP

375 VX 29414 375mm SN8 StormPRO® PP

450 VX 29415 450mm SN8 StormPRO® PP

525 VX 29416 525mm SN8 StormPRO® PP

600 VX 29417 600mm SN8 StormPRO® PP

750 VX 29418 750mm SN8 StormPRO® PP

900 VX 29419 900mm SN8 StormPRO® PP

 

SewerPRO® Polypropylene Pipe - Nominal 3m Length

Nominal Diameter VX Product Code Product Description

150 VX 29420 150mm SN10 SewerPRO® PP

225 VX 29421 225mm SN10 SewerPRO® pp

300 VX 29422 300mm SN10 SewerPRO® PP

8/3/2019 TEVI POLIPROPILENA_StormPRO

http://slidepdf.com/reader/full/tevi-polipropilenastormpro 7/42

375 VX 29423 375mm SN10 SewerPRO® PP

450 VX 29424 450mm SN10 SewerPRO® PP

525 VX 29425 525mm SN10 SewerPRO® PP

600 VX 29426 600mm SN10 SewerPRO® PP

750 VX 29427 750mm SN10 SewerPRO® PP

900 VX 29428 900mm SN10 SewerPRO® PP

 

PVC PRO FittingsVinidex now has an even more extensive range of PRO fittings available in PVC to

enhance your StormPRO® and SewerPRO® pipe system needs.

 

45° PVC PRO Bends

 

Vinidex CodeSize Product Description

VX 32571

 

225mm225mm PRO 45° Bend F&F PVC

VX 32580

 

300mm 300mm PRO 45° Bend F&F PVC

VX 32592 375mm 300mm PRO 45° Bend F&F PVC

 

45° PVC PRO Junctions

 Vinidex Code

Size Product Description

VX *32607225 x 100mm 225 x 100 45° PRO Junc F & F

PVC

VX 32574 225x x 150mm225 x 150 45° PRO Junc F & F

PVC

VX 32575 225mm 225 45° PRO Junc F & F PVC

8/3/2019 TEVI POLIPROPILENA_StormPRO

http://slidepdf.com/reader/full/tevi-polipropilenastormpro 8/42

VX 32583 300 x 150mm300 x 150 45° PRO Junc F & F

PVC

VX 32584 300 x 225mm300 x 225 45° PRO Junc F & FPVC

VX 32585 300mm 300 45° PRO Junc F & F PVC

VX 32595 375 x 150 mm 375 x 150 45° PRO Junc F & FPVC

VX 32596 375 x 225mm375 x 225 45° PRO Junc F & F

PVC

VX 32597 375 x 300mm375 x 300 45° PRO Junc F & FPVC

VX 32598 375mm 375 45° PRO Junc F & F PVC

*SWJ Branch

88° PVC PRO Bends

  Vinidex Code Size Product Description

 

VX 32572

 

225mm 225 PRO 88° Bend F & F PVC

VX 32581

 

300mm

 

300 PRO 88° Bend F & F PVC

VX 32593 375mm 375 PRO 88° Bend F & F PVC

 

88° PVC PRO Junctions

 Vinidex Code

Size Product Description

 

VX 32576225 x 100mm 225 x 100 PRO 88° Junc F & F

PVC

VX 32577 225mm 225 PRO 88° Junc F & F PVC

VX 32586 300 x 150mm300 x 150 PRO 88° Junc F & F

PVC

VX 32587 300 x 225mm 300 x 225 PRO 88° Junc F & FPVC

VX 32588 300mm 300 PRO 88° Junc F & F PVC

VX 32599 375 x 150mm375 x 150 PRO 88° Junc F & F

PVC

VX 32600 375 x 225mm375 x 225 PRO 88° Junc F & F

PVC

VX 32601 375 x 300mm 375 x 300 PRO 88° Junc F & F

8/3/2019 TEVI POLIPROPILENA_StormPRO

http://slidepdf.com/reader/full/tevi-polipropilenastormpro 9/42

PVC

VX 32602 375mm 375 PRO 88° Junc F & F PVC

 

90° Elbows - PVC PRO Fittings  Vinidex Code Size Product Description

 

*VX 32573

 

225mm 225 PRO 90° Elbow - F & F PVC

*VX 32582

 

300mm 300 PRO 90° Elbow - F & F PVC

 

*VX 32594

375mm 375 PRO 90° Elbow - F & F PVC

 

* Stormwater Applications Only

 

Tees - PVC PRO Fittings

  Vinidex Code Size Product Description

 

VX 32578 225 x 150mm 225 x 150 PRO Tee F & F PVCVX 32579 225mm 225 PRO Tee F & F PVC

VX 32589 300 x 150mm 300 x 150 PRO Tee F & F PVC

VX 32590 300 x 225mm 300 x 225 PRO Tee F & F PVC

VX 32591 300mm 300 PRO Tee F & F PVC

VX 32603 375 x 150mm 375 x 150 PRO Tee F & F PVC

VX 32604 375 x 225mm 375 x 225 PRO Tee F & F PVC

VX 32605 375 x 300mm 375 x 300 PRO Tee F & F PVC

VX 32606 375mm 375 PRO Tee F & F PVC

 

PVC PRO Adaptor Couplings PVC - SWJ

  Vinidex Code Size Product Description

VX 30583 150mm 150 PRO Coupling PVC SWJ

VX 30584 225mm 225 PRO Coupling PVC SWJ

VX 30585 300mm 300 PRO Coupling PVC SWJ

8/3/2019 TEVI POLIPROPILENA_StormPRO

http://slidepdf.com/reader/full/tevi-polipropilenastormpro 10/42

VX 30586 375mm 375 PRO Coupling PVC SWJ

 

PVC PRO Adaptor Couplings PVC - RRJ

  Vinidex Code Size Product Description

 

VX 30446 150mm 150 PRO Coupling PVC RRJ

VX 30447 225mm 225 PRO Coupling PVC RRJ

VX 30448 300mm 300 PRO Coupling PVC RRJ

VX 30449 375mm 375 PRO Coupling PVC RRJ

 

PVC PRO Adaptor Couplings Ultra-Rib

  Vinidex Code Size Product Description

 

VX 30579 150mm 150 PRO Coupling Ultra-Rib PVC

VX 30580 225mm 200 PRO Coupling Ultra-Rib PVC

VX 30581 300mm 300 PRO Coupling Ultra-Rib PVC

VX 30582 375mm 375 PRO Coupling Ultra-Rib PVC

 

PVC PRO Adaptor Couplings PRO Spigot - PVC Socket

Vinidex CodeSize Product Description

 

VX 65090150 - 100mm PRO Level Invert Taper PP - PVC

SWJ No Cap

VX 65112 150mmPRO Access Coupling PP - PVC SWJ

Cap

VX 65828 150mm PRO PP - PVC DWV Adaptor SWJ M& F

PVC PRO Level Invert Taper

Vinidex Code Size Product Description

30366 225x150 225x150 PRO LI Taper F&F PVC

30152 300x225 300x225 PRO LI Taper F&F PVC

30153 375x300 375x300 PRO LI Taper F&F PVC

8/3/2019 TEVI POLIPROPILENA_StormPRO

http://slidepdf.com/reader/full/tevi-polipropilenastormpro 11/42

 

StormPRO® & SewerPRO®

Tools & Accessories

PROgrommet™ 

  Vinidex Code Size Product Description 

VX 30185225/300mm 225/300 100 PROgrommet™

VX 30188

 

300/375mm

 

300/375 150 PROgrommet™

 

VX 30186

 

375/450/525mm

375/450/525

100 PROgrommet™

 

VX 30177

 

375/450/525mm375/450/525

150 PROgrommet™

VX 30178 600/750/900600/750/900

150 PROgrommet™

 

PROsaw™   Vinidex Code Size Product Description

 

VX 30231

 

100mm 100 Diameter - 127 PROsaw™

VX 30231 150mm 150Diameter - 184 PROsaw™

8/3/2019 TEVI POLIPROPILENA_StormPRO

http://slidepdf.com/reader/full/tevi-polipropilenastormpro 12/42

 

Adapting to non Vinidex systems

Vinidex also offers a range of adaptors to suit non

Vinidex systems.

Flexseal products are supplied and stocked by Fernco Pty Ltd (02)

9450 0766. Technical data available from their website -http://www.flexseal.co.uk 

 

StormPRO® & SewerPRO®

PRO Fittings

45° PRO Bends

VinidexCode

Size Product Description

 

VX 30548150mm

150 PRO 45° Bend F & F

Polypropylene (PP)

Moulded

VX 30410 225mm225 PRO 45° Bend F & FPolyethylene (PE)

Fabricated

VX 32412 300mm300 PRO 45° Bend F &F Polyethylene (PE)

Fabricated

VX 32414 375mm375 PRO 45° Bend F &F Polyethylene (PE)

Fabricated

VX 32416 450mm

450 PRO 45° Bend F &

F Polyethylene (PE)Fabricated

VX 32418525mm 525 PRO 45° Bend F &

8/3/2019 TEVI POLIPROPILENA_StormPRO

http://slidepdf.com/reader/full/tevi-polipropilenastormpro 13/42

F Polyethylene (PE)

Fabricated

VX 32420 600mm600 PRO 45° Bend F &F Polyethylene (PE)

Fabricated

VX 30555 750mm750 PRO 45° Bend F & FPolypropylene (PP)

Fabricated

VX 30556 900mm

900 PRO 45° Bend F & F

Polypropylene(PP) Fabricated

 

PRO Bends M & F

 Vinidex

Code Size Product Description

 

VX 30207150mm 150 PRO 45° Bend M & F Polyethylene

(PE) Moulded

VX 30208 150mm150 PRO 60° Bend M & F Polyethylene(PE) Moulded

 

88° PRO Bends

 Vinidex

CodeSize Product Description

VX

30583150mm

150 PRO 88º Bend F &

F Polypropylene (PP)

Moulded

VX

32411225mm

225 PRO 88º Bend F &

F Polyethylene (PE)

Fabricated

VX32413

300mm

300 PRO 88º Bend F &

F Polyethylene (PE)Fabricated

VX32415

375mm375 PRO 88º Bend F &F Polyethylene (PE)

Fabricated

VX

32417

450mm 450 PRO 88º Bend F &

F Polyethylene (PE)

8/3/2019 TEVI POLIPROPILENA_StormPRO

http://slidepdf.com/reader/full/tevi-polipropilenastormpro 14/42

Fabricated

VX32419

525mm

525 PRO 88º Bend F &

F Polyethylene (PE)Fabricated

VX

32421 600mm

600 PRO 88º Bend F &

F Polyethylene (PE)Fabricated

VX

30546750mm

750 PRO 88º Bend F &

F Polypropylene (PP)

Fabricated

VX

30547900mm

900 PRO 88º Bend F &

F Polypropylene (PP)

Fabricated

45° PRO JunctionsVinidex

CodeSize Product Information

 

VX

30490150mm

150 PRO 45° Junction F

& F Polypropylene (PP)

Moulded

VX

32380225mm

225 PRO 45° Junction F

& F Polyethylene (PE)

Fabricated

VX30203 225mm x150mm

225 x 150 PRO 45°

Junction F & FPolyethylene (PE)

Moulded

VX

32381

225mm x

150mm

150 x 225 PRO 45°

Junction F & F

Polyethylene (PE)Fabricated

VX

32382300mm

300 PRO 45° Junction M

& F Polyethylene (PE)

Fabricated

VX30497

300mm x150mm

300 x 150 PRO 45°

Junction F & FPolyethylene(PE) Moulded

VX

32613

300mm x

150mm

300 x 150 PRO 45°

Junction M & F

Polyethylene (PE)Fabricated

VX 300mm x 300 x 225 PRO 45°

8/3/2019 TEVI POLIPROPILENA_StormPRO

http://slidepdf.com/reader/full/tevi-polipropilenastormpro 15/42

32383 225mm

Junction M & F

Polyethylene (PE)

Fabricated

VX

32384375mm

375 PRO 45° Junction M

& F Polyethylene (PE)

Fabricated

VX

30501

375mm x

150mm

375 x 150 PRO 45°

Junction F & F

Polyethylene(PE) Moulded

VX

32612

375mm x

150mm

375 x 150 PRO 45°

Junction M & F

Polyethylene(PE) Fabricated

VX

32385

375mm x

225mm

375 x 225 PRO 45°

Junction M & F

Polyethylene(PE) Fabricated

VX32386

375mm x300mm

375 PRO 45° Junction M

& F Polyethylene(PE) Fabricated

VX

32387450mm

450 PRO 45° Junction M

& F Polyethylene(PE) Fabricated

VX

32388

450mm x

150mm

450 x 150 PRO 45°

Junction M & F

Polyethylene(PE) Fabricated

VX32389

450mm225mm

450 x 225 PRO 45°

Junction M & FPolyethylene

(PE) Fabricated

VX32390

450mm x300mm

450 x 300 PRO 45°

Junction M & FPolyethylene

(PE) Fabricated

VX32391 450mm x375mm

450 x 375 PRO 45°

Junction M & FPolyethylene

(PE) Fabricated

VX

32392525mm

525 PRO 45° Junction M& F Polyethylene

(PE) Fabricated

VX32393

600mm 600 PRO 45° Junction M& F Polyethylene

8/3/2019 TEVI POLIPROPILENA_StormPRO

http://slidepdf.com/reader/full/tevi-polipropilenastormpro 16/42

(PE) Fabricated

VX30512

750mm

750 PRO 45° Junction M

& F Polypropylene(PE) Fabricated

VX

30513 900mm

900 PRO 45° Junction M

& F Polypropylene(PE) Fabricated

 

88° PRO Junctions 

Vinidex

Code

SizeProduct Description

 

VX 30461150mm

150 PRO 88° Junction F

& F Polypropylene (PE)Moulded

VX 32394225mm

225 PRO 88° Junction F

& F Polyethylene (PE)Fabricated

VX 32395

225mm x

150mm

225 x 150 PRO 88°

Junction F & F

Polyethylene (PE)Fabricated

VX 32396300mm

300 PRO 88° Junction

M & F Polyethylene(PE) Fabricated

VX 32398300mm x

150mm

300 x 150 PRO 88°Junction M & F

Polyethylene (PE)Fabricated

VX 32397300mm x225mm

300 x 225 PRO 88°

Junction M & FPolyethylene (PE)

Fabricated

VX 32399375mm

375 PRO 88° Junction

M & F Polyethylene(PE) Fabricated

VX 32401375mm x150mm

375 x 150 PRO 88°Junction M & FPolyethylene (PE)

Fabricated

VX 32402 375mm x

225mm

375 x 225 PRO 88°

Junction M & FPolyethylene (PE)

Fabricated

8/3/2019 TEVI POLIPROPILENA_StormPRO

http://slidepdf.com/reader/full/tevi-polipropilenastormpro 17/42

VX 32400375mm x

300mm

375 x 300 PRO 88°

Junction M & F

Polyethylene (PE)Fabricated

VX 32403450mm

450 PRO 88° Junction

M & F Polyethylene(PE) Fabricated

VX 32407450mm x150mm

450 x 150 PRO 88°

Junction M & FPolyethylene (PE)

Fabricated

VX 32404450mm x225mm

450 x 225 PRO 88°

Junction M & FPolyethylene (PE)

Fabricated

VX 32405 450mm x300mm

450 x 300 PRO 88°

Junction M & FPolyethylene (PE)

Fabricated

VX 32406450mm x

375mm

450 x 375 PRO 88°Junction M & F

Polyethylene (PE)

Fabricated

VX 32408525mm

525 PRO 88° Junction

M & F Polyethylene

(PE) Fabricated

VX 32409600mm600 PRO 88° JunctionM & F Polyethylene

(PE) Fabricated

VX 30486750mm750 PRO 88° JunctionM & F Polypropylene

(PE) Fabricated

VX 30487900mm

900 PRO 88° Junction

M & F Polypropylene(PE) Fabricated

 

2 part fittings may also be formed by combining a 45° PRO Junction and

45° PRO M & F Bend

Vinidex Code Size Product Description

 VX 30203 +

30207

225mm x

150mm

225 x 150 88° Junction F & F Polyethylene (PE)

Moulded 2 Part

 VX 30497 +

30207

300mm x

150mm

300 x 150 88° Junction F & F Polyethylene (PE)

Moulded 2 Part

8/3/2019 TEVI POLIPROPILENA_StormPRO

http://slidepdf.com/reader/full/tevi-polipropilenastormpro 18/42

 VX 30501 +

30207

375mm x

150mm

375 x 150 88° Junction F & F Polyethylene (PE)

Moulded 2 Part

 

PRO TeesVinidex

CodeSize Product Description

VX 30519150mm

150 PRO Tee F & F

Polypropylene (PP)

Moulded

VX 32426225mm

225 PRO Tee F & F

Polypropylene (PP)

Moulded

VX 32427225mm x150mm

225 x 150 PRO Tee F &F Polyethylene (PE)

Fabricated

VX 32428300mm300 PRO Tee M & FPolyethylene (PE)

Fabricated

VX 32430300mm x150mm

300 x 150 PRO Tee M

& F Polyethylene (PE)Fabricated

VX 32429300mm x

225mm

300 x 225 PRO Tee M

& F Polyethylene (PE)Fabricated

VX 32431375mm 375 PRO Tee M & FPolyethylene (PE)

Fabricated

VX 32432375mm x

150mm

375 x 150 PRO Tee M

& F Polyethylene (PE)

Fabricated

VX 32433375mm x

225mm

375 x 225 PRO Tee M

& F Polyethylene (PE)

Fabricated

VX 32434375mm x

300mm

375 x 300 PRO Tee M& F Polyethylene (PE)

Fabricated

VX 32435450mm450 PRO Tee M & FPolyethylene (PE)

Fabricated

VX 32436450mm x150mm

450 x 150 PRO Tee M

& F Polyethylene (PE)Fabricated

VX 32437450mm x 450 x 225 PRO Tee M

8/3/2019 TEVI POLIPROPILENA_StormPRO

http://slidepdf.com/reader/full/tevi-polipropilenastormpro 19/42

225mm& F Polyethylene (PE)

Fabricated

VX 32438450mm x

300mm

450 x 300 PRO Tee M& F Polyethylene (PE)

Fabricated

VX 32439450mm x375mm

450 x 375 PRO Tee M& F Polyethylene (PE)

Fabricated

VX 32441525mm

525 PRO Tee M & F

Polyethylene (PE)Fabricated

VX 32442600mm

600 PRO Tee M & F

Polyethylene (PE)Fabricated

VX 30533750mm

750 PRO Tee M & F

Polypropylene (PP)

Fabricated

VX 30534900mm

900 PRO Tee M & F

Polypropylene (PP)

Fabricated

 

PRO Inspection Tees

 Vinidex Code

Size Product Description

VX 30514 150mm x150mm 150 x 150 PRO Inspection TeePolypropylene (PP) Moulded

VX 32427 +65112

225mm x150mm

225 x 150 PRO Inspection TeePolyethylene (PE) Moulded 2 Part

VX 32460 +

65112

300mm x

150mm

300 x 150 PRO Inspection Tee

Polyethylene (PE) Moulded 2 Part

VX 32432 +65112

375mm x150mm

375 x 150 PRO Inspection TeePolyethylene (PE) Moulded 2 Part

VX 32436 +

65112

450mm x

150mm

450 x 150 PRO Inspection Tee

Polyethylene (PE) Moulded 2 Part

 

90° Elbows - PRO Fittings

Vinidex CodeSize Product Description

VX *32422225mm 225 PRO 90° Elbow F & F Polyethylene

(PE) Fabricated

8/3/2019 TEVI POLIPROPILENA_StormPRO

http://slidepdf.com/reader/full/tevi-polipropilenastormpro 20/42

VX *32423 300mm300 PRO 90° Elbow F & F Polyethylene

(PE) Fabricated

VX *32424 375mm375 PRO 90° Elbow F & F Polyethylene(PE) Fabricated

VX *32425 450mm450 PRO 90° Elbow F & F Polyethylene

(PE) Fabricated* Stormwater Applications Only

 

PRO Couplings 

Vinidex

CodeSize Product Description

VX 30568150mm 150 PRO 90° Elbow F & F Polypropylene

(PP) Moulded

VX 30320 225mm 225 PRO 90° Elbow F & F Polyethylene(PE) Moulded

VX 30321 300mm300 PRO 90° Elbow F & F Polyethylene

(PE) Moulded

VX 30322 375mm375 PRO 90° Elbow F & F Polyethylene

(PE) Moulded

VX 30323 450mm450 PRO 90° Elbow F & F Polyethylene(PE) Moulded

VX 30324 525mm525 PRO 90° Elbow F & F Polyethylene

(PE) Moulded

VX 30325 600mm

600 PRO 90° Elbow F & F Polyethylene

(PE) Moulded

 

PRO Slip Couplings

  Vinidex Code Size Product Description

VX 30450 150mm 150 PRO Slip Coupling PE

VX 30451 225mm 225 PRO Slip Coupling PE

VX 30452 300mm 300 PRO Slip Coupling PE

VX 30453 375mm 375 PRO Slip Coupling PE

VX 30454 450mm 450 PRO Slip Coupling PEVX 30455 525mm 525 PRO Slip Coupling PE

VX 30456 600mm 600 PRO Slip Coupling PE

VX 30457 750mm 750 PRO Slip Coupling PE

VX 30458 900mm 900 PRO Slip Coupling PE

 

8/3/2019 TEVI POLIPROPILENA_StormPRO

http://slidepdf.com/reader/full/tevi-polipropilenastormpro 21/42

PRO Shorts

Vinidex

CodeSize Product Description

VX 30344150mm 150 PRO Manhole Spigot Polypropylene

(PP) 600mm

VX 30346 225mm 225 PRO Manhole Spigot Polypropylene(PP) 600mm

VX 30563 300mm300 PRO Manhole Spigot Polypropylene(PP) 600mm

VX 30565 375mm375 PRO Manhole Spigot Polypropylene

(PP) 600mm

VX 30348 450mm450 PRO Manhole Spigot Polypropylene(PP) 600mm

VX 30350 525mm525 PRO Manhole Spigot Polypropylene

(PP) 600mm

VX 30352 600mm 600 PRO Manhole Spigot Polypropylene(PP) 600mm

 

PRO Push On Caps 

Vinidex

CodeSize Product Description

VX 30557150mm 150 PRO Push On Cap Polypropylene

Moulded

VX 30558 225mm

225 PRO Push On Cap Polypropylene

Moulded

VX 30593 300mm300 PRO Push On Cap Polyethylene

Moulded

VX 30594 375mm375 PRO Push On Cap PolyethyleneMoulded

VX 30592 450mm450 PRO Push On Cap Polyethylene

Moulded

VX 30337 525mm525 PRO Push On Cap PolyethyleneMoulded

VX 30338 600mm600 PRO Push On Cap Polyethylene

Moulded

 

Pipe dimensions

8/3/2019 TEVI POLIPROPILENA_StormPRO

http://slidepdf.com/reader/full/tevi-polipropilenastormpro 22/42

A schematic of the wall profile is shown in Figure A and significant dimensions are given

in Table 3.

 

Table 3 - StormPRO® and SewerPRO®

Nominal Diam

eter (mm)

Mean

Pipe Outs

ide

Diameter

(mm)

Mean

Pipe

Intern

al

Diamet

er

(mm)

Profile

Pitch (m

m)

Minimum

Profile Thick 

ness (mm)

Inner

Wall Thick 

ness (e)

Appro

x.

Pipe

Mass

(kg/m)

Numb

er

of Pipe

s per

Crate

150 169 148 17.5 1.1 1.2 1.4 30

225 259 226 26.2 1.5 1.6 3.1 12

300 343 300 34.9 1.85 2.0 5.1 6

375 428 374 44.9 2.3 2.4 7.9 2 or 3

450 514 448 52.8 2.8 3.1 11.7 2

525 600 523 66.0 3.2 3.5 15.2 6

600 682 596 75.4 3.7 3.9 19.6 3

750 835 731 88.0 4.6 5.0 30.5 2

900 999 873 105.6 5.2 5.7 41.8 2

 

Dimensions & effective lengths

StormPRO® and SewerPRO® are available in spigot/socket configuration (Sp/So) in 6m

and 3m nominal lengths respectively. The effective length of pipes is the overall length

8/3/2019 TEVI POLIPROPILENA_StormPRO

http://slidepdf.com/reader/full/tevi-polipropilenastormpro 23/42

minus the insertion depth into the socket. The effective lengths of StormPRO® and

SewerPRO® given below in Table 5:

 

Table 5 - StormPRO® and SewerPRO® Pipe Effective LengthNominal

Diameter

StormPRO® Length (Sp/So)

Effective Length (m)

SewerPRO® Length (Sp/So)

Effective Length (m)

150mm 6.05 2.98

225mm 6.03 2.96

300mm 5.99 2.92

375mm 5.99 2.92

450mm 6.01 2.91

525mm 5.96 2.86

600mm 5.93 2.83750mm 5.88 2.82

900mm 5.90 2.81

 NB: Nominal overall lengths are longer than effective length due to socket length.

 

Joint details

StormPRO® and SewerPRO® pipes have a simple and effective rubber ring joint system

which is easy to assemble, leak-tight and protects against tree root intrusion. The rubber 

ring is located on the spigot in the last trough between the corrugations. Figure B showsthe joint in cross section. For sizes DN150 to DN600, the pipe can be cut to length as

required anywhere along the barrel and the same jointing system used. For pipe sizes

DN750 and DN900, couplings are available for cut pipe.

Chemical resistance

8/3/2019 TEVI POLIPROPILENA_StormPRO

http://slidepdf.com/reader/full/tevi-polipropilenastormpro 24/42

StormPRO® and SewerPRO® polypropylene pipes are resistant to corrosion by

aggressive soils and substances typically found in sewage effluent, including mostindustrial discharges. Therefore, the question of chemical resistance is likely to arise only

if the pipes are used in unusual circumstances.

Chemical resistance is affected by concentration, temperature, period of contact andstress. Polypropylene is resistant to weak inorganic acids, organic acids, alcohols,

ammonia and oxidising salts and has limited resistance to aliphatic hydrocarbons, esters,

ketones and ethers.Polypropylene is generally not recommended for aromatic and halogenated

hydrocarbons. For more details or to check resistance to specific chemicals, refer to the

Vinidex Chemical Resistance Guide (VIN 067) on our website www.vinidex.com.au/

 page/technical_support.html.

 

Temperature

StormPRO® and SewerPRO® pipes have high temperature resistance. Continuousservice temperatures of up to 60°C and short term applications of up to 90°C will not

adversely affect the performance.

 

Weathering resistance

StormPRO® and SewerPRO® pipes are manufactured from compounds containingadditives which ensure their resistance to ultraviolet light and weathering during handling

and storage.

 

Manufacture

StormPRO® and SewerPRO® pipes incorporate the latest manufacturing technologyusing continuous polypropylene dual extrusion combined with a vacuum controlled

corrugating process. The twin-wall structure consists of simultaneously extruded smooth

inner wall and corrugated outer wall.

8/3/2019 TEVI POLIPROPILENA_StormPRO

http://slidepdf.com/reader/full/tevi-polipropilenastormpro 25/42

At the valley of each corrugation, where the inner and outer walls meet, the two surfaces

are fused together for the full circumference of the pipe.

 

Standards

StormPRO® and SewerPRO® pipes are manufactured in accordance with AS/NZS 5065:

"Polyethylene and Polypropylene pipes and fittings for drainage and sewerageapplications", complying with the dimensional requirements of Type B pipes - ID series.

AS/NZS 5065 classifies pipes according to their minimum ring-bending stiffness in short

term laboratory tests.This is a measure of the ability of a pipe to resist deformation due to an external load.

Stiffness classes are identified by an SN number where a higher number indicates greater 

resistance to deflection.

SewerPRO® pipes are classified as SN10 with a minimum stiffness of 10,000 N/m.m.

StormPRO® pipes are classified as SN8 with a minimum stiffness of 8000 N/m.m.

 

Material Properties

Table 6 - Typical Material Properties of StormPRO® and SewerPRO®

Polypropylene (PP) pipe compound black copolymer  

Density 900kg/m³ ISO 1183

Flexural modulus 1700 MPa ISO 178

Creep ratio (2 years) 3 ISO 9967

Pipe Ring Bending Stiffness - StormPRO® 8,000 N/m.m AS/NZS 1462.22

Pipe Ring Bending Stiffness - SewerPRO® 10,000 N/m.m AS/NZS 1462.22

Coefficient of thernal expansion 15 x 10-5/°C ISO 1135-2

Tensile stress at yield (50mm/min) 31 MPa ISO 527-2

Tensile strain at yield (50mm/min) 8% ISO 527-2Poisson's ratio 0.45 ISO 527-2

Charpy's imapct strength - notched (+23°C)

(-20°C)

50 kJ/m²

5 kJ/m²

ISO 179-1

Shore D hardness 60 ISO 868

Melt flow rate 0.3g/10 min ISO 1133

Melting point 130-170°C

8/3/2019 TEVI POLIPROPILENA_StormPRO

http://slidepdf.com/reader/full/tevi-polipropilenastormpro 26/42

 

DESIGN

Hydraulic designStormPRO® and SewerPRO® pipes are normally sized to accommodate maximumdesign discharge when flowing full.

The discharge rates in Figure C below for StormPRO® and SewerPRO® pipes flowing

full are based on the Colebrook-White formula which is recognised by engineersthroughout the world as the most accurate basis for hydraulic design over a wide range of 

flow conditions.

The Colebrook-White formula expresses velocity as:

In addition to friction losses in the pipeline, a pressure drop will occur due to energy loss

at any change in the direction of flow or pipeline cross section. In long pipelines, these"form losses" are usually small in comparison to friction losses. However, they may be

considerable in pipelines with many fittings or in short pipes such as in culvert

applications, where entry and exit losses may dominate. For more information on formlosses, consult the Vinidex Flow Charts (VIN015 and

VIN039) http://www.vinidex.com.au/page/technical_support.html.

8/3/2019 TEVI POLIPROPILENA_StormPRO

http://slidepdf.com/reader/full/tevi-polipropilenastormpro 27/42

 

Choice of roughness coefficients

AS2200 - Design charts for water supply and sewerage - recommends k values in therange 0.003 to 0.015mm for clean, concentrically jointed thermoplastics pipes and

AS3500.3 - National plumbing and drainage, Part 3 Stormwater drainage - specifies

0.015mm for design of plastics stormwater pipe drains for normal conditions.

However, it is important to note that factors such as slime growth and accumulation of 

debris can affect the selection of roughness coefficient in some circumstances.

In addition, local utilities may have preferred values for design of their systems. For flow

under alternative conditions contact Vinidex or use the Vinidex Friction Loss in UniformFluid Flow (FLUFF) software, http://www.vinidex.com.au/page/technical_support.html.

For partial flow, consult Figure C for adjustment factors.

 

8/3/2019 TEVI POLIPROPILENA_StormPRO

http://slidepdf.com/reader/full/tevi-polipropilenastormpro 28/42

 

Structural Design

Under general gravity drainage and sewer pipe laying conditions, detailed calculations

 predicting pipe performance are not necessary. Following an extensive study of installed pipe performance, the European Plastic Pipe and Fitting Association (TEPPFA)

concluded that final deflection of pipes was controlled by the settlement of the soil after 

installation. Where installation was controlled, or self-compacting granular material were

used, pipe deflections were consistently low regardless of installation depth and traffic or other loads.

Where StormPRO® and SewerPRO® pipes are to be installed in normal conditions at

depths up to 6m such that the depth to diameter ratio is at least 2, design calculations are

not required. Simply following the recommended installation procedures will ensure thatdeflections are controlled. This is particularly true for installations under roadways,

where the level of compaction required to prevent subsidence of the pavement also

 provides a highly supportive structural environment for the pipe.

8/3/2019 TEVI POLIPROPILENA_StormPRO

http://slidepdf.com/reader/full/tevi-polipropilenastormpro 29/42

For unusual conditions, or depths greater than 6 metres, design calculations may be

 performed in accordance with AS/NZS 2566.1. The structural design aspects of buried

flexible pipes to be considered are vertical deflection, ring bending strain and buckling.

The following typical values may be used in pipe design:

Table 7 - Typical Structural Design Properties of StormPRO® and

SewerPRO®

Property Symbol Value

Short Term Stiffness - StormPRO® SDI 8,000 N/m

Short Term Stiffness - SewerPRO® SDI 10,000 N/m

Allowable long term deflection 7.5%

Allowable long term ring bending strain ³ball 4%

Long Term Stiffness - StormPRO® SDL2 2500 N/m/m

Long Term Stiffness - SewerPRO® SDL2 3000 N/m/m

 

Full Discharges & Velocities

8/3/2019 TEVI POLIPROPILENA_StormPRO

http://slidepdf.com/reader/full/tevi-polipropilenastormpro 30/42

8/3/2019 TEVI POLIPROPILENA_StormPRO

http://slidepdf.com/reader/full/tevi-polipropilenastormpro 31/42

 

INSTALLATION

GeneralVinidex StormPRO® and SewerPRO® pipes are twin-wall, corrugated polypropylene pipes for non-pressure applications, and can be installed in non-trafficable and trafficable

areas, including under road pavements.

Our general information for the safe installation of Vinidex StormPRO® andSewerPRO® pipes. For more detailed information refer to AS/NZS 2566.2 "Buried

flexible pipelines: Part 2, Installation". When designed and installed correctly, Vinidex

StormPRO® and SewerPRO® systems will provide continuous service in excess of 50

years.

 

Flexible pipes

Vinidex StormPRO® and SewerPRO® are flexible pipes. This means that as vertical

loads are applied, the pipe will deflect and take advantage of horizontal soil pressure to provide additional support. After initial compaction and settlement, applied vertical loads

have very little effect on deflection.

Rigid pipes, such as steel reinforced concrete pipes do not deflect, and are designed tocarry all applied vertical loads caused by soil and traffic. The surrounding soil provides

little or no horizontal support to a rigid pipe.

 Notwithstanding this, proper placement and compaction of bedding material around rigid

 pipes is critical in minimising the load on the pipe.Flexible pipes have some ability to deform without structural damage and provide

designers and installers with a wide range of advantages.

The structural action and design methodology of flexible pipes is well understood. Their use in all buried applications and particularly under road pavements is well established

throughout the world and in Australia. As flexible pipes transfer load through deflection,

loading outside design parameters leads mostly to deformation without structuraldamage. Overloading results in cracking of rigid pipes. Flexible pipes provide a

substantial insurance for operational conditions outside design parameters.

 

8/3/2019 TEVI POLIPROPILENA_StormPRO

http://slidepdf.com/reader/full/tevi-polipropilenastormpro 32/42

Handling & storage

Being manufactured from tough polypropylene, StormPRO® and SewerPRO® pipes are

robust and are suitable for use in most site conditions. The pipes are relatively lightweight and can generally be manhandled. Care should always be taken when pipes are

loaded, unloaded, stacked or distributed on sites.When pipes are lifted mechanically, web or rope slings should be used. Pipes should not

 be allowed to overhang by more than 1 metre. Transport should not have sharp

 projections which could cause damage to pipes. Pipes should not be dragged along theground as this can damage the pipe, causing difficulty with jointing and testing.

StormPRO® and SewerPRO® pipes should be stacked on flat firm ground, which has

 been cleared of debris. Pipes should be laid flat on transverse bearers at least 75mm wideat maximum 1.5m centres.

Pipe sockets should be supported so that the ends are free from loading, with sockets ineach layer opposite to the previous layer. Different sizes are best stacked separately. If 

this is not practical, then stack with the largest pipes at the base. Framed crates must bestored timber on timber and may go up three crates but should not exceed 3m in height. If 

 pipes are to be nested for long periods, stacks should not exceed 2m in height.

Rubber rings should be stored away from direct sunlight or weathering. Rubber rings

should never be placed on the ends of pipes which are being stored.

 

Trench dimensions

Preparation

The trench should not be excavated too

far in advance of pipe laying and should be backfilled as soon as possible.

Minimum Trench Width

The trench width should be as narrow as

is practicable, but wide enough to allowadequate compaction of the haunch zone.

Pipes in Parallel

Where pipes are laid in parallel,

the minimum spacings between

 pipelines are given in Table 13 below.

8/3/2019 TEVI POLIPROPILENA_StormPRO

http://slidepdf.com/reader/full/tevi-polipropilenastormpro 33/42

Table - 13 Minimum spacings between parallel pipelines

Nominal Diameter

(mm)

150 225 300 375 450 525 600 750 900

Minimum Spacing

(mm)150 150 200 200 300 300 300 300 350

The trench should be excavated deep enough to allow for the specified grade, the required

depth of underlay and the minimum cover.

 

Allowable deflection

Minimum cover Table 14 reflects industry standards in relation to minimum depth.StormPRO® and SewerPRO® are not limited to these industry norms and designersshould refer to Vinidex engineers if reduced cover is required.

 

Table 14 - Minimum depth of cover over pipe

Loading Condition Minimum Cover

 Not subject to vehicular loading 0.30

Land zones for agricultural use 0.60

Subject to vehicular loading-

(a) no carriageway

(b) sealed carriageways

(c) unsealed carriageways

 

0.45

0.60

0.75

Pipelines in embankments or subject to construction equipment loads0.75

The prime influence on deflection is quality of installation, with depth of cover, pipe

stiffness, and pipe material being of relatively minor importance. An intensive study of the deflection history of pipes installed under different conditions, in service for up to 25years, has resulted in a simple pipe design graph for buried thermoplastics pipes. This

graph predicts the maximum long term pipe deflection at up to 6m depth of cover 

(including traffic loading) for pipe of a given stiffness, with moderately compactedgranular bedding material placed as follows:

8/3/2019 TEVI POLIPROPILENA_StormPRO

http://slidepdf.com/reader/full/tevi-polipropilenastormpro 34/42

• Bedding material placed and compacted around the pipe to 87% to 94% dry

density ratio, in layers of maximum 500mm thickness, to a minimum depth over 

the pipe of 150mm;

For greater than 6m depth of cover, improved compaction standards are required, and the

 bedding requirements are as follows:

• Bedding material placed and compacted around the pipe to a minimum 94% dry

density ratio, in layers of maximum 300mm thickness, to a minimum depth over the pipe of 150mm;

Where other design parameters may be critical, such as high water table, refer AS/NZS

2566.1. Vinidex recommends a design deflection limit of 10% as suggested in ISO

21138.1. For other conditions, such as increased trench widths and compaction standards,contact Vinidex for advice.

Jointing

The following procedure is recommended when joining StormPRO® and SewerPRO®rubber ring jointed pipes:

Step 1

Clean the pipe socket and

spigot end, making sure both

are free of any dirt and grit.

Step 2

Install the rubber ring by

stretching it over the spigot

so that it sits between the

first and second

corrugations from the

spigot end.

Step 3

Ensure rubber ring is

evenly fitted by running

fingers around the full

circumference of the pipe.

8/3/2019 TEVI POLIPROPILENA_StormPRO

http://slidepdf.com/reader/full/tevi-polipropilenastormpro 35/42

Step 4

Apply a generous amount of 

Vinidex jointing lubricant to

the inside of the socket.

Avoid getting lubricant

under the rubber ring.

Step 5

Insert the leading edge of 

the spigot into the

receiving socket. It is

essential that pipes are in a

straight line before

attempting to make the joint.

Step 6

Do not apply jointing force

directly to the socket.

Insert a short piece of pipe

in the socket. The short

piece can be an off-cut,

50mm longer than thesocket, and can be re-used.

Step 7

Apply even jointing force.

Subject to pipe diameter and

local conditions, use a

crowbar to push on a timber

block on the end of the short

pipe.

Step 8

Push home the pipe until

the spigot end comes into

contact with the inner wall

of the socket.

NOTE:

The pipe may be deflected

at the joint after jointing

has been completed. Any

deflection should be limited

to a maximum of 3°.

 

8/3/2019 TEVI POLIPROPILENA_StormPRO

http://slidepdf.com/reader/full/tevi-polipropilenastormpro 36/42

 

Cutting of pipes

StormPRO® and SewerPRO® pipes may be cut anywhere along their length as required.The cut should be made in the valley between the corrugations at right angles to the axis

of the pipe using a suitable saw. A chamfer is not required.

Selection of embedment material

Embedment material for StormPRO® and SewerPRO® pipes should preferably be

granular, free-flowing material. This type of embedment material requires less

compactive effort to provide support for the pipe and minimise soil settlement. The mostcommon embedment material is 5-7mm crushed rock. A typical grading is shown in

Table 15.

 

Table 15 - Typical 5-7m crushed rock grading

Sieve Size (mm) 9.5 6.7 4.75 2.36 1.18

% Passing by Mass 100 85-100 30-85 0-30 0-5

Where sand is more readily available, a typical sand grading is shown in Table 16 below.

Table 15 - Typical sand grading

Sieve Size (mm) 4.75 2.36 1.18 0.6 0.3 0.15 0.075% Passing by Mass 100 90-100 85-100 70-100 50-100 0-40 0-5

For further information refer to AS/NZS 2566.2.

Placing & compacting embedment material

8/3/2019 TEVI POLIPROPILENA_StormPRO

http://slidepdf.com/reader/full/tevi-polipropilenastormpro 37/42

The bedding material should be placed and graded to invert level, and compacted as

required. In conditions where the trench bottom is wet, soft or irregular, it may be

necessary to first stabilise, fill and level, and compact the base. Place and compactmaterial in the pipe bedding zone to minimum depth of 75mm beneath the pipe.

In order to ensure uniform support along the pipe barrel, a small indentation should be

excavated in the pipe bedding zone to accommodate the pipe sockets. The pipe sidesupport material should be placed evenly on both sides of the pipeline and compacted

such that relative compaction is consistent with design. Side support material should be

worked under the sides of the pipe to minimise voids and provide maximum pipehaunching, taking care to minimise distortion of the pipe and maintain alignment and

grade. The pipe overlay material should be levelled and compacted in layers, to a

minimum height of 150mm above the crown of the pipe, or as specified.

Backfilling

Backfill should be placed on the pipe overlay and compacted as specified but generally

not in layers in excess of 300mm. Complete the backfilling operation to finished surfacelevel.

 

Connection to structures

StormPRO® and SewerPRO® pipes may generally be connected to rigid structures

without the use of short rocker pipes. StormPRO® and SewerPRO® pipes have sufficient

flexibility and strain tolerance to accommodate differential settlement at the interface.The figure below shows a typical entry or exit to a concrete structure.

 

8/3/2019 TEVI POLIPROPILENA_StormPRO

http://slidepdf.com/reader/full/tevi-polipropilenastormpro 38/42

Where short rocker pipes are specified, either in 300mm or 600mm lengths, these should

 be installed as shown below. The most cost effective method is to cut pipe off-cuts to

length on site, and join with plain couplings. Note that sanded shorts are not required asthe corrugated pipe provides an adequate keying action into the concrete.

Above ground installation

For above-ground applications StormPRO® must be adequately supported in order to prevent sagging and excessive distortion. Clamp, saddle, angle, spring or other standard

types of supports and hangers may be used where necessary.Pipe hangers should not be over-tightened. StormPRO® should be supported at regular 

intervals as detailed below, always with one support located directly behind the socket.

These support spacings are based on StormPRO® carrying water at 20ºC. Note thatwhere temperatures in excess of 20ºC are likely, the support spacing should be reduced.

Table 17 - Minimum Horizontal Support Spacing

Nominal Diameter (mm) 150 225 300 375 450 600 750 900

Minimum Horizontal Support Spacing (m) 1.25 1.60 1.90 2.15 2.50 2.75 3.00 3.00

The supports should provide a bearing surface of 120º under the base of the pipes and

should be at least two corrugations wide. The pipes should be protected from damage atthe supports with the provision of a membrane of PE, PVC or rubber.

 

8/3/2019 TEVI POLIPROPILENA_StormPRO

http://slidepdf.com/reader/full/tevi-polipropilenastormpro 39/42

Stormwater connections

The Vinidex PROgrommet® range of stormwater service connections provide 100mm

and 150mm diameter connections to StormPRO® pipe up to 900mm nominal diameter.

The following procedure is recommended when installing the PROgrommet®:

 

1. Drill hole in StormPRO® pipe using the PROsaw®. Hole centre must be located

in the valley between corrugations.

2. Inspect marking on PROgrommet® to ensure the correct size for selectedStormPRO® pipe.

3. Present PROgrommet® to hole with PROgrommet® flange to the inside and

locating wings to the outside of the StormPRO® pipe.4. Squash the PROgrommet® by hand whereby the two locating wings align in the

centre.5. With the flattened PROgrommet®, form a "C" shape and offer it to the prepared

hole

6. Position locating wings in the valley of the StormPRO® pipe profile.

7. Apply Vinidex Lubricant to the inside diameter of the PROgrommet®

8. Cut lead-in chamfer on pipe which is to be offered to PROgrommet®9. Mark a line on pipe showing the required insertion depth

10. Apply Vinidex Lubricant to outside diameter of pipe.

11. Insert prepared pipe to pre-marked insertion depth

Leakage test

Leakage testing is carried out to identify installation faults and sources of infiltration and

exfiltration in pipelines which are required to be water tight such as sewerage systems.Leakage testing is generally not required for stormwater drains. AS/NZS 2566.2 specifies

detailed procedures for leakage testing using hydrostatic testing, air or vacuum testing or 

infiltration testing of non pressure pipelines. These methods are summarised as below. Notwithstanding this, leakage testing should be carried out in accordance with local

authority requirements.

8/3/2019 TEVI POLIPROPILENA_StormPRO

http://slidepdf.com/reader/full/tevi-polipropilenastormpro 40/42

Method 1: Hydrostatic Test

Fill the pipeline with water and pressurise to not less than 20kPa at the highest point of 

the section being tested, but not greater than 60kPa at the lowest point of the test section.Maintain the test pressure for at least two hours by adding measured volumes of water if 

required. Each joint should be carefully examined visually for leaks, and any defects

should be repaired. The pipeline section is deemed satisfactory if the make-up volume isless that 0.5L per hour per metre length per metre diameter. After any repairs, the

 pipeline should be re-tested.

Method 2: Air Test

Introduce air slowly by suitable means until a pressure of 25kPa is obtained. Maintain for 

a period of at least 3 minutes. If no leaks are observed after 3 minutes, shut off the air 

supply. If the pressure of air contained in the pipes under test does not fall below 18kPawithin the time period specified in Table 17 below, the pipeline shall be considered

satisfactory. If, however, the pressure is not maintained within the specified limits,

reintroduce the air and examine the pipeline for leaks by pouring a concentrated solutionof soft soap and water over the joints and fittings. Identify and repair any leaks. After anyrepairs, the pipeline should be re-tested.

Method 3: Vacuum Test

Apply a vacuum until a negative pressure of 25kPa is obtained. Maintain for a period of 

at least 3 minutes. If no leaks are observed after 3 minutes, isolate the test section from

the vacuum pump. Monitor the pressure for the time specified in Table 17. If the vacuum

does not drop below 18kPa within the specified time period, the pipeline shall beconsidered satisfactory. Where the pipeline section fails the test, re-apply the vacuum and

examine the pipeline for leaks. Identify and repair any leaks. After any repairs, the pipeline should be re-tested.

 

Method 4: Infiltration Test

Where there is a free standing water table at a height of at least 1.5m above the test

section, an infiltration test can be carried out. Observe the pipe for 24 hours. Whereinfiltration is detected, the leak should be identified and repaired.

 

Table 18 - Minimum Time Intervals for 7kPa Pressure Change in Air and

Vacuum Test

Test Length (meters)  

DN 50 100 150 200 250

  Minimum Test Duration (minutes)  

150 3 3 3 5 6

8/3/2019 TEVI POLIPROPILENA_StormPRO

http://slidepdf.com/reader/full/tevi-polipropilenastormpro 41/42

225 4 5 8 10 13

300 6 9 14 18 23

375 7 14 22 29 36

450 10 21 31 41 52

525 14 28 42 56 70

600 18 37 55 73 92

750 29 57 86 115 143

900 41 83 124 165 207

 

Cut Ins & repairs

Cut-Ins

To cut into an existing buried StormPRO® or SewerPRO® pipeline and install a

socketed junction or other socketed fitting, the following procedure should be adopted:

1. Expose the existing pipe and cut out a length equal to the effective length of the

fitting, plus approximately 600mm.

2. Connect 300mm long short pipes to the junction sockets and fit rubber rings to thespigot ends of the short pipes.

3. Fit slip couplings to the cut ends of the existing pipe and install junction.

 

Repairs

When selecting the required repair method, it is necessary to differentiate between minor and more extensive damage. Minor or localised damage should be limited to small holes

in the pipe. In these situations, bolt tensioned wrap-around stainless steel repair fittings

can be used. It is important to note that this type of fitting has no positive stop and mustonly be tightened in accordance with the manufacturers' torque settings. Damage caused

 by excavation or other machinery will inevitably affect the structural integrity of the pipe

and should be cut out and replaced using slip couplings.

 

For a downloadable PDF copy of the information above please click on the link 

below:

StormPRO® & SewerPRO® Catalogue (2.04 MB)

PRO Fittings Catalogue (1 MB)

8/3/2019 TEVI POLIPROPILENA_StormPRO

http://slidepdf.com/reader/full/tevi-polipropilenastormpro 42/42

For further information please download our catalogues below

StormPRO® and SewerPRO® Installation Guide (1.26 MB)

StormPRO® For Low Pressure Applications (281.60 KB)

PROgrommet® and PROsaw®

For further information on

the PROgrommet™ and PROsaw™ tools usedwith StormPRO® pipe for sewerage and drainage

applications, please download the following brochures:

 

Download our PROgrommet™ brochure (667.86KB)

  Download our PROgrommet™ brochure (388.34 KB)