NO2

SO2

CO2

H2S

O2

CO

COlow

NO

NOlow CxHy

%H2O

hPa

°C/°F

Measurement Solutionsfor Energy and Emission

2

Measurement Solutions for Energy and Emission

Efficiency is a question of precisemeasurement technology.Reliable measurement solutions from Testo ease the optimization

of thermal processes.

More efficiency with measurement technology

from Testo:

• Extensive selection of instruments and probes, easily

exchangeable gas sensors

• Precise flue gas analysis even at low concentrations

• Absolute reliability and convenient operation

• Country-specific instrument versions

Worldwide energy consumption has doubled since 1970, and

is forecast to triple by 2030. There are natural limitations to

this growth. Fossil fuels are disappearing, the prices for

their extraction and use are increasing. CO2, oxides or soot

particles in exhaust gas pollute the environment, influence

climate and endanger health. It is therefore essential that

energy is produced more efficiently, thermal processes are

optimized and emissions reduced. For you as an expert for

large and small combustion systems, as an assessor for an

official body or as a service technician, this opens up a

broad spectrum of measuring, testing and monitoring jobs.

The balance between the best possible operation of a sys-

tem and the strict adherence to legal limit values can only

be kept with the help of measurement technology. In view of

increasingly strict standards, emissions must be reliably

provable even at low concentrations. Measurement tech-

nology from Testo was developed for just this purpose. Our

reliable instruments and probes offer you high measurement

accuracy, are easy to handle and are always ready to use

even under critical ambient conditions. Whether you wish to

carry out spot-check or long-term measurements, and to

determine the concentrations of O2, CO, CO2, NO, NO2, SO2

or CxHy. In order to support our customers, flue gas analyz-

ers from Testo have integrated instrument pre-settings in

which the specific measurement parameters for your country

are already stored.

3

Testo annually invests roughly 10 percent

of turnover in Research and Development.

The result is practice-tested tools for flue

gas analysis in industry and trade.

Thousands of our instruments are in use

each year. Testo proves its competence

in energy efficiency and emission

measurement daily.

With the high-performance flue gas analyzers from Testo, you reliably solve any measurement task in emission testing or in the optimization of thermalprocesses. Measurement procedures stored in the instrument’s memory allow fast efficient measurments on site.

4

Your testo advantages in the field of energy

production:

• Systems are always optimally adjusted and serviced

• High instrument availability even under difficult

conditions

• Robust, reliable and long-living measurement

technology

• Convenient data preparation and analysis

Flue gas analyzer

testo 350

You guarantee high energy efficiency standards along the

entire value chain, from production to consumption. You

handle finite resources just as sustainably as renewable raw

materials or refuse. Modern system technology with a high

degree of efficiency and environmental protection standards

reduces fuel consumption and emissions to the necessary

level.

Classical power stations could certainly work more

efficiently. However, the energy produced must also be

affordable for the consumer. After all, millions of people and

large industrial companies rely on a guaranteed, safe energy

supply. For this reason, you as an energy producer operate

your systems as economically and as ecologically as possi-

ble. Testo supports you reliably in this with easy-to-operate

measurement technology.

Thanks to helpful pre-settings, our portable flue gas analyzer

testo 350 is immediately ready for use, and guides you

safely through typical measurement tasks on burners, gas

turbines, industrial engines or co-generation plants, and

thermal processes. Closed chambers and cooling loops

protect the instrument’s electronics, as well as the sensor,

from contamination in the ambient air.

This means you always obtain precise measurement results,

even under difficult conditions. For the purposes of easy

communication and data transfer, several interfaces are

available to you – for the preparation, analysis and legally

secure documentation of your data. This is efficient long-

term low-cost emission measurement.

Protecting resources, reducingemissions, maintaining sustainablility.With the help of Testo measurement technology, you increase the efficiency

of your systems.

Energy producers

5

Roughly 89 million barrels of petroleum oil are used worldwide

every day. The International Energy Agency (IEA) expects that

demand could increase annually by 1.2 million barrels per day by

2016. According to the IEA, the consumption of natural gas could

increase from just under 3300 billion cubic metres at present by

around 500 billion cubic metres over the same period. If the oil price

increases by only 1 US dollar per barrel, that would cause increased

worldwide costs of a total of 32.5 billion dollars per year. If the gas

price increases at the same rate, these costs would almost double.

Measurement solutions from Testo help you to operate your systems as economically as possible. With the handy and user-friendly flue gasanalyzers testo 340 (fig. centre) and testo 350, you handle even the most demanding measurement task in energy production. The gas sensorsare pre-calibrated and can be exchanged, replaced or complemented by other measurement parameters without test gas adjustment – directly at themeasurement site.

6

Energy costs efficiently under control.Secure your competitive advantages with the optimum adjustment of your system.

Testo has the right measurement solutions.

Energy-intensive processes

Energy is “produced” and “consumed”, although strictly speaking, it simply changes

its form, from chemical to thermal, from thermal to mechanical, from mechanical to

electrical. During this conversion, energy is “lost”. However, system technology is

becoming more and more efficient. Effectivity and fuel exploitation have increased

steadily in the past decades. The first power stations which combined gas and

steam turbines reached effectivities of a good 30 % at the end of the 1950’s. The

gas turbine commissioned in the Irsching power station in Germany in May 2011

sets a new world record for effectivity, at 60.75 %. The gas consumption per kilo-

watt/hour produced is roughly a third lower than the average of all gas-powered

stations worldwide.

7

Flue gas analyzer

testo 340

With increasing energy costs and stricter environmental protection regulations, the efficiency of thermal processes is becoming more and moresignificant. Flue gas analyzers (e.g. testo 350, fig. left) and thermal imagers from Testo support you in the optimum adjustment and monitoringof your production plants, contributing to the competitiveness of your company.

The production of base materials such as steel, cement,

glass or chemicals is energy-intensive. Most plants work

around the clock. Energy consumption is therefore a deci-

sive cost factor, and relevant to your competitiveness. At the

same time, ever tighter legal limit values and guidelines

demand the reduction of the pollutant emission. For this

reason, you invest in energy-efficient, emission-

reducing technologies. However, these only develop their

full effectivity in optimally adjusted plants. Production quality

is also highly dependent on them. Testo supports expert

departments, works customer service staff and those respon-

sible for production and quality assurance with precise and

reliable measurement technology.

Flue gas analysis supports you in the optimization of the

degree of effectivity, thus reducing fuel consumption and

increasing the availability of your systems. With the testo

340 or the testo 350, ideal tools adapted to the measure-

ment requirements are available to you. Thanks to helpful

pre-settings, you can safely carry out typical measurement

tasks in flue gas analysis such as the testing and monitor-

ing of defined gas atmospheres in a combustion room, or

officially prescribed emission limit values.

In addition to this, Testo thermal imagers guarantee thermo-

grams in high resolution, even for measurements at high

temperatures up to 1200 °C. An investment in Testo meas-

urement technology is your first step on the way to system-

atic energy management.

Your Testo advantages in energy-intensive

processes:

• Optimum energy efficiency and emission controls

• Durable, user-friendly measuring instruments

• Easy exchange of pre-calibrated gas sensors for

changing applications or regulations

• High measurement accuracy in non-supervised

long-term measurements

• Thermography for preventive maintenance

8

Supervisory authorities

On duty for a clean environment.

Because fireplaces can be a source of danger, centuries ago

authorities began laying down rules stating that they must be

monitored, and how this should be done. In the age of the

industrial revolution, houseowners paid tradesmen to clean

their chimneys, usually sending children into the narrow flues.

Factory owners dealt with this themselves, because they were

aware that better combustion processes improve product

quality and lower costs. Originally, hardly any attention was

given to the purity of the air, whereas today it is of much

greater significance.

With measurement solutions from Testo, you monitor emission limit values

safely and objectively.

9

Flue gas analyzer

testo 330

Your Testo advantages in supervisory authorities:

• Tested and certified measurement and analysis

instruments

• Extended measurement menus for special

measurement tasks (e. g. gas line tests, smoke count

measurement)

• Special solutions for legally applicable

measurements

• Convenient graphic data preparation

• Country-specific instrument versions

The proof of low concentrations is only possible with exact measurement technology: The smoke count measuring instrument testo 308 (fig. left)digitally determines the smoke count to one digital place with constant sampling. By heating the measurment spot, it achieves the highest level ofaccuracy, and avoids measurement errors caused by condensate.

Emission of pollutants such as particulate matter and sulphur

or nitrogen oxides endanger the environment and health.

Greenhouse gases negatively affect climate, and carbon

monoxide causes fatal poisoning.

As an assessor with a supervisory authority, or an environ-

mental engineer, you are responsible for the compliance

with ever stricter legal limit values. Rely on the portable flue

gas analysis instruments from Testo such as the testo 330.

They guarantee reliable results in daily use, even under

extreme conditions.

All Testo measuring instruments are ergonomically designed

and intuitively operated. Features such as the easy menu

structure, high-resolution displays for the graphic presenta-

tion of the measurement results, direct printout on site, or

the integrated logger function for legally incontestable

measurement value reports make your work easier. And

thanks to specially developed hard and software, you adapt

your measuring instrument exactly to your requirements.

Measurement technology from Testo exceeds your require-

ments because we ourselves place the highest possible

demands on the precision of our instruments and sensors.

10The prerequisite that thermal systems always work with optimum effectivity is careful maintenance. With the precise flue gasanalyzers from Testo, you identify even the smallest deviations from the target value, and can immediately initiate suitable measures.

Works customer service

Energy efficiency, system securityand consultation,in the service of the customer.

We offer you safe measurement solutions for the optimum adjustment and

maintenance of combustion systems.

Energy is everywhere: Industry produces extensive quanti-

ties of electricity and process heat in large combustion

systems. Roughly a third of the total consumption is for the

heating, air conditioning and ventilation of buildings. Inno-

vative technical solutions for heating make energy produc-

tion more efficient and lower pollutant emission. However,

only regular inspections guarantee the optimum functioning

of the systems and the compliance with legal emission limit

values.

As a service technician for energy systems or combustion

plants, the most important thing for you is customer satis-

faction thanks to excellent support. In routine servicing or

when eliminating errors, you rely on precise measurement

technology.

With the portable flue gas analyzers from Testo, you carry out

all measurement tasks in the commissioning and adjust-

ment of boilers, burners, gas turbines and industrial

engines. Our thermal imagers provide high-resolution

images for preventive maintenance on generators, engines

or switching cabinets, even under critical application

conditions.

You see measuring instruments as technical support equip-

ment – the more suited to practice the better. So do we. For

this reason, Testo measuring instruments, for all their func-

tionality, are uncomplicated to operate, durable and long-

living. You can produce measurement result reports as

required directly on site. And if you do happen to be

dissatisfied, you can rely on us one hundred percent:

Because we place great value on first-class service.

Your Testo advantages for works customer serv-

ice:

• Optimum adjustment of thermal plants or energy

systems

• Convenient thermography from a safe distance

• Portable instruments, suitable for industry and

insensitive to dirt

• Time savings thanks to fast operational readiness

and helpful instrument pre-settings

11

Thermal imager

testo 885

Thermography is a visualization process which makes infrared radiation

visible. This allows a thermal image to present the heat distribution on

the surfaces of electrical and mechanical components. Thanks to the

SuperResolution technology, high resolution thermal imagers from Testo

provide a considerably better image quality than conventional instru-

ments. This new technology achieves four times more measurement

values and a 1.6 times higher geometric resolution. Thanks to this, the

thermal image shows considerably more details and guarantees greater

security in thermographic measurements.

12

Measurement Solutions

O2 CO COlow NO

NOlow NO2 SO2

Smokeno.

O2 CO2 hPa °CCO

O2 CO2 CO/H2 NO °C hPa

Smoke count measuringinstrumentwith infrared interface

testo 308

The testo 308 is designed for easyelectronic smoke count measure-ment. The measuring instrment isespecially user-friendly due to thesimple menu structure and theergonomic handle.

Flue gas analyzerin compact design

testo 340

The testo 340 is the ideal flue gasanalyzer for emission checks andfor monitoring thermal processesIt can be fitted with up to 4 gassensors by the user.

Flue gas analyzerThe special-class introductoryinstrument

testo 327-2

The testo 327-2 is the introduc-tory measuring instrument for pro-fessional flue gas analysis, andhas space for 2 gas sensors. Itmeasures combustive resistance,°C, O2, CO2, CO, flue draught,differential temperature anddifferential pressure.

Flue gas analyzerwith memory for 500,000 readings

testo 330-2 LL V2010

The main advantages of the testo330-2 LL V2010 are its high-reso-lution display for the graphicpresentation of the measurementdata, Long-Life sensors, space for3 gas sensors and extendedmeasurement menus, such as gasline tests, solid fuel measurement– for professionl analysis of heat-ing systems.

Product overview

Quality is measurable.Take a look at the Testo world of measurement. Here is a small selection for the field ofenergy and emission.

13

for Energy and Emission

O2 CO COlow NO NOlow

NO2 SO2 CO2 H2S

°C

O2 CO NO2

SO2 CO2 CxHy

NO

%H2O

°CCxHy

Thermal imagerin ergonomic camcorder design

testo 885

Thanks to the high-resolutiondetector in combination with theSuperResolution technology, anexcellent image quality isachieved (640 x 480 pixels). Thethermal sensitivity of 30 mK de-tects even the smallest tempera-ture differences.

Reference flue gas analyzerfor industrial exhaust gases

testo 360-3

The testo 360-3 is a suitability-tested flue gas analyzer accordingto TA Air, 13. and 17. BImSchV,and equippable with up to 7 gassensors. The measurement accu-racy is comaparable with station-ary measurement technology.

Thermal imagerwith a large rotatable,fold-out display

testo 876

With the large rotatable fold-outdisplay of the thermal imagertesto 876, you always have theright image section in view, andcan thus test materials and compo-nents reliably and non-intrusively.The telephoto lens function andmany useful analysis options offeryou even more possibilities whencarrying out thermographicmeasurements.

Flue gas analyzerwith removable control unit

testo 350

Professional flue gas analyzer forlong-term emission measure-ments with integrated gas prepa-ration and retrofittable with up to6 gas sensors. Application-specific menu structure guaran-tees easy operation.

More products at www.testo.com

14

The requirements for practical measurement solutions are

becoming increasingly more complex and customized. At

Testo we have made it our business to recognize these

customer requirements in industry and trade, and to translate

them permanently into new technologies. We carry out our

own intensive research, and for decades have been at the

cutting edge of the market. Real innovations in sensor

systems as well as advances made in microelectronics,

measurement data storage or communication with other

media such as PCs and portable terminals benefit all Testo

customers.

Competent service

Testo offers professional and reliable consultation for all

questions pertaining to measuring technology. We provide

users quick assistance also after the purchase is made –

worldwide.

Research and Development

Testo invests roughly 10 percent of turnover in Research

and Development annually. Staff from many different disci-

plines such as physics, chemistry, biology, electrotechnol-

ogy and process technology conduct applied research in

sensor and measurement technology. Testo maintains inter-

national cooperation with universities and

research institutes, and is represented in a number of commit-

tees which are concerned with innovative measurement

technology for various fields.

Certified reliability

Quality assurance allows no leeway. Testo Industrial Services

offers certified calibration according to all valid guidelines,

as well as the qualification and validation of portable and

stationary measurement technology. The calibrations take

place in Testo’s own accredited high-tech laboratories at

our facility, or directly on site at the customer’s business.

The essenceof precision.Made in Germany –

on the job for you worldwide.

We are Testo

15

Worldwide presence

Climate protection, energy efficiency, legislation and guide-

lines play a global role, and Testo always provides you with

expert support. For us, what counts is being close to the

customer and supporting him on site. We achieve this with

31 subsidiaries worldwide and over 80 distribution partners.

Testo is represented all over the world with more than

2300 employees.

Our customers worldwide rely on Testo’s 50 years of experience and quality.

www.testo.com

Subjecttochange

withoutnotice.

0981

1074/msp/Q/05.2012