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Testing and standardized test procedures for SOFC, SOEC and PEM testing Eva Ravn Nielsen Center Manager, PhD 13-04-2015

Testing and standardized test procedures for SOFC, SOEC ... · 13.04.2015 · • Post mortem analysis by e.g. scanning electron microscopy. Molin, S., Chen, ... 2012 - 2015 • Industrial

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Page 1: Testing and standardized test procedures for SOFC, SOEC ... · 13.04.2015 · • Post mortem analysis by e.g. scanning electron microscopy. Molin, S., Chen, ... 2012 - 2015 • Industrial

Testing and standardized test procedures

for SOFC, SOEC and PEM testing

Eva Ravn Nielsen Center Manager, PhD

13-04-2015

Page 2: Testing and standardized test procedures for SOFC, SOEC ... · 13.04.2015 · • Post mortem analysis by e.g. scanning electron microscopy. Molin, S., Chen, ... 2012 - 2015 • Industrial

Outline

• FCH Test Center - DTU Energy

• Testing

• Standardization of test methods

• Other projects

• Contact

2

Page 3: Testing and standardized test procedures for SOFC, SOEC ... · 13.04.2015 · • Post mortem analysis by e.g. scanning electron microscopy. Molin, S., Chen, ... 2012 - 2015 • Industrial

2013-04-12 3

FCH Test Center

Page 4: Testing and standardized test procedures for SOFC, SOEC ... · 13.04.2015 · • Post mortem analysis by e.g. scanning electron microscopy. Molin, S., Chen, ... 2012 - 2015 • Industrial

DTU Energy

• Technologies for energy conversion and storage

• 250 employees – mainly at Risø Campus, Denmark

• More than 100 working on fuel cells and electrolysis

• Fuel cells R&D and testing since 1987

• Since 2010 commercial testing through FCH Test Center

Copenhagen

DTU Risø Campus Roskilde

Page 5: Testing and standardized test procedures for SOFC, SOEC ... · 13.04.2015 · • Post mortem analysis by e.g. scanning electron microscopy. Molin, S., Chen, ... 2012 - 2015 • Industrial

DTU Energy

• Focus on industrial collaboration and industrial processes

• Fundamental investigations component manufacture

• SOFC, SOEC, HT-PEM, H2 storage, batteries and more

• Materials and component development

• Manufacturing processes for ceramics

• Advanced testing

• Characterization

• Modelling

Page 6: Testing and standardized test procedures for SOFC, SOEC ... · 13.04.2015 · • Post mortem analysis by e.g. scanning electron microscopy. Molin, S., Chen, ... 2012 - 2015 • Industrial

FCH Test Center

• Testing

• Training

• Consultancy

• Advanced testing and demonstration of components and systems.

• Standardized test procedures

Page 7: Testing and standardized test procedures for SOFC, SOEC ... · 13.04.2015 · • Post mortem analysis by e.g. scanning electron microscopy. Molin, S., Chen, ... 2012 - 2015 • Industrial

2013-04-12 7

Testing

Page 8: Testing and standardized test procedures for SOFC, SOEC ... · 13.04.2015 · • Post mortem analysis by e.g. scanning electron microscopy. Molin, S., Chen, ... 2012 - 2015 • Industrial

Electrochemical testing - SOFC/SOEC

• iV-curves and impedance spectroscopy

• “Finger print” combines testing at a number of temperatures with several gas compositions

• Reveal the performance of individual parts of the cell

• Performed at beginning and end of test, it will explain degradation mechanisms

• Cells, small stacks, full size stacks

• Open source software: www.elchemea.dk

Page 9: Testing and standardized test procedures for SOFC, SOEC ... · 13.04.2015 · • Post mortem analysis by e.g. scanning electron microscopy. Molin, S., Chen, ... 2012 - 2015 • Industrial

Microscopy

• Advanced characterization techniques

• Degradation mechanism - e.g. impurities, grain growth, delamination etc.

• Visualization of the electronically conducting phase interconnected within the electrodes - percolation of Ni particles.

K. Thydén, Y. L. Liu and J. B. Bilde-Sørensen, Solid state Ionics. (2008) 178, 1984-1989. Hauch, S. H. Jensen, J. B. Bilde-Sørensen, M. Mogensen, J. of Electrochem. Soc. (2007) 154, A619-A626

Page 10: Testing and standardized test procedures for SOFC, SOEC ... · 13.04.2015 · • Post mortem analysis by e.g. scanning electron microscopy. Molin, S., Chen, ... 2012 - 2015 • Industrial

Corrosion testing

• Corrosion of metallic interconnects measured at high temperature and relevant conditions

• Post mortem analysis by e.g. scanning electron microscopy.

Molin, S., Chen, M., Hendriksen, P.V. J. of Power Sources, (2014) 251, p. 488-495. Persson, Å. H., Mikkelsen, L., Hendriksen, P. V., Somers, M.A.J. J. of Alloys and Compounds, (2012) 521, p. 16–29.

Page 11: Testing and standardized test procedures for SOFC, SOEC ... · 13.04.2015 · • Post mortem analysis by e.g. scanning electron microscopy. Molin, S., Chen, ... 2012 - 2015 • Industrial

Advanced mechanical testing

Mechanical testing at high temperatures in controlled atmospheres can be used to optimize heating profiles with respect to resulting strength.

Specially designed set-up for four-point bending testing of multiple samples in one heat-up. Reliable results in short time.

H. L. Frandsen, D. J. Curran, S. Rasmussen, P. V. Hendriksen, J. Power Sources, 258 (2014) 195-203 K. Kwok, L. Kiesel, H.L. Frandsen, M. Søgaard, P.V. Hendriksen, J. Eur. Ceram. Soc (2014), 34 1423–1432.

Page 12: Testing and standardized test procedures for SOFC, SOEC ... · 13.04.2015 · • Post mortem analysis by e.g. scanning electron microscopy. Molin, S., Chen, ... 2012 - 2015 • Industrial

High pressure testing

• Testing SOFC / SOEC up to 30 bar

• Construction of test setup for high pressure tests on-going:

• Cells up to 100 bar

• Stacks up to 50 bar

Page 13: Testing and standardized test procedures for SOFC, SOEC ... · 13.04.2015 · • Post mortem analysis by e.g. scanning electron microscopy. Molin, S., Chen, ... 2012 - 2015 • Industrial

Standardization of test methods

Page 14: Testing and standardized test procedures for SOFC, SOEC ... · 13.04.2015 · • Post mortem analysis by e.g. scanning electron microscopy. Molin, S., Chen, ... 2012 - 2015 • Industrial

PEM FC test procedures

The research leading to these results has received funding from the European Union Seventh Framework Programme (FP7/2007-2013) for the Fuel Cells and Hydrogen Joint Technology Initiative under grant n° 303445 10.

• STACK-TEST project, 2012 - 2015

• Industrial relevant test procedures for PEM FC stacks

• Application specific test programs

• Performance

• Endurance

• Safety

Page 15: Testing and standardized test procedures for SOFC, SOEC ... · 13.04.2015 · • Post mortem analysis by e.g. scanning electron microscopy. Molin, S., Chen, ... 2012 - 2015 • Industrial

Endurance test procedures

15

3 endurance test modules developed: - Continuous operation

- Load cycling

- Start-stop

Technical Forum, Tuesday at 10:40

Page 16: Testing and standardized test procedures for SOFC, SOEC ... · 13.04.2015 · • Post mortem analysis by e.g. scanning electron microscopy. Molin, S., Chen, ... 2012 - 2015 • Industrial

SOFC/SOEC test procedures • SOCTESQA project, 2014 – 2017

• Test procedures for single cells and stacks

• Various applications - involvment of the industry:

• WORKSHOP – December 15th 2015, NAPLES (Italy)

• Solid oxide fuel cell (SOFC)

• Solide oxide electrolysis cell (SOEC)

• Reversible SOFC/SOEC operation

The research leading to these results has received funding from the European Union Seventh Framework Programme (FP7/2007-2013) for the Fuel Cells and Hydrogen Joint Technology Initiative under application n° 621245

Page 17: Testing and standardized test procedures for SOFC, SOEC ... · 13.04.2015 · • Post mortem analysis by e.g. scanning electron microscopy. Molin, S., Chen, ... 2012 - 2015 • Industrial

Reversible SOFC-SOEC - following a supply and demand profile

• Actual wind profile and electricity demand on the island of Ærø

• Long-time testing SOFC-SOEC long time reflecting actual profiles

17 C. Graves et al.

Page 18: Testing and standardized test procedures for SOFC, SOEC ... · 13.04.2015 · • Post mortem analysis by e.g. scanning electron microscopy. Molin, S., Chen, ... 2012 - 2015 • Industrial

2013-04-12 18

Other projects

Page 19: Testing and standardized test procedures for SOFC, SOEC ... · 13.04.2015 · • Post mortem analysis by e.g. scanning electron microscopy. Molin, S., Chen, ... 2012 - 2015 • Industrial

Demonstration of µ-CHP • ene.field project, 2012-2017

• Europe-wide demonstration of up to 1000 µ-CHP systems in 12 countries

• PEM, HT-PEM and SOFC units. Analyses of potentials and barriers.

The ene.field project has received funding from the European Union's Seventh Framework Programme (FP7/2007-2013) for the Fuel Cells and Hydrogen Joint Technology Initiative under grant agreement No 303462

Page 20: Testing and standardized test procedures for SOFC, SOEC ... · 13.04.2015 · • Post mortem analysis by e.g. scanning electron microscopy. Molin, S., Chen, ... 2012 - 2015 • Industrial

The right testing solution for your company!

Fuel Cells – Electrolyzers - Batteries

Cells – Stacks – Components

Electrochemical performance

Materials characterization

Page 21: Testing and standardized test procedures for SOFC, SOEC ... · 13.04.2015 · • Post mortem analysis by e.g. scanning electron microscopy. Molin, S., Chen, ... 2012 - 2015 • Industrial

2014-04-07 21

Public Forum presentation on Thursday at 10.00

Speeding up commercial breakthrough

– SOFC/SOEC know-how from DTU

by Prof. Anke Hagen

Page 22: Testing and standardized test procedures for SOFC, SOEC ... · 13.04.2015 · • Post mortem analysis by e.g. scanning electron microscopy. Molin, S., Chen, ... 2012 - 2015 • Industrial

Eva Ravn Nielsen Center Manager, PhD www.fch.dk | www.energy.dtu.dk

Frederik Berg Nygaard Business Development Engineer

Please visit us at:

Booth E 65/2 - DTU

Karl Thydén Development Engineer, PhD

Contact