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TEST REPORT PRATT INDUSTRIES VALPARAISO, IN PHYSICAL TESTING OF NEXTPALLET JOB NO. 18288 PURCHASE ORDER NO. 4504602716 DATE: 06/04/18

TEST REPORT - pipallet.com · INCLINE IMPACT TEST PROCEDURE: The pallet under test was loaded with 2400 lbs. of weight, consisting of 70-lbs. sandbags, stacked on the pallet 6-layers

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Page 1: TEST REPORT - pipallet.com · INCLINE IMPACT TEST PROCEDURE: The pallet under test was loaded with 2400 lbs. of weight, consisting of 70-lbs. sandbags, stacked on the pallet 6-layers

TEST REPORT

PRATT INDUSTRIES VALPARAISO, IN

PHYSICAL TESTING

OF

NEXTPALLET

JOB NO. 18288 PURCHASE ORDER NO. 4504602716

DATE: 06/04/18

Page 2: TEST REPORT - pipallet.com · INCLINE IMPACT TEST PROCEDURE: The pallet under test was loaded with 2400 lbs. of weight, consisting of 70-lbs. sandbags, stacked on the pallet 6-layers

Pratt Industries Job No. 18288

GAYNES LABS, INC.

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TEST OBJECTIVE: To conduct Vibration, Incline Impact, Racking and Compression Tests on the submitted NextPallet samples, in accordance with instructions from Pratt Industries. ITEMS TESTED: The test samples were identified by the Pratt Industries. as follows: 3 pc. – 40 3/8” x 48” x 4 5/8” high, wooden pallet with all glued joints, encased in single wall, C flute corrugated fiberboard shell. Average pallet weight 26.5 lbs. VIBRATION TEST PROCEDURE: The pallet under test was loaded with 2400 lbs. of weight, consisting of water filled plastic pails, stacked on the pallet 5-layers high. The load was secured to the pallet with plastic stretch wrap film. The assembled pallet load was placed on the table of the hydraulic vibration machine, in its normal shipping orientation. Restraining fences were placed around the pallet to prevent it from moving off the vibration table (see Photo No. 1). The pallet was subjected to 120 minutes of random vibration in accordance with power spectral density profile in ASTM D4169-16, Truck Vibration, Assurance Level I, with an overall level of 0.7 grms. VIBRATION TEST RESULTS: No visible damage was noted to the pallet as a result of the vibration test (see Photos No. 2 and 3). INCLINE IMPACT TEST PROCEDURE: The pallet under test was loaded with 2400 lbs. of weight, consisting of 70-lbs. sandbags, stacked on the pallet 6-layers high. The load was secured to the pallet with plastic stretch wrap film. The assembled pallet load placed on a dolly of the incline impact test machine (see Photo No. 4). The travel of the dolly was adjusted to produce the impact velocity of 5.75 ft./sec. One impact was performed on each of the four sides of the pallet load. INCLINE IMPACT TEST RESULTS: There was damage noted to the pallet load as a result of the side impact test. There was considerable shifting of the load on the pallet on the side opposite to the impact (see Photos No. 5).

Page 3: TEST REPORT - pipallet.com · INCLINE IMPACT TEST PROCEDURE: The pallet under test was loaded with 2400 lbs. of weight, consisting of 70-lbs. sandbags, stacked on the pallet 6-layers

Pratt Industries Job No. 18288

GAYNES LABS, INC.

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RACKING DEFLECTION TEST PROCEDURE: The pallet under test was centered with its long span upon two steel I-beams, with their inner edges separated by a distance of 44 inches. A dial indicator was placed underneath the pallet at its geometrical center. The dial indicator was set at 0” with the pallet empty. The pallet was evenly loaded using bags filled with lead shot evenly distributed on the top deck of the pallet in 4 layers, followed by the remainder load consisting of lead weights. The total top load was 2400 lbs. The load was maintained on the pallet for 72 hours. See Photos No. 6 and 7 for overview of the test setup. RACKING DEFLECTION TEST RESULTS: The deflection immediately after loading was 0.554”. The deflection after 72 hours was 0.868”. There was no permanent damage noted to the pallet as a result of the racking test. COMPRESSION TEST PROCEDURE: Flat Compression: The empty pallet under test was centered on the bottom, floating platen of a compression test machine, equipped with the load measuring device. No special supports were placed under the bottom or on the top of the pallet (see Photo No. 8). The compressive load was applied to the top of the top pallet at a rate of 1/2" per minute. The test was continued until failure or a top load of 20,000 lbs, whichever occurred first. Compression With Top Loading Bars: After flat compression test, the pallet was centered on the bottom, floating platen of a compression test machine, equipped with the load measuring device. No special supports were placed under the bottom pallet. Two 1 ½” wide rectangular steel bars were placed on the top of the pallet, parallel to the short dimension, centered at the midspan of the fork tyne openings (see Photo No. 9). The compressive load was applied to the top of the top pallet through the loading bars at a rate of 1/2" per minute. The test was continued until failure or a top load of 20,000 lbs, whichever occurred first. COMPRESSION TEST RESULTS: Flat Compression: The pallet withstood a top load of 20,000 lbs. without any visible damage. Compression With Top Loading Bars: The top deck boards cracked at 10,900 lbs. load (see Photo No. 10) Upon completion of testing, the test materials were returned to Pratt Industries for final evaluation.

Page 4: TEST REPORT - pipallet.com · INCLINE IMPACT TEST PROCEDURE: The pallet under test was loaded with 2400 lbs. of weight, consisting of 70-lbs. sandbags, stacked on the pallet 6-layers

Pratt Industries Job No. 18288

GAYNES LABS, INC.

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Photo No. 1 – Vibration Test Setup

Photo No. 2 – View of the Pallet After the Vibration Test

Page 5: TEST REPORT - pipallet.com · INCLINE IMPACT TEST PROCEDURE: The pallet under test was loaded with 2400 lbs. of weight, consisting of 70-lbs. sandbags, stacked on the pallet 6-layers

Pratt Industries Job No. 18288

GAYNES LABS, INC.

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Photo No. 3 – View of the Pallet After the Vibration Test

Photo No. 4 – Incline Impact Test Setup

Page 6: TEST REPORT - pipallet.com · INCLINE IMPACT TEST PROCEDURE: The pallet under test was loaded with 2400 lbs. of weight, consisting of 70-lbs. sandbags, stacked on the pallet 6-layers

Pratt Industries Job No. 18288

GAYNES LABS, INC.

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Photo No. 5 – Shifting of the Load on the Pallet During the Incline Impact Test

Photo No. 6 – Racking Deflection Test in Progress

Page 7: TEST REPORT - pipallet.com · INCLINE IMPACT TEST PROCEDURE: The pallet under test was loaded with 2400 lbs. of weight, consisting of 70-lbs. sandbags, stacked on the pallet 6-layers

Pratt Industries Job No. 18288

GAYNES LABS, INC.

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Photo No. 7 – Placement of the Dial Indicator During the Racking Deflection Test

Photo No. 8 – Flat Compression Test Setup

Page 8: TEST REPORT - pipallet.com · INCLINE IMPACT TEST PROCEDURE: The pallet under test was loaded with 2400 lbs. of weight, consisting of 70-lbs. sandbags, stacked on the pallet 6-layers

Pratt Industries Job No. 18288

GAYNES LABS, INC.

8 of 9

Photo No. 9 – Compression With Top Loading Bars Test Setup

Photo No. 10 – Cracked Top Deck Boards at 10,900 Lbs.

Page 9: TEST REPORT - pipallet.com · INCLINE IMPACT TEST PROCEDURE: The pallet under test was loaded with 2400 lbs. of weight, consisting of 70-lbs. sandbags, stacked on the pallet 6-layers

Pratt Industries Job No. 18288

GAYNES LABS, INC.

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GENERAL STATEMENT COVERING THIS REPORT This report is submitted for the exclusive use of Pratt Industries. Its significance is subject to the representative nature of the samples submitted and the tests and examinations made. No quotations from this report or use of the Gaynes Labs, Inc. name is permitted except as expressly authorized by Gaynes Labs, Inc. in writing. Gaynes Labs, Inc. assumes no responsibility for the result of the observance or non-observance by Pratt Industries. of the product standard contained in this report or upon the relations between Pratt Industries. and any party or parties arising out of the sale or use of the product or otherwise. Pratt Industries. shall indemnify and hold harmless Gaynes Labs, Inc., its employees and agents from any and all claims, demands, actions, and costs that may arise out of: (a) Any dangerous defect or content in the item being tested, whether apparent or not, which dangerous defect or content was not disclosed in writing to Gaynes by Polymer Solutions International, Inc. at the time the item was submitted for testing; (b) Differences between those items actually tested and items previously or subsequently produced, which are purported to be identical to the item tested; (c) Any use of the tested item, whether by Pratt Industries. or a third party, following its return to Pratt Industries. from Gaynes Labs, Inc.