Tecnomatix Plant Simulation Basics, Methods, And Strategies Student Guide - 2012

7/24/2019 Tecnomatix Plant Simulation Basics, Methods, And Strategies Student Guide - 2012

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Plant Simulation Basics, Methods,

and Strategies StudentGuide

Version: 10.1

Course Code: PLT101

Updated: January 2012

Publication Number: MTXP101-S-101

PlantSim

ulationBasics/Methods


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Siemens Product Lifecycle Management Software Inc.All rights reserved.

Printed in the United States of America.


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Proprietary and RestrictedRights Notices

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Table of Contents`~ NW f p~ p KKKKKKKKKKKKKKKKKKKKKKKKKKKKKK NJN

i NW q~ f KKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKK NJO

i OW p~ ` KKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKK NJS

i PW d p~ KKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKNJNU

i QW m~ p~ f m~ KKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKNJOP

i RW m~ p~ d~~ r f~ KKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKNJOU

i SW ` j ~ q _~ KKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKNJQM

i TW f j KKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKNJQS

`~ OW _~ j~~ c l KKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKK OJN

i NW t t l KKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKK OJP

i OW e ^ KKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKOJNV

i PW _~ l KKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKOJON

i QW f j~~ c l KKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKOJOT

i RW ` j~~ c l m KKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKOJPV

i SW a~ _~ _~ KKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKOJRT

i TW a~ ~ ~ jr ~ ~ KKKKKKKKKKKKKKKKKKKKKKKOJSN

i UW f _ ^~ ~ p~l KKKKKKKKKKKKKKKKKKKKKKKOJTN

i VW p~ ~ `~ KKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKOJTU

i NMW j `~ q El~ iFKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKOJVN

`~ PW e~I fI ~ f~ KKKKKKKKKKKKKKKKKKKKKKKKKKKKKKK PJN

i NW e~ ~ f~ KKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKK PJP

i OW q j KKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKPJNO

i PW ^ ` ~ j KKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKPJNT

i QW l p q KKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKPJON

i RW f b ~ ` o~ KKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKPJOR


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m~ p~ _~I jI ~ p~ p d

i SW ^~ f KKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKK PJPV

i TW l f b q KKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKK PJQT

i UW s d~ ~ ` KKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKK PJRO

i VW `~I f~I ~ f~ f KKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKK PJSM

i NMW j `~I f~ ~ f~KKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKK PJTP

`~ QW j _I ^ i ~ c~ KKKKKKKKKKK QJN

i NW j~ c~ KKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKK QJP

i OW _ ~ l j~~ c l ~ `~~ [ N KKKKKKKKKKKKKKK QJNP

i PW f i l lKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKK QJOP

i QW q~I q~I ~ q~ p~ l KKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKK QJPS

i RW p qI ^I ~ a~ l KKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKK QJRP

i SW ^ KKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKK QJSU

i TW a~~ q ~ rJ ^ KKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKK QJTN

i UW t q~c KKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKK QJTT

i VW m p KKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKK QJUR

i NMW b a KKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKK QJVS

`~ RW t ~ l p q KKKKKKKKKKKKKKKKKKKKKKKKKKKK RJN

i NW p `~~KKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKK RJP

i OW o b ~ f KKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKK RJNS

i PW t _~ KKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKK RJPM

i QW c~ ~ p ~~ o KKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKK RJQM

i RW t `~ m~ KKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKK RJRM

i SW t `~ KKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKK RJRV

i TW c~ f KKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKK RJSPi UW ^ t m~ KKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKK RJSQ

i VW q p KKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKK RJSV

i NMW ^ ~ p p~ l KKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKK RJUO


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i NNW i~ ~ `^a j ~ ~ _~ KKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKRJUR

i NOW m b j~~ KKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKRJVO

i NPW m~ o ` o KKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKRJNMN

i NQW m f ^ qKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKRJNNR

`~ SW f j KKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKK SJN

i NW l q~ KKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKK SJP

i OW f l j KKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKK SJT

i PW q p~ t ~ j KKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKSJNT

i QW q j a KKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKSJOV

i R W k~I fI m~I ~ f KKKKKKKKKKKKKKKKKKKKKKKKKKKKSJPS

i SW p j `~KKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKSJQU

i TW b~ ~ b ` KKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKSJRP

`~ TW j j KKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKK TJN

i NW p~ KKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKK TJP

i OW `~ p~ KKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKTJNM

i PW q~ ~ d~ s~~ KKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKTJNQi QW r a c j KKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKTJPO

i RW l~ ` a~~ q KKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKTJPV

i SW ` a~~ q KKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKTJQQ

i TW iKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKTJQT

i UW `~ p ~ ~ KKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKTJRP

i VW j ^ ^ l KKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKTJRS

i NMW ~ l ~ j KKKKKKKKKKKKKKKKKKKKKKKKKKKKKTJRV

i NNW `~ ^ ` KKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKTJSSi NOW `~ j ~ c~ ` KKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKTJTT

i NPW EoF _ ` ~ KKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKTJUQ

i NQW j q~ p KKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKTJVR


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i NRW q ~ i i KKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKK TJNNO

i NSW m~~ ~ j~~ KKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKK TJNPQ

i NTW l p q KKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKK TJNQO

`~ UW m~ p~ a~~ ^ KKKKKKKKKKKKKKKKKKKKKKKKKKKKKK UJN

i NW l ` p~ KKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKK UJP

i OW j ` p~~ s~ KKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKK UJQ

i PW q b ` KKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKK UJOP

i QW p~ ~ m~ p~ q~ ~ ~ q c KKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKK UJOR

i RW i~ ~ q c ~ m~ p~ q~KKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKK UJPT

i SW f~ l ~ l KKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKK UJQS

i TW c f~ l ~ KKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKK UJQU

i UW `~ f~ l ~ El~ iF KKKKKK UJRT

i VW ^u ~ m~ p~ b~ El~ iF KKKKKKKKKKKKKKKKKKKKKKK UJSS

i NMW m f ^ q KKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKK UJTT

i NNW t a d c e\ KKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKK UJTV


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f p~ pCHAPTER 1

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Chapter 1

Introduction toSimulation

Studies

About This Chapter

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Lesson 1: TrainingIntroduction

Introduction to the TrainingManual Structure

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Student Guide TypographicalConventions

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Basic Exercise Conventions:

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Example Usage of Exercise Conventions:

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Lesson 2: Simulation Concepts(Optional Topic)

Introduction

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Definition of Simulation

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Discrete Event Simulation

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NOTEDiscrete event-orientedsimulation only shows the state changes of the modelcomponents at certain points in time, not continually over time. When certain eventstake place, certain model components change their state and thus control thesimulation. Plant Simulation considers these events in a discrete way, step by step.The main advantage of this approach is, that Plant Simulation skips the timebetween the events.In addition, Plant Simulation is an object-orientedapplication, that allows childobjects to inherit properties from a parent object

Simulation Uses

To plan a new facility:

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Simulation can:

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Benefit of Simulation

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The Phases of a Simulation Study

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NOTEThe VDI(German abbreviation for the Association of German Engineers)recommendation 3633(VDI Richtlinie 3633) defines accordingly: "simulation is aprocedure for the reproduction of a system with its dynamic processes in anexperimentable model, in order to arrive at realizations, which are transferable tothe reality. In the broader sense by simulation preparing, accomplishing andevaluating purposeful experiments with a simulation model are understood. Withthe help of the simulation the temporal expiration operational sequence of complexsystems can be examined."ASIMis a simulation conference held every year in Germany for approximately the

last 20 years. According to their website: The goal of the Symposium onSimulation Techniques is the exchange of information and experience betweenexperts from industry, science, and education.

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Proceeding Through a SimulationProject

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Evaluation

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Distribution of Efforts

NOTEIWBis a German abbreviation for the Institute for machine tools and industrial

engineering sciences (Institutes fr Werkzeugmaschinen undBetriebswissenschaften).


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Planning of Experiments aD ~ ~~ ~

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Basic Simulation Work Flow

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Lesson 3: Getting StartedNOTE FOR PREVIOUS PLANT SIMULATION USERSPlant Simulation is no longer developed on the TUNE infrastructure to allow forincreased tool f lexibility.

Plant Simulation: Discrete Event-Oriented Simulation

Why Use Plant Simulation?

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NOTE:

Plant Simulation is a Discrete Eventsimulation tool. In other words, a dynamicsimulation of manufacturing processes over time. It allows you to perform stochastic(partially unpredictable) experiments of your manufacturing facility; for statisticalmodeling of facilities where throughput, machine capacity constraints, queuingconstraints, are important.

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NOTE:The object-orientedstructure of Plant Simulation allows greater flexibility andmaintainability of complex, changing models. The model is made up of a collectionof units (objects) that act on each other. Each object can receive, process, and

send data. Each object can be viewed as an independent little machine or actorwith a distinct role or responsibility.Simple objects (parent objects) can be used as the building blocks to create morecomplex objects (child objects). This is call inheritance.


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Starting Plant Simulation Method 1:

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Method 2:

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Plant Simulation Interface Overview

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t ~ K

First Option of the View Menu p s J[ ^~ i~

K q ~ l OMMT J[ _ pK


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m~ p~ _~I jI ~ p~ p dNJOM

First Option of the File Menu

p c J[ k j ~ K q

~ `~ i~ J m~

p~ K

Ways to Open an Plant SimulationModel File

Method 1:

p c J[ l j K

_ ~ ~ ~

~ lK

Method 2:

a~ ~ ~ `~ i~K

Method 3:

` l j p~~~ ~

K

Method 4:

p c J[ o cK q ~

K

Method 5:

p o j p~ m~

K q ~

K


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Ways to Close an Plant SimulationModel File

Method 1:

p c J[ ` j K m~ p~ ~

~K

Method 2:

p ` j f p~~ ~K

Method 3:

` u ~ ~ K

Method 4:

l ~ ~ m~

p~ EeI m~ p~ ~

~ ~ FK

Exiting Plant Simulation Method 1:

p c J[ bK f ~ m~ p~

~ ~K

Method 2:

` u ~ ~ m~

p~ K

Exercise: Starting OutlW q K

1 a q~ m~ p~ NMKN

K


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m~ p~ _~I jI ~ p~ p dNJOO

NOTE

A license for Plant Simulation is not required until a model file is opened.

2 l ~ K

p c J[ k j K

` xlhzK

^ ~ kk~K ~ ~ K

q q ~ ~ ~

~ ~ Eq ~ ~ miqNMN ~ miqPMMFK

3 k~ ~ m~ p~K

4 p~ K

p c J[ p~ K

_ ~ ~~

K q ~ ~ ~ ~

~~K

c k~I cKK

` p~KkW a ~ K


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Lesson 4: Plant SimulationInfo Pages

Info Pages of the Start Page

q f m~ p~ m~ ~ ~

~ m~ p~ ~ ~ ~

K EKK ~ ~ ~I ~

I ~ ~ ~ ~ ~JFK t ~ K

To Open the Info Pages:

c p~ m~I f m~K

Plant Simulation Licensing

Primary License types:

m~ p~ p~~

j W j~~ I q~ I ~ ~~I `

I b~~I ~ `~

i QIMMM ~~

m~ p~ m~ Ej ~~F

`~ ~~ W

b ~~I p~ Ea~~cFI eqjiJoI

mI jLr~I ^ bI uji ~

a~ I d ^

k

Other License types:

m~ p~ ^~

^ ~~

m~ p~ o


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m~ p~ _~I jI ~ p~ p dNJOQ

i ~ ~ ~ K j ~ ~K

`~ ~~ ~ ~~

~ ~ ~

m~ p~ s

i~ ~ ~ m~ p~ EOa H

PaF ~ K

i~W I ~~ ~I fJ

l

m~ p~ p~ m~~ c ~

k ~~ ~

Optional Plant Simulation Options:

m~ p~ Pa

f ~ ~ ~ Pa ~K

f ~ Oa ~ Pa ~ K

m~ p~ f~ m~~

f ~ ~ ~ ~~~ ~ ûI Ìla_Ì pI l~ pniK

m~ p~ d~

f ~ d~ ~~ ~ ~ ~

~ ~~ ~K a~~ ~

~ ~ ~ ~ d~ ~~ ~

~ ~K

Optional Plant Simulation Integrations (Additional Cost):

m~ p~ c~`â EpauF f~

f ~~ ~ c~ ~ E~ ^`â L c~`âF

~ m~ p~K

m a f~


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CHAPTER 1NJOR

a~~ ~ m a ~ ~~ ~

Optional Plant Simulation Libraries (Free):

^dspI ^~ ~ ~~ I

`k`|j~I Pa `~ oI `I ` PaI

blj Eb l~ j~FI blj PaI c iI

e_t Ee _~ t~FI Pa e_tI h~~I j~ PaI

p iI ~ Pa qK

Optional Plant Simulation Libraries (Additional Cost):

^ i~

f ~ ~ I ~ ~

~~ ~ K t I

~~ ~ ~K j~~ ~

~ ~ ~ ~

~~ ~ ~~

~ ~ ~ I ~

~~I ~~ I ~~K q

~ ~ ~ QP K j ~

~K p i~

f ~ i~

~~

K q ~

~ ~ NQ K j ~ ~K

q~ i~

f ~ ~~ W ^dsp

E^~ d s pFI `I blj

Eb l~ j~F ~ e_t Ee _~

t~FK q ~ ~~ Kq ~ ~ ~ OR K

c p~ j~ i~


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m~ p~ _~I jI ~ p~ p dNJOS

q cpj ~ Ec p~ j~F ~ ~~ ~

~ EKK ~

~~ mi` FK q ~

~ ~ T K

m i~

f ~ ~ ~~ ~

~K q ~ ~ ~ O K

^ W ^jdI ^ iI c~`^aI ~i

~K

Many Other Optional Objects. For example:

d ^

f ~ ~~ ~K f ~ ~ ~

~~ ~~ ~

~ ~K q

~~ ~ ~ ~ ~

~~ ~ ~ ~ ~~K

q~ ~~ d ^ W i

~ C ~I i~ ~Im ~ ~~I `~~

a~I ~ j J K

Exercise: Using the Info Pages

lW q ~ K

1 i ~ f m~K

p s J[ p~ m~ K

c p~ m~ I b~LfK


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p ~K

2 i ~ ~ m~ p~ m~ K

` m~ p~ m~K

p K

p~ K

p K

f I _~ K

` _~ K


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Lesson 5: Plant SimulationGraphical User Interface

Introduction

m~ p~ ~ J ~ ~

t ~~K q ~ ~

EF ~ I ~ ~

~~~K

Options can be accessed from the following three places:

j ~W q ~ ~ ~ m~

p~ K f ~ m~ p~I

~ I ~ ~

K

q~W _ ~I ~ ~ ~

~ ~~K q ~

~~~ ~K

oJ W a ~ ~

J ~ m~ p~ K t ~

~ ~K

Window Types

Plant Simulation has three types of windows:

s

l t

a~ t


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NJOV

Plant Simulation Viewersq ~ ~ ~~~ m~ p~W

q Pa i~ ~ ~ Pa

K

q `~ i~ ~ ~ Oa

K

q c~ ~ ~ ~

EKK ~I I ~ ~ F

q ` ~ ~ ~ ~

~ K

q q ~ ~

`~ i~K

Each of these will be explained briefly in this section:

l ~ ` s s ~

~ ~ I ~ K

a c~ s s ~ JJ

I ~ ~ I ~ ~ ~I ~ K

l a~ t sJ ^ ~

~ ~ ~I

~ ~ ~K

To open or close a Viewer:

q ~ ~W b

~ s J[

q~ ~ a tK

To close a Viewer you can also:

` ` J~ K


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m~ p~ _~I jI ~ p~ p dNJPM

m~ p~ ~ ~~ jp t ~~ ~K f ~ K a~

~ ~~ ~ ~ K

v ~ j ~ ~q~~ ~

~ ~ sK

Plant Simulation Object Windows

Object windows:

c~

j q~


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Docked and Floating Viewers andToolbars

To undock (float) a viewer or toolbar:

q ~ W

j NW a~ ~~

K

j OW a ~~K

a~ ~~I ~

~~ ~ K

To dock a floating viewer:

j o m a mW

a ~

j `~ a mW

_ ~ E~ F

~~ K

j NW j~ ~ ~ ~ ~ W

a~ ~ ~ ~

K

j OW p~Lp~ s ^~ bW

a~ ~ ~

~ K


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j PW t s ^~ bW

a~ ~

~~K

q ~ ~ ~ ~

~~ K

On Demand Window ViewingOn Demand Window ViewingOn Demand Window ViewingOn Demand Window Viewing

_ ~ l~ q l a~K q

~ ~ ~ ~ m

p~ ~ l~ qK

f I K q

~ ~ ~

l~ q K


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NJPP

q ~ ~ ~ l~ q~I

~ K

Arranging Windows

l t c~I jI ~ i ~I ~ ~

I ~ ~ K v ~ ~

~ K

l ~ ~~ ~

K

l ~ ~ ~~ ~

~ K

s~ ~ K

p ~ K

You can arrange the open object windows with thesecommands:

t J[ `~~

t J[ q e~ t J[ q s~


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Toolbox Viewer

Basic Content:

_ ~I ~ ~W j~~ cI oI

f~ cI r f~I ~ qK q ~

~ ~ ~ m~ p~ K

qj~~ c ~ ~ ~ m~ p~K

q o ~ ~ K

q f~ c~ ~ ~ ~

~~ ~ m~

p~ ~ K

q r f~~ ~ ~ ~ ~I

~I

q j r~ ~

~ W bEKK ~F

`~EKK ~ ~I ~I I ~I F

q~EKK I dsI I F

q q~ ~ ~ ~

~~K

NOTEOther tabs can be added either by adding additional build-in objects to this model,or by creating additional tabs yourself (More this later).


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Adding to the Class Library andToolbox

t ~ ~ EKK c J[ k jFI ~

`~ i~ J m~ p~ K

p c J[ j~~ `~ i~ ~

J m~ p~ ~

K p ~J ~ ~ ~ K

NOTE

The Manage Class Librarywindow:- Shows the version number of loaded libraries- Highlights in red libraries for which a newer version is available- Can select and update s ingle or multiple libraries

^ ~ ~ I ~ ~ ~

I ~ ~ ~

~ ~ ~~K

ActiveX

^ ~ ~~

Ej ^u F ~ ~ ~~ ~

~ ~~ ~K ` ~ ^u t

bI tI b ~ ~ ~K ` t

~ ~ ~

~ K b ~~ ~

~ ~ ~ ^sf jmP ~

~ ~ K

GA

d ~ ~ ~~~

K

q~ ~~ m~ p~ d ^

W

i ~ C ~


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m~ p~ _~I jI ~ p~ p dNJPS

i~ ~ m ~ ~~

`~~ a~

j J

GanttChart

q d~ ~ ~ ~~ ~ ~

~ ~K

a~~ ~ ~ ~ ~ ~ d~ ~~

~ ~ ~K ^ ~ ~

~~K q ~~ ~ ~~~

~ ~ ~~K

ODBC

^ ~ J~ ~~ ~ m~

p~ ~ ~ la_` El a~~~

`F jp tK la_` ~

~~ ~~~ K

la_` ~I ~I ~~ ~

~~~ K ^ ~ ~

~ ~~~K

Oracle (9i, 10g, 11g)

^ ~ ~ l~ ~~ ~

K

pni ~ ~ m~ p~ ~~~K

q ~ ~~~

~~~ ~ m~

p~K

f ~ ~ ~ pni ~~~ ~ ~ m~ p~ ~ ~

~ ~~~K


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NJPT

Socket

^ ~ ~J ~ q`mLfm m EKK

~F m~ p~ ~

~~ ~ p f~K

q ~ ~ ~ ~

K t ~I ~ ~

~~K

j~ m~ p~ ~I ~ ~ ~I

~ K

`~ ~ m~ p~ o~ ~ ~ ~

~~ ~~ Ep^m oLP ~ F

f~ m~ p~ ~ KK ^ofpK

`~ ~ ~~ EqI mlmPI

tttI KF

And More

Exercise: Start Plant SimulationlW q p~ m~ p~K

3 p~ m~ p~I ~~ ~K

4 q ~ ~ ~ K

m `~ i~K

j `~ i~ K


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q K

t `~ i~

~~K

j `~ i~ K

m ~ K

5 ^ ~ ~ ~ qW

pc J[ j~~ ~ i~ K

f j~~ `~ i~I i~~K

` p~~ qK


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NJPV

` xlhzK

^ p~~ q~ ~ qK q

~ ~ a~~cK


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Lesson 6: Customizing Menusand Toolbars

Toolbars

e ~ ~ ~~ ~ ~ ~ ~

~ ~K _ ~ ~ ~ ~~ W

q p~~ q~

q p~ q~

b

Customizing the Toolbarv ~ ~ ~ m~ p~W


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oJ ~ ~ ~ ~

~ ` K q

` K

f ~ `~ ~K t ~ ~

~~ ~ ~ ~ ~

`~~K


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p ~ ~ I ~ ~ ~

~ ~ ~ ~ K

Customizing the Names of Menusand the Icons Used for DisplayingThem ` ~ K

o ~ _ ^~~K


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v ~ ~ ~ ~

~ K

` ` K

q ~ ~

K

Example:

v ~ e J[ ` e J[ l eK


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Exercise: Customizing the MenuBar and the Toolbars

lW q ~ ~ ~ ~

~~ K

1 ^ ~ p p j

p~~~K

p q J[ `K

f `I `~~K

p s~K p `~ p~ m~ K

a~ ~ p~~~K ` `K

2 q ~ ~K

c ~I p~ m~ K


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` K3 ` ~ ~K

p c J[ ` j K

p kK


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Lesson 7: Introduction toModeling

Introduction

f m~ p~ ~ j K ^ ~

~ ~ ~ ~ K

cI ~ ~ ~

~K c

~ I ~ ~K

t ~ ~~ ~

~K

Modeling Strategies

Top-down strategy:

f ~~ ~ ~ ~ JJK q I

~ K q ~~ ~ ~

~~K q K

Bottom-up strategy:

f ~~ ~ ~ ~ ~~

~ ~ ~ ~~K q ~ ~

~~ ~I ~ ~

K

f ~ J ~ ~ ~ J ~K


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CHAPTER 1NJQT

j ~ ~ ~ K q ~ ~ ~ I~ ~ ~ ~~ ~ K l ~

~ ~I ~~ ~ ~

K j ~ ~

~ I ~

~I ~ ~ ~ K ^ ~

~ b` ~

~K

The objects we will use for our basic model are:

c~q ~ ~ ~ K b ~ ~ ~ ~K

b ^ ~ ~

p ^ ~ K

a~ ^ ~ K

pm ^ ~ ~

~ K

b ` q ~I I

~ ~ ~ ~K

The Default Class Library of aModel File

^ ~ ~ ~ ~ ~~

K

q ~ ~ K

v ~ ~ ~ ~

~ K


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v I ~I ~ ~~ ~ ~ I ~

K

NOTE

* MUs are the moving objects, that move from material flow object to material flowobject in the simulation model

Organizing the Class Library

q ~ ~ cI c~I q~Wf `~ i~I

`~ i~~K oJ

~ ~ k J[ cK

Moving a Folder

To Move Within the Same Structure:

q ~ ~ ~ I

I ~ ~ ~ ~ K

To Move to Anther Structure:

q ~ ~ ~ I

I xpz I ~ ~ ~ ~

K


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CAUTION:

Be aware that changing the structure and the names of folders in an existingsimulation model may cause this model to not function any more.

Renaming a Folder

You can rename an object in several ways:

_ J K

_ xcOz K

_ o~ K

NOTEFor all objects except folders: when selecting Renamefrom the right click menu,the Renamewindow is opened allowing entering a name and a label for the object.We will talk more about labels later in this course.

NOTEAnother way to rename an open frame, make it the active window, press the [F4]key, type in the new name into the Renamewindow, and click [OK].

User-defined Names

rJ ~ EF ~ ~ ~

~ ~ ~ K q ~

~ ~W

q ~ ~ ~ I I JK

p~ ~~ ~ ~ EKK ~I ~I AI CI

FK


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m~ p~ _~I jI ~ p~ p dNJRM

^ ~ ~ ~ ~ ~ OM ~~ k ~ ~ I

~W I I I I I I I I I

^ ~ ~ ~ ~ ~ ~~

q ~ ~ J ~ J

~JK KK m Z pfkdib`KKK

Examples: ~W ~|NI p~NI I ~I I

j~I I ~

~W ~ NI fcI PRJJI OTRp~

Saving a Model File

q ~ I p~ j p~~

q~ c J[ p~ j K

t ~ I m~ p~

~ ~ KK

^ m~ p~ ~ ~ EGKFK

^ ~ m~ p~ ~ ~

~ ~

KK~K

q ~ ~ ~ ~ ~ K q

~I ~ ~ ~ ~ ~

I ~ K

HINT

Select File -> Show Model History to see when and by whom the model wasmodified and saved.


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Opening a Backup Filep c J[ l K f lI

~ J c W

K EF K~ E~FK

t ~ ~ ~ Pa I ~ ~

~ ~ K

Exercise: Adding Folders to theClass Library

lW ^ `~ i~~

K q c ~

`~ i~~ K q

~W

b c~`

qj

mW

1 l miqNMN|p~j|sNMNK K

c m~ p~I c J[ l

j K

c lI miqNMN|NMN

~ K

p ~ miqNMN|p~j|sNMNK K

` lK

2 p~ ~ ~K

c q jI c J[ p~ j K


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m~ p~ _~I jI ~ p~ p dNJRO

c p~ ~I ~ ~ ~K c ~W

miqNMN|p~jJjk~|sNMNK

kW m~ ~ jk~ EF ~K

` p~K

3 `~ ~ K

f `~ i~I _~ ~ k J

[ c K

o ~ o~E

xcOz F ~ bK

4 o~ ~ ~ ~

c~` ~qjK q `~ i~

K


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5 p~

c q jI c J[ p~ K

kW f ~ ~ ~ ~ ~

p dK

6 j ~ ~ ~

jr ~ q K

a~ ~ b qK

NOTES:If a folder is dragged and dropped onto another folder with the [Shift] key pressed, itbecomes a child of that folder. If the no keys are depressed during the drag anddrop, it will be placed at the same level in the tree one level higher in the list.

o~ ~K


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Abou

q ~

p~

W

i

i~

i

i

i

PVI

~

i~

i

~

_~ j~

Ch

BaMateria

O

t This Chapter

~ ~

I ~ ~

NW t lI ~ OJPI

~ ~ ~ K

OW e ^I ~ OJNVI ~ K

PW _~ lI ~ OJONI

~ ~ ~ ~

QW f j~~ c ~ j

~~ ~

RW ` j~~ c l m

~ ~ ~

~ K

SWa~ _~ ~I ~ OJR ~K

TWa~ ~ ~ jr

I ~ OJSNI ~ ~

~~ K

~ c lCHAPTER 2

OJN

pter 2

ics ofFlowjects

m~

~

~K

I ~ OJOTI

jrK

I ~ OJ

I

~

~


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m~ p~ _~I jI ~ p~ p dOJO

i UW f _ ^~ ~ p~lI ~ OJTNI

~~ ~ p~ K

i VW p~ ~ ~I ~ OJTUI

m p~ ~ o p~K

i NMW j `~ q El~ iFI~ OJ

VNI ~ ~ K


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CHAPTER 2OJP

Lesson 1: Working withObjects

Introduction

q ~ ~ ~ I

~I pmI I ~ K

Frames

`~ ~ ~ ~ I ~

~~ K v ~

~ K

v ~ ~ ~ ~ ~

~ `~ i~W oJ

~ ~ k J[ c~ K

Units Setup

q ~ I q J[ m

~ q J[ j p ~

K f m E j

pFI r~K

m~ p~ ~~~ ~

~ j~I p~ i

~ K

c i ~ ~ ~ i r~

I ~ Nir Z MKPQN K


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m~ p~ ~ `K

j~ q~

~ K

Inserting Objects

l ~ ~ ~ ~

q ~ ~

`~ i~K


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OJR

Here are the steps to insert an object:

p qK

j ~

~ K

^ J K

NOTES:An object can be inserted from the Toolbox by drag and drop as well.

NOTES:

To insert more object of the same type, hold the [CTRL] key then click in all thedesired locations for the selected Toolboxviewer object.

Aligning and Distributing Objects:

q ~ W

p ~ ~ ~ ~ K

a ~ ~ ~ ~ ~ ~K

o ~ ~ W

^~ f J[ ^ e~

^~ f J[ ^ s~

^~ f J[ a e~

^~ f J[ a s~

^~ f J[ o l e~

^~ f J[ o l s~


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m~ p~ _~I jI ~ p~ p dOJS

Connecting Objects^ ~ ~ ~ ~

` E ~ ~ ~FK

To Add a Connector to the Model:

c q I j~~ c~ ~

` ~ K

m jfaaib ~

coljK

q ~ ~K ` lk`b ~ ~K

q ~ ~K

j jfaaib ~

ql ~ ~ ~K

q ~ ~ ~ ~~

K


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OJT

t ~ ~ ~ colj ~ ~

~K q ~ ~

~

K

Moving the end of a Connector from one object to anther:

m

m ~ ~

a~ ~ ~

Other Selected Topics

Graphical Simulation:

d~~ p~ ~ ~ c ~ m~ p~ I s J[ jr

^~ K

c ~ m~ p~ I s J[ f

^~ K

Window Management:

c ~I pLe a~ q

~ E ~ ~

F

p t J[`~~ d ~ ~

~ ~

~~K


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Simulating a Facilityf ~ I ~ ~ ~

~W

c ~ ~ ~ ~J K

q ~ ~JK

^ ~ ~ ~ ~ ~J K

q ~ ~ ~ ~ ~

~ ~ ~ ~ K

q ^ ~ ~ ~J ~JK q ~ m~~I

~ ~ pK

q ~~ ~ p~

K

cI ~ ~ ~

~K c

~ I ~ ~K

t ~ ~~ ~

~K

q ~ ~ ~ m~

p~I ~ ~ K f ~

~ ~ ~ ~ K

States of Material Flow Objects

a ~ ~I ~~ ~

~K q ~ ~ tE ibaFI t~

E~ ibaFI _E ibaFI ~ c~E ibaFK q ~ m~ p~ K e ~

~ ~~ W


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Exercise 1: Modeling theProduction Facility

lW q ~ ~ ~

~K

lW _ ~ ~ K

q m~ ~ W

^ p

R pm

^ a~

^ b `

mW

1 l ~ ~ K

2 `~ ~ c~K

` `~ i~K

o j ~ k J[ c~K


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m~ p~ _~I jI ~ p~ p dOJNM

3 o~ ~ m~|NK f `~ i~I ~K

m xcOz K

f o~I b m~|NK

` xlhzK

NOTE

Rename Frame Method 2: Another way to rename an open frame, make it theactive window, press the [F4] key, type in the new name, and click [OK].Rename Frame Method 3: Right click the frame in the Class Libraryand selectRename.

4 l ~ E ~~ FK

a m~|N ~ K

q KjKm~|N~ K

5 ^ ~ ~ ~

K

a~ ~ p j~~

c~ q KjKm~|N

~ K6 k~ b~K

f KjKm~|N~ I pK

m xcOz K q o~ K


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OJNN

f o~I b~ k~K ` xlhzK

7 ^ p m EpmF ~K

TIME SAVER

Two material flow objects will connect themselves if the small line protruding from their sidestouch.

` E ~F pm

j~~ c~ q ~K

e x`z I ~~ K

kW ^ m~ p~ ~

W

m R ~ KjKm~|N~

K

o~ x`z K

o ~ pmK

m pm ~ xcOz K

f o~I ~ k~ `qpK

kW p~ ~ ~ k~I ~ ~

i~K j ~K

` xlhzK

k~ W jK

k~ W m~K

k~ W ^K

k~ W m~K

NOTETo insert an object more than once, hold down [CTRL] while inserting the objects.

Please note that objects cannot be inserted on top of each other.


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m~ p~ _~I jI ~ p~ p dOJNO

TIME SAVER

If you drag and drop one object onto the connector of another, they will becomeautomatically connected. Or you can connect them manually, as we will do in thisexercise.

8 `~ ~ K

a~ ~ p j~~ c~

q ~K

NOTEParts (a.k.a. MUs) enter the line (or plant) from a source and exit line (or plant) atthe sink (a.k.a. drain) .

k~ pK

TIME SAVER

A quick way to connect material flow objects to touch the tail of one object with thetail of another. Then will automatically connect.

9 `~ ~ ~ W

NOTE

If you want to connect again you can hold the [CTRL]key while connecting so youcan keep using the connector line.

` ` j~~

~ qK


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f m~|Nc~I ~ EKK b~FI

kW i ~ ~K a

K

e x`z K

q ~

EKK `qpFK

` ~

W m `qp~~ ~

jI

o~ x`z ~ K

10^~ ~K

p ~ ~ ~ ~

~ K

o ~ ^~ f

J[ ^ e~K

o ~ ^~ f

J[ a e~K

11^ ~ ~K

a~ ~ b ` j~~

c~ q ~K


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OJNR

cI o K Ef ~ ~

FK

` p~ b `K

t p~ ~~ ~

o K

14o ~ ~ K

` p~ b `K

q I ~ c~ pK

k ~K

^ ~ c~K

t p~ ~~ ~

o K

15p ~ ~K


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m~ p~ _~I jI ~ p~ p dOJNS

kW ~ ~ ~ ~~~K

f b `I p~K

c bI RWWW

` p ~ K

kW t ~I ~ ~~ K

b~ ~~ ~ K q ~ ~

I I I ~ ~ ~K f

~ ~I ~ R ~K t~

~ ~ ~ K

o `~ ~ o ~

p~ K

kW q ~ ~ ~I ~

~K q o ~

E ~ ~ FK

i ~ o~ K

` xlhz b `K

16` ~ ~ R ~K

f ~I p~ K

p p~~ ~ ~ ~K

` xlhz p K

kW q o ~

E ~ ~ FK

t I o K


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Exercise 2: Changing theProcessing Time of the MillingObject

lW q ~ ~K

1 `~ K

a j K

s ~ ~ q~K Ef I q

~FK

b UW EUF m K

NOTEThe default Processing timeis 1 minute (1:00).


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m~ p~ _~I jI ~ p~ p dOJNU

` xlhzK2 ` ~ ~ R ~ ~

~K

kW i~ b j~~

~~ ~ ~ ~ ~~ K

c b Ì p~ K

f ~I p~ K

p p~~ ~ ~ ~K

` xlhz p K

c b Ì o K

f b Ì p~K

r p ~ K

` b ` xlhzK

3 p~ K

p c J[ p~ K


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Lesson 2: Help Access

Introduction

Quick Help

j ~ ~K n

~ ~ m~ p~ K

n ~ ~ ~ ~ ~

~ xcNzK

Full Help

j ~ ~ ~

~K

j NW f ~ ~ I e J[ e l

l ~ ~ K

j OW f ~ ^ ~ j I

~ ~ xcNzK t ~

~ ~ ~K

j PW ^ K

c ~ m~ p~ I e J[

` K

p p~~K

b ~ K

m xbzK

a ~ K

p `~ ~ ~ K

q ~ ~ ~ W

t~ k ~

m~ p~


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m~ p~ _~I jI ~ p~ p dOJOM

pJJp eE ~ ~ m~p~F

q~ m~ p~ o ~ ~

EJJF m~ p~


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Lesson 3: Basic Objects

Introduction

f ~ m~

p~K p ~ ~

~ ~ ~K

Material Flow and MUsq ~ ~~ K

l ~ EKK p

mF ~ ~K q ~

jr E~ FW ~I ~ ~I ~ ~K

q ~ ~ ~ W

q j~~ c~ qK

q j r~ qK

q j~~c~ jr `~ i~K


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NOTEThe Box, TableTop, TableLeg, andTruckare not part of the standard list of MUs

in the Class Library. However, they are included in the starting model file used inthis training class. This is the only difference between the training model and thedefault model file.

Resource Objects

q ~ ~

K q ~ ~

W

q o~ qK

q o `~ i~K


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Information Flow Objects

q ~ ~I ~ ~~ K q ~ ~

W

q f~ c~ qK

q f~ c `~ i~K


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User Interface Objects

q ~ ~ I ~ r f~Kq ~ ~ W

q r f~~ qK

q r f~ `~ i~K


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OJOR

Tools

q ~ ~ ~ Ep~I_ ~F ~ E~ ~ ~ ~FK

q ~ ~ W

q q~ qK

q q `~ i~K

Viewing Information about Library objects:

o ~ I ~ _^~ q

`~ i~I~ b i~ f~K


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OJOT

Lesson 4: Introduction toMaterial Flow and MUs

Introduction

f ~ ~~ ~

E~KK~K jrFK

The Sourcec q I j~~ c~ ~

p ~ K f ~ ~K

e ~ ~ ~ K


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`~~ Z N

^ ~~

Time of Creation

`~ jr E F ~ W

k ^~W `~ ~ ~

f~ ^~W `~ ~ ~ ~ ~

MU Selection

q p jr ~

J jr W

`~Wt jr ~~ ~ E~FK


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OJPN

`~~ Z N

^ ~~

q~ N jr ~ ~ p~I ~

m ~ pJr q ~ ~K f jr

I pm ~ ~ J

K

NOTE

Whether a SingleProc needs to set-up is determined by the processing

requirements of the selected MU on a given machine in a p lant.


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m~ p~ _~I jI ~ p~ p dOJPO

The Drainc q I j~~ c~ ~

a~ ~ K f ~ ~

K e ~ ~ ~ ~K

`~~ Z N

^ ~~

^ ~ pJrJ ~ ~I jrK

Statisticsq ~ ~~ ~ jr ~K


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OJPP

q ~~ ~~ jr ~ ~ ~ ~ ~~ ~ ~ jrK ^ ~

~I ~ ~ q p~~K

`~ ~ Ec F s J[ p~

oW


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The Entity

^ b ~ K e ~ ~

~ K


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OJPR

`~~W M

j~ j~~

f EjrF ~ ~ ~ ~~

X ~ ~~ ~ ~

K

The Event Controller

c q I j~~ c~ ~

b` ~ K f ~ ~ ~K e ~ ~

b `W


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m~ p~ _~I jI ~ p~ p dOJPS

`~~W M

f~

Controls Tab

` o ~ ~ ~ ~ K f I

~ MI ~I ~ ~ ~ ~

~ ~K ^ ~ I ~

b`K

` p~Lp ~K f

~ o I m~ p~

~ f K

` p~Lp ~~ ~K q

~ ~ p~Lp K


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OJPT

Settings Tab

NOTEIt is recommended to leave the Delete MUs on resetcheckbox checked.

b ~ ~ ~ Ea~F ~ ~

~ EbF p~K b

b` ~ ~ ~ p~

~ ~~K

NOTEThe Statisticsfield in the Event Controller window represents the warm-up time. The defaultvalue is zero. It is important to warm-up a simulation (i.e. run it until it reaches a steadystate) before collecting statistics.

NOTE

It is recommended to Reset and initialize the model before running any simulation.

Material Flow Object States

q ~ j~~ c l ~ ~

~ K _ a~ ~ ~ iba ~~ ~

~ ~ K

k a J ~~ ~

o a J ~


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m~ p~ _~I jI ~ p~ p dOJPU

_ a J ~

d a J

v a J

_ a J

i _ a J o

Frame Window Toolbar

Selected buttons of this toolbar:

kW t ~ K

l E ~ ~ F

o I p~Lp I~ p~ ~~

a ~ a

w

w

p

p k~

p `

p

p

e


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CHAPTER 2OJPV

Lesson 5: Common MaterialFlow Object Properties

Introduction

b~ ~ ~ ~

~ m~ p~ ~ ~ ~ ~ ~ ~ K l

~~ ~ ~

~ ~ ~ K ^ ~ ~

~ ~ ~ ~ K

Stationary Resources

j~ ~~ ~ ~~K q

pm ~ ~ ~ ~

~ ~ ~ ~ ~~K

Times Tab

^ ~ K ^

m~ p~K


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m q ~ ~ ~ ~

EKK ~FK f

_ qI a qI

pJr qJ r ~ ~ K

o qJ q

~ ~ ~ ~ ~~ ~ ~

jr ~K q

~~ ~ I ~ ~ I ~ ~

~ ~K t M ~ ~~ I ~ ~ ~

~ M ~ ~ ~ ~

jr ~ K


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` qJ q ~ ~ ~ ~ ~~ ~

~I ~ jr K q

~ ~ ~ ~ ~

~ ~~ ~ ~~~K ^

~ ~ ~ ~ ~ ~K r

~ ~ ~ ~

~ ~ ~ ~ ~ ~K

Set Up Tab

q ~ K f ~

~ ~ ~ ~

~ K l ~ ~

~ ~ ~K

Failures Tab

q ~ ~ ~~ ~ ~K

t ~ ~ ~ ~ ~

~~ K k ~ ~ ~ ~ ~K


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NOTEBy default there is no failure profile defined for an object. Each can have its owndistribution function and start/stop times. We will discuss failure profiles in moredetail later in this course and the PLT300 course. However, to create a new onewith a default 95% availability, click Newand [OK].

^ ~

~ K

p~J q ~ ~ ~ ~K f ~ ~ ~ ~

~ ~K

pJ q ~ ~ ~

~ K

NOTEOn the Failurestab, Availabilitymust be unchecked to display IntervalandDuration.

f~J j~ q _ c~ Ejq_cF ~

~ ~Ka~ J j~ q q o~ EjqqoF ~

~ K


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CHAPTER 2OJQP

MU Failure tab:

kW ^ j~~ c~ q~ ~

~ K c q~jrI

q~ ~ ~ ~ ~ K

Controls

` ~ ~ ~ miqPMM K

q ~ ~ ~ EF ~ ~

~ ~ ~ ~ ~K

Exit Strategy

l ~ ~~ I ~

~ ~ K t

~ ~ K


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OJQR

Importer and Failure Importer Tab

q ~ EF ~ ~ I

I ~ K s ~

~ ~~

~ K q ~I ~ ~

I ~ ~ ~ miqPMM EfI _I ~ b

~ ~ FK

User-Attributes Tab

j m~ p~ ~ ~ ~

EJF ~K q

~ ~ ~I

I ~ ~ ~ ~~

~ K


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Global Options Window

q ~ ~ ~ l ~

W

j NW d~

NOTES:

The default measurement units, the model limits, the simulation time options andthe defaults for the method editor are set here.

c m~ p~ I q J[

mK

j OW c~ E ~ F

c ~ I s J[ lK


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Modeling Tab

q j~ ~ ~ ~ ~

~ ~K f lI j~K


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Simulation Tab

q p~~ ~ ~

~ ~ ~ ~

K


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m~ p~ _~I jI ~ p~ p dOJRM

Units Tab

q r~ ~ ~ ~ ~

K


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m~ p~ _~I jI ~ p~ p dOJRO

License Tab

r fq ~ K

The Icons Menu

f ~ I ~ ~ fK v

~ EKK f m~ ^

dFI ~EKK j s~ ~o~FI

EKK b~ EOF~ o ELOFF

~ ~ K

q f ~ ~ ~

~ K

Using Object Labels

f ~ k~I ~ ~ ~ i~ ~ K

NOTEThe Namefield must be filled in and must be unique. However, the Labelfielddoesnt need to be entered. The Namefield is how the object is referenced by

various parts of the model during simulation. The Labelis text which appearsunder the object in a frame. If the Labelis not entered, the Namewill be used forthe Label.

q ~ ~L ~ W

Displaying Labels:

kW k~ k~ i~ ~I

K q k~W f lI p

l k~ KE F

c ~ I s J[ lK

f lI p l i~K E

F


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Add Labels to Objects: p ~ ~ ~ ~ xcOz K

NOTE

In some cases (like this one), pressing the [F4] key is the same as pressing the [F2]key.

b i~~ xlhzK

How to Continue with theExercises

f ~ ~ ~

I KK ~ ~ ~ ~

K

c ~I ~ c~ `~

i~W

f `~ i~I ~ ~

a~K

m ~ ~ xcOz ~ K

El~F j ~ xpz ~ ~ ~ K

v ~ ~ ~J K

Copying the Contents of a Frame

q ~ ~ ~

~ ~ ~K

f ~I ~ ~ ~

~ K

` ~ b J[ `E

x`zJx`zFK

l ~ ~K


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m~ ~ b J[ m~E x`zJxszFK

Exercise: Using Menu Commandsto Display Objects in a Frame

lW q K

1 ` c~|N ~ ~ b

cK

f `~ i~ I x`z ~~ m~|N~ bK

k~ m~|NK2 m~ ~ K

l m~|N `~

i~K

p `qp ~ x`zJxqz ~ K

a~ `qp ~ ~K

k ~ ~~ ~

K q ~ c p

K


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3 q K

p q J[ j pK

NOTEMaking changes in Tools -> Model Settingsonly affects the current model.Making changes in Tools -> Preferencesaffects every model opened from thispoint onwards. The options shown on the Model Settingswindow are a subset ofthe options on the Preferenceswindow.

f j pI j~K

c mI ^JK

` xlhzK

a~ `qp ~ E ~

~ ~~FK

` ~ ~ ~K

k ~ ~~ ~ K q ~

c p K

4 m~ ~I I ~ ~ K

` w ~w

~ K

5 e ~ ~ ~ ~ ~K


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c c~ I s J[ l

~K

p ~ ~~~ K

l K

6 p~ c J[ p~ K


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Allocation of Material Flow^ ~ ~

I ~

~K

Exercise: Converging andDiverging

lW q ~ ~ ~ ~ ~K

lW

q j ~ K b

~ ~~ ~ ~~

K EkW t

~~ ~ ~ miqPMM KF

^ ~ ~ K

^ `qpI b

O ~K b~ ~ K

mW

1 ` m~|N~K e ~ W

i~ m~|N j `~ i~K

o ~ a~ K

o~ ~I m~|OE xcOz FK

2 ` ~ c~ K


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3 ^ ~W l m~|O~ `~

i~I ~~ K

f c~ I ~ j

jN E ~ ~F xcOz K

a~ ~ ~ ~

~K

f c~ I ~ jN x`z

E a~F ~ ~ I

~ ~K o~ jNN jO xcOz K

p ` j~~ c~

qK

e x`z K

m `qpI jOI

jO~~I ~ m~K

o~ x`z ~ K

4 ^ ~ P jOK e

~W

l jO K

f m q q~I PWEP

FK

` xlhzK

5 o ~K

f c~ I b `

K


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o ~ ~ K

`o K

`p~Lp ~ ~

~K

kW f ~ ~ ~ ~

R ~ ~ E~ FK

a pK

p p~~K

j~ ~ bK

` xlhzK

a jNK

kW _ ~ jNK v

I bjr

K Ef jNI

~~ b FK

p p~~K

j~ ~ bK

` xlhzK

a jOK

p p~~K

j~ ~ bK

` xlhzK

`o jr ~

~ ~ ~ ~ ~K

6 p~ K

p c J[ p~ K


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CHAPTER 2OJSN

Lesson 7: Default strategy formoving a MU from station tostation

Introduction

_ ~I m~ p~ ~ ~ ~ ~

~ K q ~ ~ ~

~ ~ ~

K

q ~ ~ ~ ~ ~K

q jr ~ ~ J_K m~ p~

~ jr ~ K t

I ~ ~

I jr K

e ~ ~ I ~ I ~ ~ X

jr ~ ~ jrK

ENF

EOF

pEF

a


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The Standard ConvergingBehavior

t ~~I m~ p~ ~

jr ~ ~I EcfclFK

t I jr

c~_ i ~ K

Setting Up Exit Strategiesb ~ ~ ~ pm

~ ~ ~ ~ EKK c`FK q

c` ~ ~

E~ ~ ~ pm ~ ~

b ~FK

q ~ ~ ~~ b

p~~K q ~ ~

jr EFK

t ~ _I ~~

jr ~ ~ K

p ~I ~ m~I ~~

~ K

`

ENF

EOF

EF


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Modifying Exit Strategy Behavior

Available Exit Strategies for SingleProc objects:

p ~ ~~

jr W

q ~ t ~ jr ~ I

`~ ~ ~~K

q jr ~ I

`K

q ~ jr D ~

I I ` K

q jr ~ ~ ~

~ jrI i~ ~K


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q jr ~~ D ~~ ~I ~ I

I i~ K

q jr ~ ~ ~

jrI j~K K

q jr ~ jrI

j~K K K

q jr

I j~K K K

q jr ~~I j~K K K

q jr J I

j~K J K

q jr ~ ~ ~

jrI jK K

q jr ~ ~

jrI jK K K

q jr

I jK K K q jr ~

~I jK K K

q jr J I

jK J K

q jr ~ ~ ~

~ ~ ~ jrI j ~K

q jr ~ ~ ~ ~

~ jrI jr K

q jr ~ ~ ~I m~K

q jr ~ ~ ~I

o~K


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q ~~ jr D NI p~ ~ NK

The FlowControl

q c` E ~ I

~ ~ ~ ~~ F

~ ~ ~ K f

~

~L~K f ~~ Jb p~ ~ ~ ~~ b p~K

kW l ~~ ~ ~ ~

~ ~ ~ `~K q

~ K


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q c`~ ~ ~ ~K

q b p~E_~F ~ ~

~K b~ ~

K

q b p~E_~F ~ ~

~K b~ ~ ~

K

kW q

K

Exercise 1: SingleProc ExitStrategies

lW q ~ ~ ~ pm ~ i~

~b p~K

lW

` ~ ~ ~K

mW

1 `~ ~ ~ m~|O~ ~ m~|PK

i~ m~|O j `~ i~K

o ~ a~ K

o~ ~I m~|PE xcOz FK

2 ` m~|O ~I ~ m~|PK

3 p b p~ `qppmK

a `qpK

p b p~~K

f bp~ ~ pm I ~

_ K

kW l ~ ~K


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f bp~ ~ pm I p~~ i~

~K

kW q jr ~ ~ ~

~ jrI i~ ~K

` xlhzK

4 o ~K

c ~ ~I o K

c ~ ~I p~Lp ~ ~ ~K

kW f ~ ~ ~ ~

R ~ ~ ~ E~ FK

a pK

p p~~K

j~ ~ bK

` xlhzK

a jNK

p p~~K j~ ~ bK

` xlhzK

a jOK

p p~~K

j~ ~ bK

` xlhzK

`o jr ~

~ ~ ~ ~ ~K


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Lesson 8: Introduction to theBottleneckBottleneckBottleneckBottleneck Analyzer andAnalyzer andAnalyzer andAnalyzer andSankeySankeySankeySankey Objects

Introduction

f ~ ~~

m~ p~K p~ ~ ~ ~ miqPMM K

BottleNeck Analyzer

f ~ ~~ E~ ~F

~ K

Basic Usage:

1 ^ _ ^~ ~

q~ qK


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Exercise 1: Sankey DiagramlW q ~ ~~ K

1 p ~ m~|P~K

a m~|P~ `~ i~K

2 `~ b~ ~ q~q~ bK

c `~ i~I jrK

a~ ~ q~q b~K

f ~ I b~

~ ~ KkW q jr~ ~ ~ ~ KjrKq~qK

` xlhzK

3 ^ ~ p~a~~ K


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NOTELater in this course we will create a multi-hierarchical model. The Sankey will beviewable on all levels of the models (i.e. within the sub-frames). However theremust be at least two supported object types at that level (i.e. SingleProc, Buffer,etc). A Sankey can be created for each MU type in the model.

7 o ~K

8 p~ K

Exercise 2: Bottleneck Analyzer

lW q ~ ~~ K1 ` ~ K

2 ^ ~ _ ^~K

c q~ qI ~ ~ ~

_ ^~ ~K

3 p~ ~ E FK

4 ^~ ~ K

o _ ^~ c~

~ ^~KNOTE

Small charts are shown over each station showing the amount of time of the stationspends in each state. Here is a key to the analyze chart colors: Graybar - waiting Greenbar - working Yellowbar - blocked Redbar failed Blue bar - paused

c ~ EF ~

NMMB EF ~ ~ ~

~E~FK


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kW f ~ ~ ~ pm

~ _^~ ~K Ev

~ I ~ ~ ~K

NOTE

Here are a couple ways to improve this bottleneck. For example: Find a way to decrease the processing time of this problematic Add another object to do parallel processing

5 o ~K

6 p~ K


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Lesson 9: Statistics and Charts

Introduction

kW j ~I ~I I ~I ~

~~ ~ ~

miqPMM K

Statistic Tables

^ ~ ~ ~ ~K a~~ ~ o~ m~

p~~ K

m~ p~ ~ ~ ~

p~~ m ~K

^ ~~ ~ ~

~ ~ o p~ q~I m

p~ q~ ` p~ q~K

Statistic Values

t o b`I m~ p~

~ ~ MK

t a~ p~ q~I m~ p~ ~

~ ~ ~ ~ ~ ~ ~ K

q ~ ~ ~ l e E~

a~ p~ q~FK

v ~ ~ ~ a~ p~ q~

~ ~ ~ ~ ~ K


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Product Statisticsq ~ ~ ~ K q ~ ~

~ mp~~ jrK

p ~ ~ ~ ~ ~

~ ~~ K q m p~

K _ ~I K q ~~ ~~

~ o b`K


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Statistics Valuesq ~ ~ ~ I xcRz

s J[ o K

t o b`I m~ p~

~ ~ MK

The Chart Object

c q I r f~~ ~

`~ ~ K f ~ ~ ~~ ~

~ ~~ ~

~ K k ~ I ~I I

~I ~ ~ ~ ~ ~K


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Exercise 1: Resource andProduction Statistics

lW q ~ ~K

lW i ~ o p~K

l m~|PK

` o p~ jN~

jOK

i ~ ~ ~ ~ K l o p~~ ~ ~ ~K

` o p~K q~ ~ ~

~K

mW

1 ` ~ c~ K

2 l m~|P c~ K

3 l m~|P c~ I jN~jOK

a jNK

a jOK

4 q ~ K

k ~I I o p~

K

5 p~ ~ ~ ~ K


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kW f ~ ~ ~ pm

K t ~ ~

K

t~ ~ ~K


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8 s ~ ~~ ~~ ~ ~~K

c I s J[p~ oK

o~ ~ K

9 t~ ~ t B~t~ B~\

10o ~K

11p~ K

p c J[ p~ K

Exercise 2: Setting up a DisplayPanel for an Object

lW q ~ ~ ~ ~K

1 ` ~ K

2 p ~ ~ ~ jNK

o jN~ b a~ m~K

f a~ m~I ^K

c m uI JOQK c m vI JPRK

c tI NMMK

` _ `~ ~ ~

K


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m~ p~ _~I jI ~ p~ p dOJUU

3 p ~ ~ ~ ~K

f a~ m~ bI kK

f a~ m~ b qI p~

qK

c p~qI tW

c m uI OK

c mvI PK

` q~~KNOTETransparentis used to make the element on the display panel transparent so thatthe Background color of the display panel shines through.

` xlhzK

4 p ~ ~K


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f a~ m~ bI kK f a~ m~ bI p l

s~K

f p lI ~tmK

` xlhzK

c m uI RRK

c m vI PK

` q~~K

` a~~ ~ m~K

` xlhzK


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m~ p~ _~I jI ~ p~ p dOJVM

Ea a~ m~ jNFK5 p ~ ~ ~ jO ~ K

kW ^ ~ ~ I ~ ~~

jNI a~ m~K q jN

~ jOK ^ p~Li~

~K

f a~ m~ jNI p~K

f p~ ~I aNK~ p~K

` xlhz a~ m~ jNK

o jO~ b a~ m~K f a~ m~ jOI i~K

f lI aNK~ lK

k ~ ~ ~

K

c m uI JOQK

c tI NMMK

` xlhz a~ m~ jOK

6 p~ K p c J[ p~ K


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Lesson 10: More ChartTechniques (Optional Lesson)

Introduction

q `~ ~ ~W

`~

e~

m

l ~ W

a~ J ~ ~~ ~~I ~ ~ ~~

d~t~ J a~ ~ d~ ~


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Chart object settings:

q ~ ~ ~ I k

uJ~K q k ~ ~

~ K

f a~~ p a~~~I ~ ~

~ ~ ~ ~K f ~ ~

~ ~ ~K


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_~ j~~ c lCHAPTER 2

OJVP

Histogram

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Chapter Summaryf ~ W

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e~I fI ~ f~CHAPTER 3

PJN

Chapter 3

Hierarchy, Icons,and Inheritance

About This Chapter

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PJP

Lesson 1: Hierarchy andInterfaces

Introduction

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Building a Component

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To Reuse a Component in Other Model Files:

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PJR

Interfacesc q I j~~ c~ ~

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The Hierarchical Structure of theModel

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Selecting and Copying Objects

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Procedure

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NOTE

Or hold down the [Shift] key and select the objects by pointing at them individuallyand pressing the left mouse button. Remember that the connectors are alsoobjects so they must be selected as well.

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PJV

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NOTEWhile connecting with the Connector, make sure to aim the tip of the connectingtool arrow directly in the middle of the target object.

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PJNN

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NOTEThe CompMillingobject is just like the standard objects in that it can be insertedinto other models

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Lesson 2: Test models

Introduction

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Testing a Module of theSimulation Model

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PJNP

EXERCISE: Model Hierarchy Test

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Overview:

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Procedure

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PJNR

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Documents

Tecnomatix Plant Simulation Basics, Methods, And Strategies Student Guide - 2012