Embed Size (px)
Citation preview
quality engineering
quality engineering
quality engineering
<– Logo 2c –>
<– Logo 4c –>
<– Logo Schrift weiss –>
SLE Logos 1c_2c_4c.indd 1 25.10.11 17:34
BAND SPRAYING SYSTEMSMINIMUM QUANTITY LUBRICATION SYSTEMS
technology in mot ion
TEChNOLOGY IN MOTION
3
MICROLUB BAND SPRAYING SYSTEMS page 4
• PROCESS DESCRIPTION page 5
• BASIC MODULE DESIGNS page 8
• SPRAYING ChAMBERS page 12
SERVICE
• SELECTIVE LUBRICATION page 14
• CONTROL/INTERfACES page 16
• PRE-CONfIGURATED SYSTEMS page 18
• ACCESSORIES page 20
NOTES page 22
• INqUIRY LUBRICATION PROCESS page 26
TABLE Of CONTENTS
INTEGRATED SOLUTIONS fOR ThE APPLICATION Of OILS AND PRESERVING AGENTS
Perfect quality requires a regular, optimized application of media with the processing of
continuous and individual parts.
SLE-spraying systems can easily be integrated in all production processes.
The reduction of lubricant consumption up to 70 % guarantees high economical and
ecological efficiency.
OUR INNOVATION CENTRE
OUR RANGE Of PRODUCTS
CLEANING
• Client or process specific cleaning techniques guarantee the most effective and economic cleanliness.
• Integrated solutions for parts cleaning.
• The required level of cleanliness can only be economically achieved by means of a modular construction.
• Chain linking and handling of components are adjusted individually and guarantee short process times.
PRESERVATION AND LUBRICATION
• Integrated solutions for the application of oils and preservatives during the production process.
• The spraying systems use minimum quantities and the selective way of lubrication methods represent an economic way of applying agents.
• SLE spraying systems guarantee optimum coverage of surfaces.
• Media with various viscosities will be applied with repeatable coating thicknesses.
SERVICES
• A global network of branches and our experienced team of specialists offer qualified services.
• Advice, engineering, training and perfect service realise excellent technology.
• Inspection of „Technical cleanliness according to VDA 19 / ISO 16232“.
5
PROCESS DESCRIPTION
4
Perfect quality requires a regular, optimized application of media with the processing of continuous and individual parts. SLE-spraying systems can easily be integrated in all production processes. The reduction of lubricant consumption up to 70 % guarantees high economical and ecological efficiency.
MICROLUB BAND SPRAYING SYSTEMS
• Contact-free oil application• Minimum quantity lubrication• Adjustable medium application• Repeatable medium application• Oil return („closed cycle”)• Additional selective spray points• Several medium circuits• Controlled process• Integration in system control
Application: Spraying system
Measurements L x W x h: Microlub SLB 660 mm x 420 mm x 1000 mm
Exhaustion unit 550 mm x 420 mm x 1000 mm
Microlub SLP 1050 mm x 420 mm x 1000 mm
Electrical supply: 230 V, 400 V, 1,3 KVA
Air supply: DN 7.2 screw connection, ca. 5 bar
Base frame: Profile frame, steering and braking wheels
Belt widths: 60, 120, 180, 240, 300 mm (special belt width measurements possible)
TEChNICAL DATA
SLE Microlub systems work according to the principle of minimum quantity lubrication. Only that much oil is applied as needed for the process. The application is carried out in a capsulated chamber by two-component nozzles. At punching machines the spray chamber is usually installed directly after the infeed respectively before the punching tool. Depending on the press or the processing machine different spray chambers are available or are correspondingly adjusted.
The medium which was not used and remains in the spray chamber is lead back to the cycle by a return and filtration. As an option an active exhaustion can be installed that separates the medium residue from the air by a corresponding separator and leads it back to the cycle.
SPRAY ChAMBER SL P60
Adjustable oil layer Spray nozzle
(oil/air)
Exhaustion
Raw material
Return Spray nozzle(oil/air)
6
MICROLUB BAND SPRAYING SYSTEMS
7
PROCESS DESCRIPTION
Parallel to the spray chamber also open spray points, punch lubrications and other lubrication points in the tool can be operated as own cycles for selective lubrication and cooling. The spray chamber is supplied by a basic module out of the Microlub family. The basic module is a controller regulated device with pneumatic and hydraulic components for the repeatable adjustable oil quantity. Besides the oil quantity regulation also all process parameters are controlled here and passed on to the processing machine through a corresponding interface.
OPEN SPRAYING POINT/EXAMPLE SPRAY fORK
There are different possibilities for the visualization. In general, the systems are delivered with a remote control. With modern system controls of the processing machine however also interfaces to the “Master Control” can be realized. here already defined interfaces to Bruderer, Raster, Sys and general PC control are available.
BASIC MODULE
Interfaces to the Master control permit a comfortable handling at the central visualization as well as the use of general process data at the machine control. Thus for example oil quantities can be stored relating to the corresponding tool data.
SYSTEM CONTROL MICROLUB
Selective oil application
Spray medium
Spray medium
Spray air
Interfaces Control
Spray chamberconnection
Components formedium cycles
8
MICR LUB SL BASIC
MICROLUB BASIC MODULE
9
DESIGNS
MICR LUB SL BASIC COMPACT
Medium (oil)
Spray chamber
Spray air
Basic Module
Control cabinet(system control)
Motor pump unit
Motor pump unit
Motor pump unit
Medium
Filter
Medium (oil)
Spray chamber
Spray air
Basic Module
Control cabinet(system control)
Motor pump unit
Medium
Filter
980
Optional tank
410
670
1200
270
510
10
MICR LUB SL PREMIUM
MICROLUB BASIC MODULE
11
DESIGNS
MICR LUB SL PREMIUM COMPACT
Medium (oil)
Spray chamber
Spray air
Basic ModuleControl cabinet(system control)
Motor pump unit
Motor pump unit
Motor pump unit
Medium
Filter
Exhaustion
Separator
Exhaust air
Pre-
filte
r
Cyc
lone
Aer
osol
/ac
tivat
ed c
arbo
n
Medium (oil)
Spray air
Basic ModuleControl cabinet(system control)
Motor pump unit
Medium
Filter
Exhaustion
Separator
Exhaust airPre-
filte
r
Cyc
lone
Aer
osol
/ac
tivat
ed c
arbo
n
1400
410
1050
1500
570
820
12
SPRAY ChAMBERS
Our article designation composes as follows:
P-180-260x100x166-ax-6B = Spray chamber without exhaustion
P = Spray chamber with exhaustion
maximum belt width D
E
C + G
a = indexx = with thin belt guidanceo = without thin belt guidance
number of nozzles (total)
13
SPRAYING ChAMBERS
ARTICLE DESIGNATION
SPRAYING ChAMBER WITh OPTIONAL ADAPTER PLATE
SPRAYING ChAMBER WITh OPTIONAL CONNECTION fOR EXhAUSTION
SPRAYING ChAMBER WITh OPTIONAL ThIN BELT GUIDANCE
EXTENT SL P/B ChAMBER 60 ChAMBER 120 ChAMBER 180 ChAMBER 240 ChAMBER 300
A* 60/66 120/126 180/186 240/246 300/306B* 2,5/10 2,5/10 2,5/10 2,5/10 2,5/10C 130 130 130 130 130D 210 200 260 320 380E 100 100 100 100 100f 98 98 98 98 98G 18 18 18 18 18h - 60 60 60 60I 70 70 70 70 70J 26 26 26 26 26K 25 25 25 25 25L 125 185 245 305 355M** 8 8 8 8 8Number of nozzles 2 4 6 8 10
MEASUREMENT TABLE
*With/without thin belt guidance ** Optional adapter plate Special sizes upon request!
Optional adapter plate
Return
Return
Optional connection for exhaustion
Two-component nozzle oil/air
Screw-in boringsØ 9,0 mm
Optional thin belt guidance
14
SELECTIVE LUBRICATION
15
PRODUCT INfORMATION
SPRAY fORK
OPEN SPRAY POINT
TWO-COMPONENT NOZZLE
Besides the oil cycles for the spray chambers, Microlub spray systems also offer further possibilities for an additional selective lubrication. Thus additional lubrication points with their own oil cycles can be set up.
ADDITIONAL SLIDE-IN MODULE
Slide-in module for spray chamber
Slide-in module for selective lubrication
INJECTION LUBRICATOR
Further dimensions of the spray fork and special constructions upon demand
Oil connection
Oil connection
Compressed air connection
hose length up to 5 m
16
CONTROL
17
INTERfACES
The band spraying systems of the Microlub family are available in three types of control.
1. SLE control (microprocessor)
2. Beckhoff PLC
3. Siemens PLC
for each control in general a remote control is available as visualization.
Systems with Beckhoff control can basically be controlled by each standard PC with Ethernet interface. for this also a certified interface to the Bruderer B2 control is available.
The Siemens control can be integrated in on site Siemens central computers. Pre-configured WinCC components are available. By this, Microlub band spraying systems can for example be integrated in a control of the company Raster.
18
PRE-CONfIGURED SYSTEMS
19
PRODUCT INfORMATION
ARTICLE DESIGNATION ARTICLE NO. ChAMBER VOLTAGE CONTROL
13750501 Microlub SL P60 P-060-140x100x166-ax-2 400 V Beckhoff 13750502 Microlub SL P120 P-120-200x100x166-ax-4 400 V Beckhoff 13750503 Microlub SL P160-80 P-160-195x080x166-ax-4 400 V Beckhoff 13750504 Microlub SL P160-100 P-160-200x102x166-ax-4 400 V Beckhoff 80007624 Microlub SL P170 P-170-240x100x190-ao-6 400 V Beckhoff13750505 Microlub SL P180 P-180-260x100x166-ax-6 400 V Beckhoff 13750506 Microlub SL P240 P-240-320x100x166-ax-8 400 V Beckhoff 13750508 Microlub SL P300 P-300-370x100x166-bx-10 400 V Beckhoff
13750603 Microlub SL P60 P-060-140x100x166-ax-2 230 V SYS13750604 Microlub SL P120 P-120-200x100x166-ax-4 230 V SYS13750605 Microlub SL P 180 P-180-260x100x166-ax-6 230 V SYS13750606 Microlub SL P240 P-240-320x100x166-ax-8 230 V SYS13750607 Microlub SL P300 P-300-370x100x166-bx-10 230 V SYS
13750609 Microlub SL P510 P-510-571x169x245-ao-12 230 V Siemens80004697 Microlub SL P850 P-850-921x160x295-ao-14 400 V Siemens
80010248 Microlub SL P180 P-180-260x088x166-ax-6 230 V Beckhoff
ARTICLE DESIGNATION ARTICLE NO. ChAMBER VOLTAGE CONTROL
13550571 Microlub SL B60 B-060-130x088x166-ax-2 230 V Beckhoff 13550572 Microlub SL B120 B-120-200x088x166-ax-4 230 V Beckhoff 13550575 Microlub SL B180 B-180-260x088x166-ax-6 230 V Beckhoff 13550576 Microlub SL B240 B-240-320x088x166-ax-8 230 V Beckhoff 13550577 Microlub SL B300 B-300-370x088x166-ax-10 230 V Beckhoff
13550501 Microlub SL B60 B-060-130x088x166-ax-2 400 V Beckhoff 13550502 Microlub SL B120 B-120-200x088x166-ax-4 400 V Beckhoff 13550505 Microlub SL B180 B-180-260x088x166-ax-6 400 V Beckhoff 13550506 Microlub SL B240 B-240-320x088x166-ax-8 400 V Beckhoff 13550507 Microlub SL B300 B-300-370x088x166-ax-10 400 V Beckhoff
13550601 Microlub SL B60 B-060-130x088x166-ax-2 230 V SYS 13550602 Microlub SL B120 B-120-200x088x166-ax-4 230 V SYS 13550605 Microlub SL B180 B-180-260x088x166-ax-6 230 V SYS 13550606 Microlub SL B240 B-240-320x088x166-ax-8 230 V SYS 13550607 Microlub SL B300 B-300-370x088x166-ax-10 230 V SYS
80005459 Microlub SL P45 P-045-125x070x110-ao-2 230 V Beckhoff13750701 Microlub SL P60 P-060-140x100x166-ax-2 230 V Beckhoff 13750702 Microlub SL P120 P-120-200x100x166-ax-4 230 V Beckhoff 13750703 Microlub SL P160-80 P-160-195x080x166-ax-4 230 V Beckhoff 13750704 Microlub SL P160-100 P-160-200x102x166-ax-4 230 V Beckhoff 13750705 Microlub SL P180 P-180-260x100x166-ax-6 230 V Beckhoff 13750707 Microlub SL P240 P-240-320x100x166-ax-8 230 V Beckhoff 13750708 Microlub SL P300 P-300-370x100x166-bx-10 230 V Beckhoff
20
ACCESSORIES
21
PRODUCT INfORMATION
4.41.5
MICR CLEAN SC E40Hochdruckreinigungsanlage
� Hochdruckreinigung� Trockenstrecke� Beruhrungslose Schlaufensteuerung� Geregelter Bandantrieb� Integrierter Ölabscheider� Kompakte Bauweise� Wartungsfreundlich
Hochdruck-Durchlaufreinigungsanlage zum Reinigen von Endlosmaterial (Stanzstreifen, Bänder, Drähte, Folien etc.). Der integrierte Bandabzug regelt über die berührungslose Schlaufensteuerung den Materialfluss, sodass die Anlage Inline zum Reinigen, Entflittern und Trocknen betrieben werden kann. Ebenso kann die Anlage in einem autarken "Reel to Reel" Modus betrieben werden.
In den Fertigungsprozess integrierbarGrundaggregat mit ReinigungskammerGeschlossenes ReinigungssystemUmweltschonend auf WasserbasisIntegrierte FiltrationIntegriertes Bedienpult
133
Zubehör Microlub
Pos. Art.-Nr. Bezeichnung123 13737263 Filter mit Filtergeflecht124 13020036 Einspritzöler einfach125 13020037 Einspritzöler dreifach126 16120079 Duse komplett fur Nebelkammer127 16120288 Spruhgabel 40 mm128 13020059 Offene Sprühstelle (3 m)129 13020049 Offene Sprühstelle (5 m)
Pos. Art.-Nr. Bezeichnung130 14020225 Aktivkohlekerze 5 µm131 16120221 Aerosolfilter 5 µm132 19020539 Druckregler G1/8”133 13737293 Viton-Dichtung für Filtergehäuse134 16120521 Niederdruckfilter135 16120522 Anschraubpatrone
Art.-Nr. Bezeichnung16110039 Seitenkanalverdichter 230V14010007 Seitenkanalverdichter 400V
124 125
126
127
128 129
135
134
123 130131
132
1.3
MICR CLEAN SC S10Hochdruckreinigungsanlage
� Hochdruckreinigung� Trockenstrecke� Getaktetes Teilehandling� Integrierter Ölabscheider� Kompakte Bauweise� Wartungsfreundlich
Hochdruck-Reinigungsanlage zum Reinigen von Einzelteilen.Eine externe Reinigungskammersteuert den Teilefluss, sodass die Anlage zum Reinigen, und Trocknen im Fertigungsprozessbetrieben werden kann.
In den Fertigungsprozess integrierbarGrundaggregat für externe ReinigungskammerGeschlossenes ReinigungssystemUmweltschonend auf WasserbasisIntegrierte FiltrationMobiles Bedienpult
4.6
Standardanschluss
Pos. Art.-Nr. Bezeichnung5 16130028 Adapter für Ölanschluss6 15720049 Steckkupplungsstecker M 16x1,57 15720050 Steckkupplungsmuffe M 16x1,58 14020034 Dichtkopf gerade AD109 14020046 Steckschlauch DN1010 16120056 Standardschlauch komplett
Tank-Abscheider
Ölanschluss gross
Pos. Art.-Nr. Bezeichnung11 16130045 Adapterstück für Ölanschluss12 15720063 Steckkupplungsstecker 3/4” Innengew.13 15720062 Steckkupplungsmuffe M 16x1,514 14020035 Dichtkopf gerade M 26x1,515 14020045 Steckschlauch DN1616 16120067 Verbindungsschlauch komplett
Tank-Abscheider
Kanister
Pos. Art.-Nr. Bezeichnung31 Liter Weithalskanister1 16120030 ohne Anschluss
16120064 mit Standardanschluss16120048 mit gr. Anschluss
22 Liter Weithalskanister2 16120004 ohne Anschluss
16120055 mit Standardanschluss16120073 mit gr. Anschluss
10 Liter Weithalskanister3 16120004 ohne Anschluss
16120069 mit Standardanschluss16120068 mit gr. Anschluss
5 Liter Weithalskanister4 16120033 ohne Anschluss
16120088 mit Standardanschluss
Kanister und Anschluss
1
10
9 8 7 6 5
16
15 14 13 12 11
2
3
4
11
12
5
6
Cans and connection
Cans
Pos. Article no. Designation31 litres wide-necked can1 16120030 without connection 16120064 with standard connection 16120048 with big connection22 litres wide-necked can2 16120004 without connection 16120055 with standard connection 16120073 with big connection10 litres wide-necked can3 16120004 without connection 16120069 with standard connection 16120068 with big connection5 litres wide-necked can4 16120033 without connection 16120088 with standard connection
Standard connection
Pos. Article no. Designation5 16130028 Adapter for oil connection6 15720049 Plug-in coupling plug M 16 x 1,57 15720050 Plug-in cloupling sleeve M 16 x 1,58 14020034 Sealing head straight AD109 14020046 Self-fastening hose DN1010 16120056 Connecting hose, complete, tank separator
Big oil connection
Pos. Article no. Designation11 16130045 Adapter piece for oil connection12 15720063 Plug-in coupling plug 3/4“ female thread13 15720062 Plug-in coupling sleeve M 16 x 1,514 14020035 Sealing head straight M 26 x 1,515 14020045 Self-fastening hose DN1616 16120067 Connecting hose, complete, tank separator
Spare parts Microlub
Pos. Article no. Designation123 13737263 filter with filter mash130 14020225 Activated carbon cartridge 5 µm131 16120221 Aerosol filter 5 µm132 19020539 Pressure regulator G1/8“133 13737293 Viton seal for filter casing134 16120521 Low pressure filter135 16120522 Screw-on cartridge
Accessories Microlub
Pos. Article no. Designation124 13020036 Injection lubricator single125 13020037 Injection lubricator triple126 16120079 Nozzle, complete, for spraying chamber127 16120288 Spray fork 40 mm128 13020059 Open spray point (3 m)129 13020049 Open spray point (5 m)
Options Microlub
Article no. Designation16110039 Side channel blower 230 V14010007 Side channel blower 400 V
22
NOTES
PROCESSING MAChINE resp. PROCESS: __________________________________________________
__________________________________________________
Lubrication time (s): _____________________________________ Lubrication area (mm²): __________________________________
feed rate (mm): _______________________________________
Stroke (l/min.): ________________________________________
Speed (m/min.): _______________________________________
Oil quantity per area (ml/mm²): ______________________________
INqUIRY LUBRICATION PROCESS
Type (punching, bending, milling, turning) Manufacturer
Machine control Serial no./Com. no.
– do only indicate existing parameters –
fORMING MEDIUM (oil): Manufacturer: _________________________________________ Type: ______________________________________________– attach the safety data sheet if available –
SPRAY ChAMBER: Standard chamber: _____________________________________ Special chamber: Mb: _____________________________ Mh: _____________________________
B: ______ D: ______ h: ______ Exhaustion (yes/no): ___________________
Thin band guidance (yes/no): _____________
BASIC MODULE: Colour (standard: RAL 7035): _____________
Control (Beckhoff/SLE/Siemens - standard: Beckhoff): ________________
B BC P PC
OPTIONS: Additional spray point: _________ Several oils/cycles:______________ Oil return to external tank: ______ Separate control top/bottom: _______
OThER: __________________________________________________
D
SERVICE
TEChNOLOGY IN MOTION
INTEGRATED SOLUTIONS fOR ThE CLEANING Of INDIVIDUAL PARTS AND CONTINUOUS PRODUCTS
The industrial production demands clean surfaces. Only then, further processes such as lubricating, soldering, gluing, welding and bonding etc. can be performed reliably and durably.
All SLE cleaning systems work environmentally friendly based on water. Please ask for our brochure about cleaning systems!
quality engineering
quality engineering
quality engineering
<– Logo 2c –>
<– Logo 4c –>
<– Logo Schrift weiss –>
SLE Logos 1c_2c_4c.indd 1 25.10.11 17:34
INLINE CLEANING
hIGh PRESSURE CLEANING
RINSING STATIONS
STEAM CLEANING
BRUSh APPLICATIONS
INLINE PRESERVATION SYSTEMS
MINIMUM qUANTITY LUBRICATION SYSTEMS
PRESERVATION SYSTEMS
INSPECTION Of TEChNICAL CLEANLINESS ACCORDING TO ISO 16232 RESP. VDA 19
CONTRACT CLEANING
PROCESS ENGINEERING
quality engineering
quality engineering
quality engineering
<– Logo 2c –>
<– Logo 4c –>
<– Logo Schrift weiss –>
SLE Logos 1c_2c_4c.indd 1 25.10.11 17:34
SLE electronic Gmbh | Josef-Buchinger-Straße 9 | 94481 Grafenau | GERMANY | Phone +49 8552 9640-21fax +49 8552 9640-41 | E-mail: [email protected] | Website: www.sle-electronic.com
version 2014-2
