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February 7th, 2014
3rd Petrochemical Conclave
Technologies for Propylene
Derivatives and its Challenges
“Petrochemicals - Global Trends & Opportunities”
Contents
1. History of Friendship between India and Japan
2. Introduction of Mitsubishi Chemical Holdings Corporation
(MCHC) and Mitsubishi Chemical Corporation (MCC)
3. Overview of Indian Economy
4. What Mitsubishi can do for India
5. Indispensability of Domestic Production
6. Other Valuable Mitsubishi Technologies for India’s
Economic Growth
7. Contact Details of Mitsubishi Chemical Corporation
History of Friendship between
India and Japan
History of Friendship between India and Japan
Japanese Emperor and Empress have visited India four times.
1960Dec., 1st, 2013
Japanese Prime
Minister Shinzo Abe
recently visited India
to attend Republic
Day Parade in 2014.
Indian Prime Minister
Manmohan Singh
visited Japan last year.
May 29th, 2013 Jan., 26th, 2014
The tie between
India and Japan
is one of the most
important
relationships for
Japan !!
History of Friendship between India and Japan
Justice Radha Binod PalHe has been highly respected by
Japanese people because of his
fair attitude during military
tribunal in Tokyo after WWII. There
are two monuments specially
dedicated to Justice Pal in Japan.
One is located in Tokyo, the other
one is located in Kyoto.
Netaji Subhas Chandra BoseHe was supreme commander of
Indian National Army and jointly
operated with Japanese Imperial
Army during WWII. His tomb is
located in Tokyo.
Justice Radha Binod Pal’s
monument in Tokyo
Netaji Subhas Chandra
Bose’s Tomb in Tokyo
Introduction of
Mitsubishi Chemical Holdings Corporation
(MCHC)
and
Mitsubishi Chemical Corporation (MCC)
Overview of Mitsubishi Chemical Holdings
Profile*
Established
Head office**
President
Paid-in capital
Listings
Activities
Business domains
Consolidated net sales
Consolidatedoperating income
Group employees
Website
October 3, 2005
1-1, Marunouchi 1-Chome, Chiyoda-ku, Tokyo
Yoshimitsu Kobayashi
¥50.0 billion (500 million USD)
Tokyo Stock Exchange, Osaka Securities Exchange
Management of the Group companies (development
of Group strategies, allocation of financial resources, etc.)
Performance products, health care, and industrial materials
¥3,088.6 billion (30 billion USD)
¥90.2 billion (1billion USD)
55,131
http://www.mitsubishichem-hd.co.jp/english/
Mitsubishi Chemical Holdings Corporation
Yoshimitsu Kobayashi, ph D
President &
Chief Executive Officer
*All figures are for the year ended March 2013(FY2012).
The Mitsubishi Chemical Holdings Group is made up of 430 companies: holding company Mitsubishi Chemical Holdings and core operation companies Mitsubishi Chemical,
Mitsubishi Tanabe Pharma, Mitsubishi Plastics, and Mitsubishi Rayon,
as well as 340 consolidated subsidiaries and 52 equity-method affiliates.
Organization of Mitsubishi
100%
Mitsubishi Chemical Holdings Corporation*
Mitsubishi Tanabe Pharma Corporation*
The KAITEKI Institute, Inc.100%
100%Mitsubishi Chemical Holdings America, Inc.
100%Mitsubishi Chemical Holdings (Beijing) Co., Ltd.
Performance Products
Health Care
Industrial Materials
Performance products
Healthcare
Industrial materials etc.
(incl. Petrochemical)
Pharmaceuticals etc. Plastics products
Inorganic fiber materials etc.
Chemicals & plastics, Fibers(AN,MMA)Carbon fiber & Composite materialsWater treatment etc.
100%
100%Mitsubishi Chemical Holdings Europe GmbH
MHCS Corporation100%**
Mitsubishi Chemical Holdings Corporate Staff, Inc.
MHLC LLC100%
Healthy Life Compass Corporation
*: Listed
Consolidated net sales:¥3,088.6 billion
Employees:55,131
Figures for consolidated net sales is for the year ended March 2013(FY2012).
Consolidated net sales:
USD 4.2 billion
100% 100%56.3%
80%
Consolidated net sales:
USD 4.6billionConsolidated net sales:
USD 19.6 billion
Consolidated net sales:
USD 4.0 billion
**:Group total
Oct. 2005~
Mitsubishi Chemical Corporation
Mitsubishi Plastics, Inc.
Qualicaps Co., Ltd.100%
Apr. 2009~
Nov. 2010~
Jan. 2011~
Nov. 2012~
Apr. 2013~
Apr. 2013~
Mar. 2013~
Mar. 2013~
Jan. 2013~
Oct. 2005~ Oct. 2007~ Apr. 2008~ Apr. 2010~
Mitsubishi RayonCo., Ltd.
Mitsubishi’s Global Network
Europe 78 sites Japan186 Sites
Asia Pacific109 sites
North America49 sites
Central-SouthAmerica6 sites
Africa2 sites
Qualicaps, Inc.(North Carolina, USA)
Qualicaps, Europe S.A.(Madrid, Spain)
Mitsubishi Chemical HoldingsAmerica,Inc.(New York, USA)
Mitsubishi Polyester Film, Inc.(South Carolina, USA)
Mitsubishi Chemical InfonicsPte Ltd.(Singapore)
Tianjin Tanabe SeiyakuCo.,Ltd.(Tianjin, China)
Overseas
35.9%
Japan
64.1%
Year ended March 2013
Sales by region
Lucite International UK Limited(Cassel, UK)
Quadrant AG(lenzburg, Switzerland)
MCC PTA India Corp.Private Limited(Kolkata, India)
Mitsubishi ChemicalHoldings (Beijing) Co.,Ltd.
(Beijing, China)
Huizhou MMA Co., Ltd.(Huizhou, China)
Mitsubishi Pharma(Guangzhou)Co., Ltd.(Guangzhou,China)
Mitsubishi Chemical HoldingsCorporation, Head Office(Tokyo)
Mitsubishi Chemical’s Presence in India
Mitsubishi’s total investment in India is close to $1billion.
MCC PTA India Corp. Pvt. Ltd.
Haldia, West Bengal
Mitsubishi Chemical India Pvt. Ltd.
Gurgaon, Haryana
(Representative)
MAPIC India Pvt. Ltd.
Hyderabad, Andhra Pradesh
(Pharmaceutical Ingredient)
Mytex Polymers India Pvt. Ltd.
Neemrana, Rajasthan
(PP Compound)
Mitsubishi has focused on India !!
Overview of Indian Economy
314 330 363 374 469 604 703 774 821 865 949 1,042 1,135
1,274 1,490
1,731
2,069
2,651
3,414
3,749
4,433
5,447
6,091 6,456
6,844
7,254
7,690
8,151
8,640
9,159
9,708
376 310 324 309 355 384 411 427 425 455 457 466 487 565 650 740 830 1,042
1,419 1,4891,642
1,810 1,996
2,200
-
1,000
2,000
3,000
4,000
5,000
6,000
7,000
8,000
9,000
10,000
GD
P P
er
Ca
pit
a (
US
D/P
ers
on
)
China
India
GDP Per Capita Growth Rate
YR. 2020
YR. 2012
2020 India GDP/Capita (2,200USD)
= 2007 China level
Mass-Consumption
0
1,000
2,000
3,000
4,000
5,000
6,000
7,000
2008 2009 2010 2011 2012 2013 2014 2015 2016 2017 2018 2019 2020
Th
ou
sa
nd
Ca
r
Domestic Production
Share in the World (W.S.)
Automobile Market in India
2008
W.S. 3.1%
Over 6 million Cars
in 20202020
W.S. 6.1%
One of Major Auto Market in the World in 2020
0%
5%
10%
15%
20%
25%
30%
35%
40%
45%
0 2,000 4,000 6,000 8,000 10,000 12,000 14,000
Utilization Rate of Baby Diapers (2008)
Brazil
Indonesia
India GDP(USD) per Capita
Uti
liza
tio
n R
ate
(%)
China
RussiaUSD 1,000-4,000
Rapid Growth
Now Start Point of Rapid Growth
Potential Demand of Baby Diapers in India
120Population under the age of 5 years (millions)
China
India
119
93
100
75
25
0
50
0 20 60 8040 100
Japan USA
Russia
Brazil
Turkey
IndonesiaEgypt
World No. 1 Potential Market
Uti
lizati
on
R
ate
(%
)
What Mitsubishi can do for India
Mitsubishi’s Technologies for Propylene Derivatives
3. OXO Alcohols (OXO)Suitable for many applications such as acrylates.
2. Acrylic Acid and its Esters (AA/AE)Acrylate dispersion technologies are also available.
1. Poly-Propylene (PP)
Most suitable technology for automobile application
(licensed through Japan Polypropylene Corporation).
FUNCSTER Long Glass Fiber Reinforced PP
NEWCON Reactor TPO
Front End Module Door Module Side Step Functional Parts
Polypropylene for AUTO
NEWCON is the best resin Compounding materials for
Auto
High Transparency Cleanliness
Heat Resistance
Metallocene Polypropylene
WINTEC
WELNEXMetallocene Based R-TPO
Metallocene Based Random
Copolymer
Flexibility
Process Technology “HORIZON”
High Performance &Balanced ICP
High Rubber-Content R-TPO Production
New Grade Development
Horizontal Reactor
High Performance Catalyst
Easy Product Grade Change
High Adaptability to New Grade
1st REACTOR
2nd REACTOR
Degassing
Column Pelletizer
Evaporative Cooling System
Application of Acrylic Acid, its Esters, and OXO Alcohols
Diaper
Super
Absorbent
Polymer
(SAP)
FiberAcrylic Fiber
(co-polymer
for AN )
Acrylic Glass
Acrylic Glass
(co-polymer
for MMA)
Paint
Acrylate, Emulsion
OXO alcohols are
used as the
plasticizer for
Vinyl Chloride and
for producing
acrylic acrylates
with acrylic acid.
Adhesives
Acrylic Acid and Esters / OXO Alcohols Flow
Esters (Acrylates)
Glacial
Acrylic Acid
Mitsubishi’s Technology Area
OXO Alcohols
Acrylic Acid
Emulsion
(Dispersion)Propylene
Hygiene
(SAP: Super
Absorbent
Polymer)
• Adhesives
• Water Treatment
• Plastic Additives
Plasticizers
Poly-Propylene Balance in India
Balanced in India. But…..
Mitsubishi’s PP technology is most suitable for this application.
High performance co-polymer for automobile
application is still shortage.
Import
Forecast for OXO Alcohol and AA Market in India
Butyl Alcohol
Demand
Production
Capacity
Balance
Demand
Production
Capacity
Balance
Acrylic Acid
Someone has to produce !!
Gap
100 KTA
Gap
200 KTA
Huge S/D Gap !! (2015)
Indispensability of Domestic Production
What Indian Producers should do
India Rupee has been depreciated..
INR vs. USD (last 5 years)
It’s been challenging for Indian Producers
who Imports raw materials and sells products in India.
If raw materials are available in India or procured by INR, demands for
raw materials would be greatly increased.
Produce inside India !!
Propylene Suppliers in India
Reliance 2,728
Indian Oil Corporation Ltd. (IOCL) 565
HPCL-Mittal Energy Limited (HMEL) 550
Haldia Petrochem 345
Bharat Petroleum (BPCL) 230
Mangalore Refinery & Petrochem 87
Gail 70
Hindustan Petroleum (HPCL) 54
Others 35
Total 4,664
Refineries are Major Suppliers
Propylene Balance in India
2012 2013
Production capacity 4,482 4,664
Production 3,495 3,937
Operating rate 0.78 0.84
Import 0 0
Export 11 11
Domestic demand 3,484 3,926
Balance 11 11
Gap
between
capacity
and actual
production.
Refineries shall produce propylene derivatives as well.
Refineries seems to reserve spare propylene capacity.
Mitsubishi’s Technologies for Propylene Derivatives
3. OXO Alcohols (OXO)Suitable for many applications such as acrylates.
2. Acrylic Acid and its Esters (AA/AE)Acrylate dispersion technologies are also available.
1. Poly-Propylene (PP)
Most suitable technology for automobile application
(licensed through Japan Polypropylene Corporation).
Mitsubishi Chemical can Offer Solutions !!
Other Valuable Mitsubishi Technologies for
India’s Economic Growth
C3 Derivatives
Products Feedstock Capacity Plants Remarks
Polypropylene
HorizonPropylene 200-300 8
Licenser: Japan
Polypropylene Co.
Acrylic acid
and its EstersPropylene 80-160 14
Oxo-alcohols Propylene 15-250 9New Rh-phosphite
ligand system also
license available
Propylene
DTP process
Methanol
(+ C4-6 Olefin)50-100 Not yet
New Technology
Licenser: JGC
Capacity KTA
C4 Derivatives
Products Feedstock Capacity Plants Remarks
1,4-Butanediol
(BDO)Butadiene 100 4
BDO & THF
Co-Production
Butadiene
BTcB ProcessN-Butene 50-100 Not yet
New Technology
On-purpose technology
Poly-Tetra
Methylene Glycol
(PTMG)
THF + 1,4-BDO25-50 3
Maleic acid
(CML)N-Butane 30-60 2
CML Derivatives
Buthylactone(GBL)
N-Methy-2-
Pyroridone (NMP)
CML 5-20 1
Tetrahydrofuran
(THF)1,4-BDO 100 (1) Under Construction
Phenol Chain
Products Feedstock Capacity Plants Remarks
Bis-phenol A
(BPA)
Phenol +
Acetone120-240 9
Methyl Isobutyl
ketone(MIBK)Acetone 20 1 3 Step Process
Di-Phenyl
Carbonate(DPC)
Phenol +
Phosgene20-100 2
C2 and Polyester Chain
Products Feedstock Capacity Plants Remarks
1-Hexene Ethylene 50 Not yetNew technology
On-Purpose
Trimerization
Ethylene Glycol
OMEGA® ProcessEthylene 750-1500 5
MEG On-purpose
Licenser: Shell
Terephthalic acid
(PTA)Para-xylene 1200 12
Poly-Butylene
Terephtalate
(PBT)
1,4-BDO + PTA 20 2Licenser: HITACHI
Ti catalyst
5
Oxo-alcohols
1
2
6
7
83 4
9
3 4
C4
1
25
PTA
1
2
3
Mitsubishi Chemical Licensing Record
EOG (Shell)
1
2
34
5
6
6
125
138
24
1011
Acrylic Acid & Esters
7 913
14
15
PP (JPP)
18
3 2
4 5
6
7
BPA*
7
98 1
2
34
5
6
*Including license record by Chiyoda (1991-2002)
Contact Details
Of
Mitsubishi Chemical Corporation
Contact Details of Mitsubishi Chemical
Primary Contact Window
• Name: Mr. Satoshi MIYAMOTO
• Title: Senior Manager
• Address: 1-1-1, Marunouchi, Chiyoda-City,
Tokyo, Japan, Post Code 100-8251
• TEL: +81-3-6748-7262 or +81-50-3139-2093 (Direct)
• FAX: +81-3-3286-1195
• Email: [email protected]z
Secondary Contact Window
• Name: Ms. Baishakhi De
• Address: Ditto
• TEL: +81-3-6748-7262 or +81-50-3805-7361 (Direct)
• FAX: Ditto.
• Email: [email protected]
Thank you very much
for
your kind Attention !!