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Technical Symposium: Marina Fueling System Design, Construction, and Operation Division of Clean Water Programs State Water Resources Control Board

Technical Symposium: Marina Fueling System Design ......PET, Marina Piping Systems from Dock to Shore, November 2001. Rubber Hose - Permeation • Economic and Environmental Impact

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Page 1: Technical Symposium: Marina Fueling System Design ......PET, Marina Piping Systems from Dock to Shore, November 2001. Rubber Hose - Permeation • Economic and Environmental Impact

Technical Symposium:Marina Fueling System Design,

Construction, and Operation

Division of Clean Water ProgramsState Water Resources Control Board

Page 2: Technical Symposium: Marina Fueling System Design ......PET, Marina Piping Systems from Dock to Shore, November 2001. Rubber Hose - Permeation • Economic and Environmental Impact

What is a MFF?• Marina Fueling Facilities (MFFs) are

aboveground and underground fuel storageand transfer system(s) located at marinas thatdispense fuel on or near the shoreline of awaterway, or over water

• Currently underground storage tanks (USTs)at MFFs are required to comply with Title 23,California Code of Regulations

• Aboveground storage tanks (AGTs) arerequired to comply with Chapter 6.75 of theCalifornia Health and Safety Code

Page 3: Technical Symposium: Marina Fueling System Design ......PET, Marina Piping Systems from Dock to Shore, November 2001. Rubber Hose - Permeation • Economic and Environmental Impact

MFF Performance

• Objectives

lSafety

lEnvironmentallyProtective

lEfficient

lEconomical

• Requirements

l Fire Safety

lEnvironmentalProtection

lWorker Healthand Safety

Page 4: Technical Symposium: Marina Fueling System Design ......PET, Marina Piping Systems from Dock to Shore, November 2001. Rubber Hose - Permeation • Economic and Environmental Impact

Marina Advisory Panel Report

Page 5: Technical Symposium: Marina Fueling System Design ......PET, Marina Piping Systems from Dock to Shore, November 2001. Rubber Hose - Permeation • Economic and Environmental Impact

Fuel Storage &Transfer Systems

• Issue: Inconsistencies between statutoryand regulatory requirements

• Recommendation: UST and ASTrequirements for marina product pipingshould be consistent and specific tomarinas

• Follow-up: Propose amendments tostatute requiring MFFs with ASTs meet thesame requirements as MFFs with USTs

Page 6: Technical Symposium: Marina Fueling System Design ......PET, Marina Piping Systems from Dock to Shore, November 2001. Rubber Hose - Permeation • Economic and Environmental Impact

Fuel Storage &Transfer Systems

• Issue: Statutes and regulations relatedto fuel piping are inconsistent

• Recommendation: Continue toresearch statute and regulations

• Follow-up: Promote code complianceand consistency through the use of acomprehensive marina standard

Page 7: Technical Symposium: Marina Fueling System Design ......PET, Marina Piping Systems from Dock to Shore, November 2001. Rubber Hose - Permeation • Economic and Environmental Impact

Fuel Storage &Transfer Systems

• Issue: Each marina system isdynamic/unique and therefore needs tobe designed using best practices

• Recommendation: Develop appropriatestandards for fuel transfer systemsspecific to marinas

• Follow-up: Development of ULstandards specific to marina fuelingsystems

Page 8: Technical Symposium: Marina Fueling System Design ......PET, Marina Piping Systems from Dock to Shore, November 2001. Rubber Hose - Permeation • Economic and Environmental Impact

Fuel Storage &Transfer Systems

• Issue: New requirements may impose afinancial hardship on marinaoperators/operators

• Recommendation: Legislature shouldconsider grants or low interest loans

• Follow-up: Inquiring into grant and loanavailability for MFF upgrades

Page 9: Technical Symposium: Marina Fueling System Design ......PET, Marina Piping Systems from Dock to Shore, November 2001. Rubber Hose - Permeation • Economic and Environmental Impact

Floating Fuel Systems• Issue: No specific standard for floating fuel

systems

• Recommendation: Develop regulations thatprovide consistency for floating fuel systems

• Follow-up: Research on statutes, regulations,code consistency, public safety, andenvironmental protection is being conductedto help us better evaluate these systems

Page 10: Technical Symposium: Marina Fueling System Design ......PET, Marina Piping Systems from Dock to Shore, November 2001. Rubber Hose - Permeation • Economic and Environmental Impact

Vessel Fueling

• Issue: Vessel fuel venting systems mayresult in direct petroleum discharges towater

• Issue: Watercraft emissions to water• Recommendation: Consult with NMMA

USCG, and CARB• Follow-up: Promote BMPs• Follow-up: CARB evaluating MFF and

water craft fugitive emissions

Page 11: Technical Symposium: Marina Fueling System Design ......PET, Marina Piping Systems from Dock to Shore, November 2001. Rubber Hose - Permeation • Economic and Environmental Impact

MFF Project Activities

Page 12: Technical Symposium: Marina Fueling System Design ......PET, Marina Piping Systems from Dock to Shore, November 2001. Rubber Hose - Permeation • Economic and Environmental Impact

Ensuring “California'svital water supply isprotected now and for

years to come…...with orwithout MTBE, isa top priority.”

Governor Gray Davis, June 2002

Page 13: Technical Symposium: Marina Fueling System Design ......PET, Marina Piping Systems from Dock to Shore, November 2001. Rubber Hose - Permeation • Economic and Environmental Impact

MFF Project Goal

To develop a comprehensive MFF regulatoryprogram that will allow consistent and effective

implementation of protective standards,regardless of whether the fuel tank is located

above or below ground surface.

Page 14: Technical Symposium: Marina Fueling System Design ......PET, Marina Piping Systems from Dock to Shore, November 2001. Rubber Hose - Permeation • Economic and Environmental Impact

Material and Design Standards

• Standard UL 2248, Marina Fuel Storage,Piping, and Dispensing Systems

• Standard UL 2405, AbovegroundSecondarily Contained Piping forFlammable Liquids

• Standards available for comment now.Comments due to UL by July 22, 2002

• UL to publish First Edition of bothstandards by September 2002

Page 15: Technical Symposium: Marina Fueling System Design ......PET, Marina Piping Systems from Dock to Shore, November 2001. Rubber Hose - Permeation • Economic and Environmental Impact

Statewide MFF Inspections

• Request for LIA & RB assistance wasmailed out October 27, 2000

• MFF inspections recorded on formdeveloped by SWRCB

• “Marina Fuel Storage and PipingInspection Form” due Dec 31, 2001

• Inspections were conducted at 183facilities

Page 16: Technical Symposium: Marina Fueling System Design ......PET, Marina Piping Systems from Dock to Shore, November 2001. Rubber Hose - Permeation • Economic and Environmental Impact

MFF Location - Water Type

5%

72%

23%

Freshwater

Saline

Brackish

Page 17: Technical Symposium: Marina Fueling System Design ......PET, Marina Piping Systems from Dock to Shore, November 2001. Rubber Hose - Permeation • Economic and Environmental Impact

Type of Tank

2%

5%7%

51%

35%

Land-based AST

Land-based UST

Tank at DockAbovewater

Tank at DockUnderwater

Unidentified

Page 18: Technical Symposium: Marina Fueling System Design ......PET, Marina Piping Systems from Dock to Shore, November 2001. Rubber Hose - Permeation • Economic and Environmental Impact

Product Type - All Systems

1%4%6%

69%

20%

Gasoline

Diesel

Premix

Other

Unidentified

Page 19: Technical Symposium: Marina Fueling System Design ......PET, Marina Piping Systems from Dock to Shore, November 2001. Rubber Hose - Permeation • Economic and Environmental Impact

Tank ConstructionLand-based ASTs

2%4%

19%

50%

25%

Double-walled

Single-walled (with othersecondary containment)

Single-walled

Unidentified

Other

Page 20: Technical Symposium: Marina Fueling System Design ......PET, Marina Piping Systems from Dock to Shore, November 2001. Rubber Hose - Permeation • Economic and Environmental Impact

Tank ConstructionLand-based USTs

2%4%

76%

18%

Double-walled

Single-walled

Single-walled (with othersecondary containment)

Unidentified

Page 21: Technical Symposium: Marina Fueling System Design ......PET, Marina Piping Systems from Dock to Shore, November 2001. Rubber Hose - Permeation • Economic and Environmental Impact

Tank ConstructionTanks at Dock, Abovewater

45%48%

7%

Double-walled

Single-walled

Single-walled (withother secondarycontainment)

Page 22: Technical Symposium: Marina Fueling System Design ......PET, Marina Piping Systems from Dock to Shore, November 2001. Rubber Hose - Permeation • Economic and Environmental Impact

Placement of Piping

29%

34%

16%

14%

3%

2%

1%

1%Under Dock

Aboveground

Underground

Above/Side Dock

Other

Underwater

Floating

Unidentified

Page 23: Technical Symposium: Marina Fueling System Design ......PET, Marina Piping Systems from Dock to Shore, November 2001. Rubber Hose - Permeation • Economic and Environmental Impact

Piping Construction

1%

74%

25%

Single-walled

Double-walled

Unidentified

Page 24: Technical Symposium: Marina Fueling System Design ......PET, Marina Piping Systems from Dock to Shore, November 2001. Rubber Hose - Permeation • Economic and Environmental Impact

Primary Piping Material

24% 58%

9%

7%1%

1%Metallic

Rubber Hose

Non-metallic Flexible

Non-metallic Rigid

Other

Unidentified

Page 25: Technical Symposium: Marina Fueling System Design ......PET, Marina Piping Systems from Dock to Shore, November 2001. Rubber Hose - Permeation • Economic and Environmental Impact

Double-walled SecondaryPiping Material

1%

2%15%

17%

37%

28%

Metallic

Non-metallic flexible

Non-metallic rigid

Rubber Hose

Other

Unidentified

Page 26: Technical Symposium: Marina Fueling System Design ......PET, Marina Piping Systems from Dock to Shore, November 2001. Rubber Hose - Permeation • Economic and Environmental Impact

Monitoring of Single-walled Piping

18% 62%

12%

3%3%

2%Visual

No Monitoring

Electronic

Line Tightness Test

Unidentified

Mechanical

Page 27: Technical Symposium: Marina Fueling System Design ......PET, Marina Piping Systems from Dock to Shore, November 2001. Rubber Hose - Permeation • Economic and Environmental Impact

Monitoring of Double-walled Piping

26%57%

11%4%

1%

1%Electronic

Visual

No Monitoring

Mechanical

Line Tightness Test

Unidentified

Page 28: Technical Symposium: Marina Fueling System Design ......PET, Marina Piping Systems from Dock to Shore, November 2001. Rubber Hose - Permeation • Economic and Environmental Impact

Single-walled PipingTransition Points

1%

1%5%

64%

29%

Over Water

Over Land

Unidentified

Underground

Underwater

Page 29: Technical Symposium: Marina Fueling System Design ......PET, Marina Piping Systems from Dock to Shore, November 2001. Rubber Hose - Permeation • Economic and Environmental Impact

Double-walled PipingTransition Points

1%

2%4%

52%41%

Over Water

Over Land

Unidentified

Underground

Underwater

Page 30: Technical Symposium: Marina Fueling System Design ......PET, Marina Piping Systems from Dock to Shore, November 2001. Rubber Hose - Permeation • Economic and Environmental Impact

Facilities With Under-Dispenser Containment

80%

20%No

Yes

Page 31: Technical Symposium: Marina Fueling System Design ......PET, Marina Piping Systems from Dock to Shore, November 2001. Rubber Hose - Permeation • Economic and Environmental Impact

Evaluate MFF Inspection Data

• Variety of system construction andleak detection methods

• Identify fueling system design flawsand inadequacies

Page 32: Technical Symposium: Marina Fueling System Design ......PET, Marina Piping Systems from Dock to Shore, November 2001. Rubber Hose - Permeation • Economic and Environmental Impact

Examples of Design andConstruction Inadequacies

• Use of rubber hose

• Improper use of non-metallic flexiblepiping

• Lack of under-dispenser containment(UDC)

• Single-walled piping componentsover water/underwater (lack ofsecondary containment)

Page 33: Technical Symposium: Marina Fueling System Design ......PET, Marina Piping Systems from Dock to Shore, November 2001. Rubber Hose - Permeation • Economic and Environmental Impact

Rubber Hose

• Excessive permeation

• Poor damage resistance

• Poor life cycle

Page 34: Technical Symposium: Marina Fueling System Design ......PET, Marina Piping Systems from Dock to Shore, November 2001. Rubber Hose - Permeation • Economic and Environmental Impact

PET, Marina Piping Systems from Dock to Shore, November 2001.

Rubber Hose - Permeation

• Economic and Environmental Impactl 2” diameter hose contains approximately

.16 gallons of fuel per linear foot

l A 100 foot length of 2” diameter hose willpermeate 200 to 400 gallons every yearunder normal temperatures, and up to1,000 gallons if exposed to elevatedtemperatures

Page 35: Technical Symposium: Marina Fueling System Design ......PET, Marina Piping Systems from Dock to Shore, November 2001. Rubber Hose - Permeation • Economic and Environmental Impact

Estimated PermeationCalculation

• 24% of California’s primary piping atmarinas is rubber hose

• Estimated length of rubber pipingstatewide: 14,775 feet

• At normal temperature with a permeabilityaverage of 300 gallons per year 100 perlinear footl 44,325 gallons fuel lost per year due to

permeation statewide

Page 36: Technical Symposium: Marina Fueling System Design ......PET, Marina Piping Systems from Dock to Shore, November 2001. Rubber Hose - Permeation • Economic and Environmental Impact

Coastal and InlandPermeation Scenario

• Facility with 100 feet of rubber hose atnormal temperatures (coastal)l 300 gallons of fuel lost per year due to

permeation

• Facility with 200 feet of rubber hose atincreased temperatures (inland)l 1,000 gallons of fuel lost per year due to

permeation

Page 37: Technical Symposium: Marina Fueling System Design ......PET, Marina Piping Systems from Dock to Shore, November 2001. Rubber Hose - Permeation • Economic and Environmental Impact

So why use rubber hose?

• Until a few years ago it was one of theonly effective piping products availableto adapt to water level fluctuations

• Cheaper than newer more effectivepiping

Page 38: Technical Symposium: Marina Fueling System Design ......PET, Marina Piping Systems from Dock to Shore, November 2001. Rubber Hose - Permeation • Economic and Environmental Impact
Page 39: Technical Symposium: Marina Fueling System Design ......PET, Marina Piping Systems from Dock to Shore, November 2001. Rubber Hose - Permeation • Economic and Environmental Impact

Use of Non-Metallic FlexiblePiping Aboveground

• Use of underground listed piping inaboveground applications at 40 facilities

• Overall, 69% of underground listed non-metallic flexible piping is used in above-ground applications

Page 40: Technical Symposium: Marina Fueling System Design ......PET, Marina Piping Systems from Dock to Shore, November 2001. Rubber Hose - Permeation • Economic and Environmental Impact

Use of Non-Metallic FlexiblePiping Aboveground

• Not listed, tested, and/or intended foraboveground conditions: excessivecycling, excessive bending, abrasion,UV exposure

• Aboveground conditions cause fatigueto the piping system resulting inpremature failure

Page 41: Technical Symposium: Marina Fueling System Design ......PET, Marina Piping Systems from Dock to Shore, November 2001. Rubber Hose - Permeation • Economic and Environmental Impact
Page 42: Technical Symposium: Marina Fueling System Design ......PET, Marina Piping Systems from Dock to Shore, November 2001. Rubber Hose - Permeation • Economic and Environmental Impact

Under-dispenser Containment

• 145 facilities (80%) do not have UDC

• Without UDC fuel leaks from inside thedispenser directly enter the water

• Studies show that releases occur atdispensers

Page 43: Technical Symposium: Marina Fueling System Design ......PET, Marina Piping Systems from Dock to Shore, November 2001. Rubber Hose - Permeation • Economic and Environmental Impact

Use of UDCprevents fuel leaks

inside the dispenserfrom reaching the

water

Without UDC

With UDC

Page 44: Technical Symposium: Marina Fueling System Design ......PET, Marina Piping Systems from Dock to Shore, November 2001. Rubber Hose - Permeation • Economic and Environmental Impact

Single-walled Piping ComponentsOver/Underwater

• 838 single-walled piping transitions(piping connection points)over/underwater

• Overall, 65% of piping transition pointsare single-walled and over/under water

Page 45: Technical Symposium: Marina Fueling System Design ......PET, Marina Piping Systems from Dock to Shore, November 2001. Rubber Hose - Permeation • Economic and Environmental Impact

Single-walled PipingComponents Over/Underwater

Use ofsecondarycontainmentprevents fuelfrom reachingthe water

Page 46: Technical Symposium: Marina Fueling System Design ......PET, Marina Piping Systems from Dock to Shore, November 2001. Rubber Hose - Permeation • Economic and Environmental Impact

Preliminary Data

MFF - Spills/Releases

• Release data from spills (at marinas) reportedto the Office of Emergency Services from1997 - 1999:l 65 releases during bulk transfers or

operations at marine terminal facilitiesl 37 releases from dispensing operationsl 13 fueling system failuresl 23 miscellaneousl 84 other

Page 47: Technical Symposium: Marina Fueling System Design ......PET, Marina Piping Systems from Dock to Shore, November 2001. Rubber Hose - Permeation • Economic and Environmental Impact

Preliminary Data

MFF - Spills/Releases

• Release data from spills (at marinas)reported to the Office of EmergencyServices from 1997 - 1999:

l 222 spills reported at marinas

l 195 of those were to Californiawaterways

Page 48: Technical Symposium: Marina Fueling System Design ......PET, Marina Piping Systems from Dock to Shore, November 2001. Rubber Hose - Permeation • Economic and Environmental Impact

Preliminary Data

MFF - Spills/Releases

• Release data from the SWRCB LeakingUnderground Storage Tank Database:

l 142 unauthorized releases from USTsat marinas between 1989 and 2000

Page 49: Technical Symposium: Marina Fueling System Design ......PET, Marina Piping Systems from Dock to Shore, November 2001. Rubber Hose - Permeation • Economic and Environmental Impact

Petroleum Release Reporting

• Any petroleum spill onto the navigablewaters of the United States sufficient tocause a sheen on the water is aviolation of Section 311 of the CleanWater Act and must be reported

Page 50: Technical Symposium: Marina Fueling System Design ......PET, Marina Piping Systems from Dock to Shore, November 2001. Rubber Hose - Permeation • Economic and Environmental Impact

Consistent & Effective Implementation

• Evaluate implementation of newMFF requirements

• Evaluate impact on existing MFFs

Page 51: Technical Symposium: Marina Fueling System Design ......PET, Marina Piping Systems from Dock to Shore, November 2001. Rubber Hose - Permeation • Economic and Environmental Impact

Authority• Senate Bill 2198; which became effective

January 1, 1999, exempts UST piping atmarinas until such time as the SWRCBadopts regulations specific to the design,construction, upgrade, and monitoring ofMFFs

• Current authority is limited to revision ofUST regulations

• We intend to draft regulations for MFFs thatoperate USTs, and anticipate publishing adraft of these regulations late 2002

Page 52: Technical Symposium: Marina Fueling System Design ......PET, Marina Piping Systems from Dock to Shore, November 2001. Rubber Hose - Permeation • Economic and Environmental Impact

We recognize that marina fuelingservices are an essential part of

recreational boating in California. Ourgoal is to develop a proposal for

implementation of MFF upgrades thatwill minimize economic impact and

service disruptions to facilities that maybe subject to upgrades.

Page 53: Technical Symposium: Marina Fueling System Design ......PET, Marina Piping Systems from Dock to Shore, November 2001. Rubber Hose - Permeation • Economic and Environmental Impact

Contact InformationMarina Fueling Facility Project ManagerLaura Chaddock, Environmental ScientistDivision of Clean Water ProgramsState Water Resources Control BoardPO Box 944212Sacramento, CA 94244(916) 341-5870 phone(916) 341-5808 [email protected]/cwphome/ust/usthmpg.htm

Page 54: Technical Symposium: Marina Fueling System Design ......PET, Marina Piping Systems from Dock to Shore, November 2001. Rubber Hose - Permeation • Economic and Environmental Impact

Additional Information

Page 55: Technical Symposium: Marina Fueling System Design ......PET, Marina Piping Systems from Dock to Shore, November 2001. Rubber Hose - Permeation • Economic and Environmental Impact

Product Distribution - All Systems

4%

10%

67%

19%

Pressurized

Suction

Gravity

Unidentified

Page 56: Technical Symposium: Marina Fueling System Design ......PET, Marina Piping Systems from Dock to Shore, November 2001. Rubber Hose - Permeation • Economic and Environmental Impact

Monitoring of Double-walledLand-based ASTs

2%

5%7%

8%

60%18%

Visual

Electronic

Unidentified

Manual Sticking

ContinuousInsterstitial MonitoringNone

Page 57: Technical Symposium: Marina Fueling System Design ......PET, Marina Piping Systems from Dock to Shore, November 2001. Rubber Hose - Permeation • Economic and Environmental Impact

Monitoring of Single-walledLand-based ASTs

3%

70%

27%

Visual Monitoring

None

Unidentified

Page 58: Technical Symposium: Marina Fueling System Design ......PET, Marina Piping Systems from Dock to Shore, November 2001. Rubber Hose - Permeation • Economic and Environmental Impact

Monitoring of Double-walledLand-based USTs

11%

82%

6%1%

Continuous InterstitialMonitoring

Electronic

Unidentified

Automatic TankGauging

Page 59: Technical Symposium: Marina Fueling System Design ......PET, Marina Piping Systems from Dock to Shore, November 2001. Rubber Hose - Permeation • Economic and Environmental Impact

Monitoring of Single-walledLand-based USTs

91%

9%Automatic TankGauging

Electronic

Page 60: Technical Symposium: Marina Fueling System Design ......PET, Marina Piping Systems from Dock to Shore, November 2001. Rubber Hose - Permeation • Economic and Environmental Impact

Monitoring of Double-walledTanks at Dock, Abovewater

8%8%

53%

31%

Visual

Electronic

ContinuousInterstitial Monitoring

Unidentified

Page 61: Technical Symposium: Marina Fueling System Design ......PET, Marina Piping Systems from Dock to Shore, November 2001. Rubber Hose - Permeation • Economic and Environmental Impact

Monitoring of Single-walledTanks at Dock, Abovewater

8%

25%

42%

25%

Visual

Electronic

Manual Sticking

Unidentified

Page 62: Technical Symposium: Marina Fueling System Design ......PET, Marina Piping Systems from Dock to Shore, November 2001. Rubber Hose - Permeation • Economic and Environmental Impact

Monitoring of Single-walledLand-based ASTs

(with other secondary containment)

17%

77%

6%Visual

Unidentified

None

Page 63: Technical Symposium: Marina Fueling System Design ......PET, Marina Piping Systems from Dock to Shore, November 2001. Rubber Hose - Permeation • Economic and Environmental Impact

Monitoring of Single-walledLand-based USTs

(with other secondary containment)

60%

40%

Unknown

ContinuousInterstitialMonitoring

Page 64: Technical Symposium: Marina Fueling System Design ......PET, Marina Piping Systems from Dock to Shore, November 2001. Rubber Hose - Permeation • Economic and Environmental Impact

Tank ConstructionTanks at Dock, Underwater

11%

56%33%

Single-walled

Double-walled

Single-walled(with othersecondarycontainment)

Page 65: Technical Symposium: Marina Fueling System Design ......PET, Marina Piping Systems from Dock to Shore, November 2001. Rubber Hose - Permeation • Economic and Environmental Impact

Monitoring of Double-walledTanks at Dock, Underwater

17%

50%

33%

Continuous InterstitialMonitoring

Electronic

Manual Sticking

100% Visual Monitoing