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Telestack Limited
Bankmore Way East
Omagh
Co.Tyrone
Northern Ireland
BT79 0NZ
Tel:+44 (0) 2882 251100
Fax:+44 (0) 2882 252211
Web: www.telestack.com
Email: [email protected]
TECHNICAL SPECIFICATION
TS 36-140 Agg Stack - Radial Telescopic Conveyor
Model Shown TS 36-140 (Optional Gull wing wheels shown for road transport)
Rev 2. TS 36-140 AggStack – Technical
Specification
2
Telestack Limited was formed in 1999 to supply MOBILE Bulk Material Handling Solutions. Based in the United Kingdom, Telestack operates from a
modern 32000 square metres site where we have combined the experience and knowledge of Loughside Engineering and Telestack to develop a
range of MOBILE Bulk Material Handling Solutions.
Our MOBILE solutions offer significant operating cost savings compared to traditional methods of material handling (wheel loaders, haul trucks, static
conveyors) , as well as providing Environmental, Health and Safety and other benefits. We have over 600 installations to date in 6 continents around
the world, this proves that we can deliver on our promises and it is this proven track record that ensures many of our customers are repeat
customers.
Over the years we have invested significantly to ensure that:
We have the design knowledge and expertise to meet the specific requirements of our customers. Our design engineers travel the world visiting our
equipment in the field from Chile to Russia to India to Middle East to Australia etc to learn from our customers on how we can continue to improve
our designs and performance
We are in control of the complete process, as within our factory we design, manufacture, fully assemble, and test EVERY machine. Only after the
machine and all its functions are fully tested do we “dis-assemble” at our factory into containers and ship to the customer.
Unlike many competitors, we do everything under one roof – we do not outsource fabrications to lower cost countries etc and “hope” it will all fit
when it gets to site
We are on site during installation to ensure a fast and efficient assembly of our equipment and your system will typically take 2-3 weeks from the
containers arrive until you are ready to go to work
Our factory engineers are on site to ensure that the equipment is properly commissioned with material flowing over the belts achieving the
performance our customer expects
We have an aftersales structure and team in place so we can quickly solve problems to ensure the safe and efficient operation of our equipment in
the field
We have a global network of dealers/ agents that ensure you a fast and efficient response.
We have an externally audited Quality Management System that is audited to ISO 9001:2008 International Standards. As an ISO 9001:2008
registered company we understand the importance of delivering equipment that meets or exceeds our customers expectations. Our process
emphasises the importance of understanding what the customer wants and being in a position to offer advice based on our experience
The robust designs and the unique assembly designs ensure that our equipment will have a much higher resale value that competitors as it can be
easily dis-assembled, packed into containers and shipped anywhere in the world to work in a port, mine, quarry, rail yard, power station, steel mill
etc
We are competitive on price, without compromising on quality and our ability to support customers pre-sale and in aftersales
Telestack has been successful in establishing a reputation as a supplier of choice with many blue chip companies around the world
including:
- BHP Billiton - Cemex - Mechel - Port of Panama
- Rio Tinto - CRH - Suek - Port of Vostochny
- Jindal Steel - Eurovia - Nibulon - Port of Alexandria
- London Mining - Holcim - Ural Kili - Port of Gangavaram
- Norilsk Nickel - La Farge - Rusal - Port of Brisbane
- PT Bumi - Tarmac - Fortescue - Port of Coquimbo
- Tata Steel - Van Oord - Fomento - Port of Belfast
- Thyssen Krupp - Peter Hambro - Tata Steel - Port of Dhamara
- Xstrata - Severstal - Larsen + Toubro
- Arcelor Mittal - Anglo American - Ennstone/Bredon Aggregates
Global engineering consultants/EPC contractors who value their reputations are among our clients. In nearly all cases we design a system to suit
their specific needs but the designs are based on our TRACK RECORD of similar designs/proven designs.
Other OEMs often specify/purchase Telestack equipment as part of their own systems solution because of our reputation of consistently delivering on
our commitments. Unlike many of our competitors, our conveyors are designed for the onerous demands of mining applications and this is why we
are an approved supplier of equipment that meets Western Australian Mining Standards AS 4324.1. Our designs and structural integrity are verified
and certified by an independent 3rd
party.
We would gladly welcome you to visit existing installations around the world in North America, South America, Europe, Africa, Asia, Oceania. Include
a visit to our facility in the UK so you can see the company and meet the people behind the Telestack name to give you even greater confidence in
our ability to deliver on our promises.
To find out more please visit www.telestack.com or contact us on [email protected]
We will be glad to assist you and we look forward to the potential opportunity of working with you.
COMPANY PROFILE
Rev 2. TS 36-140 AggStack – Technical
Specification
3
The TS 36-140 AggStack radial telescopic conveyor offers a unique material handling solution for the
Ports (Ship / Barge Loading and Unloading), Quarrying, Mining and Rail Transportation industries.
The flexibility and efficiency of this equipment means it can be used in many applications long or
short term. This versatility also means improved resale value when the project is finished as it is open
to many different markets.
Primary Applications / Materials
Stockpiling (Automatically) from secondary crushers and screens. Both static and mobile.
Typically working in a sand pit / quarry application
Stockpiling crushed stone, sand and gravel, road base / various construction aggregates.
Secondary Applications / Materials
Stockpiling construction and demolition waste, top soil, mulch, compost, coal, grain, wood
chip and wood pellet.
Receiving crushed material and stockpiling safely over a quarry face/bench.
Ship loading directly to vessels. (No Chutes)
Loading directly to trucks or rail wagons.
Telescopic mobile link conveyor.
Can be packed into 40ft containers/Euroliners, which ensures easy and cost effective
transport around the globe. On site assembly 1 - 2 week.
Conveying material reduces dust levels, noise levels and carbon footprint.
Conveying material eliminates the high cost of dump truck or shovel haulage and is the most
cost-efficient and environmentally sound method of material transfer.
Increased production capacities
Production rates of up to 800 Tonnes per hour (880 Tons Per Hour)
Flexible and reliable mobile material handling equipment
Reduced labour and operator costs
Reduced energy consumption (All electric conveyor)
Eliminate segregation, degradation, contamination and compaction.
Minimal civil’s and planning permission required as it is mobile equipment.
TS 36-140 Mobile Stockpiling Conveyor
TS 36-140 Typical Applications
TS 36-140 Key Advantages
Rev 2. TS 36-140 AggStack – Technical
Specification
4
Metric Imperial
Main Conveyor Length (Drum Centres) 41.42m 134’ 8"
Machine working Length (18º Extended) 42.12m 136’ 11”
Machine Working Length (18º Retracted) 28.04m 91' 2"
Discharge height (18º Extended) 13.86m 45’
Feed in height 2.24m 7’3"
Operating Width 8.72m 28’ 4"
Stockpile capacity at 18º (270o
Radial) 91,785 Tonnes 100,965 Ton
Stockpile capacity at 18º (270o
Radial) 57,365 m3
75,030 yd3
Metric Imperial
Transport Length 28.34m 92' 1"
Transport Width 3520mm 11’ 5”
Transport Height 5300mm 17' 3"
Overall Weight 26.5 Tonnes 58 423 lbs
Unit can also be transported in 40' containers. (more information on page 14)
Telestack Automated PLC Stockpiling Program with multiple program options.
Powered wheel drive (movement left – right) ensures that an area of 270 degree can be
reached from a single feed-in point, without moving the equipment.
Telescopic inner conveyor action allows for unrivalled movement and flexibility in operation.
2 x Hydraulic luffing rams (up – down) allow for a maximum for adjustable discharge height.
Electric Vee Belt drive motors on inner and outer conveyor as standard.
All sections are easily bolted together on site.
Integrated self-diagnostic panel allows for all major functions to be operated and monitored
from this single point.
Production rates of up to 800 Tonnes per hour (880 Tons Per Hour)
Feed material up to 100mm (4") lump size.
Please note:
1) Tonnages quoted are based on free flowing material with a density of 1.6 Tonne /m3 (100 lb/ft
3). If a specific tonnage
is required this should be discussed with the factory.
2) Ideal working angle for conveyor is 8º - 18º
3) All possible steps have been taken to ensure the accuracy of this publication, however due to continual product
development we reserve the right to change specifications without notice
TS 36-140 - Working Dimensions (see pages 15 - 18)
TS 36-140 - Transport Dimensions (see pages 15 - 18)
3)
TS 36-140 - Key Features
Rev 2. TS 36-140 AggStack – Technical
Specification
5
Figures based on material with a bulk density of 1.6 tonnes per m3
(100 lb/ft3
) Stockpile angle of
repose 37o
. conveyor luffing angle of 18o
.
Angle of Radial Arc
(Degrees)
Stockpile Height
Stockpile Capacity
(Volume)
Stockpile Capacity
(Mass)
(m) (ft) (m3
) (yd3
) (Tonnes) (Ton)
0o
13.04 42' 5” 4,089 5,348 6,542 7,211
90o
13.04 42' 5” 18,019 23,568 28,830 31,780
120o
13.04 42' 5” 22,662 29,641 36,260 39,969
180o
13.04 42' 5” 31,949 41,788 51,118 56,348
270o
13.04 42' 5” 45,879 60,007 73,406 80,916
Feedboot
Dead box style feed boot for handling of
aggregates.
Wear liners are an option. Options include:
- 6mm (1/4”) mild steel
- 6mm (1/4”) hardened steel
- 12mm (1/2”) hardened steel
Feedboot rollers: 102mm (4”) 20° troughing
roller sets, mounted on 80x40x3mm box
section, 254mm wing roller, centre 508mm
Rubber skirting to prevent material spillage.
King pin, counterweight and side plate
assemblies are designed to allow ample
turning clearance for most 5th wheel tractors.
Safety guards at all pinch points are
standard.
Feedboot / Counterweight
Stockpiling Capacity
Rev 2. TS 36-140 AggStack – Technical
Specification
6
Rotational Plinth
Standard turn table to be bolted/secured to
firm base on site. Slung on side of
counterweight for easy transport.
Tow bar
Standard healed chain hooks, to enable the
unit to be towed by wheel loaders or similar
equipment on site
Rev 2. TS 36-140 AggStack – Technical
Specification
7
Outer Conveyor Structure
Rolled Steel Angle lattice frame structure
Top Stringer: 100x100x8 RSA
Bottom Stringer: 100x100x8 RSA
Internal Members: 50x50x6 RSA
BS 5950 Compliant Structure
Belting
900mm (36") EP400 / 3 ply, 4mm top 2mm
bottom cover
Belt Speed: 2.3 m/s (453 ft/min)
Belting is premium quality, high tensile
strength, to support the load and the
designed horsepower.
Rollers
Outer rollers: 102mm (4”) 35° troughing roller
sets, mounted on 80x40x3mm box section,
254mm wing roller, centre 508mm
Wing roller angle adjustable.
Outer Conveyor
Rev 2. TS 36-140 AggStack – Technical
Specification
8
Return Rollers
1 x 102mm (4") spiral return roller at the head
of conveyor.
5 x 102mm (4") plain return rollers.
Outer Conveyor Drive
2 x 15kW (20HP) IP 66 Shaft Mounted Electric
driven units to achieve 800 Tonne / hour @
18 degree incline.
Head Scraper
Spring tension Primary face scraper cleaning
belt. 900mm (36") incline belt.
Plough Scraper
Plough Scraper located at tail drum to clear
inside of belt of any material.
Rev 2. TS 36-140 AggStack – Technical
Specification
9
Inner Conveyor Structure
Rectangular Hollow Section (RHS) lattice
frame structure.
Top Stringer: 100x50x5 RSH
Bottom Stringer: 100x50x5 RSH
Internal Members: 30x30x3 RSH
BS 5950 Compliant Structure
Belting
900mm (36") EP400 / 3 ply, 4mm top 2mm
bottom cover
Belt Speed: 2.4 m/s (472 ft/min)
Belting is premium quality, high tensile
strength, to support the load and the
designed horsepower.
Rope break safety system
Drop pin system to stop inner conveyor from
retracting unintentionally in the unlikely event of
a winch rope failure.
Inner Conveyor
Rev 2. TS 36-140 AggStack – Technical
Specification
10
Rollers
102mm (4”) diameter troughing rollers set at
35 degrees
Wing roller angle adjustable.
Return Rollers
1 x 102mm (4") spiral return roller at the head
of conveyor.
3 x 102mm (4") plain return rollers.
Inner Conveyor Drive
2 x 9.2 kW (12 HP) IP 66 Shaft Mounted
Electric Driven Motors to achieve 800 Tonne /
hour @ 18 degree incline.
Head Scraper
Spring tension Primary face scraper cleaning
belt. 900mm (36") incline belt.
Rev 2. TS 36-140 AggStack – Technical
Specification
11
Plough Scraper
Plough Scraper located at tail drum to clear
inside of belt of any material.
Winch Motor
The telescopic conveyor is extended and
retraced using a wire rope and winch system.
The winch has a 3 kW (4 HP) IP 66 motor.
Wire Rope
Heavy duty wire rope used with 13mm (1/2")
diameter.
Telescopic Winch
Rev 2. TS 36-140 AggStack – Technical
Specification
12
PLC Automatic Stockpiling
AS 3000 Electrical Compliant
Telestacks fully automated stockpiling software,
provides a high quality solution in the
prevention of material segregation and
degradation
The fully programmable PLC controller provides
this clever solution with a versatile, ergonomic
and reliable stockpiling system
The stockpiling system comes with an
innovative, easy to use Human machine
Interface (HMI), so the user can efficiently select
and stockpile the windrow programme of
choice as standard
Allen Bradley Automated Windrow Stockpile
Programme including software, height level &
material sensor and limit switches
This Significantly reduces stockpile
segregation, degradation and contamination
with windrow stockpiling. Automates the entire
stockpiling process which greatly reduces
labour costs.
Multiple program options available.
BASIC hood over panel.
20m of cable with machine to allow for radial
movement.
Automated Stockpiling Programme Rationale
Rev 2. TS 36-140 AggStack – Technical
Specification
13
Windrow Stockpiling Programmes
(HMI) Human Machine
Interface, Windrow
selection screen
Radial Windrow
Inline Windrow
Radial Conical
Rev 2. TS 36-140 AggStack – Technical
Specification
14
Undercarriage The front support frame of the undercarriage
is manufactured from Rectangular Hollow
Section (RHS).
The rear of the undercarriage is constructed
of heavy duty structural angle.
The front of the undercarriage is hydraulically
raised and lowered to transfer between radial
and transport mode.
Power Pack
U68 Grade Oil for hot climate.
7.5 kW (10 HP) IP 66 3 station hydraulic power
pack with 125 litres (5 Gallon) reservoir.
Note: Electric hydraulic power pack used for all
hydraulic functions – Raise / lower conveyor
sections, raise / lower under-carriage,
Undercarriage
Hydraulics
Rev 2. TS 36-140 AggStack – Technical
Specification
15
Radial Wheel Drive
Internal hydraulic wheel drive for increased torque
over uneven or soft ground.
Wheels are site mobile only. Not for towing at
speed.
Wheels / Tyres
4 x 385 / 65 / 22.5 Super single tyre on 10 stud
hubs.
Radial Arms
Rev 2. TS 36-140 AggStack – Technical
Specification
16
Safety Emergency pull chord located around
undercarriage.
All Telestack machines are compliant with the
following standards:
BS EN 618:2002 +A1:2010 Continuous handling
equipment and systems.
Safety and EMC requirements for equipment for
mechanical handling
of bulk materials except
fixed conveyors
BS EN 953:1997+A1:200 Safety of Machinery -
Guards
BS EN ISO 13857:2008 Safety of Machinery - safety
distances to prevent hazard zones being reached
by upper and lower limbs
BS EN ISO 12100:2010 Safety of Machinery -
General principles of design - Risk assessment
and risk reduction
BS EN ISO 13850:2008 Safety of
Machinery – Emergency Stop Equipment
BS EN 60204-1:2006 + A1:2009 Safety of
Machinery – Electrical Equipment of
Machines
Paint
Two Pak Epoxy Primer paint. Two Pak Epoxy top coat paint. 80 – 100 ADFT Micron Paint Finish
Safety
Paint Finish
Rev 2. TS 36-140 AggStack – Technical
Specification
17
Hydraulic transport legs with quick start
Enables support legs to deploy when there is
no available external power source. Includes
hydraulic rams attached to landing legs and
gas power pack to power rams.
Rev 2. TS 36-140 AggStack – Technical
Specification
18
Mobility Options
Diesel engine driven tracks for site movement.
Includes pendulum remote control.
Allows the telescopic conveyor to be
independently driven around the site for
maximum flexibility and mobility. Enables
conveyor to move freely on soft / harsh ground
conditions.
Diesel engine driven - Suitable for units without
the need for a generator set to move the around
site. (Note: 3 phase power required to drive the
electric motors for the belt)
Weighted anchor pad
Weighted anchor pad to eliminate the need to
bolt the machine to the surface it is on.
Options
Rev 2. TS 36-140 AggStack – Technical
Specification
19
The TS 36-140 can be transported in a number of standard ways:
Unit in 3 x Euro Liner (Unit Stripped)
Unit in 3 x 40' High Cube Container (Unit Stripped)
Typical TS 36-140 packed into 3 x 40' High cube containers.
Equipment required for unloading and assembling the Agg Stack
A Telescopic Handler
2 x 50 Ton mobile cranes
Access to Engineers / Fitters Tools
Transport Information
Containerisation
Container One – Outer Head, Inner Head, Telescopic, Rear Jacklegs, Gull Wing Mount
Rev 2. TS 36-140 AggStack – Technical
Specification
20
Container Two – Outer Mid, Inner Tail, Radial Arms, Bogies, plinths
Container Three – Chassis Tail, Chassis Head, Outer Tail, Radial Bogies
Rev 2. TS 36-140 AggStack – Technical
Specification
21
The TS 36x140 can be upgraded so it can be towed from site to site
It will have independent road wheel for movement on the highway. Includes brakes, tail
lights and mudguards. It also includes push down radial wheels with 2 x Internal hydraulic
wheel drives.
Road Mobile Transportation (Optional Road Mobile Upgrade)
Rev 2. TS 36-140 AggStack – Technical
Specification
22
TS 36-140 General Arrangement - Fully Up, Extended
Rev 2. TS 36-140 AggStack – Technical
Specification
23
TS 36-140 General Arrangement - Fully Down, Extended
Rev 2. TS 36-140 AggStack – Technical
Specification
24
TS 36-140 General Arrangement - Fully Down, Retracted
Rev 2. TS 36-140 AggStack – Technical
Specification
25
TS 36-140 General Arrangement - Fully Up, Retracted
Rev 2. TS 36-140 AggStack – Technical
Specification
26
TS 36-140 General Arrangement – 90 Degree Stockpile
Rev 2. TS 36-140 AggStack – Technical
Specification
27
TS 36-140 General Arrangement – 120 Degree Stockpile
Rev 2. TS 36-140 AggStack – Technical
Specification
28
TS 36-140 General Arrangement – 180 Degree Stockpile