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Technical Specification FLUXUS® G608**-F2 TSFLUXUS_G608xx-F2V1-5-2EN_Leu, 2014-03-20 1 FLUXUS G608 supported by handle Measurement with transducers mounted by the portable Variofix VP Measurement with the flow transmitter fixed to the pipe by the QuickFix pipe mounting fixture FLUXUS G608 FLUXUS G608 Portable Ultrasonic Flow Measurement of Gas in Hazardous Areas Portable instrument for non-invasive, quick ultrasonic flow measurement with clamp-on technology for all types of piping Features Precise bi-directional and highly dynamic flow measure- ment with the non-intrusive clamp-on technology High precision at fast and slow flow rates, high tem- perature and zero point stability Portable, easy-to-use flow transmitter with 2 flow chan- nels, multiple inputs, an integrated data logger with a serial interface Extremely resistant carbon fiber housing Covered by FM class I Div. 2 certification Compact and very lightweight, allowing the measuring system to be easily carried as personal luggage, e.g. for offshore visits Water tight; resistant against oil, many liquids and dirt Li-Ion battery provides up to 14 hours of measurement operation Automatic loading of calibration data and transducer detection for a fast and easy set-up (less than 5 min), providing precise and long-term stable results User-friendly design Transducers available for a wide range of inner pipe diameters ( ) and fluid temperatures ( ) Rugged transducers (FM Class 1 Div. 2, resistant to rough environments and humidity) Robust, water-tight (IP67) transport case with compre- hensive accessories QuickFix for fast mounting of the flow transmitter in difficult conditions Applications Designed for the following industries: Upstream (on- and offshore) Midstream and downstream (pipelines and refineries) Chemical industry Energy sector (e.g. HVAC, geothermal, power plants) 6...1600 mm -40...+190 °C

Technical Specification FLUXUS® G608**-F2 · 2014. 11. 12. · TSFLUXUS_G608xx-F2V1-5-2EN_Leu, 2014-03-20 3 Technical Specification FLUXUS® G608**-F2 Function Measurement Principle

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Page 1: Technical Specification FLUXUS® G608**-F2 · 2014. 11. 12. · TSFLUXUS_G608xx-F2V1-5-2EN_Leu, 2014-03-20 3 Technical Specification FLUXUS® G608**-F2 Function Measurement Principle

Technical Specification

FLUXUS® G608**-F2

TSFLUXUS_G608xx-F2V1-5-2EN_Leu, 2014-03-20 1

FLUXUS G608 supported by handle

Measurement with transducers mounted by the portable Variofix VP

Measurement with the flow transmitter fixed to the pipe by the QuickFix pipe mounting fixture

FLUXUS G608

FLUXUS G608

Portable Ultrasonic Flow Measurement of Gas in Hazardous Areas

Portable instrument for non-invasive, quick ultrasonic flow measurement with clamp-on technology for all types of piping

Features

• Precise bi-directional and highly dynamic flow measure-ment with the non-intrusive clamp-on technology

• High precision at fast and slow flow rates, high tem-perature and zero point stability

• Portable, easy-to-use flow transmitter with 2 flow chan-nels, multiple inputs, an integrated data logger with a serial interface

• Extremely resistant carbon fiber housing

• Covered by FM class I Div. 2 certification

• Compact and very lightweight, allowing the measuring system to be easily carried as personal luggage, e.g. for offshore visits

• Water tight; resistant against oil, many liquids and dirt

• Li-Ion battery provides up to 14 hours of measurement operation

• Automatic loading of calibration data and transducer detection for a fast and easy set-up (less than 5 min), providing precise and long-term stable results

• User-friendly design

• Transducers available for a wide range of inner pipediameters ( ) and fluid temperatures ( )

• Rugged transducers (FM Class 1 Div. 2, resistant to rough environments and humidity)

• Robust, water-tight (IP67) transport case with compre-hensive accessories

• QuickFix for fast mounting of the flow transmitter indifficult conditions

Applications

Designed for the following industries:

• Upstream (on- and offshore)

• Midstream and downstream (pipelines and refineries)

• Chemical industry

• Energy sector (e.g. HVAC, geothermal, power plants)

6...1600 mm-40...+190 °C

Page 2: Technical Specification FLUXUS® G608**-F2 · 2014. 11. 12. · TSFLUXUS_G608xx-F2V1-5-2EN_Leu, 2014-03-20 3 Technical Specification FLUXUS® G608**-F2 Function Measurement Principle

FLUXUS® G608**-F2 Technical Specification

Table of Contents

TSFLUXUS_G608xx-F2V1-5-2EN_Leu, 2014-03-202

Function ........................................................................................................................................................... 3Measurement Principle ..................................................................................................................................... 3Calculation of Volumetric Flow Rate ................................................................................................................. 3Number of Sound Paths.................................................................................................................................... 4Typical Measurement Setup ............................................................................................................................. 4Standard Volumetric Flow Rate ........................................................................................................................ 5

Flow Transmitter ............................................................................................................................................. 6Technical Data .................................................................................................................................................. 6Dimensions ....................................................................................................................................................... 7Standard Scope of Supply ................................................................................................................................ 7Adapters (optional)............................................................................................................................................ 8

Transducers..................................................................................................................................................... 9Transducer Selection ........................................................................................................................................ 9Transducer Order Code .................................................................................................................................. 12Technical Data ................................................................................................................................................ 13

Transducer Mounting Fixture ...................................................................................................................... 18

Coupling Materials for Transducers............................................................................................................ 19

Damping Mats (optional) .............................................................................................................................. 20

Connection Systems..................................................................................................................................... 21Transducer Cable............................................................................................................................................ 21

Clamp-on Temperature Probe (optional) .................................................................................................... 22

Wall Thickness Measurement (optional)..................................................................................................... 23

Page 3: Technical Specification FLUXUS® G608**-F2 · 2014. 11. 12. · TSFLUXUS_G608xx-F2V1-5-2EN_Leu, 2014-03-20 3 Technical Specification FLUXUS® G608**-F2 Function Measurement Principle

TSFLUXUS_G608xx-F2V1-5-2EN_Leu, 2014-03-20 3

Technical Specification FLUXUS® G608**-F2

Function

Measurement Principle

In order to measure the flow of a medium in a pipe, ultrasonic signals are used, employing the transit time dif-ference principle. Ultrasonic signals are emitted by a transducer installed on the pipe and received by a sec-ond transducer. These signals are emitted alternately in the flow direction and against it.

As the medium in which the signals propagate is flowing, the transit time of the ultrasonic signals in the flowdirection is shorter than against the flow direction.

The transit time difference, ∆t, is measured and allows the flowmeter to determine the average flow velocityalong the propagation path of the ultrasonic signals. A flow profile correction is then performed in order to ob-tain the area averaged flow velocity, which is proportional to the volumetric flow rate.

Two integrated microprocessors control the entire measuring process. This allows the flowmeter to removedisturbance signals, and to check each received ultrasonic wave for its validity which reduces noise.

Calculation of Volumetric Flow Rate

= kRe . A . ka . ∆t/(2 . tfl)

where

Path of the ultrasonic signal Transit time difference ∆t

- volumetric flow ratekRe - fluid mechanics calibration factorA - cross-sectional pipe areaka - acoustical calibration factor∆t - transit time differencetfl - transit time in the medium

��

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Page 4: Technical Specification FLUXUS® G608**-F2 · 2014. 11. 12. · TSFLUXUS_G608xx-F2V1-5-2EN_Leu, 2014-03-20 3 Technical Specification FLUXUS® G608**-F2 Function Measurement Principle

4 TSFLUXUS_G608xx-F2V1-5-2EN_Leu, 2014-03-20

FLUXUS® G608**-F2 Technical Specification

Number of Sound Paths

The number of sound paths is the number of transits of the ultrasonic signal through the medium in the pipe.Depending on the number of sound paths, the following methods of installation exist:

• reflection arrangementThe number of sound paths is even. Both of the transducers are mounted on the same side of the pipe. Correct positioning of the transducers is easier.

• diagonal arrangementThe number of sound paths is odd. Both of the transducers are mounted on opposite sides of the pipe. In the case of a high signal attenuation by the medium, pipe and coatings, diagonal arrangement with 1 sound path will be used.

The preferred method of installation depends on the application. While increasing the number of sound pathsincreases the accuracy of the measurement, signal attenuation increases as well. The optimum number ofsound paths for the parameters of the application will be determined automatically by the transmitter.

As the transducers can be mounted with the transducer mounting fixture in reflection arrangement or diagonalarrangement, the number of sound paths can be adjusted optimally for the application..

Typical Measurement Setup

a - transducer distance

Reflection arrangement, number of sound paths: 2

Diagonal arrangement, number of sound paths: 3

Diagonal arrangement, number of sound paths: 1 Diagonal arrangement, number of sound paths: 1,negative transducer distance

Example of a measurement setup in reflection arrangement

a

a

a > 0 a < 0

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transducers damping mat

transmitter

temperature inputs

Page 5: Technical Specification FLUXUS® G608**-F2 · 2014. 11. 12. · TSFLUXUS_G608xx-F2V1-5-2EN_Leu, 2014-03-20 3 Technical Specification FLUXUS® G608**-F2 Function Measurement Principle

TSFLUXUS_G608xx-F2V1-5-2EN_Leu, 2014-03-20 5

Technical Specification FLUXUS® G608**-F2

Standard Volumetric Flow Rate

The standard volumetric flow rate can be selected as physical quantity to be measured. It will be calculated in-ternally by:

N = . p/pN . TN/T . 1/K

where

The operational pressure p and the operational temperature T of the medium will be entered directly as fixedvalues into the transmitter.

or:

If inputs are installed (optional), pressure and temperature can be measured by the customer and fed in thetransmitter.

The gas compressibility coefficient K of the gas is entered in the transmitter:

• as fixed value or

• as approximation according to e.g. AGA8 or GERG

N - standard volumetric flow rate- operating volumetric flow rate

pN - standard pressure (absolute value)p - operating pressure (absolute value)TN - standard temperature in KT - operating temperature in KK - compressibility coefficient of the gas: ratio of the compressibility factors of the gas at operating

conditions and at standard conditions Z/ZN

V· V·

Page 6: Technical Specification FLUXUS® G608**-F2 · 2014. 11. 12. · TSFLUXUS_G608xx-F2V1-5-2EN_Leu, 2014-03-20 3 Technical Specification FLUXUS® G608**-F2 Function Measurement Principle

6 TSFLUXUS_G608xx-F2V1-5-2EN_Leu, 2014-03-20

FLUXUS® G608**-F2 Technical Specification

Flow Transmitter

Technical Data

FLUXUS G608**-F2design portable, FM class I Div. 2

measurementmeasurement principle transit time difference correlation principleflow velocity 0.01...35 m/s, depending on pipe diameterrepeatability 0.15 % of reading ±0.01 m/smedium all acoustically conductive gases,

e.g. nitrogen, air, oxygen, hydrogen, argon, helium, ethylene, propanetemperature compensation corresponding to the recommendations in ANSI/ASME MFC-5.1-2011

accuracyvolumetric flow rate ± 1...3 % of reading ±0.01 m/s depending on application

± 0.5 % of reading ±0.01 m/s with field calibrationflow transmitterpower supply 100...240 V/50...60 Hz (power supply unit, outside of explosive atmosphere),

10.5...15 V DC (socket at transmitter, with power adapter (optional)),integrated battery

battery Li-Ion, 7.2 V/4.5 Ahoperating time (without inputs and backlight): > 14 h

power consumption < 6 Wnumber of flow measuring channels

2

signal attenuation 0...100 s, adjustablemeasuring cycle (1 channel) 100...1000 Hzresponse time 1 s (1 channel), option: 70 mshousing material PA, TPS, PC, Polyester, stainless steeldegree of protection according to IEC/EN 60529

IP65

dimensions see dimensional drawingweight 1.9 kgfixation QuickFix pipe mounting fixtureambient temperature -10...+60 °Cdisplay 2 x 16 characters, dot matrix, backlightmenu language English, German, French, Dutch, Spanishexplosion protection

FM

marking NI/Cl. I /Div. 2/GP. A,B,C,D /T5 Ta = 60 °C

measuring functionsphysical quantities operating volumetric flow rate, standard volumetric flow rate, mass flow rate, flow velocitytotalizer volume, masscalculation functions average, difference, sumdiagnostic functions sound speed, signal amplitude, SNR, SCNR, standard deviation of amplitudes and transit timesdata loggerloggable values all physical quantities, totalized values and diagnostic valuescapacity > 100 000 measured valuescommunicationinterface RS232/USBserial data kitsoftware (all Windows™ versions)

- FluxData: download of measurement data, graphical presentation,conversion to other formats (e.g. for Excel™)

- FluxKoef: creating medium data sets

- FluxSubstanceLoader: upload of medium data setsсable RS232adapter RS232 - USBtransport casedimensions 500 x 400 x 190 mm

Page 7: Technical Specification FLUXUS® G608**-F2 · 2014. 11. 12. · TSFLUXUS_G608xx-F2V1-5-2EN_Leu, 2014-03-20 3 Technical Specification FLUXUS® G608**-F2 Function Measurement Principle

TSFLUXUS_G608xx-F2V1-5-2EN_Leu, 2014-03-20 7

Technical Specification FLUXUS® G608**-F2

Dimensions

Standard Scope of Supply

inputsThe inputs are galvanically isolated from the transmitter.

number max. 4temperature input

type Pt100/Pt1000connection 4-wirerange -150...+560 °Cresolution 0.01 Kaccuracy ±0.01 % of reading ±0.03 K

in mm

G608 Standard G608 CA-Energyorder code FLUXUS G608ST-F22-3N-NN-NN-NN-NN-NN FLUXUS G608ST-F22-3N-TT-NN-NN-TT-NNapplication flow measurement on gas flow measurement on compressed air, industrial

gases and liquids2 independent measuring channels

calculation of standard volumetric flow rate calculation of standard volumetric flow rate, with optional use of current measured temperature valuesliquids: integrated heat flow computer for monitoring of energy flows

inputstemperature input - 4accessoriestransport case x xpower supply unit, mains cable x xbattery x xpower adapter1 - -output adapter1 - -input adapter - 2QuickFix pipe mounting fixture for transmitter

x x

serial data kit x xmeasuring tape x xwall thickness probe - xuser manual, safety instructions,Quick Start Guide

x x

connector board at the upper side of the transmitter

1 if required, to be ordered separately

FLUXUS G608**-F2

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Page 8: Technical Specification FLUXUS® G608**-F2 · 2014. 11. 12. · TSFLUXUS_G608xx-F2V1-5-2EN_Leu, 2014-03-20 3 Technical Specification FLUXUS® G608**-F2 Function Measurement Principle

8 TSFLUXUS_G608xx-F2V1-5-2EN_Leu, 2014-03-20

FLUXUS® G608**-F2 Technical Specification

Adapters (optional)

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transducersmeasuring channel A

RS232 inputs

transducersmeasuring channel B

power supply unit/battery charging unit

input adapter

Page 9: Technical Specification FLUXUS® G608**-F2 · 2014. 11. 12. · TSFLUXUS_G608xx-F2V1-5-2EN_Leu, 2014-03-20 3 Technical Specification FLUXUS® G608**-F2 Function Measurement Principle

TSFLUXUS_G608xx-F2V1-5-2EN_Leu, 2014-03-20 9

Technical Specification FLUXUS® G608**-F2

Transducers

Transducer Selection

Step 1a

Select a Lamb wave transducer:

Step 1bIf the pipe wall thickness is not in the range of the Lamb wave transducers, select a shear wave transducer:

Step 2

inner pipe diameter d dependent on the flow velocity v of the medium in the pipe

The transducers are selected from the characteristics (see next page). Lamb wave transducers are selectedfrom the left column, shear wave transducers from the right column.

Lamb wave transducers: If the values d and v are not in the range, the diagonal arrangement with 1 soundpath may be used, i.e. the same characteristics can be used with doubling the inner pipe diameter. If the val-ues are still not in the range, shear waves transducers regarding the pipe wall thickness have to be selectedin step 1b.

transducer order code

GLG 11 23

GLH 7 15

GLK 4 9

GLM 2 5

GLP 1...3

GLQ 0.5...1

5 10 15 20 25pipe wall thickness [mm]

transducer order code

GSG 14 23

GSK 5 9

GSM 2.5 5

GSP 1.5 3

GSQ 1 1.5

5 10 15 20 25pipe wall thickness [mm]

recommended possible

Page 10: Technical Specification FLUXUS® G608**-F2 · 2014. 11. 12. · TSFLUXUS_G608xx-F2V1-5-2EN_Leu, 2014-03-20 3 Technical Specification FLUXUS® G608**-F2 Function Measurement Principle

10 TSFLUXUS_G608xx-F2V1-5-2EN_Leu, 2014-03-20

FLUXUS® G608**-F2 Technical Specification

Lamb wave transducer1 shear wave transducer1

GLG GSG

GLH

GLK GSK

GLM GSM

GLP GSP

GLQ GSQ

1 inner pipe diameter and max. flow velocity for a typical application with natural gas, nitrogen, oxygen in reflection arrangement with2 sound paths (Lamb wave transducers)/1 sound path (shear wave transducers)

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Page 11: Technical Specification FLUXUS® G608**-F2 · 2014. 11. 12. · TSFLUXUS_G608xx-F2V1-5-2EN_Leu, 2014-03-20 3 Technical Specification FLUXUS® G608**-F2 Function Measurement Principle

TSFLUXUS_G608xx-F2V1-5-2EN_Leu, 2014-03-20 11

Technical Specification FLUXUS® G608**-F2

Step 3

min. medium pressure

Example

Step 4

for the characters 4...11 of the transducer order code (ambient temperature, explosion protection, connectionsystem, extension cable) see page 12

Step 5

for the technical data of the selected transducer see page 13 et seqq.

Lamb wave transducer shear wave transducertransducer order code

medium pressure1 [bar] transducer order code

medium pressure1 [bar]metal pipe plastic pipe metal pipe plastic pipe

min. min. extended min. min. min. extended min.GLG 15 10 1 GSG 30 20 1

GLH 15 10 1 GSK 30 20 1

GLK 15 (d > 120 mm)10 (d < 120 mm)

10 (d > 120 mm)5 (d < 120 mm)

1 GSM 30 20 1

GLM 10 (d > 60 mm)5 (d < 60 mm)

- 1 GSP 30 20 1

GLP 10 (d > 35 mm)5 (d < 35 mm)

- 1 GSQ 30 20 1

GLQ 10 (d > 15 mm)5 (d < 15 mm)

- 1

1 depending on application, typical absolute value for natural gas, nitrogen, compressed air

d - inner pipe diameter

step1 pipe wall thickness mm 12 12 12 30

selected transducer GLG or GLH GLG or GLH GLG or GLH GS2 inner pipe diameter mm 800 600 800 300

max. flow velocity m/s 15 15 30 15selected transducer GLG GLG or GLH values not in the range

of the characteristics, but by using diagonal arrangement with 1 sound path, the inner pipe diameter in the characteristics is dou-bled:GLG

GSK

3 min. medium pressure bar 17 17 17 35selected transducer GLG GLG or GLH

influence of acoustic noise is reduced with increased transducer frequency, thus recommended:GLH

GLG GSK

Page 12: Technical Specification FLUXUS® G608**-F2 · 2014. 11. 12. · TSFLUXUS_G608xx-F2V1-5-2EN_Leu, 2014-03-20 3 Technical Specification FLUXUS® G608**-F2 Function Measurement Principle

12 TSFLUXUS_G608xx-F2V1-5-2EN_Leu, 2014-03-20

FLUXUS® G608**-F2 Technical Specification

Transducer Order Code

1, 2 3 4 5, 6 7, 8 9...11 no. of character

tra

nsdu

cer

tra

nsdu

cer

fre

quen

cy

- ambi

ent

tem

pera

ture

expl

osio

n pr

ote

ctio

n

conn

ectio

n sy

stem

- exte

nsio

n ca

ble

description

GL set of ultrasonic flow transducers for gas measurement, Lamb wave

GS set of ultrasonic flow transducers for gas measurement, shear wave

G 0.2 MHz

H 0.3 MHz (Lamb wave only)

K 0.5 MHz

M 1 MHz

P 2 MHz

Q 4 MHz

N normal temperature range

E extended temperature range (shear wave transducers with transducer frequency M, P, Q)

F2 FM Class I Div. 2

NL with Lemo connector

XXX cable length in m, for max. length of extension cable see page 21

example

GL K - N F2 NL - 010 shear wave transducer 1 MHz, normal temperature range, FM Class I Div. 2, connection system NL with Lemo connector and extension cable 10 m

- -

Page 13: Technical Specification FLUXUS® G608**-F2 · 2014. 11. 12. · TSFLUXUS_G608xx-F2V1-5-2EN_Leu, 2014-03-20 3 Technical Specification FLUXUS® G608**-F2 Function Measurement Principle

TSFLUXUS_G608xx-F2V1-5-2EN_Leu, 2014-03-20 13

Technical Specification FLUXUS® G608**-F2

Technical Data

Shear Wave Transducers

technical type GDG1N51 GDK1N51order code GSG-NF2NL GSK-NF2NLtransducer frequency MHz 0.2 0.5medium pressure1

min. extended bar metal pipe: 20 metal pipe: 20min. bar metal pipe: 30

plastic pipe: 1metal pipe: 30plastic pipe: 1

inner pipe diameter d2

min. extended mm 250 70min. recommended mm 380 80max. recommended mm 810 500max. extended mm 1100 720pipe wall thicknessmin. mm 14 5max. mm - -materialhousing PEEK with stainless steel

cap 304 (1.4301)PEEK with stainless steel cap 304 (1.4301)

contact surface PEEK PEEKdegree of protection according to IEC/EN 60529

IP67 IP67

transducer cabletype 1699 1699length m 5 5dimensionslength l mm 129.5 126.5width b mm 51 51height h mm 67 67.5dimensional drawing

ambient temperaturemin. °C -40 -40max. °C +130 +130temperature compensation

x x

explosion protection

FM

explosion protection temperaturemin. °C -40 -40max. °C +125 +125marking NI/Cl. I,II,III/Div. 2 /

GP A,B,C,D,E,F,G/Temp. Codes dwg 3860

NI/Cl. I,II,III/Div. 2 /GP A,B,C,D,E,F,G/

Temp. Codes dwg 3860type of protection non incendive non incendive

1 depending on application, typical absolute value for natural gas, nitrogen, compressed air2 shear wave transducer:

typical values for natural gas, nitrogen, oxygen, pipe diameters for other gases on requestpipe diameter min. recommended/max. recommended/max. extended: in diagonal arrangement and for a flow velocity of 15 m/s

l

hb

l

hb

Page 14: Technical Specification FLUXUS® G608**-F2 · 2014. 11. 12. · TSFLUXUS_G608xx-F2V1-5-2EN_Leu, 2014-03-20 3 Technical Specification FLUXUS® G608**-F2 Function Measurement Principle

14 TSFLUXUS_G608xx-F2V1-5-2EN_Leu, 2014-03-20

FLUXUS® G608**-F2 Technical Specification

Shear Wave Transducers

technical type GDM1N51 GDP1N51 GDQ1N51order code GSM-NF2NL GSP-NF2NL FSQ-NF2NLtransducer frequency MHz 1 2 4medium pressure1

min. extended bar metal pipe: 20 metal pipe: 20 metal pipe: 20min. bar metal pipe: 30

plastic pipe: 1metal pipe: 30plastic pipe: 1

metal pipe: 30plastic pipe: 1

inner pipe diameter d2

min. extended mm 30 15 6min. recommended mm 40 20 10max. recommended mm 80 40 20max. extended mm 120 60 30pipe wall thicknessmin. mm 2.5 1.5 1max. mm - - -materialhousing stainless steel 304

(1.4301)stainless steel 304 (1.4301)

stainless steel 304 (1.4301)

contact surface PEEK PEEK PEEKdegree of protection according to IEC/EN 60529

IP67 IP67 IP67

transducer cabletype 1699 1699 1699length m 4 4 3dimensionslength l mm 60 60 42.5width b mm 30 30 18height h mm 33.5 33.5 21.5dimensional drawing

ambient temperaturemin. °C -40 -40 -40max. °C +130 +130 +130temperature compensation

x x x

explosion protection

FM

explosion protection temperaturemin. °C -40 -40 -40max. °C +125 +125 +125marking NI/Cl. I,II,III/Div. 2 /

GP A,B,C,D,E,F,G/Temp. Codes dwg 3860

NI/Cl. I,II,III/Div. 2 /GP A,B,C,D,E,F,G/

Temp. Codes dwg 3860

NI/Cl. I,II,III/Div. 2 /GP A,B,C,D,E,F,G/

Temp. Codes dwg 3860type of protection non incendive non incendive non incendive

remark on request1 depending on application, typical absolute value for natural gas, nitrogen, compressed air2 shear wave transducer:

typical values for natural gas, nitrogen, oxygen, pipe diameters for other gases on requestpipe diameter min. recommended/max. recommended/max. extended: in diagonal arrangement and for a flow velocity of 15 m/s

hb

l

hb

l

hb

l

Page 15: Technical Specification FLUXUS® G608**-F2 · 2014. 11. 12. · TSFLUXUS_G608xx-F2V1-5-2EN_Leu, 2014-03-20 3 Technical Specification FLUXUS® G608**-F2 Function Measurement Principle

TSFLUXUS_G608xx-F2V1-5-2EN_Leu, 2014-03-20 15

Technical Specification FLUXUS® G608**-F2

Shear Wave Transducers (extended temperature range)

technical type GDM1E51 GDP1E51 GDQ1E51order code GSM-EF2NL GSP-EF2NL FSQ-EF2NLtransducer frequency MHz 1 2 4

medium pressure1

min. extended bar metal pipe: 20 metal pipe: 20 metal pipe: 20min. bar metal pipe: 30

plastic pipe: 1metal pipe: 30plastic pipe: 1

metal pipe: 30plastic pipe: 1

inner pipe diameter d2

min. extended mm 30 15 6min. recommended mm 40 20 10max. recommended mm 80 40 20max. extended mm 120 60 30pipe wall thicknessmin. mm 2.5 1.5 1max. mm - - -materialhousing stainless steel 304

(1.4301)stainless steel 304 (1.4301)

stainless steel 304 (1.4301)

contact surface Sintimid Sintimid Sintimiddegree of protection according to IEC/EN 60529

IP65 IP65 IP65

transducer cabletype 1699 1699 1699length m 4 4 3dimensionslength l mm 60 60 42.5width b mm 30 30 18height h mm 33.5 33.5 21.5dimensional drawing

ambient temperaturemin. °C -30 -30 -30max. °C +200 +200 +200temperature compensation

x x x

explosion protection

FM

explosion protection temperaturemin. °C -40 -40 -40max. °C +190 +190 +190marking NI/Cl. I,II,III/Div. 2 /

GP A,B,C,D,E,F,G/Temp. Codes dwg 3860

NI/Cl. I,II,III/Div. 2 /GP A,B,C,D,E,F,G/

Temp. Codes dwg 3860

NI/Cl. I,II,III/Div. 2 /GP A,B,C,D,E,F,G/

Temp. Codes dwg 3860type of protection non incendive non incendive non incendive

remark on request1 depending on application, typical absolute value for natural gas, nitrogen, compressed air2 shear wave transducer:

typical values for natural gas, nitrogen, oxygen, pipe diameters for other gases on requestpipe diameter min. recommended/max. recommended/max. extended: in diagonal arrangement and for a flow velocity of 15 m/s

hb

l

hb

l

hb

l

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FLUXUS® G608**-F2 Technical Specification

Lamb Wave Transducers

technical type GRG1N51 GRH1N51 GRK1N51order code GLG-NF2NL GLH-NF2NL GLK-NF2NLtransducer frequency MHz 0.2 0.3 0.5

medium pressure1

min. extended bar metal pipe: 10 metal pipe: 10 metal pipe:10 (d > 120 mm)5 (d < 120 mm)

min. bar metal pipe: 15plastic pipe: 1

metal pipe: 15plastic pipe: 1

metal pipe:15 (d > 120 mm)10 (d < 120 mm)plastic pipe: 1

inner pipe diameter d2

min. extended mm 190 120 60min. recommended mm 220 140 80max. recommended mm 900 600 300max. extended mm 1600 1000 500pipe wall thicknessmin. mm 11 7 4max. mm 23 15 9materialhousing PPSU with stainless steel

cap 304 (1.4301)PPSU with stainless steel cap 304 (1.4301)

PPSU with stainless steel cap 304 (1.4301)

contact surface PPSU PPSU PPSUdegree of protection according to IEC/EN 60529

IP67 IP67 IP67

transducer cabletype 1699 1699 1699length m 5 5 5dimensionslength l mm 128.5 128.5 128.5width b mm 51 51 51height h mm 67.5 67.5 67.5dimensional drawing

ambient temperaturemin. °C -40 -40 -40max. °C +170 +170 +170temperature compensation

x x x

explosion protection

FM

explosion protection temperaturemin. °C -40 -40 -40max. °C +165 +165 +165marking NI/Cl. I,II,III/Div. 2 /

GP A,B,C,D,E,F,G/Temp. Codes dwg 3860

NI/Cl. I,II,III/Div. 2 /GP A,B,C,D,E,F,G/

Temp. Codes dwg 3860

NI/Cl. I,II,III/Div. 2 /GP A,B,C,D,E,F,G/

Temp. Codes dwg 3860type of protection non incendive non incendive non incendive

1 depending on application, typical absolute value for natural gas, nitrogen, compressed air2 Lamb wave transducer:

typical values for natural gas, nitrogen, oxygen, pipe diameters for other gases on requestpipe diameter min. recommended/max. recommended: in reflection arrangement and for a flow velocity of 15 m/spipe diameter max. extended: in diagonal arrangement and for a flow velocity of 25 m/s

l

hb

l

hb

l

hb

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TSFLUXUS_G608xx-F2V1-5-2EN_Leu, 2014-03-20 17

Technical Specification FLUXUS® G608**-F2

Lamb Wave Transducers

technical type GRM1N51 GRP1N51 GRQ1N51order code GLM-NF2NL GLP-NF2NL GLQ-NF2NLtransducer frequency MHz 1 2 4

medium pressure1

min. extended bar - - -min. bar metal pipe:

10 (d > 60 mm)5 (d < 60 mm)plastic pipe: 1

metal pipe:10 (d > 35 mm)5 (d < 35 mm)plastic pipe: 1

metal pipe:10 (d > 15 mm)5 (d < 15 mm)plastic pipe: 1

inner pipe diameter d2

min. extended mm 30 15 7min. recommended mm 40 20 10max. recommended mm 90 50 22max. extended mm 150 70 35pipe wall thicknessmin. mm 2 1 0.5max. mm 5 3 1materialhousing PPSU with stainless steel

cap 304 (1.4301)PPSU with stainless steel cap 304 (1.4301)

PPSU with stainless steel cap 304 (1.4301)

contact surface PPSU PPSU PPSUdegree of protection according to IEC/EN 60529

IP65 IP65 IP65

transducer cabletype 1699 1699 1699length m 4 4 3dimensionslength l mm 74 74 42width b mm 32 32 22height h mm 40.5 40.5 25.5dimensional drawing

ambient temperaturemin. °C -40 -40 -40max. °C +170 +170 +170temperature compensation

x x x

explosion protection

FM

explosion protection temperaturemin. °C -55 -55 -55max. °C +165 +165 +165marking NI/Cl. I,II,III/Div. 2 /

GP A,B,C,D,E,F,G/Temp. Codes dwg 3860

NI/Cl. I,II,III/Div. 2 /GP A,B,C,D,E,F,G/

Temp. Codes dwg 3860

NI/Cl. I,II,III/Div. 2 /GP A,B,C,D,E,F,G/

Temp. Codes dwg 3860type of protection non incendive non incendive non incendive

remark on request1 depending on application, typical absolute value for natural gas, nitrogen, compressed air2 Lamb wave transducer:

typical values for natural gas, nitrogen, oxygen, pipe diameters for other gases on requestpipe diameter min. recommended/max. recommended: in reflection arrangement and for a flow velocity of 15 m/spipe diameter max. extended: in diagonal arrangement and for a flow velocity of 25 m/s

l

hb

l

hb

l

hb

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18 TSFLUXUS_G608xx-F2V1-5-2EN_Leu, 2014-03-20

FLUXUS® G608**-F2 Technical Specification

Transducer Mounting Fixture

Order Code

1, 2 3 4 5 6 7...9 no. of character

tran

sduc

er

mou

ntin

g fix

ture

tran

sduc

er

- mea

sure

men

t ar

rang

emen

t

size

- fixat

ion

oute

r pi

pe

diam

eter

description

VP portable Variofix

TB tension belts

A all transducers

D reflection arrangement or diagonal arrangement

R reflection arrangement

M medium

C chains

N without fixation

055 10...550 mm

150 50...1500 mm

210 50...2100 mm

example

VP A - D M - C 055 portable Variofix and chains

- -

portable Variofix VP and chains

material: stainless steel 304 (1.4301), 301 (1.4310), 303 (1.4305)

dimensions:414 x 94 x 76 mm

chain length: 2 m

tension belts TB

material: steel, powder coated and textile tension belt

length: 5/7 m

ambient temperature:max. 60 °C

outer pipe diameter:max. 1500/2100 mm

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TSFLUXUS_G608xx-F2V1-5-2EN_Leu, 2014-03-20 19

Technical Specification FLUXUS® G608**-F2

Coupling Materials for Transducers

Technical Data

normal temperature range(4th character of transducer order code = N)

extended temperature range(4th character of transducer order code = E)

< 100 °C < 170 °C < 150 °C < 200 °Ccoupling compound type N coupling compound type E coupling compound type E coupling compound

type E or H

type order code ambient temperature material°C

coupling compound type N 990739-1 -30...+130 mineral grease paste

coupling compound type E 990739-2 -30...+200 silicone paste

coupling compound type H 990739-3 -30...+250 fluoropolymer paste

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FLUXUS® G608**-F2 Technical Specification

Damping Mats (optional)Damping mats will be used for the gas measurement to reduce acoustic noise influences on the measure-ment.

Transducer damping mats will be installed below the transducers.

Pipe damping mats will be installed at reflection points, e.g. flange, weld.

Selection of Damping Mats

type description outer pipe diameter

dimensionsl x b x h

transducer frequency

techni-cal type

ambient temperature

remark

mm mm G H K M P °Ctransducer damping matD for temporary installation

(multiple use), fixed with coupling compound

< 80 450 x 115 x 0.5 - - - x x D20S3 -25...+60≥ 80 900 x 230 x 0.5 - - x x - D20S2

900 x 230 x 1.3 x x - - - D50S2pipe damping matA for temporary installation

(multiple use), fixed with coupling compound

< 300 300 x 115 x 0.5 x x x x x A20S4 -25...+60 for quantity see table below

B self-adhesive ≥ 300 l x 100 x 0.9 x x x x x B35R2 -35...+50 l - see table below

Quantity for Pipe Damping Mat - type A(depending on the outer pipe diameter)

outer pipe diameter D transducer frequencymm G, H K, M, P

100 12 6200 24 12300 32 16

Length of Pipe Damping Mat - type B(length l depending on transducer frequency and outer pipe diameter)

outer pipe diameter D transducer frequencyG, H K, M, P

mm m m300 12 6500 32 161000 126 63

b

lD

transducer damping mat pipe damping mat

reflection arrangementdiagonal arrangement

D - outer pipe diameter

reflection point

Page 21: Technical Specification FLUXUS® G608**-F2 · 2014. 11. 12. · TSFLUXUS_G608xx-F2V1-5-2EN_Leu, 2014-03-20 3 Technical Specification FLUXUS® G608**-F2 Function Measurement Principle

TSFLUXUS_G608xx-F2V1-5-2EN_Leu, 2014-03-20 21

Technical Specification FLUXUS® G608**-F2

Connection Systems

Transducer Cable

Technical Data

connection system NL

transducer frequency(3d character of transducer

order code)

G, H, K M, P Q S

NL

x y l x y l x y l x y lcable length m 2 3 ≤ 10 2 2 ≤ 10 2 1 ≤ 10 1 1 ≤ 10

x, y - transducer cable lengthl - max. length of extension cable

transducer cable extension cabletype 1699 1750standard length m see table above 5

10ambient temperature °C -55...+200 < 80sheathmaterial stainless steel 304 (1.4301) stainless steel 304 (1.4301)outer diameter mm 8 9cable jacketmaterial PTFE PEouter diameter mm 2.9 6thickness mm 0.3 0.5color brown blackshield x x

tran

smitt

er

x yl

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FLUXUS® G608**-F2 Technical Specification

Clamp-on Temperature Probe (optional)

Technical Data

Connection

Temperature Probe

Connector

Cable

technical type PT12N PT12N PT12F PT12Forder code 670415-1 670414-1 670415-2 670414-2design short response timetype Pt100 2x Pt100 matched

according to EN 1434-1Pt100 2x Pt100 matched

according to EN 1434-1connection 4-wire 4-wiremeasuring range °C -30...+250 -50...+250

accuracy T ±(0.15 °C + 2 . 10-3 . |T [°C]|), class A ±(0.15 °C + 2 . 10-3 . |T [°C]|), class Aaccuracy ∆T - ≤ 0.1 K (3 K < ∆T < 6 K),

more corresponding to EN 1434-1

- ≤ 0.1 K (3 K < ∆T < 6 K), more corresponding to EN 1434-1

response time s 50 8housing aluminum PEEK, stainless steel 304 (1.4301), copperdegree of protection according to IEC/EN 60529

IP66 IP66

weight (without connector)

kg 0.25 0.5 0.32 0.64

fixation clamp-on clamp-onaccessoriesthermal conductivity paste 200 °C

x x

thermal conductivity foil 250 °C

x x

plastic protection plate, insulation foam

- x

dimensionslength l mm 15 14width b mm 15 30height h mm 20 27dimensional drawing A B

pin cable of temperature probe extension cable1 white/blue blue2 red/blue gray3, 4, 5 not connected6 red red7 white white8 not connected

cable of temperature probe extension cabletype 4 x 0.25 mm² black or white LIYCY 8 x 0.14 mm² graystandard length m 3 5/10/25

max. length m - 100cable jacket PTFE PVC

h

l

extension cable

h

l

A

B

red/blue red white/blue white

� �

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Technical Specification FLUXUS® G608**-F2

Wall Thickness Measurement (optional)The pipe wall thickness is an important pipe parameter which has to be determined exactly for a good mea-surement. However, the pipe wall thickness often is unknown.

The wall thickness probe can be connected to the transmitter instead of the flow transducers and the wallthickness measurement mode is activated automatically.

Acoustic coupling compound is applied to the wall thickness probe which then is placed firmly on the pipe.The wall thickness is displayed and can be stored directly in the transmitter.

Technical Data

Cable

technical type DWR1NZ7

measuring range1 mm 1...250resolution mm 0.01accuracy 1 % ± 0.1 mmmedium temperature °C -20...+200,

short-time peak max. 500explosion protection -сabletype 2616length m 1.5

1 The measuring range depends on the attenuation of the ultrasonic signal in thepipe. For strongly attenuating plastics (e.g. PFA, PTFE, PP) the measuring range is smaller.

type 2616ambient temperature °C <200cable jacketmaterial FEPouter diameter mm 5.1color blackshield x

DWR1NZ7

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FLUXUS® G608**-F2 Technical Specification

FLEXIM GmbH

Wolfener Str. 36

12681 Berlin

Germany

Tel.: +49 (30) 93 66 76 60

Fax: +49 (30) 93 66 76 80

internet: www.flexim.com

e-mail: [email protected]

Subject to change without notification. Errors excepted.

FLUXUS® is a registered trademark of FLEXIM GmbH.