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GET/ISG/MUK/231/2012-2013 November 30, 2012
M/s. MUKESH ASSOCIATES
SALEM,
Kind Attn. : Mr. Chandrahasan
Dear Sir,
Subject : Techno – commercial offer of Effluent treatment Plant
We thank you for your enquiry towards Design, Supply, Erection and Commissioning of
above Effluent Treatment Plant. With reference to your enquiry, we are pleased to
enclose our Techno Commercial offer for the same.
In case should you desire to have any clarifications please feel free to contact us.
Thanking you and assuring you of our best services at all times.
Yours Faithfully,
For G.E.T WATER SOLUTIONS PRIVATE LIMITED
CYRIL GUBBI R.JAYACHANDRANDIRECTOR – TECHNICAL REGIONAL MANAGER MOBILE: +91 98400 46768 MOBILE-9383221017
EFFLUENT TREATMENT PLANT FOR MUKESH ASSOCIATES Page 1
INDEX
SECTION
1. COMPANY INTRODUCTION LETTER
2. DESIGN BASIS & TREATED WATER QUALITY
3. PROCESS DESCRIPTION OF SYSTEM
4. TECHNICAL SPECIFICATION OF PLANT
5. INTERCONNECTING PIPINGS & INSTRUMENTATION
6. SCHEDULE OF EXCLUSIONS
7. COMMERCIAL TERMS & CONDITIONS
ETP FOR MUKESH ASSOCIATES Page 2
SECTION 1COMPANY PROFILE
We would like to introduce ourselves as one of the leading Designers, and Consultants
on Environmental Aspects and OE manufacturers of Water, Waste Water, Effluent
Treatment Plants, Zero discharge plants and seawater desalination plants.
GET has an experienced and motivated team of Professionals in Design, Engineering,
Execution and Project Management of different capacities of Water Treatment Plants,
Effluent Treatment Plants, Effluent Recycling Plants, Sewage Treatment Plants, Zero
discharge plants and sea water desalination plants.
G.E.T specializes in varied membrane technology using Ultrafiltration, Nanofiltration,
Membrane Bio Reactors and advanced technology like electro oxidation, EDI, Metal
recovery by resins etc.
Some of the industrial verticals served by G.E.T are Steel, Cement, Paper & Pulp, Power,
Pharma, Textile, and I.T Parks etc.
We have been approved by Leading Consultants such as SPB Consultants Chennai, Avant
– Garde Consultants Chennai, Fitchner Consultants Chennai, Potential Service
Consultants Bangalore, Jurong Consultants, Prism Consultants Bangalore, ESKAY
Associates, Thyssen Krupp, FL Smidth, Befesa Spain, CRN, CCCL, IVRCL, Spectral, etc.
We would like to inform you that we have executed Sea Water De-Salination Plants,
Reverse Osmosis Plants, and De Mineralization plants apart from regular Water
Treatment Plants such as Softeners, Pressure Sand Filters, Activated Carbon Filters and
Iron Removal Filters of varying Capacities meeting to the process requirements of the
Industries.
ETP FOR MUKESH ASSOCIATES Page 3
TEXTILE INDUSTRY:
We have executed Effluent Treatment Plants to various Textile/Apparel Industries such
as S.P.Tex Fab Limited (700 KLD), Shivashakti Fashions (250 KLD), Perfect Knitters
Limited, Indusfila Mysore (2000 KLD), Jay Jay Mills Erode (700 KLD), RBR Garments
Tirupur (700 KLD) to name a few. The above plants uses electro-oxidation technology
followed Ultrafiltration, Nanofiltration and RO systems.
ETP FOR MUKESH ASSOCIATES Page 4
PAPER & PULP INDUSTRY:
We have successfully executed an Export order from a Paper Mill, Dubai for supply of 75
cum/hr Ultrafiltration system as pretreatment to RO plant. This plant uses the
Secondary treated effluent of Dubai Municipality.
ETP FOR MUKESH ASSOCIATES Page 5
PHARMA INDUSTRY:
We have also installed the Water Treatment Plants to Pharmaceutical Industries such as
M/s Srini Pharmaceuticals Limited, Hyderabad, M/s. Shasun Chemicals and Drugs Ltd.,
Pondicherry, Hetero Drugs Limited & Hetero labs Ltd. This plant consists of
pretreatment, RO plant and DM plant.
ETP FOR MUKESH ASSOCIATES Page 6
AUTOMOBILE INDUSTRY:
We have executed Sewage treatment plant at Delphi –TVS and also doing the Operation
and Maintenance of an effluent recycling plant at Brakes India, Padi. This Plant consists
of Secondary clarifier, tertiary treatment plant, Ultrafiltration plant, Primary &
Secondary RO plant.
ETP FOR MUKESH ASSOCIATES Page 7
MINERALS & STEEL INDUSTRY:
We have a supplied a Water Treatment Plant for Jindal steel and for Sai Krishna
Minerals. These plants consist of Pretreatment, RO and Post treatment consisting of UV
and Ozonator.
ETP FOR MUKESH ASSOCIATES Page 8
WAFER & SEMI CONDUCTOR INDUSTRY:
G.E.T has executed both Water treatment plant and Sewage treatment to Nokia,
Flextronics, Motorola, Dell etc.
SEA WATER DESALINATION PLANTS:
Currently G.E.T is executing a prestigious order from Befesa/ IVRCL for the Fabrication
of RO Racks for their 100 MLD Desalination plant at Minjur. RO Racks is under erection
at Minjur site.
ETP FOR MUKESH ASSOCIATES Page 9
MEMBRANE BIO REACTORS:
G.E.T also specializes in the latest state of art Technology – MBR and is now currently
executing projects at Bangalore International Airport and Infosys. This technology uses
immersed hollow fibre membranes for treating sewage effluents.
Apart from this, G.E.T has a captive fabrication facility at Kakkalur Sidco Industrial
Estate, which is approx. 45kms from Chennai and 2 kms from Thiruvellur Railway
station and is on the NH 205 highways. The covered area of the fabrication shop is
13000 sq.ft with the shed size of 285ft x 45ft x width x 18ft high. The total shed is
situated on a 4.5-acre land and adequate open space for material yard and heavy
fabrication items. This unit is covered under SSI unit. We have so for handled the
following
ETP FOR MUKESH ASSOCIATES Page 10
JOBS HANDLED
Sand filters
Activated Carbon filters
Softeners
DM Plants
Atmospheric Tanks
Bulk storage tanks
Dosing Tanks
RO Skid Fabrication
UF Skid Fabrication
Clarifier Mechanism
Reactors
MATERIAL HANDLED
Mild steel
Mild Steel with Rubber lined.
Stainless steel – SS 304/316/316L
INSPECTION AGENCY
We can liaison with any agencies for the job certification and fabrication will be
done as per your Quality Assurance Plan and your drawings.
ETP FOR MUKESH ASSOCIATES Page 11
SECTION 2DESIGN BASIS & TREATED WATER QUALITY
CHARACTERISTICS OF RAW WATER:
We have considered the following parameters to design the above system. Any changes in the water quality will affect the plant performance.
Sl No Parameters Unit Design Concentration
1. pH 7.2
2. TDS mg/l 7000
Note: the above valves are assumed for the Design of Effluent Treatment Plant
TREATED WATER QUALITY (OUTLET OF RO)
Sl No Parameters Unit Design Concentration
1. pH 4.9
2. TDS mg/l <20
ETP FOR MUKESH ASSOCIATES Page 12
SECTION 3TECHNICAL SPECIFICATION OF ENTIRE SYSTEM
BAR SCREEN CHAMBER
Quantity 1 No
MOC MSEP
COLLECTION CUM EQUALIZATION TANK
Quantity 1 No
Capacity 240 m3
MOC RCC (Client Scope)
RAW WATER TRANSFER PUMP
Quantity 2 Nos(1W + 1S)
Capacity 60 m3/hr
Head 30 mtr
Type Horizontal Centrifugal
MOC CI
Make Kirloskar/Johnson/Equiv
CLARIFLOCCULATOR MECHANISMS
Quantity 1 No
capacity 175 m3
Retention time 3 hrs
Diameter 8 m
Height 3.5 m SWD
MOC of mechanism MSEP
MOC of tank RCC (client scope)
ETP FOR MUKESH ASSOCIATES Page 13
ALUM DOSING SYSTEM
Pump
Quantity 1 No
Dosing flow range 240 LPH
Pressure 4 Kg/cm2
Type Diaphragm
MOC PP
Make Positive/Milton roy/Equivalent
Tank
Qty 1 Nos.
Dosing Tank 2000 Ltrs,
MOC HDPE
CAUSTIC DOSING SYSTEM
Pump
Quantity 2 Nos (1w + 1s)
Dosing flow range 3 LPH
Pressure 4 Kg/cm2
Type Diaphragm
MOC PP
Make Positive/Milton roy/Equivalent
Tank
Qty 1 Nos.
Dosing Tank 50 Ltrs,
MOC HDPE
ETP FOR MUKESH ASSOCIATES Page 14
LIME DOSING SYSTEM
Pump
Quantity 2 Nos (1w + 1s)
Dosing flow range 240 LPH
Pressure 4 Kg/cm2
Type Diaphragm
MOC PP
Make Positive/Milton roy/Equivalent
Tank
Qty 1 Nos.
Dosing Tank 2000 Ltrs,
MOC HDPE
POLY DOSING SYSTEM
Pump
Quantity 2 Nos (1w + 1s)
Dosing flow range 6 LPH
Pressure 4 Kg/cm2
Type Diaphragm
MOC PP
Make Positive/Milton roy/Equivalent
Tank
Qty 1 Nos.
Dosing Tank 200 Ltrs,
MOC HDPE
ETP FOR MUKESH ASSOCIATES Page 15
CLARIFIED WATER STROAGE TANK
Quantity 1 No
Capacity 120 m3
MOC RCC (Client Scope)
FILTER FEED PUMP
Quantity 2 Nos(1W + 1S)
Capacity 60 m3/hr
Head 30 mtr
Type Horizontal Centrifugal
MOC CI
Make Kirloskar/Johnson/Equiv
PRESSURE SAND FILTER
Quantity 1 No
Capacity 60 m3/hr
Diameter 2400 mm dia
Height 1500 mm HOS
Filtering media Sand/Pebbles
MOC MSRP
ACTIVATED CARBON FILTER
Quantity 1 No
Diameter 2400 mm dia
Height 1800 mm HOS
Filtering media Sand/Pebbles
Backwash duration Once in 8 hrs
MOC MSEP
FILTERED WATER STROAGE TANK
ETP FOR MUKESH ASSOCIATES Page 16
Quantity 1 No
Capacity 120 m3
MOC RCC (Client Scope)
UF FEED PUMP
Quantity 2Nos.(1W+1S)
Flow Rate 60 m3/hr
Head 15 mwc
Type Horizontal Centrifugal
MOC SS304
Make Johnson/Kirloskar/Eqvt
UF FEED STRAINER
Quantity 2 Nos(1W + 1S)
Flow rate 60 m3/hr
Material of Construction SS 316
Micron Rating 100 Microns
Make Gopani/Eqv
UF MEMBRANE
Type of Membrane Hollow Fibre
MOC Of Membrane PES
MOC of Housing uPVC
Flow IN - OUT
Operating Pressure 3.5 Kg/cm2
Trans Membrane Pressure 2.0 Kg/cm2
Operating pH 1 - 13
Operation Mode Cross Flow/Dead end
Membrane Area 1000m2
Make Hydranautics/Toray/Koch/
Eqvt
ETP FOR MUKESH ASSOCIATES Page 17
Quantity 10 nos
UF BACKWASH PUMP
Quantity 2 Nos (1W+1S)
Flow rate 170 m3/hr
Pressure of Operation 3.0 kg/cm2
Type of Pump Horizontal Centrifugal Pump
Material of Construction SS 316
Accessories Base Plate, NRV, Valves Etc.,
Make Johnson/KSB/Sulzer/Eqv
UF SKID SYSTEM
Skid is fabricated with MS and painted with two coats of paint.
Pump with motor on a common base plate shall be mounted on
the skid with proper base. Structural support member and
rubber padding to reduce the pump vibration. Piping and fittings
firmly secured to the skid through clamps. Quantity 1 Set
UF PERMEATE WATER STORAGE TANK
Quantity Offered 1 No.
Volume of Tank 100 m3
Material of Construction RCC (Client Scope)
ACID/CAUSTIC DOSING PUMP & TANK
ETP FOR MUKESH ASSOCIATES Page 18
Quantity 2 Nos(1W+1S)
Flow rate 130 LPH
Pressure of Operation 3.5 Kg/cm2
MOC of Dosing Pump PP
Accessories Foot Valve, Dosing Valve Etc.,
Type of Pump Diaphragm, Motor Driven Type
Make Milton Roy/Sandur/Eqv
DOSING TANK
Capacity of Tank 1000 Ltrs
Material of Construction HDPE
Quantity 1 No.
HYPO DOSING PUMP & TANK
Quantity 2 Nos(1W+1S)
Flow rate 340 lph
Pressure of Operation 3.5 Kg/cm2
MOC of Dosing Pump PP
Accessories Foot Valve, Dosing Valve Etc.,
Type of Pump Diaphragm, Motor Driven Type
Make Milton Roy/Sandur/Eqv
DOSING TANK
Capacity of Tank 2000 Ltrs
Material of Construction HDPE
Quantity 1 No.
RO SYSTEM
ETP FOR MUKESH ASSOCIATES Page 19
ANTISCALANT DOSING SYSTEM
Pump
Quantity 1 No
Dosing flow range 6 LPH
Pressure 4 Kg/cm2
Type Diaphragm
MOC PP
Make Positive/Milton roy/Equivalent
Tank
Qty 1 Nos.
Dosing Tank 100 Ltrs,
MOC HDPE
SMBS DOSING SYSTEM
Pump
Quantity 1 No
Dosing flow range 6 LPH
Pressure 4 Kg/cm2
Type Diaphragm
MOC PP
Make Positive/Milton roy/Equivalent
Tank
Qty 1 Nos.
Dosing Tank 100 Ltrs,
MOC HDPE
HCL DOSING SYSTEM
ETP FOR MUKESH ASSOCIATES Page 20
Pump
Quantity 1 No
Dosing flow range 3 LPH
Pressure 10 Kg/cm2
Type Diaphragm
MOC PP
Make Positive/Milton roy/Equivalent
Tank
Qty 1 Nos.
Dosing Tank 100 Ltrs,
MOC HDPE
MICRON CATRIDGE FILTER
Numbers Offered 1 No.
Flow Rate 54 m3/hr
Micron Rating 5 Micron
MOC of Housing SS304
Make Gopani
RO HIGH PRESSURE PUMP
Numbers Offered 2 Nos (1w+1s).
Flow Rate 54 m3/hr
Head 325 mts
MOC SS304
Make Grundfos/Eqvt
ETP FOR MUKESH ASSOCIATES Page 21
RO I BLOCK
Number of Skid 1 No
Feed Flow Rate 54 m3/hr
Permeate Flow Rate 40.5 m3/hr
Reject Flow Rate 13.5 m3/hr
RO Recovery 75 %
Type of membrane SWC5-LD
Membrane Size 8”dia X 40” Length
Make Hydranautics /GE/ Equivalent
No of Membranes 54 Nos
Membrane Housing 9 Nos (6 Element Long)
Make Codeline /Advance composite/ Equi
Operating Pressure 600 PSI
RO II BOOSTER PUMP
Numbers Offered 2 Nos (1w+1s).
Flow Rate 13.5 m3/hr
Head 620 mts
MOC SS316
Make Grundfos/Eqvt
ETP FOR MUKESH ASSOCIATES Page 22
RO II BLOCK
Number of Skid 1 No
Feed Flow Rate 14 m3/hr
Permeate Flow Rate 7 m3/hr
Reject Flow Rate 7 m3/hr
RO Recovery 50 %
Type of membrane SWC5-LD
Membrane Size 8”dia X 40” Length
Make Hydranautics /GE/ Equivalent
No of Membranes 10 Nos
Membrane Housing 2 Nos (5 Element Long)
Make Codeline /Advance composite/ Equi
Operating Pressure 1000 PSI
CIP TANK
Numbers Offered 1 No.
Capacity 5000 Ltrs
MOC HDPE
Make Sintex/Equivalent
CIP PUMP
Numbers Offered 1 No
Capacity 60 m3/hr
Head 35 mts
MOC SS316
Make Kirloskar / Eqv
ETP FOR MUKESH ASSOCIATES Page 23
CIP MICRON CATRIDGE FILTER
Numbers Offered 1 No.
Flow Rate 4 m3/hr
Micron Rating 5 µ
MOC SS316
Make Gopani/ Eqv
RO REJECT TANK
Numbers Offered 1 No
Capacity 28 m3
MOC RCC (Client scope)
TREATED WATER STROAGE TANK
Quantity Offered 1 No.
Volume of Tank 190 m3
Material of Construction RCC (Client Scope)
MCC PANEL
Material of Construction MS Fabricated & Painted
All Electrical Inputs, Output,
Motor Control Panel, Control
panel for Instrumentation
Including accessories, Wiring
etc.,
1 Lot
ELECTRICAL CABLING & TRAYS – 1 LOT
Interconnecting cabling
between Panel and Pump
within the WTP Area
1 Lot
SECTION 5
ETP FOR MUKESH ASSOCIATES Page 24
INTERCONNECTING PIPINGS & INSTRUMENTATION
INTERCONNECTING PIPING & FITTINGS
S NO DESCRIPTION QTY
1. uPVC Piping & Fittings for Low Pressure lines 1 Lot
2. uPVC Piping & Fittings for Interconnecting Pipes 1 Lot
3. RO high pressure line SS 304 1 Lot
INSTRUMENTATION LIST
S NO DESCRIPTION QTY
1. Pressure Gauges for all Pumps 1 Lot
2. Pressure Gauges at Filters 1 Lot
3. Flow meter at Filter Inlet 1 Lot
4. Flow Meter at UF Inlet 1 Lot
5. Flow Meter at RO Inlet 1 Set.
6. Electromagnetic Flow Meter at RO I Permeate 1 Lot
7. Flow Meter at RO I Reject 1 No.
8. Electromagnetic Flow Meter at RO II Permeate 1 No
9. ORP Meter at RO Inlet 1 No
10. Conductivity Meter at RO Outlet 1 No
11. pH Meter at RO Inlet & Outlet 1 No
SECTION 7
ETP FOR MUKESH ASSOCIATES Page 25
SCOPE OF EXCLUSIONS
SCOPE OF EXCLUSIONS
All Civil works including foundations of electromechanical equipments, any other
civil related works is excluded from our scope of supply.
All other piping and electrical works beyond battery limit is excluded.
Water and Power required for E&C are to be supplied at free of cost.
Storage of material at site before commissioning of plant shall be client scope
Water at required Quantity and Quality.
Third Party Inspection.
Main cable to our panel board and earthing arrangement shall be client scope
24 x 7 Power supply
Drainage System
RO System Building\Shed
Walkways, Operating Platform & Access ladders.
Roads, Fences and all other ancillary civil works.
Drainage system for buildings including sanitary wastewater & Laboratory etc.
Earth Pit and below ground earthing
Equipment lighting, Area lighting and indoor lighting system with fan points.
Trenches and supports for piping and electrical
SECTION 8COMMERCIAL TERMS & CONDITIONS
ETP FOR MUKESH ASSOCIATES Page 26
PRICE SCHEDULES
SL NO ITEM DESCRIPTION AMOUNT (RS)
1. The Price for Supply of Water Treatment Plant Unpriced bid
2. Erection & Commissioning of above system Unpriced bid
NOTE: Order to be placed as per the description mentioned above
We request you to issue your orders in two formats; one as purchase order for supply of components and the other as work order for erection & commissioning.
Price Basis
S. No. Commercial Terms Commercial Data
1.VAT Applicable for sales within Tamilnadu)
Extra
2. Excised duty Not applicable.
3. Service tax Extra at Actuals.
4. Freight Included
5. Insurance Extra at Actuals.
6. Unloading at site Included
NoteShould there be change in ED, VAT and CST at the time of dispatch the
same shall charged to customer’s account.
PAYMENT TERMS & CONDITIONSA) SUPPLY OF ELECTRO MECHANICAL EQUIPMENTS
ETP FOR MUKESH ASSOCIATES Page 27
SL NO PAYMENT TERMS Commercial Data
1. 30% Advance along with your purchase order.
2. 60% Against Pro-forma Invoice before dispatch.
3. 5% Against erection (or) 30days from the date of
supply.
4. 5% Against commissioning (or) 60 days from the date
of supply.
b) ERECTION & COMMISSIONING
SL NO PAYMENT TERMS Commercial Data
1. 90% Advance along with your purchase order.
2. 5% Against Completion of erection work
3. 5% Against Completion of commissioning work.
Warranty: 24 months from the date of commissioning or 18 months from the date of delivery whichever is earlier against inherent manufacturing defects. This warranty does not cover any electrical or electronic items and any replacement for normal wear and tear.
Time Schedule: The equipment under our scope of supply shall be delivered and completed within 10 - 12 weeks from the date of receipt of firm technically and commercially clear order along with advance. Plant erection & startup shall be 6 - 8 weeks from date of supply of equipments.
Validity: Our proposal is valid for a period of 30 days for your acceptance after which it is subject to our confirmation.
Thanking You,Yours Faithfully,
For G.E.T. WATER SOLUTIONS PRIVATE LIMITED
CYRIL GUBBI R.JAYACHANDRANDIRECTOR – TECHNICAL REGIONAL MANAGER MOBILE: +91 98400 46768 MOBILE-9383221017
ETP FOR MUKESH ASSOCIATES Page 28