Technical Manual & Parts Lists€¦ · Revision 1 Updated Oct 12, 2012 . Technical Manual & Parts Lists ATLANTA ATTACHMENT COMPANY, INC. ... 3.2.1 Main Control Panel Output Slots

Atlanta Attachment Company

362 Industrial Park Drive

Lawrenceville, GA 30046

770-963-7369 • www.atlatt.com

Technical Manual & Parts Lists

Model 1365 Revision 1 Updated Oct 12, 2012


ATLANTA ATTACHMENT COMPANY, INC.

Confidential and Proprietary Information The materials contained herein are confidential and proprietary information of Atlanta Attachment Company. In addition to any confidentiality and non-disclosure obligations that currently exist between you and Atlanta Attachment Company, your use of these materials serves as an acknowledgment of the confidential and proprietary nature of these materials and your duty not to make any unauthorized use or disclosure of these materials. All materials contained herein are additionally protected by United States Copyright law and may not be used, disclosed, reproduced, distributed, published or sold without the express written consent of Atlanta Attachment Company, which consent may be withheld in Atlanta Attachment Company’s sole discretion. You may not alter or remove any copyright, trademark or other notice from copies of these materials.

Patents & Patents Pending The sale of this product does not sell or otherwise transfer any license or other rights under any U.S. Patent or other corresponding foreign patent. This equipment is manufactured under one or more of the following patents: 4,280,421 ● 4,432,294 ● 4,466,367 ● 4,644,883 ● 5,134,947 ● 5,159,889 ● 5,203,270 ● 5,373,798 ● 5,437,238 ● 5,522,332 ● 5,524,563 ● 5,562,060 ● 5,634,418 ● 5,647,293 ●5,657,711 ● 5,743,202 ● 5,865,135 ● 5,899,159 ● 5,915,319 ● 5,918,560 ● 5,924,376 ●5,979,345 ● 6,035,794 ● 6,055,921 ● 6,202,579 ● 6,279,869 ● 6,295,481 ● 6,494,225 ●6,523,488 ● 6,574,815 ● 6,802,271 ● 6,834,603 ● 6,968,794 ● 6,994,043 ● 7,543,364 ●7,574,788 ● 7,647,876 ● 7,735,439 Foreign Patents: 9-520,472 ● 0,537,323 ● 92,905,522.6 ● 96,936,922.2 ● 2,076,379 ● 2,084,055 Other U.S. and Foreign Patents Pending.

IMPORTANTIt is important to read and understand the information contained within this manual before attempting to operate the machine. Atlanta Attachment Co., Inc. shall not be held liable for damage resulting from misuse of the information presented within, and reserves the right to change the information contained within, without prior notification.


Contents

Important Safety Instruction .......................................................................................................................................... 1

Liability ................................................................................................................................................................................... 2

Safety Equipment on the Machines .............................................................................................................................. 3

Protective Eyewear ............................................................................................................................................................ 4

Important Notices ............................................................................................................................................................... 5

Maintenance .......................................................................................................................................................................... 7

Repair ....................................................................................................................................................................................... 8

A Word to the End User .................................................................................................................................................... 9

Safety Precautions .............................................................................................................................................................. 9

1. - INSTALLATION MANUAL ...................................................................................................................................... 10

1.1. - PARTS AND COMPONENTS ..................................................................................................................................... 10 1.2.- TECHNICAL DATA .................................................................................................................................................... 11 1.3. - INSTALLATION & SET UP ....................................................................................................................................... 12

2. - OPERATION MANUAL ............................................................................................................................................. 13

2.1 SYSTEM COMPONENTS ............................................................................................................................................... 13 2.1.1 Infeed Material Rack ................................................................................................................................... 13 2.1.2 Single Needle Quilter/Tufter: Base Frame ......................................................................................... 14 2.1.3 Single Needle Quilter/Tufter: Y-Frame ............................................................................................... 16 2.1.4 Single Needle Quilter/Tufter: X-Frame ............................................................................................... 18 2.1.5 Panel Cutter Frame ..................................................................................................................................... 24 2.1.6 Individual Components ............................................................................................................................. 26

2.2.- TOUCH SCREEN ........................................................................................................................................................ 27 2.2.1 Screen Navigation ........................................................................................................................................ 27 2.2.2 Main Menu Screen ....................................................................................................................................... 28 2.2.3 Operator Screen ........................................................................................................................................... 40 2.2.4 Settings Screen .............................................................................................................................................. 43 2.2.5 Input / Output Menu Screen.................................................................................................................... 48 2.2.6 Load Material Screen .................................................................................................................................. 56 2.2.7 Pattern File Screen ...................................................................................................................................... 57 2.2.8 Pattern Settings Screen ............................................................................................................................. 58 2.2.9 Pause Options Screen ................................................................................................................................. 60 2.2.10 Park Position Screen ................................................................................................................................ 61 2.2.11 Number Entry Screen .............................................................................................................................. 62

2.3. - PENDANT CONTROL ............................................................................................................................................... 63 2.3.1 Pendant Overview ....................................................................................................................................... 63 2.3.2 Auto Mode ...................................................................................................................................................... 65 2.3.3 Pattern Jog Fast Mode ................................................................................................................................ 66 2.3.4 Pattern Jog Slow Mode ............................................................................................................................... 66 2.3.5 X-Axis Jog Mode ............................................................................................................................................ 66 2.3.6 Y-Axis Jog Mode ............................................................................................................................................ 67 2.3.7 Needle-Axis Jog Mode ................................................................................................................................ 67

2.4. - OPERATING SEQUENCES ........................................................................................................................................ 69 2.4.1 Standard Operating Sequences .............................................................................................................. 70 2.4.2 Secondary Support Operating Sequences .......................................................................................... 73


2.5. – MAINTENANCE ....................................................................................................................................................... 75 2.5.1 Lockout/Tagout Procedures ................................................................................................................... 75 2.5.2 Pneumatic ....................................................................................................................................................... 75 2.5.3 Operator .......................................................................................................................................................... 76

3. - SERVICE MANUAL .................................................................................................................................................... 77

3.1. - BASIC SERVICE ........................................................................................................................................................ 77 3.1.1 Pneumatic ....................................................................................................................................................... 77

3.2. - INPUT/OUTPUT TABLES ........................................................................................................................................ 78 3.2.1 Main Control Panel Input Slots 001-004 ............................................................................................ 78 3.2.1 Main Control Panel Input Slots 005-008 ............................................................................................ 79 3.2.1 Main Control Panel Output Slots 009-012 ......................................................................................... 80 3.2.1 Main Control Panel Input Slots 013-016 ............................................................................................ 81 3.2.1 Main Control Panel Output Slots 017-020 ......................................................................................... 82 3.2.1 Panel Cutter Control Panel Input Slots 101-104 ............................................................................. 83 3.2.1 Panel Cutter Control Panel Output Slots 105-108 .......................................................................... 85 3.2.1 Panel Cutter Control Panel Output Slots 109-112 .......................................................................... 86

3.3. - VFD PARAMETER TABLES .................................................................................................................................... 87 3.3.1 Tuft Left Conveyor Motor M1.................................................................................................................. 87 3.3.2 Tuft Right Conveyor Motors M2............................................................................................................. 88 3.3.3 Panel Cutter Outfeed Roller Motor M3 ................................................................................................ 89 3.3.4 Panel Cutter CrossCut Carriage Motor M4 ......................................................................................... 90 3.3.5 Panel Cutter CrossCut Blade Motor M5............................................................................................... 91 3.3.6 Panel Cutter Left Trim Blade Motor M6 .............................................................................................. 92 3.3.7 Panel Cutter Right Trim Blade Motor M7 ........................................................................................... 93 3.3.8 Panel Cutter Side Cut Roller Motor M8 ............................................................................................... 94

Assembly Drawings & Parts Lists .............................................................................................................................. 96

11365 Auto Tufter Assembly ....................................................................................................................................... 97

1365142 Single Needle Sew Head Assembly ...................................................................................................... 100

1365141 Tuft Hopper & Conv. Assembly ............................................................................................................. 101

1365036 Tuft Hopper Assembly .............................................................................................................................. 102

1365140 Tuft Conveyor Assembly .......................................................................................................................... 104

1365143 Tuft Pick & Place Assembly ..................................................................................................................... 106

1365185 Tuft Xfer Pneumatic Assembly .............................................................................................................. 107

1365201 Pick & Place Bracket Assembly ............................................................................................................. 108

1365217 Control Box.................................................................................................................................................... 109

1365364 Tuft Transfer Guard Assembly .............................................................................................................. 110

1365227 Tufter Thread Stand Assembly .............................................................................................................. 111

1365243 Needle Thread Trimmer Assembly ...................................................................................................... 112

1365326 Hopper Support Assembly ...................................................................................................................... 113

1365144 Tuft Gripper Assembly.............................................................................................................................. 114

1365327 Tuft Transfer Arm Assembly .................................................................................................................. 116

1365328 Tuft Foot Assembly .................................................................................................................................... 117

1365372 Y Axis Drive Assembly .............................................................................................................................. 118


1365390 Lower Sewing/Bobbin Assembly ......................................................................................................... 119

1365329 Bobbin Thread Trimmer Assembly ..................................................................................................... 120

1365290 Control Cabinet Assembly ....................................................................................................................... 122

1365286 Backside Backplane Assembly ............................................................................................................... 123

1365287 Front Side Backplane Assembly ............................................................................................................ 124

1365450 Roll Holder Assembly ................................................................................................................................ 126

1379025 Tension Rack Assembly ............................................................................................................................ 127

1379936 Bag Closing Assembly ............................................................................................................................... 128

1379974 Bag Closing Clamp Assembly ................................................................................................................. 129

1392545 Material Tension Rack Assembly ......................................................................................................... 130

1392763 Material Rod Assembly ............................................................................................................................. 131

1392972 Tension Clamp Assembly, LH,SM ......................................................................................................... 132

1392973 Tension Clamp Assembly, RH, SM ........................................................................................................ 133

1365-PD Pneumatic Diagram .................................................................................................................................... 135

1365-WD1 Wiring Diagram ....................................................................................................................................... 136


1

Important Safety Instruction

This part of the Instruction Material is provided for the safe use of your equipment. It contains important information to help work safely with the unit and describes the dangers inherent in machinery. Some of these dangers are obvious, while others are less evident.

Mandatory Information

All persons operating and/or working on the 1365 Auto-Tuft & Scroll Quilter should read and understand all parts of the Safety Instructions. This applies, in particular, for persons who only operate and/or work on the unit occasionally (e.g. for maintenance and repair). Persons who have difficulty reading must receive particularly thorough instruction.

Scope of the Instruction Material

The Instruction Material comprises: Safety information Operator Instructions Electrical and Pneumatic diagrams

And may also include; A list of recommended spare parts Instruction Manual(s) for components made by other manufacturers The layout and installation diagram containing information for installation

Intended Use

Our machines are designed and built in line with the state of the art and the accepted safety rules. However, all machines may endanger the life and limb of their users and/or third parties and be damaged or cause damage to other property, particularly if they are operated incorrectly or used for purposes other than those specified in the Instruction Manual.

Exclusion of Misuse

Non-conforming uses include, for example, using the equipment for something other than it was designed for, as well as operation without duly installed safety equipment. The risk rests exclusively with the end user. Conforming use of the machine includes compliance with the technical data, information and regulations in all parts of the complete Instruction Material, as well as compliance with the maintenance regulations. All local safety and accident prevention regulations must also be observed.


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Liability

The machine should only be operated when in perfect working order, with due regard for safety and the potential dangers, as well as in accordance with the Instruction Material. Faults and malfunctions capable of impairing safety should be remedied immediately. We cannot accept any liability for personal injury or property damage due to operator errors or non-compliance with the safety instructions contained in this booklet. The risk rests exclusively with the end user. The Instruction Material should always be kept near the machine so that it is accessible to all concerned. The local, general, statutory and other binding regulations on accident prevention and environmental protection must also be observed in addition to the Instruction Material. The operating staff must be instructed accordingly. This obligation also includes the handling of dangerous substances and provision/use of personal protective equipment. The Instruction Material should be supplemented by instructions, including supervisory and notification duties with due regard for special operational features, such as the organization of work, work sequences, the personnel deployed, etc. The personnel's awareness of the dangers and compliance with the safety regulations should be checked at irregular intervals.

Choice and Qualification of Personnel

Ensure that work on the machine is only carried out by reliable persons who have been appropriately trained for such work - either within the company, by our field staff or at our office - and who have not only been duly appointed and authorized, but are also fully familiar with the local regulations. Work on the machine should only be carried out by skilled personnel, under the management and supervision of a duly qualified engineer. This not only applies when the machine is used for production, but also for special work associated with its operation (start-up and maintenance), especially when it concerns work on the hydraulic or electrical systems, as well as on the software/serial bus system.

Training

Everyone working on or with the machine should be duly trained and informed with regard to correct use of the safety equipment, the foreseeable dangers which may arise during operation of the machine and the safety precautions to be taken. In addition, the personnel should be instructed to check all safety mechanisms at regular intervals.

Responsibilities

Clearly define exactly who is responsible for operating, setting-up, servicing and repairing the machine. Define the responsibilities of the machine operator and authorize him to refuse any instructions by third parties if they run contrary to the machine's safety. This applies in particular for the operators of machines linked to other equipment. Persons receiving training of any kind may only work on or with the machine under the constant supervision of an experienced operator. Note the minimum age limits permitted by law.


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A Word to the Operator

The greatest danger inherent in our machines: is that of fingers, hands or loose clothing being drawn into a machine by live, coasting or rotating tools or assemblies or of being cut by sharp tools or burned by hot elements. ALWAYS BE CONSCIOUS OF THESE DANGERS!

Safety Equipment on the Machines

All machines are delivered with safety equipment, which shall not be removed or bypassed during operation. The correct functioning of safety equipment on machines and systems should be checked every day and before every new shift starts, after maintenance and repair work, when starting up for the first time and when restarting (e.g. after prolonged shutdowns).

If safety equipment has to be dismantled for setting-up, maintenance or repair work, such safety equipment shall be replaced and checked immediately upon completing the maintenance or repair work. All protective mechanisms shall be fitted and fully operational whenever the machine is at a standstill or if it has been shut down for a longer period of time.

Damage

If any changes capable of impairing safety are observed in the machine or its mode of operation, such as malfunctions, faults or changes in the machine or tools, appropriate steps must be taken immediately, the machine switched off and a proper lockout tagout procedure followed. The machine should be examined for obvious damage and defects at least once per shift. Damage found shall be immediately remedied by a duly authorized person before resuming operation of machine. The machine should only be operated when in perfect working order and when all protective mechanisms and safety equipment, such as detachable protective mechanisms, emergency STOP systems, etc. are in place and operational.

Faults or Errors

The machine must be switched off and all moving or rotating parts allowed to come to a standstill and secured against accidental restart before starting to remedy any faults or errors.

Signs on the Machine

Safety and danger signs on the machine should be observed and checked at regular intervals to ensure that they are complete and undamaged. They should be clearly visible and legible at all times. Clothing, Jewelry, Protective Equipment Long loose hair, loose-fitting clothes, gloves and jewelry, including rings, should be avoided in order to avoid injuries due to being caught, drawn in and wound up inside the machine.


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Protective Eyewear Protective eyewear that has been tested by the local authorities should be worn whenever there is a possibility of loose or flying objects or particles such as when cleaning the machine with compressed air.

Tools

Always count the number of tools in your possession before starting work on the machine. This will allow you to check that no tools have been left behind inside the machine. Never leave a tool in the machine while working.

Oils, Lubricants, Chemicals

Note the applicable safety regulations for the product used.

No Smoking, Fire, Explosion Hazard

Smoking and open flame (e.g. welding work) should be prohibited in the production area due to the risk of fire and explosions.

Workplace

A clear working area without any obstructions whatsoever is essential for safe operation of the machine. The floor should be level and clean, without any waste. The workplace should be well lit, either by the general lighting or by local lights.

Emergency STOP

The emergency STOP buttons bring all machine movements to a standstill. Make sure you know exactly where they are located and how they work. Try them out. Always ensure easy access to the nearest emergency STOP button while working on the machine.

First Aid

1. Keep calm even when injured. 2. Clear the operator from the danger zone. The decision of what to do and whether to seek

additional assistance rests entirely with you, particularly if someone has been trapped. 3. Give First Aid. Special courses are offered by such organizations as the employers' liability

insurance association. Your colleagues should be able to rely on you and vice versa. 4. Call an ambulance. Do you know the telephone numbers for the ambulance service, police and

fire service?


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Important Notices

Reporting and Fighting Fires

Read the instructions posted in the factory with regard to reporting fires and the emergency exits. Make sure you know exactly where the fire extinguishers and sprinkler systems are located and how they are operated. Pass on the corresponding information to the firemen when they arrive. Ensure there are enough signs to avoid fire hazards. The following fire extinguishers may be used: - Dry powder extinguishers, ABC fire-extinguishing powder. - Carbon dioxide fire extinguishers to DIN 14461 for electronic components. Great care must be exercised when using carbon dioxide fire extinguishers in confined, badly ventilated rooms (see DIN 14406 and 14270). Isolate the machine from the power supply if a fire breaks out. Do not use water on burning electrical parts until it is absolutely certain that they have been completely disconnected from the power supply. Burning oils, lubricants, plastics and coatings on the machine can give off gases and vapors that may be harmful to your health. A qualified person should be consulted to repair the damage after a fire.

Electrical Power Supply

Before undertaking any maintenance or repair work on the machine, switch off the electrical power to the machine at the main source and secure it with a padlock so that it cannot be switched on again without authorization. In practice, this may mean that the technician, electrician and operator all attach their own padlock to the master switch simultaneously so that they can carry out their work safely. Locking extension plates should be available for multiple locks if required. The primary purpose for a lockout/tagout procedure is to protect workers

from injury caused by unexpected energizing or start-up of equipment. Energy sources (electrical/pneumatic/hydraulic, etc.) for the equipment shall be turned off or disconnected and the switches locked or labeled with a warning tag. It is the responsibility of the employer to establish control procedures. Follow lockout/tagout procedures before, setup and/or any service or maintenance work is performed, including lubrication, cleaning or clearance of jams. Caution: The machine is still not completely de-energized even when the master switch is off. - Electricity - The machine is always isolated from the electrical power supply whenever the master switch has been switched off. However, this does not apply for the power supply in the control cabinet, nor for equipment that does not draw its power via the master switch. - Pneumatic / hydraulic energy - Almost all our machines carry compressed air. In addition to switching off the master switch, the air supply must also be disconnected and the machine checked to ensure it is depressurized before starting any work on the machine; otherwise the machine may execute uncontrolled movements.


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- Kinetic energy - Note that some motors or spindles, for example, may continue to run or coast run on after being switched off. - Potential energy - Individual assemblies may need to be secured if necessary for repair work.

Delivery of the Machine/Packaging

Note any markings on the packaging, such as weights, lifting points and special information. Avoid temperature fluctuations. Condensation may damage the machine.

Transport Damage

The packaging and machine must immediately be examined for signs of damage in transit. Such damage must be reported to the shipper/transporter within the applicable time limits. Contact Atlanta Attachment Company and/or your transport insurer immediately, if signs of damage are visible. Never operate a damaged machine.

Interim Storage

If the machine has to be stored temporarily, it must be oiled or greased and stored in a dry place where it is protected from the weather in order to avoid damage. A corrosion-inhibiting coating should be applied if the machine has to be stored for a longer period of time and additional precautions taken to avoid corrosion.

Transporting the Machine

Disconnect the machine from all external connections and secure any loose assemblies or parts. Never step under a suspended load. When transporting the machine or assemblies in a crate, ensure that the ropes or arms of a forklift truck are positioned as close to the edge of the crate as possible. The center of gravity is not necessarily in the middle of the crate. Note the accident prevention regulations, safety instructions and local regulations governing transport of the machine and its assemblies. Only use suitable transport vehicles, hoisting gear and load suspension devices that are in perfect working order and of adequate carrying capacity. Transport should only be entrusted to duly qualified personnel. Never allow the straps to rest against the machine enclosure and never push or pull sensitive parts of the machine. Ensure that the load is always properly secured. Before or immediately after loading the machine, secure it properly and affix corresponding warnings. All transport guards and lifting devices must be removed before the machine is started up again. Any parts that are to be removed for transport must be carefully refitted and secured before the machine is started up again.

Workplace Environment

Our machines are designed for use in enclosed rooms: Permissible ambient temperature approx. 5 - 40 °C (40 - 104 °F). Malfunctions of the control systems and uncontrolled machine movements may occur at temperatures outside this range. Protect against climatic influences, such as electrostatic charges, lightning strikes, hail, storm damage, high humidity, salinity of the air in coastal regions.


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Protect against influences from the surroundings: no structure-borne vibrations, no grinding dust, or chemical vapors. Protect against unauthorized access. Ensure that the machine and accessories are set up in a stable position. Ensure easy access for operation and maintenance (Instruction Manual and layout diagram); also verify that the floor is strong enough to carry the weight of the machine.

Local Regulations

Particular attention must be paid to local and statutory regulations, etc. when installing machines and the plant (e.g. with regard to the specified escape routes). Note the safety zones in relation to adjacent machines.

Maintenance

General Safety Instructions

The machine shall be switched off, come to a standstill and be secured so that it cannot be switched on again inadvertently before starting any maintenance work whatsoever. Use proper lockout/tagout procedures to secure the machine against inadvertent startup. Remove any oil, grease, dirt and waste from the machine, particularly from the connections and screws, when starting the maintenance and/or repair work. Do not use any corrosive-cleaning agents. Use lint-free rags. Retighten all screw connections that have to be loosened for the maintenance and repair work. Any safety mechanisms that have to be dismantled for setting-up, maintenance or repair purposes must be refitted and checked immediately after completing the work.

Maintenance, Care, Adjustment

The activities and intervals specified in the Instruction Manual for carrying out adjustments, maintenance and inspections must be observed and parts replaced as specified. All hydraulic and pneumatic lines should be examined for leaks, loose connections, rubbing and damage whenever the machine is serviced. Any defects found must be remedied immediately.

Waste, Disassembly, Disposal

Waste products should be cleared from the machine as soon as possible as not to create a fire hazard. Ensure that fuels and operating lubricants, as well as replacement parts are disposed of in a safe and ecologically acceptable manner. Note the local regulations on pollution control. When scrapping (disassembling) the machine and its assemblies, ensure that these materials are disposed of safely. Either commission a specialist company familiar with the local regulations or note the local regulations when disposing of these materials yourself. Materials should be sorted properly.


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Repair

Replacement Parts

We cannot accept any liability whatsoever for damage due to the use of parts made by other manufacturers or due to unqualified repair or modification of the machine.

Repair, Electrical

The power supply must be switched off (master switch off) and secured so that it cannot be switched on again inadvertently before starting any work on live parts. Those parts of the machine and plant on which inspection, maintenance or repair work is to be carried out must be isolated from the power supply, if specified. The isolated parts must first be checked to determine that they are truly de-energized before being grounded and short-circuited. Adjacent live parts must also be isolated. The protective measures implemented (e.g. grounding resistance) must be tested before restarting the machine after all assembly or repair work on electric parts. Signal generators (limit switches) and other electrical parts on the safety mechanisms must not be removed or bypassed. Only use original fuses or circuit overloads with the specified current rating. The machine must be switched off immediately if a fault develops in the electrical power supply. The electrical equipment of our machines must be checked at regular intervals and any defects found must be remedied immediately. If it is necessary to carry out work on live parts, a second person should be on hand to operate the emergency OFF switch or master switch with voltage release in the event of an emergency. The working area should be cordoned off and marked by a warning sign. Only use electrically insulated tools.

Ventilation/Hazardous Gases

It is the end users responsibility to ensure adequate ventilation is provided to exhaust any and all noxious or hazardous gases that may be present in the working environment.

Hydraulic and Pneumatic Systems

Work on hydraulic or pneumatic equipment shall only be carried out by persons with training, knowledge and experience of hydraulic systems. Pressure lines shall be depressurized before starting any repair work.

General Liability

Liability for machine damage and personal injury is extinguished completely if any unauthorized conversions or modifications are undertaken. The machine must not be modified, enlarged or converted in any way capable of affecting safety without the manufacturer's prior approval.

Starting Machine Movements

Read the Instruction Manual carefully to establish which keys and functions start machine movements.


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A Word to the End User The end user has sole responsibility to enforce the use of safety procedures and guards on the machine. Any other safety devices or procedures due to local regulations should be should be retrofitted in accordance to these regulations and/or the EC Directive on the safety of machines. Operator’s position must always be readily accessible. Escape routes must always be kept clear and safety areas should be identified.

Safety Precautions Safety should be a constant concern for everyone. Always be careful when working with this equipment. While normal safety precautions were taken in the design and manufacture of this equipment, there are some potential safety hazards. Everyone involved with the operation and maintenance of this equipment should read and follow the instructions in this manual. Operate the equipment only as stated in this manual. Incorrect use could cause damage to the equipment or personal injury. It is the owner’s responsibility to make certain that the operator reads and understands this manual before operating this equipment. It is also the owner’s responsibility to make certain that the operator is a qualified and physically able individual, properly trained in the operation of this equipment. Specific safety warning decals are located on the equipment near the immediate areas of potential hazards. These decals should not be removed or obliterated. Replace them if they become non-readable.

• ALWAYS keep safety shields and covers in place, except for servicing. • ALWAYS operate equipment in daylight or with adequate working lights. • Follow daily and weekly checklists, making sure hoses are tightly secured and bolts are

tightened. • ALWAYS watch and avoid holes or deep depressions. • ALWAYS wear adequate eye protection when servicing the hydraulic system and battery. • NEVER operate a poorly maintained machine. • NEVER allow persons to operate this machine without proper instruction. • NEVER put hands or feet under any part of the machine while it is running. • NEVER attempt to make any adjustments or repairs to the machine while running. Repairs or

maintenance should be performed by trained personnel only. • NEVER work under the machine unless it is safely supported with stands, blocks or a hoist and

blocks. • NEVER touch hot parts of machine.


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1. - INSTALLATION MANUAL

It is important that the machine operator read this manual and is familiar with all the functions and safety concerns of the unit before operating.

1.1. - Parts and Components

1.- Infeed Material Rack (118in x 118in x 67in)) 2.- Single Needle Quilter/Tufter (166in x 122in x 80in) 3.- Control Panel (24in x 33in x 68in) 4.- Panel Cutter (144in x 46in x 55in)

1

2

3

4


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1.2.- Technical Data

1.- Max size panel (inch) 89 x 93 2.- Max thickness (inch) 3 3.- Sew Speed (rpm) 2500 4.- Air Pressure (psi) 80~90 5.- Voltage (v/ph/hz) 208~240V 3PH 60HZ 6.- Current (amps) 45 7.- Motor Type 3 Axis Servo 8.- Shipping weight (lbs) 10,000 9.- Shipping dimensions (w/l/h, inch) (3) 84 x 168 x 72 10.- Pieces Per Hour 8-12

428”

FOOT PRINT

144”


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1.3. - Installation & Set Up

It is important that the machine operator read this manual and is familiar with all the functions and safety concerns of the unit before installing or operating. 1. - Unpack the machine frame and install it with help of a greater than or equal to 1.5 ton crane or forklift. (Suitably rated long forks or straps may be required for proper installation.). 2. - Remove any shipping straps from machine. 3. - Inspect the machine for any damage that may have occurred during shipping. If damage is found, report this immediately to your supervisor. Document the damage and provide details and photographs. 4. - Level and adjust the machine frame using the leveling bolts at the base of the frame. 5. - Install the rollers onto the frame and be sure they can rotate freely. 6. - Install the back safety guard onto the frame. 7. - Adjoin the inner and outer board and install onto the frame, adjust them to in one plane. 8. - Install the front safety guard onto the frame. 9. - Install the left and right protective shield onto the frame. 10. - Adjust all rollers to be sure the midlines of them are parallel. 11. - Have a qualified electrician provide 208~240VAC, three phase, 50/60 Hz, 45 Amp service per local and national standards. 12. - Have a qualified mechanic provide 3/8" air supply line (80~90 PSI) at 20CFM per local and national standards. 13. - Clean any shipping oils and debris from the machine components and work surfaces using the appropriate cleaning agents. 14. - Lubricate the machine per the Weekly Maintenance Schedule in Section 3 prior to start-up


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2. - OPERATION MANUAL

It is important that the machine operator read this manual and is familiar with all the functions and safety concerns of the unit before operating

2.1 System components

The machine consists of the following major sections Infeed Material Rack Single Needle Quilter/Tufter – consisting of the following sub-sections:

o Base Frame o Y-Frame o X-Frame

Panel Cutter

2.1.1 Infeed Material Rack

a. - Overview

Figure 2.1.1a Infeed Material Rack The Infeed Material Rack consists of the frame supports for the Backing Roll, the Foam Roll, the Fiber Roll and the Tick Roll. A Sewing Splicer is also available just above the Tick Roll.


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b. - Material Flow

Figure 2.1.1b Infeed Material Rack Flow

The Infeed Material consists of layers of raw material placed one on top of each other. At the very bottom is the Backing material. The Foam material is next to the bottom and the Fiber material lies on top of the foam. These three materials are then fed under the yellow walkway and finally combined with the Tick material. The layers pass the Infeed Material Clamp Bar and exit the Panel Cutter through the Outfeed Roll.

2.1.2 Single Needle Quilter/Tufter: Base Frame

a. - Overview

Figure 2.1.2a (Infeed Material Rack and Panel Cutter removed for clarity)

The Base Frame consists of the

Infeed Cross Clamp bar, Side Clamps, Side Stretch mechanism and the Right Moveable Rail.

The Infeed Cross Clamp Bar pinches the material to allow the Panel Cutter Outfeed roller to stretch it along the length.


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The Side Clamp secures the edges of the material before being pulled outward by the Side Stretch mechanism. This combination of pulling the material in both directions allows minimum distortion of the sewn pattern.

b. - Sensors

Figure 2.1.2b

The Base Frame sensors include the following proximity sensors to detect the position of the air cylinders:

Infeed Cross Clamp Side Clamp Side Stretch

A sensor mounted on the X-Frame detects the position of the Right Moveable Clamp to determine the maximum pattern that can be sewn.


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2.1.3 Single Needle Quilter/Tufter: Y-Frame

a. - Overview

Figure 2.1.3a (Infeed Material Rack and Panel Cutter removed for clarity)

The Y Frame consists of the Y-servo axis system mounted to two linear bars on a rack and gear system. The Y-axis moves along the length of the material from the Infeed Clamp Bar towards the Panel Cutter. The Y-axis servo moves the X-axis including the Needle, Bobbin and Tuft assemblies.


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b. - Sensors

Figure 2.1.3a

The Y Frame sensors include the Y travel sensors and the Y-Home sensor located above the right gear rack. When the machine is first powered up and commanded to GoHOME – the system first finds the ZERO-position of the Needle-Axis, the Bobbin-Axis and the X-Axis. The HOMING routine then moves the Y-axis. The Y-Home sensor locates the rear edge of the gear rack to mark the ZERO-position of the Y-axis. In case of a failure of the Y-Overtravel sensors will immediately stop the Y-axis servo motor. Note: The system cannot operate until power is removed, the Y-Home sensor repaired and the machine is gently pushed back into the correct location away from the Overtravel sensors.


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2.1.4 Single Needle Quilter/Tufter: X-Frame

a. - Overview

Figure 2.1.4a

The X Frame consists of the X-servo axis system mounted to two rectangular tubes. The upper rectangular tube holds the Needle-servo axis assembly and Tuft assembly. The lower rectangular tube holds the Bobbin-servo axis assembly. The X-axis servo moves the Needle, Bobbin and Tuft assemblies along the rectangular tubes.


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b. - Upper X-Frame Sensors

Figure 2.1.4b

The Tuft Conveyors have a proximity sensor on the lower sprocket to detect when a tuft pocket is in position to stop the conveyor motor. The Tuft Right photoeye detects a tuft is ready to pick up from a pocket on the Right Tuft Conveyor. A Tuft Left photoeye performs a similar function on the other conveyor. The Tuft Transfer (XFR) Cylinders each have a proximity sensor to detect the position of the cylinders that move the Lift cylinder and vacuum cup to the RIGHT, CENTER or LEFT. The Tuft Lift cylinder has two proximity sensors – one for UP and one for the DOWN position. This Lift cylinder moves the vacuum cup up and down. The Tuft Center photoeye detects that a tuft is ready to be gripped by the Rotary Arm fingers. The Rotary Arm uses a proximity sensor to detect that the arm is in the DOWN position to allow the fingers to release the tuft to be sewn. The Tuft Foot cylinders use a proximity sensor to indicate the foot is down. Two photeyes, located on the upper incline of each tuft conveyor, are used to detect double fed tufts that create a misfeed fault alarm event.

Tuft Double Misfeed Sensor


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c.- Upper X-Frame Actuators

Figure 2.1.4c (Left Tuft Hopper and Upper Guard removed for clarity)

The Upper X-Frame actuators include:

X-Axis Servo Motor Needle-Axis Servo Motor Tuft Left/Right Conveyor Motor Sew Foot Cylinder Sew Foot Detent Cylinder Tuft Left/Right Transfer Cylinder Tuft Left/Right Ejectors Tuft Actuators Tuft Lift Cylinder Tuft Vacuum Pickup Tuft Fingers Tuft Rotary Arm Tuft Arm Stop Cylinder Tuft Foot Cylinder Thread Wipe Cylinder Thread Tension Cylinders

1. - X-Axis Servo Motor

The X-axis servo motor is an intelligent motor that moves the X-Frame left and right according to the pattern file data or while certain homing or jogging operations are active.

2. - Needle-Axis Servo Motor

The Needle-axis servo motor is an intelligent motor that is electronically timed to move the needle mechanism along with the bobbin-axis servo motor.

3. - Tuft Left/Right Conveyor Motor

The Left and Right Tuft conveyor motors transport tufts from the hopper location up to the vacuum pickup area. A small proximity sensor located at the bottom of the conveyor times the position of the pockets.

Tuft Conveyor Motors

Tuft Transfer Cylinders

Tuft Ejectors

Tuft Agitators

X-Axis Servo Motor


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4. - Sew Foot Cylinder

Extended: The Sew Foot cylinder is mechanically linked to the motion of the needle servo motor to secure the material in place while sewing.

Retracted: The cylinder retracts to allow movement of the X/Y servo motors during rapid non-sewing JUMP moves or to load a tuft or to load/unload material.

5. - Sew Foot Detent Cylinder

Extended: The Sew Foot Detent cylinder lowers the final position of the sew foot at the bottom of the needle stroke to allow normal sewing.

Retracted: The Sew Foot Detent cylinder raises the final position of the sew foot at the bottom of the needle stroke to allow tuft sewing.

6. - Tuft Left/Right Transfer Cylinder

Extended: When the Left transfer cylinder is extended it moves the Tuft Vacuum Pickup over the Left Conveyor. A similar action results when the Right Transfer cylinder is extended.

Retracted: When both Transfer cylinders are retracted, the Tuft Vacuum Pickup is in the CENTER position.

7. - Tuft Left/Right Ejectors

ON: The Tuft ejectors blow air to push a misfeed tuft back into the tuft hopper whenever the Tuft Double Feed photoeye sensor is blocked.

OFF: This is the normal state of the ejector.

8. - Tuft Actuators

ON: The Tuft Actuators blow short blasts of air into the hoppers to swirl the tufts and minimize material handling issues. There is only one pneumatic solenoid valve that feeds both Left and Right hoppers

OFF: This is the normal state of the actuators.

9. - Tuft Lift Cylinder

DOWN: The Tuft Lift cylinder is in the full DOWN position to pick up a tuft when over the Left or Right conveyor pockets and also to drop a tuft into the Center position pocket.

UP: The Tuft Lift cylinder is in the full UP position to allow clearance during side-to-side movement of the Tuft Transfer cylinders and to clear the Tuft Fingers during Center pickup.

10. - Tuft Vacuum Pickup

ON:


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The Tuft Vacuum Pickup uses streams of fast flowing air to create suction that picks up and holds the tuft.

OFF: This is the normal state and will immediately drop any tufts.

11. - Tuft Fingers

CLOSE: The Tuft Fingers close to pick up a tuft to begin transporting to the sew area.

OPEN: The Tuft Fingers open to release the tuft to the sew area.

12. - Rotary Arm Cylinder

DOWN: The Tuft Rotary Arm moves to the DOWN position after a tuft has been grabbed by the Tuft Fingers closing to allow placement into the sew area.

UP: The normal position of the Rotary Arm is UP to begin the tuft pick and place operation.

13. - Tuft Arm Stop Cylinder

Retracted: The Tuft Arm Stop retracts to allow the Tuft Fingers to grab a tuft in the Center pocket.

Extended: The normal position of the Tuft Arm Stop is extended to prevent the Tuft Fingers from moving into the Tuft Center pocket.

14. - Tuft Foot Cylinder

DOWN: The Tuft Foot cylinders lower to provide a flat surface to place the tufts using the Tuft Rotary Arm.

UP: The normal position is UP to prevent interference with the sewing operations.

15. - Thread Wipe Cylinder

Extended: The Thread Wipe Cylinder is used to pull the loose thread after an Under trim operation has finished cutting the thread.

Retracted: This is the normal position of the Thread Wipe to prevent interference with the sew foot cup.

16. - Thread Tension Cylinders

Extended: The Thread Tension Cylinders are extended to release thread tension during certain sequences of the sewing operation. There is only one pneumatic solenoid valve to control both the upper and lower tensioners.

Retracted: This is the normal position of the Thread Tension cylinders for most normal sewing operations.


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d. - Lower X-Frame Sensors

Figure 2.1.4d

The lower X Frame sensors include the X travel sensors, the X-Home sensor and the Bobbin Home sensor. When the machine is first powered up and commanded to GoHOME – the system first finds the ZERO-position of the Needle-Axis then the system rotates the Bobbin motor until the Bobbin Home sensor is detected. The motor is stopped, reversed and the process repeated to obtain an average sensor position to mark the Bobbin ZERO-position. The HOMING routine then moves the X-axis. The X-Home sensor locates the left fixed clamp bar to mark the ZERO-position of the X-axis. The system then moves the X-axis to the right until it locates right moveable clamp with the X-RIGHT sensor. This marks the maximum pattern width that can be sewn. In case of a failure of the X-Overtravel sensors will immediately stop the X-axis servo motor. Note: The system cannot operate until power is removed, the X-Home or X-Right sensors repaired and the machine is gently pushed back into the correct location away from the Overtravel sensors.


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2.1.5 Panel Cutter Frame

a. - Overview

Figure 2.1.5a

The Panel Cutter consists of the

Outfeed Roller – rotates CW/CCW to feed material in from the Material Racks Outfeed Roller Lifter - pivots Up and Down to pinch the material while feeding and sewing. Outfeed Clamp Bar - moves Up and Down to hold the material tight during the cutting

operations. Left/Right Side Trim Blades – circular blades rotating to trim the edges of the material. These

blades are manually moved to their positions SideCut Roller – rotates CW/CCW to assist the Left/Right Trim Blades Crosscut Carriage – automatically moves the Crosscut Blade across the material to cut the

material to the proper size. Crosscut Blade – circular blades mounted on the Crosscut Carriage that cut across the material Left/Right Blade Sharpener – small sharpening stone mounted on an air cylinder that touches the

edge of the circular blades when engaged. CrossCut Blade Sharpener – similar action to the Left/Right Sharpener. Material Encoder – sensor that tracks the length of material that needs to be cut by the CrossCut

Blade.


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b. - Sensors

Figure 2.1.5b Panel Cutter Sensors

The Panel Cutter sensors include:

Two Proximity sensors, they determine the UP position of the Outfeed Roller and the UP position of the Outfeed Clamp Bar.

Two Limit switches which are located on the Carriage Left and Right to indicate the position of the CrossCut Carriage

An Encoder Wheel that outputs a stream of pulses that the controller uses to determine the material length entering the Panel Cutter.

In addition, each Motor Inverter outputs a status signal to indicate proper function.


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2.1.6 Individual Components

a. - Main Power Disconnect

Located on the right side of the Main Control panel, this is the main power switch. Rotating ¼ turn to the right will supply power to the machine. This switch has provision to lockout the power when performing maintenance.

b. - Emergency Stop

There are 5 red maintained push buttons located around the machine. One is located on the Main Control Cabinet, two in the front of the Panel Cutter and two at the Infeed Clamp Area just after the Material Rack. After pushing this button, the motor contactors will open to remove main voltage to the motor drives. Control Power and the Air Supply will still remain energized. The red mushroom head must rotate 1/8 revolution and the Safety Relay SR1 must be reset using the green System Enable button before reactivating the power.

c. - Pause Button

There are 5 yellow push buttons located around the machine. One is located on the Main Control Cabinet, two in the front of the Panel Cutter and two at the Infeed Clamp Area just after the Material Rack. Momentarily pushing the yellow button will pause the automatic sew pattern. Instructions on the screen will allow the operator to:

Continue the pattern or Jog the Pattern to a new position or Move to the Park Position to adjust the thread or Reset the pattern.

d. - System Enable Button

A single Green button located on the Main Control Panel. Pushing the Green button will engage the Safety Relay SR1 to allow the motor contactors to close. This button is used on Power-Up or after an Emergency Stop button has been pressed.

Note: The computer controller must first turn on the Servo Power Relays before this button is active. The operator can turn on the Servo Power Relays using the “Servos On” softbutton on the lower left of the Main Screen during Power-Up.

e. - Pneumatic Air Cutoff

A single Red located at the Air Supply Regulator. Twisting this knob left ¼ turn releases air pressure from the system components.


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2.2.- Touch Screen

2.2.1 Screen Navigation

MAIN

Operator Screen

Pause Options

Pattern Settings

Settings Screen

Technician Settings

Input/Output Screen

Tufting

Needle/Bobbin

Axis Control

Frame

Outfeed

Load Material Screen

Finish Panel


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A note about screen button colors: YELLOW buttons will cause the machine to move or change data parameters – please observe caution. GREEN buttons are safe to touch and will not cause the machine to move or data to change. WHITE or BLUE buttons are for screen navigation or assistance.

2.2.2 Main Menu Screen

This is the MAIN screen and is displayed at the startup of the machine. The screen is divided into four (4) frames and has a bottom row of navigation and control buttons.


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The Main Menu frames are:

a. - Machine Speed Frame

This frame displays the operator’s machine speed settings and the current speed of the sewing cycle in Revolutions per minute.

b. - Order Setup Frame

This frame displays the current panel production counts and status.

1. - ORDER QUANTITY Pressing the button will allow the operator to change the total panels to be produced in this production run. The machine will automatically continue to feed, sew and cut material until the desired production quantity is produced.

2. - NEW ORDER Pressing the NEW ORDER button will reset the CURRENT COUNT to zero (0) and begin a new production batch.

3. - CURRENT COUNT Pressing this button will display the Numeric Keypad Screen to allow the operator to adjust the batch counter


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4. - MACHINE STATUS The Current Machine STATUS is also displayed. The various status modes include:

Error Stopped Homing Ready Running Paused Continue Jog Forward Jog Reverse GoTo Park Position Park Position GoTo Sew OnLine Position Resetting Pattern Manual Mode The different relationships of the Machine States are displayed in the next figure. Example 1,

If the operator is Running the pattern then wishes to fix the thread, the machine must go from the Running to Pause to Park Position to allow the operator to fix the thread. Once the thread is repaired, the operator moves the machine back to the Sew Online position. When the Sew Online move is complete, the machine switches to the Pause state. From the Pause state, the operator can now Continue to the Running state.

Example 2,

If the operator is Running the pattern then wants to sew another section of the pattern, the machine must go from the Running to Pause to Jog Fwd (or Jog Reverse) to allow the operator to move the X/Y axis to the desired location in the pattern. Once the needle is over the correct location, the operator can now Continue to the Running state.


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Figure 2.2.2b4 Machine Status

Stopped

Homing

Ready

Running

Continue

Jog FWD ParkPos

SewOnline

Reset Manual

Pause

Jog REV

Error


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5. - Handheld PENDANT STATUS The frame also displays the handheld Pendant Modes:

Auto Jog Pattern Slow Jog Pattern Fast Jog Needle-Axis Jog Y-Axis Jog X-Axis

The Pendants pushbutton statuses are also displayed by the red or green bars on either side of the status text. The interaction of the Hand Pendant Modes with the Machine Status is shown in the next figure. From the Figure, it is clear that to manually jog the X, Y or Needle Axis, the operator must first use the touchscreen to place the Machine Status into Manual Mode from the Ready state. Also, the Pattern cannot run in automatic mode until the Pendant selector is switched to the AUTO position.

Figure 2.2.2b5 Machine Status with Handheld Pendant Modes

PENDANT Auto Mode

Stopped

Homing

Ready

Running

Continue

Jog FWD ParkPos

Sew Online

Reset Manual

Pause

Jog REV

Error

PENDANT Jog X Jog Y Jog Needle

PENDANT Jog Pattern Slow Jog Pattern Fast

PENDANT Auto Mode


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c. - Pattern Frame


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This frame displays the pattern image that is currently loaded into the machine controller. Clicking this frame will display the PATTERN FILE screen that will allow the operator to select and load new patterns into the machine. The frame displays the MakeOrderTaskState:

Error Homing Wait Till Homed Idle Making Pattern Feed Cut Mat Clamp Frozen

The relation between the different states are shown in the next figure

Figure 2.2.2c1 Make Order Task State

Homing

Wait Till Homed

Idle

Making Pattern Reset

Frozen

Error

Mat Clamp

Feed Cut


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Wait MasterAxis

Idle

Making Pattern

Reset

Frozen

Wait PC Inspect

Wait X Axis

Wait Y Axis

Errors ?

No Errors

Errors End Segment Sew Segment Left Tuft Right Tuft File Not Loaded X too small X too large Bad Segment Matl Not Clamped

Yes Errors

The frame also displays the MakePatternTaskState: Idle Wait for MasterAxis Wait for X-axis Wait for Y-axis Wait for PC-Inspect Making Pattern End Segment Sew Segment Left Tuft Right Tuft Matl Not Clamped File Not Loaded X too small X too large Bad segment Frozen

Figure 2.2.2c2 MakePatternTaskState


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No File Loaded Reset

Errors ?

File Loaded OK

CF Error Pattern Jump Segment Line Segment Arc Segment Tack Segment Illegal Segment

Yes Errors

No Errors

Load

The frame displays the LoadPatternTaskState:

No File Loaded File Loaded OK Compact Flash Error Pattern Error Jump Segment Error Line Segment Error Arc Segment Error Tack Segment Error Illegal Segment Error

Figure 2.2.2c3 Load Pattern Task State


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Initializing Error

Home Left Home Right

Cut Left Cut Right

Idle

Frozen

Cut Done

Blade in Middle

Frozen Frozen

No

The frame also displays the CrossCutTaskState: Idle Initializing Cutting Right Cutting Left Cutting Done Homing Left Homing Right Blade Stuck in Middle Error Frozen

Figure 2.2.2c4 CrossCutTaskState


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d. - Machine Status Frame

This frame displays a real time 3D representation of the machine status. The various control devices and sensors are displayed in their correct spatial location and in different colors to assist the operator and maintenance technician to quickly identify correct operation. The colors indicate various machine states and in general are as follows:

o RED indicates a device fault. o GREEN indicates that the device is in the correct position and is performing correctly as

commanded by the controller. o BLUE indicates that the machine is in an idle mode awaiting the operator to begin a

production run. The X/Y and Needle positions are displayed in the upper left corner.


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e. - Main Screen AUTO / MANUAL Status

The main Screen changes to a yellow color to indicate that the operator is in MANUAL-mode.

f. - Main Screen Soft Buttons

The Main Screen control buttons on the bottom row are as follows:

1. - START This is a multi-mode button and will generally be used to start an automatic sequence or recover from a fault. Pressing this button allows the operator to begin a new production run. After an emergency stop, the operator must first press the RESET button then the START button to initialize or HOME the machine prior to beginning a sewing cycle. The label will change to [SERVOS ON] to remind the operator that the machine must first be initialized.

2. - FINISH PANEL

Pressing this button is active only after the sewing sequence has begun. This button will perform a controlled stop of the production batch run after the current panel is complete.

3. - RESET

After an emergency stop or on first Power-Up, the operator must press this RESET button to initialize the controller prior to re-starting the machine. The proper sequence to re-initialize the machine after an Emergency Stop is as follows:

a. Unlock any Emergency Stop buttons b. Press the green System Enable button c. Click this RESET soft button.

Note: If the machine was in Manual Mode then pressing the RESET button will put the machine in AUTO Mode.

The NAVIGATION buttons on the bottom row allow the operator to display different control and information screens.

Operator’s Screen

Settings Screen

Input/Output Screen

Load Material Screen

They are described in more detail in the next section.


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2.2.3 Operator Screen

This screen allows the operator to initialize the machine to a HOME position, move to a Park position, move the Tuft conveyors, Sew Foot and cut the thread. The pattern settings screen or pause options screen may be navigated to from this screen. Operator Screen Control Button

Figure 2.2.3a Operator’s Screen in Auto Mode


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Figure 2.2.3a Operator’s Screen in Manual Mode

a. - Home All Axis

Clicking this button will home machine in the following sequence: Tuft Cylinders. Sew Foot Cylinder. Needle Axis servo motor. Bobbin Axis servo motor. X-Axis servo motor Y-Axis servo motor.

b. - Home As Required

Clicking this button will only home the system devices that are not already in their home position.

c. - Home Sew Head

Clicking this button will only home the following devices: Tuft Cylinders. Sew Foot Cylinder. Needle Axis servo motor. Bobbin Axis servo motor.


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d. - Park Pos

If the machine has been homed, then the X and Y-axis motors will move rapidly to the operator’s Park Position.

e. - Manual Mode

Clicking the Auto / Manual Mode softbutton will activate or de-activate Manual Mode. Manual Mode may only be selected when the Current Machine Status is READY The following controls are activated only when the selector switch is in the MANUAL position.

f. - Left Tuft

Clicking The Left Tuft loading conveyor is activated until a tuft is moved to the upper load position.

g. - Right Tuft

Clicking The Right Tuft loading conveyor is activated until a tuft is moved to the upper load position.

h. - Footlift

The Sew Foot cylinder will move the foot up in the non-sew position.

i. - Undertrim

A thread cutting sequence is activated by moving the Needle and Bobbin motors to the correct position then firing the thread cutting blade.

j. - Pause Options

Clicking this button exits this screen and navigates to the Pause Options Screen.

k. - Pattern Settings

Clicking this button exits this screen and navigates to the Pattern Settings Screen.


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2.2.4 Settings Screen

This screen allows the operator to adjust basic system parameters.


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a. - Park Position (X)

This parameter is the location of the sewing head’s X axis when the operator commands the system to the Park Position. The distance is measured from the X-HOME position (or ZERO) located at the LEFT edge of the side clamp bar.

b. - Park Position (Y)

This parameter is the location of the sewing head’s Y axis when the operator commands the system to the Park Position. The distance is measured from the Y-HOME position (or ZERO) located at the infeed of the machine.

c. - Needle Pierce Position

This parameter allows the needle to synchronize with the X and Y axis to minimize pattern distortion during a sewing cycle. The units are measured in degrees with 0-degrees the very top and 180-degrees the very bottom of the needle stroke. Rotation is CCW.

d. - Thread Break Enable

This parameter determines if the Thread Break Sensor will automatically pause the machine when a thread is not detected while sewing.

e. - Accept Changes

New parameters are loaded into the machine controller. Use caution since data will be overwritten.

f. - Units: Metric/Inches

Pressing this button changes all numbers and messages to be displayed; in INCH or METRIC units. This only changes how the numbers are displayed to the operator and does not affect the function of the machine.

g. - Exit with No Changes

Pressing this button exits this screen and does not write any data to the controller. The MAIN SCREEN is displayed.


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h. - Technician Screen

Pressing this button exits this screen and displays the Technician Screen.

CAUTION Changing these parameters may cause damage to the needle/bobbin mechanism or loss of communication to the controller.

A qualified technician may change parameters only while the machine is in MANUAL mode.


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1. - X Calibration: This parameter moves the machine this distance away from the position of the X-Home sensor.

2. - Y Calibration:

This parameter moves the machine this distance away from the position of the Y-Home sensor.

3. - Needle Calibration:

This parameter moves the machine away from the position of the Needle-Home sensor. Extreme caution must be taken to prevent damage to the needle/bobbin timing.

4. - Bobbin Calibration:

This parameter moves the machine this distance from the position of the Bobbin-Home sensor. Extreme caution must be taken to prevent damage to the needle/bobbin timing.

5. - Encoder Calibration:

This parameter adjusts the amount of material length measured for each revolution of the Outfeed Encoder wheel.

6. - Front Edge to Knife:

This parameter is the distance from the initial counting of the material until the point where the CrossCut Blade actually cuts.

7. - Thread Break Delay:

This parameter delays the Thread Break sensor from causing an alarm. The units are in 100 milli-second increments. For example: a setting of 7 means that the system will delay 700 milli-seconds before the machine will pause on a thread break.

8. - IP Address of the PLC:

This parameter changes the communication address of the controller. This number may not be changed without a special password.

9. - Default All Settings:

Clicking this button will load the controller with a standard set of parameters. Care must be taken to be sure that the machine is tested with these new numbers prior to allowing production operation.

10. - Accept Changes:

This parameter will load the new parameters into the controller. The system will check to verify that the number is in the valid range before accepting and exiting the screen. In no way does this mean that damage to the machine may not occur. Care must be taken to be sure that the machine is tested with these new numbers prior to allowing production operation.

11. - Auto/Manual:

Clicking this button toggles the machine from Auto mode to Manual mode.


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Note: The machine may only be changed to Manual Mode when the Current Machine State is READY

12. - Exit with No Changes:

This button will exit this screen without changing any parameter.


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2.2.5 Input / Output Menu Screen

This screen is a menu screen that allows the technician to jump to the machine’s Input and Output Control screens as described below.


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a.-Tufting

This button navigates to the Tufting Input/Output Screen which allows monitoring and control of the sensors and actuators on the X-axis Upper frame components.

b.-Tufting

This button navigates to the Tufting Input/Output Screen which allows monitoring and control of the sensors and actuators on the X-axis Upper frame components.

c.-Needle/Bobbin

This button navigates to the Needle/Bobbin Input/Output Screen which allows monitoring and control of the sensors and actuators on the X-axis Upper and Lower frame components.

d.-Axis Control

This button navigates to the Axis Input/Output Screen which allows monitoring and control of the sensors and actuators on the X, Y and Needle axis servo motors.

e.-Base Frame

This button navigates to the Base Frame Input/Output Screen which allows monitoring and control of the sensors and actuators on the Quilter’s Base Frame components.

f.-Panel Cutter

This button navigates to the Panel Cutter Input/Output Screen which allows monitoring and control of the sensors and actuators on the Panel Cutter components.

g.-Auto/Manual

The operator may place the machine in MANUAL mode by clicking this button

NOTE: The system only allows the operator to change to Manual mode from the touchscreen when the Current Machine Status is READY

h.-Exit

This button navigates back to the Main Screen


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OUTPUTS INPUTS

This button will display the sensor inputs and output control screen of the Needle and Bobbin area.

Use these buttons to scroll thru sub screens. Screens are displayed on the next 5 pages.


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52


53


54


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Pressing this button exits this screen and returns to the I/O MENU SCREEN.


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2.2.6 Load Material Screen

This screen allows the operator to control the various devices that feed and cut the material to be sewn.

A note about screen button colors:

Pressing this button will feed material forward for a distance of one panel size. The Infeed clamps and Side clamps will automatically open then the Panel Cutter’s Outfeed roller will run in the forward direction and stop once the encoder measures the correct distance. The Infeed and side clamps will close and stretch the material for sewing. The pattern file will

reload to the beginning of the pattern.

Pressing this button will feed material forward for a distance of one panel size then cut and trim to the panel size. The Infeed clamps and Side clamps will automatically open then the Panel Cutter’s Outfeed roller will run in the forward direction and stop once the encoder measures the correct distance. The Infeed and side clamps will then close and stretch the

material for sewing. The pattern file will reset to the beginning of the pattern.

Pressing this button will unclamp the infeed, side and outfeed clamp bars.

Pressing this button will initiate a cross cut cycle at the Panel Cutter. The machine will start the cross cut blade and clamp the material while the blade runs across the material. After the cut is complete, the blade motors will stop and the cutter clamp bar will rise to release

the material.

Outfeed Roller Controls Pressing the upper arrow button will run the Outfeed roller FORWARD and turn the side cutters ON.

Pressing the down arrow button will run the Outfeed roller in the REVERSE direction.

Pressing the button will either lift or lower the Outfeed Roller cylinder. The status of the cylinder position is displayed in the Roller-Up textbox.


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2.2.7 Pattern File Screen

This screen allows the operator to initialize the machine to a HOME position and move the Tuft conveyors, Sew Foot and cut the thread

a.- BROWSE

This button opens a File Dialog box that displays the file directory in the hard drive where the operator has stored the pattern files. The File Diaplog Box waits until the operator selects a file directory for viewing. The lower box is then updated with a list of all pattern files in the chosen directory

b. - CANCEL

This button will exit this screen and not change the Pattern File.

c.- LOAD PATTERN

After selecting a file from the File List Box, this button will take the operator to the Pattern Settings Screen before finally attemtping to download the new pattern to the machine controller.

d. - PATH

This box displays the current file path in the hard drive that the operator is viewing. This path can be changed with the BROWSE function described above.

e. File List Box

This box displays all files in the operator’s pattern directory. Selecting a file will display the image of the pattern to be sewn.


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2.2.8 Pattern Settings Screen

After the operator selects a new pattern file from the PATTERN FILE SCREEN, this screen will allow the operator to adjust the pattern file parameters before downloading the file to the machine controller.

Figure 2.2.8 Pattern File Screen


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a. - Stitch Length

This parameter is the length of the sewn stitch.

b. - Machine RPM

This parameter is the Needle axis target speed for the pattern to be sewn in units of Revolutions-per-minute. The Main Screen Speedometer will update to show the new target speed

c. - Pattern Offset (X)

This parameter shifts the pattern from RIGHT to LEFT on the mattress.

d. - Pattern Scale

This parameter allows the operator to change the size of the pattern from 50% up to 200% of the original size. Default original size is 100%.

e. - Jog Speed Factor

This parameter is scaled from 10 to 200% of full sewing speed. The setting controls the speed of the machine’s X and Y axis while the operator moves the machine in PATTERN JOG mode.

f. - Response

This parameter is scaled from 10 to 100% of full sewing acceleration. The setting controls the change in speed of the machine’s Needle, X and Y axis during the automatic pattern sewing and jogging operations. Smaller numbers make the machine run smoother.

g. - Accept Changes

New parameters are loaded into the machine controller. Use caution since data will be overwritten. After loading the new data, the MAIN screen is displayed.

h. - Exit with NO Changes

Pressing this button exits this screen and does not write any data to the controller. The MAIN screen is displayed

Target Machine RPM


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2.2.9 Pause Options Screen

Figure 2.2.9 Pause Options

a. - Move Back

This softbutton moves the Needle back to the point where the sewing paused.

b. - Jog Reverse

This softbutton allows the operator to move the X and Y axis backwards along the path of the pattern

c. - Continue

This softbutton resumes the automatic sewing of the pattern.

d. - Reset

This softbutton will reset the sewing


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2.2.10 Park Position Screen

Figure 2.2.9 Pause Options

a. - Jog Reverse

This softbutton allows the operator to move the X and Y axis backwards along the path of the pattern

b. - Jog Forward

This softbutton allows the operator to move the X and Y axis forward along the path of the pattern

c. - Continue

This softbutton resumes the automatic sewing of the pattern.

d. - Reset

This softbutton will reset the sewing


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2.2.11 Number Entry Screen

This is the general purpose numeric entry screen.

Figure 2.2.11

a. - Clear button

This softbutton will clear any number in the display area

b. - Numbers 0-9

These softbuttons may be pressed to form a number in the display.

c. - Decimal Point

This softbutton will add a decimal point after the last number typed.

d. - Negative +/-

This softbutton toggles the sign of the number from plus to negative.

e. - Enter

This softbutton accepts the value entered and closes this screen. If the number is valid then it will be accepted otherwise a message will be displayed to notify the operator of the entry error.

f. - Exit

This softbutton does not accept the number entered. The screen is closed.


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2.3. - Pendant Control

2.3.1 Pendant Overview

a. - Mode Selector Switch

The Mode Selector Switch is an 8-position maintained switch. The switch position controls the function of the red and green buttons. There are three basic types of control modes:

Auto Mode Jog Pattern Jog Axis

1. - Auto Mode

Used when the operator is sewing a pattern under full computer control. 2. - Jog Pattern

Used to move the X/Y axis’ along the sew pattern path 3. - Jog Axis

Used in Manual Mode to move an axis for maintenance purposes. The touchscreen must also be in Manual Mode to allow Pendant control of the Jog Axis functions.


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b. - Forward / Start Switch

The green switch is a momentary switch that changes functions depending on the position of the Mode Selector. It can Start a task or move a motion in the forward direction.

1. - AUTO mode: To start an AUTOMATIC Pattern – the operator must press down and HOLD for at least 2-seconds then release once the pattern starts.

Note: Since the pendant allows the operator to be physically closer to the machine, this small time delay allows the operator time to halt the action if he/she sees a problem.

2. - JOG modes

To start a forward JOG move –the operator must hold the button down. Releasing the button will stop the JOG motion.

c. - Reverse / Pause Switch

The red switch is a momentary switch that changes functions depending on the position of the Mode Selector. It can Pause a task or move a motion in the reverse direction.

1. - AUTO mode: to stop an AUTOMATIC Pattern – the operator must momentarily press then release.

2. - JOG modes To start a reverse JOG move –the operator must hold the button down. Releasing the button will stop the JOG motion.

The interaction of the Machine Status with the handheld Pendant Modes is shown in the next figure 2.3.1


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Figure 2.3.1

2.3.2 Auto Mode


The AUTO-position is the normal operating position of the machine.

Note: When the system is sewing in automatic mode and the selector is moved to any other position, the controller triggers a PAUSE of the sew pattern.

PENDANT Auto Mode

Stopped

Homing

Ready

Running

Continue

Jog FWD ParkPos

SewOnline

Reset Manual

Pause

Jog REV

Error

PENDANT Jog X Jog Y Jog Needle

PENDANT Jog Pattern Slow Jog Pattern Fast

PENDANT Auto Mode


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The automatic sew pattern is started by depressing this button and HOLDING for at least 2-seconds and then releasing the button once the pattern starts.

Note: Since the pendant allows the operator to be physically closer to the machine, this small time delay allows the operator time to halt the action if he/she sees a problem.


The sew pattern is paused by momentarily depressing and then releasing this button.

2.3.3 Pattern Jog Fast Mode


The JOG PATTERN FAST mode allows the operator to move the X and Y-axis servo motors along the pattern at the commanded JOG speed set in the PATTERN FILE SCREEN.

Note: Moving the selector switch to any other mode will stop the X/Y-axis.


The pattern is traversed forward (from beginning to end) by HOLDING this button down. Releasing this button will stop jogging.


The pattern is traversed backward by HOLDING this button down. Releasing this button will stop jogging.

2.3.4 Pattern Jog Slow Mode


The JOG PATTERN SLOW mode allows the operator to move the X and Y-axis servo motors along the pattern at the 50% of the commanded JOG speed. Note: Moving the selector switch to any other mode will stop the X/Y-axis.


The pattern is traversed forward (from beginning to end) by HOLDING this button down. Releasing this button will stop jogging.


The pattern is traversed backward by HOLDING this button down. Releasing this button will stop jogging.

2.3.5 X-Axis Jog Mode


The X-Axis Jog mode allows the operator to move the X-axis left or right at the commanded jog speed set in the I/O AXIS CONTROL SCREEN using the Fast or SLOW selections. The touchscreen must be in Manual Mode to allow control of the Pendant X-Axis Jog function.

Note: When the Pendant is in control of the X-Axis Jog, then the touchscreen cannot be used to move the X-axis. Note: Moving the selector switch to any other mode will stop the X-axis.


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The X-axis is moved forward (from left to right) by HOLDING this button down. Releasing this button will stop jogging the X-axis.

Note: If the sew foot is down then the first time this button is pushed the needle axis will move to the zero position and the sew foot will move up.


The X-axis is moved reverse (from right to left) by HOLDING this button down. Releasing this button will stop jogging the X-axis.

2.3.6 Y-Axis Jog Mode

a. - Y-Axis Mode Selector Switch

The Y-Axis Jog mode allows the operator to move the Y-axis upstream or downstream at the commanded jog speed set in the I/O AXIS CONTROL SCREEN using the Fast or SLOW selections. The touchscreen must be in Manual Mode to allow control of the Pendant Y-Axis Jog function.

Note: When the Pendant is in control of the Y-Axis Jog, then the touchscreen cannot be used to move the Y-axis.

Note: Moving the selector switch to any other mode will stop the Y-axis.


The Y-axis is moved forward (from infeed clamp toward the panel cutter) by HOLDING this button down. Releasing this button will stop jogging the Y-axis.

Note: If the sew foot is down then the first time this button is pushed the needle axis will move to the zero position and the sew foot will move up.


The Y-axis is moved reverse (from panel cutter toward the infeed clamp) by HOLDING this button down. Releasing this button will stop jogging the Y-axis.

2.3.7 Needle-Axis Jog Mode

a. - Needle-Axis Mode Selector Switch

The Needle-Axis Jog mode allows the operator to move the Needle-axis Counterclockwise at the commanded jog speed set in the I/O AXIS CONTROL SCREEN. The touchscreen must be in Manual Mode to allow control of the Pendant Needle-Axis Jog function.


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Note: When the Pendant is in control of the Needle-Axis Jog, then the touchscreen cannot be used to move the Needle-axis. Note: Moving the selector switch to any other mode will stop the Needle-axis.


The Needle-axis is moved forward (CCW) by HOLDING this button down. Releasing this button will stop jogging the Needle-axis.

Note: If the sew foot is up then the first time this button is pushed the sew foot will move down.


This button is not used in the Needle-Axis Jog mode.


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2.4. - Operating Sequences

It is important that the machine operator read this manual and is familiar with all the functions and safety concerns of the unit before operating “ATTENTION “Never leave the machine unattended while power is ON” The machine is normally operated using a standard sequence of operations. The Standard Operating Sequences consists of

Turning on the machine Homing the machine Loading material Selecting a Pattern File Running the Pattern

Additional Secondary Support Operations allow the operator to Unload the material Manually Jog the machine Manually operate devices Sharpen the panel cutting blades Set parameters Change the needle Change the bobbin Adjust the Sew Foot height


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2.4.1 Standard Operating Sequences

a. - Turning ON the machine

ID Location Device Action 1 Main Control Panel Main Disconnect Switch ON 2 Base Frame Main Air Disconnect ON 3 Entire Machine Emergency Stop Buttons Released 4 Main Touch Screen Marquilt Software Icon Launch 5 Main Screen Turn Servos On softbutton Click 6 Main Control Panel System Enable button Press 7 Main Screen Reset softbutton Click

1. - Main Disconnect Switch

Make Sure that the Main Power disconnect switch is in the “ON” position

2. - Pneumatic Air Disconnect Switch Make Sure that the Main Air disconnect switch is in the “ON” position

3. - Emergency Stop Buttons

Release any Emergency Stop buttons located around the machine.

4. - Launch Software icon Click the Marquilt icon on the desktop to launch the software. The machine will show Atlanta Attachment logo followed by the Main Screen after a few seconds.

5. - Turn Servos On softbutton

Click the “Turn Servos On” softbutton located on the lower left of the Main Screen. This will activate the servo power control relays.

Turn Machine ON

Home Machine

Load Material

Load Pattern File

Run Pattern


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6. - System Enable button Press the green System Enable button located below the touchscreen. This will allow the safety relay to reset and apply power to the motors.

7. - Reset softbutton

Next click the “Reset” softbutton located on the lower right of the Main Screen. This will initialize the software system.

b. - Homing the Machine

ID Location Device Action 1 Main Screen Operator Screen softbutton Click 2 Operator Screen Home All softbutton Click 3 Main Screen Machine Status: Homing Wait 4 Main Screen Machine Status: Ready

1. - Operator Screen softbutton With the machine ON and the software RESET, click the “Operator Screen” softbutton located on the lower right of the Main Screen.

2. - Home All softbutton

Click the “Home All” softbutton located on the top right corner of the operator’s screen.

3. - Homing sequence

The machine status will indicate “HOMING” during this sequence.. The HOME function sequences in the following order – first the tuft cylinders followed by the sew foot cylinder then the NEEDLE, BOBBIN, X and Y servo axis motors. Expect the process to take a few minutes to complete. Do not go near the X or Y axis, since rapid motion will take place automatically.

4. - Home Complete

When the HOME function is complete – the machine status will indicate “READY”

5. - Exit

When the HOME function is complete – click the Exit softbutton to close the Operator Screen and return to the Main screen.

c. - Load the Material

ID Location Device Action 1 Main Screen Load Material softbutton Click 2 Load Material Screen Auto/Manual softbutton Click 3 Load Material Screen Load Material softbutton Click 4 Load Material Screen Auto/Manual softbutton Click 5 Load Material Screen Exit Click


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1. - Load Material softbutton With the machine ON and HOMED – click the “LOAD MATERIAL” on the bottom of the Main Menu

2. - Auto/Manual softbutton

Click the Auto/Manual toggle softbutton to place the machine in MANUAL mode.

Note: The machine may only be changed when the Current Machine State is READY

3. - Load Machine softbutton Click the “Load Machine” softbutton to open the side clamp air cylinders, close the infeed clamp and index the outfeed roller slightly to pull the material tight. The side cylinders will then close and the stretch cylinders will pull the material outward.

4. - Auto/Manual

After the material is loaded and clamped, click the Auto/Manual toggle softbutton to place the machine in AUTO mode.

5. - Exit

Click the Exit softbutton to close the Load Material screen and return to the Main Screen.

d.- Selecting a Pattern File

ID Location Device Action 1 Main Screen Pattern picture Click 2 Pattern View Screen Highlight pattern file Select 3 Pattern View Screen Load Pattern softbutton Click 4 Pattern Setting Screen Modify Pattern Settings Adjust 5 Pattern Setting Screen Accept Changes softbutton Click

1. - Pattern Picture With the machine ON and HOMED – click on the Pattern Picture located on the center left frame of the Main Menu to navigate to the Pattern File Screen

2.-File List Box

Select a Pattern File that is displayed in the File List Box.

3.-Load Pattern Click the yellow Load Pattern softbutton to navigate to the Pattern Settings Screen

4.-Adjust Pattern Settings

Modify the Pattern Settings as appropriate.


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5. - Accept Changes Click the yellow Accept Changes softbutton to allow the selected pattern file to be loaded into the controller with the new pattern settings. The screen will close and return back to the Main Screen.

e. - Running the Pattern

1. - Start softbutton With the machine now ON, HOMED and a Pattern Selected – click on the START softbutton located on lower left of the Main Screen. The machine will move to the location of the first stitch and begin the pattern sewing.

The sewing will continue until the end of the pattern file is reached and then the needle is commanded to move to the Park Position to wait until the material is automatically indexed forward to be cut by the Panel Cutter Blades.

2.4.2 Secondary Support Operating Sequences

a. - Manually Jog the Machine

bbb

b. - Unloading the Machine

bbb

c. - Manually Operate Actuators on the Machine

bbb

d. - Set Parameters

bbb

e. - Sharpen the Panel Cutter Blades

bbb

f. - Replace the needle

1. - Move machine to the Park Position 2. - Press the Emergency Stop button 3. - Loosen the needle clamp. 4. - Remove the old needle 5. - Insert new needle until it is firmly against the upper stop.


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6. - Tighten the needle clamp firmly 7. - Perform a small test run to verify the correct operation

g. - Replace the bobbin

1. - Move machine to the Park Position 2. - Press the Emergency Stop button 3. - Open the dividing cam by pressing the metal release button on its side. 4. - Insert a new bobbin into the bobbin case 5. - Feed the new thread under the spring clip, through the groove and out the upper hole of the bobbin case. 6. - Adjust spring clip as required to ensure that the thread can be pulled out smoothly. 5. - Manually feed out about 1 inch of bobbin thread 6. - Place bobbin case onto dividing cam with upper slot aligned to the cam key 7. - Close the dividing head and verify that the clamping lever “clicks” to lock. 8. - Verify that the dividing head is secured before resuming sewing

h. - Adjusting the sew foot height

1. - Move machine to the Park Position 2. - Press the Emergency Stop button 3. - Move the needle wheel until the needle tip is just above the sew foot cup. 4. - Pull out the adjustment knob located on the left side of the needle head. 5. - Turn the knob until the sew foot cup just touches the material 6. - Lock the adjustment knob.

Release Button

Clamping Lever

Cam Key

Dividing Cam


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2.5. – Maintenance

2.5.1 Lockout/Tagout Procedures

LockOut/TagOut Procedures Lockout/Tagout (LOTO) refers to specific practices and procedures to safeguard employees from the unexpected energization and startup of machinery and equipment, or the release of hazardous energy during service or maintenance activities. This requires that a designated individual turns off and disconnects the machinery or equipment from its energy source(s) before performing service or maintenance and that the authorized employee(s) either lock or tag the energy-isolating device(s) to prevent the release of hazardous energy and take steps to verify that the energy has been isolated effectively. The following references provide information about the LOTO process.

Equipment Energy Control Procedure Lockout/Tagout Program

Description: Single Needle Quilter Model: 1365 Single Needle Quilter Manufacturer: Atlanta Attachment Co. Location: Energy Location Magnitude Control Method Electrical: [X] Disconnect/Ctrl Box 220 vAC Lockout & Tag Electrical: [X] Servo Drives DC Bus 600 vDC Wait at least 30 minutes Thermal: [X] Servo Drives and Motors 140 degC Wait till cooled below 36 degC Pneumatic [X] Main Air Regulator 95 psi Lockout & Tag Gravity: [X] Infeed Clamp Lower Clamp Bar Outfeed Roller Lift Lower Outfeed Roll

Remember to Release All Stored Energy! Shutdown Procedure

1. Inform all affected personnel that the machine will be in Lockout status. 2. Follow proper shutdown procedure for Computer System and Windows OS 3. Push any of the five (5) red Emergency Stop buttons. 4. After the Computer is shutdown, turn the power and pneumatic disconnects to the OFF position 5. Fill out the necessary information on the Lockout Tag 6. Install the Lockout device 7. Wait at least 30 minutes after the Main 220vAC power has been removed to allow the servo drives to release their DC Bus

voltage stored in capacitors to below 50 VDC. 8. Wait until the Servo drives and motors have cooled to below 36 deg C (use external fans if required) 9. Make sure that the Infeed Clamp Bar and the Outfeed Roller have been lowered. 10. Verify all stored electrical energy has been released by pressing the power ON button 11. Use a meter to test circuits in the electrical panel to insure stored energy has been released. 12. Perform necessary maintenance, services and/or repairs.

Startup Procedure 1. Inform all affected personnel that the Lockout of this machine is being removed. 2. Replace any guards or safety devices which may have been removed during maintenance. 3. Remove the Lockout device and tags. 4. Turn the Main Power and Main Air disconnects to the ON position 5. Twist all five (5) emergency stop red mushroom heads to release the buttons. 6. Start the software by clicking the icon on the desktop. 7. Click the “Turn Servos On” softbutton on the lower left of the Main Screen 8. Press the green “System Enable” button located below the touchscreen. 9. Inform all affected personnel that the Lockout has been removed and the machine is ready for normal production operation.

Approved By: Date:

2.5.2 Pneumatic

a. - Daily


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1. - Drain water from water trap in air pressure regulator. 2. - Clean any lint or debris from around blades and motors. 3. - Clean work area and check for any signs of abnormality

b. - Weekly

1. - Clean dancer bar guide bars. 2. - Clean lint and debris from inside machine. 3. - Clean panel width sensors. 4. - Check for any areas of wear or potential problems.

c. - Monthly

1. - Thoroughly clean machine inside and out. 2. - Check condition of all drive belts. 3. - Check security of all blades. 4. - Check setting of blade sharpening stones. 5. - Clean threads from around all shafts and rollers. 6. - Clean cabinet cooling fans. 7. - Check condition of dancer bar balance cable and lubricate pulleys. 8. - Refill grease on the grease container.

2.5.3 Operator

a. - Daily

1. - Inspect sewing needle and replace as required 2. - Emergency Stop buttons should be depressed and tested for correct operation 3. - Check needle and bobbin oil level and fill as required.

b. - Weekly

1. - Clean lint and debris from inside machine. 2. - Check oil level and fill as required 3. - Clean panel width sensors. 4. - Check for any areas of wear or potential problems.

c. - Monthly

1. - Thoroughly clean machine inside and out. 2. - Check condition of all drive belts. 3. - Check security of all blades. 4. - Grind cross cutter and side trim blades as required. 5. - Check X/Y gear box oil levels


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3. - SERVICE MANUAL

It is important that the machine operator read this manual and is familiar with all the functions and safety concerns of the unit before operating.

3.1. - Basic Service

3.1.1 Pneumatic

a. - Main air regulator

Determine the pressure for the whole machine. Factory adjustment 90 psi


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3.2. - Input/Output Tables

This section displays the Input and Output names and wire colors used to control the machine.

3.2.1 Main Control Panel Input Slots 001-004

Module Slot Terminal Point Cable Color1 Color2 Color3 Description StatusLED In/Out

I01 1 1 1 FC25 ORN AirPressureOK_ LED01 In01

I01 1 1 2 FC25 BLK 24vDC

I01 1 1 3 FC25 GRN 24vCOM

I01 1 1 4 FC25 BRN InfeedCrossClampUp_ LED03 In03

I01 1 1 5

I01 1 1 6 FC25 BLU Gnd

I01 1 2 1 FC25 VIO SideStretchOn_ LED02 In02

I01 1 2 2

I01 1 2 3 FC25 YEL 24vCOM

I01 1 2 4 FC25 TAN PauseBtn_ LED04 In04

I01 1 2 5

I01 1 2 6 FC25 RED BLK 24vCOM

I01 2 3 1 FC25 PNK SideClampsOpen_ LED01 In05

I01 2 3 2

I01 2 3 3 FC25 GRY 24vCOM

I01 2 3 4 NC25 BLK NeedleHome_ LED03 In07

I01 2 3 5

I01 2 3 6 NC25 WHT BRN 24vCOM

I01 2 4 1 NC25 RED ThreadWipeHome_ LED02 In06

I01 2 4 2 NC25 WHT VIO 24vDC

I01 2 4 3 NC25 WHT ORG 24vCOM

I01 2 4 4 NC25 WHT ThreadOK_ LED04 In08

I01 2 4 5

I01 2 4 6

I01 3 5 1 NC25 GRN SewFootLift_ LED01 In09

I01 3 5 2

I01 3 5 3

I01 3 5 4 NC25 ORG SewFootFullStroke_ LED03 In11

I01 3 5 5

I01 3 5 6

I01 3 6 1 NC12 WHT BobbinHome_ LED02 In10

I01 3 6 2 NC12 RED 24vDC

I01 3 6 3 NC12 BLK 24vCOM

I01 3 6 4 NC12 GRN XHome_ LED04 In12

I01 3 6 5 NC12 TAN 24vDC

I01 3 6 6

I01 4 7 1 NC12 ORG XRight_ LED01 In13

I01 4 7 2 NC12 YEL 24vDC

I01 4 7 3

I01 4 7 4 NC12 PNK YHome_ LED03 In15

I01 4 7 5

I01 4 7 6

I01 4 8 1 YEL ServoPowerOK_ LED02 In14

I01 4 8 2

I01 4 8 3

I01 4 8 4 YEL PauseBtn_ LED04 In16

I01 4 8 5

I01 4 8 6 GRN 24vCOM


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I02 5 1 1 NC25 BLU TuftRight_ L E D 0 1 I n 1 7

I02 5 1 2 NC25 WHT BLK RED 24vDC

I02 5 1 3 NC25 WHT GRY 24vCOM

I02 5 1 4 NC25 BRN TuftCenter_ L E D 0 3 I n 1 9

I02 5 1 5

I02 5 1 6

I02 5 2 1 NC25 YEL TuftLeft_ L E D 0 2 I n 1 8

I02 5 2 2

I02 5 2 3

I02 5 2 4 NC25 VIO TuftLiftUp_ L E D 0 4 I n 2 0

I02 5 2 5

I02 5 2 6

I02 6 3 1 NC25 GRY TuftLiftDown_ L E D 0 1 I n 2 1

I02 6 3 2

I02 6 3 3

I02 6 3 4 NC25 PNK TuftXferRight_ L E D 0 3 I n 2 3

I02 6 3 5

I02 6 3 6

I02 6 4 1 NC25 TAN TuftXferCenter_ L E D 0 2 I n 2 2

I02 6 4 2

I02 6 4 3

I02 6 4 4 NC25 RED GRN TuftXferLeft_ L E D 0 4 I n 2 4

I02 6 4 5

I02 6 4 6

I02 7 5 1 NC25 RED YEL TuftFootUp_ L E D 0 1 I n 2 5

I02 7 5 2

I02 7 5 3

I02 7 5 4 NC25 WHT GRN TuftLeftConvPos_ L E D 0 3 I n 2 7

I02 7 5 5

I02 7 5 6

I02 7 6 1 NC25 WHT YEL TuftRightConvPos_ L E D 0 2 I n 2 6

I02 7 6 2

I02 7 6 3

I02 7 6 4 NC25 WHT BLU TuftArmDown_ L E D 0 4 I n 2 8

I02 7 6 5

I02 7 6 6

I02 8 7 1 NC25 RED BLK TuftLeftDoubleFeed_ L E D 0 1 I n 2 9

I02 8 7 2

I02 8 7 3

I02 8 7 4 NC25 WHT BLK TuftRightDoubleFeed_ L E D 0 3 I n 3 1

I02 8 7 5

I02 8 7 6

I02 8 8 1 RED TuftRightConvOK_ L E D 0 2 I n 3 0

I02 8 8 2

I02 8 8 3 BLK 24vCOM

I02 8 8 4 RED TuftLeftConvOK_ L E D 0 4 I n 3 2

I02 8 8 5

I02 8 8 6 BLK 24vCOM


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3.2.1 Main Control Panel Output Slots 009-012


O01 9 1 1 BLK ServoPowerEnable LED01 Out01

O01 9 1 2 RED 24vDC

O01 9 1 3

O01 9 1 4

O01 9 2 1 FC25 WHT RED InfeedCrossClamp LED02 Out02

O01 9 2 2 FC25 WHT BLK 24vDC

O01 9 2 3

O01 9 2 4

O01 10 3 1 FC25 WHT YEL SideStretch LED01 Out03

O01 10 3 2 FC25 WHT GRN 24vDC

O01 10 3 3

O01 10 3 4

O01 10 4 1 FC25 WHT BRN SideClamps LED02 Out04

O01 10 4 2 FC25 WHT BLU 24vDC

O01 10 4 3

O01 10 4 4

O01 11 5 1 NC18 BLK ThreadTension LED01 Out05

O01 11 5 2

O01 11 5 3

O01 11 5 4

O01 11 6 1 NC18 RED SewFootLift LED02 Out06

O01 11 6 2

O01 11 6 3

O01 11 6 4

O01 12 7 1 NC18 ORG Undertrim LED01 Out07

O01 12 7 2 NC18 WHT RED 24vDC

O01 12 7 3

O01 12 7 4

O01 12 8 1 NC18 GRN ThreadWipe LED02 Out08

O01 12 8 2 NC18 WHT GRN 24vDC

O01 12 8 3

O01 12 8 4


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O02 13 1 1 NC18 WHT TuftArmStop LED01 Out09

O02 13 1 2

O02 13 1 3

O02 13 1 4

O02 13 2 1 NC18 BLU Tuft Fingers LED02 Out10

O02 13 2 2

O02 13 2 3

O02 13 2 4

O02 14 3 1 NC18 BRN Tuft Foot LED01 Out11

O02 14 3 2

O02 14 3 3

O02 14 3 4

O02 14 4 1 NC18 YEL Tuft Arm LED02 Out12

O02 14 4 2

O02 14 4 3

O02 14 4 4

O02 15 5 1 NC18 VIO TuftXferRight LED01 Out13

O02 15 5 2

O02 15 5 3

O02 15 5 4

O02 15 6 1 NC18 GRY TuftXferLeft LED02 Out14

O02 15 6 2

O02 15 6 3

O02 15 6 4

O02 16 7 1 NC18 PNK SewFootHigh LED01 Out15

O02 16 7 2

O02 16 7 3

O02 16 7 4

O02 16 8 1 NC18 TAN TuftLift LED02 Out16

O02 16 8 2

O02 16 8 3

O02 16 8 4


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3.2.1 Main Control Panel Output Slots 017-020


O03 17 1 1 NC18 RED GRN TuftLeftEject LED01 Out17

O03 17 1 2

O03 17 1 3

O03 17 1 4

O03 17 2 1 NC18 RED YEL TuftAgitate LED02 Out18

O03 17 2 2

O03 17 2 3

O03 17 2 4

O03 18 3 1 NC18 RED BLK TuftVacuum LED01 Out19

O03 18 3 2

O03 18 3 3

O03 18 3 4

O03 18 4 1 NC18 WHT BLK TuftRightEject LED02 Out20

O03 18 4 2

O03 18 4 3

O03 18 4 4

O03 19 5 1 spare LED01 Out21

O03 19 5 2

O03 19 5 3

O03 19 5 4

O03 19 6 1 spare LED02 Out22

O03 19 6 2

O03 19 6 3

O03 19 6 4

O03 20 7 1 CC02A BLK TuftLeftConv LED01 Out23

O03 20 7 2 CC02A RED 24vDC

O03 20 7 3

O03 20 7 4

O03 20 8 1 CC02B BLK TuftRightConv LED02 Out24

O03 20 8 2 CC02B RED 24vDC

O03 20 8 3

O03 20 8 4


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3.2.1 Panel Cutter Control Panel Input Slots 101-104

Module Slot Terminal Point C a b l e Color1 Color2 Color3 Description StatusLED In/Out

BI01 101

1 1 ENC06 BLK OutfeedEncChanB_ LED01 In33

BI01 101

1 2

BI01 101

1 3

BI01 101

1 4 ENC06 WHT OutfeedEncChanA_ LED03 In34

BI01 101

1 5 ENC06 BRN 24vDC

BI01 101

1 6 ENC06 BLU 24vCOM

BI01 101

2 1 OC18 RED OutfeedRollerUp_ LED02 In35

BI01 101

2 2

BI01 101

2 3 OC18 BLK 24vCOM

BI01 101

2 4 OC18 GRN OutfeedCrossClampUp

_ LED04 In36

BI01 101

2 5

BI01 101

2 6 OC18 WHT 24vCOM

BI01 102

3 1 OC18 BLU CrossCutCarrRight_ LED01 In37

BI01 102

3 2

BI01 102

3 3 OC18 ORG 24vCOM

BI01 102

3 4 OC18 YEL CrossCutCarrLeft_ LED03 In38

BI01 102

3 5

BI01 102

3 6 OC18 BRN 24vCOM

BI01 102

4 1 RED OutfeedRollerOK_ LED02 In39

BI01 102

4 2

BI01 102

4 3 BLK 24vCOM

BI01 102

4 4 RED CrossCutCarrOK_ LED04 In40

BI01 102

4 5

BI01 102

4 6 BLK 24vCOM

BI01 103

5 1 RED CrossCutBladeOK_ LED01 In41

BI01 103

5 2

BI01 103

5 3 BLK 24vCOM


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BI01 103

5 4 RED LeftCutBladeOK_ LED03 In42

BI01 103

5 5

BI01 103

5 6 BLK 24vCOM

BI01 103

6 1 RED RightCutBladeOK_ LED02 In43

BI01 103

6 2

BI01 103

6 3 BLK 24vCOM

BI01 103

6 4 RED SideCutRollerOK_ LED04 In44

BI01 103

6 5

BI01 103

6 6 BLK 24vCOM

BI01 104

7 1 spare_ LED01 In45

BI01 104

7 2

BI01 104

7 3

BI01 104


BI01 104

7 5

BI01 104

7 6

BI01 104


BI01 104

8 2

BI01 104

8 3

BI01 104


BI01 104

8 5

BI01 104

8 6


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3.2.1 Panel Cutter Control Panel Output Slots 105-108


BO01 105 1 1 BLK OutfeedRollerFwd LED01 Out25

BO01 105 1 2 RED 24vDC

BO01 105 1 3

BO01 105 1 4

BO01 105 2 1 BLK OutfeedRollerRev LED02 Out26

BO01 105 2 2 RED 24vDC

BO01 105 2 3

BO01 105 2 4

BO01 106 3 1 BLK OutfeedRollerSlow LED01 Out27

BO01 106 3 2 RED 24vDC

BO01 106 3 3

BO01 106 3 4

BO01 106 4 1 BLK CrossCutCarrRight LED02 Out28

BO01 106 4 2 RED 24vDC

BO01 106 4 3

BO01 106 4 4

BO01 107 5 1 BLK CrossCutCarrLeft LED01 Out29

BO01 107 5 2 RED 24vDC

BO01 107 5 3

BO01 107 5 4

BO01 107 6 1 BLK CrossCutBladeCCW LED02 Out30

BO01 107 6 2 RED 24vDC

BO01 107 6 3

BO01 107 6 4

BO01 108 7 1 BLK CrossCutBladeCW LED01 Out31

BO01 108 7 2 RED 24vDC

BO01 108 7 3

BO01 108 7 4

BO01 108 8 1 BLK LRSideCutBladesFWD LED02 Out32

BO01 108 8 2 RED 24vDC

BO01 108 8 3

BO01 108 8 4


86

3.2.1 Panel Cutter Control Panel Output Slots 109-112


BO02 109 1 1 BLK SideCutRollerFwd LED01 Out33

BO02 109 1 2 RED 24vDC

BO02 109 1 3

BO02 109 1 4

BO02 109 2 1 BLK SideCutRollerRev LED02 Out34

BO02 109 2 2 RED 24vDC

BO02 109 2 3

BO02 109 2 4

BO02 110 3 1 OC12 RED OutfeedRollerLift LED01 Out35

BO02 110 3 2 OC12 BLK 24vDC

BO02 110 3 3

BO02 110 3 4

BO02 110 4 1 OC12 GRN OutfeedCrossClamp LED02 Out36

BO02 110 4 2 OC12 WHT 24vDC

BO02 110 4 3

BO02 110 4 4

BO02 111 5 1 OC12 BLU SideCutSharp LED01 Out37

BO02 111 5 2 OC12 ORG 24vDC

BO02 111 5 3

BO02 111 5 4

BO02 111 6 1 OC12 YEL CrossCutSharp LED02 Out38

BO02 111 6 2 OC12 BRN 24vDC

BO02 111 6 3

BO02 111 6 4

BO02 112 7 1 spare LED01 Out39

BO02 112 7 2

BO02 112 7 3

BO02 112 7 4

BO02 112 8 1 spare LED02 Out40

BO02 112 8 2

BO02 112 8 3

BO02 112 8 4


87

3.3. - VFD Parameter Tables The following pages display the AC Motor Inverter parameters for the machine.

3.3.1 Tuft Left Conveyor Motor M1

Parameter ID Parameter Name

New Value Description Notes

P1 Line Voltage 2 Low

P2

P3

P4 Stop Method 3 Ramp

P5 Standard Speed Source 2 PresetSpeed-1

P6 Relay Output 6 At Speed

P7

P8

P9

P10 TB13A Function 6 Run Reverse

P11

P12

P14

P15

P16

P17 Rotation 1 Forward Only

P18 Accel Time 0.3 seconds

P19 Decel Time 0.3 seconds 0.3sec = 0.5inch StopDistance

P20

P21

P22

P23

P24 Max Frequency 60.0 Hz

P25 Current Limit 30 %

P26

P27 Base Frequency 50.0 Hz

P28

P29

P30

P31 Preset Speed 1 60 Hz 60Hz = 16 Feet/min

P32


88

3.3.2 Tuft Right Conveyor Motors M2

Parameter

ID Parameter Name New Value Description Notes


P2

P3




P7

P8

P9


P11

P12

P14

P15

P16



P19 Decel Time 0.3 seconds 0.3sec = 0.5inch StopDistance

P20

P21

P22

P23



P26


P28

P29

P30


P32


89

3.3.3 Panel Cutter Outfeed Roller Motor M3

Parameter



P2

P3



P6 Relay Output 8 CurrentLimit

P7

P8

P9


P11 TB13B Function 4 PresetSpeed-2

P12

P14

P15

P16

P17 Rotation 2 Forward/Reverse


P19 Decel Time 0.3 seconds

P20

P21

P22

P23



P26 Motor Overload 67 %


P28

P29

P30


P32 Preset Speed 2 10 Hz Slow Speed


90

3.3.4 Panel Cutter CrossCut Carriage Motor M4

Parameter



P2

P3




P7

P8

P9


P11

P12

P14

P15

P16




P20

P21

P22

P23


P25



P28

P29

P30


P32


91

3.3.5 Panel Cutter CrossCut Blade Motor M5

Parameter



P2

P3




P7

P8

P9


P11

P12

P14

P15

P16

P17 Rotation 2.0 Forward/Reverse



P20

P21

P22

P23


P25



P28

P29

P30

P31 Preset Speed 1 50 Hz Blade 8inch 1485RPM

P32


92

3.3.6 Panel Cutter Left Trim Blade Motor M6

Parameter



P2

P3




P7

P8

P9


P11

P12

P14

P15

P16




P20

P21

P22

P23


P25



P28

P29

P30


P32


93

3.3.7 Panel Cutter Right Trim Blade Motor M7

Parameter



P2

P3




P7

P8

P9


P11

P12

P14

P15

P16




P20

P21

P22

P23


P25



P28

P29

P30


P32


94

3.3.8 Panel Cutter Side Cut Roller Motor M8

Parameter



P2

P3




P7

P8

P9


P11

P12

P14

P15

P16




P20

P21

P22

P23


P25



P28

P29

P30

P31 Preset Speed 1 50 Hz

P32


95


96

Assembly Drawings & Parts Lists

The materials contained herein are confidential and proprietary information of Atlanta Attachment Company. In addition to any confidentiality and non-disclosure obligations that currently exist between you and Atlanta Attachment Company, your use of these materials serves as an acknowledgment of the confidential and proprietary nature of these materials and your duty not to make any unauthorized use or disclosure of these materials.


97

11365 Auto Tufter Assembly AAC Drawing Number 9002770 Rev 1

NO. QTY PART # DESCRIPTION

1 1 1365142 SINGLE NEEDLE SEWHEAD ASM

2 1 1365450 ROLL HOLDER ASBLY

4 1 1365423 BRKT, PROX HOLDER

5 4 MMAM6-AP-4A

6 1 1365422 PROX COVER

7 1 91280A224 SCREW, HEX CAP

8 1 WWLM5 M5 LOCK WASHER

9 1 1365428 BRKT, THREAD BREAK

10 1 1365462

Page 126 Page

Page 100

Page


98


99


100

1365142 Single Needle Sew Head Assembly AAC Drawing Number 1365142 Rev 0

NO. QTY PART # DESCRIPTION NO. QTY PART # DESCRIPTION

1 1 11392SA DRIVE ASSY,X-AXIS 43 1 MMR911-1KW SERVO MOTOR,1KW

2 1 170118 FOOT, SEWING FOR DZHF-1 44 4 NNEM6-1.0 NUT, LOCK M6-1.0

3 1 1365071 PLATE, SIDE SUPPORT, LEFT 45 1 NNHM5X0.8 NUT,HEX,M5-0.8

4 1 1365077 BRACKET, SHOCK, TUFT XFER 46 4 NNHM6X1.0 M6 X 1.0 HEX NUT

5 1 1365083 PLATE, MOTOR MOUNT, NDL 47 1 NNJM5X0.8 NUT,JAM,HEX,M5-0.8

6 1 1365122 PLATE, SIDE SUPPORT, LEFT 48 4 SSBC98016 10-32 X 1/4 BUTTON CAP SC

7 1 1365123 SUPPORT, BLOCK, SHAFT 49 8 SSBCM5X8 SCREW,BUTTON CAP

8 2 1365124 SPROCKET,FLEX-E-PITCH 50 6 SSBCM6X12 SCREW,BUT CAP 6MMX12

9 1 1365127 SHAFT, FOOT HEIGHT ADJ. 51 8 SSFCM5X12 M5-0.8X12, FLAT ALLEN

10 1 1365128 SHAFT, FOOT HEIGHT KNOB 52 4 SSFCM6X16 M6 X 20 FLAT ALLEN

11 1 1365129 LEVER, FOOT LIMIT 53 1 SSHCM8X30 SCREW,HEX CAP M8X40

12 1 1365132 PLATE, SEWHEAD LOWER X 54 2 SSSCM3X40 SCREW,SOCKET CAP,M3 X 0MM

13 2 1365141 TUFT HOPPER & CONV. ASM 55 2 SSSCM4X8 SCREW,SOC CAP,M4-0.7X8

14 1 1365143 TUFT PICK & PLACE ASM 56 2 SSSCM5X10 SCREW,SOC CAP,M5-0.8 X 10

15 2 1365149 BRACKET, SUPPORT, XFER 57 14 SSSCM5X14 SCREW,SOC CAP,M5-0.8 X 14

16 1 1365158 BRACKET, TUFT XFER WLDMNT 58 10 SSSCM5X16 SCREW,SOC CAP,M5-0.8 X 16

17 1 1365164 BRKT, TUFT XFER WLDMNT, R 59 7 SSSCM5X20 M5-0.8X20,SCREW,SOCKET CA

18 2 1365169 KEY, 6MM X 6MM X 26MM 60 1 SSSCM5X22 SCREW,SOCKET CAP,M5-.9X22

19 1 1365188 PLATE, PLASTITRAK SUPPORT 61 2 SSSCM5X30 M5-0.8X30,SCREW,SOCKET CA

20 1 1365190 BLOCK, SPACER 62 4 SSSCM5X40 SCREW,SOCKET CAP,M5X40

21 3 1365218 BRACKET, CABLE TRAY 63 4 SSSCM6X15 M6X15 SOC CAP SCREW

22 1 1365225 BUMPER, CYLINDER 64 4 SSSCM6X20 SCREW, SOCKET CAP

23 1 1365227 THREAD STAND ASM TUFTER 65 4 SSSCM6X35 M6X30 SOC CAP SCREW

24 1 1365243 NEEDLE THREAD TRIMMER ASM 66 4 SSSCM8X22 M8 X 22 SOC CAP SCR

25 1 1365326 HOPPER SUPPORT ASSEMBLY 67 4 SSSCM8X30 SCREW,SOC CAP,M8X30

26 1 1365327 TUFT TRANSFER ARM ASM 68 4 SSSSM4X4 M4 SET SCREW, 4MM L

27 1 1365328 TUFT FOOT ASSEMBLY 69 1 uuaa628-07 BEARING,BRONZE,.5015ID

28 1 1365372 DRIVE ASSY, Z-AXIS 70 1 UUAA628-10 BEARING,BRONZE,.5015ID

29 1 1365373 BRACKET, MTR COVER ZAXIS 71 5 WWF10 WASHER, FLAT, #10, COM

30 1 1365374 BRACKET, MTR COVER ZAXISB 72 2 WWFM4.3 WASHER, FLAT, M4

31 1 1365389 PULLEY,T5 P,22T,34MM W 73 13 WWFM5 WASHER, FLAT, M5 I.D.

32 1 1365390 LOWER SEWING/BOBBIN ASM 74 28 WWFM6.1 WASHER, FLAT, M6, SAE

33 1 1365391 WASHER, TRIM KNIFE CYL 75 8 WWFM8 WASHER, FLAT, M8 I.D.

34 1 1365403 COVER 76 2 WWL10 WASHER,LOCK,#10

35 1 AACCUJB1015DM CYLINDER,COMPACT,10MMB 77 2 WWL4 WASHER,LOCK,#4

36 2 AAQMC-5-M3 CONNECTOR,QUICK,MALE 78 14 WWLM5 M5 LOCK WASHER

37 3 BBTRA815 WASHER,THRUST,STEEL 1/2 79 8 WWLM6 M6 LOCK WASHER

38 1 CCCL5F CLAMP COLLAR,5/16" BORE 80 8 WWLM8 M8 LOCK WASHER

39 2 CCCSL1/2 COLLAR,SPLIT,1/2" ID 81 4 SSSCM6X30 M6X30 SOC CAP SCREW

40 1 MM1260ANSZUK SENSOR, MAGNETIC, 10-30DC 82 2 WWFM6 WASHER, FLAT, M6, SAE

41 1 MM25CCF070 CHAIN,FLEX-E-PITCH 83 1 1365576 SN QUILTER MARKER ASSY

42 1 MM45061-44 DUCT,WIRE PLASTITRAK 84 1 1365588 GUARD,TUFT ARM

Page 112

Page

Page 106 Page

Page 111 Page

Page 119

Page

Page 101 Page


101

1365141 Tuft Hopper & Conv. Assembly AAC Drawing Number 1365141 Rev 0


1 1 1365036 TUFF HOPPER ASM

2 1 1365140 TUFT CONVEYOR ASSEMBLY

3 2 SSSCM5X12 M5 X 12 SOC CAP SC

4 2 WWFM5 WASHER, FLAT, M5 I.D.


Page 102

Page Page 104

Page


102

1365036 Tuft Hopper Assembly AAC Drawing Number 1365036 Rev 0


1 1 1365034 HOPPER, TUFT, BACK SIDE 13 1 1365397 PLATE, WASHER,1"CTC,.75W

2 1 1365035 HOPPER, TUFT, FRONT SIDE 14 1 MMSG1306 X .88L TEFLON TAPE,6 MIL,3.4W

3 1 1365037 HOPPER, TUFT, SIDES 15 2 NNE10-32 NUT,ELASTIC LOCK

4 1 1365038 HOPPER, TUFT, SIDE 16 32 NNHM5X0.8 NUT,HEX,M5-0.8

5 1 1365039 SUPPORT, TUFT HOPPER, LH 17 2 SSPS85016 #6-40 X 1/4 LG PAN HD

6 2 1365046 NUT, PLATE, TUFT HOPPER 18 6 SSSCM5X16 SCREW,SOC CAP,M5-0.8 X 16

7 1 1365089 HOPPER, TUFT, SIDE WALL 19 38 SSSCM5X6L M5X6 LOW HD SOC CAP SCR

8 1 1365091 HOPPER, TUFT, SIDE WALL 20 2 SSTP98024 10-32 X 3/8, TRUSS HD SCR

9 1 1365092 GUIDE PLATE, TUFT HOPPER 21 2 SSTS85008 6-40 X 1/8 TRUSS HEAD

10 1 1365093 SUPPORT, TUFT HOPPER, RH 22 4 SSTS98016 10-32X1/4,TRUSS HD SCR

11 1 1365094 HOPPER, TUFT, FRONT SIDE 23 6 WWFM5 WASHER, FLAT, M5 I.D.

12 1 1365097 BLADE,TUFT SORTER,HOPPER 24 6 WWLM5 M5 LOCK WASHER


103


104

1365140 Tuft Conveyor Assembly AAC Drawing Number 1365140 Rev 0


1 2 1365026 SUPPORT ARM, CONVEYOR 31 1 GDTC50450 CHAIN GUIDE FOR #50

2 28 1365027 TUFT CUP, CONVEYOR 32 1 MM0171070096 GEARMOTOR,1/20HP,17RPM

3 28 1365031 BLOCK, CHAIN GUIDE 33 1 MM50A17M SPROCKET,17T,5/8P

4 2 1365032 SUPPORT ARM2, CONVEYOR 34 2 MM50A17M1 SPROCKET,17T,5/8P

5 4 1365042 SUPPORT, BLOCK, TUFT CONV 35 4 NNEM6-1.0 NUT, LOCK M6-1.0

6 2 1365043 STUD, SPROCKET IDLER 36 1 NNH2-56 NUT,HEX,2-56

7 1 1365044 SUPPORT, BLOCK, TUFT CONV 37 2 NNJM4 NUT,JAM,M4,ZINC PLATED

8 2 1365045 STUD, SPROCKET IDLER 38 27 SSBC98016 10-32 X 1/4 BUTTON CAP SC

9 1 1365048 BASE PLATE, TUFT CONVEYOR 39 4 SSBC98024 10-32 X 3/8 BUTTON CAP SC

10 2 1365049 BLOCK, TENSION ADJUSTMENT 40 4 SSBCM6X25 SCREW, BUTTON CAP

11 2 1365051 BLOCK, TENSION CHAIN 41 54 SSFC80024 6-32 X 3/8 FLAT CAP

12 2 1365052 STANDOFF, TUFT CONVEYOR 42 2 SSFCM4X10 SCREW,FLAT ALLEN CAP

13 1 1365053 SHAFT, TUFT CONVEYOR LNG 43 8 SSSCM4X16 SCREW,SOCKET CAP

14 1 1365054 SHAFT, TUFT CONVEYOR SML 44 4 SSSCM4X20 SCREW,SOC CAP,M4-0.7X20

15 1 1365104 PLATE, GUIDE, TUFT CNVR 45 4 SSSCM4X6 SCREW,SOC CAP,M4-0.7X6

16 1 1365105 PLATE, GUIDE, TUFT CNVR 46 4 SSSCM5X16 SCREW,SOC CAP,M5-0.8 X 16

17 2 1365139 PLATE, HOPPER LOCK HOOK 47 24 SSSCM6X16 M6X16 SOC CAP SCREW

18 1 1365176 SUPPORT, BLOCK, TUFT CONV 48 2 SSSCM6X20 SCREW, SOCKET CAP

19 1 1365177 PAD, WEAR STRIP 49 4 SSSCM6X25 M6X25 SOC CAP SCREW

20 1 1365186 BRACE, TUFT CONVYR HOOK 50 2 SSSSM5X6 SCREW,SCKT SET,M5-0.8X6

21 28 1365226 TAPE,REFLECTIVE DOT 1.25" 51 1 WWF2 WASHER, FLAT, #2

22 1 1365239 BRACKET, PROX 52 4 WWFM4.3 WASHER, FLAT, M4

23 1 1365249 GUIDE, TUFT CNVYR 53 2 WWFM6 WASHER, FLAT, M6, SAE

24 1 1365250 BRACKET, CNVYR GUIDE 54 31 WWFM6.1 WASHER, FLAT, M6, SAE

25 1 1365251 GUIDE, TUFT CNVYR 2 55 4 WWL8 WASHER,LOCK,#8

26 1 1365296 TENSION ROLLER, TUFT CV 56 4 WWLM5 M5 LOCK WASHER

27 1 1365297 FLANGE, TUFT CV DRIVE 57 35 WWLM6 M6 LOCK WASHER

28 2 bb60012rs BEARING,BALL,M12B,2 SEALS 58 1 SSPS50024 2-56 X 3/16 PAN HD SC

29 1 CHEL50C192 CHAIN,#50,192 LINKS 59 2 SSSCM6X30 M6X30 SOC CAP SCREW

30 1 FFGXL8FC5 PROX. SWITCH


105


106

1365143 Tuft Pick & Place Assembly AAC Drawing Number 1365143 Rev 0


1 2 1365095 BLOCK, HOPPER CNVYR LOCK 40 3 MMGN12HZ0HN MGN12H BEARING BLOCK

2 1 1365098 BRACKET, CENTER, TUFT CAM 41 1 MMGNR12R0095HN CENTER BLADE INDEXRAIL

3 1 1365099 TRACK, CAM, TUFT TRANSFER 42 1 MMGNR12R0800HN RAIL,LINEAR,MG12 SERIES

4 1 1365101 TRANSFER, TUFT Z-AXIS 43 1 MMWP-II ROBOTIC GRIPPER, CLOTH

5 1 1365102 CLAMP, TUFT PICKER 44 6 NNHM3X0.5 NUT,HEX,M3-0.5

6 1 1365103 BRACKET, TUFT PICKER CLMP 45 4 NNJM4 NUT,JAM,M4,ZINC PLATED

7 1 1365106 PLATE, CAM FOLLOWER MOUNT 46 2 SSAS016024 SHOULDER BOLT #10 X .375L

8 1 1365107 SPACER, CAM FOLLOWER 47 1 SSAS016025 1/4X38X10-32, SHOULDER SC

9 1 1365108 PLATE, TUFT X-AXIS XFER 48 2 SSAS016032 SHOULDER BOLT 1/4 X 3/8L

10 1 1365109 PLATE, TUFT X-AXIS XFER B 49 4 SSBCM3X6 M3X0.5 X 8 BUT HD CAP SCR

11 1 1365110 PLATE, TUFT X-AXIS XFER 50 11 SSBCM4x8 4mm X 8mm BUTTON HEAD

12 1 1365115 TRACK, CAM, TUFT XFER END 51 10 SSBCM5X8 SCREW,BUTTON CAP

13 1 1365121 TRANSFER, TUFT Y-AXIS 52 6 SSPS70048 4-40 X 3/4 PAN HD SLOTTED

14 8 1365148 BRACKET,GUSSET,TUFT XFER 53 2 SSSC70020 #4-40 X 5/16 SOCKET CAP

15 1 1365159 TUFT TRANSFER WELDMENT 54 2 SSSCM3X10 M3-0.5X10, SOCKET CAP

16 1 1365166 PLATE, CYLINDER MOUNT 55 12 SSSCM3X12 M3-0.5X12 ,SOCKET CAP

17 1 1365167 CLEVIS MOUNT, CYLINDER 56 8 SSSCM3X16 M3-0.5X16 ,SOCKET CAP

18 2 1365178 BRACKET, PROX 57 2 SSSCM3x6 M3-0.5X__SCREW,SOCKET CAP

19 1 1365179 BRACKET, PROX, LH 58 25 SSSCM3X8 M3-0.5X8 ,SOCKET CAP

20 2 1365180 SUPPORT, BLOCK, BUMPER 59 16 SSSCM4X10 SCREW,SOC CAP,M4-0.7X8

21 2 1365181 MOUNT, MATERIAL SENSOR 60 2 SSSCM4X12 SCREW,SOC CAP,M4-0.7X12

22 1 1365182 MOUNT,MATERIAL SENSOR,CNT 61 2 SSSCM4X25 SCREW,SOC CAP,M4-0.7X25

23 1 1365185 TUFT XFER PNUEMATIC ASM 62 4 SSSCM4X30 SCREW,SOC CAP,M4-0.7X30

24 1 1365201 BRACKET, PICK & PLACE ASM 63 6 SSSCM5X10 SCREW,SOC CAP,M5-0.8 X 10

25 1 1365214 PLATE, SOLENOID 64 8 SSSCM5X12 M5 X 12 SOC CAP SC

26 1 1365217 CONTROL BOX 65 4 SSSCM5X16 SCREW,SOC CAP,M5-0.8 X 16

27 1 1365364 TUFT TRANSFER GUARD ASM 66 4 SSSCM5X20 M5-0.8X20,SCREW,SOCKET CA

28 2 1365401 BAR,SPACER 67 6 WWF4 WASHER, FLAT, #4

29 1 A-2014-7 CAM FOLLOWER 68 21 WWFM4.3 WASHER, FLAT, M4

30 1 AAC7DP-8 CYLINDER,AIR,DA 69 26 WWFM5 WASHER, FLAT, M5 I.D.

31 1 AAC7DP-8 CYLINDER,AIR,DA 70 14 WWL6 WASHER,LOCK,#6

32 1 aacxsm0630 CYLINDER,AIR DUAL ROD 71 21 WWL8 WASHER,LOCK,#8

33 2 AAEDY59A-10 SENSOR W/PLUG, SMC 72 22 WWLM5 M5 LOCK WASHER

34 3 AAQME-5-10 ELBOW,QUICK MALE 73 3 1975-412A PLATE,NUT,4-40,.95CTC

35 2 BBAW-4 BEARING,ROD END,FEMALE 74 4 SSSCM5X35 SCREW,SOCKET CAP,M5X5

36 3 FFGXL8FC5 PROX. SWITCH 75 18 WWFM3 FLAT WASHER, M3

37 3 FFSM312LV BANNER MINI-BEAM w/OUT PL 76 4 SSSC70016 4-40 X 1/4 SOCKET CAP

38 2 MM9540K53 BUMPER, 3/4 DIA 77 1 SSSC70024 4-40 X 3/8 SOCKET CAP

39 9 MM9565K52 END CAP, SQ, BLK, 1" TUBE

Page 107 Page

Page 109 Page Page 110

Page

Page 108 Page


107

1365185 Tuft Xfer Pneumatic Assembly AAC Drawing Number 1365185 Rev 0


1 12 1365184 CABLE ASSY, VALVE, DIN

2 1 AAE4V100M12F

3 12 AAE4V11006BT VALVE,SOLENOID,4-WAY

4 4 AAFP28 MUFFLER,1/4 NPT

5 2 AAQME-3-4 MALE ELBOW 3/8OD TUBE


108

1365201 Pick & Place Bracket Assembly AAC Drawing Number 1365201 Rev 0


1 1 1365058 TUFT CUP, PICK & PLACE

2 1 1365202 PLATE, PICK & PLACE BRKT

3 1 1365205 PICK & PLACE WELDMENT

4 2 SSSCM4X12 SCREW,SOC CAP,M4-0.7X12

5 2 SSSCM5X35 SCREW,SOCKET CAP,M5X5

6 1 WW25DW PLATE,WASHER

7 2 WWFM4.3 WASHER, FLAT, M4




109

1365217 Control Box AAC Drawing Number 1365217 Rev 0


1 1 1365194 DIN RAIL, 35MM, 8" LONG

2 1 1365216 CONTROL BOX WELDMENT

3 2 EECLIPFIX ANCHOR,DIN RAIL

4 2 FF1724 STRAIN RELIEF

5 1 FF280-319 TERMBLK,WAGO,SENSOR,DIN

6 66 FF280-402 JUMPER,WAGO,TOP,SNGL

7 43 FF280-560 TERMBLK,WAGO,SENSOR,DIN

8 1 MM40450010 FASTENER,SLIDE LOCK

9 1 MM4344 CABLE GLAND, 1/2" ID BLK


110

1365364 Tuft Transfer Guard Assembly AAC Drawing Number 1365364 Rev 0


1 1 1365341 COVER,HOPPER

2 1 1365363 DOOR,HOPPER

3 1 1365366 GUARD, BACK COVER

4 1 MM1155-15 HINGE,PIANO,STL,2",15"LENGTH

5 2 MM40450010 FASTENER,SLIDE LOCK

6 5 SSBCM4x8 4mm X 8mm BUTTON HEAD

7 8 SSPPM4X4 M4X4,PAN HD SCR, PHILLIPS



111

1365227 Tufter Thread Stand Assembly AAC Drawing Number 1365227 Rev 0


1 1 0411-070 CLAMP, SENSOR BRACKET

2 1 1365228 BRKT, THREAD BRK DET,SNGL

3 1 1365229 SUPPORT, THREAD

4 1 1365230 ROD, SPOOL

5 1 1365231 DISC, THREAD SUPPORT

6 1 1365232 POLE, THREAD STAND

7 1 1365233 DISC, THREAD SUPPORT FOAM

8 1 1365234 WASHER, RUBBER, THRD STD

9 1 1365235 BRACKET, THREAD STD WLDMT

10 1 4003-IS3WT2 SENSOR,THREAD BREAK

11 2 NNH5/8-18 NUT,HEX,5/8-18

12 2 WWF5/8 WASHER,FLAT,5/8

13 1 WWL5/8 3/8 LOCK WASHER


112

1365243 Needle Thread Trimmer Assembly AAC Drawing Number 1365243 Rev 0


1 1 1365241 WIPER, THREAD, TUFTER

2 1 1365242 MOUNT, CYLINDER SENSOR

3 1 1365244 BRACKET, THREAD WIPE (A)

4 1 1365245 BRACKET, THREAD WIPE (B)


6 2 NNHM4X0.7 NUT,HEX,M4-0.7

7 2 NNHM5X0.8 NUT,HEX,M5-0.8

8 1 SSPS50024 2-56 X 3/16 PAN HD SC


10 1 SSSCM4X16 SCREW,SOCKET CAP


12 2 SSSCM5X16 SCREW,SOC CAP,M5-0.8 X 16

13 1 SSSSM4X6 M4 SET SCREW, 6MM L

14 1 WWF2 WASHER, FLAT, #2





113

1365326 Hopper Support Assembly AAC Drawing Number 1365326 Rev 0


1 1 1365133 PLATE, SEWHEAD BACK X 14 4 SSFCM8X16 M8 X 16 FLAT CAP SCR

2 1 1365136 BLOCK, BEARING SUPPORT 15 8 SSSCM5X12 M5 X 12 SOC CAP SC

3 1 1365138 TUBE, TUFT CONVR SUPPORT 16 15 SSSCM5X14 SCREW,SOC CAP,M5-0.8 X 14

4 1 1365168 BLOCK, TRACK BEARING, LH 17 4 SSSCM6X10 M6X10 SOC CAP SCREW

5 1 1365170 BLOCK, TRACK BEARING,RH 18 8 SSSCM6X25 M6X25 SOC CAP SCREW

6 4 1365172 BRACKET, TUFT HOPPER,LH 19 3 SSSCM8X22 M8 X 22 SOC CAP SCR

7 4 1365174 TUFT CONVYR, MNT ROD WELD 20 2 SSSCM8X25 SCREW,SOC CAP,M8X25

8 1 1365187 PLATE, TUFT HOPPER SUPRT 21 8 WWFM5 WASHER, FLAT, M5 I.D.

9 1 1365189 BLOCK, WHEEL ADJUSTMENT 22 8 WWFM6 WASHER, FLAT, M6, SAE

10 1 1365193 AXEL ASSY, WHEEL 23 5 WWFM8 WASHER, FLAT, M8 I.D.

11 4 BBFEP43 FLEX ROLLER BEARING,FLOAT 24 8 WWLM5 M5 LOCK WASHER

12 1 MM2829T15 2.5" WHEEL, 3/8" BORE 25 8 WWLM6 M6 LOCK WASHER

13 4 MM6157K18 COLLAR,CLAMP,1.0B,1.75OD 26 5 WWLM8 M8 LOCK WASHER


114

1365144 Tuft Gripper Assembly AAC Drawing Number 1365144 Rev 0


1 1 1365084 FINGER, GRIPPER, SML, B

2 1 1365362 FINGER, GRIPPER, FORKED

3 4 SSPSM2.5X4 M2.5 X 4 PAN HD SCR

4 1 AACMHC210S ANGULAR GRIPPER,COMPACT


115


116

1365327 Tuft Transfer Arm Assembly AAC Drawing Number 1365327 Rev 0


1 1 1365059 ARM, TUFT TRANSFER

2 1 1365062 MOUNT, GRIPPER TRANSFER

3 1 1365063 MOUNT, BUSHING, TUFT XFER

4 1 1365066 SHAFT, 1/4", TUFT XFER

5 1 1365067 COLLAR,1/4,CLAMP

6 1 1365068 SHAFT, 1/4", XFER PIVOT

7 1 1365069 FLANGE, TUFT XFER ARM

8 1 1365072 BLOCK, TRANSFER ARM PIVOT

9 1 1365073 SUPPORT, TRANSFER CROSS

10 1 1365074 SUPPORT, TUFT TRANSFER, R

11 1 1365075 PLATE, MOUNT, TUFT XFER

12 1 1365076 SUPPORT, TUFT TRANSFER, L

13 1 1365144 TUFT GRIPPER ASM

14 1 1365367 BRACKET, TUFT ARM SENSOR

15 1 1379355 GUIDE PLATE, THREAD

16 1 AACRDSM25270P ROTARY,ACTUATOR,270D

17 5 BBTT601 WASHER,THRUST,BRONZE


19 1 mm25ccf120 CHAIN,FLEX-E-PITCH

20 2 mm66a-10 SPROCKET, 10 TEETH

21 1 NNH4-40 NUT,HEX,#4-40

22 1 SSBCM5X12 SCREW,BUTTON CAP

23 4 SSFCM6X14 M6 X 20 FLAT ALLEN

24 1 SSPS70032 4-40 X 1/2 PAN HD SLOTTED

25 1 SSSC70020 #4-40 X 5/16 SOCKET CAP

26 3 SSSC80016 6-32 X 1/4 SOC CAP SC

27 4 SSSCM3X8 M3-0.5X8 ,SOCKET CAP





32 2 SSSCM6X10 M6X10 SOC CAP SCREW

33 4 SSSS80008 6-32 X 1/8 SOC SET SCREW

34 1 SSSSM5X5 M5 X 5 SET SC,CUP PT

35 1 WWF4 WASHER, FLAT, #4


37 2 WWFM6 WASHER, FLAT, M6, SAE

38 1 WWL4 WASHER,LOCK,#4


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117

1365328 Tuft Foot Assembly AAC Drawing Number 1365328 Rev 0


1 1 1365056 BRACKET, PANEL PRESS LH

2 1 1365057 BRACKET, PANEL PRESS RH

3 1 1365064 PLATE, CLOTH, PRESSER FT

4 1 1365065 PRESSER PLATE, PANEL

5 2 1365078 PLATE, NUT, TUFT CLAMP CY

6 2 1365368 PLATE, SPACER, WASHER

7 2 1365369 PLATE, SPACER, NUT

8 4 AACXSM1050 CYL,DUAL ROD,10MM B,50MM

9 7 SSFC98016 #10-32 X .25 SHCSF



118

1365372 Y Axis Drive Assembly AAC Drawing Number 1365372 Rev 1


1 1 1365086 PLATE, MOTOR MOUNT 11 1 SSSCM6X50 M6X50 SOC CAP SCREW

2 1 1365175 WASHER, PULLEY KEEPER 12 1 SSSCM6X55 M6X55 SOC CAP SCREW

3 1 1365375 GUARD,BELT 13 4 SSSCM8X25 SCREW,SOC CAP,M8X25

4 1 GG270L075U BELT,GEAR,3/8P,3/4W 14 1 SSSSM6X10 M6 SET SCREW, 10MM L

5 1 MMR911-1KW SERVO MOTOR,1KW 15 1 SSSSM6X6 M6 SET SCREW, 12MM L

6 1 PP18LB075M1 PULLEY,3/8P,18T,3/4W 16 4 WWFM8 WASHER, FLAT, M8 I.D.

7 1 PP48LB075 PULLEY,3/8P,48T,3/4 W 17 7 WWFS1/4 WASHER,FLAT,SAE,1/4

8 8 SSBCM5X12 SCREW,BUTTON CAP 18 1 WWL1/4 WASHER,LOCK,1/4

9 6 SSHCM6X35 M6X35 SOC CAP SCREW 19 4 WWL5/16 WASHER, LOCK, 5/16



119

1365390 Lower Sewing/Bobbin Assembly AAC Drawing Number 1365390 Rev 0


1 1 1365162 PLATE, MOTOR MOUNT, BOB

2 1 1365163 PLATE, MOTOR MOUNT, BOB

3 1 1365219 BRACKET, MAG SENSOR

4 1 1365329 BOBBIN THREAD TRIMMER ASM

5 1 MM1260ANSZUK SENSOR, MAGNETIC, 10-30DC

6 1 MMR911-1KW SERVO MOTOR,1KW

7 1 PP32T515M1 PULLEY,T5 P,32T,15MM WIDE

8 4 SSFCM6X16 M6 X 20 FLAT ALLEN

9 2 SSHCM5X12 SCREW, HEX CAP



12 3 SSSCM6X20 SCREW, SOCKET CAP

13 2 SSSSM6X10 M6 SET SCREW, 10MM L



16 8 WWFS1/4 WASHER,FLAT,SAE,1/4

17 8 WWL1/4 WASHER,LOCK,1/4



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120

1365329 Bobbin Thread Trimmer Assembly AAC Drawing Number 1365329 Rev 0


1 1 1365112 BRACKET, TRIM KNIFE CYL

2 1 1365117 PLATE, NUT, THREAD CUTTER

3 1 1365225 BUMPER, CYLINDER

4 1 1365391 WASHER, TRIM KNIFE CYL

5 1 AACCUJB1015DM CYLINDER,COMPACT,10MMB

6 2 AAQMC-5-M3 CONNECTOR,QUICK,MALE




121


122

1365290 Control Cabinet Assembly AAC Drawing Number 1365290 Rev 2


1 1* 120280 PCI SERIAL ADAPTOR

2 1 1365286 BACKPLANE, BACK SIDE ASM

3 1 1365287 BACKPLANE, FRONT SIDE ASM

4 1 1379-COMP COMPUTER PACKAGE LASER

5 1 1388431 ENCLOSURE, COMPUTER 1392

6 2 1388437 ENCLOSURE ,SENSOR,DOOR

7 2 1388708 BRACKET, TOUCHSCREEN

8 4 1392544 BRACE,RELIEF,STRAIN

9 1 4080-4215A CABLE,3 PIN FM MOLEX

10 1* 51175B MEMORY KEY,128MB

11 1* EE194EE631753 DISCONNECT,3POLE,63A,IEC,

12 1* EE194EE63PE DISCONNECT PE,40/63A,IEC

13 1 EE194LHE6N175 DISCONNECT HANDLE,RED/YEL

14 3 EE3X01 BLOCK,P.B. CONTACT, N.C.

15 2 EE3X10 BLOCK,P.B. CONTACT, N.O.

16 4 EEA3L LATCH,PUSH BUTTON

17 1 EEL237228 KEYBOARD, USB

18 1 EELA1500RTR LCD,TOUCHSCREEN,15"

19 1 EEPF3 BUTTON, PUSH 22MM, GREEN MO

20 1 EEPLMP45 BUTTON,PUSH,22MM,YELLOW

21 1 EEPMTS44 E-STOP BUTTON, TWIST REL.

22 18* FF31572787 WIRE,STR,#10,PVC,GRN/YEL

23 3* FF8908-10 WIRE,STR,#8,PVC,BLK

24 3* FF8908-13 WIRE,STR,#8,PVC,BLU

25 3* FF8908-2 WIRE,STR,#8,PVC,RED

26 2 FFE6930A SWITCH,INTEROCK,DOOR,SPDT

27 1* FFR911299856 L45 CONNECTOR

28 1* FFR911327929 L45 FIRMWARE

29 1* FFR911328404 OPC SOFTWARE

30 2* FFRKG4200010 ENCODER CABLE, 10 METER

31 2* FFRKG4200014 ENCODER CABLE, 14 METER

32 2* FFRKL0019010 POWER CABLE, 10 METER

33 2* FFRKL0019014 POWER CABLE, 14 METER

34 1 MM100-1/8 DOOR TRIM - BLACK

35 1 MM800E15YE112 E-STOP LEGEND PLATE

36 1 MM800EPF1 BUTTON, PUSH 22MM, WHI, MO

37 34* SSZP#12040 SCREW,PAN SHEET METAL

38 4* TT190020028 TERMINAL,FASTON,F,.187X

39 4* TT5828 TERMINAL,RING,#10 STUD

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123

1365286 Backside Backplane Assembly AAC Drawing Number 1365286 Rev 2


1 1 1365288 PANEL, FRONT BACKPLANE 13 4 FF911328426 SERVO DRIVE,CS 750W

2 3 EE2863520 INLINE BLOCK,16 IN 14 4 FFFAZD63NA CIRCUIT BREAKER,UL489

3 4 EE2863546 INLINE BLOCK,8 OUT 15 1 FFR9111CONT CONTROLLER,SERVO

4 12 EECLIPFIX ANCHOR,DIN RAIL 16 1 FFR911299856 CONNECTOR, CONTROLLER

5 44" EETS35X7.5A DIN RAIL-AMERICAN 17 * 1 FFR911327929 FIRMWARE,CONTROLLER

6 1 FF209-502 TERMBLK,WAGO,TP,LG,MARK 18 * 1 FFR911328404 OPC SOFTWARE,CONTROLLER

7 1 FF209-503 MARKER,WAGO,TOP,11-20 19 8 SSBCM5X8 SCREW,BUTTON CAP

8 1 FF209-504 MARKER,WAGO,TOP,21-30 20 10 SSPSM5X6 M5X0.8 X 6, PAN HD SCR

9 1 FF209-505 MARKER,WAGO,TOP,31-40 21 8 SSSCM6X10 M6X10 SOC CAP SCREW

10 2 FF280-308 TERMBLK ENDPLATE,WAGO,280 22 10 WWFM5 WASHER, FLAT, M5 I.D.

11 6 FF280-402 JUMPER,WAGO,TOP,SNGL 23 10 WWLM5 M5 LOCK WASHER

12 13 FF280-901 TERMBLK,WAGO,TOP,SNGL,GRY 24 8 WWLM6 M6 LOCK WASHER


124

1365287 Front Side Backplane Assembly AAC Drawing Number 1365287 Rev 1


1 2 1365289 PANEL,FRONT BACKPLANE 11 42 FF280-901 TERMBLK,WAGO,TOP,SNGL,GRY

2 2 EE64151B FERRITE CORE,SPLIT,CABLE 12 4 FF280-907 TERMBLK,WAGO,TOP,SNGL,GRN

3 1 EECGC85A220 CONTACTOR,85A,220VAC 13 1 FFPSM24180S POWER SUPPLY, 24VDC,7.5A

4 25 EECLIPFIX ANCHOR,DIN RAIL 14 1 FFQL213DMKM02 CIRCUIT BREAKER,2A,2P

5 4 EEPIR6W1P24 RELAY,INTERFACE,24VDC 15 3 FFQL213DMKM10 CIRCUIT BREAKER,10A,2P

6 1 EERCM601BUZ4 PROTECTOR, SURGE 16 2 MM1492EBJ3 END BARRIER FOR J3 MINI

7 1 EESR103AM01 SAFETY RELAY, DUAL CHAN. 17 4 MM1492J10 TERMINAL BLOCK,1 POLE,10MM

8 60" EETS35X7.5A DIN RAIL-AMERICAN 18 2 MMSM204S DRIVE, VARIABLE FREQ.

9 2 FF280-308 TERMBLK ENDPLATE,WAGO,280 19 21 SSBCM4x8 4mm X 8mm BUTTON HEAD

10 14 FF280-402 JUMPER,WAGO,TOP,SNGL


125


126

1365450 Roll Holder Assembly AAC Drawing Number 1365450 Rev 3


1 1 1365376 TIC SPLICE FRAME WELDMENT

2 1 1365407 MATERIAL RACK, EXTENSION

3 2 1365575 CONE, MAT'L ROLL,1.25 ID

4 2 1379025 TENSION RACK ASSY

5 2 1379043 BRKT,GUIDE

6 2 1379135 STEP, CATWALK

7 1 1379175 CATWALK WELDMENT

8 1 1379936 BAG CLOSING ASSY.

9 1 1379974 BAG CLOSING CLAMP ASM

10 2 1392048 COLLAR,32MM

11 1 1392539 RODS,MATERIAL

12 6 1392545 MAT. TENSION RACK ASSY

13 4 1392763 MATERIAL, ROD ASSEMBLY

14 1 1392972 TENSION CLAMP ASS, LH, SM

15 1 1392973 TENSION CLAMP ASS, RH, SM

16 5 1493221 ROLLER ASSY

17 4 5-001-8 STAND, THREAD, FRAME

18 1 5-016 ROLLER, PLATFORM

19 10 BBNAP205-25 BEARING, PILLOWBLOCK

20 2 BBUCFL205 BEARING, FLANGE UCFL

21 2 MMTC225U CLAMP,TOGGLE,HORIZ HANDLE

22 28 NNE3/8-16 NUT, ELASTIC 3/8-16

23 6 NNE5/16-18 NUT,ELASTIC LOCK,5/16-18

24 6 SSBK10192 BOLT, CARRAGE, 5/16X3

25 8 SSFC10056S 10-32 x 2 FLAT ALLEN

26 12 SSHC10064 5/16-18 X 1 HHCS

27 8 SSHC25192 3/8-16 X 3 HEX CAP SC

28 4 SSHC25224 3/8-16 X 3.5 HEX CAP

29 12 SSHC25288 3/8-16X4-1/2,HEX CAP

30 4 SSHC25320 3/8-16X5,HEX CAP

31 8 SSHC98032 10-32X1/2 HEX HD

32 6 SSSCM10X30 10M X 30MM, SOC CAP

33 12 SSSCM10X35 CAP SCREW 10MM X 35MM

34 2 TTH32426 HANDLE,THRD,5/16-18X1-1/4


36 8 WWFS10 WASHER, FLAT, #10, SAE



39 12 WWL5/16 WASHER, LOCK, 5/16


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127

1379025 Tension Rack Assembly AAC Drawing Number 1379025 Rev 1


1 1 1379026 ROD SUPPORT/BRAKE ASSY 9 1 SSHC01160 1/4-20 X 2-1/2 HHCS

2 1 1379027 BLOCK,BRAKE,UPPER 10 2 SSSC98040 10-32 X 5/8 SOC CAP

3 1 1379028 BLOCK,BRAKE,BOTTOM 11 4 SSSC98128 10-32 X 2 SOC CAP

4 1 1379029 PLATE,CAP,FRICTION BRAKE, 12 2 SSSS70032 4-40 X 1/2 SOC SET SCR

5 1 1379047 BLOCK,PIVOT 13 1 TTK32315 KNOB,1-7/8OD,3/8B,BLACK

6 1 1379067 NUT, WING, 3/8-24 14 2 WWFS10 WASHER, FLAT, #10, SAE

7 1 1393802 3/8-24 X 2 HEX HEAD FULL THD 15 2 WWL10 WASHER,LOCK,#10

8 1 NNE1/4-20 NUT,ELASTIC LOCK,1/4-20 16 1 WWS307-1 WASHER,SPRING,BELVEL


128

1379936 Bag Closing Assembly AAC Drawing Number 1379936 Rev 1


1 1 1379918 BAG CLOSER ASSY 9 4 SSBCM5X12 SCREW,BUTTON CAP

2 1 1379938 TRAY,MICRO TRAC. 10 7 SSSCM5X10 M5-0.8 X 10 SOC CAP

3 2 1392600 LIMITER 11 17 SSSCM8X25 M8-1.25 X 25 SOC CAP

4 1 MM55835K121 BRKT SET,CABLE TRACK 12 13 WWFM5 WASHER, FLAT, M5 I.D.

5 1 MM55835K933 DUCT,WIRE PLASTITRAK 13 4 WWFM6 6MM FLAT WASHER

6 1 MMHGR30R2960HN RAIL,LINEAR, HG 2960MM 14 7 WWLM5 M5 LOCK WASHER

7 1 MMHGW30HCZ0HN LINEAR BEARING 15 4 WWLM6 M6 LOCK WASHER

8 2 NNHM5X0.8 M5 X 0.8 HEX NUT 16 4 SSSCM6X12 M6X12 SOC CAP SCREW


129

1379974 Bag Closing Clamp Assembly AAC Drawing Number 1379974 Rev 2


1 2 1379939 BLOCK,CLAMP PIVOT

2 2 1379940 BLOCK,HINGE

3 1 1379942 CLAMP, ANGLE

4 2 1379943 ROD,FLATTED,JEW,1/2ODX5.5

5 2 CCCL8F CLAMP COLLAR- 1/2

6 2 IID016X064 DOWEL PIN,1/4 X 1

7 9.5FT MM918L343 FOAM,SOFT,1/4 THK X 1 W

8 2 MMTC225U CLAMP,TOGGLE,HORIZ HANDLE

9 4 NNH5/16-18 5/16-18 HEX NUT

10 2 SSHC10128 5/16 - 18 X 2" SOCKET CAP

11 8 SSSCM6X20 SCREW, SOCKET CAP


13 8 WWL1/4 WASHER,LOCK,1/4


130

1392545 Material Tension Rack Assembly AAC Drawing Number 1392545 Rev 7


1 1 1389408 ROD SUPPORT/BRAKE ASSY 9 1 NNE1/4-20 NUT,ELASTIC LOCK,1/4-20

2 1 1389410 BLOCK,BRAKE,BOTTOM 10 1 SSSC01192 1/4-20 X 3 SOC CAP

3 1 1392453 LEG WELDMT,MATL RACK 11 6 SSSCM6X20 SCREW, SOCKET CAP

4 1 1392542 PLATE,CAP,FRICTION BRAKE, 12 2 SSSSM3X8 M3 SET SCREW, 8MM L

5 1 1392543 BLOCK,DELRIN,S 13 1 TTK32315 KNOB,1-7/8OD,3/8B,BLACK

6 1 1393802 3/8-24 X 2 HEX HEAD FULL THD 14 1 WWFS3/8 WASHER,FLAT,SAE,3/8

7 1 1393803 NUT, WING, 3/8-24 15 6 WWLM6 M6 LOCK WASHER

8 1 MM331 CLAMP, PULL LATCH 16 1 WWS307-1 WASHER,SPRING,BELVEL


131

1392763 Material Rod Assembly AAC Drawing Number 1392763 Rev 3


1 1 1392539 RODS,MATERIAL

2 2 1393904 CLAMP, ROLL

3 2 1392048 COLLAR,32MM


132

1392972 Tension Clamp Assembly, LH,SM AAC Drawing Number 1392972 Rev 8



2 1 1389410 BLOCK,BRAKE,BOTTOM 10 1 SSSC01192 1/4-20 X 3 SOC CAP

3 1 1392542 PLATE,CAP,FRICTION BRAKE, 11 6 SSSCM6X20 SCREW, SOCKET CAP

4 1 1392543 BLOCK,DELRIN,S 12 2 SSSSM3X8 M3 SET SCREW, 8MM L

5 1 1392964 MATERIAL BRKT 13 1 TTK32315 KNOB,1-7/8OD,3/8B,BLACK

6 1 1393802 3/8-24 X 2 HEX HEAD FULL THD 14 1 WWFS3/8 WASHER,FLAT,SAE,3/8

7 1 1393803 NUT, WING, 3/8-24 15 6 WWLM6 M6 LOCK WASHER



133

1392973 Tension Clamp Assembly, RH, SM AAC Drawing Number 1392973 Rev 8



2 1 1389410 BLOCK,BRAKE,BOTTOM 10 2 SSSSM3X8 M3 SET SCREW, 8MM L

3 1 1392542 PLATE,CAP,FRICTION BRAKE, 11 6 WWLM6 M6 LOCK WASHER

4 1 1392543 BLOCK,DELRIN,S 12 6 SSSCM6X20 SCREW, SOCKET CAP

5 1 1392966 MATERIAL BRKT 13 1 TTK32315 KNOB,1-7/8OD,3/8B,BLACK

6 1 1393802 3/8-24 X 2 HEX HEAD FULL THD 14 1 SSSC01192 1/4-20 X 3 SOC CAP

7 1 1393803 NUT, WING, 3/8-24 15 1 WWFS3/8 WASHER,FLAT,SAE,3/8



134


135

1365-PD Pneumatic Diagram

Need to update drawing once it’s released.


136

1365-WD1 Wiring Diagram

Need to update drawing once it’s released.


137

Atlanta Attachment Company (AAC) Statement of Warranty

Manufactured Products Atlanta Attachment Company warrants manufactured products to be free from defects in material and workmanship for a period of eight hundred (800) hours of operation or one hundred (100) days whichever comes first. Atlanta Attachment Company warrants all electrical components of the Serial Bus System to be free from defects in material or workmanship for a period of thirty six (36) months.

Terms and Conditions: AAC Limited Warranty becomes effective on the date of shipment. AAC Warranty claims may be made by telephone, letter, fax or e-mail. All verbal claims must be con-

firmed in writing. AAC reserves the right to require the return of all claimed defective parts with a completed warranty

claim form. AAC will, at its option, repair or replace the defective machine and parts upon return to AAC. AAC reserves the right to make the final decision on all warranty coverage questions. AAC warranty periods as stated are for eight hundred (800) hours or one hundred (100) days whichever

comes first. AAC guarantees satisfactory operation of the machines on the basis of generally accepted industry

standards, contingent upon proper application, installation and maintenance. AAC Limited Warranty may not be changed or modified and is not subject to any other warranty

expressed or implied by any other agent, dealer, or distributor unless approved in writing by AAC in advance of any claim being filed.

What Is Covered Electrical components that are not included within the Serial Bus System that fail due to defects in

material or workmanship, which are manufactured by AAC are covered for a period of eight hundred (800) hours.

Mechanical parts or components that fail due to defects in material or workmanship, which are manufactured by AAC.

Purchased items (sewing heads, motors, etc.) will be covered by the manufacturers (OEM) warranty. AAC will assist in the procurement and handling of the manufacturers (OEM) claim.

What Is Not Covered Parts that fail due to improper usage, lack of proper maintenance, lubrication and/or modification. Damages caused by; improper freight handling, accidents, fire and issues resulting from unauthorized

service and/or personnel, improper electrical, plumbing connections. Normal wear of machine and parts such as Conveyor belts, "O" rings, gauge parts, cutters, needles, etc. Machine adjustments related to sewing applications and/or general machine operation. Charges for field service. Loss of time, potential revenue, and/or profits. Personal injury and/or property damage resulting from the operation of this equipment.


138

Declaración de Garantia

Productos Manufacturados Atlanta Attachment Company garantiza que los productos de fabricación son libres de defectos de mate-rial y de mano de obra durante un periodo de ochocientos (800) horas de operación o cien (100) días cual llegue primero. Atlanta Attachment Company garantiza que todos los componentes del Serial bus son libres de defectos de material y de mano de obra durante un periodo de treinta y seis (36) meses.

Términos y Condiciones: La Garantía Limitada de AAC entra en efecto el día de transporte. Reclamos de la Garantía de AAC pueden ser realizados por teléfono, carta, fax o correo electrónico. Todo

reclamo verbal tiene que ser confirmado vía escrito. AAC reserva el derecho para exigir el retorno de cada pieza defectuosa con un formulario de reclamo de

garantía. AAC va, según su criterio, reparar o reemplazar las máquinas o piezas defectuosas devueltas para AAC. AAC reserva el derecho para tomar la decisión final sobre toda cuestión de garantía. Las garantías de AAC tiene una validez de ochocientas (800) horas o cien (100) días cual llega prim-ero. AAC garantiza la operación satisfactoria de sus máquinas en base de las normas aceptadas de la industria

siempre y cuando se instale use y mantenga de forma apropiada. La garantía de AAC no puede ser cambiado o modificado y no está sujeto a cualquier otra garantía

implicado por otro agente o distribuidor menos al menos que sea autorizado por AAC antes de cual-quier reclamo.

Lo Que Está Garantizado Componentes eléctricos que no están incluidos dentro del sistema Serial Bus que fallen por defectos de

materiales o de fabricación que han sido manufacturados por AAC son garantizados por un peri-odo de ochocientas (800) horas.

Componentes mecánicos que fallen por defectos de materiales o de fabricación que han sido manu-facturados por AAC son garantizados por un periodo de ochocientas (800) horas.

Componentes comprados (Motores, Cabezales, ) son protegidos debajo de la garantía del fabricante. AAC asistirá con el manejo de todo reclamo de garantía bajo la garantía del fabricante.

Lo Que No Está Garantizado Falla de repuestos al raíz de uso incorrecto, falta de mantenimiento, lubricación o modificación. Daños ocurridos a raíz de mal transporte, accidentes, incendios o cualquier daño como resultado de

servicio por personas no autorizados o instalaciones incorrectas de conexiones eléctricas o neumáti-cas. Desgaste normal de piezas como correas, anillos de goma, cuchillas, agujas, etc. Ajustes de la máquina en relación a las aplicaciones de costura y/o la operación en general de la máquina. Gastos de Reparaciones fuera de las instalaciones de AAC Pérdida de tiempo, ingresos potenciales, y/o ganancias. Daños personales y/o daños a la propiedad como resultado de la operación de este equipo.

Atlanta Attachment Company 362 Industrial Park Drive Lawrenceville, GA 30046 770-963-7369 www.atlatt.com Printed in the USA

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Technical Manual & Parts Lists€¦ · Revision 1 Updated Oct 12, 2012 . Technical Manual & Parts Lists ATLANTA ATTACHMENT COMPANY, INC. ... 3.2.1 Main Control Panel Output Slots