14
Technical Information for ProBlock Masonry Units ASTM C-90 Compliance Concrete masonry units (CMU) had not changed much since 1931 with the original publication of ASTM C90, Standard Specification for Hollow Loadbearing Concrete Masonry Units, until 2011, with ASTM C90 2011b, which allows for, but does not require, a unit’s webs to be configured differently. As a result, CMU designs may be altered in order to utilize fewer raw materials in production, reduce unit weight and/or increase energy efficiency of concrete masonry construction. ASTM C90 changed from requiring a minimum web thickness to requiring a minimum web area of 6.5 square inches per square foot of face area. No longer are manufacturers required to have three 1” thick webs on 8” block; instead an 8x8x16 block could have one web as thin as 0.75” and still meet ASTM C90’s new minimum web area requirements. Johnson Concrete’s ProBlock utilizes thinner webs and has an open end to increase energy performance and improve mason productivity and safety. The web area of the 8 and 12 inch ProBlock Energy Max is about 13.8 in 2 /ft 2 which meets the new C90 requirements. ProBlock comes in an Energy Max version which has higher thermal efficiency and slightly reduced weight compared to the 2 hour ProBlock version. The 8 inch 2 hour ProBlock has an equivalent thickness of about 3.7 inches and is produced using only ESCS lightweight aggregates. The unit configuration and density meets the 2 hour fire rating requirements of both the International Building Code and North Carolina Building Code. ProBlock meets ASTM 90 requirements for compressive strength when tested as a whole unit or when tested as a closed cell unit per ASTM C140. The compressive strength of ProBlock is the same as with the standard lightweight unit produced by Johnson Concrete. Johnson Concrete is happy to provide project specific R value calculation based on actual grout spacing, grout material selection and ProBlock selected. Johnson Concrete can also assist in determination of STC, heat capacity, net and average section properties, fire rating and grout estimation for projects using the ProBlock. The following sections offer more detail about some of the features of the ProBlock.

Technical Information for ProBlock Submittal · 2020. 10. 28. · Technical Information for ProBlock Masonry Units. ASTM C-90 Compliance Concrete masonry units (CMU) had not changed

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Page 1: Technical Information for ProBlock Submittal · 2020. 10. 28. · Technical Information for ProBlock Masonry Units. ASTM C-90 Compliance Concrete masonry units (CMU) had not changed

Technical Information for

ProBlock Masonry Units ASTM C-90 Compliance

Concrete masonry units (CMU) had not changed much since

1931 with the original publication of ASTM C90, Standard

Specification for Hollow Loadbearing Concrete Masonry

Units, until 2011, with ASTM C90 2011b, which allows for,

but does not require, a unit’s webs to be configured

differently. As a result, CMU designs may be altered in order

to utilize fewer raw materials in production, reduce unit

weight and/or increase energy efficiency of concrete

masonry construction. ASTM C90 changed from requiring a

minimum web thickness to requiring a minimum web area of

6.5 square inches per square foot of face area. No longer are

manufacturers required to have three 1” thick webs on 8”

block; instead an 8x8x16 block could have one web as thin as

0.75” and still meet ASTM C90’s new minimum web area

requirements. Johnson Concrete’s ProBlock utilizes thinner webs and has an open end to

increase energy performance and improve mason productivity and safety. The web area of the

8 and 12 inch ProBlock Energy Max is about 13.8 in2/ft2 which meets the new C90

requirements.

ProBlock comes in an Energy Max version which has higher thermal efficiency and slightly

reduced weight compared to the 2 hour ProBlock version. The 8 inch 2 hour ProBlock has an

equivalent thickness of about 3.7 inches and is produced using only ESCS lightweight

aggregates. The unit configuration and density meets the 2 hour fire rating requirements of

both the International Building Code and North Carolina Building Code. ProBlock meets ASTM

90 requirements for compressive strength when tested as a whole unit or when tested as a

closed cell unit per ASTM C140. The compressive strength of ProBlock is the same as with the

standard lightweight unit produced by Johnson Concrete.

Johnson Concrete is happy to provide project specific R value calculation based on actual grout

spacing, grout material selection and ProBlock selected. Johnson Concrete can also assist in

determination of STC, heat capacity, net and average section properties, fire rating and grout

estimation for projects using the ProBlock. The following sections offer more detail about

some of the features of the ProBlock.

Page 2: Technical Information for ProBlock Submittal · 2020. 10. 28. · Technical Information for ProBlock Masonry Units. ASTM C-90 Compliance Concrete masonry units (CMU) had not changed

ProBlock Insulated Wall System: Energy Performance

R-value is the measure of thermal resistance used in the building and

construction industries. Higher R-value equates to increased

resistance to heat flow. R-value measures the ratio of the

temperature difference across an insulator (concrete masonry wall)

and the heat flux (heat transfer per unit area per unit time). The key

to maximizing whole-wall R-values of concrete masonry walls is

minimizing thermal bridges within the concrete masonry units, and

increasing the thermal resistance of the concrete used to produce

concrete masonry units. Lightweight concrete is ideal for highest thermal performance concrete

masonry wall assemblies.

Whole-wall R-values for ProBlock walls are much greater than

conventional 3-web concrete block walls. The increase achieved by

injecting aminoplast foam insulation is up to 264% greater than what is

possible with normal weight concrete masonry walls injected with the

same aminoplast foam injection. The table below illustrates the

exceptional thermal performances that can be achieved by specifying

ProBlock / Core Foam Masonry Foam Insulation® Wall Systems.

Density R Value* Increase**

8x8x16

ProBlock Energy Max 85 pcf 10.69 226%

ProBlock 105 pcf 8.27 152%

NW ProBlock 130 pcf 5.44 66%

ProBlock Fire Rated 85 pcf 9.25 182%

Regular LW Block 105 pcf 5.19 58%

Regular NW Block 130 pcf 3.28 0%

12x8x16

ProBlock Energy Max 85 pcf 18.14 264%

ProBlock 105 pcf 13.94 179%

NW ProBlock 130 pcf 8.99 80%

ProBlock Fire Rated 85 pcf 15.6 213%

Regular LW Block 105 pcf 7.84 57%

Regular NW Block 130 pcf 4.99 0%

*Filled with R 4.60/inch injected Core Foam Masonry Foam Insulation®

** Compared to Standard Normal Weight Concrete Masonry Units

R-values of ProBlock walls insulated with aminoplast foam compare favorably with those

insulated with closed-cell polyurethane foam. Because aminoplast foam flows within the wall,

all of the nooks & crannies get filled. Polyurethane foam expands rather than flows; thus, many

more holes must be drilled & patched, expanding foam tends to bridge small openings to leave

voids, and polyurethane foam simply costs far more than aminoplast foam insulation. For these

reasons: better performance and faster installation at a lower cost, Core Foam Masonry Foam

Insulation® @ R-4.60/inch is the better choice for injecting ProBlock and ProBlock Energy Max

Page 3: Technical Information for ProBlock Submittal · 2020. 10. 28. · Technical Information for ProBlock Masonry Units. ASTM C-90 Compliance Concrete masonry units (CMU) had not changed

walls vs. closed-cell polyurethane foam insulation @ R-5.91/inch. The table below illustrates

how closely whole-wall R-values track one another no matter the type of foam used to fill core-

cells of ProBlock walls.

R-Values w/Foam Insulation

Aminoplast Foam vs.

Polyurethane Foam

Size Block Type Density R-4.6/in. R-5.91/in.

8x8x16

ProBlock Energy Max 85 pcf 10.69 11.39

ProBlock 105 pcf 8.27 8.67

NW ProBlock 130 pcf 5.44 5.60

Regular NW Block 130 pcf 3.28 3.31

12x8x16

ProBlock Energy Max 85 pcf 18.14 19.43

ProBlock 105 pcf 13.94 14.68

NW ProBlock 130 pcf 8.99 9.27

Regular NW Block 130 pcf 4.99 5.05

Demonstrating Energy Code Compliance Using COMCheck: When using COMCheck for energy

code compliance demonstration analysis, the U-value for the wall assembly should be used in

the “other mass wall” section of the program. Below are U-values that can be used in this

portion of the program.

Net U-Value Foam Insulated with Various Grout Spacing

Block Type Density

Foam

R/Inch

32 X

48

48 X

48

48 X

72

72 X

72

8x8x16

ProBlock Energy Max 85 pcf 4.6 0.224 0.199 0.183 0.166

ProBlock 105 pcf 4.6 0.266 0.238 0.221 0.202

12x8x16

ProBlock Energy Max 85 pcf 4.6 0.165 0.151 0.136 0.121

ProBlock 105 pcf 4.6 0.192 0.176 0.161 0.143

In the COMCheck program, when the “other mass” section is used, the heat capacity (HC) of the

wall assembly must be used in conjunction with the U-value. The tables below show HC for

various ProBlock Insulated Wall System assemblies.

8 inch ProBlock

12 inch ProBlock

Grout Spacing Weight/SF HC

Grout Spacing Weight/SF HC

Ungrouted 24.5 5.1

Ungrouted 27.9 5.9

16 X 48 58.7 12.3

16 X 48 90.3 19.0

32 X 48 45.7 9.6

32 X 48 65.6 13.8

48 X 48 41.4 8.7

48 X 48 57.4 12.0

48 X 72 35.9 7.5

48 X 72 48.0 10.1

72 X 72 35.2 7.4

72 X 72 46.7 9.8

Page 4: Technical Information for ProBlock Submittal · 2020. 10. 28. · Technical Information for ProBlock Masonry Units. ASTM C-90 Compliance Concrete masonry units (CMU) had not changed

R and U Values of Grouted ProBlock Insulated Wall System

to use with COMcheck™

The tables below show the calculated R and U values of 8” and 12” ProBlock, grouted at

various spacing. The R and U values are calculated with the empty cells of the units filled

with R-4.6/inch masonry foam insulation by cfiFOAM, Inc. The ProBlock Insulated Wall

System is calculated using 3/8” mortar joints and normal weight concrete grout. Air films

on both sides of the wall were included in tabulating these R and U values. The series-

parallel (also called isothermal planes) calculation method is used in the calculations.

8 inch ProBlock

Energy Max- 85 pcf

Block Density

Vertical Grout Spacing (Center to Center)

No Grout 16 24 32 48 72

R U R U R U R U R U R U

Horizontal

Grout

Spacing

(Center to

Center)

----- 10.9 0.092 3.54 0.282 4.56 0.219 5.34 0.187 6.43 0.156 7.45 0.134

48 6.43 0.156 3.18 0.314 3.82 0.262 4.25 0.235 4.8 0.208 5.24 0.191

96 8.09 0.124 3.35 0.299 4.16 0.240 4.74 0.211 5.50 0.182 6.15 0.163

120 8.53 0.117 3.38 0.296 4.24 0.236 4.85 0.206 5.66 0.177 6.38 0.157

144 8.85 0.113 3.41 0.293 4.29 0.233 4.92 0.203 5.78 0.173 6.53 0.153

8 inch ProBlock

Energy Max- 105 pcf

Block Density

Vertical Grout Spacing (Center to Center)

No Grout 16 24 32 48 72

R U R U R U R U R U R U

Horizontal

Grout

Spacing

(Center to

Center)

----- 8.53 0.117 3.1 0.323 3.93 0.254 4.54 0.220 5.38 0.186 6.14 0.163

48 5.38 0.186 2.80 0.357 3.33 0.300 3.68 0.272 4.12 0.243 4.47 0.224

96 6.60 0.152 2.94 0.340 3.61 0.277 4.07 0.246 4.66 0.215 5.17 0.193

120 6.91 0.145 2.97 0.337 3.67 0.272 4.15 0.241 4.79 0.209 5.34 0.187

144 7.14 0.140 2.99 0.334 3.71 0.270 4.12 0.243 4.88 0.205 5.46 0.183

Note: The IECC does not prohibit using integral masonry foam insulation in CMU construction. The

Prescriptive Compliance path is presented in Section 502. Section 502.2.3 clarifies that insulation filling

the cells of CMU walls is not considered cavity insulation per Table 502.2 (1). The insulating value of

foam insulation filling the CMU's is taken into account using the U-factor Table, Table 502.1.2. The U-

values shown in these tables are for use with COMcheck™ in lieu of the default U-value representing

granular loose-fill insulation. Neither the COMcheck™ compliance path, nor the Total Building

Performance path of Section 507 prohibits using masonry foam insulation in the core-cells of CMU wall

construction. NCMA TEK 6-4B (2012) provides additional guidance for architects and engineers who

choose to demonstrate energy conservation code compliance by taking advantage of the “trade-offs”

available to those who choose to use COMcheck™ compliance software. COMcheck™ can be downloaded

free of charge from: http://www.energycodes.gov/comcheck/download.stm.

Page 5: Technical Information for ProBlock Submittal · 2020. 10. 28. · Technical Information for ProBlock Masonry Units. ASTM C-90 Compliance Concrete masonry units (CMU) had not changed

12 inch ProBlock

Energy Max-85 pcf

Block Density

Vertical Grout Spacing (Center to Center)

No Grout 16 24 32 48 72

R U R U R U R U R U R U

Horizontal

Grout

Spacing

(Center to

Center)

----- 18.61 0.054 4.47 0.224 5.98 0.167 7.21 0.139 9.06 0.110 10.93 0.091

48 9.06 0.110 3.96 0.253 4.88 0.205 5.52 0.181 6.34 0.158 7.05 0.142

96 12.18 0.082 4.20 0.238 5.37 0.186 6.25 0.160 7.46 0.134 8.57 0.117

120 13.09 0.076 4.25 0.235 5.49 0.182 6.42 0.156 7.73 0.129 8.95 0.112

144 13.77 0.073 4.29 0.233 5.56 0.180 6.54 0.153 7.92 0.126 9.23 0.108

12 inch ProBlock

Energy Max- 105 pcf

Block Density

Vertical Grout Spacing (Center to Center)

No Grout 16 24 32 48 72

R U R U R U R U R U R U

Horizontal

Grout

Spacing

(Center to

Center)

----- 14.46 0.069 3.99 0.251 5.25 0.190 6.25 0.160 7.71 0.130 9.13 0.110

48 7.71 0.130 3.56 0.281 4.33 0.231 4.87 0.205 5.55 0.180 6.12 0.163

96 10.06 0.099 3.76 0.266 4.75 0.211 5.47 0.183 6.45 0.155 7.33 0.136

120 10.71 0.093 3.80 0.263 4.84 0.207 5.61 0.178 6.67 0.150 7.63 0.131

144 11.19 0.089 3.83 0.261 4.91 0.204 5.71 0.175 6.82 0.147 7.84 0.128

Page 6: Technical Information for ProBlock Submittal · 2020. 10. 28. · Technical Information for ProBlock Masonry Units. ASTM C-90 Compliance Concrete masonry units (CMU) had not changed

Foundation Load Reduction using ProBlock

ProBlock masonry units are designed with less

material and are produced using ESCS lightweight

aggregates. The combination of the reduced

material and ESCS lightweight aggregates

significantly reduce the weight of the units in the

wall.

The weight per linear foot of walls made with

ProBlock can be reduced by up to 52%. This

foundation load reduction can help minimize

foundation requirements especially where poor

foundation soils are present.

Section Properties of ProBlock

The charts below show the horizontal cross section

(masonry spanning vertically) and vertical cross section

(masonry spanning horizontally) properties of ProBlock

with ¾ inch webs and various grout spacing. The

ProBlock and typical masonry units have the same net

area and similar but slightly lower average areas. The 12

inch ProBlock has a bigger average area difference than

the 8 inch ProBlock.

8 inch Block 20' x 200' wall example

Grout

Spacing

Block

Type

Weight/

LF Decrease

Ungrouted ProBlock 490 40%

Standard 823

16 X 48 ProBlock 1174 18%

Standard 1431

32 X 48 ProBlock 914 24%

Standard 1209

48 X 48 ProBlock 827 27%

Standard 1135

48 X 72 ProBlock 719 30%

Standard 1032

72 X 72 ProBlock 704 31%

Standard 1020

12 inch Block 20' x 200' wall example

Grout

Spacing

Block

Type

Weight/

LF Decrease

Ungrouted ProBlock 558 52%

Standard 1168

16 X 48 ProBlock 1805 18%

Standard 2197

32 X 48 ProBlock 1312 28%

Standard 1813

48 X 48 ProBlock 1148 32%

Standard 1685

48 X 72 ProBlock 961 37%

Standard 1516

72 X 72 ProBlock 934 38%

Standard 1495

Page 7: Technical Information for ProBlock Submittal · 2020. 10. 28. · Technical Information for ProBlock Masonry Units. ASTM C-90 Compliance Concrete masonry units (CMU) had not changed

Horizontal Section Properties

8 in ProBlock

An (in2/ft) In (in4/ft) Sn (in3/ft) A avg (in2/ft) I avg (in

4/ft) S avg (in3/ft) r avg (in)

no grout 30 308.7 81.0 41.8 338.5 88.8 3.0

16 64.4 376.0 98.6 65.8 389.7 102.2 2.5

32 47.2 342.4 89.8 53.7 367.3 96.3 2.7

48 41.5 325.5 85.4 49.6 359.8 94.4 2.8

72 37.6 323.6 84.9 46.5 354.8 93.1 2.8

96 35.7 319.9 83.9 45.6 352.3 92.4 2.9

12 in ProBlock

An (in2/ft) In (in4/ft) Sn (in3/ft) A avg (in2/ft) I avg (in

4/ft) S avg (in3/ft) r avg (in)

no grout 30 811.2 212.8 43.4 939.0 246.3 4.7

16 91.2 1191.1 312.4 91.2 1266.2 332.1 3.7

32 60.6 1001.2 262.6 67.8 1120.5 293.9 4.1

48 50.4 906.2 237.7 59.5 1071.9 281.2 4.2

72 43.6 895.4 234.9 55.5 1039.5 272.7 4.3

96 40.2 874.5 229.4 51.3 1023.3 268.4 4.5

Vertical Section Properties

8 in A block

An (in2/ft) In (in4/ft) Sn (in3/ft) A avg (in2/ft) I avg (in

4/ft) S avg (in3/ft) r avg (in)

no grout 30 294.2 77.2 38.0 321.9 84.4 2.9

16 60.0 358.4 94.0 64.0 372.2 97.6 2.4

32 45.0 326.3 85.6 51.0 347.1 91.0 2.6

48 40.0 315.6 82.8 46.7 338.7 88.8 2.7

72 36.7 308.4 80.9 43.8 333.1 87.4 2.8

96 35.0 304.9 80.0 42.4 330.3 86.6 2.8

12 in A Block

An (in2/ft) In (in4/ft) Sn (in3/ft) A avg (in2/ft) I avg (in

4/ft) S avg (in3/ft) r avg (in)

no grout 30 774.0 203.0 44.0 894.3 234.6 4.5

16 91.2 1136.4 298.1 89.9 1196.6 313.9 3.6

32 60.6 955.2 250.5 67.0 1045.5 274.2 4.0

48 50.4 894.8 234.7 59.3 995.1 261.0 4.1

72 43.6 854.5 224.1 54.2 961.5 252.2 4.2

96 40.2 834.4 218.8 51.7 944.7 247.8 4.3

Page 8: Technical Information for ProBlock Submittal · 2020. 10. 28. · Technical Information for ProBlock Masonry Units. ASTM C-90 Compliance Concrete masonry units (CMU) had not changed

Fire Rating with ProBlock

In the absence of an E119 fire test on a

specific masonry unit design, fire ratings are

determined using the Equivalent thickness

method. Using the equivalent thickness

method for fire rating determination 8 inch

ProBlock has can achieve a 2 hour fire rating

using the “2 Hour” version and 90% or

greater by volume lightweight aggregate.

The following table shows the fire ratings

achieved by the equivalent thickness

method.

Page 9: Technical Information for ProBlock Submittal · 2020. 10. 28. · Technical Information for ProBlock Masonry Units. ASTM C-90 Compliance Concrete masonry units (CMU) had not changed

Fire Rating of ProBlock

ACI 216 Fire Rating Analysis

8 inch 12 inch

ProBlock

2 hour

ProBlock ProBlock

1.3 web

ProBlock

Equivalent Thickness (in)* 3.35 3.7 3.76 4.39

Aggregate composition Fire Rating Hours

100% ESCS 1.5 2 2 2.5

90% ES 10% NW 1.5 2 2 2.5

80% ES 20% NW 1 1.5 2 2.5

70% ES 30% NW 1 1.5 1.5 2.5

60% ES 40% NW 1 1.5 1.5 2.5

50% ES 50% NW 1 1.5 1.5 2

40% ES 60% NW 1 1.5 1.5 2

30% ES 70% NW 1 1.5 1.5 2

20% ES 80% NW 1 1.5 1.5 2

10% ES 90% NW 1 1.5 1.5 2

100% NW 1 1.5 1.5 2

Page 10: Technical Information for ProBlock Submittal · 2020. 10. 28. · Technical Information for ProBlock Masonry Units. ASTM C-90 Compliance Concrete masonry units (CMU) had not changed

Grout Use Comparison ProBlock Vs Regular Units

The ProBlock has one fewer web than regular

masonry units and is designed to easily go around

reinforcing steel. The ProBlock grouted cells will be

able to resist moisture penetration better than

regular grouted units. Open head joints can be a

primary source of water infiltration in masonry walls.

The ProBlock eliminates open head joints in grouted

cells, minimizing water infiltration.

Since the block has one fewer

webs it will take additional grout to

fill the grouted cells. The area of

the removed web and the area of

the head joint have to be filled

with grout. The amount of the

extra grout is small at typical grout

spacing. The following charts show

the grout required for a 20 foot

high 200 foot long wall with

various grout spacing.

The 12 inch ProBlock has

approximately 25 percent less

material than regular 12 inch

masonry units. The 12 inch

ProBlock has 1 ¼ inch face shells

and thinner webs. The amount of

grout required to fill in the 12 inch

ProBlock is higher than it is with

the 8 inch ProBlock, but the

extremely light weight and

associated production savings

along with the reduced water

infiltration potential make the 12

inch ProBlock the choice of

masons.

8 inch Block 20' x 200' wall example

Grout

Spacing

Block

Type

Grout

yd3

increase

yd3

additional

yd3 per

16 ProBlock 26.61

3.91 1150 Standard 22.69

32 ProBlock 13.30

1.96 2299 Standard 11.35

48 ProBlock 8.87

1.30 3449 Standard 7.56

64 ProBlock 6.65

0.98 4599 Standard 5.67

72 ProBlock 5.91

0.87 5741 Standard 5.04

12 inch Block 20' x 200' wall example

Grout

Spacing

Block

Type

Grout

yd3

Increase

yd3

Additional

yd3 per

16 ProBlock 49.59

10.89 413 Standard 38.69

32 ProBlock 24.79

5.45 826 Standard 19.35

48 ProBlock 16.53

3.63 1240 Standard 12.90

64 ProBlock 12.40

2.72 1653 Standard 9.67

72 ProBlock 11.02

2.42 1859 Standard 8.60

Page 11: Technical Information for ProBlock Submittal · 2020. 10. 28. · Technical Information for ProBlock Masonry Units. ASTM C-90 Compliance Concrete masonry units (CMU) had not changed

Since the open end of the ProBlock allows block to be placed around reinforcing steel and does

not require going over the steel, longer pieces of steel may be used. The net result of using

longer pieces of steel is steel reduction. The required length of lap or development is

determined according to the design procedure used (allowable stress design or strength

design). The length of the lap varies by code and design method, but the longer the individual

pieces of reinforcing you use the less steel you need to account for the required overlap.

The chart to the

right is for a 20 foot

high wall and

demonstrates the

reduction in

reinforcing steel

when using 8 and 12

foot sections steel

compared to using 4

foot spans. The 4 foot lift length of #5 steel used in the chart is 6 feet 2 inches due to the lap

length. These steel reductions can result in savings that offset a large portion of the additional

grout cost using ProBlock.

Linear Feet of Steel Comparison

Wall Length 200 Feet -Wall Height 20 Feet

Grout Spacing

(in) 16 48 96

Steel Lift(ft) 4 feet 8 feet Savings* 4 feet 8 feet Savings* 4 feet 8 feet Savings*

#4 4313 3656 $219

1438 1219 $73

719 609 $37

#5 4625 3813 $424

1542 1271 $141

771 635 $71

#6 5688 4344 $1,009

1896 1448 $336

948 724 $168

Steel cost $0.50 per pound

Wall Height 20 Feet

Steel Lift Length (ft)

4+ Lap 8+ Lap Reduction 12+ Lap Reduction

Bar

size

Lap Length

IBC 2006

#4 21.0 inches 28.8 24.4 15.2% 22.9 20.3%

#5 26.0 inches 30.8 25.4 17.6% 23.6 23.4%

#6 43.0 inches 37.9 29.0 23.6% 26.0 31.5%

Page 12: Technical Information for ProBlock Submittal · 2020. 10. 28. · Technical Information for ProBlock Masonry Units. ASTM C-90 Compliance Concrete masonry units (CMU) had not changed

STC

STC is roughly the decibel reduction in noise a partition can provide, abbreviated 'dB'. The dB

scale is a logarithmic one and the human ear perceives a 10dB reduction in sound as roughly

halving the volume - a 40 dB noise subjectively seems half as loud as a 50 dB one. If an 80dB

sound on one side of a wall/floor/ceiling is reduced to 50dB on the other side, that partition is

said to have an STC of 30.

The International Building Code contains requirements to regulate sound transmission through

interior partitions separating adjacent dwelling units and separating dwelling units from

adjacent public areas, such as hallways, corridors, stairs or service areas. Partitions serving the

above purposes must have a sound transmission class (STC) of at least 50 dB.

STC is calculated as 20.5 x W

0.234

The weight per ft2 of wall is the key factor that affects the STC rating of a wall. There are some

other factors which may affect the STC rating of a wall assembly as well and they are:

• ASTM E90 test results have shown that STC ratings improve by 4 dB when one (1) side of

Concrete Masonry Walls receives two (2) coats acrylic-latex paint (“Sound Transmission

Loss Through Concrete and Concrete Masonry Walls, Portland Cement Association,

1978.”)

• Foam Injection can add up to 6 dB (Citifoam Info Sheet)

For more information on STC ratings see NCMA TEK Note 13-1C (Sound Transmission Class for

Concrete Masonry Walls).

OITC is a standard used for indicating the rate of transmission of sound between outdoor and

indoor spaces in a structure. It is based on the ASTM E-1332 Standard Classification for the

Determination of Outdoor–Indoor Transmission Class.

8 Inch ProBlock

8 inch ProBlock

Grout

Spacing Block Type Weight/SF STC

STC w/

Paint

STC w/

Foam

STC w/

Foam and

paint OITC

Ungrouted ProBlock 24.5 43.3 47.3 49.3 53.3 37.2

Standard 41.2 48.9 52.9 54.9 58.9 43.2

12 Inch ProBlock

Grout

Spacing Block Type Weight/SF STC

STC w/

Paint

STC w/

Foam

STC w/

Foam and

paint OITC

Ungrouted ProBlock 27.9 44.7 48.7 50.7 54.7 38.6

Standard 58.4 53.1 57.1 59.1 63.1 47.8

Page 13: Technical Information for ProBlock Submittal · 2020. 10. 28. · Technical Information for ProBlock Masonry Units. ASTM C-90 Compliance Concrete masonry units (CMU) had not changed

The ProBlock Story

ProBlock is a patent pending concrete masonry unit designed and marketed by Johnson

Concrete Company. It is the final result of multiple collaborations between Johnson Concrete’s

engineers, block masons and architects. The designs genesis dates back to October 2010 when

Johnson Concrete hosted a meeting with masons and architects to discuss the future of

concrete masonry and what block producers could do to improve the market. From this

meeting Johnson Concrete took key points from the masons and architects and started working

on products to fit the needs of the industry.

The masons and architects highlighted the need for innovative masonry products that met the

following requirements:

Masons

1. It has to light, not just a little lighter but light enough to make a real difference

2. You have to be able to lift it with one hand in order to keep the production level up

3. It has to be well balanced and easy to lay for the mason in the field

Architects

1. It needs to be more energy efficient to deal with the new energy codes

2. It needs to offer design flexibility

3. It has to be cost competitive

4. It needs to shorten construction schedules

5. It has to meet fire rating requirements

The first few attempts Johnson Concrete made to create units that would fit these needs met

with only marginal success. Johnson Concrete created a 12 inch high Prodigy block and a 24

inch long Labor Saver. These units never took off because they did not address all the needs of

the masons or architects.

When the ASTM C90 standard changed from requiring 2 ¼ inches/foot minimum equivalent

web thickness to requiring 6.5 in2/ft2 normalized web area, Johnson Concrete saw the

opportunity to develop a product that could change the masonry industry. The design of

ProBlock was centered on the things we learned in those early meetings. We worked to

develop the lightest, most balanced easy to lay and best energy performance block possible.

Some other general industry concerns arose during the development stage of the ProBlock that

we addressed through engineering or trial and error. We had to have a block that:

1. Would be effective in partial grouted construction applications

2. That could be made easily and quickly on existing block machines

3. That would maintain dimensional tolerances through production

4. That was strong enough to make it to the jobsite without increased chips or cracks.

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When the design work and testing was complete, the ProBlock was so much different than

anything else on the market we decided to apply for a patent on the product and promote it

throughout the United States.

The ProBlock is everything we set out to make it plus some. The weight is amazing low, it is

easy to make, easy to handle and lay in the wall. The R-value increases with the ProBlock

especially when used in conjunction with a material like Core Foam Masonry foam Insulation

are outstanding. Masons who have used the block have found tremendous production rate

increases and actively look for more opportunities to use it on their projects.

The ProBlock is backed by a strong technical support and engineering team. Johnson Concrete

is currently working on E119 fire testing and thermal measurements using the ProBlock to

better take advantage of the properties of the block. Johnson is committed to making ProBlock

the industry standard for high performance masonry wall systems.

The ProBlock offers benefits to everyone from the block producer to the mason to the

owner/architect. It is a great solution for energy, productivity, safety and profitability.