+ 39 / 0535 / 618111 + 39 / 0535 / 618226
[email protected]
www.wamgroup.com
WAMGROUP S.p.A. Via Cavour, 338 41030 Ponte Motta Cavezzo (MO) -
ITALY
Manual No. SPE.162--.T.EN Rev. A1 05/11 TRANSlATiON Of ORiGiNAl
iNSTRUcTiONS
iN ENGliSh
WASTEMASTER® TSF V01
This document cancels and replaces the previous editions and
revisions. The Manufacturer reserves the right to make
modifications without giving prior notice.
This catalogue may not be reproduced, even partially, without prior
consent.
All the products described in this catalogue have been manufactured
according to the operating methods defined by the WAMGROUP S.p.A.
Quality System The corporate Quality System, which has been
certified since July 1994 in compliance with the UNi EN iSO 9002-94
International Regulatory standards and subsequently extended to the
UNi EN iSO 9001-2000 Inter- national Regulatory standards in
October 2002, is in a position to ensure that the entire production
process - from formulation of the order to the technical assistance
after delivery - is carried out in a controlled, adequate manner to
ensure the quality standard of the product.
TSF V01 1
SPE.162--.T.EN Rev: A1
1.0 DESCRIPTION AND USE
........................................................................................................
2.0 APPLICATIONS
........................................................................................................................
3.0 BASIC SUPPLY AND OPTIONS
..............................................................................................
3.1 DESCRIPTION Of ThE BASIC MAChINE
.............................................................................
3.2 RANgE
....................................................................................................................................
3.3 OPTIONS
.................................................................................................................................
3.4 CONTROLS AND ACCESSORIES
.........................................................................................
3.5 COMPATIBILITY
.......................................................................................................................
4.0 LIMITS Of USE
........................................................................................................................
5.0 DIMENSIONS, wEIghTS AND MAINTENANCE SPACES
..................................................... 5.1
DIMENSIONS, wEIghTS
........................................................................................................
5.2 MAINTENANCE SPACES
........................................................................................................
6.0 TEChNICAL REqUIREMENTS
...............................................................................................
6.1 ELECTRICAL REqUIREMENTS
..............................................................................................
6.2 PNEUMATIC REqUIREMENTS
...............................................................................................
6.3 hYDRAULIC REqUIREMENTS
...............................................................................................
6.4 MEChANICAL REqUIREMENTS
............................................................................................
7.0 MAChINE PERfORMANCE
....................................................................................................
7.1 fLOw RATE ThROUgh fILTER SCREw
..............................................................................
7.2 ExTRACTION Of SOLIDS
.....................................................................................................
7.3 ThEORETICAL gREASE REMOVAL POTENTIAL
.................................................................
8.0 CERTIfICATIONS AND PATENTS
..........................................................................................
T .01 .01 .02 .02 .03→19 .20→23 .23 .23 .24 .25 .25→26 .27 .28
.28→29 .29→30 .30→31 .31 .32 .32 .32→33 .33 .34→35
TEchNicAl cATAlOGUE
1.0
The TSF is a combined machine for the mechanical pre-treatment of
civil and industrial waste waters for separating the solid parts
from the sewage.
The process consists of the following steps: 1) Screening, lifting,
compaction and de-watering of the solids contained in the waste
waters with unloading
into a container (volume reduced by approx. 30-50%); 2) Separation
of the sands contained with grain size more than 0.2 mm and SW
>= 2.6 kg/dm3); lifting and
de-watering of the sedimented sands with unloading into an external
container 3) Flotation and separation for mechanical removal of
greases and floating material by blowing in large quanti-
ties of air (for the TSF 3 model only).
Installation of the machine is particularly easy and fast, and no
special tools are required. Thanks to the numerous inspection
hatches, maintenance is extremely easy and can also be carried out
by personnel who are not highly skilled.
1.0 DESCRIPTION AND USE
2.0 APPlICATIONS
The TSF is used for carrying out mechanical pre-treatment of waste
waters in the following applications: - At the top of the waste
water treatment plant: - At the top of a pumping station.
2.0
3.0
3.1 DESCRIPTION Of ThE BASIC mAChINE
The machine basically consists of the following components:
Container in the screening area complete with: a) inlet piping; b)
safety switch; c) blowoff with check valve to limit odours; d) 2”
threaded sleeve for level indicator connection.
GCP screw screen, complete with: a) 5 mm mesh screen; b) screw
WIThOUT CENTRAl ShAfT; c) compactor in the terminal area; d) sewage
drainage piping of the compaction area; e) washing system in
compaction area (Q=1 l/sec.; P=2.5 bar max.); f) drive unit
consisting of: - worm gear; - electric motor.
Sand Separator - Remover, consisting of: a) container sized to
ensure afore-mentioned separation; b) screw for conveying sands
WIThOUT CENTRAl ShAfT complete with drive unit consisting of: -
worm gear; - electric motor; - hydraulic seal unit. b) screw
conveyor for removal of sands WIThOUT CENTRAl ShAfT complete with
drive unit consisting of: - worm gear; - electric motor. d) system
for blowing air to optimize the separation of sands from organic
matter and sewage (excluding so- lenoid valve and blower).
Grease-remover consisting of: (TSf3 only); a) Self-adjusting
floating scraper for collecting and removing greases, complete with
drive unit consisting of: - worm gear; - electric motor. b) Greases
collection hopper; c) Drainage pipe with DN125 terminal. Material
conveying chutes made of plastic.
The materials of the basic machine are: - AISI 304l stainless steel
for the outer structural framework; - high resistance steel for the
screws.
Note - The GCP screen is self-cleaning thanks to the highly
wear-resistant plastic brushes installed on the outer diameter of
the screw conveyor. - The shaftless screw conveyor makes it
possible to lift materials of different shapes and sizes, those
that are difficult to convey, while at the same time preventing the
possibility of clogging.
3.1
SPE.162--.T.EN Rev: A1 RANGE3.2
3.2 RANGE The TSF is available in different configurations to
satisfy various needs.
% Sedimentation
Tank length (mm)
150 = 150 l/sec - 12000
Structure material
Tank material 2 = AISI 304L 3 = AISI 316L 4 = Galvanized
steel
2 = AISI 304L X - X
3 = AISI 316L X X -
Screw material
2 = AISI 304L X -
3 = AISI 316L X X
Note The throughput is indicative and refers to a solids content of
500 mg/l and may vary according to the applications and the output
parameters required: for more detailed information contact the Head
Office.
1 05.11TSF V01
d fo r:
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D ra w in g fo r:
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TS F2 /3 -1 0 N ST D D X
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00
TS F2 /3 -2 0 N ST D D X
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L. RI GH
1 2
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1
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1 TS F2 /3 -2 0 R ST D RI GH
T AS SE M BL Y
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TI O N
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ET D N 10
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1
2
3
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d fo r:
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IN AT IO N :
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at er ia l:
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00
TS F2 /3 -3 0 R ST D D X
CO N G CP C 40 1
TS F2 /3 -3 0 R ST D RI GH
T AS SE M BL Y
W IT H GC
RO IU
L G RI T SC
RE W
Pa rt N O .
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ET D N 10
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to :
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TS F2 /3 -4 5 N ST D D X
CO N G CP
C 60
1 TS F2 /3 -4 5 N ST D RI G HT
AS SE M BL Y
W IT H GC
RO IU
E O U TL
ET D N 15
L G RI T SC
RE W
Pa rt N O .
d fo r:
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D ra w in g fo r:
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IN AT IO N :
Sc al a/ Sc al e :
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W AM
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Kg .
at er ia l:
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00
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CO N G CP
RI GH
T AS
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ET D N 15
L G RI T SC
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d fo r:
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ss :
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: Kg .
at er ia l:
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to :
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. R if.
c
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TS F2 /3 -6 0 N ST D D X
CO N G CP C 60 1
TS F2 /3 -6 0 N ST D RI G HT
AS SE M BL Y
W IT H GC
E O U TL
ET D N 15
L G RI T SC
RE W
Pa rt N O .
3
RE W
EX TR
0 PN
0 PN
0 PN
d fo r:
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D ra w in g fo r:
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IN AT IO N :
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R R
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Kg .
at er ia l:
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e :
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c
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00
TS F2 /3 -6 0 R ST D D X
CO N G CP C 60 1
TS F2 /3 -6 0 R ST D RI GH
T AS SE M BL Y
W IT H GC
L. RI GH
1 9
V ER
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3
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Pa rt N O .
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IN AT IO N :
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at er ia l:
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00
TS F2 /3 -8 0 N ST D D X
CO N G CP
C 60
1 TS F2 /3 -8 0 N ST D RI G HT
AS SE M BL Y
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L. RI GH
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M ER
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Q ty .
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1 7
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3
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1 TS F2 /3 -8 0 R ST D RI GH
T AS SE M BL Y
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ET D N 15
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T AS
L. RI GH
1 9
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d fo r:
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IN AT IO N :
Sc al a/ Sc al e :
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Kg .
at er ia l:
Pr oj ec t:
R u g o si tà
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e :
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D a te :
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c
D ra w in g sh ee ts iz e /
00
TS F2 /3 -1 00
R ST D DX
CO N G CP
AS SE M BL Y
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ET D N 15
Pa rt N O .
L G RI T SC
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d fo r:
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D ra w in g fo r:
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IN AT IO N :
Sc al a/ Sc al e :
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Kg .
at er ia l:
Pr oj ec t:
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R if.
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00
TS F2 /3 -1 20
N ST D DX
TS F2 /3 -1 20
N ST D RI GH
T AS
L. RI GH
1 9
V ER
TI CA
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0 PN
3
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ET D N 15
Pa rt N O .
L G RI T SC
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d fo r:
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D ra w in g fo r:
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IN AT
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at er ia l:
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to :
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. R if.
c
D ra w in g sh ee
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TS F2 /3 -1 20
R ST D DX
TS F2 /3 -1 20
R ST D RI G HT
AS SE M BL Y
W IT H GC
RO IU
RE W
EX TR
TI O N D N
50 0 P N 10
1 5
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L G RI T SC
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D ra w in g fo r:
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: Kg
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M at er ial
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to :
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TS F2 /3 -1 50
R ST D DX
R ST D RI GH
T AS
L. RI GH
1 9
V ER
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0 PN
3
0 P N 10
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ET D N 15
L G RI T SC
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O R
SPE.162--.T.EN Rev: A1 OPTIONS3.3
3.3 OPTIONS The options available with the TSF machine are listed
below.
1) TyPE Of SCREEN mESh
Description Modular Code
1 05.11TSF V01
With 1
1’’gas water inlet for washing screen, max.5 bar. Flow rate 1l/s
with 2.5 bar.
1/2” gas water inlet for washing tube No.2 *, max. 5 bar. Flow rate
1 l/s with 2.5 bar
1 05.11TSF V01
These accessories will be available at a later stage.
3.5 COmPATIBIlITy
4.0 lImITS Of USE
The TSF works in compliance with the following limits of use.
Environmental Temperatures: -5°C / 50°C continuous -5°C / 55°C peak
For temperatures outside these values, the machine must be
positioned in protected structures.
material Temperature: Maximum permitted temperatures (sewage):
PoSITIVE: -5°C / 40° continuous -45° C peak
Permitted atmospheric pressure: Environment pressure
hazard: Sewage pH min 4 Max 10 Chlorides content max. 400 ppm
Application limits: The machine is not designed for operating in
hazardous conditions or with hazardous materials; therefore, the
manufacturer must be informed if the machine is to satisfy these
requirements. Hazardous materials are those that are: explosive,
inflammable, chemically aggressive beyond the specified pH values,
radioactive and/or similar.
ATEX: In case of ATEX applications, please contact the
manufacturer.
1 05.11TSF V01
5.0 5.1
5.1 DImENSIONS, WEIGhTS
The weights and dimensions of the TSF machines are listed below.
The RH and LH versions have the same weight. Tolerances on weights
+- 10% Tolerances on dimensions+- 2%
5.0 DImENSIONS, WEIGhTS AND mAINTENANCE SPACES
WEIGhT (kg) TSf3 10 NORmAl 1980 TSf3 20 NORmAl 2510
TSf3 20 REDUCED 1980 TSf3 30 NORmAl 3035
TSf3 30 REDUCED 2510
TSf3 45 REDUCED 3080 TSf3 60 NORmAl 4340
TSf3 60 REDUCED 3710 TSf3 80 NORmAl 4965
TSf3 80 REDUCED 4340
TSf3 100 REDUCED 5580 TSf3 120 NORmAl 8130
TSf3 120 REDUCED 7000 TSf3 150 REDUCED 8130
1 05.11TSF V01
5.1 DImENSIONS, WEIGhTS
Type A B C D E f Q [I/sec]
TSF 10 3.750 3.530 1.480 1.415 1.500 1.115 10
TSF 20 5.250 3.530 1.480 1.415 1.500 1.115 20
TSF 30 6.750 3.530 1.505 1.440 1.500 1.115 30
TSF 45 7.100 4.125 1.910 1.775 1.500 1.456 45
TSF 60 8.900 4.125 1.910 1.775 1.500 1.456 60
TSF 80 11.800 4.125 1.950 1.800 1.500 1.456 80
TSF 100 11.900 4.965 2.470 2.265 1.500 1.930 100
TSF 120/150 13.400 4.965 2.470 2.265 1.500 1.930 120/150
Note The data given in this Catalogue are not binding and may
undergo changes at any time.
1 05.11TSF V01
5.2 mAINTENANCE SPACES
1 05.11TSF V01
6.1 ElECTRICAl REQUIREmENTS
The electrical connections necessary for the correct working of the
machine are not included in the supply. The TSF uses the following
gear motors and drive units.
6.0 TEChNICAl REQUIREmENTS
kW mOT. CODE CODE kg
0.55 80 A MT0800A04145A 14 1.10 90 S MT0900S04145A 25 1.50 90 L
MT0900L04145A 26
machine Size motor Size Type kW Reduction gear Type Reduction gear
ratio
Filter Screw GCP 401 90 S 1.1 FRA 85 1/125
GCP 601/701 90 L 1.5 FRA 110 1/170
Batcher screw (bottom) All 80 A 0.55 FRA 85 1/330
Extractor screw All 90 L 1.1 S 43 1/80
Grease scraper All 80 A 0.55 FRS 60 1/56
1 05.11TSF V01
SPE.162--.T.EN Rev: A1
6.1 ElECTRICAl REQUIREmENTS
The motors shown in the Table are WAm® brand and conform to the IEC
and DIN European Standards as regards the connections (cable
glands) in the terminal board.
Technical features: - construction form B5 with flange; - voltage;
a) 220-240 / 380-420 V 50Hz (440-480V 60Hz ); b) 210-230 / 360-400V
60Hz; - 4 poles for a rotation speed of approx. 1450 min-1 -
insulation Class F; - motor protection IP55 or IP 65 ( not
available for option b); - Motor Efficiency standard (only for
intermittant operating mode S1); - Motor Efficiency IE2 for all
operating mode.
The TSF is supplied complete with safety switches for the
protection of the doors which provide access to the potentially
hazardous parts of the machine. A limit stop sensor is also present
(No.. 2) for control of the grease remover carriage (TSF3).
Category of use: - Alternate current: AC15 (50÷60Hz); - Ue (V) 250
400 500; - Ie (A) 6 3 1. - Direct current: DC13; - Ue (V)
24,125,250; - Ie (A) 6 1.1 0.4.
The TSF is provided with a pneumatic connection for the working of
the blowing system. The indicative flow rates in relation to the
dimensions of the machines (Std. machine with sedimentation) can be
schematized in the following Table.
ElECTRICAl REQUIREmENTS PNEUmATIC REQUIREmENTS
AIR FLoW FoR GREASES FLoTATIoN SySTEM: INDICATIVE VALUES
SIzE Nm3/h DIAmETER 10 7.8 1/2’’ gas 20 12.5 1/2’’ gas 30 17.5
1/2’’ gas 45 28.7 1’’ gas 60 37.4 1’’ gas 80 54.5 1’’ gas 100 104.0
1’’ gas
120/150 122.3 1’’ gas
mEChANICAl REQUIREmENTS 6.3
6.3 hyDRAUlIC REQUIREmENTS
The following connections are meant for the correct working of the
machine and must be applied before the start up of the
machine.
HyDRAULIC CoNNECTIoNS FoR CLEANING THE MACHINE DAILy
a) 1/2’’ gas upper water inlet supplying clean water at a pressure
of 2 bar (MAX.5 bar) at a flow rate of 1l/sec with manual valve,
used for washing and cleaning the collection area for sewage from
the pressed material. b) 1/2’’ gas upper water inlet supplying
clean water at a pressure of 2 bar (MAX.5 bar) at a flow rate of
1l/sec, to be used for washing the screen press.
A
B
6.4 mEChANICAl REQUIREmENTS
The TSF is not designed to support external structures with
additional weights on the machine.
6.4
7.0 7.1
7.1 flOW RATE ThROUGh fIlTER SCREW
The indicative flow rates of the GCP machines inlet and measured in
clean water can be summarised by means of the following
Table.
7.2
Johnson 1 mm
mm mesh 6
7.2 EXTRACTION Of SOlIDS
In the standard configurations with the waste water flow indicated
in the Table, the TSF ensures the follow- ing performances: -
Separation of solids present ( max. 500 mg/l ); - Sedimentation of
90% of sand present (Specific weight of 2.6-2.65 kg/dm3); -
Separation of floating greases (TSF3 only).
PoTENTIAL FoR EXTRACTIoN AND LIFTING THE SoLIDS PRESENT IN THE
SEWAGE
Independently of the sewage flow rate “Q” the potential for
conveying solids is as follows.
TSf model 10 20 30 45 60 80 100 120 150
dm3/sec. 0.18 0.18 0.18 0.28 0.28 0.28 0.28 0.28 0.28
N.B.: Maximum throughput rate (Q) is achieved when unit is
installed at an angle of 35° and water in the input channel is at
maximum level (These values have to be considered valid with
approx. of +- 10%. The results are related to a channel with
Strickler coefficient of 80 and pendency of 0,25%. In case of
different parameter of more detailed requests, please contact the
Division.).
1 05.11TSF V01
7.2 7.3
PoTENTIAL FoR THE EXTRACTIoN AND LIFTING oF SANDS
Independently of the flow rate “Q” the potential for conveying
sands is as follows.
TSf model 10 20 30 45 60 80 100 120 150
dm3/sec. 0.18 0.18 0.18 0.33 0.33 0.33 0.33 0.33 0.33
ThEORETICAl GREASES REmOvAl POTENTIAl
FEATURES oF SoLIDS AT oUTLET
Reduction of volume of solids up to 35% of initial volume
TSf model 10 20 30 45 60 80 100 120 150
dm3/cycle 3.1 3.1 3.1 3.8 3.8 3.8 6 6 6
1 05.11TSF V01
8.0 CERTIfICATIONS AND PATENTS
All the machines and metallic structures comply with the European
Directives and technical Standards in force regarding the matter of
safety (Machinery Directive 98/37/EC now 2006/42/EC, UNI EN
1037:2008, UNI EN 1088:2008, UNI EN ISo 12100, UNI EN ISo 13732,
UNI EN ISo 13849, UNI EN ISo 13857, UNI EN ISo 14121, CEI 44-5, UNI
EN 614 :2006, UNI EN 626, UNI EN 842, UNI EN 953, UNI EN 981.), and
are all calculated using safety factors greater than those
prescribed by Euroinox: this Eurocode is considered to be the
state-of-the-art on the matter of the design of metallic structures
made of stainless steel.
The certificate issued by this Institute in September 2002 is shown
below.
CERTIfICATIONS AND PATENTS8.0
1 05.11TSF V01
SPE.162--.T.EN Rev: A1 CERTIfICATIONS AND PATENTS8.0
Patents: The technology contained in the TSF is protected by a
pending patent.
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- ITALy
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