TECHNICAL AMENDMENT NO. 1 BIDDING DOC. NO. B215-000-80 …

TECHNICAL AMENDMENT NO.1

TO NAME OF WORK : RAW BAMBOO HANDLING SYSTEM BIDDING DOCUMENT NO. : B215-000-80-43-PM-T-4505 DEPARTMENT NAME : STATIC & MACHINERY EQUIPMENT 2

DOCUMENT No. B215-000-80-43-TA-4505-1

Rev. 0

Page 1 of 3

0 04.06.2019 ISSUED FOR BIDS VMG SASWATA KJH

Rev. No

Date Purpose Prepared

by Checked

by Approved

by

Format No. 8-00-0001-F7 Rev. 0 Copyright EIL – All rights reserved

TECHNICAL AMENDMENT NO. 1

BIDDING DOC. NO. B215-000-80-43-PM-T-4505

(Note: Bidder shall submit duly signed and stamped copy of this Amendment with enclosures along with their offer.)



DOCUMENT No. B215-000-80-43-TA-4505-1

Rev. 0 Page 2 of 3

The terms, conditions and specifications of Bidding Document stand modified to the extent indicated under column MODIFICATIONS/ADDITION/ DELETION”. Corresponding implications of the same, elsewhere in the tender document shall be taken care appropriately. All other terms & conditions, stipulations and specifications of bidding document shall remain unaltered. S.

NO. DOC. NO. / VOL. NO. PAGE NO.

CLAUSE NO. SUBJECT MODIFICATIONS/ADDITIONS/DELETION

1.

Technical Compliance format for raw bamboo handling package (doc. no. B215-000-80-43-TC-

4505)

11 to 15 of 1815

Entire Document Revised document

MODIFICATION: Revised Technical compliance format for raw bamboo handling package (Rev 1) is attached with the amendment, the same shall be considered by bidder for bidding purpose.

2.

Scope of Work/Supply- Static & Machinery

Equipment (doc. no. B215-000-80-43-SOW-

4505)

18 to 25 of 1815


MODIFICATION: Revised Scope of Work/Supply – Static & Machinery Equipment for raw bamboo handling package (Rev 2) is attached with the amendment, The same shall be considered by bidder for biding purpose.

3.

Schematic layout for raw bamboo handling

package (doc. no. B215-000-80-43-0001)

65 of 1815


MODIFICATION: Revised Schematic layout for raw bamboo handling package (Rev D) is attached with the amendment, The same shall be considered by bidder for bidding purpose.

4. Overall Plot plan (doc. no. B215-000-17-44-0001)

67 of 1815


MODIFICATION: Revised Overall Plot Plan (Rev D) is attached with the amendment, The same shall be considered by bidder for biding purpose.

5.

Job Specification- Static & Machinery Equipment

(doc. no. B215-000-80-43-SP-4505)

69 to 155 of 1815


MODIFICATION: Revised Job Specification – Static & Machinery Equipment for raw bamboo handling package (Rev 2) is attached with the amendment, The same shall be considered by bidder for biding purpose.



DOCUMENT No. B215-000-80-43-TA-4505-1

Rev. 0 Page 3 of 3

S.

NO. DOC. NO. / VOL. NO. PAGE NO.

CLAUSE NO. SUBJECT MODIFICATIONS/ADDITIONS/DELETION

6.

Datasheet for raw bamboo handling

package (doc. no. B215-000-80-43-DS-4505)

653 to 664 of 1815


MODIFICATION: Revised Datasheet for raw bamboo handling package (Rev 2) is attached with the amendment, The same shall be considered by Bidder for Biding Purpose.

7. Vendor list (doc. no. B215-000-86-41-VL-4505)

830 to 906 of 1815


MODIFICATION: Revised sub-vendor list for raw bamboo handling package (Rev B) is attached with the amendment, The same shall be considered by Bidder for Biding Purpose.

8.

Utility data for raw bamboo handling

package (doc. no. B215-79-41-BHP-1001)

1816 to 1819

Entire Document New document

ADDITION: Utility data for raw bamboo handling package (Rev 0) is attached with the amendment, the same shall be considered by Bidder for Biding Purpose.

Enclosure:

1) Technical Compliance format (Doc. No. B215-000-80-43-TC-4505, Rev 1) (5 pages) 2) Scope of Work/Supply- Static & Machinery Equipment (Doc. no. B215-000-80-43-SOW-4505) (9 pages) 3) Schematic layout for raw bamboo handling package (Doc. No. B215-000-80-43-0001, Rev D) (1 page) 4) Overall Plot plan (Doc. No. B215-000-17-44-0001, Rev D) (1 page) 5) Job Specification- Static & Machinery Equipment (doc. no. B215-000-80-43-SP-4505) (94 pages) 6) Datasheet for Raw Bamboo handling package (Doc. No. B215-000-80-43-DS-4505, Rev 2) (13 pages) 7) EIL Standard for Dust Collection system- Bag filter type (Doc. No. 6-23-0001) 8) EIL Standard for Rotary Valve/ Feeder(Doc. No. 6-33-0005) 9) EIL Standard for Screw conveyor(Doc. No. 6-47-0002) 10) EIL Standard for Centrifugal Fans(Doc. No. 6-42-0002) 11) Subvendor list (doc. no. B215-000-86-41-VL-4505, Rev B)(77 pages) 12) Utility data for raw bamboo handling package (doc. no. B215-79-41-BHP-1001) (4 pages)

BIDDER NAME: (SIGNATURE AND STAMP OF BIDDER)

TECHNICAL COMPLIANCE FORMAT

RAW BAMBOO HANDLING PACKAGE

Doc. no. B215-000-80-43-TC-4505

Rev.1 Page 1 of 5

Format No. EIL-1641-1924 Rev.1 Copyright EIL – All rights reserved


STATIC & MACHINERY EQUIPMENT

1 27/05/2019 REVISED AND REISSUED FOR BIDS VMG SASWATA KJH

0 04/12/2018 ISSUED FOR BIDS VMG SASWATA/PD KJH

Rev. No Date Purpose Prepared

by Checked

by Approved

by



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1.0 TECHNICAL COMPLIANCE FORMAT 1.1 Bidder shall indicate his reply in the space provided in the following format. In case space

provided is not adequate, the reply may be furnished separately under suitably numbered annexes / attachments duly referred against the comment / query.

1.2 The Compliance Statements / Queries are required to be categorically confirmed / answered

by the Bidder and the completely filled in Technical Compliance Format shall be submitted together with the Bid.

Sl. No. Compliance Statement / Query Bidder’s Confirmation /

Answer (Yes/No)

1. Confirm that the scope of work and battery limits shall be in compliance with the tender document. All other equipment, materials and work not explicitly mentioned but nevertheless required to fulfil the system and functional requirements shall be deemed to have been included in the scope of Bidder with no additional price and time implication to the Owner.

2. Bidder to note that this is a “Zero deviation” bid. Hence any deviation, what so ever, to the tender specification is not acceptable. Refer Commercial part of tender. Confirm compliance.

3. Confirm that bidder has duly filled in and signed this technical compliance format and submitted this document with their offer, which will form the basis of technical evaluation.

4. Bidder is informed that the detailed offers from the equipment manufacturer for all equipment is not required to be furnished in the Bidder’s proposal at this stage. If the Bidder in their proposal furnishes any such details, these shall not be reviewed or taken cognisance of at this stage. These details shall be treated as preliminary and for reference and record purpose only and shall not be contractually binding. Review of these details will be done after award of contract. Bidder shall comply with the bid requirements without any post order price and time implication to the owner.

5. Confirm that the Performance Guarantee requirements as specified in the tender Specifications shall be complied.

6. Confirm that all Inspection & Tests as required as per specification and Codes attached and referred to have been included by the Bidder in the scope.

7. Confirm that wherever the materials of construction of Equipment components / parts have been specified in the tender specification, the same or superior MOC shall be considered.



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Sl. No. Compliance Statement / Query Bidder’s Confirmation /

Answer (Yes/No)

8. Confirm that makes of all bought-outs shall be as per the Master Vendor List enclosed in the Bid Package.

9. Confirm that itemised list for Two year recommended spares for normal operation and maintenance shall be provided for all Packages.

10. Bidder to confirm categorically that following have been included by them in their offer.

Commissioning spares as required

Mandatory spares as specified in tender document

Special tools and Tackles, if any, required for maintenance purpose.

Consumables, chemicals, lubricants, etc, for trial run and commissioning.

Place: [Signature of Authorized Signatory of Bidder] Date: Name: and Designation

Seal:

1



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Annexure-1 FORMAT FOR LETTER OF WAIVER



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Annexure-2 Utility Consumption Data *

Sr. No.

Utilities Description

Consumption

1 Instrument Air

2 Service Water

3 Electrical Power

4 Plant Air

5 Any Other

*- To be furnished along with the bid.

SCOPE OF SUPPLY / WORK

(STATIC & MACHINERY EQUIPMENT) RAW BAMBOO HANDLING PACKAGE

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SCOPE OF SUPPLY / WORK (STATIC & MACHINERY

EQUIPMENT)

PACKAGE : RAW BAMBOO HANDLING PACKAGE PROJECT : BIO REFINERY PROJECT OWNER : ASSAM BIO REFINERY PVT. LTD. CONSULTANT : ENGINEERS INDIA LTD. JOB NO. : B215

2 30/05/2019 REVISED & ISSUED WITH TECHNICAL AMENDMENT VMG SM/PD KJH

1 04/02/2019 REVISED & REISSUED FOR BIDS VMG SM/PD KJH

0 07/12/2018 ISSUED FOR BIDS VMG SM/PD KJH


by Checked

by Approved

by



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1.0 SCOPE OF SUPPLY / WORK

1.1 GENERAL 1.1.1 The equipment/system supplied shall be complete in every respect, ready for operation. It is

not intent of purchaser to specify every piece of equipment / item, therefore any item not specifically mentioned in this specification but required as per good engineering practice and safe and trouble free operation of the system shall be deemed to have been specified by the purchaser and shall be included in Contractor’s scope of work/supply. Contractor to note that this is a “Zero deviation” bid. Hence any deviation, what so ever, to the tender specification is not acceptable. Any exclusion or deviation or ambiguity in the scope of supply and/or work shall be submitted for clarifications during pre-bid meeting. For any such discrepancy or deviation identified after award of work, purchaser’s decision shall be final and binding on the contractor without any price and/or time implications.

1.1.2 Any item / component / facility not specifically mentioned but required as per good engineering practice within package battery limit for safe, continuous, trouble free operation of the plant is deemed to have been specified and shall be included in the scope of Contractor, without any commercial implication to Owner.

1.1.3 Contractor to consider and include site visit (s), as required, to make themselves fully aware of the space available for raw bamboo handling package and ensure complete feasibility of the scheme before submission of technical offer as no price implication whatsoever shall be entertained after award of Contract. Attached layout / scheme is preliminary in nature and for guidance purpose only, Contractor shall develop layout / scheme considering all facilities required making the system complete and operational.

1.1.4 All the items / packages / facilities shall comply with applicable national and international codes & standards as well as any statutory regulation in existence particularly for that items/package/facility.

1.1.5 Before award of job “Contractor” implies “Bidder”.

1.2 SCOPE OF SUPPLY 1.2.1 Contractor’s scope of supply shall include but not limited to the following mechanical

equipment / facilities, complete in all respects :

Sl. No. ITEM DESCRIPTION TAG NO. CAPACITY QTY.

RAW BAMBOO HANDLING SYSTEM 1.0 Troughed Belt conveyors with

closed gallery, drive arrangement, pulley arrangement, idlers, take-up arrangement etc., for conveying of raw bamboo / bamboo chip

Belt Conveyor to Chipper-1 / 2 0105-CB-0001/0002 73 TPH 2 Nos. Belt Conveyor from Chipper-1 / 2 0105-CB-0003/0004 73 TPH 2 Nos. Belt Conveyor to Scalper Screen 0105-CB-0005 73 TPH 1 No. Belt Conveyor To Chip Storage 0105-CB-0006 73 TPH 1 No. Belt Conveyor-1 A/B to screening 0105-CB-0008A/B 65 TPH (250 l-m3/hr) 2 Nos. Belt Conveyor-2 to screening 0105-CB-0009 65 TPH (250 l-m3/hr) 1 No. Belt Conveyor-3 to screening 0105-CB-0011 65 TPH (250 l-m3/hr) 1 No.

Dust Belt Conveyor 0105-CB-0012 10 TPH 1 No. Belt Conveyor to Shredder 0105-CB-0012A 5 TPH 1 No. Belt Conveyor from Shredder 0105-CB-0012B 5 TPH 1 No.



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Belt Conveyor to Chip Silo 0105-CB-0013 65 TPH (250 l-m3/hr) 1 No. Belt Conveyor to Process

NOTE: This conveyor (0105-CB-0014) shall be equipped with VFD for speed control and the set point for speed control will come from the down-stream digester package (by others).

0105-CB-0014 60-175 TPH (300-700 l-m3/hr) 1 No.

2.0 Bamboo Chipper complete with feeding roller system. NOTE: The size of chips produced shall be up to 25 mm (maximum dimension).

0105-SH-0002/0003 73 TPH 2 Nos.

3.0 Chip receiving pocket. 0105-TH-0001 50 m3 1 No. Discharge screw system for the chip receiving pocket. NOTE: The Number of screws may vary based on contractor’s design. However, the overall capacity of the discharge screw/s shall be as mentioned

- 73 TPH 1 No.

4.0 Scalper screen (Disc type) Complete with the drive system and chute arrangement to route the rejects to grade.

0105-SS-0001 73 TPH 1 No.

5.0 Reversible shuttle belt conveyor. 0105-CB-0007 73 TPH 1 No. 6.0 Chip storage area.

NOTE: The storage area shall be covered and shall be of approx. length 90 m and width 50 m.

- ~ 26400 l-m3 1 No.

7.0 Screw Reclaimers placed below the chip storage. NOTE: These screw conveyors shall be equipped with VFD for speed control and the set point for screw control will come from the level of the chip feeding silo 0105-TI-0001.

0105-CS-0002/0003 65 TPH 2 Nos.

8.0 Stone separator conveyor NOTE: This shall be a belt conveyor with adjustable rising angle.

0105-CB-0010 65 TPH 1 No.

9.0 Cross belt overband magnetic separator (to be installed on the stone separator conveyor 0105-CB-0010).

0105-SM-0001 - 1 No.

10.0 Metal Detector (to be installed on the stone separator conveyor 0105-CB-0010, after the magnetic separator 0105-SM-0001).

- - 1 No.



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11.0 Chip screen with two screen decks to separate fines and oversize form the feed.

0105-SS-0002 65 TPH 1 No.

12.0 Shredder to size the oversized material/chips. 0105-SH-0001 5 TPH 1 No.

13.0 Electronic belt scales on conveyors (0105-CB-0005, 0105-CB-0013 & 0105-CB-0014).

- To suit the

respective belt conveyor capacity

3 Nos.

14.0 Chip silo of design capacity 500 m3 receives accepted bamboo chips through Belt Conveyor 0105-CB-0013, at the top and have a flat bottom construction. Also, the silo would be equipped with a slewing screw conveyor 0105-CS-0001 at the bottom to reclaim the chips from the silo. MOC of Chip Silo shall be SS. NOTE: Vendor shall propose their Chip Silo design to meet the slewing Screw conveyor requirement at the bottom for downstream flow rate of (60 - 175 TPH) etc.

0105-TI-0001 500 m3 (useful volume) 1 No.

15.0 Slewing screw conveyor / reclaimer below the Chip Silo 0105-TI-0001. NOTE: This shall be a screw conveyor equipped with VFD for speed control and the set point for screw control will come from the down-stream digester package (by others).

0105-CS-0001 60-175 TPH (300-700 l-m3/hr) 1 No.

16.0 Chutes(s), as applicable - - Lot 17.0 Bins for collecting the reject from the

Scalper screen, stone separator conveyor, Magnetic separator, Metal detector, chip screen, etc., for collecting the oversize & fines from the chip screen and wherever required.

- - Lot

18.0 Dust suppression system with Dust Settling Pot. This is to suppress the dust generated in chip storage area. around Bamboo Chippers 1 & 2 (0105-SH-0002/ 0003), chip scalper screen house, chip storage, bamboo feed handling shed and belt conveyor (0105-CB-0012).

- - Lot 5 Nos.

19.0 Turbo Ventilator for ventilation of Chip Storage Area maintaining 10 ACPH.

- - Lot

20.0 Forced ventilation system complete with fans, filters, duct work etc. for - - Lot

2



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ventilations of conveyor pit below chip storage.

21.0 Material handling facilities viz. electric wire rope hoist, chain pulley blocks etc. complete with respective geared trolleys, monorails etc. NOTE: Type, quantity and capacity shall be decided during detailed engineering based on Material handling facilities study that shall be carried out by Contractor during detailed engineering stage based on the selected equipment size & weight and guideline of Engineering Design Basis (Packaged Equipment) and it shall be approved by ABRPL/EIL.

By Contractor

Lot

22.0 Conveyors with cleaning and drying system, water sprinkler and associated system to recycle the water, forced drying arrangement with continuous air circulation, drive arrangement, pulley arrangement, idlers, take-up arrangement etc., for conveying of raw bamboo received from mobile loading equipment.

Conveyor to Chipper-1 / 2 0105-CB-0001A/0002A 73 TPH 2 Nos.

23.0 Transfer Towers (TT1) covered all around with side sheeting.

TT1 - 1 No.

24.0 Take-up Tower(s), as applicable - - Lot

25.0 Online moisture analyzers on conveyor (0105-CB-0005 & 0105-CB-0014).

- - 2 nos.

26.0 De-dusting system at all transfer points and dust generation points consisting of reverse pulse jet type bag filter, centrifugal fan, exhaust duct/stack etc. This is required to maintain clean dust free environment around the dust generating areas such as Chipper house 1 & 2, Chip Scalper screen house, Oversized chip shredder machine, Bamboo feed handling shed, transfer towers, chip silo (0105-TI-0001), all transfer points etc. Dust collected in bag filters shall be transferred to consecutive belt conveyor of the conveying system. Additionally there shall be provision to bring down dust from outlet of all

- - Lot

2



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dust collection points (such as bag filters etc.) to ground level and terminate in closed containers kept at ground level. Supply of gravity piping along with necessary closed containers shall also be in Contractor’s scope.

Additionally following items shall also be considered in the scope of supply of Vendor. 1.2.2 Maintenance platform wherever required, complete with ladder, hand rails etc. 1.2.3 Base Plates/base frames for all equipment including drive unit along with other

appurtenances. 1.2.4 All fixing bolts, nuts & washers as required. 1.2.5 All vibration isolation pads (as applicable) for fixing the drive unit. 1.2.6 First fill of oils, lubricants, chemicals & hydraulic oil (if applicable) and other consumables

and replenishment of any loss of these during erection and commissioning. 1.2.7 Hose stations for Plant Air and Service water in all the buildings / sheds and wherever

required. 1.2.8 Complete Electrical / Instrumentation / Structural / Architecture items and works including

superstructures for the package as per respective specifications. 1.2.9 Painting of all equipment and items as per painting specification attached elsewhere in the

Tender document, suitable for corrosive industrial environment, including final coat in shop & supply of paint for touch up at site of any damage to paint during transportation & site installation.

1.2.10 Special tools & tackles, if any (Price to be included in the base price). Special tools and tackles shall include the following as minimum, over and above Contractor’s recommendations:

One No. belt vulcaniser suitable for all type of belts provided, One No. mobile trolley mounted belt changing device suitable for all type of belts

provided. One no. blade sharpening unit suitable for sharpening Drum chipper blades, shredding

machine blades etc. 1.2.11 Mandatory Spares as mentioned below (Price to be included in the base price).

Bamboo Chippers: One (1) complete set of Knives/Blades including fixtures for each chipper.

Conveyors: Idler rollers: 5 % (Minimum 10 numbers) of each type and size. Conveyor Pulley: One (1) number of each type & size. Bearing & Sleeves: Two (2) numbers of each type & size. Plummer Block: Two (2) numbers of each type & size.

Electrical / Instrumentation / Structural and other Mandatory spares: As per respective specifications.

1.2.12 Commissioning spares, as required (Price to be included in the base price). Any and all spares required during commissioning, over & above quoted spares, shall also be supplied by Vendor without any time & price implication.

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1.2.13 Quotation for recommended spares for two years’ normal operation and maintenance for complete package including those required for electrical and instrumentation. Itemized price list to be submitted along with the bid. Owner shall order these spares separately at Owner’s discretion. The quotation for Two Year spares shall include the following as minimum, over and above Contractor’s recommendations

5 % Idler rollers of each type and size. Conveyor pulleys of all types & sizes HPU filters 2 Sets of Belt repairing kit Bearings & Sleeves for each types & sizes

1.2.14 Drawings, documents, specification, inspection & test reports, performance test procedures etc. as defined in document no. B215-000-80-43-VDR-4505.

1.2.15 Any other item not specifically mentioned but required for safe and efficient operation of the equipment.

1.3 SCOPE OF WORK 1.3.1 Contractor’s scope of Work / Services shall include the following, as described in this

Specification, its attachments and documents/drawings referred therein forming a part of the Tender Document. i) Project Management, Design and Engineering ii) Procurement of equipment and material iii) Fabrication and assembly at works iv) Inspection and testing of equipment at works v) Painting at shop (primer + finish coat)including supply of paint vi) Packing and supply vii) Receipt and unloading at site viii) Storage and handling at site ix) Site fabrication, construction and associated works x) Erection / Installation of equipment at site xi) Inspection and testing at site xii) Painting at site, including supply of paints, xiii) Mechanical completion and commissioning Mechanical completion, pre-commissioning,

filling up of oils, lubricants, etc., commissioning and touch-up/ repair painting (including supply of paint). Necessary manpower, crane facility of suitable capacity and other requisite material required for erection/ installation shall be arranged by Contractor. Contractor’s specialist engineers and engineers of OEM, as applicable, shall be made available at Contractor’s cost during erection, commissioning and guarantee run for all major/critical equipment such as Chippers, Shredder, Screens, Reversible shuttle belt conveyors, screw reclaimers, etc.

xiv) Performance Guarantee Test of the complete plant at site xv) “On site” training of Owner’s personnel for operation and maintenance, including training

of Package PLC of Raw Bamboo Handling Package. Training to the Owner’s personnel at site. The multidisciplinary team (instrumentation, mechanical and electrical) of Owner’s personnel to be trained will comprise persons from disciplines of maintenance, operation and other associated departments. All required facilities for training at site shall be provided by Owner. However all training materials shall be provided by Package

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Contractor. Training shall include 2 batches of 5 persons in each batch for 5 days per batch. The training program shall comprise of classroom training and explanation of details of equipment at site. Also refer Instrumentation Specification for Training of Package PLC of this plant.

xvi) All statutory clearances and permits from local, statutory and other bodies for the package / system, as required/applicable shall be as per GCC/SCC.

xvii) Handing over the plant to Owner as per EIL /Owner satisfaction.

1.3.2 Contractor shall provide separate quotation for comprehensive post warranty AMC for package PLC for first five (5) years of operation and maintenance services (including all spares as required) for entire Raw Bamboo Handling Package after commissioning and the same shall be considered for Commercial comparison. Owner shall order this service separately at Owner’s discretion.

1.3.3 Contractor shall provide separate quotation for comprehensive per month charges for first six (6) months operation and maintenance services (including all spares & consumables as required) for entire Raw Bamboo Handling Package after commissioning and the same shall be considered for Commercial comparison. Owner shall order this service separately at Owner’s discretion.

1.3.4 3D Modelling of the complete Raw bamboo handling package as per piping specification attached elsewhere with this tender.(Contractor shall provide separate quotation for the same, however the cost shall be added to the total cost for commercial comparison purpose).

2.0 EXCLUSIONS 2.1 Site Grading and Piling Works. However layout, foundation details and load data as required,

for arranging the piling works shall be furnished by the Contractor. 2.2 Mobile loading equipment for raw bamboo and bamboo chips. However Contractor shall

furnish the Quantity, Capacity and other details for such mobile loading equipment, for arranging the same by Owner.

2.3 Control Room and Substation Building 2.4 All civil foundations. However Contractor shall furnish GA drawings, load data, Base plate,

bolt details etc. within 3 weeks from LOI for design of Foundation & Superstructure (RCC works) by others. Also refer Structural Scope of Work Doc. No. B215-000-81-41-SOW-4505 attached with this Tender.

2.5 Supply of utilities. 2.6 Fire fighting system network. However, the fire fighting facilities such as piping, sprinklers

etc. to be installed in the Contractor’s supplied equipment/facilities, shall be supported from Contractor’s supplied structure/facilities. Details of fire fighting facilities would be shared with the contractor, during detailed engineering. Accordingly, the structures should be adequately designed to take care of the additional loads of the fire fighting facilities without any time and cost implications to Owner.

3.0 UTILITIES

3.1 Utility connections for Plant air, Service water, Instrument Air are envisaged. If any other utility is/are required, Contractor shall indicate the same during pre-bid stage.

3.2 All the utility lines shall be made available at single point near plant pipe rack. Further distribution (engineering, procurement, fabrication, erection etc.) up to various users’ location from the battery limit point, including incorporation of any conversion equipment / facilities as required, shall be in the scope of the Contractor.

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3.3 Electric Power shall be provided as specified in Electrical Job Specification. 3.4 Instrumentation power / connections shall be provided as specified in Instrumentation Job

Specification.

4.0 ABBREVATIONS ABRPL : Assam Bio Refinery Project Ltd. (Client/Owner) ACPH : Air Changes per Hour EIL : Engineers India Ltd. (Consultant) l-m3 : Loose-Meter3 MOC : Material of Construction PFD : Process Flow Diagram SS : Stainless Steel TPH : Tons per Hour VFD : Variable Frequency Drive AMC : Annual Maintenance contract

5.0 REFERENCE This Scope of Work Document shall be read in conjunction with the following documents along with other document/drawings that are attached or referred in the Tender Document. a. Job Specification (Static & Machinery Equipment) - Doc. No. B215-000-80-43-SP-4505. b. Process Flow Diagram of Raw Bamboo Handling Package - Drg. No. 101006030-02021. c. P&ID of Raw Bamboo Handling Package (Drg. No. 101006030-02101/02102/02103) d. Layout of Raw Bamboo Handling Package - Drg. No. B215-000-80-43-00001. e. Engineering Design Basis Packaged Equipment - Doc. No. B215-999-80-43-EDB-1002 f. Scope of Work (Electrical)- Doc. No. B215-000-16-50-SOW-4505 g. Scope of Work (Instrumentation) - Doc. No. B215-000-16-51-SOW-4505 h. Scope of Work (Structure) - Doc. No. B215-000-81-41-SOW-4505 i. Job Specification for 3D modelling – Doc. no. B215-000-16-43-SP-0001

2

2

19

10

E

1310

N

19

40

E

19

70

E

20

00

E

20

30

E

20

60

E

20

90

E

21

20

E

21

50

E

21

80

E

22

10

E

22

40

E

22

70

E

23

00

E

23

30

E

23

60

E

23

90

E

24

20

E

24

50

E

24

80

E

25

10

E

25

40

E

1280

N

1250

N

1220

N

1190

N

1160

N

1130

N

1100

N

1070

N

1280

N

1250

N

1220

N

1190

N

1160

N

1130

N

1100

N

1070

N

19

10

E

19

40

E

19

70

E

20

00

E

20

30

E

20

60

E

20

90

E

21

20

E

21

50

E

21

80

E

22

10

E

22

40

E

22

70

E

23

00

E

23

30

E

23

60

E

23

90

E

25

70

E

25

70

E

1055

N

C OF ROAD (INSIDE NRL REFINERY)

25

10

E

25

40

E

25

70

E

1100

18.0

30.0

74.9

9.0

6.0

15.0

34.0

97.0

18.015.0

18.0

C RCC RECTANGULAR DRAIN PROPOSED ON EXISTING TRAPEZOIDAL DRAIN (NOTE 9)

N

L7.0

24

80

E

24

50

E

24

20

E

14.0

8.017.0

40.0

30.0

7.0

5.5

53.0

60.0

4.07.0

9.0

14.7

50.0 37.0

97.0

9.05.0

5.0

94.5

90.0

21.5112.0

104.0

270.0

E X

I S

T I

N G

R

A I

L L

I N

E

R A J A B A R I R O A D

STORAGE SHED

CONSTRUCTION YARD

1310

N

1340

N

1370

N

1400

N

1430

N

1460

N

1490

N

1520

N

1550

N

1580

N

35.5

166.0

131.0

2.0

112.7

60.2

43.8

166.4

152.6

6.0

6.0

6.0

9.0

9.0

9.0

22.2

10.0

6.0

2.0

9.0

5.5

2.0

10.0

JOB SPECIFICATION


Doc. no. B215-000-80-43-SP-4505

Rev.2 Page 1 of 29

Format No. EIL-1641-1924 Rev.1

Copyright EIL – All rights reserved

JOB SPECIFICATION (STATIC & MACHINERY

EQUIPMENT)


2 30/05/2019 REVISED & ISSUED WITH TECHNICAL AMENDMENT VMG SM/PD KJH

1 04/02/2019 REVISED & REISSUED FOR BIDS VMG SASWATA /PD KJH

0 10/12/2018 ISSUED FOR BIDS VMG SASWATA /PD KJH


by Checked

by Approved

by

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1.0 GENERAL CONSIDERATION

1.1 Specific requirements and guidelines pertaining to individual equipment and system are listed in subsequent sections. However, the following general considerations have to be kept in view for all items while formulating their specifications and procurement engineering activities:

1.1.1 Reliability in service (assessed from Contractors’ relevant track record and improved by incorporating certain minimum design features or requirements in the specifications).

1.1.2 Compliance with applicable national or international codes and standards as well as any statutory regulation in existence for a specific item.

1.1.3 Ease of operation and maintenance including any necessary measures for ensuring safety of personnel and equipment as well as a conducive working environment.

1.1.4 Standardization of components, wherever feasible. 1.1.5 Adherence to any limitations of space available for the equipment and its operation /

maintenance. 1.1.6 Equipment shall be designed for the given site condition. 1.1.7 Electrical, Instrumentation and controls wherever applicable for the equipment and

packages shall be engineered as per the respective sections, described in the Tender Document.

1.2 Specifications forming a part of the Tender Document indicate a minimum standard of quality for materials, fabrication and/or erection of the proposed equipment. Responsibility for complete compliance to these specifications shall rest with the Contractor. It will be Contractor’s responsibility to obtain clarification from Owner’s representative, wherever necessary, which in all cases shall be final and binding.

1.3 All equipment and materials supplied or installed under these specifications shall be installed in accordance with sound engineering principles and good fabrication and construction practice (No omission from these specifications shall relieve the Contractor from his responsibility).

1.4 All equipment and materials fabricated and installed under these specifications shall conform to the latest editions of the applicable codes and standards cited in the bid documents. No omission in the project instructions shall be construed as relieving the Contractor of his responsibility to ascertain these requirements, to perform work and furnish material in accordance with the codes specified.

1.5 Contractor shall develop technical specification of equipment taking into consideration the requirements defined in specifications, data sheets and the requirements attached with bid package.

1.6 Equipment shall be complete in all respects and any item or feature not covered in the specification but essential for proper operation shall be included by the Contractor. Also the plant shall conform in all respects to high standards of engineering design, state of art technology, and reliability in continuous operation.

1.7 Painting shall comply to the requirement as per specification attached with the bid package.

1.8 Design Basis

1.8.1 The equipment and facilities shall be designed to meet the requirements as specified in the Documents / Drawings enclosed or referred in the Tender for Raw Bamboo Handling Package. In the event of any conflict noticed by the Contractor, the same shall be brought

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out during Pre bid Meeting for clarification. For any such discrepancy or deviation identified after award of work, purchaser’s decision shall be final and binding on the contractor without any price and/or time implications. The Schematic Layout Drawing (Drg. No. B215-000-80-43-0001) showing Raw Bamboo Handling Package area and the tentative location of the facilities like chippers, screens, conveyors, chip storage, silo etc. is attached with this Tender.

1.8.2 Based on this Schematic layout drawing, contractor shall develop detailed layout drawing of items in contractor’s scope specifying the outline dimensions including the position of major facilities under the scope of this requisition along with the bid. Contractor shall also furnish details of all interface point/battery limit locations during detail engineering.

1.8.3 All the equipment shall be field proven for such an application taking into consideration normal preventive and running maintenance of the unit and their auxiliaries.

1.8.4 Equipment, electrical and instrumentation related to Raw Bamboo Handling package shall be suitable to withstand the condition to be encountered, like the abrasiveness of bamboo, logs & chips and the presence of bamboo dust and foreign material that may be carried along the raw material such as soil, sand etc.

1.8.5 For drive unit of equipment, shafts shall be driven directly by motor, reducers via a coupling. Gear mechanism shall be housed in a seal tight casing with oil bath lubrication.

1.8.6 All equipment shall be of proven design. Prototypes or extensive modifications of the basic designs are unacceptable.

1.8.7 The installation shall be designed with adequate facilities for maintenance and operations. 1.8.8 All equipment/packages shall be sourced from vendors as per Master Vendor list (attached

with the tender). Contractor shall procure equipment from Master Vendor list (attached with the bid package) within the range specified as per approved enlistment with EIL. Any additional vendors if proposed by Contractor for any item(s) where no list is provided in the Master Vendor List, the makes/sub vendor of same shall have sufficient Proven Track Record (PTR) and shall be subject to Client / EIL approval during detail engineering without any time and price implication to Owner.

1.8.9 Plant shall be laid out and constructed for convenience and safety of operation and maintenance. All equipment shall be oriented to permit servicing in such a way as to require a minimum of dismantling.

1.9 Material of Construction and Metallurgy

1.9.1 All materials and equipment shall be new and unused. 1.9.2 All materials supplied under these specifications shall be adequate for the proposed

service. Proper consideration shall be given to their function with regard to corrosion, chemical attack, and other process hazards, and precautions to avoid these hazards shall be taken. Such precautions shall include but not be limited to the following:

1.9.2.1 Suitable treatment of materials to minimize corrosion, prevent hydrogen embrittlement, and for strength considerations as per applicable codes.

1.9.2.2 Protective coating: Suitable as required to preserve the utility, efficiency, and appearance of the equipment under operating conditions as highly corrosive.

1.9.2.3 Corrosion allowance and safety factor shall be within good engineering practice subject to the minimum as stated in the relevant Specifications/Data Sheets.

1.9.3 Particular attention shall be given to the metallurgy and arrangement of equipment in contact with fluid and which is likely to be exposed internally and externally to corrosive

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media. All phases of the process and mechanical design of the facility must be thoroughly checked to assure that unsatisfactory conditions such as plugging, and/or undesirable chemical reactions will not occur.

1.9.4 Selection of material for each component of equipment shall be based on the design pressure, temperature and other conditions of operation and in no case shall be inferior to the material indicated in the Tender Document.

1.10 Layout and Operability

1.10.1 Layout shall be prepared taking into consideration various factors like requirement of operability, approach, safety, withdrawal space requirement, maintenance, foundation requirements etc. for convenient operation.

1.10.2 The facility shall be laid out and constructed for convenience and safety of operation and maintenance. Similar equipment shall be grouped together as much as possible so as to best conform to good engineering practice and fulfill accepted standards of process simplicity, safety, and economy. All equipment shall be oriented to permit servicing in such a way as to require a minimum of dismantling. In the case, conservation of space shall also be taken into account.

1.10.3 Contractor shall provide adequate design measures to handle all predictable occurrences resulting from weather, process upsets, or operational failures, or interruption of utilities. All such features shall be provided unless exceptions are brought to Owner’s attention and a specific agreement is reached to forego such measures.

1.10.4 The skid shall be designed and built to ensure that all the equipment along with accessories, panel and piping are mounted suitably for convenient operation.

1.11 Safety

1.11.1 It is the intent of the Owner that operational hazards be reduced to a minimum. Contractor shall use sound engineering judgment to complete an installation that will perform the required function without compromising this aim.

1.11.2 All electrical devices shall meet the requirements for the area classification in which they are installed.

1.11.3 All controls shall operate in a fail-safe mode. 1.11.4 Piping shall be arranged in a manner so as to avoid tripping or headroom problems. Piping

or tubing of insufficient mechanical strength for standing or hanging shall be protected from personnel traffic.

1.11.5 All safety requirements and other safety regulations shall be complied with. 1.11.6 Factor of safety to be considered at all levels, i.e. design, installation and operation as per

standard requirement of OSHA, NEMA, IEC, etc. 1.11.7 Noise and vibration shall be minimized. Noise level of the running equipment shall not

exceed 85dBA at 1m distance from source.

2.0 CODES AND STANDARDS

2.1 The main codes and standards applicable for equipment or system are indicated in the respective standard specification.

2.2 The list of applicable EIL standard specifications is as given below. Contractor shall refer the applicable standard specifications and codes (latest version) referred therein for the

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item or system and make part of respective equipment specification in compliance with all such standards

Doc. No. Standard Specification for 6-22-0001 Vibrating Screen 6-36-0002 Ventilation / Pressurisation System 6-47-0001 Belt conveyors 6-47-0002 Screw conveyor 6-61-0014 Electric Wire Rope Hoist 6-61-0015 Chain Pulley Block 6-78-0001 Quality management system requirements from Bidders 6-78-0002 Documentation requirement from contractors 6-78-0003 Documentation requirement from suppliers 7-76-0103 Instructions to Vendor for Site Performance Guarantee Requirements for

Package Units 6-23-0001 Dust Collection system: Bag filter type 6-33-0005 Rotary Valve/ Feeder 6-47-0002 Screw conveyor 6-42-0002 Centrifugal Fans

3.0 SYSTEM DESCRIPTION AND MATERIAL CHARACTERISTICS

3.1 General

3.1.1 Raw bamboo handling package shall consist of raw bamboo log receiving and handling; chipping, storage and feeding of chipped bamboo to fractionation process. The raw bamboo arrives to the bio-refinery in trucks / rail wagons in three forms: round, flattened and chipped. In all the cases they are coming to the same handling area.

3.1.2 Conveying system shall be capable to transfer the material at the design rate (as mentioned in the Scope of Work Doc. No. B215-000-80-43-SOW-4505) from Bamboo receipt up to Chip Silo and further to downstream fractionation section.

3.1.3 Tentative arrangement of the equipment / system associated with raw bamboo handling package, is indicated in the Overall Layout of Raw Bamboo Handling Package (Drg. No. B215-000-80-43-00001). The system shall be designed to receive the raw materials at grade level and to transfer the same to the downstream digester package (Digester package by others) at about 30 m above the Grade.

3.1.4 Electronic belt scales shall be provided on belt conveyors 0105-CB-0005, 0105-CB-0013 & 0105-CB-0014.

3.1.5 Maintenance facilities viz. electric wire rope hoist, chain pulley blocks etc. complete with accessories and associated facilities such as Geared trolley, monorail beam etc. shall be supplied wherever required for maintenance of Contractor’s supplied equipment.

3.1.6 Each shed shall have one no. floor cleaning chute connecting all floors. 3.1.7 Dust collection system shall be provided as per details below:

3.1.7.1 Dry Fog type Dust Suppression System shall be provided at following location to control dust generation.

Chipper house 1 & 2 Chip Scalper Screen house Bamboo Chip Storage

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Bamboo Feed Handling Shed Sprinkler type Dust Suppression System shall be provided at stone discharge end of Stone Separator conveyor (0105-CB-0010).

3.1.7.2 De dusting system shall be provided at all transfer point and dust generation points to contain the generated dust. As a minimum, dedusting system shall be provided in following locations:

Chipper house 1 & 2 Chip Scalper Screen house Bamboo Feed Handling Shed Oversized chip shredder machine Transfer tower Chip silo (0105-TI-0001) All transfer points

Dust collected in bag filters shall be transferred to consecutive belt conveyor of the conveying system. Additionally there shall be also provision to bring down dust from outlet of all dust collection points (such as bag filters etc.) to ground level and terminated in a closed containers kept at ground level.

3.1.8 The entire raw bamboo handling package i.e. raw bamboo log receiving and handling; chipping, storage and feeding of chipped bamboo to fractionation process, shall be complete in all respects with necessary electrical and instrumentation so as to enable the operators to operate the entire system from Substation and cum Control Room located at a tentative distance of 240m from the Chipper House 1 & 2. Package PLCs of Raw bamboo handling package installed in Substation and cum Control Room shall control all its operation with simultaneous communication with the DCS of the Plant for start/stop permission, alarm reporting, trip indications etc. All necessary interlocks shall be provided for safe operations of the raw bamboo handling system coke handling system.

3.1.9 To avoid chip laden water going into surrounding area, drain (by OTHERS) shall be provided at around all sheds i.e.

Bamboo receiving pocket Chipper House 1 & 2 Chip Scalper Screen house Bamboo Chip Storage Bamboo Feed Handling Shed

3.1.10 Sizes of sheds and levels of conveyors shown in the conceptual drawings / layout are minimum requirements. The same may be increased by Contractor during detail engineering if required. The same shall be implemented by contractor accordingly without any time and price implication.

3.1.11 This specification shall be read in conjunction with following reference documents (attached with this document):

Flow Diagram of Raw Bamboo Handling Package (Drg. No. 101006030-02021) P&ID of Raw Bamboo Handling Package (Drg. No. 101006030-02101/02102/02103) Overall Layout of Raw Bamboo Handling Package (Drg. No. B215-000-80-43-0001) Overall Plot Plan (B215-000-17-44-00001)

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3.2 Feed Material Characteristics

3.2.1 The characteristics / properties of the raw material received at site are as given below:

Material handled Round Bamboo / Bamboo Chips Length of round bamboo 7 feet (2.1m) Diameter of round bamboo 3 – 4 inch Solid Density of round bamboo (kg/m3)

~400

Chip Size (at the Chip receiving pocket)

Max. 25 mm

Bulk Density (kg/m3) of chips to be considered for system design

200 (for volumetric design) / 250 (for structural / mechanical design and drive sizing)

Temperature Ambient Moisture,% <20 (15% has been considered) Pentosans >21 % on dry matter Ash <4 % on DM Acetic acid as acetyl group > 3.7 % on DM Chip Size (at the Chip receiving pocket)

Max. 25 mm

Angle of Repose of Chip, degree ~30 Angle of Surcharge of Chips, degree

~25

3.3 Bamboo Log Receiving and Handling 3.3.1 Logs are unloaded from vehicles with log stackers or with front-end loaders. Unloaded logs

are transferred either to the log storages or to the process. If log handling process is not running for some reason (mechanical failure, chip storage is full etc.) logs are stored to the log storage. Log storage is located near to unloading area.

3.3.2 Front-end loaders or log stackers feed the bamboo logs to the conveyors 0105-CB-0001 and 0105-CB-0002. Conveyors feed the log to conveyors with cleaning and drying system0105-CB-0001A and 0105-CB-0002A. Conveyor shall be equipped with water sprinklers to wash the mud, sand attached with bamboo during transportation. Further, washed bamboo shall be dried by forced drying arrangement with continuous air circulation so that cleaned and dried bamboo logs are fed to Chippers.

3.3.3 Conveyors feed the logs to the chipper 0105-SH-0002 (0105-SH-0003) feeding roller system. This system squeezes the bamboo logs closely together and feeds them to the chipper. Feeding system consist of hydraulic feeding rollers both above and below of the log bundle and a compression cylinder.

3.3.4 Conveyors feeding bamboo logs to chippers (Tag Nos. 0105-CB-0001 and 0105-CB-0002) shall have adequate length to place minimum Five (5) bamboo bundles length wise.

3.3.5 Chips from chip silo are discharged to the process with a speed controlled discharging screw. The set point to the screw control comes from digester batch sequence control.

3.3.6 Logs which are going straight to the process are fed either to the chipping line 1 or 2. Chipping lines are similar and they are working in parallel working one at a time. One chipping line can produce all the chips for the process needs. Chipping lines can work in the simultaneously or one at a time Both the chipping lines can also work simultaneously.

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Chipping capacity is based on working form 2/7 where chipping is working seven days per week and two 8 hour shifts per day.

3.3.7 Chipper 0105-SH-0002 (0105-SH-0003) is drum type with adequate number of knives. In-feed system push the bamboo bundle against the cylinder and knives cut the bamboo logs into the certain length of chips. Chipper shall be designed to produce chips of 25 mm dimension. Af ter cutting chips are led to the belt conveyor 0105- CB-0006.

3.4 Chip receiving and handling 3.4.1 Raw material (bamboo) will be received as chips. Chips transported by trucks are fed

directly to the chip receiving pocket 0105-TH-0001 (Approx. 5 m long, 5 m wide and 2m deep). In the bottom of the chip receiving pocket there is a discharging screw system. The number of screws may vary from one to three. Discharging screw/s feed chips to a belt conveyor 0105-CB-0005 which feed them to a scalper screen (0105-SS-0001).

3.4.2 Scalper screen (0105-SS-0001) shall be a disc screen with large opening between discs. Typically spacing between discs can vary from 40 to 80 millimetres. Purpose of the screen is to separate large impurities as stones, metal pieces etc. from incoming chip flow. Accepted chips go through the screen and rejected material is led near the screen into the pile or to the container.

3.4.3 Chip flow from belt conveyor 0105-CB-0003/0004 from the chippers and accept flow from scalper screen is led to the belt conveyor 0105-CB-0006. This conveyor conveys the chips to a shuttle belt conveyor 0105-CB-0007 which feed the chips to the chip storage.

3.4.4 Online moisture analyzer shall be provided near feed section of belt conveyor (0105-CB-0005) to check the moisture content of the chip received in chip receiving pocket.

3.5 Chip storage 3.5.1 The chip storage is longitudinal type and it has a triangle type cover round it. The feeding

shuttle belt conveyor (0150-CB-0007) is located in the top of the cover. Volume of the storage is 26400 loose-m3 (tentatively 90m long X 50m wide) having approx. 5 days storage of production.

3.5.2 The shuttle belt conveyors 0105-CB-0007 length is about half of the discharging area length. This Conveyor shall move above the discharging area and drops the chips down in one place at a time. When this place is full, conveyor shall move either about 0.5 - 1 meter forward or back. When half of the storage is full, conveyor changes the rotation direction and starts to fill the other side of the storage with the same method.

3.5.3 Screw Reclaimers 0105-CS-0002 and 0105-CS-0003 under the storage are discharging chips to a chip screen feeding belt conveyor system. Typically both screws are working all the time and both of them are discharging half of the needed amount of chips. The screws are dimensioned in such a way that each screw can feed the required amount of chips to the screening. Screws rotating speeds are adjustable and set point to the speed is given from the level of the chip feeding silo 0105-TI-0001.

3.6 Chip screening 3.6.1 Chips are led from discharging screws via belt conveyors 0105-CB-0008A/B and 0105-CB-

0009 to a stone separator conveyor 0105-CB-0010. 3.6.2 The stone separator conveyor 0105-CB-0010 is a belt conveyor with an adjustable rising

angle. Chip flow from previous conveyor 0105-CB-0009 is fed to the beginning of the stone separator conveyor. When the angle of the conveyor is suitable, stones and other heavier pieces will bounce away from the conveyor and chip flow will continue to the screening. Stone separator conveyor feed the chips to the belt conveyor 0105-CB-0011. This conveyor feeds the chip flow to the chip screen 0105-SS-0002.

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3.6.3 Cross belt Overband Magnetic Separator (0105-SM-0001) shall be provided on stone separator conveyor 0105-CB-0010 for separation of metallic particles from chip.

3.6.4 Metal detector (Tag No. By Contractor) shall be provided on the stone separator conveyor, downstream of the Magnetic Separator. This Metal Detector will give an alarm on detecting metal so that the operator can stop the conveyor and remove metal manually.

3.6.5 In a gyratory chip screen (0105-SS-0002) there is a shaft in the middle of the screen. It gives the box a freely vibrating circular motion on the horizontal plane. Typical amplitude is 50-60 mm. The chips are fed in a continuous flow to a feeding trough at the top of the screen. From the trough the chips fall to upper deck. Oversize chips remain on the upper deck and fall into the overflow trough at the discharge end to conveyor. Oversized chips are fed to the shredder 0105-SH-0001 continuously by conveyor 0105-CB-0012A. Shredder's rotating blades cut the oversized chips smaller. The processed chips are fed back to screening (0105-SS-0002) by conveyor 0105-CB-0012B. Transfer of Oversized chip from Chip screen to shredder shall be continuous with bypass provision.

3.6.6 Accepted chips are discharged over the edge of the middle screening decks to conveyor 0105-CB-0013. Dust passes through all decks and collects on the bottom plate of the screen.for removal by conveyor 0105-CB-0007 to a separate dustbin near the screen house. The dustbin can be loaded to a truck.

3.6.7 Dust collected on the bottom plate of the screen shall be handled in either of the following ways

a) Dust shall be transferred to consecutive conveyor (0105-CB-0013) and returned back to conveying system.

b) Dust shall be collected in closed bin by dust belt conveyor (0105-CB-0012) then transferred by truck.

Contractor shall provide both the above arrangements along with bin for dust collection.

3.7 Chip feeding to process 3.7.1 Accepted chips from screening are led to the silo 0105-TI-0001 with a belt conveyor 0105-

CB-0013. The conveyor is equipped with a belt scale. Chip silo 0105-TI-0001 shall have a useful volume of minimum 500 loose-m3. Level of the silo is measured with a level transmitter. The level controls the rotation speed of the chip storage discharging screws and hence the chip screen feed capacity.

3.7.2 Chips from silo are discharged to the process with a speed controlled discharging screw 0105-CS-0001. The set point to the screw control comes from digester batch sequence control. The same measurement gives also a set point to speed control of the belt conveyor 0105-CB-0014. Capacity of process feeding shall be variable depending on the desired digester fill time.

3.7.3 Chip from silo shall be analyzed for moisture content by Online Moisture Analyzer. Moisture analyzer shall be located near the discharge point of Chip Silo.

3.7.4 Conveyor 0105-CB-0014 feeds chips from the silo 0105-TI-0001 to the screw conveyor 0110-CS-0002-A (supply by others). When digester is full of chips, control system stops the chip feeding chain from the chip silo's (0105-TI-0001) Discharge Screw (0105-CS-0001) to Screw conveyor 0110-CS-0002-A. When the next digester's chip filling starts, control system starts first the screw conveyor 0110-CS-0002-A into desired direction and after that rest of feeding chain conveyors up to the silo discharger screw 0105-CS-0001.

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4.0 TECHNICAL REQUIREMENT 4.1 Bamboo Chipper (Tag Nos. 0105-SH-0002 & 0003) 4.1.1 Bamboo Chipper 0105-SH-0002 and 0105-SH-0003 (design capacity of 73 65 TPH) shall

be drum type. In-feed system push the bamboo bundle against the cylinder and knives cut the bamboo logs into the certain desired length of chips.

4.1.2 The size of chips produced shall be up to 25 mm (maximum dimension) 4.1.3 Chipper shall be designed for nonstop 24/7 operation (except knife changing time) granting

a chipping quality of size 25mm long. 4.1.4 Knife clamping system in the Chipper shall be as per Vendor proven design and prototype

design is not acceptable. 4.1.5 Feeding rollers drive group shall be equipped with powerful drive transmission and easy

replacement. 4.1.6 Side door shall be provided for easy inspection. 4.2 Chip Receiving Pocket 4.2.1 Chip receiving pocket (0105-TH-0001) will have a volume of around 50 m3 to receive

approx. two truck load of pre-processed chips. The Pit would be tentatively 5 m long, 5 m width and 2m deep.

4.2.2 In the bottom of the chip receiving pocket there is a discharging screw system. The number of screws may vary from one to three to cater to the entire area of the pit and to meet the design flow rate. Discharging screws feed chips to a belt conveyor 0105-CB-0005.

4.3 Chip Storage Area 4.3.1 The chip storage is longitudinal type and it has a triangle type cover round it Volume of the

storage is 26400 loose-m3 (tentatively 90m long X 50m wide) having approx. 5 days storage of production. The design of the chip storage area shall be proven and shall prevent wetting of chips during rainfall.

4.3.2 At the center of chip storage, the belt conveyor (0105-CB-0008A/B) shall be located under concrete pit.

4.3.3 The conveyor pit shall be designed in such a way that the pit can be accessed for both ends (along conveyor length). Also the conveyor pit shall be provided with adequate mechanical ventilation with associated fans, filters, underground duct work etc.

4.3.4 Walkways and ladder shall be provided wherever required for approach to different floors and levels of the Chip Storage.

4.3.5 The super structure shall house the supporting mast and its tie members to cover the entire chip storage with the top belt conveyor (0105-CB-0007). This shuttle belt conveyor would feed the material along the length of the chip storage area.

4.3.6 The top of chip storage shall house the reversible shuttle belt conveyor (0105-CB-0007) along with associated components. Walk-ways of minimum 750mm width with hand railings shall be provided all along the reversible shuttle belt conveyor on both sides.

4.3.7 Dry Fog type Dust suppression system shall be provided at chip storage. 4.4 Screw Reclaimer 4.4.1 The screw reclaimer 0105-CS-0002 and 0105-CS-0003 under the chip storage shall be of

robust and compact design to withstand heavy loads, including shock and impact loads from chip. Screw reclaimer consists of screw which travel back and forth under the bamboo

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chip pile. Typically both screws are working all the time and both of them are discharging half of the needed amount of chips. They shall be operated from main Control Room. The operation of Screw reclaimer shall be PLC based and shall have provision to operate on automatic as well as manual mode. The screws are dimensioned in such a way that each screw can feed the required amount of chips to the screening. The reclaim rate shall be variable by means of an operational variable speed screw drive. Screws rotating speeds are adjustable and set point to the speed is given from the level of the chip feeding silo 0105-TI-0001.

4.4.2 Each of screw reclaimer shall be moving on rail such that the reclaimer can transfer chip from chip storage into the belt conveyor (0105-CB-0008A/B). The travel speed adjusts automatically in relation to the degree of chip packing, increasing in loose material and decreasing to break up hard packed material. Being longitudinal type chip storage (tentatively 90m long X 50m wide) the screw reclaimer shall be designed to retrieve chip from any point of chip storage. Type of screw reclaimer shall be selected meeting the above requirement.

4.4.3 The screw reclaimer shall be stable during the operations with the shuttle belt conveyor feeding in different positions of chip storage and belt conveyor (0105-CB-0008A/B) conveying chip to downstream conveyor (0105-CB-0009).

4.4.4 The Screw reclaimer shall feed in to the reclaiming hopper through which the chips would be transferred to the downstream belt conveyor.

4.4.5 The Screw reclaimers shall be operated from the control desk in the Main Control Room. The control system shall be so designed that it shall be possible to carry out the reclaiming operation either automatically or manually, in an interlocked manner from the control desk. In automatic mode of control, the different drives of the equipment shall start automatically in successive sequence, while in manual interlocked mode of operation, the drives can be started and stopped by pressing their respective start and stop push buttons in a sequentially interlocked manner. Separate PLCs will control its local operation with simultaneous communication with Plant DCS for start permissive, alarm reporting, trip indications etc. Necessary provisions shall be made to interlock the reversible shuttle conveyor and the screw reclaimers with the incoming and outgoing conveyors. It shall be possible to start the incoming conveyor only when there is a “running” feedback from reversible shuttle conveyor (in the event of stacking/filling operation). In the event of reclaiming operation, the interlock shall be provided to start the screw reclaimers only when there is a “running” feedback from outgoing conveyor.

4.5 Hydraulic Power Unit Following specifications shall be considered for Hydraulic power Units, wherever applicable in the system/package.

4.5.1 The hydraulic power unit shall be of proven design, heavy industrial duty type and suitable for electrical area classification specified elsewhere in the bid document.

4.5.2 Hydraulic power unit shall consist of two (2) installed positive displacement pumps with their electric motors arranged for mutual sparing. Each pump shall be designed for 100% capacity. Valves, piping and interlocks shall be provided to permit operation of equipment fed by the hydraulic power unit with any of the two (2) pumps.

4.5.3 The hydraulic power unit shall be delivered completely preassembled and skid mounted, with bulkhead tubing connections, flanged piping connections and electrical junction boxes at limit of base plate.

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4.5.4 Reservoir shall be stainless steel construction. Reservoir shall be furnished with an electrical heating coil for heating the oil prior to start-up in cold weather. Electric heater shall be flanged type.

4.5.5 Filter shall be provided with differential pressure switch/transmitter across all filters. 4.5.6 Contractor shall provide satisfactory PTR for selected HPU vendor for the similar service. 4.6 Belt Conveyors 4.6.1 Belt conveyors shall be designed as per EIL standard specification No. 6-47-0001.

(However CEMA is also acceptable for Belt conveyor sizing and Power calculation) and other Indian / International standards referred therein. The list and brief parameters of the belt conveyors considered within the scope of this package shall be as per the Scope of Work and Data sheets attached with the Tender document.

4.6.2 The following requirements are over and above the same specified in EIL standard specification No. 6-47-0001 and other Indian / International standards referred therein. However, in case of any conflict between the specifications, the most stringent one shall be followed.

4.6.3 Walkways of minimum 1000mm one side and 750mm on other side shall be provided for every conveyor. Covered gallery shall be provided all along the belt conveyors. All walkways shall be provided with chequered plates. All transfer tower floors shall be provided with chequered plates of suitable strength. Toe guards shall be provided on walkways inside galleries on both sides of walkways.

4.6.4 Resistance due to impact pad/ slider bed, if applicable, shall be calculated according to latest edition of “Belt Conveyors for Bulk Materials” published by CEMA. However friction factor from impact pad / slider bed shall be considered as minimum 0.8.

4.6.5 Peripheral Force required on Drive Pulley and kW rating of Motor shall be calculated in accordance with IS: 11592, to which any pullout resistance due to column height of material in the hopper above the skirt plates shall be added. Motors shall be sized to be non-overloading over the entire capacity range.

4.6.6 Slopes of conveyors, wherever applicable, shall not exceed 15 degree depending on the lump size and other governing factors. The conveyors shall be horizontal at the feed point as far as possible. Only in case of inevitable circumstances, Conveyor angle above 15 degree may be accepted subject to Client/EIL review. In such cases, the decision of Owner/EIL shall be final and binding on the contractor without any cost and time implications. However, in such cases, the feeding zone shall not be at more than 15 degree slope.

4.6.7 Suitable hold back devices for preventing running back of the conveyor belt in case conveyor being stopped in loaded condition due to power failure or during normal operational delays shall be provided to give positive protection. The hold back shall instantaneously engage without shock and be capable of protecting equipment and personnel. It shall be released instantly when power resumes or delay is removed. Hold back devices shall be integral with gear box.

4.6.8 All over-ground and overhead conveyors shall be located in suitably enclosed bridge structure. The conveyor bridge shall have permanently colour coated steel sheeting covers on roof and both sides, properly screwed or locked to steel structure as required.

4.6.9 Top and bottom cover thicknesses shall be 6mm and 3mm (minimum) respectively. 4.6.10 The idler rolls shall be made from ERW tubes of nominal 4.5mm thickness, finished on the

outside with edges rounded to prevent the damage of the belt.

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4.6.11 Carrying idler frames shall be designed to prevent any accumulation of material, which shall hinder free rotation of the idlers. The frames shall not have any protruding parts liable to damage the belt.

4.6.12 All transition idlers shall be of three drop-in type, in-line identical and interchangeable rolls with fabricated bracket.

4.6.13 Impact idler rolls wherever provided shall consist of atleast six (6) numbers of closely spaced resilient natural rubber discs having thickness not less than 25mm and durometer hardness of 55 to 65 shore, scale “A”.

4.6.14 Impact idlers shall be able to withstand the heavy impact of material loaded onto the belt conveyor. These idler sets shall be provided at all the loading points and the spacing shall not exceed 500mm.

4.6.15 All return idlers shall be of flat type. 4.6.16 The spacing of the return idlers shall be based on belt sag, which shall not exceed 2%.

However, the maximum spacing shall not be more than 3000 mm in any case. 4.6.17 The training idler shall be pivot mounted on self aligning swiveling base having dust proof

lubrication. 4.6.18 Two (2) Nos. guide rollers at each end shall be provided to maintain proper alignment of

belt. These assemblies shall be provided at every 10 m spacing. Return training idlers shall be provided at every 30m spacing.

4.6.19 All drive pulleys shall be provided with 20mm diamond groove rubber lagging. All non-drive pulleys shall be lagged with minimum 10 mm plain natural rubber.

4.6.20 The minimum shaft diameter at bearing shall not be less than 50mm. Shafts shall not protrude from the pillow blocks where required and in such cases end cover shall be provided for the pillow block. The pulley shaft shall be designed such that deflection of shaft does not exceed 1 mm per metre length of shaft between bearing centres. The diameter of shaft at bearing shall be standardized to minimize the types of bearings. All bearings used in the conveyor pulleys shall be selected one size higher than the required size by calculation.

4.6.21 All pulley assemblies shall be tested by X-ray or ultrasonic test methods for detection of cracks.

4.6.22 Two stage external belt cleaners comprising of primary and secondary belt cleaners shall be provided immediately after the discharge pulley on the return belt side.

4.6.23 External two-stage belt cleaning system shall consist of external primary and secondary scrapers of suitable design to clean the belt on its return run before the carrying belt side comes in contact with any snub and bend pulley in all belt conveyors.

4.6.24 External primary and secondary scrapers shall be of multiple sprung blade type. It shall be mounted such that the blades are inclined against the direction of belt travel with minimum tracking. Individual blades shall be bolted to a sprung element and shall be made of suitable wear resistant material.

4.6.25 One No. V-Type internal scraper shall be provided before the return side of the belt enters the lapping zone of the tail pulley.

4.6.26 The V- angle of the plow shall not be less than 60° and the apex shall point out towards the discharge end of the conveyor. This scraper shall be provided with necessary stoppers to prevent the metal strips holding the rubber blades coming into contact with belt due to wear of the rubber blades.

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4.6.27 The minimum slope of the chute shall be 65 deg with horizontal plane and all chutes shall be designed such that build-up of materials does not take place in the chute. Minimum valley angle of 60 deg shall be provided with respect to the horizontal plane. All head snub pulleys shall be taken inside the chutes.

4.6.28 For all discharge chutes, SAILHARD/SAILMA/TISCRAL liners of minimum 12mm thickness shall be used. Chute plate thickness shall be minimum 10mm.

4.6.29 The discharge hoods shall be constructed from plates of thickness not less than 6 mm. 4.6.30 The construction of chutes shall be in convenient sections with flanged joints so that the

same can be erected and dismantled easily. All flange joints and bolt holes shall be properly sealed with suitable gasket of minimum 3mm to prevent leakage of dust and air.

4.6.31 Loading zones of all conveyors shall be provided with skirt boards. 4.6.32 Skirt board shall be fabricated from suitably lined (SAILHARD/SAILMA/TISCRAL liners of

minimum 12mm thickness shall be used) carbon steel plates of minimum 10mm thick. 4.6.33 Rubber curtain shall be provided at the end of the skirt board to minimize generation of

dust. 4.6.34 Skirt boards shall be provided with bolted type cover plates of minimum 3.15mm thickness. 4.6.35 If gravity take up is provided, the take-up tower shall be fabricated from structural steel with

necessary rope sheaves. The tower shall be provided with suitable safety cage for a height of 2.5 mtr form ground level made of expanded metal sheets. All the necessary maintenance platform, access Staircase from ground level etc. shall be provided.

4.6.36 The bottom of the gravity take up tower shall be provided with a sand pit so that if the counterweight falls due to breakage of belt/rope, it shall transfer the impact to the sand cushion.

4.6.37 If required, the idler brackets at the concave/convex curve shall be provided with the required shims to ensure a smooth curve of the belt line.

4.6.38 All bearings shall be of antifriction type. 4.6.39 The drive assembly shall consist of the drive motor, Fluid or pin bush coupling (as

applicable), reduction gear box with integral hold back (if required), flexible coupling and brake, if necessary, as per requirement. The drive units shall be selected based on design conveyor capacity.

4.6.40 The gear reducer housing shall be of cast steel or welded steel construction, of modular design, totally enclosed, stress relieved and machined to form rigid, oil tight and dust proof enclosure for the gears and the bearings. The cover shall be split type at shaft center-line so that top half can be removed for inspection and repair without disturbing the bottom half. The gear reducer shall have oil filling cap, breath vents, a visible oil level indicator, dipsticks and easily accessible drain plug.

4.6.41 The gear box assembly shall be designed for minimum operating L10 life of 50000 hours. 4.6.42 All the bearing installations shall have standard Plummer blocks. Plummer blocks shall be

sourced from approved bearing manufacturer only. 4.6.43 All welded steel construction common base frame shall be provided for the complete drive

assembly (i.e. motor, reducer and couplings). 4.6.44 Brakes shall be provided in belt conveyors where stopping distance is to be regulated, i.e.

the requirement of brake shall be governed by coasting time considerations.

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4.6.45 Brake shall be of robust design and each brake shall be able to stop the drive motor in adverse conditions in the event of power failure. Brake for conveyors shall be Electro Hydraulic thruster type.

4.6.46 Fluid coupling shall be used as high speed coupling whenever the motor rating exceeds 30 kW. In case fluid coupling is used, selection of fluid coupling should be on the motor rating as per manufacturer's recommendation. Further service factor is not required to be considered.

4.7 Belt Scales 4.7.1 Suitable electronic type belt scales shall be provided in the conveyor system, based on the

belt width of the relevant conveyors. 4.7.2 The belt scale shall be complete in all respects with weigh frame, machined idlers, speed

sensor, hermetically sealed and temperature compensated load cell and all necessary screened and control cables from the field to the weighing panel located in the Main Control Room.

4.7.3 The belt scales shall be provided with auto correction facility to set right any deviation from actual rate of conveying over the pre-set /rated capacity. The accuracy of weighment shall be ±0.5% or better on the actual conveying rate.

4.7.4 It shall be possible to know the instantaneous as well as totalized rate of flow of material over a period of time in the weighing panel.

4.8 Online Electromagnetic Separator 4.8.1 The electromagnetic separator complete with tramp iron box, tramp chute, access ladders,

handrails and all necessary electrics shall be hung from two nos. of monorail beams by suitable fixtures and held by an electric hoist of adequate capacity.

4.8.2 The electro-magnet shall be suitable to lift tramp iron pieces of weight upto a maximum of 25 kg, with an operating height of 400mm, from the bottom of the maximum burden depth of material being conveyed by the conveyor.

4.8.3 The magnet shall be of bolted construction and provided with non-magnetic faceplate. The electromagnet shall be fabricated from high permeable mild steel and shall be totally enclosed, dust-proof and of bolted type for easy maintenance. The magnet shall be air-cooled and the magnet coil shall be made of copper with “H” Class of Insulation. Provision for ease of access to the electromagnet shall be ensured. There shall be a fixed platform with necessary access ladders and handrail.

4.8.4 The design of the electromagnetic separator shall be such that tramp metal pieces do not fall back onto the material stream being conveyed. Contractor shall note that the electromagnetic separator shall be energized once the belt conveyor starts at no-load and will remain so continuously till power to the conveyor is cut-off.

4.8.5 The portion of the conveyor technological structure and discharge chute coming in the field of the electromagnet shall be made of non-magnetic material.

4.9 Reversible Shuttle Belt Conveyor 4.9.1 The reversible belt conveyor shall be designed to include all items and accessories as in

normal belt conveyors detailed in this specification along with necessary reversing drive arrangement. However, online direction change of belt conveyor is not permitted. Direction of belt conveyor shall be decided by selecting source and destination point of chip storage by operator after stopping of related conveying system.

4.9.2 The belt conveyor shall be complete in all respects with necessary belting, impact idlers, head/drive, tail pulleys, screw take-up arrangement at the tail pulley, drive unit consisting of

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geared motor and flexible coupling, internal and external scrapers, all required technological structures like frames, short posts, stringer channels, tie angles and bracings, safety devices like pull cord, belt sway and zero speed switch.

4.9.3 All belting shall be with oil resistant cover grade. The belt shall have a minimum factor of safety as recommended by the belt manufacturer. The maximum working tension of the belt shall not exceed 80 % of allowable working tension for the belt.

4.9.4 Contractor to ensure that the full column height of the material on top of belt conveyor shall be considered while performing the drive power calculation.

4.9.5 Peripheral Force required on Drive Pulley and kW rating of Motor shall be calculated in accordance with IS: 11592, to which any pullout resistance due to column height of material in the hopper above the skirt plates shall be added.

4.9.6 Motor kW rating shall be suitable to restart the belt conveyor under fully loaded condition. Motors shall be sized to be non-overloading over the entire capacity range.

4.9.7 All mechanical components shall generally be similar to the belt conveyors and shall conform to the General considerations for belt conveyors given in this document.

4.10 Handling Facilities 4.11 Lubrication Facilities 4.11.1 The Contractor shall include in his offer, all necessary lubrication systems required for the

equipment and furnish the relevant details. 4.11.2 The Contractor shall furnish a schedule giving all the information such as component

requiring lubrication, quantity per fill, frequency of changing the lubricants, type of lubricants etc. along with schematic lubrication arrangement, post order.

4.12 Dust Suppression System Dust suppression system shall be provided as per specification attached elsewhere in the bid package.

4.13 Drainage Requirement Contractor shall design and do detail engineering of Drainage system however, its construction at site shall be by Others. Drainage system (By OTHERS) shall be provided for bamboo receiving pocket, Chipper House 1 & 2, chip storage area, bamboo feed handling area to collect the drain water from respective area and shall be sent to settling chamber. All chip fines collected through the drain shall settle in the settling chamber and the clear water to be routed back to the designated point at package battery limit. Contractor shall provide suitable arrangement to dispose the settled chip fines. All the collecting drain as well as the settling chamber shall be covered so as to avoid any rain water going into the drain/ settling chamber. Also refer structural specification attached elsewhere in the bid package.

4.14 Ventilation System 4.14.1 Forced Ventilation with axial fan with louver shutter & bird Screen and associated duct

work to match air-flow rate based on 20 air changes/ hour shall be provided for the conveyor pit under the Bamboo chip storage shed (Tentative Pit Dimensions: 90m Long X 3m Wide X 2.5m Deep).

4.15 Material Handling Equipment/Facility 4.15.1 Type, quantity and capacity of Material Handling Equipment shall be decided during

detailed engineering based on Material handling facilities study that shall be carried out by Contractor based on Engineering Design Basis/Philosophy, taking in to account the

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selected equipment size & weight and the same shall be submitted to ABRPL/EIL for approval. For site testing of material handling equipment, purchaser shall provide the test load. The contractor shall make his own arrangements for shifting of test loads available at various locations inside the plant, to the erection place where load testing will be carried out for the material handling equipment.

4.15.2 There shall be adequate number of pendant operated electric hoists / CP Block (considering minimum pulling effort) as necessary for handling and maintenance of all equipment. The hoists shall be suitable for operation from the respective platforms.

4.15.3 Up to 16 MT capacity Electric Wire Rope Hoist shall be as per IS 3938. For capacity above 16 MT, Electric hoist shall be manufacturer's standard based on satisfactory Proven Track Record.

4.15.4 The capacity of the Electric Hoist / Chain Pulley Block shall be decided based on heaviest equipment to be handled during maintenance plus design margin of 10 % as a minimum.

4.15.5 The minimum capacity of chain pulley blocks with monorail shall be weight of the largest components to be handled plus design margin of 10 % as a minimum. Wherever two chain pulley blocks are required, each of 75% capacity of the total weight shall be provided.

4.15.6 For handling counter-weights of conveyors, geared trolley mounted chain pulley blocks are to be considered irrespective of the weight and lift.

4.15.7 Electrically operated Hoist with trolley will be generally provided for handling equipment / component weighing 5 MT or above and / or lift more than 5m or where frequency of maintenance/operation is relatively high.

4.15.8 Chain pulley blocks of standard capacities shall be provided. CP Blocks shall be of detachable type suitable for mounting on trolleys of same rating/capacities.

4.15.9 All Chain Pulley Blocks shall be spark resistant construction irrespective of hazardous area classifications.

4.15.10 As a minimum, following sheds/areas shall be provided with Electric Hoists for maintenance purpose.

Bamboo receiving pocket Chipper House 1 & 2 Chip Scalper Screen house Bamboo Chip Storage Bamboo Feed Handling Shed Transfer Tower 2

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4.15.11 Chain Pulley Block 4.15.11.1 EIL Standard specification for chain pulley block (Spec. No.-6-61-0015) and the

specifications/codes/standards referred therein shall be followed. 4.15.11.2 The Chain pulley block shall be engineered, manufactured, tested and supplied as per

this specification and specifications referred therein with all attachments. 4.15.11.3 Chain Pulley Blocks shall be complete with plain trolleys, adequate length of hand

chain & load chain, trough for collecting load chain, etc. 4.15.11.4 Capacity and number of Chain Pulley Blocks with travelling trolley shall be worked out

by contractor for M2 duty in conformity with IS: 3832 during detail engineering stage and submitted for Owner’s/PMC’s approval.

4.15.11.5 Required manual effort for Chain Pulley Block shall be as per the stipulations of IS: 3832.

4.15.11.6 Relevant structural specifications & approved for construction (AFC) drawings shall be referred to, for arriving at most appropriate & suitable monorail (i.e. beam size of monorail etc.) size for mounting of the trolley of CP Block.

4.15.11.7 CP blocks shall be designed according to the area classification as specified in the Electrical specifications.

4.15.11.8 Material of construction of CP Block shall be as per attached Standard specification (6-61-0015).

4.15.11.9 Capacity and number of Chain Pulley Blocks with travelling trolley shall be worked out by contractor during detail engineering stage and submitted for Owner’s/EIL’s approval.

4.15.12 Electric Hoist 4.15.12.1 Electrical hoists shall be considered where the requirement is to handle the critical

equipment/component during maintenance, in case of long hoisting/traveling time and heavy loads. For electric hoists festoon type cable trolleys shall be considered. Also the hoist shall be operated from a push button type pendent from the floor. Separate main shall be considered for electrical supply for each hoist.

4.15.12.2 EIL Std. Spec. 6-61-0014 shall apply for electric hoist. 4.15.12.3 Capacity and number of Electric Hoist (with/ without) travelling trolley shall be worked

out by contractor for M2 duty in conformity with IS: 3938 during detail engineering stage and submitted for Owner’s/PMC’s approval.

4.15.12.4 Material of construction of Electric Hoist shall be as per attached Standard specification (6-61-0014).

4.15.12.5 Electric Hoist shall be designed according to the area classification as specified in the Electrical specifications.

4.16 De-dusting System

De-dusting system shall be provided as per EIL specification for Dust collection system – Bag filter type (6-23-0001).

5.0 INSPECTION AND TESTING 5.1 Owner/EIL or his representative shall have access for stage wise and final inspection to

their parts or areas of the plant (including sub-vendors plants) where work or attesting of the equipment is being performed. This is in addition to manufacturer’s own inspection. The

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inspection procedure shall include checking the major dimension and verification of materials of construction (through mill test reports etc. which shall be made available by the vendor of all major components). Vendor shall furnish (with the equipment) material certification for major components. Minimum requirement shall be as per ITP attached with the bid package.

5.2 After assembly of each unit, it shall be subjected to tests as per the manufacturer’s standard test procedure. This should include a functional test of the smooth running of the equipment. The functional test may be witnessed by Owner/EIL at Vendor’s shop. Contractor shall furnish necessary notice for witnessing shop tests to Owner/EIL in due course. If dismantling is required for improvement of performance in the tests, the initial test shall not be acceptable and the final test must be done after corrections are made.

5.3 Acceptance of shop tests shall not constitute a waiver of requirements to meet the field performance under the specific operating conditions nor shall inspection by purchaser or his representative relieve the Contractor of his responsibilities in any way.

5.4 Generally Tests shall be conducted as per relevant standards as applicable for each and every equipment/item.

5.5 Contractor shall submit Quality Assurance (QA) procedure before commencement of fabrication for review. Approved QA procedure shall form the basis for equipment inspection

5.6 Contractor to also comply with the Inspection and testing as per clauses mentioned in the Standard Specification for equipment attached with the bid package.

6.0 PERFORMANCE GUARANTEE 6.1 Contractor shall be fully responsible for design and manufacturing work as well as the

smooth functioning of the equipment covered under this specification as a minimum. 6.2 Contractor shall develop a detailed Performance Guarantee test procedure during detail

engineering and the same shall be submitted for Owner/EIL approval. Once approved, this PG test procedure shall form the basis of PG Tests. The following shall be considered while preparing the PG Test Procedure

6.2.1 The system shall be performance tested at site after commissioning. The guaranteed parameters shall be checked during the performance test. The performance testing procedures shall be mutually decided after finalization of order.

6.2.2 Necessary Instruments for performance testing shall be arranged by the contractor, and calibrated before undertaking the performance test.

6.2.3 All equipment and component parts shall be guaranteed by the Contractor against faulty design, defective material or poor workmanship for a period stipulated in the bid package.

6.2.4 If any equipment or component(s) fail to perform the stipulated duty or malfunction, contractor shall, rectify, modify, replace or make good the defective equipment/component(s) free of cost on notification by the purchaser within a reasonable time period mutually agreed upon.

6.2.5 Contractor shall guarantee the rated capacity of the following equipment as enlisted: a) Bamboo Chipper b) Belt conveyors including shuttle belt conveyor c) Screw Reclaimers

6.2.6 For other equipment, performance as per data sheet/ specifications shall be demonstrated.

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6.2.7 Contractor shall demonstrate re-starting of conveyors under loaded belt conditions for load not exceeding the rated load.

6.2.8 Commissioning certificate shall be issued as soon as the unit establishes cumulative 48 hours of trouble free operation on load. For calculating cumulative 48 hours of operation, uninterrupted operation of minimum 6 hours per shift shall be considered.

6.2.9 Preliminary operational period of two (2) months after commissioning shall be considered as the stabilization period. Once the system is stabilized and attains a minimum of 15 days of trouble free operation, supplier shall submit notice for PG test. Submission of all as-built documents and drawings and liquidation of all check list points shall be considered as a pre-requisite for serving notice for PG test.

6.2.10 Once the notice is served, PG test shall be conducted at a mutually agreed time within six (6) months from the date of serving notice for PG test.

6.2.11 Capacity shall be determined based on the electronic weigh scale readings duly calibrated prior to the PG test. Measuring tolerance shall be as per the accuracy limit of the instrument.

6.2.12 Duration of the test shall be a continuous period of 6 hours/day for 4 consecutive days. During the PG test, system shall be operated at rated capacity. Acceptance of the system shall be based on its capability to handle chip at its rated capacity for duration of 6 hours (continuous) without any spillage or undue vibration & noise.

6.2.13 If the system fails to achieve PG parameters, Contractor shall carry out necessary modification at his own cost till the rated capacity is achieved within mutually agreed time period in consultation with ABRPL/Consultant from the date of failure of PG test and a second PG test shall be organized.

7.0 TRAINING TO OWNER’S PERSONNEL During commissioning of the plant, respective vendor shall impart training to Owner’s operation & maintenance personnel enabling the operators for smooth operation and maintenance of the equipment. Also refer Instrumentation Specification for Training of Package PLC of this plant.

8.0 SPARES AND SPECIAL TOOLS & TACKLES 8.1 Mandatory Spares

Contractor shall supply the Mandatory spares as listed in Cl. 1.2.11 of Scope of Supply / Work for Raw Bamboo Handling Package (Doc. No. B215-000-80-43-SOW-4505). The cost of these spares shall be included in Lump sum quoted price. For Electrical and Instrumentation Mandatory spares, refer respective job specification.

8.2 Commissioning Spares Contractor shall supply commissioning spares sufficient for trouble free commissioning of the system at site. Any commissioning spares required during commissioning, over and above, the commissioning spares supplied, shall be made available by the contractor without any cost and time implication to purchaser. If for any reason, during commissioning, contractor needs to utilize spares from 2 years’ operational spares, the same shall be replenished by contractor within a reasonable time without any cost implication to purchaser. Any unused commissioning spares shall be handed over to Owner.

8.3 Spares for Two Years of Normal Operation Contractor shall provide the list of spare parts for first two years of operation and maintenance of the equipment as recommended by OEM (Original Equipment

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Manufacturer) which shall include minimum spares as listed in Cl. 1.2.13 of Scope of Supply / Work for Raw Bamboo Handling Package (Doc. No. B215-000-80-43-SW-4505) with recommended quantities and itemised prices. Recommended spares and their quantities should take into account related factors of equipment reliability, effect of equipment downtime upon production or safety, cost of parts and availability of vendor's service facilities around the proposed location of equipment.

8.4 Special Tools and Tackles Contractor shall provide One (1) set of new and unused special tools and tackles as required, for day to day operation and maintenance of the offered equipment / system. These Special tools and tackles shall be supplied, as per OEM (Original Equipment Manufacturer) recommendation, along with the main equipment and shall include minimum Special Tools & Tackles as listed in Cl. 1.2.10 of Scope of Supply / Work for Raw Bamboo Handling Package (Doc. No – B215-000-80-43-SW-4505). Contractor shall include the cost of the special tools and tackles in his quoted Lump Sum/base price of package.

8.5 Proper coding and referencing of spare parts shall be done so that later identification with appropriate equipment is facilitated.

8.6 Commissioning spares, Mandatory Spares and Special tools and tackles shall be separately packed with separate packing list. Packing case shall be clearly marked as Commissioning spares / Mandatory Spares / Special tools and tackles

9.0 PROTECTION AND PAINTING Vendor standard painting suitable for highly corrosive environment shall be applicable for vendor bought out items. Surface preparation and painting for all other items shall be as per Specification attached with the bid package.

10.0 ORDER OF PRECEDENCE In case of any conflict among various documents, following order of precedence shall govern.

Scope of Work/Supply This Job specification and Datasheet EIL Standard Specification Other Codes & Standard

However, in all the cases of conflict/discrepancy among the various documents included or referred in this Tender, the most stringent requirement shall be governing.

All conflicts / discrepancies in the above mentioned documents shall be submitted to EIL for approval and EIL/Owner decision shall be final without any commercial Implication to owner/EIL.

11.0 ODC (OVER DIMENSIONAL CONSIGNMENT) CRITERIA Contractor may supply Raw Bamboo Handling Package equipment in multiple module. Dimensions of each module / equipment (after packaging) shall not exceed as mentioned below: Length x Width x Height = 25m x 5m x 5m Maximum weight of each skid shall be 100 Metric Ton.

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12.0 JOB SPECIFICATIONS FOR SILO Refer Annexure-1 attached with this Job Specification

13.0 AMENDMENT TO LICENSOR DOCUMENTS Following are the Addition (A)/ Deletion (D)/ Modification (M) in below documents.

Sl. No.

Doc. No. / Title

Addition (A) / Deletion (D) / Modification

(M)

Description

1. Process Flow Diagram of Raw Bamboo Handling Package (Drg. No. 101006030-02021)

M “Tag No. 0105-CB-0008, Belt Conveyor-1 to Screening” shall be read as “Tag No. 0105-CB-0008 A/B, Belt Conveyors- 1 A/B to Screening”

2. A One (1) No. Metal Detector Shall be installed on Conveyor 0105-CB-0010.

3. M Capacity of Chip Storage (20000 l/m3 = Appr. 5 Days) indicated in Process Flow Diagram shall be read as “26400 25000 l-m3 = Approx. 5 Days”

4. M Wherever the capacities of Equipment / Facilities mentioned in the Process Flow Diagram are not matching with the same mentioned in the Scope of Work Document (B215-000-80-43-SOWSP-4505), the Capacities mentioned in the Scope of Work Document shall be considered.

5. A Two (2) Nos. Conveyors (Tag No. 0105-CB-0001A/0002A) with Cleaning & Drying system shall be provided Upstream of Chippers (Tag Nos. 0105-SH-0002/0003)

6. A The following belt conveyors shall be provided upstream and downstream respectively of Shredder (Tag No. 0105-SH-0001) 0105-CB-0012A (Belt Conveyor to Shredder) 0105-CB-0012A (Belt Conveyor from Shredder)

14.0 SITE LOCATION

Site location : Numaligarh

State/Country : Assam/India

Nearest Railway Station : Golaghat Nearest Town : Bokakhat Nearest City : Guwahati Nearest Airport : Jorhat. (Rowriah) Nearest State Highway : NH -39

15.0 UTILITY SPECIFICATION AT CONTRACTOR BATTERY LIMIT Refer Annexure-2 attached with this Job Specification.

2

2

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16.0 PIPING MATERIAL SPECIFICATION Refer Annexure-3 attached with this Job Specification.

ANNEXURE-1 (JOB SPECIFICATIONS FOR SILO)

1. This specification covers general requirement for the design, engineering, materials, fabrication, workmanship, inspection, testing, supply, and erection at site of Silo in accordance with this specification & Codes listed in the bid document.

2. The requirements outlined in this specification & its attachments are minimum and shall be carried out for quality assurance and for job records. However these shall not prohibit the Contractor from offering the best available technology & additional requirements based on his experience of supply of such equipment. This specification shall not be considered limiting & it shall be Contractor's responsibility to comply with all the requirements of the package on to which it is annexed. CODES FOR SILOS (as applicable): The Indian & International Codes applicable to the design and construction of the Storage Facility Silos shall be as follows:

2.1 Design Specifications: IS – 9178 : Criteria for design of Steel Bins for storage of Bulk Materials*

Part I : General Requirements and Assessment of Loads Part II : Design Criteria Part III : Bins Designed for Mass Flow and Funnel Flow

* (Bulk density of chip in the IS shall be read as 250 kg/ cubic meter with compaction factor of about 5% (five per cent)). IS – 1893 for seismic loads IS - 875 for wind loads SS EN 1993-4-1:2011: Design of Steel Structures-Silos

2.2 Construction Specifications:

In case of any conflict or inconsistency in the provisions of the applicable Indian Standards or codes and International Standards or codes, the Indian Standards or codes shall apply.

In the absence of any specific provision in this Agreement, the following standards shall apply in order of priority: (i) Bureau of Indian Standards (BIS) (ii) Relevant Standards or codes as applicable in the United States of America or the

European Union or Singapore such as AISC - American Institute of Steel Construction AISI - American Iron and Steel Institute ASABE - American Society of Agricultural & Biological Engineers ASCE - American Society of Civil Engineers ASTM - American Society for Testing and Materials ICC - International Code Council OSHA - Occupational Safety and Health Administration

(iii) Any other specifications/standards/codes proposed by the Concessionaire and reviewed by the Independent Expert.

JOB SPECIFICATION


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Rev.2 Page 24 of 29



The latest version of the specified codes and standards which were notified/ published at least 60 (sixty) days prior to the Bid Date in respect of this Agreement shall apply.

In case of any inconsistency or conflict between the provisions of this Agreement and the applicable BIS Standards or Codes, the provisions of this Agreement shall apply.

The Storage Facility, including its systems and equipment, shall conform to Applicable Laws, Applicable Permits, provisions of this Agreement and Good Industry Practice.

3. DEVIATIONS Deviations are not acceptable to Bid. However, deviation with intent to improve upon the equipment life or performance may be discussed and settled in pre-bid stage and it shall be Client/EIL’s prerogative to accept them or not. Post Bid deviation is not allowed. For successful Contractor any deviation at the execution stage, which becomes unavoidable, shall be submitted for Client/EIL approval and Contractor shall not proceed with such deviation till acceptance of deviation by Client/EIL Time taken/delay, if any, in processing of deviation permit or its rejection shall be solely to Contractor’s account. Client /EIL decision in this regard shall be firm and binding on the Contractor.

4. DESIGN The following loading conditions & effects shall be considered while designing the various components of a Silo & Silo walls, compression ring, curb angle stiffeners & bottom cone etc.

4.1 Pressure Loading Pressure exerted by the stored chip on Silo walls shall be considered.

4.2 Dead Load/Superimposed Loads a. Dead load of silo, structure and any equipment mounted on it such as temperature

cables etc. b. Superimposed loads due to material handling equipment (such as screw reclaimer),

ladders and platforms etc. c. Horizontal load/pressure acting on the side walls, vertical load/pressure acting on

cross sectional area & frictional load/pressure on the side walls at every point of shell and cone caused due to stored product during all conditions shall be calculated & considered for design.

4.3 Operating Loads Due consideration shall be given to the following while designing the silo for operating conditions:

a. Normal filling and emptying. b. Homogenization/Recirculation c. Arching of stored product d. Discharge devices such as Screw reclaimer etc. & Load exerted by temperature

Cables during emptying of chip. 4.4 Combination of loads:

During design of silo, worst combination of loads & effects shall be considered. Analysis of stress shall be carried out in erection, operation and testing conditions. Wind and seismic loads need not be considered acting simultaneously. Other loadings from direct & indirect sources shall be considered, which may be present & required to be considered for structural safety of the silo.

JOB SPECIFICATION


Doc. no. B215-000-80-43-SP-4505

Rev.2 Page 25 of 29



5. MINIMUM THICKNESS & MATERIAL REQUIREMENT: All parts exposed to stored product shall be of Stainless Steel. Minimum thickness of wall of silo shall not be less than 5 mm excluding any corrosion allowance/ abrasion allowance. SS silos may be provided with CS external stiffeners & attachments with SS pad. All materials shall be new and of first quality Silos shall be provided with flashing of L shape such that it can hold anchor bolts to reduce the chance of water ingress from outside. The Silos shall be water tight and shall be constructed in a manner that protects the Silos, conveyors and all other equipment from accumulation of ground water. The support slab of Silos shall be elevated so that all equipment is situated at a level above the once-in-50-years flood level at the Site. The Silos shall be capable of withstanding seismic activity in accordance with the guidelines issued by the National Disaster Management Authority. Silos roof shall be made water proof so that in any worst case rain water does not enter the Silo. Shell wall shall be strengthened by using splices, stiffeners of suitable size, thickness, ladder with cage. Supported with rafters of suitable size, manhole on the roof.

6. REQUIREMENTS FOR FABRICATION OF SS SILOS Vendor shall follow the standard specification for Pressure Vessels 6-12-0001& 6-12-0006 and in addition to this the following points will also be strictly followed in the manufacture of stainless steel silos.

a. CS&SS material to be stacked separately. Vendor shall take care during fabrication &erection to ensure that no contamination of SS takes place.

b. For SS parts, cutting shall not be done by ordinary oxygen (gas) cutting process. It shall be done by using flux injection or powder injection or plasma arc cutting.

c. Austenitic SS shall generally be subjected to cold forming. Hot forming shall not be allowed unless approval has been obtained from EIL.

d. Hammering, punching and chiseling shall not be permitted for SS Surfaces. e. All the SS welds (root and final runs) shall be examined by DP examination in

addition to radiographic examination. f. Flux and weld material shall be perfectly clear and free from foreign substances.

The electrodes shall be dried in ovens before welding.

7. SUPPORTING SYSTEMS REQUIRED WITH SILO: 7.1 Silo level Measuring Device

The Silo shall be provided with level measuring devices. 7.2 Screw Reclaimer

Chip Silo shall be provided with one screw reclaimer. This is required to discharge the chip from the silo to belt conveyor 0105-CB-0014. Made from structural steel MS, bolted in construction with pivot assembly, screw with trough assembly, traction end wheel. Flame proof geared motor of suitable HP for screw main drive and geared motor for traction wheel are provided.

8. CALIBRATION OF SILOS The Silos shall be calibrated and appropriately marked with at least 2 (two) scaled rulers to identify the aggregate volume of each Silo in fractions of [1/500th (one upon five hundredth)] of such aggregate volume. The scaled ruler shall be indelibly imprinted and shall be in the form of concentric circles running on the inside wall of the Silo such that the volume of the chip stored in the Silo can be readily ascertained by reference to such scaled rulers. The Silo

JOB SPECIFICATION


Doc. no. B215-000-80-43-SP-4505

Rev.2 Page 26 of 29



shall be designed with appropriate mechanisms to enable easy access to and reading of the scaled ruler for verification of the volume of chip stored in a Silo at any point of time.

9. ACCESSORIES REQUIRED FOR OPERATION & MAINTENANCE OF SILO The Silo shall be provided with following accessories required for easy operation and maintenance Approach step ladder system installed in spiral around silo (2 ft Min. width) A straight Step Roof Ladder covering all roof platforms (2 ft Min. width) Internal ladder Accessible from roof to enter in to Silo 3 full Platforms shall be provided on roof (starting of roof, mid of roof & peak of roof). A

minimum 6 feet diameter platform shall be provided on peak platform. Platforms shall be provided with Handrails.

Roof manhole, Shell Manhole on the first ring of silo Vents with flap gates Floor screen of silos shall be of flat design for easy clean out of chips. Roof panels to have corrugated profile so that the overlapping panels do not have any

gap in between.

10. DOCUMENTATION Design calculations, stress analysis, FEA (if required) and mechanical engineering data sheets/fabrication drawings shall be submitted for CLIENT/EIL review. Contractor shall also furnish additionally generated data for detailed design and design formulas used along with references for review. Comments, if any, shall be complied with. Review of documents shall not relieve the Contractor/ Vendor of his responsibilities to supply equipment as per requisition. Vendor to provide loading data for design of foundation and technological structure & calculation thereof. Master document index with submission date must be submitted within 15 days after award of contract. Following order of submission of document must be adhered to:

a) Master document index with schedule of submissions. b) Mechanical design calculations & FEA (if required). c) Mechanical engineering data sheets. d) Detailed drawings/documents.

Mechanical Engineering Data sheets/Fabrication drawings Mechanical engineering datasheets/fabrication drawings shall include the following as a minimum:

a) Design Data b) Complete dimensions; size, location & orientation of Accessories & supports etc. c) Material of construction of all components along with their sizes and thickness. d) Any specific feature, requirements relating to the equipment.

Silo Vendor documents must be reviewed & approved by Contractor before submission. Unchecked document without revision clearly marked shall not be reviewed. Successive review of the same document shall apply only with respect to comments on the previous submission. All documents shall be legible & of good quality. Illegible documents shall be returned without review & any delay in review of such documents shall be to Contractor’s account.

JOB SPECIFICATION


Doc. no. B215-000-80-43-SP-4505

Rev.2 Page 27 of 29



11. INSPECTION For the equipment stage wise & final inspection shall be by a reputed third party

inspection agency. Inspection shall be carried out only after drawings are approved by EIL.

Contractor shall carry out various tests as per applicable codes/standards. Any or all test shall be witnessed by CLIENT/EIL.

Silos shall be subjected to inspection by CLIENT/EIL or third party who shall have access to inspect the equipment at any stage during manufacture. During inspection, material certificates, shop test data, certificates for bought out components and other relevant information shall be furnished and testing done as required so as to ascertain that the specifications and quality is complied with.

Inspection test plan shall comply with all requirements specified or enclosed herein. It must specify various stages of inspection. Any comments by CLIENT/EIL shall be complied with without time & cost implication.

Silo Roof & Shell shall be checked for water leak proof by Hydrant @ 5 kg/cm2.

12. GUARANTEES Contractor shall guarantee the sizing, mechanical design, materials, workmanship, and

performance of complete silos including all components, sub-assemblies, bought outs etc.

Contractor shall guarantee that all the materials used in the equipment are new and have been submitted to regular acceptance procedure & are free from any defect regarding quality, form and appearance and compliance to various technical requirements of this specification.

JOB SPECIFICATION


Doc. no. B215-000-80-43-SP-4505

Rev.2 Page 28 of 29



ANNEXURE-2 (UTILITY SPECIFICATION AT CONTRACTOR BATTERY LIMIT)

Refer Utility condition for Raw bamboo handling package, attached elsewhere in the tender.

2

JOB SPECIFICATION


Doc. no. B215-000-80-43-SP-4505

Rev.2 Page 29 of 29



ANNEXURE-3 [PIPING MATERIAL SPECIFICATION (PMS)]

PIPING MATERIAL SPECIFICATION

Template No. 5-0000-0001-T1 Rev. 1 Copyright EIL- All rights reserved

JOB SPECIFICATION No.

B215-6-44-0005 Rev. APage 1 of 58


Client :

Project :

Location :

ABRPL

BIO REFINERY PROJECT

NUMALIGARH, ASSAM

Rev. No Purpose Prepared by Checked by

A ISSUED FOR LICENSOR REVIEW

Date

17/01/2019

Approved by

(B215-6-44-0005)

Job No. : B215

JIJ PD SD


Copyright EIL- All rights reserved


B215-6-44-0005 Rev. A

Template No. 5-0000-0001-T2 Rev.

Page 2 of 58

Abbreviations:

PMS : Piping Material Specifications

M : Matching (Schedule/ Thickness)

IBR : Indian Boiler Regulations

NACE : National Association of Corrosion Engineers

HDPE : High Density Poly Ethylene

NDT : Non Destructive Testing

PE : Plain End

BE : Bevel End

PBE : Plain Both Ends

ASTM : American Society for Testing & Materials

API : Ameriacn Petroleum Institute

ASME : American Society of Mechanical Engineers

SW : Socket Weld

BW : Butt Weld

BHN : Brinell Hardness Number

MP Test: Magnetic Particle Test

AWWA : American Water Works Association




B215-6-44-0005 Rev. A


Page 3 of 58

CONTENTS

Sl. No. Description Pages

1

2

Piping Material Specifications (B215-6-44-0005) Rev A

Annexure -II, Piping Material Specification Extracts, (B215-6-44-005-A2) Rev. A

58

7

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16/43Dept./Sect. :

Project :




B215-6-44-0005 Rev. A

Package : IPMCS

Report No. : 50


Page 4 of 58

PIPING MATERIAL SPECIFICATION INDEX

Sl. NoPipingClass Rating C.A Spl.

Reqt.Basic Material Service Remarks

A1A

A2A

A39A

A3A

A3K

B1A

B2A

D2A

150

150

150

150

150

300

300

600

1.5

1.5

1.5

1.5

0

1.5

1.5

1.5

IBRSERVICE

IBRSERVICE

IBRSERVICE

CARBON STEEL

CARBON STEEL

CARBON STEEL

CARBON STEEL

SS 304

CARBON STEEL

CARBON STEEL

CARBON STEEL

AMMONIA, STEAM & CONDENSATE (NONIBR); UTILITIES- INST AIR(BEYOND A3A INOFFSITES), PLANT AIR, NITROGEN,WATER -BEYOND A3A

STEAM (IBR), BOILER FEED WATER (IBR) &CONDENSATE (IBR)

NON CORROSIVE UTILITIES (ABOVEGROUND) CATEGORY "D" FLUID - COOLINGWATER, INSTRUMENT AIR(2" & ABOVE),PLANT AIR, INERT GAS, CARBON DI OXIDE(DRY), NITROGEN, CONDENSATE & BOILERFEED SUCTION (NON IBR). THIS CLASS DOESNOT COVER UNDERGROUND PIPING ANDTHE FIRE WATER SERVICE. FOR SIZESABOVE 30", TEMPERATURE AND PRESSURERATINGS SHALL BE 70 DEG.C & 10.0KG/CM2G RESPECTIVELY.

NON CORROSIVE UTILITIES (ABOVEGROUND) CATEGORY "D" FLUID - COOLINGWATER, INSTRUMENT AIR(2" & ABOVE-INOFFISTES), PLANT AIR, INERT GAS, CARBONDI OXIDE (DRY), NITROGEN, CONDENSATE &BOILER FEED SUCTION (NON IBR). THISCLASS DOES NOT COVER UNDERGROUNDPIPING AND THE FIRE WATER SERVICE. FORSIZES ABOVE 30", TEMPERATURE ANDPRESSURE RATINGS SHALL BE 70 DEG.C &7.0 KG/CM2G RESPECTIVELY.

DEMINERALISED WATER (OUTSIDE DMPLANT BATTERY LIMITS), POLISHED WATER,POLISHED CONDENSATE, INSTRUMENTAIR(WITHIN UNITS ICLUDING OFFSITEPACKAGES) - CATEGORY 'D'

UTILITIES -MP CONDENSATE, INSTRUMENTAIR(OFFSITES), PLANT AIR, NITROGEN,AMMONIA GAS ETC. ABOVE CLASS 'A1A'.

STEAM, BOILER FEED WATER &CONDENSATE - ALL IBR

STEAM (IBR), BOILER FEED WATER (IBR)

1

2

3

4

5

6

7

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Project :




B215-6-44-0005 Rev. A

Package : IPMCS

Report No. : 50


Page 5 of 58

PIPING MATERIAL SPECIFICATION INDEX

Sl. NoPipingClass Rating C.A Spl.

Reqt.Basic Material Service Remarks

J2A 150 0 CS (Galv.) POTABLE WATER (ABOVE GROUND ONLY), FIRE WATER-SPRINKLER SYSTEM AFTERORIFICE, BURIED INSTRUMENT AIR LINE TODELUGE VALVE

9

Notes : 1. For PMS Extracts refer Annexure-II of this document

ABRPLClient :



16/43Dept./Sect. :

Project :




B215-6-44-0005 Rev. A

Package : IPMCS

Report No. : 50


Page 6 of 58

A1APIPE CLASS :150RATING :CARBON STEELBASE MATERIAL : 1.5CORROSION ALLOWANCE : SPECIAL REQUIREMENT :

MM

SERVICE AMMONIA, STEAM & CONDENSATE (NON IBR); UTILITIES- INST AIR(BEYOND A3A IN OFFSITES), PLANT AIR,NITROGEN,WATER - BEYOND A3A

NOTES1

5

7

36

92

NDT REQUIREMENTS AS PER EIL STANDARD 6-44-0016.

FOR PERMANENT 'T' TYPE BW STRAINERS,REFER EIL'STD 7-44-0303 & 7-44-0304; AND FOR TEMPORARYSTRAINERS,REFER EIL'STD 7-44-0300; FOR SPACER AND BLIND REFER EIL'STD 7-44-0162.FOR RESTRICTION ON USE OF BALL,PLUG & BUTTERFLY VALVES,REFER GENERAL NOTES.

THIS IS A PRESSURE BALANCED PLUG VALVES WHICH SHALL BE USED ONLY IF SPECIFIED IN P&ID.

GATE VALVES OF SIZE 26" AND ABOVE SHALL BE IN ACCORDANCE WITH B-16.34 AND FLANGE ENDS SHALL BE INACCORDANCE WITH ASME B16.47 SERIES B.

SPECIAL NOTES

ITEM SIZE DESCRIPTION A.CODEMAINTAINENCEJOINTS

PIPE JOINTS

DRAINS

VENTS

TEMP.CONN

PRESS.CONN

ALL

1.5" & BELOW

2.0" & ABOVE

ON LINES <= 1.5"

ON LINES >= 2.0"

ON LINES <= 1.5"

ON LINES >= 2.0"

1.5"

0.75"

FLANGED, TO BE KEPT MINIMUM

SW COUPLING

BUTTWELDED

REFER EILSTD 7-44-0350, DF3

AS PER P&ID OR 0.75". REFER EIL STD. 7-44-0351, D4

REFER EIL STD. 7-44-0350, VF3

AS PER P&ID OR 0.75". REFER EIL STD 7-44-0351, V4

FLANGED. REFER EIL STD 7-44-0353

SW NIPPLE WITH VALVE TO SPEC AS PER EIL STD 7-44-0354

TEMP

PRESS 20.03 20.03 18.28 16.17 14.06 11.95 9.84 8.78 7.73

-29 38 93 149 204 260 316 343 371

Sheet 1 of

TEMPERATURE (Deg. C) AND PRESSURE ( Kg/Sq. cm g ) RATINGS

Pipe Class : A1A

A1A

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Project :




B215-6-44-0005 Rev. A

Package : IPMCS

Report No. : 50


Page 7 of 58

Sheet 2 ofPipe Class : A1A

T T T T H H H H H H H H H H H H H H H H H H H H H H H H0.50T T T H H H H H H H H H H H H H H H H H H H H H H H H0.75

T T H H H H H H H H H H H H H H H H H H H H H H H H1.001.25

T T H H H H H H H H H H H H H H H H H H H H H H H1.50T R R R R R R R R R R R R R R R R R R R R R R R2.00

2.50T R R R R R R R R R R R R R R R R R R R R R R3.00

3.50T R R R R R R R R R R R R R R R R R R R R R4.00

5.00T P P P P P P P R R R R R R R R R R R R R6.00

T P P P P P P R R R R R R R R R R R R R8.00T P P P P P R R R R R R R R R R R R R10.00

T P P P P R R R R R R R R R R R R R12.00T P P P R R R R R R R R R R R R R14.00

T P P R R R R R R R R R R R R R16.00T P R R R R R R R R R R R R R18.00

T R R R R R R R R R R R R R20.0022.00

T R R R R R R R R R R R R24.00T R R R R R R R R R R R26.00

T R R R R R R R R R R28.00T R R R R R R R R R30.00

T R R R R R R R R32.00T R R R R R R R34.00

T R R R R R R36.00T R R R R R38.00

T R R R R40.00T R R R42.00

T R R44.00T R46.00

T48.0050.0052.0054.0056.0058.0060.0062.0064.0066.0068.0070.0072.00

.

50

.

75

1

.00

1

.25

1

.50

2

.00

2

.50

3

.00

3

.50

4

.00

5

.00

6

.00

8

.00

10

.00

12

.00

14

.00

16

.00

18

.00

20

.00

22

.00

24

.00

26

.00

28

.00

30

.00

32

.00

34

.00

36

.00

38

.00

40

.00

42

.00

44

.00

46

.00

48

.00

BR

AN

CH

PIP

E (

SIZ

E I

N I

NC

HE

S)

0.500.751.001.251.502.002.503.003.504.005.006.008.0010.0012.0014.0016.0018.0020.0022.0024.0026.0028.0030.0032.0034.0036.0038.0040.0042.0044.0046.0048.0050.0052.0054.0056.0058.0060.0062.0064.0066.0068.0070.0072.00

BR

AN

CH

PIP

E (SIZ

E IN

INC

HE

S)

RUN PIPE (SIZE IN INCHES)

CODE DESCRIPTION

F

H

P

R

S

T

W

I

X

L

JSADDLE FUSED JT

H. COUPLING

PIPE TO PIPE

REINFORCED

SOCKOLETS

TEES

WELDOLETS

INSTRUMENT TEE

Refer Notes

SWEEPOLET

THREADOLET

A1A

76.0080.0084.00

76.0080.0084.00

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B215-6-44-0005 Rev. A

Package : IPMCS

Report No. : 50


Page 8 of 58


InputId.

Item Type

LowerSize

Upper Size

Sch/Thk DescriptionMaterial

CommodityCode

NoteNo

Pipe Group

Flange Group

Fitting Group

Dmn. STD(Inch) (Inch)

PIP

PIP

PIP

PIP

PIP

PIP

NIP

NIP

FLG

FLG

FLB

FLB

FEF

FEF

FEF

ELB90

ELB90

ELB90

ELB90

ELB45

ELB45

ELB45

PIPE

PIPE

PIPE

PIPE

PIPE

PIPE

NIPPLE

NIPPLE

FLNG.WN

FLNG.WN

FLNG.BLIND

FLNG.BLIND

FLNG.FIG.8

SPCR&BLND

SPCR&BLND

ELBOW.90

ELBOW.90

ELBOW.90

ELBOW.90

ELBOW.45

ELBOW.45

ELBOW.45

.5

1

2

3

16

40

.5

1

.5

26

.5

26

.5

10

26

.5

1

2

16

.5

1

2

.75

1.5

2

14

36

48

.75

1.5

24

48

24

48

8

24

48

.75

1.5

14

48

.75

1.5

14

S160

XS

XS

STD

STD

XS

M

M

M

M

M

M

M

PE, SEAMLESS

PE, SEAMLESS

BE, SEAMLESS

BE, SEAMLESS

BE, E.FS.W

BE, E.FS.W

PBE, SEAMLESS

PBE, SEAMLESS

150, RF/125AARH

150, RF/125AARH

150, RF/125AARH

150, RF/125AARH

150, FF/125AARH

150, FF/125AARH

150, FF/125AARH

SW, 6000

SW, 3000

BW, 1.5D

BW, 1.5D

SW, 6000

SW, 3000

BW, 1.5D

ASTM A 106 GR.B

ASTM A 106 GR.B

ASTM A 106 GR.B

ASTM A 106 GR.B

ASTM A 672GR.B60 CL.12


ASTM A 106 GR.B

ASTM A 106 GR.B

ASTM A 105

ASTM A 105

ASTM A 105

ASTM A 105

ASTM A 105

ASTM A 105

ASTM A 516 GR.70

ASTM A 105

ASTM A 105

ASTM A 234GR.WPB

ASTM A 234GR.WPB-W

ASTM A 105

ASTM A 105

ASTM A 234GR.WPB

PI21977Z0

PI21977Z0

PI21917Z0

PI21917Z0

PI2A813Z0

PI2A813Z0

PN21967Z0

PN21967Z0

FWC0127Z0

FWB0127Z0

FBC0127Z0

FBB0127Z0

FGK0121Z0

FCK0121Z0

FCU6321Z0

WA602D3Z0

WA602D2Z0

WAG684Z10

WAG754Z10

WB602D3Z0

WB602D2Z0

WBG684Z10

B-36.10

B-36.10

B-36.10

B-36.10

B-36.10

B-36.10

B-36.10

B-36.10

B-16.5

B-16.47-B

B-16.5

B-16.47-B

ASME-B16.48

ASME-B16.48

ASMEB16.47B/EIL'STD

B-16.11

B-16.11

B-16.9

B-16.9

B-16.11

B-16.11

B-16.9

Note :(The shaded portion of PMS body shows Field Fabricated Items)

A1A

(mm)

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Project :




B215-6-44-0005 Rev. A

Package : IPMCS

Report No. : 50


Page 9 of 58


InputId.

Item Type

LowerSize

Upper Size


CommodityCode

NoteNo

Fitting Group


ELB45

TEQ

TEQ

TEQ

TEQ

TRED

TRED

TRED

TRED

REDC

REDC

REDE

REDE

SWGC

SWGE

CAP

CPLF

CPLF

CPLH

CPLH

CPLL

CPLL

CPLR

ELBOW.45

T.EQUAL

T.EQUAL

T.EQUAL

T.EQUAL

T.RED

T.RED

T.RED

T.RED

REDUC.CONC

REDUC.CONC

REDUC.ECC

REDUC.ECC

SWAGE.CONC

SWAGE.ECC

CAP

CPLNG.FULL

CPLNG.FULL

CPLNG.HALF

CPLNG.HALF

CPLNG.LH

CPLNG.LH

CPLNG.RED

16

.5

1

2

16

.5

1

2

16

2

16

2

16

.5

.5

2

.5

1

.5

1

.5

1

.5

48

.75

1.5

14

48

.75

1.5

14

48

14

48

14

48

3

3

48

.75

1.5

.75

1.5

.75

1.5

.75

M

M

M

M, M

M, M

M, M

M, M

M, M

M, M

M, M

M, M

M

BW, 1.5D

SW, 6000

SW, 3000

BW

BW

SW, 6000

SW, 3000

BW

BW

BW

BW

BW

BW

PBE

PBE

BW

SW, 6000

SW, 3000

SW, 6000

SW, 3000

SW, 6000

SW, 3000

SW, 6000

ASTM A 234GR.WPB-W

ASTM A 105

ASTM A 105

ASTM A 234GR.WPB

ASTM A 234GR.WPB-W

ASTM A 105

ASTM A 105

ASTM A 234GR.WPB

ASTM A 234GR.WPB-W

ASTM A 234GR.WPB

ASTM A 234GR.WPB-W

ASTM A 234GR.WPB

ASTM A 234GR.WPB-W

ASTM A 105

ASTM A 105

ASTM A 234GR.WPB

ASTM A 105

ASTM A 105

ASTM A 105

ASTM A 105

ASTM A 105

ASTM A 105

ASTM A 105

WBG754Z10

WE602D3Z0

WE602D2Z0

WEG684ZZ0

WEG754ZZ0

WR602D3Z0

WR602D2Z0

WRG684ZZ0

WRG754ZZ0

WUG684ZZ0

WUG754ZZ0

WVG684ZZ0

WVG754ZZ0

WNH026ZZ0

WPH026ZZ0

WFG684ZZ0

WJ602D3Z0

WJ602D2Z0

WK602D3Z0

WK602D2Z0

WL602D3Z0

WL602D2Z0

WM602D3Z0

B-16.9

B-16.11

B-16.11

B-16.9

B-16.9

B-16.11

B-16.11

B-16.9

B-16.9

B-16.9

B-16.9

B-16.9

B-16.9

BS-3799

BS-3799

B-16.9

B-16.11

B-16.11

B-16.11

B-16.11

B-16.11

B-16.11

B-16.11


A1A

(mm)

6

ABRPLClient :



16/43Dept./Sect. :

Project :




B215-6-44-0005 Rev. A

Package : IPMCS

Report No. : 50


Page 10 of 58


InputId.

Item Type

LowerSize

Upper Size


CommodityCode

NoteNo

Fitting Group

Valves Group

Bolt Group

Gasket Group


CPLR

GAV

GAV

GLV

GLV

CHV

CHV

BLV

PLV

PLV/1

BFV

BFV

BOS

GAS

CPLNG.RED

VLV.GATE

VLV.GATE

VLV.GLOBE

VLV.GLOBE

VLV.CHECK

VLV.CHECK

VLV.BALL

VLV.PLUG

VLV.PLUG

VLV.BTRFLY

VLV.BTRFLY

BOLT.STUD

GASKET

1

.25

2

.25

2

.25

2

.5

.5

.5

3

26

.5

.5

1.5

1.5

42

1.5

16

1.5

24

16

24

36

24

48

48

24

SW, 3000

SW, 800, 3000, B-16.11, SHT NO.- 51001

FLGD, 150, B-16.5,RF/125AARH, SHTNO.- 51301

SW, 800, 3000, B-16.11, SHT NO.- 52001


SW, 800, 3000, B-16.11, SHT NO.- 53001





WAFL, 150, B-16.5,WAF/125AARH, SHTNO.- 56301

FLGD, 150, B-16.47 B,RF/125AARH, SHTNO.- 56315

SPIRAL, 150

ASTM A 105

BODY-ASTM A105,TRIM-STELLITED,STEM-13%CR.STEEL

BODY-ASTM A 216GR.WCB,TRIM-13% CR.STEEL

BODY-ASTM A105,TRIM-STELLITED,STEM-13%CR STEEL


BODY-ASTM A105,TRIM-STELLITED


BODY-ASTM A 105/ A216GR.WCB,TRIM-BODY SEAT-RPTFE

BODY-ASTM A 105/ A216GR.WCB,TRIM-PLUG-HARDENED




BOLT:A193 GR.B7,NUT:A194 GR.2H

SP.WNDSS316+GRAFIL+ IRING

WM602D2Z0

51001ZZZ0

51301ZZZ0

52001ZZZ0

52301ZZZ0

53001ZZZ0

53301ZZZ0

54301ZZZ0

55301ZZZ0

55315ZZZ0

56301ZZZ0

56315ZZZ0

BS40404Z0

GK66272Z0

92

36

B-16.11

API 602/ ISO15761

API 600/ ISO10434

API 602/ ISO15761

BS-1873

API 602/ ISO15761

BS 1868

BS EN ISO17292

BS-5353

BS-5353

BS EN 593

BS EN 593

B-18.2

B-16.20-ANSI B16.5


A1A

(mm)

6

ABRPLClient :



16/43Dept./Sect. :

Project :




B215-6-44-0005 Rev. A

Package : IPMCS

Report No. : 50


Page 11 of 58

Sheet 6 of 6Pipe Class : A1A

InputId.

Item Type

LowerSize

Upper Size


CommodityCode

NoteNo

Gasket Group

Trap/Strainer Group


GAS

TRP

TSR

PSR

PSR

PSR

GASKET

TRAP.STEAM

STRNR.TEMP

STRNR.PERM

STRNR.PERM

STRNR.PERM

26

.5

1.5

.5

2

16

48

1.5

24

1.5

14

24

M

M

SPIRAL, 150

FLGD, THRMDNMC,150,RF/125AARH

CONETYPE,150,FF/125AARH

SW, Y-TYPE, 800

BW, T-TYPE

BW, T-TYPE


B:A105;T:13%CR;S:SS304

B:A516GR.70;INT:SS304

B:A105;INT:SS304

B:A234GR.WPB;INT:SS304

B:A234GR.WPBW;INT:SS304

GK56272Z0

TR3065530

ST16831Z0

SP303D510

SP13344Z0

SP13644Z0

B-16.20-ANSIB16.47B

MNF'STD

EIL'STD

MNF'STD

EIL'STD

EIL'STD


A1A

(mm)

ABRPLClient :



16/43Dept./Sect. :

Project :




B215-6-44-0005 Rev. A

Package : IPMCS

Report No. : 50


Page 12 of 58

A2APIPE CLASS :150RATING :CARBON STEELBASE MATERIAL : 1.5CORROSION ALLOWANCE :IBR SERVICESPECIAL REQUIREMENT :

MM

SERVICESTEAM (IBR), BOILER FEED WATER (IBR) & CONDENSATE (IBR)

NOTES1

5

7

8

9

92



ALL PIPES,FITTINGS,VALVES,FLANGES,TRAPS AND STRAINERS SHALL BE TESTED AND TEST CERTIFICATE IN FORMIII A FOR PIPE AND FORM III C FOR OTHERS SHALL BE REQD. DULY COUNTERSIGNED BY IBR AUTHORITY OR ITSAPPROVED REPRESENTATIVE.CARBON CONTENT SHALL NOT EXCEED 0.25% FOR ALL PIPES,FITTINGS FLANGES ETC. THAT MAY REQUIREWELDING. MOREOVER,FOR FLANGES THE SULPHUR AND PHOSPHOROUS SHALL ALSO BE LIMITED TO 0.05% EACH.GATE VALVES OF SIZE 26" AND ABOVE SHALL BE IN ACCORDANCE WITH B-16.34 AND FLANGE ENDS SHALL BE INACCORDANCE WITH ASME B16.47 SERIES B.

SPECIAL NOTES


PIPE JOINTS

DRAINS

VENTS

TEMP.CONN

PRESS.CONN

ALL

1.5" & BELOW

2.0" & ABOVE

ON LINES <= 1.5"

ON LINES >= 2.0"

ON LINES <= 1.5"

ON LINES >= 2.0"

1.5"

0.75"


SW COUPLING

BUTTWELDED







TEMP

PRESS 20.03 20.03 18.28 16.17 14.06 11.95 11.19 10.44 7.73

0 38 93 149 204 260 280 300 371

Sheet 1 of


Pipe Class : A2A

A2A

6

ABRPLClient :



16/43Dept./Sect. :

Project :




B215-6-44-0005 Rev. A

Package : IPMCS

Report No. : 50


Page 13 of 58


T T T T H H H H H H H H H H H H H H H H H H0.50T T T H H H H H H H H H H H H H H H H H H0.75

T T H H H H H H H H H H H H H H H H H H1.001.25

T T H H H H H H H H H H H H H H H H H1.50T P P P P P P P P P P R R R R R R R2.00

2.50T P P P P P P P P P R R R R R R R3.00

3.50T P P P P P P P P R R R R R R R4.00

5.00T P P P P P P P R R R R R R R6.00

T P P P P P P R R R R R R R8.00T P P P P P R R R R R R R10.00

T P P P P R R R R R R R12.00T P P P R R R R R R R14.00

T P P R R R R R R R16.00T P R R R R R R R18.00

T R R R R R R R20.0022.00

T R R R R R R24.00T R R R R R26.00

T R R R R28.00T R R R30.00

T R R32.00T R34.00

T36.0038.0040.0042.0044.0046.0048.0050.0052.0054.0056.0058.0060.0062.0064.0066.0068.0070.0072.00

.

50

.

75

1

.00

1

.25

1

.50

2

.00

2

.50

3

.00

3

.50

4

.00

5

.00

6

.00

8

.00

10

.00

12

.00

14

.00

16

.00

18

.00

20

.00

22

.00

24

.00

26

.00

28

.00

30

.00

32

.00

34

.00

36

.00

BR

AN

CH

PIP

E (

SIZ

E I

N I

NC

HE

S)

0.500.751.001.251.502.002.503.003.504.005.006.008.0010.0012.0014.0016.0018.0020.0022.0024.0026.0028.0030.0032.0034.0036.0038.0040.0042.0044.0046.0048.0050.0052.0054.0056.0058.0060.0062.0064.0066.0068.0070.0072.00

BR

AN

CH

PIP

E (SIZ

E IN

INC

HE

S)


CODE DESCRIPTION

F

H

P

R

S

T

W

I

X

L

JSADDLE FUSED JT

H. COUPLING

PIPE TO PIPE

REINFORCED

SOCKOLETS

TEES

WELDOLETS

INSTRUMENT TEE

Refer Notes

SWEEPOLET

THREADOLET

A2A

76.0080.0084.00

76.0080.0084.00

6

ABRPLClient :



16/43Dept./Sect. :

Project :




B215-6-44-0005 Rev. A

Package : IPMCS

Report No. : 50


Page 14 of 58


InputId.

Item Type

LowerSize

Upper Size


CommodityCode

NoteNo

Pipe Group

Flange Group

Fitting Group


PIP

PIP

PIP

PIP

PIP

NIP

NIP

FLG

FLG

FLG

FLB

FLB

FEF

FEF

FEF

ELB90

ELB90

ELB90

ELB90

ELB45

ELB45

ELB45

PIPE

PIPE

PIPE

PIPE

PIPE

NIPPLE

NIPPLE

FLNG.WN

FLNG.WN

FLNG.WN

FLNG.BLIND

FLNG.BLIND

FLNG.FIG.8

SPCR&BLND

SPCR&BLND

ELBOW.90

ELBOW.90

ELBOW.90

ELBOW.90

ELBOW.45

ELBOW.45

ELBOW.45

.5

1

2

3

16

.5

1

.5

2

26

.5

26

.5

10

26

.5

1

2

16

.5

1

2

.75

1.5

2

14

36

.75

1.5

1.5

24

36

24

36

8

24

36

.75

1.5

14

36

.75

1.5

14

S160

XS

XS

STD

STD

M

M

M

M

M

M

M

M

PE, SEAMLESS

PE, SEAMLESS

BE, SEAMLESS

BE, SEAMLESS

BE, E.FS.W

PBE, SEAMLESS

PBE, SEAMLESS

150, RF/125AARH

150, RF/125AARH

150, RF/125AARH

150, RF/125AARH

150, RF/125AARH

150, FF/125AARH

150, FF/125AARH

150, FF/125AARH

SW, 6000

SW, 3000

BW, 1.5D

BW, 1.5D

SW, 6000

SW, 3000

BW, 1.5D

ASTM A 106 GR.B

ASTM A 106 GR.B

ASTM A 106 GR.B

ASTM A 106 GR.B


ASTM A 106 GR.B

ASTM A 106 GR.B

ASTM A 105

ASTM A 105

ASTM A 105

ASTM A 105

ASTM A 105

ASTM A 105

ASTM A 105

ASTM A 516 GR.70

ASTM A 105

ASTM A 105

ASTM A 234GR.WPB

ASTM A 234GR.WPB-W

ASTM A 105

ASTM A 105

ASTM A 234GR.WPB

PI21977Z1

PI21977Z1

PI21917Z1

PI21917Z1

PI2A813Z1

PN21967Z1

PN21967Z1

FWC0127Z1

FWC0127Z1

FWB0127Z1

FBC0127Z1

FBB0127Z1

FGK0121Z1

FCK0121Z1

FCU6321Z1

WA602D3Z1

WA602D2Z1

WAG684Z11

WAG754Z11

WB602D3Z1

WB602D2Z1

WBG684Z11

B-36.10

B-36.10

B-36.10

B-36.10

B-36.10

B-36.10

B-36.10

B-16.5

B-16.5

B-16.47-B

B-16.5

B-16.47-B

ASME-B16.48

ASME-B16.48

ASMEB16.47B/EIL'STD

B-16.11

B-16.11

B-16.9

B-16.9

B-16.11

B-16.11

B-16.9


A2A

(mm)

6

ABRPLClient :



16/43Dept./Sect. :

Project :




B215-6-44-0005 Rev. A

Package : IPMCS

Report No. : 50


Page 15 of 58


InputId.

Item Type

LowerSize

Upper Size


CommodityCode

NoteNo

Fitting Group


ELB45

TEQ

TEQ

TEQ

TEQ

TRED

TRED

TRED

TRED

REDC

REDC

REDE

REDE

SWGC

SWGE

CAP

CPLF

CPLF

CPLH

CPLH

CPLL

CPLL

CPLR

ELBOW.45

T.EQUAL

T.EQUAL

T.EQUAL

T.EQUAL

T.RED

T.RED

T.RED

T.RED

REDUC.CONC

REDUC.CONC

REDUC.ECC

REDUC.ECC

SWAGE.CONC

SWAGE.ECC

CAP

CPLNG.FULL

CPLNG.FULL

CPLNG.HALF

CPLNG.HALF

CPLNG.LH

CPLNG.LH

CPLNG.RED

16

.5

1

2

16

.5

1

2

16

2

16

2

16

.5

.5

2

.5

1

.5

1

.5

1

.5

36

.75

1.5

14

36

.75

1.5

14

36

14

36

14

36

3

3

36

.75

1.5

.75

1.5

.75

1.5

.75

M

M

M

M, M

M, M

M, M

M, M

M, M

M, M

M, M

M, M

M

BW, 1.5D

SW, 6000

SW, 3000

BW

BW

SW, 6000

SW, 3000

BW

BW

BW

BW

BW

BW

PBE

PBE

BW

SW, 6000

SW, 3000

SW, 6000

SW, 3000

SW, 6000

SW, 3000

SW, 6000

ASTM A 234GR.WPB-W

ASTM A 105

ASTM A 105

ASTM A 234GR.WPB

ASTM A 234GR.WPB-W

ASTM A 105

ASTM A 105

ASTM A 234GR.WPB

ASTM A 234GR.WPB-W

ASTM A 234GR.WPB

ASTM A 234GR.WPB-W

ASTM A 234GR.WPB

ASTM A 234GR.WPB-W

ASTM A 105

ASTM A 105

ASTM A 234GR.WPB

ASTM A 105

ASTM A 105

ASTM A 105

ASTM A 105

ASTM A 105

ASTM A 105

ASTM A 105

WBG754Z11

WE602D3Z1

WE602D2Z1

WEG684ZZ1

WEG754ZZ1

WR602D3Z1

WR602D2Z1

WRG684ZZ1

WRG754ZZ1

WUG684ZZ1

WUG754ZZ1

WVG684ZZ1

WVG754ZZ1

WNH026ZZ1

WPH026ZZ1

WFG684ZZ1

WJ602D3Z1

WJ602D2Z1

WK602D3Z1

WK602D2Z1

WL602D3Z1

WL602D2Z1

WM602D3Z1

B-16.9

B-16.11

B-16.11

B-16.9

B-16.9

B-16.11

B-16.11

B-16.9

B-16.9

B-16.9

B-16.9

B-16.9

B-16.9

BS-3799

BS-3799

B-16.9

B-16.11

B-16.11

B-16.11

B-16.11

B-16.11

B-16.11

B-16.11


A2A

(mm)

6

ABRPLClient :



16/43Dept./Sect. :

Project :




B215-6-44-0005 Rev. A

Package : IPMCS

Report No. : 50


Page 16 of 58


InputId.

Item Type

LowerSize

Upper Size


CommodityCode

NoteNo

Fitting Group

Valves Group

Bolt Group

Gasket Group

Trap/Strainer Group


CPLR

GAV

GAV

GLV

GLV

CHV

CHV

BLV

G3V

BOS

GAS

GAS

TRP

TSR

PSR

CPLNG.RED

VLV.GATE

VLV.GATE

VLV.GLOBE

VLV.GLOBE

VLV.CHECK

VLV.CHECK

VLV.BALL

VLV.PISTON

BOLT.STUD

GASKET

GASKET

TRAP.STEAM

STRNR.TEMP

STRNR.PERM

1

.5

2

.5

2

.5

2

.5

.5

.5

.5

26

.5

1.5

.5

1.5

1.5

36

1.5

16

1.5

24

1.5

1

36

24

36

1.5

24

1.5

SW, 3000

SW, 800, 3000, B-16.11, SHT NO.- 51002


SW, 800, 3000, B-16.11, SHT NO.- 52002


SW, 800, 3000, B-16.11, SHT NO.- 53002



SW, 300, 3000, B-16.11, SHT NO.- 64402

SPIRAL, 150

SPIRAL, 150



SW, Y-TYPE, 800

ASTM A 105


BODY-ASTM A 216GR.WCB,TRIM-13% CR STEEL





BODY-ASTM A 105/ A216GR.WCB,TRIM-BODY SEAT-PEEK





B:A105;T:13%CR;S:SS304


B:A105;INT:SS304

WM602D2Z1

51002ZZZ1

51302ZZZ1

52002ZZZ1

52302ZZZ1

53002ZZZ1

53302ZZZ1

54302ZZZ1

64402ZZZ1

BS40404Z0

GK66272Z0

GK56272Z0

TR3065531

ST16831Z1

SP303D511

92

B-16.11

API 602/ ISO15761

API 600/ ISO10434

API 602/ ISO15761

BS-1873

API 602/ ISO15761

BS-1868

BS EN ISO17292

MNF'STD

B-18.2

B-16.20-ANSI B16.5

B-16.20-ANSIB16.47B

MNF'STD

EIL'STD

MNF'STD


A2A

(mm)

6

ABRPLClient :



16/43Dept./Sect. :

Project :




B215-6-44-0005 Rev. A

Package : IPMCS

Report No. : 50


Page 17 of 58


InputId.

Item Type

LowerSize

Upper Size


CommodityCode

NoteNo

Trap/Strainer Group


PSR STRNR.PERM 2 24 FLGD, Y-TYPE,150,RF/125AARH

B:A216GR.WCB;INT:SS304

SP3805531MNF'STD


A2A

(mm)

ABRPLClient :



16/43Dept./Sect. :

Project :




B215-6-44-0005 Rev. A

Package : IPMCS

Report No. : 50


Page 18 of 58


MM

SERVICENON CORROSIVE UTILITIES (ABOVE GROUND) CATEGORY "D" FLUID - COOLING WATER, INSTRUMENT AIR(2" & ABOVE),PLANT AIR, INERT GAS, CARBON DI OXIDE (DRY), NITROGEN, CONDENSATE & BOILER FEED SUCTION (NON IBR). THISCLASS DOES NOT COVER UNDERGROUND PIPING AND THE FIRE WATER SERVICE. FOR SIZES ABOVE 30",TEMPERATURE AND PRESSURE RATINGS SHALL BE 70 DEG.C & 10.0 KG/CM2G RESPECTIVELY.

NOTES1

6

18

31

32

65

76

77

79

86

97

NDT REQUIREMENTS AS PER EIL STANDARD SPECIFICATION 6-44-0016.

FOR FABRICATED REDUCERS,REFER EIL'STD 7-44-0485 & 7-44-0487. FOR MITRES, REFER EIL'STD 7-44-0033.

FOR SIZES ABOVE 30", TEMPERATURE AND PRESSURE RATINGS SHALL BE 70 DEG.C & 10KG/CM2G RESPECTIVELY.

USE BUTTERFLY VALVES INSTEAD OF GATE VALVES FROM 10" ONWARDS IN WATER SERVICE AND UPTO 70 DEG C.DESIGN PRESSURE FOR BUTTERFLY VALVES IS LIMITED UPTO 10 BAR.CORROSION ALLOWANCE HAS BEEN ADJUSTED TO SELECT OPTIMUM SCH. REFER GENERAL NOTES TO PMS.

FORGINGS ARE ACCEPTABLE IN LIEU OF PLATE MATERIAL FOR BLIND FLANGES AND SPACER & BLINDS.

FOR PERMANENT BW STRAINERS,REFER EIL'STD 7-44-0303 & 7-44-0304; AND FOR TEMPORARY STRAINERS,REFEREIL'STD 7-44-0300.FOR SIZES > 24", SPACER & BLIND SHALL BE AS PER EIL'STD 7-44-0164.

BLIND FLANGES SPECIFIED TO MANUFACTURER'S STANDARD AND CAPS TO ASME SEC VIII SHALL BE DESIGNEDFOR 70 DEG.C AND 10.0 KG/CM2G. BLIND FLANGES TO SUIT 150#, FF, 125AARH, AWWA C207 CL.D FLANGES.BUTTERFLY VALVES FOR THE SPEC ARE PN10 RATED WITH A MAXIMUM PRESSURE OF 10.2 KG/CM2G.

USE 5 PIECES 90 DEG MITRE FOR SIZE(S) 16 - 18, 24, 38; 6 PIECES 90 DEG MITRE FOR SIZE(S) 20, 26, 32, 40, 46 - 50, 54 -58, 64- 66, 72-74 ; 7 PIECES 90 DEG MITRE FOR SIZE(S) 28, 30, 34, 36, 42, 44, 52, 60, 62, 68, 70, 76 - 80; 45 DEG MITREREQUIRES ONE PIECE LESS

TEMP

PRESS 10.55 10.55 10.55 10.55 10.55 10.55 10.55

0 38 50 65 100 150 186

Sheet 1 of


Pipe Class : A39A

A39A

9

ABRPLClient :



16/43Dept./Sect. :

Project :




B215-6-44-0005 Rev. A

Package : IPMCS

Report No. : 50


Page 19 of 58

SPECIAL NOTES


PIPE JOINTS

DRAINS

VENTS

TEMP.CONN

PRESS.CONN

ALL

1.5" & BELOW

2.0" & ABOVE

ON LINES <= 1.5"

ON LINES >= 2.0"

ON LINES <= 1.5"

ON LINES >= 2.0"

1.5"

0.75"


SW COUPLING 3000 LBS.

BUTTWELDED


0.75" OR AS PER P&ID. REFER EIL STD. 7-44-351, D4

REFER EIL STD. 7-44-350, VC1

0.75" OR AS PER P&ID. REFER EIL STD 7-44-351, V1


SW, SH HVY NIPPLE WITH GATE VALVE TO SPEC AS PER EIL STD7-44-354

Sheet 2 ofPipe Class : A39A 9

ABRPLClient :



16/43Dept./Sect. :

Project :




B215-6-44-0005 Rev. A

Package : IPMCS

Report No. : 50


Page 20 of 58


T T T T H H H H H H H H H H H H H H H H H H H H H H H H H H H H H H H H H0.50T T T H H H H H H H H H H H H H H H H H H H H H H H H H H H H H H H H H0.75

T T H H H H H H H H H H H H H H H H H H H H H H H H H H H H H H H H H1.001.25

T T H H H H H H H H H H H H H H H H H H H H H H H H H H H H H H H H1.50T P P P P P P P P P P P P P R P P P P P P R P P P R P P R R R P R2.00

2.50T P P P P P P P P P P P R R P R R P P R R P P R R P R R R R R R3.00

3.50T P P P P P P P P P P R R P R R P P R R P R R R P R R R R R R4.00

5.00T P P P P P P P P P R R P R R P P R R P R R R P R R R R R R6.00

T P P P P P P P P R R P R R P P R R P P R R P R R R R R R8.00T P P P P P P P R R P R R P P R R P P R R P R R R R R R10.00

T P P P P P P R R P R R P P R R P R R R P R R R R R R12.00T P P P P P R R P R R P P R R P R R R P R R R R R R14.00

T P R P R R R R R R P R R R R R R R R R R R R R R16.00T R P R R R R R R P R R R R R R R R R R R R R R18.00

T P R R R R R R P R R R R R R R R R R R R R R20.0022.00

T R R R R R R P R R R R R R R R R R R R R R24.00T R R R R R P R R R R R R R R R R R R R R26.00

T R R R R P R R R R R R R R R R R R R R28.00T R R R R R R R R R R R R R R R R R R30.00

T R R P R R R R R R R R R R R R R R32.00T R R R R R R R R R R R R R R R R34.00

T R R R R R R R R R R R R R R R36.00T R R R R R R R R R R R R R R38.00

T R R R R R R R R R R R R R40.00T R R R R R R R R R R R R42.00

T R R R R R R R R R R R44.00T R R R R R R R R R R46.00

T R R R R R R R R R48.00T R R R R R R R R50.00

T R R R R R R R52.00T R R R R R R54.00

T R R R R R56.00T R R R R58.00

T R R R60.00T R R62.00

T R64.00T66.00

68.0070.0072.00

.

50

.

75

1

.00

1

.25

1

.50

2

.00

2

.50

3

.00

3

.50

4

.00

5

.00

6

.00

8

.00

10

.00

12

.00

14

.00

16

.00

18

.00

20

.00

22

.00

24

.00

26

.00

28

.00

30

.00

32

.00

34

.00

36

.00

38

.00

40

.00

42

.00

44

.00

46

.00

48

.00

50

.00

52

.00

54

.00

56

.00

58

.00

60

.00

62

.00

64

.00

66

.00

BR

AN

CH

PIP

E (

SIZ

E I

N I

NC

HE

S)


CODE DESCRIPTION

F

H

P

R

S

T

W

I

X

L

JSADDLE FUSED JT

H. COUPLING

PIPE TO PIPE

REINFORCED

SOCKOLETS

TEES

WELDOLETS

INSTRUMENT TEE

Refer Notes

SWEEPOLET

THREADOLET

A39A

76.0080.0084.00

9

ABRPLClient :



16/43Dept./Sect. :

Project :




B215-6-44-0005 Rev. A

Package : IPMCS

Report No. : 50


Page 21 of 58


H H HH H HH H H

H H HR R P

R R R

R R R

R R RR R RR R RR R RR R RR R RR R RR R R

R R RR R RR R RR R RR R RR R RR R RR R RR R RR R RR R RR R RR R RR R RR R RR R RR R RR R RR R RR R RR R RR R RT R R

T RT

68

.00

70

.00

72

.00

0.500.751.001.251.502.002.503.003.504.005.006.008.0010.0012.0014.0016.0018.0020.0022.0024.0026.0028.0030.0032.0034.0036.0038.0040.0042.0044.0046.0048.0050.0052.0054.0056.0058.0060.0062.0064.0066.0068.0070.0072.00

BR

AN

CH

PIP

E (SIZ

E IN

INC

HE

S)

A39A

76.0080.0084.00

9

ABRPLClient :



16/43Dept./Sect. :

Project :




B215-6-44-0005 Rev. A

Package : IPMCS

Report No. : 50


Page 22 of 58


InputId.

Item Type

LowerSize

Upper Size


CommodityCode

NoteNo

Pipe Group

Flange Group

Fitting Group


PIP

PIP

PIP

PIP

PIP

PIP

PIP

PIP

PIP

PIP

PIP

NIP

NIP

FLG

FLG

FLG

FLB

FLB

FEF

FEF

FEF

ELB90

PIPE

PIPE

PIPE

PIPE

PIPE

PIPE

PIPE

PIPE

PIPE

PIPE

PIPE

NIPPLE

NIPPLE

FLNG.SW

FLNG.SO

FLNG.SO

FLNG.BLIND

FLNG.BLIND

FLNG.FIG.8

SPCR&BLND

SPCR&BLND

ELBOW.90

.5

1

2

3

16

24

38

46

54

64

72

.5

1

.5

2

26

.5

26

.5

10

26

.5

.75

1.5

2

14

20

36

44

52

62

70

80

.75

1.5

1.5

24

80

24

80

8

24

80

.75

S160

XS

XS

STD

8.0

10.0

12.0

14.0

16.0

18.0

20.0

M

M

M

PE, SEAMLESS

PE, SEAMLESS

BE, SEAMLESS

BE, SEAMLESS

BE, SAW

BE, SAW

BE, SAW

BE, SAW

BE, SAW

BE, SAW

BE, SAW

PBE, SEAMLESS

PBE, SEAMLESS

150, RF/125AARH

150, RF/125AARH

150, FF/125AARH

150, RF/125AARH

150, FF/125AARH

150, FF/125AARH

150, FF/125AARH

150, FF/125AARH

SW, 6000

ASTM A 106 GR.B

ASTM A 106 GR.B

ASTM A 106 GR.B

ASTM A 106 GR.B

IS-3589 GR.410

IS-3589 GR.410

IS-3589 GR.410

IS-3589 GR.410

IS-3589 GR.410

IS-3589 GR.410

IS-3589 GR.410

ASTM A 106 GR.B

ASTM A 106 GR.B

ASTM A 105

ASTM A 105

ASTM A 105

ASTM A 105

ASTM A 516 GR.70

ASTM A 105

ASTM A 105

ASTM A 516 GR.70

ASTM A 105

PI21977Z0

PI21977Z0

PI21917Z0

PI21917Z0

PI7E316Z0

PI7E316Z0

PI7E316Z0

PI7E316Z0

PI7E316Z0

PI7E316Z0

PI7E316Z0

PN21967Z0

PN21967Z0

FSC0127Z0

FNC0127Z0

FN40121Z0

FBC0127Z0

FB46321Z0

FGK0121Z0

FCK0121Z0

FCT6321Z0

WA602D3Z0

B-36.10

B-36.10

B-36.10

B-36.10

IS-3589

IS-3589

IS-3589

IS-3589

IS-3589

IS-3589

IS-3589

B-36.10

B-36.10

B-16.5

B-16.5

AWWA-C207CL.D

B-16.5

AWWA-C207CL.D

ASME-B16.48

ASME-B16.48

AWWAC207D/EIL'STD

B-16.11


A39A

(mm)

9

ABRPLClient :



16/43Dept./Sect. :

Project :




B215-6-44-0005 Rev. A

Package : IPMCS

Report No. : 50


Page 23 of 58


InputId.

Item Type

LowerSize

Upper Size


CommodityCode

NoteNo

Fitting Group


ELB90

ELB90

ELB90

ELB45

ELB45

ELB45

ELB45

MIT90

MIT90

MIT90

MIT90

MIT90

MIT90

MIT90

MIT90

MIT45

MIT45

MIT45

MIT45

MIT45

MIT45

MIT45

MIT45

TEQ

ELBOW.90

ELBOW.90

ELBOW.90

ELBOW.45

ELBOW.45

ELBOW.45

ELBOW.45

MITRE.90

MITRE.90

MITRE.90

MITRE.90

MITRE.90

MITRE.90

MITRE.90

MITRE.90

MITRE.45

MITRE.45

MITRE.45

MITRE.45

MITRE.45

MITRE.45

MITRE.45

MITRE.45

T.EQUAL

1

2

8

.5

1

2

8

16

30

32

36

38

62

64

80

16

30

32

36

38

62

64

80

.5

1.5

6

14

.75

1.5

6

14

28

30

34

36

60

62

78

80

28

30

34

36

60

62

78

80

.75

STD

M

STD

M

M

M

M

M

M

M

M

M

M

M

M

M

M

M

M

M

SW, 3000

BW, 1.5D

BW, 1.5D

SW, 6000

SW, 3000

BW, 1.5D

BW, 1.5D

BW, 1.5D

BW, 1.5D

BW, 1.5D

BW, 1.5D

BW, 1.5D

BW, 1.5D

BW, 1.5D

BW, 1.5D

BW, 1.5D

BW, 1.5D

BW, 1.5D

BW, 1.5D

BW, 1.5D

BW, 1.5D

BW, 1.5D

BW, 1.5D

SW, 6000

ASTM A 105

ASTM A 234GR.WPB

ASTM A 234GR.WPB-W

ASTM A 105

ASTM A 105

ASTM A 234GR.WPB

ASTM A 234GR.WPB-W

IS-3589 GR.410

IS-3589 GR.410

IS-3589 GR.410

IS-3589 GR.410

IS-3589 GR.410

IS-3589 GR.410

IS-3589 GR.410

IS-3589 GR.410

IS-3589 GR.410

IS-3589 GR.410

IS-3589 GR.410

IS-3589 GR.410

IS-3589 GR.410

IS-3589 GR.410

IS-3589 GR.410

IS-3589 GR.410

ASTM A 105

WA602D2Z0

WAG684Z10

WAG754Z10

WB602D3Z0

WB602D2Z0

WBG684Z10

WBG754Z10

WDKF241Z0

WDKF241Z0

WDKF241Z0

WDKF241Z0

WDKF241Z0

WDKF241Z0

WDKF241Z0

WDKF241Z0

WGKF241Z0

WGKF241Z0

WGKF241Z0

WGKF241Z0

WGKF241Z0

WGKF241Z0

WGKF241Z0

WGKF241Z0

WE602D3Z0

32

32

32

32

32

32

32

32

B-16.11

B-16.9

B-16.9

B-16.11

B-16.11

B-16.9

B-16.9

EIL'STD

EIL'STD

EIL'STD

EIL'STD

EIL'STD

EIL'STD

EIL'STD

EIL'STD

EIL'STD

EIL'STD

EIL'STD

EIL'STD

EIL'STD

EIL'STD

EIL'STD

EIL'STD

B-16.11


A39A

(mm)

9

ABRPLClient :



16/43Dept./Sect. :

Project :




B215-6-44-0005 Rev. A

Package : IPMCS

Report No. : 50


Page 24 of 58


InputId.

Item Type

LowerSize

Upper Size


CommodityCode

NoteNo

Fitting Group


TEQ

TEQ

TEQ

TRED

TRED

TRED

TRED

REDC

REDC

REDC

REDE

REDE

REDE

SWGC

SWGE

CAP

CAP

CAP

CAP

CPLF

CPLH

CPLL

CPLR

T.EQUAL

T.EQUAL

T.EQUAL

T.RED

T.RED

T.RED

T.RED

REDUC.CONC

REDUC.CONC

REDUC.CONC

REDUC.ECC

REDUC.ECC

REDUC.ECC

SWAGE.CONC

SWAGE.ECC

CAP

CAP

CAP

CAP

CPLNG.FULL

CPLNG.HALF

CPLNG.LH

CPLNG.RED

1

2

8

.5

1

2

8

2

8

16

2

8

16

.5

.5

.5

2

8

50

.5

.5

.5

.5

1.5

6

48

.75

1.5

6

48

6

14

80

6

14

80

3

3

1.5

6

48

80

1.5

1.5

1.5

1.5

STD

M

STD,STD

M, M

STD,STD

M, M

M, M

STD,STD

M, M

M, M

STD,STD

STD,STD

STD

M

CALC

SW, 3000

BW

BW

SW, 6000

SW, 3000

BW

BW

BW

BW

BW

BW

BW

BW

PBE

PBE

SCRF, 3000

BW

BW

BW

SW, 3000

SW, 3000

SW, 3000

SW, 3000

ASTM A 105

ASTM A 234GR.WPB

ASTM A 234GR.WPB-W

ASTM A 105

ASTM A 105

ASTM A 234GR.WPB

ASTM A 234GR.WPB-W

ASTM A 234GR.WPB

ASTM A 234GR.WPB-W

IS-3589 GR.410

ASTM A 234GR.WPB

ASTM A 234GR.WPB-W

IS-3589 GR.410

ASTM A 105

ASTM A 105

ASTM A 105

ASTM A 234GR.WPB

ASTM A 234GR.WPB

ASTM A 285 GR.C

ASTM A 105

ASTM A 105

ASTM A 105

ASTM A 105

WE602D2Z0

WEG684ZZ0

WEG754ZZ0

WR602D3Z0

WR602D2Z0

WRG684ZZ0

WRG754ZZ0

WUG684ZZ0

WUG754ZZ0

WUKF24ZZ0

WVG684ZZ0

WVG754ZZ0

WVKF24ZZ0

WNH026ZZ0

WPH026ZZ0

WF60282Z0

WFG684ZZ0

WFG684ZZ0

WF3J54ZZ0

WJ602D2Z0

WK602D2Z0

WL602D2Z0

WM602D2Z0

B-16.11

B-16.9

B-16.9

B-16.11

B-16.11

B-16.9

B-16.9

B-16.9

B-16.9

EIL'STD

B-16.9

B-16.9

EIL'STD

BS-3799

BS-3799

B-16.11

B-16.9

B-16.9

ASME-VIII

B-16.11

B-16.11

B-16.11

B-16.11


A39A

(mm)

9

ABRPLClient :



16/43Dept./Sect. :

Project :




B215-6-44-0005 Rev. A

Package : IPMCS

Report No. : 50


Page 25 of 58


InputId.

Item Type

LowerSize

Upper Size


CommodityCode

NoteNo

Fitting Group

Valves Group

Bolt Group

Gasket Group


UNN

GAV

GAV

GLV

GLV

CHV

CHV

CHV

BLV

BFV

BFV

BOS

BOM

GAS

UNION

VLV.GATE

VLV.GATE

VLV.GLOBE

VLV.GLOBE

VLV.CHECK

VLV.CHECK

VLV.CHECK

VLV.BALL

VLV.BTRFLY

VLV.BTRFLY

BOLT.STUD

BOLT.M/C

GASKET

.5

.25

2

.25

2

.25

2

26

.5

3

26

18

.5

.5

1.5

1.5

24

1.5

16

1.5

24

48

16

24

48

80

16

24

SW, 3000

SW, 800, 3000, B-16.11, SHT NO.- 51001


SW, 800, 3000, B-16.11, SHT NO.- 52001


SW, 800, 3000, B-16.11, SHT NO.- 53001


FLGD, 150,AWWAC207,FF/125AARH, SHTNO.- 53316




RING, 150, 2 MM

ASTM A 105







BODY-ASTM A 105/ A216GR.WCB,TRIM-13% CR.STEEL





BOLT:A307 GR.B,NUT:A563 GR.B

NONASBESTOSBS7531 GR X

WQH02D2Z0

51001ZZZ0

51321ZZZ0

52001ZZZ0

52321ZZZ0

53001ZZZ0

53321ZZZ0

53316ZZZ0

54321ZZZ0

56321ZZZ0

56316ZZZ0

BS40404Z0

BM41418Z0

GKBAX52Z0

BS-3799

API 602/ ISO15761

API 600/ ISO10434

API 602/ ISO15761

BS-1873

API 602/ ISO15761

BS 1868

API-594

BS EN ISO17292

BS EN 593

BS EN 593

B-18.2

B-18.2

B-16.21-ANSI B16.5


A39A

(mm)

9

ABRPLClient :



16/43Dept./Sect. :

Project :




B215-6-44-0005 Rev. A

Package : IPMCS

Report No. : 50


Page 26 of 58


InputId.

Item Type

LowerSize

Upper Size


CommodityCode

NoteNo

Gasket Group

Trap/Strainer Group


GAS

TRP

TSR

PSR

PSR

PSR

GASKET

TRAP.STEAM

STRNR.TEMP

STRNR.PERM

STRNR.PERM

STRNR.PERM

26

.5

1.5

.5

2

8

80

1.5

24

1.5

6

24

M

M

FULLFACE, 150, 2 MM



SW, Y-TYPE, 800

BW, T-TYPE

BW, T-TYPE


B:A105;T:13%CR;S:SS304

B:A285GR.C;INT:SS304

B:A105;INT:SS304



GK2AX22Z0

TR3065530

ST14431Z0

SP303D510

SP13344Z0

SP13644Z0

AWWA-C207CL.D

MNF'STD

EIL'STD

MNF'STD

EIL'STD

EIL'STD


A39A

(mm)

ABRPLClient :



16/43Dept./Sect. :

Project :




B215-6-44-0005 Rev. A

Package : IPMCS

Report No. : 50


Page 27 of 58


MM

SERVICENON CORROSIVE UTILITIES (ABOVE GROUND) CATEGORY "D" FLUID - COOLING WATER, INSTRUMENT AIR(2" & ABOVE-IN OFFISTES), PLANT AIR, INERT GAS, CARBON DI OXIDE (DRY), NITROGEN, CONDENSATE & BOILER FEED SUCTION(NON IBR). THIS CLASS DOES NOT COVER UNDERGROUND PIPING AND THE FIRE WATER SERVICE. FOR SIZES ABOVE30", TEMPERATURE AND PRESSURE RATINGS SHALL BE 70 DEG.C & 7.0 KG/CM2G RESPECTIVELY.

NOTES1

6

10

31

32

65

76

77

86

98

99


FOR FABRICATED REDUCERS,REFER EIL'STD 7-44-0485 & 7-44-0487. FOR MITRES, REFER EIL'STD 7-44-0033.

USE 5 PIECES 90 DEG MITRE FOR SIZE(S) 16 - 18, 24, 32 - 40, 44 - 50, 54 - 60, 64-70; 6 PIECES 90 DEG MITRE FOR SIZE(S)20, 26, 42, 52, 62, 72 - 76 ; 7 PIECES 90 DEG MITRE FOR SIZE(S) 28, 30, 80; 45 DEG MITRE REQUIRES ONE PIECE LESSUSE BUTTERFLY VALVES INSTEAD OF GATE VALVES FROM 10" ONWARDS IN WATER SERVICE AND UPTO 70 DEG C.DESIGN PRESSURE FOR BUTTERFLY VALVES IS LIMITED UPTO 10 BAR.CORROSION ALLOWANCE HAS BEEN ADJUSTED TO SELECT OPTIMUM SCH. REFER GENERAL NOTES TO PMS.

FORGINGS ARE ACCEPTABLE IN LIEU OF PLATE MATERIAL FOR BLIND FLANGES AND SPACER & BLINDS.

FOR PERMANENT BW STRAINERS,REFER EIL'STD 7-44-0303 & 7-44-0304; AND FOR TEMPORARY STRAINERS,REFEREIL'STD 7-44-0300.FOR SIZES > 24", SPACER & BLIND SHALL BE DESIGNED BY THE MANUFACTURER AS PER ASME B31.3.

BUTTERFLY VALVES FOR THE SPEC ARE PN10 RATED WITH A MAXIMUM PRESSURE OF 10.2 KG/CM2G.

FOR SIZES ABOVE 30", TEMPERATURE AND PRESSURE RATINGS SHALL BE 70 DEG.C & 7.0 KG/CM2G RESPECTIVELY.

BLIND FLANGES AND SPACER & BLINDS SPECIFIED TO MANUFACTURER'S STANDARD SHALL BE DESIGNED FOR 70DEG.C AND 7.0 KG/CM2G TO SUIT 150#, FF, 125AARH, AWWA C207 CL.D FLANGES.

SPECIAL NOTES


PIPE JOINTS

DRAINS

VENTS

TEMP.CONN

PRESS.CONN

ALL

1.5" & BELOW

2.0" & ABOVE

ON LINES <= 1.5"

ON LINES >= 2.0"

ON LINES <= 1.5"

ON LINES >= 2.0"

1.5"

0.75"


SW COUPLING 3000 LBS.

BUTTWELDED


0.75" OR AS PER P&ID. REFER EIL STD. 7-44-351, D4


0.75" OR AS PER P&ID. REFER EIL STD 7-44-351, V1


SW, SH HVY NIPPLE WITH GATE VALVE TO SPEC AS PER EIL STD7-44-354

TEMP

PRESS 10.55 10.55 10.55 10.55 10.55 10.55 10.55

0 38 50 65 100 150 186

Sheet 1 of


Pipe Class : A3A

A3A

7

ABRPLClient :



16/43Dept./Sect. :

Project :




B215-6-44-0005 Rev. A

Package : IPMCS

Report No. : 50


Page 28 of 58


T T T T H H H H H H H H H H H H H H H H H H H H H H H H H H H H H H H H H0.50T T T H H H H H H H H H H H H H H H H H H H H H H H H H H H H H H H H H0.75

T T H H H H H H H H H H H H H H H H H H H H H H H H H H H H H H H H H1.001.25

T T H H H H H H H H H H H H H H H H H H H H H H H H H H H H H H H H1.50T P P P P P P P P P P P P P R P P P P P P P P P P P P P P P P P2.00

2.50T P P P P P P P P P P P R R P P P P P P P P P P P P P P P P P3.00

3.50T P P P P P P P P P P R R P P P P P P P P P P P P P P P P P4.00

5.00T P P P P P P P P P R R P P P P P P P P P P P P P P P P P6.00

T P P P P P P P P R R P P P P P P P P P P P P P P P P P8.00T P P P P P P P R R P P P P P P P P P P P P P P P P P10.00

T P P P P P P R R P P P P P P P P P P P P P P P P P12.00T P P P P P R R P P P P P P P P P P P P P P P P P14.00

T P R P R R R P P P P P P P P P P P P P P P P P16.00T R P R R R P P P P P P P P P P P P P P P P P18.00

T P R R R P P P P P P P P P P P P P P P P P20.0022.00

T R R R P P P P P P P P P P P P P P P P P24.00T R R P P P P P P P P P P P P P P P P P26.00

T R P P P P P P P P P P P P P P P P P28.00T P P P P P P P P P P P P P P P P P30.00

T P P P P P P P P P P P P P P P P32.00T P P P P P P P P P P P P P P P34.00

T P P P P P P P P P P P P P P36.00T P P P P P P P P P P P P P38.00

T P P P P P P P P P P P P40.00T P P P P P P P P P P P42.00

T P P P P P P P P P P44.00T P P P P P P P P P46.00

T P P P P P P P P48.00T P P P P P P P50.00

T P P P P P P52.00T P P P P P54.00

T P P P P56.00T P P P P58.00

T P P P60.00T P P62.00

T P64.00T66.00

68.0070.0072.00

.

50

.

75

1

.00

1

.25

1

.50

2

.00

2

.50

3

.00

3

.50

4

.00

5

.00

6

.00

8

.00

10

.00

12

.00

14

.00

16

.00

18

.00

20

.00

22

.00

24

.00

26

.00

28

.00

30

.00

32

.00

34

.00

36

.00

38

.00

40

.00

42

.00

44

.00

46

.00

48

.00

50

.00

52

.00

54

.00

56

.00

58

.00

60

.00

62

.00

64

.00

66

.00

BR

AN

CH

PIP

E (

SIZ

E I

N I

NC

HE

S)


CODE DESCRIPTION

F

H

P

R

S

T

W

I

X

L

JSADDLE FUSED JT

H. COUPLING

PIPE TO PIPE

REINFORCED

SOCKOLETS

TEES

WELDOLETS

INSTRUMENT TEE

Refer Notes

SWEEPOLET

THREADOLET

A3A

76.0080.0084.00

7

ABRPLClient :



16/43Dept./Sect. :

Project :




B215-6-44-0005 Rev. A

Package : IPMCS

Report No. : 50


Page 29 of 58


H H HH H HH H H

H H HP P P

P P P

P P P

P P PP P PP P PP P PP P PP P PP P PP P P

P P PP P PP P PP P PP P PP P PP P PP P PP P PP P PP P PP P PP P PP P PP P PP P PP P PP P PP P PP P PP P PP P PT P P

T PT

68

.00

70

.00

72

.00

0.500.751.001.251.502.002.503.003.504.005.006.008.0010.0012.0014.0016.0018.0020.0022.0024.0026.0028.0030.0032.0034.0036.0038.0040.0042.0044.0046.0048.0050.0052.0054.0056.0058.0060.0062.0064.0066.0068.0070.0072.00

BR

AN

CH

PIP

E (SIZ

E IN

INC

HE

S)

A3A

76.0080.0084.00

7

ABRPLClient :



16/43Dept./Sect. :

Project :




B215-6-44-0005 Rev. A

Package : IPMCS

Report No. : 50


Page 30 of 58


InputId.

Item Type

LowerSize

Upper Size


CommodityCode

NoteNo

Pipe Group

Flange Group

Fitting Group


PIP

PIP

PIP

PIP

PIP

PIP

PIP

PIP

PIP

PIP

PIP

NIP

NIP

FLG

FLG

FLG

FLB

FLB

FEF

FEF

FEF

ELB90

PIPE

PIPE

PIPE

PIPE

PIPE

PIPE

PIPE

PIPE

PIPE

PIPE

PIPE

NIPPLE

NIPPLE

FLNG.SW

FLNG.SO

FLNG.SO

FLNG.BLIND

FLNG.BLIND

FLNG.FIG.8

SPCR&BLND

SPCR&BLND

ELBOW.90

.5

1

2

3

16

18

24

32

44

54

64

.5

1

.5

2

26

.5

26

.5

10

26

.5

.75

1.5

2

14

16

20

30

42

52

62

80

.75

1.5

1.5

24

80

24

48

8

24

80

1.5

S160

XS

XS

STD

8.0

8.0

10.0

10

12

14

16

M

M

M

PE, SEAMLESS

PE, SEAMLESS

BE, SEAMLESS

BE, SEAMLESS

BE, SAW

BE, SAW

BE, SAW

BE, SAW

BE, SAW

BE, SAW

BE, SAW

PBE, SEAMLESS

PBE, SEAMLESS

150, RF/125AARH

150, RF/125AARH

150, FF/125AARH

150, RF/125AARH

150, FF/125AARH

150, FF/125AARH

150, FF/125AARH

150, FF/125AARH

SW, 3000

ASTM A 106 GR.B

ASTM A 106 GR.B

ASTM A 106 GR.B

ASTM A 106 GR.B

IS-3589 GR.410

IS-3589 GR.410

IS-3589 GR.410

IS-3589 GR.410

IS-3589 GR.410

IS-3589 GR.410

IS-3589 GR.410

ASTM A 106 GR.B

ASTM A 106 GR.B

ASTM A 105

ASTM A 105

ASTM A 105

ASTM A 105

ASTM A 516 GR.70

ASTM A 105

ASTM A 105

ASTM A 516 GR.70

ASTM A 105

PI21977Z0

PI21977Z0

PI21917Z0

PI21917Z0

PI7E316Z0

PI7E316Z0

PI7E316Z0

PI7E316Z0

PI7E316Z0

PI7E316Z0

PI7E316Z0

PN21967Z0

PN21967Z0

FSC0127Z0

FNC0127Z0

FN40121Z0

FBC0127Z0

FB46321Z0

FGK0121Z0

FCK0121Z0

FCT6321Z0

WA602D2Z0

98

98

98

98

B-36.10

B-36.10

B-36.10

B-36.10

IS-3589

IS-3589

IS-3589

IS-3589

IS-3589

IS-3589

IS-3589

B-36.10

B-36.10

B-16.5

B-16.5

AWWA-C207CL.D

B-16.5

AWWA-C207CL.D

ASME-B16.48

ASME-B16.48

AWWAC207D/EIL'STD

B-16.11


A3A

(mm)

7

ABRPLClient :



16/43Dept./Sect. :

Project :




B215-6-44-0005 Rev. A

Package : IPMCS

Report No. : 50


Page 31 of 58


InputId.

Item Type

LowerSize

Upper Size


CommodityCode

NoteNo

Fitting Group


ELB90

ELB90

ELB45

ELB45

ELB45

MIT90

MIT90

MIT90

MIT45

MIT45

MIT45

TEQ

TEQ

TEQ

TRED

TRED

TRED

REDC

REDC

REDC

REDE

REDE

REDE

ELBOW.90

ELBOW.90

ELBOW.45

ELBOW.45

ELBOW.45

MITRE.90

MITRE.90

MITRE.90

MITRE.45

MITRE.45

MITRE.45

T.EQUAL

T.EQUAL

T.EQUAL

T.RED

T.RED

T.RED

REDUC.CONC

REDUC.CONC

REDUC.CONC

REDUC.ECC

REDUC.ECC

REDUC.ECC

2

8

.5

2

8

16

30

32

16

30

32

.5

2

8

.5

2

8

2

8

16

2

8

16

6

14

1.5

6

14

28

30

80

28

30

80

1.5

6

48

1.5

6

48

6

14

80

6

14

80

STD

M

STD

M

M

M

M

M

M

M

STD

M

STD,STD

M, M

STD,STD

M, M

M, M

STD,STD

M, M

M, M

BW, 1.5D

BW, 1.5D

SW, 3000

BW, 1.5D

BW, 1.5D

BW, 1.5D

BW, 1.5D

BW, 1.5D

BW, 1.5D

BW, 1.5D

BW, 1.5D

SW, 3000

BW

BW

SW, 3000

BW

BW

BW

BW

BW

BW

BW

BW

ASTM A 234GR.WPB

ASTM A 234GR.WPB-W

ASTM A 105

ASTM A 234GR.WPB

ASTM A 234GR.WPB-W

IS-3589 GR.410

IS-3589 GR.410

IS-3589 GR.410

IS-3589 GR.410

IS-3589 GR.410

IS-3589 GR.410

ASTM A 105

ASTM A 234GR.WPB

ASTM A 234GR.WPB-W

ASTM A 105

ASTM A 234GR.WPB

ASTM A 234GR.WPB-W

ASTM A 234GR.WPB

ASTM A 234GR.WPB-W

IS-3589 GR.410

ASTM A 234GR.WPB

ASTM A 234GR.WPB-W

IS-3589 GR.410

WAG684Z10

WAG754Z10

WB602D2Z0

WBG684Z10

WBG754Z10

WDKF241Z0

WDKF241Z0

WDKF241Z0

WGKF241Z0

WGKF241Z0

WGKF241Z0

WE602D2Z0

WEG684ZZ0

WEG754ZZ0

WR602D2Z0

WRG684ZZ0

WRG754ZZ0

WUG684ZZ0

WUG754ZZ0

WUKF24ZZ0

WVG684ZZ0

WVG754ZZ0

WVKF24ZZ0

32

32

B-16.9

B-16.9

B-16.11

B-16.9

B-16.9

EIL'STD

EIL'STD

EIL'STD

EIL'STD

EIL'STD

EIL'STD

B-16.11

B-16.9

B-16.9

B-16.11

B-16.9

B-16.9

B-16.9

B-16.9

EIL'STD

B-16.9

B-16.9

EIL'STD


A3A

(mm)

7

ABRPLClient :



16/43Dept./Sect. :

Project :




B215-6-44-0005 Rev. A

Package : IPMCS

Report No. : 50


Page 32 of 58


InputId.

Item Type

LowerSize

Upper Size


CommodityCode

NoteNo

Fitting Group

Valves Group


SWGC

SWGE

CAP

CAP

CAP

CAP

CPLF

CPLH

CPLL

CPLR

UNN

GAV

GAV

GLV

GLV

CHV

CHV

CHV

SWAGE.CONC

SWAGE.ECC

CAP

CAP

CAP

CAP

CPLNG.FULL

CPLNG.HALF

CPLNG.LH

CPLNG.RED

UNION

VLV.GATE

VLV.GATE

VLV.GLOBE

VLV.GLOBE

VLV.CHECK

VLV.CHECK

VLV.CHECK

.5

.5

.5

2

8

50

.5

.5

.5

.5

.5

.25

2

.25

2

.25

2

26

3

3

1.5

6

48

80

1.5

1.5

1.5

1.5

1.5

1.5

24

1.5

16

1.5

24

48

STD,STD

STD,STD

STD

M

CALC

PBE

PBE

SCRF, 3000

BW

BW

BW

SW, 3000

SW, 3000

SW, 3000

SW, 3000

SW, 3000

SW, 800, 3000, B-16.11, SHT NO.- 51001


SW, 800, 3000, B-16.11, SHT NO.- 52001


SW, 800, 3000, B-16.11, SHT NO.- 53001



ASTM A 105

ASTM A 105

ASTM A 105

ASTM A 234GR.WPB

ASTM A 234GR.WPB

ASTM A 285 GR.C

ASTM A 105

ASTM A 105

ASTM A 105

ASTM A 105

ASTM A 105







BODY-ASTM A 105/ A216GR.WCB,TRIM-13% CR.STEEL

WNH026ZZ0

WPH026ZZ0

WF60282Z0

WFG684ZZ0

WFG684ZZ0

WF3J54ZZ0

WJ602D2Z0

WK602D2Z0

WL602D2Z0

WM602D2Z0

WQH02D2Z0

51001ZZZ0

51321ZZZ0

52001ZZZ0

52321ZZZ0

53001ZZZ0

53321ZZZ0

53316ZZZ0

BS-3799

BS-3799

B-16.11

B-16.9

B-16.9

ASME-VIII

B-16.11

B-16.11

B-16.11

B-16.11

BS-3799

API 602/ ISO15761

API 600/ ISO10434

API 602/ ISO15761

BS-1873

API 602/ ISO15761

BS 1868

API-594


A3A

(mm)

7

ABRPLClient :



16/43Dept./Sect. :

Project :




B215-6-44-0005 Rev. A

Package : IPMCS

Report No. : 50


Page 33 of 58


InputId.

Item Type

LowerSize

Upper Size


CommodityCode

NoteNo

Valves Group

Bolt Group

Gasket Group

Trap/Strainer Group


BLV

BFV

BFV

BOS

BOM

GAS

GAS

TRP

TSR

PSR

PSR

PSR

VLV.BALL

VLV.BTRFLY

VLV.BTRFLY

BOLT.STUD

BOLT.M/C

GASKET

GASKET

TRAP.STEAM

STRNR.TEMP

STRNR.PERM

STRNR.PERM

STRNR.PERM

.5

3

26

18

.5

.5

26

.5

1.5

.5

2

8

16

24

48

80

16

24

80

1.5

24

1.5

6

24

M

M




RING, 150, 2 MM

FULLFACE, 150, 2 MM



SW, Y-TYPE, 800

BW, T-TYPE

BW, T-TYPE








B:A105;T:13%CR;S:SS304

B:A285GR.C;INT:SS304

B:A105;INT:SS304



54321ZZZ0

56321ZZZ0

56316ZZZ0

BS40404Z0

BM41418Z0

GKBAX52Z0

GK2AX22Z0

TR3065530

ST14431Z0

SP303D510

SP13344Z0

SP13644Z0

BS EN ISO17292

BS EN 593

BS EN 593

B-18.2

B-18.2

B-16.21-ANSI B16.5

AWWA-C207CL.D

MNF'STD

EIL'STD

MNF'STD

EIL'STD

EIL'STD


A3A

(mm)

ABRPLClient :



16/43Dept./Sect. :

Project :




B215-6-44-0005 Rev. A

Package : IPMCS

Report No. : 50


Page 34 of 58

A3KPIPE CLASS :150RATING :SS 304BASE MATERIAL : 0CORROSION ALLOWANCE : SPECIAL REQUIREMENT :

MM

SERVICEDEMINERALISED WATER (OUTSIDE DM PLANT BATTERY LIMITS), POLISHED WATER, POLISHED CONDENSATE,INSTRUMENT AIR(WITHIN UNITS ICLUDING OFFSITE PACKAGES) - CATEGORY 'D'

NOTES1

5

7

21



NO FIELD HYDROSTATIC TESTING IS PERMITTED IN INSTRUMENT AIR SERVICE.

SPECIAL NOTES


PIPE JOINTS

DRAINS

VENTS

TEMP.CONN

PRESS.CONN

ALL

1.5" & BELOW

2.0" & ABOVE

ON LINES <= 1.5"

ON LINES >= 2.0"

ON LINES <= 1.5"

ON LINES >= 2.0"

1.5"

0.75"


SW COUPLING

BUTTWELDED

REFER EILSTD 7-44-0350, DC3

AS PER P&ID. OR 0.75". REFER EIL STD. 7-44-0351, D3


AS PER P&ID. OR 0.75". REFER EIL STD 7-44-0351, V1



TEMP

PRESS 10.55 10.55 10.55 10.55 10.55

0 38 93 149 186

Sheet 1 of


Pipe Class : A3K

A3K

5

ABRPLClient :



16/43Dept./Sect. :

Project :




B215-6-44-0005 Rev. A

Package : IPMCS

Report No. : 50


Page 35 of 58

Sheet 2 ofPipe Class : A3K

T T T T H H H H H H H H0.50T T T H H H H H H H H0.75

T T H H H H H H H H1.001.25

T T H H H H H H H1.50T P P P P P P P2.00

2.50T P P P P P P3.00

3.50T P P P P P4.00

5.00T P P P P6.00

T P P P8.00T P P10.00

T P12.00T14.00

16.0018.0020.0022.0024.0026.0028.0030.0032.0034.0036.0038.0040.0042.0044.0046.0048.0050.0052.0054.0056.0058.0060.0062.0064.0066.0068.0070.0072.00

.

50

.

75

1

.00

1

.25

1

.50

2

.00

2

.50

3

.00

3

.50

4

.00

5

.00

6

.00

8

.00

10

.00

12

.00

14

.00

BR

AN

CH

PIP

E (

SIZ

E I

N I

NC

HE

S)

0.500.751.001.251.502.002.503.003.504.005.006.008.0010.0012.0014.0016.0018.0020.0022.0024.0026.0028.0030.0032.0034.0036.0038.0040.0042.0044.0046.0048.0050.0052.0054.0056.0058.0060.0062.0064.0066.0068.0070.0072.00

BR

AN

CH

PIP

E (SIZ

E IN

INC

HE

S)


CODE DESCRIPTION

F

H

P

R

S

T

W

I

X

L

JSADDLE FUSED JT

H. COUPLING

PIPE TO PIPE

REINFORCED

SOCKOLETS

TEES

WELDOLETS

INSTRUMENT TEE

Refer Notes

SWEEPOLET

THREADOLET

A3K

76.0080.0084.00

76.0080.0084.00

5

ABRPLClient :



16/43Dept./Sect. :

Project :




B215-6-44-0005 Rev. A

Package : IPMCS

Report No. : 50


Page 36 of 58


InputId.

Item Type

LowerSize

Upper Size


CommodityCode

NoteNo

Pipe Group

Flange Group

Fitting Group


PIP

PIP

PIP

PIP

PIP

NIP

NIP

FLG

FLB

FEF

FEF

ELB90

ELB90

ELB90

ELB45

ELB45

ELB45

TEQ

TEQ

TEQ

TRED

TRED

PIPE

PIPE

PIPE

PIPE

PIPE

NIPPLE

NIPPLE

FLNG.WN

FLNG.BLIND

FLNG.FIG.8

SPCR&BLND

ELBOW.90

ELBOW.90

ELBOW.90

ELBOW.45

ELBOW.45

ELBOW.45

T.EQUAL

T.EQUAL

T.EQUAL

T.RED

T.RED

.5

1

2

3

10

.5

1

.5

.5

.5

10

.5

2

10

.5

2

10

.5

2

10

.5

2

.75

1.5

2

8

14

.75

1.5

14

14

8

14

1.5

8

14

1.5

8

14

1.5

8

14

1.5

8

80S

40S

40S

10S

10S

M

M

M

M

M

M

M

M

M

M, M

PE, SEAMLESS

PE, SEAMLESS

BE, SEAMLESS

BE, SEAMLESS

BE, E.FS.W

PBE, SEAMLESS

PBE, SEAMLESS

150, RF/125AARH

150, RF/125AARH

150, FF/125AARH

150, FF/125AARH

SW, 3000

BW, 1.5D

BW, 1.5D

SW, 3000

BW, 1.5D

BW, 1.5D

SW, 3000

BW

BW

SW, 3000

BW

ASTM A 312 TP304

ASTM A 312 TP304

ASTM A 312 TP304

ASTM A 312 TP304

ASTM A 358 TP304CL.1

ASTM A 312 TP304

ASTM A 312 TP304

ASTM A 182GR.F304

ASTM A 182GR.F304

ASTM A 182GR.F304

ASTM A 182GR.F304

ASTM A 182GR.F304

ASTM A 403GR.WP304-S

ASTM A 403GR.WP304-WX

ASTM A 182GR.F304



ASTM A 182GR.F304



ASTM A 182GR.F304


PI33577Z0

PI33577Z0

PI33517Z0

PI33517Z0

PI35513Z0

PN33567Z0

PN33567Z0

FWC4127Z0

FBC4127Z0

FGK4121Z0

FCK4121Z0

WA642D2Z0

WAG874Z10

WAG894Z10

WB642D2Z0

WBG874Z10

WBG894Z10

WE642D2Z0

WEG874ZZ0

WEG894ZZ0

WR642D2Z0

WRG874ZZ0

B-36.19

B-36.19

B-36.19

B-36.19

B-36.19

B-36.19

B-36.19

B-16.5

B-16.5

ASME-B16.48

ASME-B16.48

B-16.11

B-16.9

B-16.9

B-16.11

B-16.9

B-16.9

B-16.11

B-16.9

B-16.9

B-16.11

B-16.9


A3K

(mm)

5

ABRPLClient :



16/43Dept./Sect. :

Project :




B215-6-44-0005 Rev. A

Package : IPMCS

Report No. : 50


Page 37 of 58


InputId.

Item Type

LowerSize

Upper Size


CommodityCode

NoteNo

Fitting Group

Valves Group


TRED

REDC

REDC

REDE

REDE

SWGC

SWGE

CAP

CAP

CPLF

CPLH

CPLL

CPLR

GAV

GAV

GLV

GLV

CHV

CHV

T.RED

REDUC.CONC

REDUC.CONC

REDUC.ECC

REDUC.ECC

SWAGE.CONC

SWAGE.ECC

CAP

CAP

CPLNG.FULL

CPLNG.HALF

CPLNG.LH

CPLNG.RED

VLV.GATE

VLV.GATE

VLV.GLOBE

VLV.GLOBE

VLV.CHECK

VLV.CHECK

10

2

10

2

10

.5

.5

.5

2

.5

.5

.5

.5

.5

2

.5

2

.5

2

14

8

14

8

14

3

3

1.5

14

1.5

1.5

1.5

1.5

1.5

24

1.5

16

1.5

24

M, M

M, M

M, M

M, M

M, M

M, M

M, M

M

BW

BW

BW

BW

BW

PBE

PBE

SCRF, 3000

BW

SW, 3000

SW, 3000

SW, 3000

SW, 3000

SW, 800, 3000, B-16.11, SHT NO.- 51045


SW, 800, 3000, B-16.11, SHT NO.- 52045


SW, 800, 3000, B-16.11, SHT NO.- 53045







ASTM A 182GR.F304

ASTM A 182GR.F304

ASTM A 182GR.F304


ASTM A 182GR.F304

ASTM A 182GR.F304

ASTM A 182GR.F304

ASTM A 182GR.F304

BODY-ASTM A 182GR.F304,TRIM-STELLITED,STEM-SS 304

BODY-ASTM A 351GR.CF8,TRIM-SS304

BODY-ASTM A 182GR.F304,TRIM-STELLITED,STEM-SS304


BODY-ASTM A 182GR.F304,TRIM-STELLITED


WRG894ZZ0

WUG874ZZ0

WUG894ZZ0

WVG874ZZ0

WVG894ZZ0

WNH426ZZ0

WPH426ZZ0

WF64282Z0

WFG874ZZ0

WJ642D2Z0

WK642D2Z0

WL642D2Z0

WM642D2Z0

51045ZZZ0

51345ZZZ0

52045ZZZ0

52345ZZZ0

53045ZZZ0

53345ZZZ0

B-16.9

B-16.9

B-16.9

B-16.9

B-16.9

BS-3799

BS-3799

B-16.11

B-16.9

B-16.11

B-16.11

B-16.11

B-16.11

API 602/ ISO15761

API 600/ ISO10434

API 602/ ISO15761

BS-1873

API 602/ ISO15761

BS-1868


A3K

(mm)

5

ABRPLClient :



16/43Dept./Sect. :

Project :




B215-6-44-0005 Rev. A

Package : IPMCS

Report No. : 50


Page 38 of 58

Sheet 5 of 5Pipe Class : A3K

InputId.

Item Type

LowerSize

Upper Size


CommodityCode

NoteNo

Valves Group

Bolt Group

Gasket Group

Trap/Strainer Group


BFV

BOM

GAS

TSR

PSR

PSR

PSR

VLV.BTRFLY

BOLT.M/C

GASKET

STRNR.TEMP

STRNR.PERM

STRNR.PERM

STRNR.PERM

3

.5

.5

1.5

.5

2

10

14

14

14

14

1.5

8

14

M

M

WAFL, 150, B-16.5,SHT NO.- 56351

RING, 150, 2 MM


SW, Y-TYPE, 800

BW, T-TYPE

BW, T-TYPE

BODY-ASTM A 351GR CF8,TRIM-SS304



B:A240TP304;INT:SS304

B:A182GR.F304;INT:SS304

B:A403GR.WP304-S;INT:SS304

B:A403GR.WP304-WX;INT:SS304

56351ZZZ0

BM41418Z0

GKBAX52Z0

ST14131Z0

SP307D510

SP15344Z0

SP15444Z0

BS EN 593

B-18.2

B-16.21-ANSI B16.5

EIL'STD

MNF'STD

EIL'STD

EIL'STD


A3K

(mm)

ABRPLClient :



16/43Dept./Sect. :

Project :




B215-6-44-0005 Rev. A

Package : IPMCS

Report No. : 50


Page 39 of 58

B1APIPE CLASS :300RATING :CARBON STEELBASE MATERIAL : 1.5CORROSION ALLOWANCE : SPECIAL REQUIREMENT :

MM

SERVICEUTILITIES -MP CONDENSATE, INSTRUMENT AIR(OFFSITES), PLANT AIR, NITROGEN, AMMONIA GAS ETC. ABOVE CLASS'A1A'.

NOTES1

3

5

7

32


USE PIPE OF CLASS 22 INSTEAD OF CLASS 12 IF PIPE THICKNESS EXCEEDS 25.00 MM.


CORROSION ALLOWANCE HAS BEEN ADJUSTED TO SELECT OPTIMUM SCH. REFER GENERAL NOTES TO PMS.

SPECIAL NOTES


PIPE JOINTS

DRAINS

VENTS

TEMP.CONN

PRESS.CONN

ALL

1.5" & BELOW

2.0" & ABOVE

ON LINES <= 1.5"

ON LINES >= 2.0"

ON LINES <= 1.5"

ON LINES >= 2.0"

1.5"

0.75"


SW COUPLING

BUTTWELDED







TEMP

PRESS 52.02 52.02 47.8 46.05 44.64 42.53 40.07 38.66 37.26 35.5 28.82

-29 38 93 149 204 260 316 343 371 399 427

Sheet 1 of


Pipe Class : B1A

B1A

5

ABRPLClient :



16/43Dept./Sect. :

Project :




B215-6-44-0005 Rev. A

Package : IPMCS

Report No. : 50


Page 40 of 58

Sheet 2 ofPipe Class : B1A

T T T T H H H H H H H H H H H H0.50T T T H H H H H H H H H H H H0.75

T T H H H H H H H H H H H H1.001.25

T T H H H H H H H H H H H1.50T P P R R R R R R R R R2.00

2.50T P R R R R R R R R R3.00

3.50T R R R R R R R R R4.00

5.00T R R R R R R R R6.00


T R R R R R12.00T R R R R14.00

T R R R16.00T R R18.00

T R20.0022.00

T24.0026.0028.0030.0032.0034.0036.0038.0040.0042.0044.0046.0048.0050.0052.0054.0056.0058.0060.0062.0064.0066.0068.0070.0072.00

.

50

.

75

1

.00

1

.25

1

.50

2

.00

2

.50

3

.00

3

.50

4

.00

5

.00

6

.00

8

.00

10

.00

12

.00

14

.00

16

.00

18

.00

20

.00

22

.00

24

.00

BR

AN

CH

PIP

E (

SIZ

E I

N I

NC

HE

S)

0.500.751.001.251.502.002.503.003.504.005.006.008.0010.0012.0014.0016.0018.0020.0022.0024.0026.0028.0030.0032.0034.0036.0038.0040.0042.0044.0046.0048.0050.0052.0054.0056.0058.0060.0062.0064.0066.0068.0070.0072.00

BR

AN

CH

PIP

E (SIZ

E IN

INC

HE

S)


CODE DESCRIPTION

F

H

P

R

S

T

W

I

X

L

JSADDLE FUSED JT

H. COUPLING

PIPE TO PIPE

REINFORCED

SOCKOLETS

TEES

WELDOLETS

INSTRUMENT TEE

Refer Notes

SWEEPOLET

THREADOLET

B1A

76.0080.0084.00

76.0080.0084.00

5

ABRPLClient :



16/43Dept./Sect. :

Project :




B215-6-44-0005 Rev. A

Package : IPMCS

Report No. : 50


Page 41 of 58


InputId.

Item Type

LowerSize

Upper Size


CommodityCode

NoteNo

Pipe Group

Flange Group

Fitting Group


PIP

PIP

PIP

PIP

PIP

PIP

NIP

NIP

FLG

FLG

FLB

FEF

FEF

ELB90

ELB90

ELB90

ELB90

ELB45

ELB45

ELB45

ELB45

TEQ

PIPE

PIPE

PIPE

PIPE

PIPE

PIPE

NIPPLE

NIPPLE

FLNG.SW

FLNG.WN

FLNG.BLIND

FLNG.FIG.8

SPCR&BLND

ELBOW.90

ELBOW.90

ELBOW.90

ELBOW.90

ELBOW.45

ELBOW.45

ELBOW.45

ELBOW.45

T.EQUAL

.5

1

2

3

16

24

.5

1

.5

2

.5

.5

10

.5

1

2

16

.5

1

2

16

.5

.75

1.5

2

14

20

24

.75

1.5

1.5

24

24

8

24

.75

1.5

14

24

.75

1.5

14

24

.75

S160

XS

XS

STD

XS

S30

M

M

M

M

M

M

M

M

PE, SEAMLESS

PE, SEAMLESS

BE, SEAMLESS

BE, SEAMLESS

BE, E.FS.W

BE, E.FS.W

PBE, SEAMLESS

PBE, SEAMLESS

300, RF/125AARH

300, RF/125AARH

300, RF/125AARH

300, FF/125AARH

300, FF/125AARH

SW, 6000

SW, 3000

BW, 1.5D

BW, 1.5D

SW, 6000

SW, 3000

BW, 1.5D

BW, 1.5D

SW, 6000

ASTM A 106 GR.B

ASTM A 106 GR.B

ASTM A 106 GR.B

ASTM A 106 GR.B



ASTM A 106 GR.B

ASTM A 106 GR.B

ASTM A 105

ASTM A 105

ASTM A 105

ASTM A 105

ASTM A 105

ASTM A 105

ASTM A 105

ASTM A 234GR.WPB

ASTM A 234GR.WPB-W

ASTM A 105

ASTM A 105

ASTM A 234GR.WPB

ASTM A 234GR.WPB-W

ASTM A 105

PI21977Z0

PI21977Z0

PI21917Z0

PI21917Z0

PI2A813Z0

PI2A813Z0

PN21967Z0

PN21967Z0

FSC0147Z0

FWC0147Z0

FBC0147Z0

FGK0141Z0

FCK0141Z0

WA602D3Z0

WA602D2Z0

WAG684Z10

WAG754Z10

WB602D3Z0

WB602D2Z0

WBG684Z10

WBG754Z10

WE602D3Z0

32

B-36.10

B-36.10

B-36.10

B-36.10

B-36.10

B-36.10

B-36.10

B-36.10

B-16.5

B-16.5

B-16.5

ASME-B16.48

ASME-B16.48

B-16.11

B-16.11

B-16.9

B-16.9

B-16.11

B-16.11

B-16.9

B-16.9

B-16.11


B1A

(mm)

5

ABRPLClient :



16/43Dept./Sect. :

Project :




B215-6-44-0005 Rev. A

Package : IPMCS

Report No. : 50


Page 42 of 58


InputId.

Item Type

LowerSize

Upper Size


CommodityCode

NoteNo

Fitting Group

Valves Group


TEQ

TEQ

TEQ

TRED

TRED

TRED

TRED

REDC

REDC

REDE

REDE

SWGC

SWGE

CAP

CPLF

CPLF

CPLH

CPLH

CPLL

CPLL

CPLR

CPLR

GAV

T.EQUAL

T.EQUAL

T.EQUAL

T.RED

T.RED

T.RED

T.RED

REDUC.CONC

REDUC.CONC

REDUC.ECC

REDUC.ECC

SWAGE.CONC

SWAGE.ECC

CAP

CPLNG.FULL

CPLNG.FULL

CPLNG.HALF

CPLNG.HALF

CPLNG.LH

CPLNG.LH

CPLNG.RED

CPLNG.RED

VLV.GATE

1

2

16

.5

1

2

16

2

16

2

16

.5

.5

2

.5

1

.5

1

.5

1

.5

1

.25

1.5

14

24

.75

1.5

14

24

14

24

14

24

3

3

24

.75

1.5

.75

1.5

.75

1.5

.75

1.5

1.5

M

M

M, M

M, M

M, M

M, M

M, M

M, M

M, M

M, M

M

SW, 3000

BW

BW

SW, 6000

SW, 3000

BW

BW

BW

BW

BW

BW

PBE

PBE

BW

SW, 6000

SW, 3000

SW, 6000

SW, 3000

SW, 6000

SW, 3000

SW, 6000

SW, 3000

SW, 800, 3000, B-16.11, SHT NO.- 51001

ASTM A 105

ASTM A 234GR.WPB

ASTM A 234GR.WPB-W

ASTM A 105

ASTM A 105

ASTM A 234GR.WPB

ASTM A 234GR.WPB-W

ASTM A 234GR.WPB

ASTM A 234GR.WPB-W

ASTM A 234GR.WPB

ASTM A 234GR.WPB-W

ASTM A 105

ASTM A 105

ASTM A 234GR.WPB

ASTM A 105

ASTM A 105

ASTM A 105

ASTM A 105

ASTM A 105

ASTM A 105

ASTM A 105

ASTM A 105

BODY-ASTM A105,TRIM-

WE602D2Z0

WEG684ZZ0

WEG754ZZ0

WR602D3Z0

WR602D2Z0

WRG684ZZ0

WRG754ZZ0

WUG684ZZ0

WUG754ZZ0

WVG684ZZ0

WVG754ZZ0

WNH026ZZ0

WPH026ZZ0

WFG684ZZ0

WJ602D3Z0

WJ602D2Z0

WK602D3Z0

WK602D2Z0

WL602D3Z0

WL602D2Z0

WM602D3Z0

WM602D2Z0

51001ZZZ0

B-16.11

B-16.9

B-16.9

B-16.11

B-16.11

B-16.9

B-16.9

B-16.9

B-16.9

B-16.9

B-16.9

BS-3799

BS-3799

B-16.9

B-16.11

B-16.11

B-16.11

B-16.11

B-16.11

B-16.11

B-16.11

B-16.11

API 602/ ISO15761


B1A

(mm)

5

ABRPLClient :



16/43Dept./Sect. :

Project :




B215-6-44-0005 Rev. A

Package : IPMCS

Report No. : 50


Page 43 of 58

Sheet 5 of 5Pipe Class : B1A

InputId.

Item Type

LowerSize

Upper Size


CommodityCode

NoteNo

Valves Group

Bolt Group

Gasket Group

Trap/Strainer Group


GAV

GLV

GLV

CHV

CHV

BLV

PLV

BOS

GAS

TRP

TSR

PSR

PSR

PSR

VLV.GATE

VLV.GLOBE

VLV.GLOBE

VLV.CHECK

VLV.CHECK

VLV.BALL

VLV.PLUG

BOLT.STUD

GASKET

TRAP.STEAM

STRNR.TEMP

STRNR.PERM

STRNR.PERM

STRNR.PERM

2

.25

2

.25

2

.5

.5

.5

.5

.5

1.5

.5

2

16

24

1.5

12

1.5

24

16

24

24

24

1.5

24

1.5

14

24

M

M


SW, 800, 3000, B-16.11, SHT NO.- 52001


SW, 800, 3000, B-16.11, SHT NO.- 53001




SPIRAL, 300



SW, Y-TYPE, 800

BW, T-TYPE

BW, T-TYPE

STELLITED,STEM-13%CR.STEEL










B:A105;T:13%CR;S:SS304


B:A105;INT:SS304



51401ZZZ0

52001ZZZ0

52401ZZZ0

53001ZZZ0

53401ZZZ0

54401ZZZ0

55401ZZZ0

BS40404Z0

GK66274Z0

TR30655B0

ST16839Z0

SP303D510

SP13344Z0

SP13644Z0

API 600/ ISO10434

API 602/ ISO15761

BS-1873

API 602/ ISO15761

BS-1868

BS EN ISO17292

BS-5353

B-18.2

B-16.20-ANSI B16.5

MNF'STD

EIL'STD

MNF'STD

EIL'STD

EIL'STD


B1A

(mm)

ABRPLClient :



16/43Dept./Sect. :

Project :




B215-6-44-0005 Rev. A

Package : IPMCS

Report No. : 50


Page 44 of 58

B2APIPE CLASS :300RATING :CARBON STEELBASE MATERIAL : 1.5CORROSION ALLOWANCE :IBR SERVICESPECIAL REQUIREMENT :

MM

SERVICESTEAM, BOILER FEED WATER & CONDENSATE - ALL IBR

NOTES1

3

5

8

9

32



FOR PERMANENT 'T' TYPE BW STRAINERS,REFER EIL'STD 7-44-0303 & 7-44-0304; AND FOR TEMPORARYSTRAINERS,REFER EIL'STD 7-44-0300; FOR SPACER AND BLIND REFER EIL'STD 7-44-0162.ALL PIPES,FITTINGS,VALVES,FLANGES,TRAPS AND STRAINERS SHALL BE TESTED AND TEST CERTIFICATE IN FORMIII A FOR PIPE AND FORM III C FOR OTHERS SHALL BE REQD. DULY COUNTERSIGNED BY IBR AUTHORITY OR ITSAPPROVED REPRESENTATIVE.CARBON CONTENT SHALL NOT EXCEED 0.25% FOR ALL PIPES,FITTINGS FLANGES ETC. THAT MAY REQUIREWELDING. MOREOVER,FOR FLANGES THE SULPHUR AND PHOSPHOROUS SHALL ALSO BE LIMITED TO 0.05% EACH.CORROSION ALLOWANCE HAS BEEN ADJUSTED TO SELECT OPTIMUM SCH. REFER GENERAL NOTES TO PMS.

SPECIAL NOTES


PIPE JOINTS

DRAINS

VENTS

TEMP.CONN

PRESS.CONN

ALL

1.5" & BELOW

2.0" & ABOVE

ON LINES <= 1.5"

ON LINES >= 2.0"

ON LINES <= 1.5"

ON LINES >= 2.0"

1.5"

0.75"


SW COUPLING

BUTTWELDED







TEMP

PRESS 52.02 52.02 47.8 46.05 44.64 42.53 40.07 38.66 37.26 35.5 28.82

0 38 93 149 204 260 316 343 371 399 427

Sheet 1 of


Pipe Class : B2A

B2A

5

ABRPLClient :



16/43Dept./Sect. :

Project :




B215-6-44-0005 Rev. A

Package : IPMCS

Report No. : 50


Page 45 of 58


T T T T H H H H H H H H H H H H0.50T T T H H H H H H H H H H H H0.75

T T H H H H H H H H H H H H1.001.25

T T H H H H H H H H H H H1.50T P P R R R R R R R R R2.00

2.50T R R R R R R R R R R3.00

3.50T R R R R R R R R R4.00

5.00T R R R R R R R R6.00


T R R R R R12.00T R R R R14.00

T R R R16.00T R R18.00

T R20.0022.00

T24.0026.0028.0030.0032.0034.0036.0038.0040.0042.0044.0046.0048.0050.0052.0054.0056.0058.0060.0062.0064.0066.0068.0070.0072.00

.

50

.

75

1

.00

1

.25

1

.50

2

.00

2

.50

3

.00

3

.50

4

.00

5

.00

6

.00

8

.00

10

.00

12

.00

14

.00

16

.00

18

.00

20

.00

22

.00

24

.00

BR

AN

CH

PIP

E (

SIZ

E I

N I

NC

HE

S)

0.500.751.001.251.502.002.503.003.504.005.006.008.0010.0012.0014.0016.0018.0020.0022.0024.0026.0028.0030.0032.0034.0036.0038.0040.0042.0044.0046.0048.0050.0052.0054.0056.0058.0060.0062.0064.0066.0068.0070.0072.00

BR

AN

CH

PIP

E (SIZ

E IN

INC

HE

S)


CODE DESCRIPTION

F

H

P

R

S

T

W

I

X

L

JSADDLE FUSED JT

H. COUPLING

PIPE TO PIPE

REINFORCED

SOCKOLETS

TEES

WELDOLETS

INSTRUMENT TEE

Refer Notes

SWEEPOLET

THREADOLET

B2A

76.0080.0084.00

76.0080.0084.00

5

ABRPLClient :



16/43Dept./Sect. :

Project :




B215-6-44-0005 Rev. A

Package : IPMCS

Report No. : 50


Page 46 of 58


InputId.

Item Type

LowerSize

Upper Size


CommodityCode

NoteNo

Pipe Group

Flange Group

Fitting Group


PIP

PIP

PIP

PIP

PIP

PIP

NIP

NIP

FLG

FLG

FLB

FEF

FEF

ELB90

ELB90

ELB90

ELB90

ELB45

ELB45

ELB45

ELB45

TEQ

PIPE

PIPE

PIPE

PIPE

PIPE

PIPE

NIPPLE

NIPPLE

FLNG.SW

FLNG.WN

FLNG.BLIND

FLNG.FIG.8

SPCR&BLND

ELBOW.90

ELBOW.90

ELBOW.90

ELBOW.90

ELBOW.45

ELBOW.45

ELBOW.45

ELBOW.45

T.EQUAL

.5

1

2

3

16

24

.5

1

.5

2

.5

.5

10

.5

1

2

16

.5

1

2

16

.5

.75

1.5

2

14

20

24

.75

1.5

1.5

24

24

8

24

.75

1.5

14

24

.75

1.5

14

24

.75

S160

XS

XS

STD

XS

S30

M

M

M

M

M

M

M

M

PE, SEAMLESS

PE, SEAMLESS

BE, SEAMLESS

BE, SEAMLESS

BE, E.FS.W

BE, E.FS.W

PBE, SEAMLESS

PBE, SEAMLESS

300, RF/125AARH

300, RF/125AARH

300, RF/125AARH

300, FF/125AARH

300, FF/125AARH

SW, 6000

SW, 3000

BW, 1.5D

BW, 1.5D

SW, 6000

SW, 3000

BW, 1.5D

BW, 1.5D

SW, 6000

ASTM A 106 GR.B

ASTM A 106 GR.B

ASTM A 106 GR.B

ASTM A 106 GR.B



ASTM A 106 GR.B

ASTM A 106 GR.B

ASTM A 105

ASTM A 105

ASTM A 105

ASTM A 105

ASTM A 105

ASTM A 105

ASTM A 105

ASTM A 234GR.WPB

ASTM A 234GR.WPB-W

ASTM A 105

ASTM A 105

ASTM A 234GR.WPB

ASTM A 234GR.WPB-W

ASTM A 105

PI21977Z1

PI21977Z1

PI21917Z1

PI21917Z1

PI2A813Z1

PI2A813Z1

PN21967Z1

PN21967Z1

FSC0147Z1

FWC0147Z1

FBC0147Z1

FGK0141Z1

FCK0141Z1

WA602D3Z1

WA602D2Z1

WAG684Z11

WAG754Z11

WB602D3Z1

WB602D2Z1

WBG684Z11

WBG754Z11

WE602D3Z1

32

B-36.10

B-36.10

B-36.10

B-36.10

B-36.10

B-36.10

B-36.10

B-36.10

B-16.5

B-16.5

B-16.5

ASME-B16.48

ASME-B16.48

B-16.11

B-16.11

B-16.9

B-16.9

B-16.11

B-16.11

B-16.9

B-16.9

B-16.11


B2A

(mm)

5

ABRPLClient :



16/43Dept./Sect. :

Project :




B215-6-44-0005 Rev. A

Package : IPMCS

Report No. : 50


Page 47 of 58


InputId.

Item Type

LowerSize

Upper Size


CommodityCode

NoteNo

Fitting Group

Valves Group


TEQ

TEQ

TEQ

TRED

TRED

TRED

TRED

REDC

REDC

REDE

REDE

SWGC

SWGE

CAP

CPLF

CPLF

CPLH

CPLH

CPLL

CPLL

CPLR

CPLR

GAV

T.EQUAL

T.EQUAL

T.EQUAL

T.RED

T.RED

T.RED

T.RED

REDUC.CONC

REDUC.CONC

REDUC.ECC

REDUC.ECC

SWAGE.CONC

SWAGE.ECC

CAP

CPLNG.FULL

CPLNG.FULL

CPLNG.HALF

CPLNG.HALF

CPLNG.LH

CPLNG.LH

CPLNG.RED

CPLNG.RED

VLV.GATE

1

2

16

.5

1

2

16

2

16

2

16

.5

.5

2

.5

1

.5

1

.5

1

.5

1

.5

1.5

14

24

.75

1.5

14

24

14

24

14

24

3

3

24

.75

1.5

.75

1.5

.75

1.5

.75

1.5

1.5

M

M

M, M

M, M

M, M

M, M

M, M

M, M

M, M

M, M

M

SW, 3000

BW

BW

SW, 6000

SW, 3000

BW

BW

BW

BW

BW

BW

PBE

PBE

BW

SW, 6000

SW, 3000

SW, 6000

SW, 3000

SW, 6000

SW, 3000

SW, 6000

SW, 3000

SW, 800, 3000, B-16.11, SHT NO.- 51002

ASTM A 105

ASTM A 234GR.WPB

ASTM A 234GR.WPB-W

ASTM A 105

ASTM A 105

ASTM A 234GR.WPB

ASTM A 234GR.WPB-W

ASTM A 234GR.WPB

ASTM A 234GR.WPB-W

ASTM A 234GR.WPB

ASTM A 234GR.WPB-W

ASTM A 105

ASTM A 105

ASTM A 234GR.WPB

ASTM A 105

ASTM A 105

ASTM A 105

ASTM A 105

ASTM A 105

ASTM A 105

ASTM A 105

ASTM A 105


WE602D2Z1

WEG684ZZ1

WEG754ZZ1

WR602D3Z1

WR602D2Z1

WRG684ZZ1

WRG754ZZ1

WUG684ZZ1

WUG754ZZ1

WVG684ZZ1

WVG754ZZ1

WNH026ZZ1

WPH026ZZ1

WFG684ZZ1

WJ602D3Z1

WJ602D2Z1

WK602D3Z1

WK602D2Z1

WL602D3Z1

WL602D2Z1

WM602D3Z1

WM602D2Z1

51002ZZZ1

B-16.11

B-16.9

B-16.9

B-16.11

B-16.11

B-16.9

B-16.9

B-16.9

B-16.9

B-16.9

B-16.9

BS-3799

BS-3799

B-16.9

B-16.11

B-16.11

B-16.11

B-16.11

B-16.11

B-16.11

B-16.11

B-16.11

API 602/ ISO15761


B2A

(mm)

5

ABRPLClient :



16/43Dept./Sect. :

Project :




B215-6-44-0005 Rev. A

Package : IPMCS

Report No. : 50


Page 48 of 58

Sheet 5 of 5Pipe Class : B2A

InputId.

Item Type

LowerSize

Upper Size


CommodityCode

NoteNo

Valves Group

Bolt Group

Gasket Group

Trap/Strainer Group


GAV

GLV

GLV

CHV

CHV

G3V

BOS

GAS

TRP

TSR

PSR

PSR

VLV.GATE

VLV.GLOBE

VLV.GLOBE

VLV.CHECK

VLV.CHECK

VLV.PISTON

BOLT.STUD

GASKET

TRAP.STEAM

STRNR.TEMP

STRNR.PERM

STRNR.PERM

2

.5

2

.5

2

.5

.5

.5

.5

1.5

.5

2

24

1.5

12

1.5

24

1

24

24

1.5

24

1.5

24


SW, 800, 3000, B-16.11, SHT NO.- 52002


SW, 800, 3000, B-16.11, SHT NO.- 53002


SW, 300, 3000, B-16.11, SHT NO.- 64402

SPIRAL, 300



SW, Y-TYPE, 800

FLGD, Y-TYPE,300,RF/125AARH

STELLITED,STEM-13%CR STEEL









B:A105;T:13%CR;S:SS304


B:A105;INT:SS304


51402ZZZ1

52002ZZZ1

52402ZZZ1

53002ZZZ1

53402ZZZ1

64402ZZZ1

BS40404Z0

GK66274Z0

TR30655B1

ST16839Z1

SP303D511

SP38055B1

API 600/ ISO10434

API 602/ ISO15761

BS-1873

API 602/ ISO15761

BS-1868

MNF'STD

B-18.2

B-16.20-ANSI B16.5

MNF'STD

EIL'STD

MNF'STD

MNF'STD


B2A

(mm)

ABRPLClient :



16/43Dept./Sect. :

Project :




B215-6-44-0005 Rev. A

Package : IPMCS

Report No. : 50


Page 49 of 58

D2APIPE CLASS :600RATING :CARBON STEELBASE MATERIAL : 1.5CORROSION ALLOWANCE :IBR SERVICESPECIAL REQUIREMENT :

MM

SERVICESTEAM (IBR), BOILER FEED WATER (IBR)

NOTES1

3

5

8

9



FOR PERMANENT 'T' TYPE BW STRAINERS,REFER EIL'STD 7-44-0303 & 7-44-0304; AND FOR TEMPORARYSTRAINERS,REFER EIL'STD 7-44-0300; FOR SPACER AND BLIND REFER EIL'STD 7-44-0162.ALL PIPES,FITTINGS,VALVES,FLANGES,TRAPS AND STRAINERS SHALL BE TESTED AND TEST CERTIFICATE IN FORMIII A FOR PIPE AND FORM III C FOR OTHERS SHALL BE REQD. DULY COUNTERSIGNED BY IBR AUTHORITY OR ITSAPPROVED REPRESENTATIVE.CARBON CONTENT SHALL NOT EXCEED 0.25% FOR ALL PIPES,FITTINGS FLANGES ETC. THAT MAY REQUIREWELDING. MOREOVER,FOR FLANGES THE SULPHUR AND PHOSPHOROUS SHALL ALSO BE LIMITED TO 0.05% EACH.

SPECIAL NOTES


PIPE JOINTS

DRAINS

VENTS

TEMP.CONN

PRESS.CONN

ALL

1.5" & BELOW

2.0" & ABOVE

ON LINES <= 1.5"

ON LINES >= 2.0"

ON LINES <= 1.5"

ON LINES >= 2.0"

1.5"

0.75"


SW COUPLING

BUTTWELDED







TEMP

PRESS 104.05 104.05 95.6 92.09 88.92 84.71 79.79 77.33 74.52 71.35 58

0 38 93 149 204 260 316 343 371 399 427

Sheet 1 of


Pipe Class : D2A

D2A

5

ABRPLClient :



16/43Dept./Sect. :

Project :




B215-6-44-0005 Rev. A

Package : IPMCS

Report No. : 50


Page 50 of 58

Sheet 2 ofPipe Class : D2A

T T T T H H H H H H H0.50T T T H H H H H H H0.75

T T H H H H H H H1.001.25

T T H H H H H H1.50T R R R R R R2.00

2.50T R R R R R3.00

3.50T R R R R4.00

5.00T R R R6.00

T R R8.00T R10.00

T12.0014.0016.0018.0020.0022.0024.0026.0028.0030.0032.0034.0036.0038.0040.0042.0044.0046.0048.0050.0052.0054.0056.0058.0060.0062.0064.0066.0068.0070.0072.00

.

50

.

75

1

.00

1

.25

1

.50

2

.00

2

.50

3

.00

3

.50

4

.00

5

.00

6

.00

8

.00

10

.00

12

.00

BR

AN

CH

PIP

E (

SIZ

E I

N I

NC

HE

S)

0.500.751.001.251.502.002.503.003.504.005.006.008.0010.0012.0014.0016.0018.0020.0022.0024.0026.0028.0030.0032.0034.0036.0038.0040.0042.0044.0046.0048.0050.0052.0054.0056.0058.0060.0062.0064.0066.0068.0070.0072.00

BR

AN

CH

PIP

E (SIZ

E IN

INC

HE

S)


CODE DESCRIPTION

F

H

P

R

S

T

W

I

X

L

JSADDLE FUSED JT

H. COUPLING

PIPE TO PIPE

REINFORCED

SOCKOLETS

TEES

WELDOLETS

INSTRUMENT TEE

Refer Notes

SWEEPOLET

THREADOLET

D2A

76.0080.0084.00

76.0080.0084.00

5

ABRPLClient :



16/43Dept./Sect. :

Project :




B215-6-44-0005 Rev. A

Package : IPMCS

Report No. : 50


Page 51 of 58


InputId.

Item Type

LowerSize

Upper Size


CommodityCode

NoteNo

Pipe Group

Flange Group

Fitting Group


PIP

PIP

PIP

PIP

PIP

PIP

NIP

NIP

FLG

FLG

FLB

FEF

FEF

ELB90

ELB90

ELB90

ELB90

ELB45

ELB45

ELB45

ELB45

TEQ

PIPE

PIPE

PIPE

PIPE

PIPE

PIPE

NIPPLE

NIPPLE

FLNG.SW

FLNG.WN

FLNG.BLIND

FLNG.FIG.8

SPCR&BLND

ELBOW.90

ELBOW.90

ELBOW.90

ELBOW.90

ELBOW.45

ELBOW.45

ELBOW.45

ELBOW.45

T.EQUAL

.5

1

2

3

4

10

.5

1

.5

2

.5

.5

10

.5

1

2

16

.5

1

2

16

.5

.75

1.5

2

3

8

12

.75

1.5

1.5

24

24

8

24

.75

1.5

14

24

.75

1.5

14

24

.75

S160

XS

XS

STD

XS

S80

M

M

M

M

M

M

M

M

PE, SEAMLESS

PE, SEAMLESS

BE, SEAMLESS

BE, SEAMLESS

BE, SEAMLESS

BE, SEAMLESS

PBE, SEAMLESS

PBE, SEAMLESS

600, RF/125AARH

600, RF/125AARH

600, RF/125AARH

600, FF/125AARH

600, FF/125AARH

SW, 6000

SW, 3000

BW, 1.5D

BW, 1.5D

SW, 6000

SW, 3000

BW, 1.5D

BW, 1.5D

SW, 6000

ASTM A 106 GR.B

ASTM A 106 GR.B

ASTM A 106 GR.B

ASTM A 106 GR.B

ASTM A 106 GR.B

ASTM A 106 GR.B

ASTM A 106 GR.B

ASTM A 106 GR.B

ASTM A 105

ASTM A 105

ASTM A 105

ASTM A 105

ASTM A 105

ASTM A 105

ASTM A 105

ASTM A 234GR.WPB

ASTM A 234GR.WPB-W

ASTM A 105

ASTM A 105

ASTM A 234GR.WPB

ASTM A 234GR.WPB-W

ASTM A 105

PI21977Z1

PI21977Z1

PI21917Z1

PI21917Z1

PI21917Z1

PI21917Z1

PN21967Z1

PN21967Z1

FSC0167Z1

FWC0167Z1

FBC0167Z1

FGK0161Z1

FCK0161Z1

WA602D3Z1

WA602D2Z1

WAG684Z11

WAG754Z11

WB602D3Z1

WB602D2Z1

WBG684Z11

WBG754Z11

WE602D3Z1

B-36.10

B-36.10

B-36.10

B-36.10

B-36.10

B-36.10

B-36.10

B-36.10

B-16.5

B-16.5

B-16.5

ASME-B16.48

ASME-B16.48

B-16.11

B-16.11

B-16.9

B-16.9

B-16.11

B-16.11

B-16.9

B-16.9

B-16.11


D2A

(mm)

5

ABRPLClient :



16/43Dept./Sect. :

Project :




B215-6-44-0005 Rev. A

Package : IPMCS

Report No. : 50


Page 52 of 58


InputId.

Item Type

LowerSize

Upper Size


CommodityCode

NoteNo

Fitting Group

Valves Group


TEQ

TEQ

TEQ

TRED

TRED

TRED

TRED

REDC

REDC

REDE

REDE

SWGC

SWGE

CAP

CPLF

CPLF

CPLH

CPLH

CPLL

CPLL

CPLR

CPLR

GAV

T.EQUAL

T.EQUAL

T.EQUAL

T.RED

T.RED

T.RED

T.RED

REDUC.CONC

REDUC.CONC

REDUC.ECC

REDUC.ECC

SWAGE.CONC

SWAGE.ECC

CAP

CPLNG.FULL

CPLNG.FULL

CPLNG.HALF

CPLNG.HALF

CPLNG.LH

CPLNG.LH

CPLNG.RED

CPLNG.RED

VLV.GATE

1

2

16

.5

1

2

16

2

16

2

16

.5

.5

2

.5

1

.5

1

.5

1

.5

1

.5

1.5

14

24

.75

1.5

14

24

14

24

14

24

3

3

24

.75

1.5

.75

1.5

.75

1.5

.75

1.5

1.5

M

M

M, M

M, M

M, M

M, M

M, M

M, M

M, M

M, M

M

SW, 3000

BW

BW

SW, 6000

SW, 3000

BW

BW

BW

BW

BW

BW

PBE

PBE

BW

SW, 6000

SW, 3000

SW, 6000

SW, 3000

SW, 6000

SW, 3000

SW, 6000

SW, 3000

SW, 800, 3000, B-16.11, SHT NO.- 51002

ASTM A 105

ASTM A 234GR.WPB

ASTM A 234GR.WPB-W

ASTM A 105

ASTM A 105

ASTM A 234GR.WPB

ASTM A 234GR.WPB-W

ASTM A 234GR.WPB

ASTM A 234GR.WPB-W

ASTM A 234GR.WPB

ASTM A 234GR.WPB-W

ASTM A 105

ASTM A 105

ASTM A 234GR.WPB

ASTM A 105

ASTM A 105

ASTM A 105

ASTM A 105

ASTM A 105

ASTM A 105

ASTM A 105

ASTM A 105


WE602D2Z1

WEG684ZZ1

WEG754ZZ1

WR602D3Z1

WR602D2Z1

WRG684ZZ1

WRG754ZZ1

WUG684ZZ1

WUG754ZZ1

WVG684ZZ1

WVG754ZZ1

WNH026ZZ1

WPH026ZZ1

WFG684ZZ1

WJ602D3Z1

WJ602D2Z1

WK602D3Z1

WK602D2Z1

WL602D3Z1

WL602D2Z1

WM602D3Z1

WM602D2Z1

51002ZZZ1

B-16.11

B-16.9

B-16.9

B-16.11

B-16.11

B-16.9

B-16.9

B-16.9

B-16.9

B-16.9

B-16.9

BS-3799

BS-3799

B-16.9

B-16.11

B-16.11

B-16.11

B-16.11

B-16.11

B-16.11

B-16.11

B-16.11

API 602/ ISO15761


D2A

(mm)

5

ABRPLClient :



16/43Dept./Sect. :

Project :




B215-6-44-0005 Rev. A

Package : IPMCS

Report No. : 50


Page 53 of 58

Sheet 5 of 5Pipe Class : D2A

InputId.

Item Type

LowerSize

Upper Size


CommodityCode

NoteNo

Valves Group

Bolt Group

Gasket Group

Trap/Strainer Group


GAV

GLV

GLV

CHV

CHV

BOS

GAS

TRP

TSR

PSR

PSR

VLV.GATE

VLV.GLOBE

VLV.GLOBE

VLV.CHECK

VLV.CHECK

BOLT.STUD

GASKET

TRAP.STEAM

STRNR.TEMP

STRNR.PERM

STRNR.PERM

2

.5

2

.5

2

.5

.5

.5

1.5

.5

2

24

1.5

12

1.5

24

24

24

1.5

24

1.5

24


SW, 800, 3000, B-16.11, SHT NO.- 52002


SW, 800, 3000, B-16.11, SHT NO.- 53002


SPIRAL, 600



SW, Y-TYPE, 800

FLGD, Y-TYPE,600,RF/125AARH

STELLITED,STEM-13%CR STEEL

BODY-ASTM A 216GR.WCB,TRIM-STELLITED,STEM-13%CR STEEL


BODY-ASTM A 216GR.WCB,TRIM-STELLITED,STEM-13%CR.STEEL


BODY-ASTM A 216GR.WCB,TRIM-STELLITED


SP.WNDSS316L+GRAFIL+ IRING

B:A105;T:13%CR;S:SS304


B:A105;INT:SS304


51502ZZZ1

52002ZZZ1

52502ZZZ1

53002ZZZ1

53502ZZZ1

BS40404Z0

GK66376Z0

TR30655E1

ST1683IZ1

SP303D511

SP38055E1

API 600/ ISO10434

API 602/ ISO15761

BS-1873

API 602/ ISO15761

BS-1868

B-18.2

B-16.20-ANSI B16.5

MNF'STD

EIL'STD

MNF'STD

MNF'STD


D2A

(mm)

ABRPLClient :



16/43Dept./Sect. :

Project :




B215-6-44-0005 Rev. A

Package : IPMCS

Report No. : 50


Page 54 of 58

J2APIPE CLASS :150RATING :CS (Galv.)BASE MATERIAL : 0CORROSION ALLOWANCE : SPECIAL REQUIREMENT :

MM

SERVICEPOTABLE WATER (ABOVE GROUND ONLY), FIRE WATER-SPRINKLER SYSTEM AFTER ORIFICE, BURIED INSTRUMENT AIR LINE TO DELUGE VALVE

NOTES1

19

20

21


THREADED JOINTS SHALL BE MADE WITH 1" WIDTH PTFE JOINING TAPE.

SURFACES WHERE GALVANISING HAS BEEN BURNT OFF SHALL BE WIRE BRUSHED AND COLD GALVANISED WITHZINC COATING COMPOUND.NO FIELD HYDROSTATIC TESTING IS PERMITTED IN INSTRUMENT AIR SERVICE.

SPECIAL NOTES


PIPE JOINTS

DRAINS

VENTS

TEMP.CONN

PRESS.CONN

1.5" & BELOW

2" & ABOVE

UPTO 6"

ON LINES <= 1.5"

ON LINES >= 2.0"

ON LINES <= 1.5"

ON LINES >= 2.0"

1.5"

0.75"

UNIONS (SCRF) TO BE KEPT MINIMUM

FLANGED (SCREWED) TO BE KEPT MINIMUM

SCREWED COUPLING

REFER EIL STD 7-44-0350, DC3


REFER EIL STD 7-440350, VC3



SCRD NIPPLE WITH VALVE TO SPEC AS PER EIL STD 7-44-0354

TEMP

PRESS 10.55 10.55 10.55

0 38 65

Sheet 1 of


Pipe Class : J2A

J2A

5

ABRPLClient :



16/43Dept./Sect. :

Project :




B215-6-44-0005 Rev. A

Package : IPMCS

Report No. : 50


Page 55 of 58

Sheet 2 ofPipe Class : J2A

T T T T T H H H H H H0.50T T T T H H H H H H0.75

T T T T T H H H H1.001.25

T T T T H H H H1.50T T T P P P P2.00

2.50T T T P P P3.00

3.50T T P P P4.00

5.00T P P P6.00

T P P8.00T P10.00

T12.0014.0016.0018.0020.0022.0024.0026.0028.0030.0032.0034.0036.0038.0040.0042.0044.0046.0048.0050.0052.0054.0056.0058.0060.0062.0064.0066.0068.0070.0072.00

.

50

.

75

1

.00

1

.25

1

.50

2

.00

2

.50

3

.00

3

.50

4

.00

5

.00

6

.00

8

.00

10

.00

12

.00

BR

AN

CH

PIP

E (

SIZ

E I

N I

NC

HE

S)

0.500.751.001.251.502.002.503.003.504.005.006.008.0010.0012.0014.0016.0018.0020.0022.0024.0026.0028.0030.0032.0034.0036.0038.0040.0042.0044.0046.0048.0050.0052.0054.0056.0058.0060.0062.0064.0066.0068.0070.0072.00

BR

AN

CH

PIP

E (SIZ

E IN

INC

HE

S)


CODE DESCRIPTION

F

H

P

R

S

T

W

I

X

L

JSADDLE FUSED JT

H. COUPLING

PIPE TO PIPE

REINFORCED

SOCKOLETS

TEES

WELDOLETS

INSTRUMENT TEE

Refer Notes

SWEEPOLET

THREADOLET

J2A

76.0080.0084.00

76.0080.0084.00

5

ABRPLClient :



16/43Dept./Sect. :

Project :




B215-6-44-0005 Rev. A

Package : IPMCS

Report No. : 50


Page 56 of 58


InputId.

Item Type

LowerSize

Upper Size


CommodityCode

NoteNo

Pipe Group

Flange Group

Fitting Group


PIP

PIP

FLG

FLG

FLB

FEF

FEF

ELB90

ELB90

ELB90

ELB45

ELB45

ELB45

TEQ

TEQ

TEQ

TRED

TRED

TRED

REDC

REDE

SWGC

PIPE

PIPE

FLNG.SCRD

FLNG.SO

FLNG.BLIND

FLNG.FIG.8

SPCR&BLND

ELBOW.90

ELBOW.90

ELBOW.90

ELBOW.45

ELBOW.45

ELBOW.45

T.EQUAL

T.EQUAL

T.EQUAL

T.RED

T.RED

T.RED

REDUC.CONC

REDUC.ECC

SWAGE.CONC

.5

8

.5

8

.5

.5

10

.5

2

8

.5

2

8

.5

2

8

.5

2

8

8

8

.5

6

12

6

12

12

8

12

1.5

6

12

1.5

6

12

1.5

6

12

1.5

6

12

12

12

3

HVY

6.0

M

M

M

M, M

M, M

M, M

M, M

SCRM, WELDED

BE, WELDED

150, FF/125AARH

150, FF/125AARH

150, FF/125AARH

150, FF/125AARH

150, FF/125AARH

SCRF, 3000

SCRF, NA

BW, 1.5D

SCRF, 3000

SCRF, NA

BW, 1.5D

SCRF, 3000

SCRF, NA

BW

SCRF, 3000

SCRF, NA

BW

BW

BW

TBE

IS-1239 (GALV)

IS-3589 GR.410(GALV)

ASTM A105(GALV.)

ASTM A105(GALV.)

ASTM A105(GALV.)

ASTM A105(GALV.)

ASTM A105(GALV.)

ASTM A105(GALV)

IS-1239(PART-II)(GALV)

ASTM A 234GR.WPB-W(GALV)

ASTM A105(GALV)



ASTM A105(GALV)



ASTM A105(GALV)





ASTM A105(GALV)

PI6D599Z0

PI7E519Z0

FTC0721Z0

FNC0721Z0

FBC0721Z0

FGK0721Z0

FCK0721Z0

WA60882Z0

WALE98ZZ0

WAG764Z10

WB60882Z0

WBLE98ZZ0

WBG764Z10

WE60882Z0

WELE98ZZ0

WEG764ZZ0

WR60882Z0

WRLE98ZZ0

WRG764ZZ0

WUG764ZZ0

WVG764ZZ0

WNH08EZZ0

IS-1239-I

IS-3589

B-16.5

B-16.5

B-16.5

ASME-B16.48

ASME-B16.48

B-16.11

IS-1239-II

B-16.9

B-16.11

IS-1239-II

B-16.9

B-16.11

IS-1239-II

B-16.9

B-16.11

IS-1239-II

B-16.9

B-16.9

B-16.9

BS-3799


J2A

(mm)

5

ABRPLClient :



16/43Dept./Sect. :

Project :




B215-6-44-0005 Rev. A

Package : IPMCS

Report No. : 50


Page 57 of 58


InputId.

Item Type

LowerSize

Upper Size


CommodityCode

NoteNo

Fitting Group

Valves Group


SWGE

CAP

CAP

CAP

CPLF

CPLF

CPLH

CPLH

CPLL

CPLL

CPLR

CPLR

UNN

GAV

GAV

GLV

CHV

CHV

SWAGE.ECC

CAP

CAP

CAP

CPLNG.FULL

CPLNG.FULL

CPLNG.HALF

CPLNG.HALF

CPLNG.LH

CPLNG.LH

CPLNG.RED

CPLNG.RED

UNION

VLV.GATE

VLV.GATE

VLV.GLOBE

VLV.CHECK

VLV.CHECK

.5

.5

2

8

.5

2

.5

2

.5

2

.5

2

.5

.5

2

.5

.5

2

3

1.5

6

12

1.5

6

1.5

6

1.5

6

1.5

6

6

1.5

6

1.5

1.5

6

M, M

M

TBE

SCRF, 3000

SCRF, NA

BW

SCRF, 3000

SCRF, NA

SCRF, 3000

SCRF, NA

SCRF, 3000

SCRF, NA

SCRF, 3000

SCRF, NA

SCRF, NA

SCRF, CL.2, 3000, B-1.20.1, SHT NO.- 51080

FLGD, PN1.6, B-16.1,FF/125AARH, SHTNO.- 51380

SCRF, CL.2, 3000, B-1.20.1, SHT NO.- 52080

SCRF, CL.2, 3000, B-1.20.1, SHT NO.- 53080

FLGD, PN1.6, B-16.1,FF/125AARH, SHTNO.- 53380

ASTM A105(GALV)

ASTM A105(GALV)


ASTM A 234GR.WPB(GALV)

ASTM A105(GALV)


ASTM A105(GALV)


ASTM A105(GALV)


ASTM A105(GALV)



BODY-IS 318GR.LTB2 (LEADEDTINBRONZE),TRIM- IS320 ALLOY HT2

BODY-IS 210GR.FG 200,TRIM-IS 320 ALLOY HT2



BODY-IS 210GR.FG 200,TRIM-IS 320 ALLOY HT2

WPH08EZZ0

WF60882Z0

WFLE98ZZ0

WFG714ZZ0

WJ60882Z0

WJLE98ZZ0

WK60882Z0

WKLE98ZZ0

WL60882Z0

WLLE98ZZ0

WM60882Z0

WMLE98ZZ0

WQLE98ZZ0

51080ZZZ0

51380ZZZ0

52080ZZZ0

53080ZZZ0

53380ZZZ0

BS-3799

B-16.11

IS-1239-II

B-16.9

B-16.11

IS-1239-II

B-16.11

IS-1239-II

B-16.11

IS-1239-II

B-16.11

IS-1239-II

IS-1239-II

IS:778 CL.2

IS:14846

IS:778 CL.2

IS:778 CL.2

IS:5312 (PT-1)


J2A

(mm)

5

ABRPLClient :



16/43Dept./Sect. :

Project :




B215-6-44-0005 Rev. A

Package : IPMCS

Report No. : 50


Page 58 of 58

Sheet 5 of 5Pipe Class : J2A

InputId.

Item Type

LowerSize

Upper Size


CommodityCode

NoteNo

Bolt Group

Gasket Group


BOM

GAS

BOLT.M/C

GASKET

.5

.5

12

12 FULLFACE, 150, 2 MM

BOLT:A307GR.B(GALV),NUT:A563GR.B(GALV)

BUTYL RUBBER

BM41519Z0

GKB0422Z0

B-18.2

B-16.21-ANSI B16.5


J2A

(mm)

PIPING MATERIALSPECIFICATION EXTRACTS


B215-6-44-0005-A2 Rev. A

Template No. 5-0000-0001-T1 Rev.1 Copyright EIL - All rights reserved

Page 1 of 7

A 17/01/2019 ISSUED FOR LICENSOR REVIEW

Rev. No. Date Purpose Prepared by Checked by

PIPING MATERIAL SPECIFICATIONEXTRACTS

Approved by

ANNEXURE - II (TO PMS)

Client : ABRPL

Project : BIO REFINERY PROJECT

Location : NUMALIGARH, ASSAM

Job No. : B215

JIJ PD SD



B215-6-44-0005-A2 Rev. A

Copyright EIL - All rights reservedTemplate No. 5-0000-0001-T2 Rev.1

Page 2 of 7

Abbreviations:

PMS : Piping Material Specifications.



B215-6-44-0005-A2 Rev. A

Copyright EIL - All rights reservedTemplate No. 5-0000-0001-T2 Rev.1

Page 3 of 7

CONTENTS

Sl. No. Description Pages

1. Piping Material Specification Extracts, (B215-6-44-0005-A2) Rev.A Annexure - II 7

ABRPLClient :

BIO REFINERY PROJECTProject :

NUMALIGARH, ASSAMLocation :

16/43Dept./Sect.



B215-6-44-0005-A2 Rev. A

Copyright EIL - All rights reserved

Package : IPMCS

Report No. : 56

Template No. 5-0000-0001-T2 Rev.1

Job No. : B215

Page 4 of 7

INDEX OF SPECIFICATIONS

A1A A2A A39A A3AA3K B1A B2A D2AJ2A

REV REV REV REVREV REV REV REVREV

A A A AA A A AA

, , , ,, , , ,

ABRPLClient :



16/43Dept./Sect.



B215-6-44-0005-A2 Rev. A


Package : IPMCS

Report No. : 56


Job No. : B215

Page 5 of 7

Temp (deg. C)

Temp (deg. C)

Temp (deg. C)

Temp (deg. C)

Press (Kg/sq. cm g)

Press (Kg/sq. cm g)

Press (Kg/sq. cm g)

Press (Kg/sq. cm g)

- 29.0 38.0 93.0 149.0 204.0 260.0 316.0 343.0 371.0

0.0 38.0 93.0 149.0 204.0 260.0 280.0 300.0 371.0

0.0 38.0 50.0 65.0 100.0 150.0 186.0

0.0 38.0 50.0 65.0 100.0 150.0 186.0

20.03 20.03 18.28 16.17 14.06 11.95 9.84 8.78 7.73

20.03 20.03 18.28 16.17 14.06 11.95 11.19 10.44 7.73

10.55 10.55 10.55 10.55 10.55 10.55 10.55

10.55 10.55 10.55 10.55 10.55 10.55 10.55

01.50

01.50

01.50

01.50

MM

MM

MM

MM

PIPING MATERIAL CLASS :




A1A

A2A

A39A

A3A

REV :

REV :

REV :

REV :

A

A

A

A

GASKET MATERIAL :

GASKET MATERIAL :

GASKET MATERIAL :

GASKET MATERIAL :

SP.WND SS316+GRAFIL+ I RING


NONASBESTOS BS7531 GR X


ASTM A 672 GR.B60 CL.12ASTM A 106 GR.B

ASTM A 106 GR.BASTM A 672 GR.B60 CL.12

IS-3589 GR.410ASTM A 106 GR.B

ASTM A 106 GR.BIS-3589 GR.410

PIPE MATERIAL :PIPE MATERIAL :




16.000 00.500

00.500 16.000

16.000 00.500

00.500 16.000

48.000 14.000

14.000 36.000

80.000 14.000

14.000 80.000

FROMFROM

FROMFROM

FROMFROM

FROMFROM

TOTO

TOTO

TOTO

TOTO

CORROSION ALLOWANCE :




ANSI RATING :

ANSI RATING :

ANSI RATING :

ANSI RATING :

SERVICE :

SERVICE :

SERVICE :

SERVICE :

AMMONIA, STEAM & CONDENSATE (NON IBR); UTILITIES- INST AIR(BEYONDA3A IN OFFSITES), PLANT AIR, NITROGEN,WATER - BEYOND A3A

STEAM (IBR), BOILER FEED WATER (IBR) & CONDENSATE (IBR)

NON CORROSIVE UTILITIES (ABOVE GROUND) CATEGORY "D" FLUID - COOLINGWATER, INSTRUMENT AIR(2" & ABOVE), PLANT AIR, INERT GAS, CARBON DIOXIDE (DRY), NITROGEN, CONDENSATE & BOILER FEED SUCTION (NON IBR).THIS CLASS DOES NOT COVER UNDERGROUND PIPING AND THE FIRE WATERSERVICE. FOR SIZES ABOVE 30", TEMPERATURE AND PRESSURE RATINGS SHALLBE 70 DEG.C & 10.0 KG/CM2G RESPECTIVELY.

NON CORROSIVE UTILITIES (ABOVE GROUND) CATEGORY "D" FLUID - COOLINGWATER, INSTRUMENT AIR(2" & ABOVE-IN OFFISTES), PLANT AIR, INERT GAS,CARBON DI OXIDE (DRY), NITROGEN, CONDENSATE & BOILER FEED SUCTION(NON IBR). THIS CLASS DOES NOT COVER UNDERGROUND PIPING AND THE FIREWATER SERVICE. FOR SIZES ABOVE 30", TEMPERATURE AND PRESSURERATINGS SHALL BE 70 DEG.C & 7.0 KG/CM2G RESPECTIVELY.

VALVE DETAILS

VALVE DETAILS

VALVE DETAILS

VALVE DETAILS

TYPE

TYPE

TYPE

TYPE

FROM

FROM

FROM

FROM

TO

TO

TO

TO

GATE

GLOBE

CHECK

BALL

PLUG

BTRFLY

GATE

GLOBE

CHECK

BALL

PISTON

GATE

GLOBE

CHECK

BALL

BTRFLY

GATE

GLOBE

CHECK

BALL

BTRFLY

00.250

00.250

00.250

00.500

00.500

03.000

00.500

00.500

00.500

00.500

00.500

00.250

00.250

00.250

00.500

03.000

00.250

00.250

00.250

00.500

03.000

42.000

16.000

24.000

16.000

36.000

48.000

36.000

16.000

24.000

01.500

01.000

24.000

16.000

48.000

16.000

48.000

24.000

16.000

48.000

16.000

48.000

150

150

150

150

ABRPLClient :



16/43Dept./Sect.



B215-6-44-0005-A2 Rev. A


Package : IPMCS

Report No. : 56


Job No. : B215

Page 6 of 7

Temp (deg. C)

Temp (deg. C)

Temp (deg. C)

Temp (deg. C)

Press (Kg/sq. cm g)

Press (Kg/sq. cm g)

Press (Kg/sq. cm g)

Press (Kg/sq. cm g)

0.0 38.0 93.0 149.0 186.0

- 29.0 38.0 93.0 149.0 204.0 260.0 316.0 343.0 371.0 399.0 427.0

0.0 38.0 93.0 149.0 204.0 260.0 316.0 343.0 371.0 399.0 427.0

0.0 38.0 93.0 149.0 204.0 260.0 316.0 343.0 371.0 399.0 427.0

10.55 10.55 10.55 10.55 10.55

52.02 52.02 47.80 46.05 44.64 42.53 40.07 38.66 37.26 35.50 28.82

52.02 52.02 47.80 46.05 44.64 42.53 40.07 38.66 37.26 35.50 28.82

104.05 104.05 95.60 92.09 88.92 84.71 79.79 77.33 74.52 71.35 58.00

00.00

01.50

01.50

01.50

MM

MM

MM

MM





A3K

B1A

B2A

D2A

REV :

REV :

REV :

REV :

A

A

A

A

GASKET MATERIAL :

GASKET MATERIAL :

GASKET MATERIAL :

GASKET MATERIAL :




SP.WND SS316L+GRAFIL+ I RING

ASTM A 312 TP304ASTM A 358 TP304 CL.1

ASTM A 106 GR.BASTM A 672 GR.B60 CL.12

ASTM A 672 GR.B60 CL.12ASTM A 106 GR.B

ASTM A 106 GR.B




PIPE MATERIAL :

00.500 10.000

00.500 16.000

16.000 00.500

00.500

08.000 14.000

14.000 24.000

24.000 14.000

12.000

FROMFROM

FROMFROM

FROMFROM

FROM

TOTO

TOTO

TOTO

TO





ANSI RATING :

ANSI RATING :

ANSI RATING :

ANSI RATING :

SERVICE :

SERVICE :

SERVICE :

SERVICE :

DEMINERALISED WATER (OUTSIDE DM PLANT BATTERY LIMITS), POLISHEDWATER, POLISHED CONDENSATE, INSTRUMENT AIR(WITHIN UNITS ICLUDINGOFFSITE PACKAGES) - CATEGORY 'D'

UTILITIES -MP CONDENSATE, INSTRUMENT AIR(OFFSITES), PLANT AIR,NITROGEN, AMMONIA GAS ETC. ABOVE CLASS 'A1A'.

STEAM, BOILER FEED WATER & CONDENSATE - ALL IBR

STEAM (IBR), BOILER FEED WATER (IBR)

VALVE DETAILS

VALVE DETAILS

VALVE DETAILS

VALVE DETAILS

TYPE

TYPE

TYPE

TYPE

FROM

FROM

FROM

FROM

TO

TO

TO

TO

GATE

GLOBE

CHECK

BTRFLY

GATE

GLOBE

CHECK

BALL

PLUG

GATE

GLOBE

CHECK

PISTON

GATE

GLOBE

CHECK

00.500

00.500

00.500

03.000

00.250

00.250

00.250

00.500

00.500

00.500

00.500

00.500

00.500

00.500

00.500

00.500

24.000

16.000

24.000

14.000

24.000

12.000

24.000

16.000

24.000

24.000

12.000

24.000

01.000

24.000

12.000

24.000

150

300

300

600

ABRPLClient :



16/43Dept./Sect.



B215-6-44-0005-A2 Rev. A


Package : IPMCS

Report No. : 56


Job No. : B215

Page 7 of 7

Temp (deg. C)Press (Kg/sq. cm g)

0.0 38.0 65.0 10.55 10.55 10.55

00.00 MM

PIPING MATERIAL CLASS : J2A REV : A GASKET MATERIAL : BUTYL RUBBERIS-1239 (GALV)IS-3589 GR.410 (GALV)


00.500 08.000

06.000 12.000

FROMFROM

TOTO

CORROSION ALLOWANCE :ANSI RATING :

SERVICE :POTABLE WATER (ABOVE GROUND ONLY), FIRE WATER-SPRINKLER SYSTEM AFTER ORIFICE, BURIED INSTRUMENT AIRLINE TO DELUGE VALVE

VALVE DETAILSTYPE FROM TO

GATE

GLOBE

CHECK

00.500

00.500

00.500

06.000

01.500

06.000

150

DATASHEET FOR

RAW BAMBOO HANDLING PACKAGE (STATIC & MACHINERY EQUIPMENT)

Doc. No. B215-000-80-43-DS-4505

Rev.2 Page 1 of 14


DATASHEET OF RAW BAMBOO HANDLING PACKAGE

(STATIC & MACHINERY EQUIPMENT)


2 27/05/2019 REVISED & REISSUED FOR BIDS VMG SASWATA KJH

1 04/02/2019 REVISED & REISSUED FOR BIDS VMG SASWATA/PD KJH

0 07/12/2018 ISSUED FOR BIDS VMG SASWATA/PD KJH


by Checked

by Approved

by

DATASHEET FOR


Doc. No. B215-000-80-43-DS-4505

Rev.2 Page 2 of 14


Note: 1. Contractor to fill in the data sheet completely and submit for approval. Contractor may

furnish their own standard data sheet also for better understanding of their equipment, including the minimum information mentioned/ sought in this data sheet.

2. Contractor shall also furnish the standard Vendor Data Sheet for the various Bought out items.

1. BAMBOO CHIPPER(0105-SH-0002/0003) Nos. of Chipper : 2 Type of chipper : Drum type Capacity of Chipper : 73 TPH Round Bamboo Size (Length X Diameter) : 2.1m (L) x 3 to 4 inch diameter Chip Size : ≤ 25mm

MANUFACTURER’S DATA General Make : Material Infeed Section : Rotor Diameter : No of knives : Overall Dimension(LXWXH) : Weight :

Motor Make : Type : KW @ rpm : Frame size : Qty. :

Reducer Make : Type : Reduction ratio : Ratio :

Service factor :

2. CHIP RECEIVING POCKET(0105-TH-0001) Size of Pocket Length : 5m (min.) Width : 5m (min.) Depth : 2m Volume of Pocket : 50m3 (min.) No. of Screw Reclaimers : Capacity of Screw Reclaimer : (Overall capacity -73 TPH)

Motor Make : Type : KW @ rpm : Frame size : Qty. :

DATASHEET FOR


Doc. No. B215-000-80-43-DS-4505

Rev.2 Page 3 of 14


Reducer Make : Type : Reduction ratio : Ratio : Service factor :

3. CHIP SCALPER SCREEN(0105-SS-0001) Material to be handled : Bamboo chip Capacity : 73 TPH Required product size : 25 mm

MANUFACTURER’S DATA General Make : Material Infeed Section : Disc Interface Opening (IFO) : No of Rotor Shaft assemblies : Screen Slot length : Disc thickness : Spacer collar diameter : Rotor speed : Screen width : Shaft Assembly bearing : Disc Material of construction : Anti Jam system : Required Infeed chute : Required Overall Dimension(LXWXH) : Weight :

Motor Make : Type : KW @ rpm : Frame size : Inter rotor drive type : Qty. :

Service factor :

4. CHIP STORAGE Stockpile Details No. of stockpiles : One, Longitudinal type Length : 90m (approx.) Width : 50m (approx.) Height : 12m (approx.) Angle of Repose : 350 (Approx.) No. of days of storage : 5 Storage Capacity : 26400 loose-m3

Chip Storage Shed detail

DATASHEET FOR


Doc. No. B215-000-80-43-DS-4505

Rev.2 Page 4 of 14


Length : 90m (min.) Width : 50m (min.) Height : 34m (min.)

5. SCREW RECLAIMER (0105-CS-0002/0003) Location of Screw-reclaimer : Screw reclaimer below for rectangular

chip Storage pile. No. of Screw-reclaimer : 2 Reclaimer capacity (design, TPH) : 65 Type of Control : From Main Control Room by PLC Power Transmission : VFD driven Motor Transverse length of travel

along the Chip Storage : 90m MANUFACTURER’S DATA

a) General Make :

Open Length of Cantilever Screw : Transverse Travel Speed :

Maximum % of stockpile that can be reclaimed :

Maximum height of stockpile that can be reclaimed : Rail size :

b) Safety limit Switches Zero speed switches for : Required

Screw reclaimer c) Weight data for Screw Reclaimer

Total weight of machine : Weight of single heaviest piece :

d) Drive Details of Screw Reclaimer Motor Make : Type : KW @ rpm : Frame Size : Qty. : Reducer Make : Type : Reduction ratio : Service factor :

DATASHEET FOR


Doc. No. B215-000-80-43-DS-4505

Rev.2 Page 5 of 14


Brakes - Location : - Type :

- Make : - Braking torque : e) Centralised Automatic Lubrication System

- Type : - Make : - Points lubricated (Contractor to specify) :

6. BELT CONVEYOR DATA Sl. No.

Parameters

Belt Conveyor no. 0105-CB-

0001/0002

0105-CB-

0003/0004

0105-CB-0005

0105-CB-0006

0105-CB-0007

0105-CB-

0008A/0008B

0105-CB-0009

0105-CB-0010

1. Rated Capacity, TPH 73 73 73 73 73 65 65 652. Design capacity, TPH 73 73 73 73 73 65 65 653. Belt Width, mm (minimum) 4. Trough Angle, degree 35 5. Carrying idlers diameter

(mm); 3-roll troughed type

6. Return idlers type/diameter (mm)

7. Conveyor length, m 8. Approx conveyor lift , m 9. Approx belt speed, m/sec 2 2 2 2 2 2 2

10. Belt Type 11. Cover Grade 12. Top/Bottom cover

Thickness, mm (min)

13. Take up arrangement

14. Motor KW rating, KW Sl. No. Parameters

Belt Conveyor no.

0105-CB-0011

0105-CB-0012

0105-CB-

0012A/0012B

0105-CB-0013

0105-CB-0014

1. Rated Capacity, TPH 65 10 5 65 60-1752. Design capacity, TPH 65 10 5 65 1753. Belt Width, mm (minimum) 4. Trough Angle, degree 35 5. Carrying idlers diameter

(mm); 3-roll troughed type

6. Return idlers type/diameter (mm)

7. Conveyor length, m 8. Approx conveyor lift , m 9. Approx belt speed, m/sec 2 2 2 2

10. Belt Type 11. Cover Grade 12. Top/Bottom cover

Thickness, mm (min)

13. Take up arrangement

14. Motor KW rating, KW

2

DATASHEET FOR


Doc. No. B215-000-80-43-DS-4505

Rev.2 Page 6 of 14


MANUFACTURER’S DATA

a) Belting for all conveyors

Belt make : Belt width (mm) : Belt type : Belt speed (m/sec.) : No. of plies : Allowable working tension : Belt rating : Top and bottom cover thickness, mm : Cover Grade : Belt factor of safety : Total Belt length : Type of Belt splicing : Total Belt weight :

b) Idler data for all conveyors

Impact Troughed Transition Return Training Make Trough angle 35 deg. 10 deg. And

20 deg Flat

No. of Rolls Roll dia (mm) Roll material and nom. thickness

Min 4.5mm thick

Min 4.5mm thick

Type of Bearing

Idler Spacing Max 500mm Max 1000mm

Max. 3000mm

c) Pulleys for all conveyors

Drive Snub Tail Take up Bend Diameter (mm) Face width (mm)

Shaft material C-40 or superior Shell thickness & material

Bearing type and size

Bearing centres (mm)

Plummer Block type

DATASHEET FOR


Doc. No. B215-000-80-43-DS-4505

Rev.2 Page 7 of 14


d) Conveyor Details

Deck plate details : Gallery details :

Skirt board length (m) : Scraper type and make :

Return Belt cleaner type & make : Take-up type :

e) Drive Details of Belt Conveyors:

i) Motor -Make : -KW & RPM : ii) Reducer

-Make : -Type : -Nominal ratio : -Holdback : required iii) High Speed coupling

- Make : - Type : iv) Low Speed coupling - Make : - Type : v) Brakes - Location : - Type : - Make : - Braking torque :

7. CHIP SCREEN (0105-SS-0002)

Capacity : 65 TPH Required Granulometry of Screened output : 25mm Screen Efficiency :


Make/Model No.: Type of Screen: Size: Size of Aperture: Inclination: Guaranteed Capacity , TPH: Type of Mounting: Screen Motion: Total Screening Area, m²:

DATASHEET FOR


Doc. No. B215-000-80-43-DS-4505

Rev.2 Page 8 of 14


Effective Screening Area, m²: Construction features Screen Panel

- Type: - Material:

Screen Frame - Construction: - Liner Plates Details: - Feed Plate Details:

Vibrator - Type: - Frequency of Vibration: - Amplitude of vibration:

Deck - Type: - Opening: - Length: - Fixing Detail:

Details of Lubrication: Supports for Screen & Drive: Drive System

- Motor : make/KW - V-belt : make/section/no.

Bearings - Type/make - Size - Design load - Design life

Total weight of screen: Weight of single heaviest piece:

8. SHREDDER (0105-SH-0001)

Capacity : 10 TPH Required Granulometry of Screened output : 25mm Screen Efficiency :


Deck - Type: - Opening: - Length: - Fixing Detail:

Details of Lubrication: Supports for Screen & Drive: Drive System

- Motor : make/KW

DATASHEET FOR


Doc. No. B215-000-80-43-DS-4505

Rev.2 Page 9 of 14


- V-belt : make/section/no. Bearings

- Type/make - Size - Design load - Design life

Total weight of screen: Weight of single heaviest piece:

9. CHIP SILO (0105-TI-0001)

SCREW DISCHARGE BOTTOM SILO

Silo Dimension

Type Screw discharge Bottom

Silo Diameter m

Silo Total Height m

Silo Shell Height m

Silo Roof Height m

Roof Peak Load Capacity Kgs

Product Details

Product handled Bamboo chip

Bulk Density 250 Kg/CuM

Angle of Repose 30 Deg

Moisture 20%

Compaction Factor 5%

Silo Capacities

Silo Volume 500 CuM

Capacity without compaction factor MT

Capacity with 5% compaction factor MT

Design Considerations

Silo Design Standard IS

Seismic Zone Zone V

Wind load 180 KMPH

Silo Construction Details

Nos of Sidewall Sheet Rings Nos

Nos of Sidewall Sheet per Rings Nos

Sidewall Sheet Material

Roof Sheet material

Tensile Stress N/mm2

Yield Strength N/mm2

Stiffeners

DATASHEET FOR


Doc. No. B215-000-80-43-DS-4505

Rev.2 Page 10 of 14


Sheet Corrugation Standard Pitch x Depth

Silo Roof Angle Deg

Fastening Nuts and Bolts

SILO STANDARD ACCESSORIES

SLEWING SCREW RECLAIMER (0105-CS-0001)

Location of Screw Reclaimer Bottom of Silo

No. of Screw Reclaimer 1

Reclaimer Capacity (TPH) 60 - 175 Type of Control From Main Control Room by PLC Zero Speed switch for Screw reclaimer Required

Motor Make

Type VFD Driven

KW @ rpm

Frame size

Approach Ladder & Platform Package

Outside Ladder with Cage Length m Unit Each

Inside Ladder with Cage Length m Unit Each

Resting Platforms m x m Unit Each

Roof Ladder m Unit Each

Eve Railing with Platform m Unit Each

Wind Rings

Wind Ring with Connectors mm Unit Each

Level Measuring Devices

Type Level Probe Unit Each

SILO CATWALK

Heavty Duty Hot Dip Galvanised Catwalk with Open Mesh Floor

Catwalk Width m

Catwalk Length m

Galvanising Standard gsm min

10. ELECTRO-MAGNETIC SEPARATOR (0105-SM-0001)

Model/Make : Gauss strength of magnet : Operating height considered : Construction : MOC of magnet coil : Class of insulation : Type of cooling considered : Maximum size and weight of : material that can be lifted Discharge chute MOC & plate

DATASHEET FOR


Doc. No. B215-000-80-43-DS-4505

Rev.2 Page 11 of 14


thickness :

11. BELT SCALES

Quantity : Make/Model No. : No. of machined idlers : No. of load cells : Type of load cells : Accuracy of weighment : ±0.5% Weighing range : Weigh frame fixing centers, mm : Location : 0105-CB-0005, 0105-CB-0013 & 0105-CB-0014 Belt width, mm : Belt speed, m/sec : Trough angle : Machined idler spacing, mm :

12. HANDLING FACILITIES

List of Electric Hoists/Chain pulley blocks Sl. No.

Location Approx height of lift (m)

Operating Floor (with

FGL as EL.0.00)

Capacity (T)

Type of

hoist

Qty. (Nos.)

Size of monorail

Beam

1. Chip Receiving Pocket Shed

2. Chipper House 1

3. Chipper House 2

4. Chip Scalper Screen Shed

5. Bamboo Chip Storage

6. Bamboo Feed Handling Shed

7. Any other facility / area

Make / Model No. : Motor KW (for electric hoist) :

DATASHEET FOR


Doc. No. B215-000-80-43-DS-4505

Rev.2 Page 12 of 14


13. DE DUSTING SYSTEM

Project : Bio Refinery Project Client : ABRPL Job No. : B215 Vendor :

Sr. No.

Description 1.0 Equipment No. (Note 1) 2.0 Type 3.0 Location 4.0 Dust to be Filtered 5.0 Dust Load 6.0 Outlet Dust Concentration 7.0 Make 8.0 Model No. 9.0 Design Air Quantity (m3/hr)

10.0 Filtering Velocity (m/s) 11.0 Total Filter Area (m2) 12.0 Bag Size – Dia. x Height (mm x

mm) 13.0 No. of Bags 14.0 Overall Bag Filter Size 15.0 Details of Filter Bag Pulsing

Arrangement & Controls 16.0 Air Inlet Size (mm) 17.0 Air Outlet Size (mm) 18.0 Total Pressure Drop (Kg/cm2) 19.0 Weight of complete Bag Filter Unit

(Kg.) 20.0 Details of Filter Media 20.1 Make 20.2 Material 20.3 Density 20.4 Guaranteed Life of Filter Bags 21.0 Details of Fan 21.1 Type 21.2 Make 21.3 Model No. 21.4 Capacity (m3/hr) 21.5 Suction Pressure (Kg/cm2) 21.6 Discharge Pressure (Kg/cm2) 21.7 Differential Pressure (Kg/cm2) 21.8 Speed (RPM) 21.9 BKW – Normal/ Maximum 21.10 BKW at Minimum Suction

Temperature 21.11 Static Efficiency (%) 21.12 Motor kW 21.13 Motor RPM 21.14 Performance Curve 21.15 Total Weight of Fan-Motor Unit with

Common Base Frame (Kg) 22.0 Utility Consumption Figures 22.1 Electric Power

2

DATASHEET FOR


Doc. No. B215-000-80-43-DS-4505

Rev.2 Page 13 of 14


22.2 Instrument Air Note 1: Contractor shall allot tag no. for each bag filters. Quantity and capacity of de dusting system (i.e. Bag filter) shall be decided during detailed engineering based on study that shall be carried out by Contractor based on requirement specified in Job specification, EIL Standard 6-23-0001 and the same shall be submitted to ABRPL/EIL for approval.

14. ELECTRIC HOIST

OPERATING PARAMETERS 1 Capacity: Lift: 2 Location: Lift speed, M/min.: 3 Lift creep speed, M/Min.: Traverse speed, M/Min.: 4 Beam size: Length of travel: 5 Operating Floor level: Elevation of Bottom of monorail where Hoist to

be mounted : 6 Area Classification: Duty Class: M 2

7 CONSTRUCTION FEATURES

8 Make: Model:

9 Overall size: Overall weight:

10 MATERIAL OF CONSTRUCTION

11 Drum: Wheels:

12 Trolley: Hook:

13 Sheave: Rope:

14 Rope size: No of falls:

15 Min. breaking load, Kg: Factor of safety:

16 Drum size: Type of hook:

17 Safety latch in hook: Type of bearing:

18 Hoist motor, KW: Travel motor, KW:

19 Hoist brake type: Travel brake type:

20 Hoisting: Lowering:

21 Traverse: Limit switches:

22 Control voltage: Service factor:

23 Flexible power cable details: Pendant Wt.:

24 Pendant push button station details: Length of pendant cable:

25 Gear ratios: Weight of hoist, kgs:

DATASHEET FOR


Doc. No. B215-000-80-43-DS-4505

Rev.2 Page 14 of 14


4 01/04/16 REVISED AND REISSUED

KCP PPP MK DM

RR AKRC SMA VJN

MK SMA NN AS

SMA NN KNP RNS

Prepared by

Checked by

Standards Committee Convenor

Standards Bureau

Chairman

3 02/02/11

REVISED AND REISSUED

2 17/03/06


1 06/02/98 REVISED AND REISSUED

0 18/01/91 ISSUED AS STANDARD SPECIFICATION

(RECOMPOSED IN AUGUST 1995)

Purpose Rev. No. Date

ISIRTA ENGINEERS ~fself 'INDIA LIMITED

e.W.w.a.-4040 IA Govt of We Undertaking)

STANDARD SPECIFICATION FOR

DUST COLLECTION SYSTEM BAG FILTER TYPE

STANDARD SPECIFICATION No.

6-23-0001 Rev. 4

Page 1 of 7

tar fe•ei gw-{ trc,a- qcbAchiul

siullen *FA- Trw-w STANDARD SPECIFICATION SPECIFICATION FOR

DUST COLLECTION SYSTEM: BAG FILTER TYPE

Approved by

Format No. 8-00-0001-F1 Rev. 0

Copyright EIL — All rights reserved


DUST COLLECTION SYSTEM BAG FILTER TYPE


6-23-0001 Rev. 4

Page 2 of 7

ENGINEERS

5.1gzir 161141-eg INDIA LIMITED

iaavn eircrxe =3mm ) Gov1 of India Undertaking)

Abbreviations:

ACGIH : American Conference of Governmental Industrial Hygienists IS : Indian Standard NFPA : National Fire Protection Association OSHA : Occupational Safety and Health Administration

Machinery Equipment Standards Committee

Convenor : Mr. R.K Trivedi

Members: : Mr P. Bhattacharjee Mr Sanjay Mazumdar Mr P.P Pandey Mr Nalin Kumar Mr Tarun Kumar Mr Anukul Mandal Mr Shishupal Choudhary Mr R R Srivastava Mr J S Duggal Mr KC Paikar Mr A Natarajan Mr K V K Naidu (Projects)



lalfazie? eit 214teg 1.11771 ?WW2 CPI 3,70.1) IA Govt of India Undertaking)




6-23-0001 Rev. 4

Page 3 of 7

ENGINEERS INDIA LIMITED

CONTENTS

1.0 GENERAL 4

2.0 CODES AND STANDARDS 4

3.0 TECHNICAL REQUIREMENT 4

4.0 INSPECTION AND TESTING 6

5.0 PROTECTION AND PAINTING 7

6.0 PACKAGING AND IDENTIFICATION 7

7.0 SPARE PARTS 7






6-23-0001 Rev. 4

Page 4 of 7

ENGINEERS

$1g-LIT 2f5teg INDIA LIMITED

1.11E'n 242,26leM1,71731)

IA Goof of India Undeftaking)

1.0 GENERAL

This specification outlines the minimum requirements under which the manufacturer shall design, manufacture, test and supply the Dust Collection System: Bag filter type, complete with all accessories.


2.1 Latest editions of the following codes and standards shall govern:

IS-2494 (Part-1)

IS: 2494 (Part 2)

IS-3142

ACGIH

ASME B 16.5

NFPA 68

EIL Std. 6-33-0005

EIL Std. 6-47-0002

EH, Std. 6-42-0002

EIL Std. 6-76-0103

V-Belts — Endless V-Belts for Industrial Purposes (General Purpose-Specification

V-Belts — Endless V-Belts for Industrial Purposes (Fire Resistant and Antistatic V-Belts-Specification)

Pulleys- V-Grooved Pulleys for Endless V-Belts Sections Z,A, B, C, D and E and Endless Wedge Belts Sections SPZ, SPA, SPB and SPC-Specification

Industrial Ventilation (A manual of recommended practice)

Pipe flanges and pipe fittings

Explosion Venting

Standard Specification for Rotary Valve/ Feeder

Standard Specification for Screw conveyor

Standard Specification for Centrifugal Fans

Instruction to Vendor for site Performance Guarantee Requirement for Package Unit

2.2 Other international standards may also be acceptable subject to their being equivalent or superior to those listed above, with prior approval of Purchaser.

2.3 For provisions not covered by the above codes & standards, applicable good engineering practices and norms of the industry shall be applicable.

2.4 National Laws and statutory provisions together with any local bylaws for the state wherein package is required to be installed shall be complied with.

3.0 TECHNICAL REQUIREMENT

3.1 Duty

3.1.1 Dust collection system shall be suitable for 24 hours/day continuous operation. The system shall be suitable for maintaining clean and dust-free environment around the dust generating areas.

3.1.2 The dust collection system shall be provided with PLC based control to interlock and monitor different control parameters, when specified.

3.1.3 Design of dust collection system shall be as per ACGIH norms.

3.1.4 Balancing dampers shall be provided in each branch for balancing purpose.


Copyright EIL—All rights reserved


LIRA mime =down) IA Govt of India Undertaking)




6-23-0001 Rev. 4

Page 5 of 7

3.2 Dust Filter

3.2.1 The dust filter shall be induced draft, self-cleaning, bag type equipment. Bags shall be cleaned by means of automatic reverse pulse jet system with instrument air or nitrogen, as indicated in data sheet.

3.2.2 Reverse pulse jet cleaning system shall be complete with manifold, solenoid valves, electronic timer or pressure switch, blow tubes and individual venturi for each filter element.

3.2.3 The housing shall be air tight and shall be provided with explosion vent as per NFPA 68, if handling explosive dust. The slope of bottom cone of dust hopper shall be at least 60° with horizontal. The hopper shall be provided with inspection/cleaning port.

3.2.4 The bag filter shall be insulated or provided with electric space heater, if specified in the data sheet.

3.2.5 All flanges may be made from plate drilled to ASME B 16.5.

3.2.6 The filter shall be of vertical configuration with the bags vertically suspended on a tube sheet from the top of the casing. The bags shall be easily removable type. An external ladder and service platform shall be provided by vendor for bag changing and servicing automatic blowback system.

3.2.7 Bag cages shall be made from minimum 4 mm thick wire and shall be hot dip galvanized. Cages longer than 3 m shall be of collapsible/ split type for ease of handling

3.2.8 Filtration velocity shall not exceed 2 cm/sec. Filters shall be designed for an outlet dust emission of maximum 10 mg/Nm3 or as specified in the data sheets or as per Pollution Control Board requirement, whichever is most stringent.

3.2.9 Bag material shall be polyester with minimum density of 550 gm/m 2 or as specified in data sheet.

3.2.10 For dusts generating static electricity, bag material shall be static conducting type.

3.2.11 A manometer shall be provided at a location of easy visibility for indicating pressure drop across the filter. A differential pressure transmitter and alarm shall be provided when specified in the data sheet.

3.2.12 An internal grid to serve as bag catcher shall be provided which shall be strong enough to sustain the impact of accidental fall of personnel.

3.3 Suction Blowers

The blowers shall conform to EIL Standard specification No. 6-42-0002 for centrifugal fans. Noise level shall not exceed 85 dB (A) at lm distance.

3.4 Rotary Valves

The Rotary valves shall conform to Ell, Standard specification No. 6-33-0005 for Rotary Valve/ Feeder.

3.5 Screw conveyors

The Screw conveyors shall conform to EIL Standard specification No. 6-47-0002 for Screw conveyors.

3.6 Carbon Steel Ducts

3.6.1 Ducting shall generally be as given below unless otherwise specified in job specification.

3.6.2 Sizing of ducts shall be done based on velocity of 20-25 m/sec unless otherwise specified in the data sheet.

3.6.3 Duct flanges shall be of minimum 6 mm thick plate conforming to IS:2062. Flange dimensions shall be as per ASME B 16.5. Gasket shall be minimum 3 mm thick non asbestos type.




aiTZM rle'irr2 3,70.0 IA Govt of InOla Unclettakng)




6-23-0001 Rev. 4

Page 6 of 7

3.6.4 Minimum thickness of carbon steel ducts shall be 3 mm. They shall be made from CS sheets conforming to IS:1079. Dust collection hoods shall be suitably stiffened.

3.6.5 Air tight access openings or clean-outs shall be provided at regular intervals to suit layout.

3.6.6 All duct work shall be complete with supports. Support spacing shall be selected according to the duct diameter.

3.6.7 Smooth pipe bends of radius not less than 5 times the diameter shall be provided. Miter bends are acceptable for duct diameter of 250 mm and above. Miter bends shall be made of minimum 5 sections.

3.6.8 All branches shall enter the main duct at an angle of preferably 22Y2°, but in any case not exceeding 45°.

3.6.9 Exhaust stack shall be provided with the bird protection screen and suitable rain protection cowl. Stack shall be self-supporting type unless otherwise specified.

3.6.10 Height of stack shall be 3 meters (minimum) above highest elevation of plant building and shall conform to local statutory requirement.

3.6.11 Suction hoods at various collection points and dampers shall be provided along with the duct.

3.6.12 Pressure tappings shall be provided in the duct at suitable locations.

4.0 INSPECTION AND TESTING

4.1 Equipment shall be subjected to stagewise expediting, inspection and testing at vendor's/ sub-vendor's works by Purchaser/its authorised inspection agency. Vendor shall submit Quality Assurance (QA) plans before commencement of fabrication. Approved QA plans shall form basis for equipment inspection.

4.2 Testing at Works

4.2.1 Vendor shall perform tests and inspection necessary to ensure that the material and workmanship conform to the requirement of this specification.

4.2.2 Vendor shall furnish test certificates to show that the equipment meets the performance requirements. Manufacturer's test certificates shall be furnished for all bought out items

4.2.3 Fittings, valves, instruments and other accessories like filters etc. shall be duly tested and manufacturer's test certificates shall be produced. Hydrostatic/pneumatic testing for valve body strength, tightness of seat and tightness of back sealing shall also be carried.

4.2.4 All Positive Displacement Blowers and Centrifugal Blowers shall be performance tested at manufacturer's shop in accordance with applicable codes and standards.

4.2.5 Any or all the tests, at Purchaser's option, shall be witnessed by Purchaser/its authorised inspection agency. However, such inspection shall be regarded as check-up and shall in no way absolve the vendor of his responsibility.

4.3 Any or all the tests, at Purchaser's option, shall be witnessed by Purchaser/ its authorised inspection agency. However, such inspection shall be regarded as check-up and shall in no way absolve the vendor of his responsibility.

4.4 Performance Testing and Guarantees

4.4.1 A field performance test shall be conducted by the vendor to demonstrate the guaranteed performance after commissioning in accordance with test procedure and report to be prepared as per EIL Std. No. 7-76-0103.

The procedure of performance testing shall be submitted for Purchaser's review and shall be mutually agreed between the Purchaser and the vendor.

4.4.2 The following shall be guaranteed and demonstrated during the performance testing:



15iland ENGINEERS idOireg J INDIA LIMITED

INIVI ?WOW 4513,10.1) IA Govt of tndia Undertaking)




6-23-0001 Rev. 4

Page 7 of 7

a) Capacity of the unit

b) Noise Level of blower

c) Dust emission at stack outlet

d) Suction at each pick up point

e) Dust level in the vicinity of dust source as specified in data sheets.

4.4.3 Necessary instruments for the performance testing shall be arranged by the vendor, and shall be tested and calibrated before undertaking the performance test.

5.0 PROTECTION AND PAINTING

5.1 Surface preparation and painting shall be done as per Project specific painting Specification.

5.2 Stainless steel surfaces, both inside and outside, shall be pickled and passivated.

53 Machined and bearing surfaces shall be protected with varnish or thick coat of grease.

6.0 PACKAGING AND IDENTIFICATION

6.1 All packaging shall be done in such a manner as to reduce the volume. The equipment may be dismantled into major components, suitable for shipment and shall be properly packed to provide adequate protection during shipment. All assemblies shall be properly match marked for site erection.

6.2 Attachments, spare parts of the equipment and small items shall be packed separately in wooden-cases. Each item shall be appropriately tagged with identification of main equipment, item denomination and reference number of the respective assembly drawing.

6.3 Detailed packing list in water-proof envelope shall be inserted in the package together with equipment.

6.4 Each equipment shall have an identification plate giving salient equipment data, make, year of manufacture, equipment number, name of manufacturer etc.

6.5 Vendor shall furnish procedure for prolonged storage of supplied equipment/ material at site.

7.0 SPARE PARTS

7.1 Vendor shall submit list of spare parts with recommended quantities and itemised prices for first two years of operation of the equipment. Proper coding and referencing of spare parts shall be done so that later identification with appropriate equipment is facilitated.

7.2 Recommended spares and their quantities should take into account related factors of equipment reliability, effect of equipment downtime upon production or safety, cost of parts and availability of vendor's service facilities around the proposed location of equipment.

73 Vendor shall also submit a list of commissioning spares with quantities. The commissioning spares shall be sufficient for trouble free commissioning of the system at site. Any commissioning spares required during commissioning, over and above, the commissioning spares supplied, shall be made available by the vendor without any cost and time implication to Purchaser. If for any reason, during commissioning, vendor needs to utilise spares from 2 years' operational spares, the same shall be replenished by vendor within a reasonable time without any cost implication to Purchaser. Any unused commissioning spares shall be handed over to owner.



/atiaTA

taReg fawn 212M7t1,1,3.7.1) (A Govt of lode Undertaking)


ROTARY VALVE / FEEDER


6-33-0005 Rev. 4 Page 1 of 6


4 01/04/16

3 02/02/11

2 17/03/06




Aik)

SPC PB/RKT RN

KCP PPP MK DM

RR AKRC SMA VJN

Rev. No.

Date Purpose Prepared Checked

by by

Standards Standards Committee Bureau Convenor Chairman

Approved by

aroma / fav Trrww fe4-4TR- STANDARD SPECIFICATION FOR


Format No. 8-00-0001-F1 Rev. 0 Copyright EIL — All rights reserved

tae ENGINEERS

Oge.11 ielfReg INDIA LIMITED STANDARD SPECIFICATION

FOR ROTARY VALVE I FEEDER


6-33-0005 Rev. 4 Page 2 of 6

IA Gout of Inde Undeitakongt

Abbreviations:

ASME : American Society of Mechanical Engineers IS : Indian Standard

Machinery Equipment Standards Committee

Convenor : Mr. R.K Trivedi

Members: : Mr P. Bhattacharjee Mr Sanjay Mazumdar Mr P.P Pandey Mr Nalin Kumar Mr Tarun Kumar Mr Anukul Mandal Mr Shishupal Choudhary Mr R R Srivastava Mr J S Duggal Mr KC Paikar Mr A Natarajan Mr K V K Naidu (Projects)







6-33-0005 Rev. 4 Page 3 of 6

CONTENTS

1.0 GENERAL 4






7.0 SPARE PARTS 6

Copyright EIL — All rights reserved Format No. 8-00-0001-F1 Rev. 0

ENGINEERS 2151-ag7WIP INDIA LIMITED

tailET, ?Rowe fissJtlitrat (A Govt of India Undertaking)




6-33-0005 Rev. 4 Page 4 of 6

1.0 GENERAL

This specification outlines the minimum requirements under which the manufacturer shall design, manufacture, test and supply the Rotary Valve, complete with all accessories.


2.1 Latest editions of the, following codes and standards shall govern:

ASME B16.5

Pipe Flanges and Flange Fittings.

ELL Std. 7-76-0103

Performance Guarantee Requirements for Package units.

2.2 Other international standards may also be acceptable subject to their being equivalent or superior to those listed above, with prior approval of Purchaser.


2.4 National Laws and statutory provisions together with any local bylaws for the state wherein package is required to be installed shall be complied with.


3.1 The rotary valve shall be designed to prevent jamming, smearing, shearing or degradation of the product.

3.2 The housing shall be cast and the rotor may be fabricated from material as specified in the data sheet. Material of construction of parts coming in contact with the product handled shall be as specified in the data sheet.

3.3 The rotary valve shall be provided with flanged inlet and outlets. Circular flanges shall be sized and drilled as per ASME B 16.5, 150 lb rating, unless otherwise specified.

3.4 If required, purging with compressed air/ inert gas shall be provided to flush the area between the seal ring and end plate to keep it free of product dust.

3.5 If required, adjustable strips shall be provided on the tips of rotor blades, to adjust clearance between the rotor and the housing. The wear strip shall be decided based on wear behavior and may be made from Teflon or carbides.

3.6 The vendor shall indicate the quantity of leakage and a curve showing the leakage for various differential pressures.

3.7 The stuffing boxes shall be provided in the end covers for shaft sealing and shall be purged with air/inert gas as specified in data sheet.

3.8 The rotary valve shall have a fixed speed drive unless otherwise specified. The speed shall be selected by the vendor and the same shall not be more than 80% of the maximum recommended speed indicated by the manufacturer. In case of variable capacity requirement the rotary valve speed may be varied through variable frequency drive motor.

3.9 For rotor volume selection, considered volumetric efficiency shall not exceed 75%. While deciding the capacity, vendor shall take into account the actual aerated/ fluidized bulk density. Sizing shall be based on maximum capacity and minimum bulk density to be handled.

3.10 Rotary valve bearings shall be mounted externally and shall be sealed to avoid any contact of lubricants with the process material. Only antifriction bearings shall be used.

3.11 The drive shall consist of a motor with primary reduction unit and secondary chain reducer if required. The chain reduction unit shall be completely covered and lubricated. The drive



51gar Via-ag 2:120,12 0,13,R0,1) IA Gout of India Undettakmg)


ROTARY VALVE FEEDER


6-33-0005 Rev. 4 Page 5 of 6


frame may be supported on the rotary valve body. Chain guard shall be of non sparking material for hazardous area application.

3.12 Drive motor shall be selected for starting the rotary feeder in fully loaded condition.

3.13 A suitable size vent nozzle shall be provided to release the air/gas.

3.14 Zero speed (no motion) switch shall be provided with each rotary valve.


4.1 Equipment shall be subjected to stagewise expediting, inspection and testing at vendor's/ sub-vendor's works by Purchaser/its authorised inspection agency. Vendor shall submit Quality Assurance (QA) plans before commencement of fabrication. Approved QA plans shall form basis for equipment inspection.



4.2.2 Inspection and testing at vendor's works shall include but not limited to the following:

i) Dimensional checkup

ii) Material test reports of materials, castings, forgings etc.

iii) No load and leakage test of Rotary Valve.

Any or all the tests, at Purchaser's option, shall be witnessed by Purchaser/its authorised inspection agency. However, such inspection shall be regarded as check-up and shall in no way absolve the vendor of his responsibility.


4.4.1 A field performance test shall be conducted by the vendor to demonstrate the guaranteed performance after commissioning in accordance with test procedure to be prepared as per EIL Std. No. 7-76-0103.

The procedure of performance testing shall be submitted for Purchaser's review and shall be mutually agreed between the Purchaser and the vendor.

4.4.2 Capacity of feeder shall be guaranteed and demonstrated during the performance testing at site

4.4.3 All parts of the rotary valve shall operate satisfactorily with no undue friction, vibration, noise or display of any other unfavourable characteristics during the performance test.

4.4.4 All equipment and component parts shall be guaranteed by the vendor against defective material and design for a period as specified in Purchaser's general purchase conditions.

4.4.5 If any defect occurs during the guaranteed period the Vendor shall make all necessary alterations, repairs and replacement at their own cost.



5.1 Surface preparation and painting shall be done as per vendor's standard suitable for highly corrosive industrial environment, unless otherwise specified elsewhere in the Material/ Purchase Requisition.




ENGINEERS STANDARD SPECIFICATION STANDARD SPECIFICATION No.

INDIA LIMITED FOR 6-33-0005 Rev. 4 s' 051-eu 1.1271292M2,61351.-.0 IA Govt of India Undertaking) ROTARY VALVE / FEEDER Page 6 of 6

5.3 Machined and bearing surfaces shall be protected with varnish or thick coat of grease.







7.0 SPARE PARTS



7.3 Vendor shall also submit a list of commissioning spares with quantities. The commissioning spares shall be sufficient for trouble free commissioning of the system at site. Any commissioning spares required during commissioning, over and above, the commissioning spares supplied, shall be made available by the vendor without any cost and time implication to Purchaser. If for any reason, during commissioning, vendor needs to utilise spares from 2 years' operational spares, the same shall be replenished by vendor within a reasonable time without any cost implication to Purchaser.

Copyright EIL — All rights reserved Format No. 8-00-0001-F1 Rev. 0

Oge_al faajeg (.1lemE9-towZon3wast) (A Govt Ind UndertaImg)



SCREW CONVEYOR


6-47-0002 Rev. 4 Page 1 of 7

Weq-ZR

`MK iiiich

STANDARD SPECIFICATION FOR SCREW CONVEYOR

4 25/06/15 REVISED AND REISSUED KCP PPP SC

3 28/07/10 REVISED AND REISSUED KCP JG MK/DM ND

2 17/03/06 REVISED AND REISSUED JJRC CL SMA VJN

Rev. No Date Purpose

Prepared by

Checked by

Standards Committee Convenor

Standards Bureau

Chairman

Approved by

Format No. 8-00-0001-F1 Rev. 0 Copyright EIL —All rights reserved

101 (41IETI twore an 3ge.:11

ENGINEERS INDIA LIMITED (A Govt of India Undertaking)


SCREW CONVEYOR


6-47-0002 Rev. 4 Page 2 of 7

Abbreviations:

ANSI CEMA IS ISO QA TR

: American National Standards Institute : Conveyor Equipment Manufacturers Association : Indian Standard : International Organisation for Standardisation : Quality Assurance : Technical Report

Packaged Equipment Standards Committee

Convenor: Mr. P. Bhattacharjee

Members : Mr. Sanjay Mazumdar Mr. P. P Pandey Mr. Shishupal Choudhary Mr. R.R Shrivastava Mr. K.0 Paikar Mr. A. Natarajan Mr. K.V.K Naidu (Projects)



Ifgar Elf51-eg (.11WI ele,V2 4713rIMA)

ENGINEERS INDIA LIMITED (A Govt of India Undertaking)


SCREW CONVEYOR


6-47-0002 Rev. 4 Page 3 of 7

CONTENTS

1.0 GENERAL 4






7.0 SPARE PARTS 7

•



ENGINEERS fge.11 Elaeg INDIA LIMITED

IA Govt of India Undettaong)


SCREW CONVEYOR


6-47-0002 Rev. 4 Page 4 of 7

lenge ervane =Jame)

1.0 GENERAL

This specification outlines the minimum requirements for the design, manufacture, test and supply of the screw conveyor and its accessories suitable for transporting loose, free-flowing materials and also for mixing and blending operations in various industrial plants as specified herein-after.


2.1 This standard is based on the following Indian/international Standards, and the standards referred therein, which shall be deemed to be part of this standard:

IS - 5563 : Specifications for Screw Conveyors for industrial use

ISO - 7119 : Continuous Mechanical Handling Equipment For Loose Bulk Materials — Screw Conveyors — Design rules for drive power

ISO/TR - 9172 : Continuous Mechanical Handling Equipment — Safety Code for Screw Conveyors - Examples of guards for trapping and shearing points

ANSI/CEMA- 350 : Screw Conveyors for Bulk Materials

EIL Std.- 7-76-0103 : Instructions to Vendor for Site Performance Guarantee Requirements for Package Units

Latest revision of the above-mentioned standards shall be applicable.

2.2 Other international standards may also be acceptable subject to their being equivalent or superior with prior approval of purchaser.



Technical requirements of Screw Conveyor shall be as per Codes and Standards referred in Clause 2.1 above. Screw Conveyor drive power calculation shall be based on ISO - 7119. However, following additional requirements to above Standards shall be considered.

i) Screw conveyors shall be suitable for continuous duty at full load conditions. Also conveyors shall be able to start in fully loaded condition.

ii) The speed of the screw conveyor shall depend on the capacity, characteristics of load to be conveyed and diameter of screw. CEMA - 350 shall be followed for selection / sizing of screw conveyors.

iii) Conveyor screw flight shall be made from steel plate normally (stamped at individual pieces in case of sectional flight) formed into a helix, welded to the pipe or shaft and butt welded together. The pipe carefully selected for adequate torsional strength and resistance to excessive deflection, shall have internal collars at each end. These collars shall be permanently inserted and shall have appropriate inside diameters to accept couplings, driving shafts or end-shafts.

iv) The screw shall be made in maximum 6 m sections, fastened to each other so that the removal and replacement is possible without disturbing the other sections.

v) The screw shall have smooth flight surface in order to reduce friction and power consumption.



ENGINEERS 215itg INDIA LIMITED

IA Govt of hula Undeltalong)


SCREW CONVEYOR


6-47-0002 Rev. 4 Page 5 of 7

elemrt mursro)

vi) For special applications, requiring resistance to corrosion and/or involving moderate to extreme heat, stainless steel screws shall be used.

vii) Screw conveyor trough or U trough shall be fabricated from steel plate, angle or stainless steel plate depending on the application, with suitable stiffeners.

viii) The troughs shall be jacketed type if required for cooling or heating the conveyed material. Jacketed troughs shall be designed, constructed and tested in accordance with ASME code, Section VIII, Div 1 and section IX.

ix) The trough length shall be single or in parts connected together by leak-proof flanged connections, to obtain the required length. Trough and cover shall be quick opening type, if specified in the data sheet.

x) The trough shall be supported on saddles. In case the trough is made of different sections, then the supports shall be provided for each section which allows removal of the trough sections or screw without disturbing trough alignment.

xi) Trough end seals shall be used for protection for or against the material being handled.

xii) Intermediate discharge spouts, if required, shall be provided with suitable gate.

xiii) Cover

a) The covers shall be clamped or bolted to the trough flanges.

b) For leak-proof covers, the connection between cover and trough shall be with gaskets.

c) The cover shall be removable type for inspection of full screw and shall be provided with necessary dust-tight, easily openable inspection doors at approximately 2 m spacing.

d) Cover shall have joints located at the hangers. Any intermediate joint, if required, shall be provided with suitable bolted cover strip with gasket.

xiv) Hanger

a) Number of hangers shall be minimised by selecting larger diameter shaft as far as feasible.

b) The design of hanger shall permit free passage of material.

c) Hangers shall be fixed or sliding type, hung from top of the trough and shall house the intermediate bearings.

d) Hanger frame shall be made of rigid steel fabricated construction housing to accommodate bearing.

e) The mounting holes shall be slotted to facilitate assembly and alignment.

0 Location of hanger shall be away from feed chute.

xv) Bearing

a) Bearings shall be bronze or babbitted or teflon bushing or antifriction type.

b) The intermediate bearings shall be split type to facilitate assembly.

c) All the bearing shall be properly sealed.

d) Discharge end bearings shall be thrust bearing to take up axial force so that shaft and couplings are in tension.

e) The intermediate bearing width shall be short so as to have small gap of screw flight to accommodate it.

f) Bearing shall have Lio life of minimum 40000 hrs.



ei ENGINEERS Ifgar E1R-eg INDIA LIMITED

Ogee, erreartvegg,


SCREW CONVEYOR


6-47-0002 Rev. 4 Page 6 of 7

(A Govt of India Undertaking)

xvi) Drive

a) Solid shaft shall be used at all bearing locations.

b) The drive of conveyor shall be through reduction gear/sprocket and chain or V-be It.

c) Service factor shall be minimum 1.5 for drive.

d) The drive shall be usually installed on the discharge end of the conveyor.

xvii) Coupling

a) Shaft couplings shall be required for connecting adjoining lengths of conveyor screws. The bare portion of the shaft coupling shall be used as a shaft for the hanger.

b) Close tolerances on diameter and jig drilled bolt holes shall ensure interchangability and ease of assembly.

xviii) Hazardous Area Requirement

a) Any mechanism where two non-lubricated parts are likely to rub against each other, one of them shall be of nonferrous material like Aluminium Bronze / High Tensile Brass or Stainless Steel.

b) All electrical components/equipments shall meet the requirements of respective area classification.

c) Coupling guards shall be non-sparking type.


4.1 Equipment shall be subjected to stage-wise expediting, inspection and testing at vendor's/sub-vendor's works by purchaser/its authorised inspection agency. Vendor shall submit Quality Assurance (QA) plan before commencement of fabrication. Approved QA plan shall form the basis for equipment inspection.



4.2.2 Inspection and testing at vendor's work shall include but not limited to the following:

i) Dimensional check-up

ii) Checking of all material test certificates.

iii) No load test run of the screw conveyor.

4.3 Any or all the tests, at purchaser's option, shall be witnessed by purchaser/its authorised inspection agency. However, such inspection shall be regarded as check-up and shall in no way absolve the vendor of his responsibility.


4.4.1 A field performance test shall be conducted by the vendor to demonstrate the guaranteed performance after commissioning in accordance with test procedure to be prepared as per EIL Std. No. 7-76-0103.

The procedure of performance testing shall be submitted for Purchaser's review and shall be mutually agreed between the purchaser and the vendor.

4.4.2 Guaranteed capacity shall be demonstrated during the field performance test.

4.4.3 All parts of the conveyor shall operate satisfactorily with no undue friction, vibration, noise or display of any other unfavourable characteristics during the performance test.



ENGINEERS Itgar ealeg INDIA LIMITED

Wear erearrE'naJnarali


SCREW CONVEYOR


6-47-0002 Rev. 4 Page 7 of 7

1.4 Gout of India Undertaking)

4.4.4 All equipment and component parts shall be guaranteed by the vendor against defective material and design for a period as specified in Purchaser's general purchase conditions.

4.4.5 If any defect occurs during the guaranteed period the Vendor shall make all necessary alterations, repairs and replacement at their own cost.



5.1 Surface preparation and painting shall be as per vendor's standard suitable for highly corrosive industrial environment, unless otherwise specified elsewhere in the Material/Purchase Requisition.


5.3 Machined and bearing surfaces shall be protected with varnish or thick coat of grease.







7.0 SPARE PARTS



7.3 Vendor shall also submit a list of commissioning spares with quantities. The commissioning spares shall be sufficient for trouble free commissioning of the system at site. Any commissioning spares required during commissioning, over and above, the commissioning spares supplied, shall be made available by the vendor without any cost and time implication to purchaser. If for any reason, during commissioning, vendor needs to utilise spares from 2 years' operation spares, the same shall be replenished by vendor within a reasonable time without any cost implication to purchaser.



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92MB 112.70

?r"?1

SUB VENDOR LIST RAW BAMBOO HANDLING

PACKAGE

Doc. No. B215-000-86-41-VL-4505

Rev. B Page 1 of 3

A 07.12.2018 ISSUED WITH TENDER RR KS AM

Rev. No. Date Purpose Prepared

by Checked

by Approved

by

Format No. EIL 1641-1924 Rev. 1 Copyright EIL – All rights reserved

SUB VENDOR LIST

RAW BAMBOO HANDLING PACKAGE TENDER No. B215-000-80-43-PM-T-4505

PACKAGE : RAW BAMBOO HANDLING PACKAGE

PROJECT : BIO REFINERY PROJECT

OWNER : ASSAM BIO REFINERY PVT. LTD.

CONSULTANT : ENGINEERS INDIA LTD.

JOB NO. : B215

B 27.05.2019 ISSUED WITH TENDER RR KS AM

SUB VENDOR LIST RAW BAMBOO

HANDLING PACKAGE

Doc. No. B215-000-86-41-VL-4505

Rev. B Page 2 of 3


GENERAL NOTES

1.0 CONTRACTOR shall necessarily procure all the material / equipment forming permanent part of the unit / plant from OWNER / EIL approved vendors only. This shall include sub-ordered items / components also. The “Approved Vendors” shall be item specific.

2.0 OWNER / EIL approved vendor list for the various items is enclosed in this section.

3.0 CONTRACTOR may procure material from any of OWNER / EIL approved vendors. However, current validity, holiday status and range of approval as per EIL enlistment letter, workload, stability and solvency need to be verified by the CONTRACTOR with vendor before placement of order. CONTRACTOR is also required to ensure that equipment qualification criteria, specified elsewhere in the bid document, are also simultaneously met.

4.0 Vendors on OWNER / EIL holiday list shall not be considered for ordering. CONTRACTOR shall comply with this requirement without any time or cost implication to the OWNER. If a vendor is put on OWNER / EIL’s holiday list subsequent to CONTRACTOR placing an order, it shall be CONTRACTOR’s responsibility to ensure quality work and timely supply from the vendor.

5.0 For items not covered in the above list, the CONTRACTOR shall approach OWNER / EIL for that list or the vendors list shall be approved by OWNER / EIL prior to placement or order by CONTRACTOR. CONTRACTOR shall list down the proposed suppliers / vendors for such items and submit the same for OWNER / EIL’s review / approval along with necessary documents / credentials. “Approval status” documents / credentials to be furnished by the vendors in such cases shall solely be the responsibility of the CONTRACTOR. OWNER / EIL’s decision on above shall be final and non-negotiable. Acceptance or non-acceptance of a particular proposed vendor due to any reasons whatsoever shall not be a cause of schedule and cost implication.

6.0 CONTRACTOR shall make an independent assessment of capability of all the vendors for timely deliveries of material / equipment. Any delays in deliveries by vendor(s) shall not be a cause of schedule and cost implication.

7.0 At any stage of the project, if it comes to the notice of OWNER / EIL that CONTRACTOR has procured material / equipment, intentionally or unintentionally whatsoever, from an unapproved vendor and / or items not falling in approved range of vendor(s), the same shall be rejected fort with and CONTRACTOR shall be liable to replace such material / plant / machinery without any schedule and cost implication to the OWNER.

8.0 List of vendors appearing anywhere else in the contract document in case of duplication of the items at two or more places shall not be considered by CONTRACTOR and shall be superseded by the vendor list enclosed herewith. And if in this vendor list also, items seems to be duplicated / repeated then CONTRACTOR shall get clarified the issue by OWNER / EIL before proceeding ahead for procurement activity.

9.0 It is understood that should the name of vendor be changed due to change in their company or corporate shareholding. OWNER may accept such vendors under its new name with prior approval.

SUB VENDOR LIST RAW BAMBOO

HANDLING PACKAGE

Doc. No. B215-000-86-41-VL-4505

Rev. B Page 3 of 3


Any such approval shall however, not absolve the CONTRACTOR from any of his obligations under the contract; neither shall any such approval signify nominations or instruction to use such a vendor. All approved vendors are deemed to have been freely chosen by the CONTRACTOR at his own risk.

Any additional vendors if Proposed by bidders for any item(s), the makes/Sub vendor of same shall have sufficient Proven Track Record (PTR) and shall be subject to Client/EIL approval during details engineering without any time and price implidation to owner

Suppliers List for Bio Refinery Date :05/12/2018 14:32:50

Page 1 of 32

CountrySupplier NameSr No Holiday DescriptionSupplier

Code

Item Code : 06BH Description : BELT SCALE

Approved Suppliers

1 IPA PVT LTD. INDIAI067

Copyrights EIL - All rights reserved

057057054051

057057054051


Page 2 of 32


Code

Item Code : 06LD Description : MAGNETIC SEPARATOR

Approved Suppliers

1 ELECTRO MAGNETIC INDUSTRIES INDIAE163

2 ELECTRO ZAVOD INDIA PVT LTD INDIAE150


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Code

Item Code : 07AF Description : ELECTRIC HOISTS

Approved Suppliers

1 EDDY CRANES ENGRS (P) LTD INDIAE072

2 CONSOLIDATED HOISTS PVT LTD. INDIAC035

3 SAFEX ENGINEERS P. LTD. INDIAS256

4 MEEKA MACHINERY PVT LTD INDIAM248

5 W.H.BRADY &CO.LTD INDIAW005

6 STAHL CRANE SYSTEMS GMBH GERMANYS853

7 TECHNO INDUSTRIES INDIA3619

8 ARMSEL MHE PVT LTD INDIAA086

9 HERCULES HOISTS LTD INDIAH129

On Holiday

1 GRIP ENGINEERS PVT.LTD INDIA Ground-9 (Bid Withdrawal - after unpriced

BO)

G183

2 INGERSOLL RAND COMPANY (USA) UNITED STATES DORMANT (NOT TO BE

CONSIDERED)

I572


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Code

Item Code : 07AH Description : CHAIN PULLEY BLOCK

Approved Suppliers

1 HERCULES HOISTS LTD INDIAH129

2 W.H.BRADY &CO.LTD INDIAW005

On Holiday

1 TRACTEL TIRFOR (I) PVT LTD INDIA Ground 14 ( Rejected in Shop Survey)T038


057057054051

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Suppliers List for Filter Date :27/05/2019 22:26:45

Page 1 of 1


Code

Item Code : 06EB Description : FILTER- SELF CLEANING BAG TYPE

Approved Suppliers

1 BATLIBOI ENVIRONMENTAL ENGG.LIMITED INDIAB175

2 FAUDI GMBH GERMANYF616

3 SIEMENS ENERGY INC( FMRLY W513) UNITED STATESS855

4 COPERION IDEAL PVT. LTD. INDIAC206

5 DAHLMAN(TECHNISCH BUREAU DAHLMAN B.V) NETHERLANDSD695

6 THERMAX LIMITED INDIAT023

7 F.HARLEY & CO. PVT LTD. INDIAF069


067051052052

067051052052


Page 6 of 32


Code

Item Code : 07BL Description : BELT FOR CONVEYOR

Approved Suppliers

1 JONSON RUBBER INDUSTRIES LTD INDIAJ153

2 SOMI CONVEYOR BELTINGS LTD. INDIAS110

3 ORIENTAL RUBBER INDUSTRIES LTD INDIAO006

4 NORTHLAND RUBBER MILLS INDIAN063

5 HINDUSTAN RUBBERS (SILVASA) INDIAH145

6 GOODYEAR INDIA LTD INDIAG049

7 ANIL RUBBER MILLS PVT LTD INDIAA210


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Code

Item Code : 15BA Description : AIR FILTER REGULATORS

Approved Suppliers

1 VELJAN HYDRAIR PVT LTD INDIAV019

2 SHAVO NORGREN (I) PVT LTD INDIAS035

3 PLACKA INSTRUMENTS INDIA P LTD INDIAP293

4 MARSH BELLOFRAM UNITED STATESM710

5 SHAH PNEUMATICS INDIAS242

6 THOMPSON VALVES LTD UNITED

KINGDOM

T745

7 JANATICS INDIA PVT LTD INDIAJ092

8 DIVYA CONTROL ELEMENTS PVT LTD INDIAD077

9 SCHRADER DUNCAN LIMITED INDIAS091


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Code

Item Code : 15CB Description : SIGNAL CABLES

Approved Suppliers

1 CMI LIMITED INDIAC019

2 HAVELLS INDIA LTD INDIAH060

3 ASSOCIATED CABLES PVT LTD INDIAA034

4 ELKAY TELELINKS LTD.- INDIAE063

5 KEC INETRNATIONAL - MYSORE INDIAK190B

6 KEI INDUSTRIES LIMITED INDIA3669

7 THERMO CABLES LTD (FORM. T-150) INDIAT212

8 LEONI KERPEN GMBH GERMANYL612

9 KEI INDUSTRIES LIMITED INDIAK082

10 DELTON CABLES LIMITED INDIAD012

11 POLYCAB WIRES PVT LTD INDIAP254

12 CORDS CABLE INDUSTRIES LTD INDIAC145

13 T C COMMUNICATION PVT. LTD. INDIAT243

14 UDEY PYROCABLES PVT. LTD. INDIAU015

15 SUYOG ELECTRICALS LTD INDIAS304

16 CORDS CABLE INDUSTRIESLTD. INDIA3724

17 POLYCAB WIRES PVT LTD INDIA3722

18 LEONI CABLE SOLUTIONS(INDIA) PVT PTD. INDIA3662

19 ASSOCIATED FLEXIBLES & WIRES [P] LTD INDIAA132

20 LAPP INDIA PVT LTD INDIA3663

On Holiday

1 RALLISON ELECTRICALS PVT. LTD. INDIA Ground-13 (Negative networth or Financial

constraints)

R203

2 RALLISON ELECTRICALS PVT. LTD. INDIA HOLD ENQ/PO/BO- FIN.CONST/NEG.

NET WORTH

R203

3 RALLISON ELECTRICALS PVT. LTD. INDIA HOLIDAY-FINANCIAL CRISIS/NEG.

NET WORTH

R203


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Code

Item Code : 15DC Description : CONTROL VALVE POSITIONER

Approved Suppliers

1 FLOWSERVE INDIA CONTROL PVT LTD-BANGALOR INDIAF176

2 SAMSON CONTROLS PVT LTD INDIAS442


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Code

Item Code : 15EA Description : SOLENOID VALVES

Approved Suppliers

1 PRECISION INSTRUMENT COMPANY INDIAP217

2 VERSA BV NETHERLANDSV542

3 ASCO JOUCOMATIC LTD UNITED

KINGDOM

A555

4 THOMPSON VALVES LTD UNITED

KINGDOM

T745

5 ALCON ALEXANDER CONTROLS LIMITED UNITED

KINGDOM

A588

6 ASCO JOUCOMATIC SA FRANCEA721

7 HERION WERKE GERMANYH554

8 SCHRADER DUNCAN LIMITED INDIAS091

9 ROTEX AUTOMATION LTD. INDIAR021

10 ROTEX AUTOMATION LTD. INDIA3661

11 ASCO NUMATICS (INDIA) P. LIMITED INDIAA167

12 AVCON CONTROLS PVT. LTD. INDIAA052


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Code

Item Code : 15EB Description : CONTROL VALVES

Approved Suppliers


2 CCI VALVE TECHNOLOGY GMBH CZECH REPUBLICC731

3 FORBES MARSHALL ARCA P LTD.(FORMRLY A214 INDIAF151

4 ITALVALV S.N.C ITALYI586

5 AST APPARECCHI DI SICUREZZA E TENUTA SPA ITALYA761

6 BELLINO SRL ITALY27461

7 INSTRUMENTATION LTD. (PALGHAT) INDIAI172

8 GE Oil & Gas India Pvt. Ltd. INDIAD127

9 EMERSON PROCESS MANGMNT CHENNAI PVT. LTD INDIAE179A

10 KSB MIL CONTROLS LIMITED INDIAM055


12 MOTOYAMA ENGG WORKS LTD JAPANM561

13 FLOWSERVE PTE LTD SINGAPOREF636

14 SEVERN GLOCON INDIA PVT LTD INDIAS023

15 SAMSON AG MESS-UND REGELTECHNIK GERMANYS510

16 KENT INTROL UK LTD (FORM. A-718) UNITED

KINGDOM

K624

17 SEVERN GLOCON LTD UNITED

KINGDOM

S505

18 WEIR VALVES & CONTROLS UK LTD UNITED

KINGDOM

W5941

19 ARCA REGLER GMBH GERMANYA529

20 SPX VALVES & CONTROLS (FORMERLY DEZURIK) UNITED STATESS793

21 DRESSER PRODUITS INDUSTRIELS FRANCED649

22 KOSO INDIA PVT LTD (FORM.K176) INDIAK179A

On Holiday

1 CONTINENTAL VALVE LTD INDIA Ground-15 (Poor Performance)C032

2 METSO FLOW CONTROL OY FINLAND Ground-23 (Banned by Clients)M700


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Code

Item Code : 15EF Description : ON-OFF VALVES

Approved Suppliers

1 TYCO VALVES & CONTROLS UNITED STATEST733

2 KITAMURA VALVE MANUFACTURING CO LTD JAPANK511

3 VELAN INC CANADA27477

4 EMERSON PROCESS MANAGEMENT (INDIA)

PRIVATE LIMITED

INDIAV088



KINGDOM

W5941

7 PERRIN GMBH GERMANYP689

8 KITZ CORPORATION OF EUROPE S.A. SPAINK620





13 ROTEX MANUFACTURERS & ENGINEERS P LTD. INDIAR199

14 MICROFINISH VALVES PVT LIMITED INDIAM094

15 VALVTECHNOLOGIES INC. UNITED STATES27465


17 EL-O-MATIC INDIA (PVT) LTD. INDIAE141

18 CAMERON ITALY SRL (FORM. D659) ITALYC718

19 BRAY CONTROLS INDIA PVT LTD INDIA3613

20 KOSO INDIA PVT. LIMITED INDIAK179B

21 PIBIVIESSE S. R. L. ITALYP544

22 PENTAIR VALVES & CONTROLS INDIA PVT LTD INDIAT198

23 ADVANCE VALVES PVT LTD. INDIAA315

24 METSO INDIA PRIVATE LIMITED INDIA3679

25 L & T VALVES LIMITED INDIAL001

On Holiday

1 CONTINENTAL VALVE LTD INDIA Ground-15 (Poor Performance)C032


3 WEIR BDK VALVES-A UNIT OF WEIR INDIA PVT INDIA IOCL CONSENT REQUIRED FOR IOCL

ORDERS

W092


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Code

Item Code : 15EG Description : SELF ACTUATED PR.CONTROL VALVES

Approved Suppliers

1 ELSTER-INSTROMET NV-FORMER. I563 BELGIUME626


3 RMG REGEL+MESSTECHNIK GMBH GERMANYR539



6 EMERSONPROCESSMANAGEMENT CHENNAI PVT

LTD

INDIA3631


8 NIRMAL INDUSTRIAL CONTROL PVT. LTD. INDIAN088

9 KSB MIL CONTROLS LIMITED INDIAM055

10 PIETRO FIORENTINI SPA ITALYP538

11 GORTER CONTROLS B.V. NETHERLANDSG603

12 EMERSON PROCES MGMT ASIA PACIFIC PTE LTD SINGAPOREE6231

13 ESME VALVES LTD. UNITED

KINGDOM

E534

14 RICHARDS INDUSTRIES (FORMERLY TRELOAR) UNITED STATESR610


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Code

Item Code : 15EN Description : SPECIAL CONTROL VALVES-MIXED

Approved Suppliers

1 TYCO VALVES & CONTROLS UNITED STATEST733



KINGDOM

W5941




7 PENTAIR VALVES & CONTROLS INDIA PVT LTD INDIAT198

8 EMERSON PROCESS MANGMNT CHENNAI PVT. LTD INDIAE179A


10 KOSO INDIA PVT. LIMITED INDIAK179B



13 KITAMURA VALVE MANUFACTURING CO LTD JAPANK511



On Holiday



057057054051

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Code

Item Code : 15EO Description : PILOT OPERATED SAFETY VALVES

Approved Suppliers

1 Anderson Greenwood Crosby Sanmar Limited INDIAT181

2 BLISS ANAND PVT LTD INDIAB110

3 FAINGER LESER VALVES (P) LTD. INDIAF103

4 LESER GMBH & CO. KG GERMANYL569

5 AST APPARECCHI DI SICUREZZA E TENUTA SPA ITALYA761

6 ANDERSON GREENWOOD CROSBY UNITED STATESA710

7 DRESSER INC. UNITED STATESD523

8 CURTISS WRIGHT FLOW CONTROL CORPORATION CANADAC700

9 WEIR POWER & INDUSTRIAL FRANCE-FORM S791 FRANCEW597


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Code

Item Code : 15FF Description : PROCESS STREAM ANALYSER-MOISTURE/ DEW PT

Approved Suppliers

1 GE SENSING EMEA (FORMERLY P-593) IRELANDG623

2 COSA XENTAUR CORPORATION UNITED STATESC749

3 MICHELL INSTRUMENTS LTD UNITED

KINGDOM

M723

4 TELEDYNE ANALYTICAL INSTRUMENTS UNITED STATEST526

5 AMETEK UNITED STATESA5101

6 SERVOMEX GROUP LTD. UNITED

KINGDOM

S746


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Code

Item Code : 15FQ Description : WATER QUALITY ANALYSERS (CONDUCTIVITY)

Approved Suppliers

1 ENDRESS+HAUSER (I) PVT. LTD. INDIAE187

2 EMERSON PROCESS MANAGEMENT INDIA PVT LTD INDIAE179

3 HONEYWELL AUTOMATION INDIA LTD. INDIAH150

4 ENDRESS+HAUSER CONDUCTA GMBH+CO GERMANYE656

5 HACH COMPANY UNITED STATESH638

6 HONEYWELL INC. UNITED STATESH621

7 ABB AUTOMATION LTD UNITED

KINGDOM

A682

8 METTLER - TOLEDO AG SWITZERLANDM730


10 INVENSYS SOFTWARE SYSTEMS (S) PTE LTD SINGAPOREI590

11 YOKOGAWA ELECTRIC CORPORATION JAPANY501

12 ABB INDIA LTD (BANGALORE) INDIAA200

13 YOKOGAWA INDIA LIMITED INDIAY006

14 FORBES MARSHALL PVT. LTD.- PUNE INDIAF181


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Code

Item Code : 15FR Description : ANALYSER SHELTER

Approved Suppliers


2 PYROTECH ELECTRONICS PVT LTD INDIAP214

3 AXIS SOLUTIONS PVT. LTD. INDIAA361


5 CHEMTROLS INDUSTRIES PVT. LTD. INDIAC015


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Code

Item Code : 15FU Description : ANALYSER SYSTEMS

Approved Suppliers



KINGDOM

A682

3 SERVOMEX GROUP LTD. UNITED

KINGDOM

S746


5 CHEMTROLS INDUSTRIES PVT. LTD. INDIAC015


7 TELEDYNE ANALYTICAL INSTRUMENTS UNITED STATEST526

8 SIEMENS AG GERMANYS5241


10 APPLIED INSTRUMENTS TECHNOLOGIES INC. UNITED STATESA758



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Code

Item Code : 15GA Description : ORIFICE PLATES & FLANGES

Approved Suppliers

1 CAMERON CANADA CORPORATION CANADA27415

2 COMFIT & VALVES PVT. LTD. INDIAC220

3 HYDROPNEUMATICS PVT. LTD INDIA3648

4 STAR-MECH CONTROLS (INDIA) PVT LTD INDIAS286

5 GURU NANAK ENGG WORKS INDIAG016

6 MICRO PRECISION PRODUCTS PVT LTD INDIAM010

7 EMERSON PROCESS MANAGEMENT ASIA PACIFIC

PTE LTD

UNITED STATESD509

8 MINCO (I) FLOW ELEMENT P. LTD. (GIC CO.) INDIAM313

9 EUREKA INDUSTRIAL EQUIPMENTS (P) LTD. INDIAE022

10 BALIGA LIGHTING EQUIPMENTS (P) LIMITED INDIAB024

11 PIETRO FIORENTINI SPA ITALYP538

12 PETROL VALVES SRL ITALYP514

13 TM TECNOMATIC SPA ITALYT516

14 MINCO (INDIA) PVT LTD (GEN. INST.) INDIAM045


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Code

Item Code : 15HD Description : TEMP.ELEMENTS,THERMOWELLS

Approved Suppliers

1 WIKA ALEXANDER WIEGAND & CO GMBH GERMANYW589

2 DAILY THERMETRICS CORPORATION UNITED STATESD677

3 GOA INSTRUMENTS INDUSTRIES PVT. LTD. INDIAG192

4 TEMP-TECH INDIAT095

5 GAUGES BOURDON (I) PVT LTD (GEN. INST) INDIA3638

6 ALTOP INDUSTRIES LTD. INDIAA206

7 DETRIV INSTRUMENTATION & ELECTRONICS LTD INDIAD004

8 TOSHNIWAL INDUSTRIES PVT LTD INDIA3744

9 WIKA INSTRUMENTS INDIA PVT LTD INDIAW061

10 PYRO-ELECTRIC INSTRUMENTS GOA PVT LTD INDIAP190

11 TECHNO INSTRUMENTS INDIAT232

12 TEMPSENS INSTRUMENTS INDIA PVT LTD INDIAT146

13 GAYESCO-WIKA USA, LP UNITED STATESG622

14 TM TECNOMATIC SPA ITALYT516

15 THERMO-ELECTRA B.V NETHERLANDST734


KINGDOM

A682

17 THERMO ELECTRIC CO. INC. UNITED STATEST514

18 THERMO-COUPLE PRODUCTS CO UNITED STATEST705

On Holiday

1 JAPAN THERMOWELL CO LTD JAPAN DORMANT (NOT TO BE

CONSIDERED)

J541

2 THERMAL INSTRUMENT (I) P LTD (GEN.INST.) INDIA Ground-23 (Banned by Clients)T241


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Code

Item Code : 15IA Description : GAS DETECTION SYSTEMS

Approved Suppliers

1 NET SAFETY MONITORING INC CANADAN621

2 JSC ELECTRONSTANDART-PRIBOR(ESP CO) RUSSIAN

FEDERATION

27486

3 DRAGER SAFETY AG & CO. KGAA GERMANYD651


5 RIKEN KEIKI CO LTD JAPANR587

6 DETECTOR ELECTRONICS CORP.(KIDDE CO.) UNITED STATESD621

7 CROWCON DETECTION INSTRUMENTS LTD UNITED

KINGDOM

C648

8 HONEYWELL ANALYTICS (FORM. Z-512) UNITED

KINGDOM

H637

9 MINE SAFETY APPLIANCES COMPANY UNITED STATESM595

10 RESPO PRODUCTS UNITED STATESR710

11 INDUSTRIAL SCIENTIFIC CORPORATION UNITED STATESI602

On Holiday

1 SIMTRONICS SAS (FORM. S812) FRANCE DORMANT (NOT TO BE

CONSIDERED)

S825


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Code

Item Code : 15JA Description : PROGRAMMABLE LOGIC CONTROLLERS

Approved Suppliers

1 HIMA PAUL HILDEBRANDT GMBH + CO KG GERMANYH632



4 ROCKWELL AUTOMATION INDIA PVT LTD INDIAR178


6 SIEMENS LTD - NASHIK INDIAS003A


8 LARSEN & TOUBRO LTD-MAHAPE INDIAL001A

9 GE INTELLIGENT PLATFORMS PVT LTD INDIAG143


11 INVENSYS SOFTWARE SYSTEMS (S) PTE LTD SINGAPOREI590

12 ASEA BROWN BOVERY LTD (ABB LTD) SWITZERLANDA661

13 ICS TRIPLEX (EMEA) PLC UNITED

KINGDOM

I574

14 ROCKWELL AUTOMATION INC. UNITED STATESR612


On Holiday

1 GE FANUC AUTOMATION NORTH AMERICA INC. UNITED STATES DORMANT (NOT TO BE

CONSIDERED)

G600


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Code

Item Code : 15KA Description : PRESSURE GAUGES

Approved Suppliers


2 WALCHANDNAGAR INDUSTRIES LTD(TIWAC DIVN) INDIAW064

3 BUDENBERG GAUGE CO. LTD UNITED

KINGDOM

B618

4 BADOTHERM PROCESS INSTRUMENTS B.V. NETHERLANDSB696



7 MANOMETER (INDIA) PVT. LTD. INDIAM029

8 FORBES MARSHALL (HYD) PVT. LTD INDIAF114

9 PRECISION MASS PRODUCTS PVT. LTD. INDIAA362

10 AN INSTRUMENTS PVT LTD INDIAA053

11 H GURU INSTRUMENTS(SOUTH INDIA)PVT. LTD INDIAH081

12 H.GURU INDUSTRIES INDIAH099

13 BAUMER TECHNOLOGIES INDIA PVT.LTD(W058) INDIAB213

14 GAUGES BOURDON (I) PVT. LTD. (GEN.INST) INDIAG115

On Holiday

1 BRITISH ROTOTHERM CO.LTD UNITED

KINGDOM

DORMANT (NOT TO BE

CONSIDERED)

B709

2 NAGANO KEIKI SEISAKUSHO LTD JAPAN DORMANT (NOT TO BE

CONSIDERED)

N577

3 DRESSER INC. UNITED STATES DORMANT (NOT TO BE

CONSIDERED)

D5231


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Code

Item Code : 15LA Description : TEMP.GAUGES(BI METALLIC,FILLED SYSTEM)

Approved Suppliers



3 BADOTHERM PROCESS INSTRUMENTS B.V. NETHERLANDSB696

4 WALCHANDNAGAR INDUSTRIES LTD(TIWAC DIVN) INDIAW064

5 FORBES MARSHALL (HYD) PVT. LTD INDIAF114

6 BAUMER TECHNOLOGIES INDIA PVT.LTD(W058) INDIAB213


8 AN INSTRUMENTS PVT LTD INDIAA053

9 GAUGES BOURDON (I) PVT. LTD. (GEN.INST) INDIAG115

10 H.GURU INDUSTRIES INDIAH099

11 H GURU INSTRUMENTS(SOUTH INDIA)PVT. LTD INDIAH081

12 PRECISION MASS PRODUCTS PVT. LTD. INDIAA362

On Holiday


CONSIDERED)

N577

2 SOLARTRON ISA UNITED

KINGDOM

DORMANT (NOT TO BE

CONSIDERED)

S799


CONSIDERED)

D5231


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Code

Item Code : 15MB Description : VARIABLE AREA FLOW METERS(I,T)

Approved Suppliers

1 ABB AUTOMATION PRODUCTS GMBH GERMANYA682A

2 KROHNE MESSTECHNIK GMBH & CO KG GERMANYK582

3 ROTA YOKOGAWA GMBH & CO. KG GERMANYR515

4 HEINRICHS MESSTECHNIK GMBH GERMANYH626

5 CHEMTROLS INDUSTRIES LTD INDIA3625

6 PLACKA INSTRUMENTS INDIA P LTD INDIAP293

7 BROOKS INSTRUMENT UNITED STATESB510


9 KROHNE MARSHALL PVT. LTD INDIAK105

10 EUREKA INDUSTRIAL EQUIPMENTS (P) LTD. INDIAE022

11 ALFLOW GLASS EQUIPMENTS INDIAA172

12 ASA SPA ITALYA623

13 TOKYO KEISO CO LTD JAPANT530

14 INSTRUMENTATION ENGINEERS PVT. LTD. INDIAI030


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Code

Item Code : 15ND Description : ULTRASONIC FLOW METER

Approved Suppliers

1 ELSTER-INSTROMET NV-FORMER. I563 BELGIUME626

2 CAMERON TECHNOLOGIES US, INC UNITED STATESC720

3 SICK AG GERMANYS803


5 FLEXIM FLEXIBLE INDUSTRIEMESSTECNIK GMBH GERMANYF661

6 RMG REGEL+MESSTECHNIK GMBH GERMANYR539

7 GE Oil & Gas India Pvt. Ltd. INDIAG147A

8 DANIEL MEASUREMENT SOLUTIONS P LTD INDIAD143

9 ENDRESS+HAUSER (I) PVT. LTD. INDIAE187

10 GE SENSING EMEA (FORMERLY P-593) IRELANDG623

11 KROHNE ALTOMETER NETHERLANDS27471

12 ENDRESS + HAUSER FLOWTEC AG SWITZERLANDE525

13 FMC MEASUREMENT SOLUTIONS-UK UNITED

KINGDOM

F640A

14 THERMO ONIX LIMITED UNITED

KINGDOM

27433

15 EMERSON PROCESS MANAGEMENT ASIA PACIFIC

PTE LTD

UNITED STATESD509

16 FAURE HERMAN FRANCEF528


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Code

Item Code : 15OA Description : GAUGE GLASSES & COCKS

Approved Suppliers

1 SIGMA INSTRUMENTS CO INDIAS036

2 JERGUSON GAUGE & VALVE UNITED STATESJ543

3 NIHON KLINGAGE CO LTD JAPANN520

4 KLINGER SPA ITALYK637

5 PRATOLINA INSTRUMENTS PVT LTD INDIAP017


7 PUNE TECHTROL PVT LTD INDIAP239


9 CHEMTROLS SAMIL (INDIA) PVT LTD INDIAC201

10 NISAN SCIENTIFIC PROCESS EQUIP. P LTD INDIAN141

11 CESARE BONNETTI S.P.A. ITALYC716

On Holiday

1 LEVCON INSTRUMENTS PVT LTD INDIA Ground-13 (Negative networth or Financial

constraints)

L009

2 ASIAN INDUSTRIAL VALVES & INSTRUMENTS INDIA Ground-15 (Poor Performance)A221

3 PENBERTHY INC UNITED STATES DORMANT (NOT TO BE

CONSIDERED)

P562

4 PHOENIX SYSTEMLEMENTE UND MESSTECHNIK GERMANY DORMANT (NOT TO BE

CONSIDERED)

P651


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Code

Item Code : 15PC Description : LEVEL SWITCHES(DISPLACER/FLOAT)

Approved Suppliers


2 PUNE TECHTROL PVT LTD INDIAP239

3 TOKYO KEISO CO LTD JAPANT530

4 MOBREY LTD (FORM. S-578) UNITED

KINGDOM

M715

5 SIGMA INSTRUMENTS CO INDIAS036

6 SOR INC. UNITED STATESS552

7 DAG PROCESS INSTRUMENTS PVT LTD INDIAD027

8 CHEMTROLS SAMIL (INDIA) PVT LTD INDIAC201

9 MAGNETROL INTERNATIONAL N.V BELGIUMM508

10 ENDRESS+HAUSER GMBH+CO. KG GERMANYE657

11 V AUTOMAT & INSTRUMENTS PVT LTD INDIAV047


13 SBEM PVT LTD INDIAS006

On Holiday

1 KSR KUEBLER NIVEAUMESS-TECHNIK AG GERMANY DORMANT (NOT TO BE

CONSIDERED)

K530

2 LEVCON INSTRUMENTS PVT LTD INDIA Ground-13 (Negative networth or Financial

constraints)

L009


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Code

Item Code : 15PI Description : PRESSURE SWITCHES

Approved Suppliers


2 DAG PROCESS INSTRUMENTS PVT LTD INDIAD027

3 KAUSTUBHA UDYOG INDIAK175

4 INDFOS INDUSTRIES LIMITED INDIAI132

5 SWITZER PROCESS INSTRUMENTS PVT. LTD. INDIAS087

6 BAUMER BOURDON HAENNI SAS FRANCEB561

7 REGULATEURS GEORGIN S.A FRANCER613

8 UNITED ELECTRIC CONTROLS CO UNITED STATESU503

9 ROBERTSHAW CONTROLS CO UNITED STATESR526

10 DELTA CONTROLS LTD UNITED

KINGDOM

D510

11 ASCO JOUCOMATIC LTD UNITED

KINGDOM

A555

12 SIRCO CONTROLS LIMITED UNITED

KINGDOM

S573

13 PYROPRESS ENGG CO LTD UNITED

KINGDOM

P608

14 SOR INC. UNITED STATESS552

On Holiday


CONSIDERED)

D5231


CONSIDERED)

N577

3 BETA BV NETHERLANDS DORMANT (NOT TO BE

CONSIDERED)

B501


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Code

Item Code : 15RD Description : FIELD INSTRUMENTS (P,DP,F,L,T,TD)

Approved Suppliers

1 ABB AUTOMATION PRODUCTS GMBH GERMANYA682A

2 ENDRESS+HAUSER WETZER GMBH+ CO.KG GERMANYE641

3 ENDRESS+HAUSER GMBH+CO. KG GERMANYE657


5 ENDRESS + HAUSER WETZER INDIA PVT LTD INDIA3615



8 ENDRESS+HAUSER (I) AUTO. INSTR. PVT. LTD INDIAE232



11 FUJI ELECTRIC SYSTEMS CO. LTD JAPANF644




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Code

Item Code : 15UA Description : CONTROL PANEL & ACCESSORIES

Approved Suppliers

1 PYROTECH ELECTRONICS PVT LTD INDIAP214

2 ELECTRONIC INSTRMNTATION & CONTROL P LTD INDIAE184

3 ELECTRONIC CORPORATION OF INDIA LTD. INDIAE004

4 ACCUSONIC CONTROLS PVT LTD INDIAA212

5 RADHA KRISHNA CONTROLS INDIAR084

6 INDUSTRIAL CONTROLS & APPLIANCES PVT LTD INDIAI010

7 CONTROL SYSTEMS ENGINEERS INDIA3626

8 IRIS AUTOMATION PVT LTD INDIAI206

9 PRIMA AUTOMATION INDIA PVT LTD INDIAP213

10 POSITRONICS PVT LTD INDIAP134

On Holiday

1 KERALA STATE ELECT DEV CORP LTD (AROOR) INDIA Ground-13 (Negative networth or Financial

constraints)

K048

2 KERALA STATE ELECT DEV CORP LTD (AROOR) INDIA HOLIDAY FOR IOCL PROJECTSK048


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Note: Vendor may procure material from any of the listed vendors. However current validity and range of approval as per EIL enlistment letter, workload, stability and solvency need to be verified by the vendor before placement of order.


Page 1 of 42


Code

Item Code : 13BA Description : SWITCHBOARD-HV (INDOOR) WITH VCB BREAKR

Approved Suppliers

1 BHEL (BHOPAL) INDIAB041A

2 LARSEN & TOUBRO LTD- TAMCO DIV. MALAYSIAL088

3 LARSEN & TOUBRO LTD-AHMEDNAGAR INDIAL103

4 SIEMENS LIMITED INDIAS003

5 SCHNEIDER ELECTRIC INFRA. LTD(FORM A347) INDIAS109

6 ABB INDIA LTD (NASIK) INDIAA309

7 MEGAWIN SWITCHGEAR P LTD INDIAM274

8 CG POWER AND INDUSTRIAL SOLUTIONS LIMITED INDIAC010

9 STELMEC LIMITED INDIA3670


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Code

Item Code : 13BC Description : SWITCHBOARD-M.V.-MCC/PCC/PMCC-DRAWOUT

Approved Suppliers

1 SCHNEIDER ELECTRIC INDIA PVT LTD.-BARODA INDIAS450B


3 GE INDIA INDUSTRIAL PVT LTD INDIAG147

4 LARSEN & TOUBRO LTD-COIMBATORE INDIAL063

5 CONTROLS & SCHEMATICS LTD INDIAC024

6 ABB INDIA LTD INDIAA200B


8 LARSEN & TOUBRO LTD-POWAI INDIAL001C


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Code

Item Code : 13BF Description : SWITCHBOARD FIXED FOR PACKAGE EQUIPTS

Approved Suppliers


2 ELECTRO ALLIED PRODUCTS INDIAE209

3 POSITRONICS PVT LTD INDIAP134

4 POPULAR SWITCHGEARS PVT LTD INDIAP289

5 VIDHYUT CONTROL (INDIA) PVT LTD INDIAV124

6 DHARIA SWITCHGEAR & CONTROL. INDIAD094

7 MAKTEL SYSTEMS INDIAM264

8 ZENITH ENGINEERING CORP. INDIAZ011

9 TRICOLITE ELECTRICAL INDUSTRIES PVT LTD INDIAT114

10 ACCUSONIC CONTROLS PVT LTD INDIAA212

11 M.K. ENGINEERS & CONTROLS PVT. LTD. INDIAM138

12 NITYA ELECTRO CONTROLS INDIAN148


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Code

Item Code : 13GA Description : CONTROL STATIONS- WEATHERPROOF

Approved Suppliers

1 SUDHIR SWITCHGEARS PVT LTD INDIAS158

2 EX-PROTECTA INDIAE024

3 FCG POWER INDUSTRIES PVT LTD INDIA3681

4 ELECTRICAL EQUIPMENT CORPORATION INDIAE111

5 FLEXPRO ELECTRICALS PVT LTD INDIAF024

6 FCG FLAMPROOF CONTROL GEARS P. LTD(C-157 INDIAF165

7 FLAMEPROOF EQUIPMENTS PVT.LTD INDIAF036

8 PEPPERL & FUCHS MANUFACTURING (INDIA)

PRIVATE LIMITED

INDIAG159

9 PHOENIX MECANO INDIA PVT. LTD. INDIA3706

10 FCG POWER INDUSTRIES PVT LTD INDIAF141



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Code

Item Code : 13GB Description : CONTROL STATIONS-FLAME PROOF

Approved Suppliers






6 KAYSONS TECHNO EQUIPMENT P LTD. INDIAK173




PRIVATE LIMITED

INDIAG159


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Code

Item Code : 13JF Description : MOTOR-INDUCTION-M.V (FLAME PROOF)

Approved Suppliers

1 KIRLOSKAR ELECTRIC CO LTD INDIAK005

2 BHARAT BIJLEE LIMITED INDIAB048

3 MARATHON ELECTRIC MOTOR I LTD-FORM A350 INDIAM282

4 CG POWER & INDUSTRIAL SOLUTIONS LTD. INDIA3668

5 LAXMI HYDRAULICS PVT LTD INDIAL065


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Code

Item Code : 13JK Description : MOTORS - IMPORTED

Approved Suppliers

1 LOHER GMBH GERMANYL575

2 LLOYD DYNAMOWERKE GMBH & CO. KG GERMANYL603

3 CEMP SRL ITALYC736

4 NIDEC ASI SPA ITALYA717

5 TOSHIBA CORPORATION JAPANT597

6 HITACHI LTD JAPANH510

7 TOSHIBA MITSUBISHI ELEC. IND. SYS. CORP. JAPAN27420

8 HYUNDAI HEAVY INDUSTRIES CO. LTD KOREA, PEOPLE'S

DEMOCRATIC

REPUBLIC OF

H641

9 WEGEURO - INDUSTRIA ELECTRICA S.A. PORTUGALW598A


11 JEUMONT SA / FRAMATONE ANP FRANCEJ511

12 GE ENERGY POWER CONVERSION FRANCE SAS FRANCEC730


14 WEG EQUIPAMENTOS ELETRICOS S.A. BRAZILW598

15 GENERAL ELECTRIC CANADA CANADAG632


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Code

Item Code : 13LA Description : LIGHTING FIXTURE & ACCESSORIES-HAZARDOUS

Approved Suppliers



3 BAJAJ ELECTRICALS LTD INDIAB011








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Code

Item Code : 13LC Description : FLP ELECTRICAL FITTINGS (IMPORTED)

Approved Suppliers

1 VICTOR PRODUCTS PLC UNITED

KINGDOM

V548

2 R STAHL SCHALTGERATE GMBH GERMANYR506

3 A.T.X SA FRANCEA722


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Code

Item Code : 13LD Description : HIGH MAST LIGHTING SYSTEM

Approved Suppliers

1 PHILIPS ELECTRONICS INDIA LIMITED INDIAP037



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Code

Item Code : 13MA Description : JUNCTION BOXES (FLAME PROOF)

Approved Suppliers


2 R STAHL PVT LTD INDIAR175







PRIVATE LIMITED

INDIAG159

9 PHOENIX MECANO INDIA PVT. LTD. INDIA3706




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Code

Item Code : 13MB Description : LIGHTING & POWER PANELS (FLP)

Approved Suppliers










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Code

Item Code : 13MC Description : PLUGS/SOCKETS/HANDLAMPS (FLAME PROOF)

Approved Suppliers










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Code

Item Code : 13MD Description : FLAMEPROOF POWER DISTRIBUTION BOARD

Approved Suppliers










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Code

Item Code : 13OC Description : CABLES-MEDIUM VOLTAGE-POWER-PVC/XLPE

Approved Suppliers





5 KEC INTERNATIONAL LTD-SILVASSA (F-R133) INDIAK190

6 Special Cables Pvt. Ltd. INDIA3602

7 TORRENT POWER LIMITED INDIAT124


9 SRIRAM CABLES PVT LTD INDIAS025

10 FINOLEX CABLES LTD. INDIAF013

11 GEMSCAB INDUSTRIES LTD INDIAG156


13 UNIVERSAL CABLES LTD INDIAU003





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Code

Item Code : 13OD Description : CABLES:CONTROL-PVC/XLPE

Approved Suppliers


2 KEC INTERNATIONAL LTD-SILVASSA (F-R133) INDIAK190


4 GEMSCAB INDUSTRIES LTD INDIAG156


6 TORRENT POWER LIMITED INDIAT124

7 SCOT INNOVATION WIRES & CABLES PVT LTD INDIAS073

8 UNIVERSAL CABLES LTD INDIAU003

9 Special Cables Pvt. Ltd. INDIA3602

10 ICON CABLE LTD. INDIAI211


12 FINOLEX CABLES LTD. INDIAF013

13 THERMO CABLES LTD (FORM. T-150) INDIAT212

14 SUYOG ELECTRICALS LTD INDIAS304

15 ASSOCIATED CABLES PVT LTD INDIAA034






21 SRIRAM CABLES PVT LTD INDIAS025


23 NORTH EASTERN CABLES PVT LTD INDIAN112



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Code

Item Code : 13OE Description : CABLES-FIRE ALARM AND COMMUNICATION / SIGNAL

Approved Suppliers









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Code

Item Code : 13WB Description : A.C. VARIABLE SPEED DRIVE

Approved Suppliers


2 MEIDENSHA CORP JAPANM593

3 TOSHIBA CORPORATION JAPANT597

4 NIDEC ASI SPA ITALY27425

5 HITACHI HIREL POWER ELECTRONICS PVT. LTD INDIAH010A

6 EUROTHERM DEL INDIA LIMITED INDIAE140

7 CG POWER AND INDUSTRIAL SOLUTIONS LIMITED INDIA3672

8 DANFOSS INDUSTRIES PVT LTD INDIAD137

9 SIEMENS LTD - NASHIK INDIAS003A

10 LARSEN & TOUBRO LTD-MAHAPE INDIAL001A

11 ROCKWELL AUTOMATION INDIA PVT LTD INDIAR178


13 VACON CONTROLS AND DRIVES PVT. LTD INDIAV152

14 KARL E BRINKMANN GMBH GERMANYK636

15 BALDOR ELECTRIC COMPANY (FORMLY. R564) UNITED STATESB727

16 VACON OYJ FINLANDV593



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Code

Item Code : 14AA Description : AIR CIRCUIT BREAKER

Approved Suppliers

1 SCHNEIDER ELECTRIC INDIA P LTD-HYDERABAD INDIAS450A






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Code

Item Code : 14AB Description : AUX. RELAYS

Approved Suppliers

1 M/S JVS ELECTRONICS PVT LTD INDIA3642


3 GE T&D INDIA LIMITED INDIAA392


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Code

Item Code : 14BA Description : BIMETAL RELAYS

Approved Suppliers







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Code

Item Code : 14CA Description : CABLE GLANDS ( HAZARDOUS AREA)

Approved Suppliers

1 CMP PRODUCTS LIMITED UNITED

KINGDOM

27421

2 STANDARD METAL INDUSTRIES INDIAS375



5 COMET BRASS PRODUCTS INDIAC195




9 COMET INDUSTRIES INDIAC205



12 METAL CRAFT INDUSTRIES INDIA3704



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Code

Item Code : 14CB Description : CABLE TERMN. & JOINTING KIT

Approved Suppliers

1 HEATSHRINK TECHNOLOGIES LTD (FORM. R136) INDIAH168

2 RAYCHEM RPG LIMITED INDIAR160

3 YAMUNA CABLE ACCESSORIES PVT. LTD. INDIA3645

4 THREE M ELECTRO & COMMUNCATION I.P.LTD INDIAT217


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Code

Item Code : 14CD Description : CONTACTORS

Approved Suppliers







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Code

Item Code : 14CE Description : CONTROL SWITCHES (BREAKER)

Approved Suppliers


2 SWITRON DEVICES INDIAS373

3 RELIABLE ELECTRONIC COMPONENTS PVT LTD INDIAR159


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Code

Item Code : 14CF Description : CONTROL SWITCHES / SELECTOR SWITCHES

Approved Suppliers



3 RELIABLE ELECTRONIC COMPONENTS PVT LTD INDIAR159


5 KAYCEE INDUSTRIES LTD. INDIAK143

6 HOTLINE SWITCHGEAR & CONTROLS INDIAH142

7 SWITRON DEVICES INDIAS373


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Page 27 of 42


Code

Item Code : 14EA Description : EARTH LEAKAGE CIRCUIT BREAKER

Approved Suppliers



3 LEGRAND (INDIA) PVT. LTD (FORM. M-006) INDIAL071

4 SCHNEIDER ELECTRIC INDIA PVT LTD INDIAS450


6 ABB INDIA LTD INDIAA372

7 NOVATEUR ELECTRICAL & DIGITAL SYSTEMS PVT.

LTD.

INDIA3726


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Code

Item Code : 14FA Description : FUSES

Approved Suppliers


2 NOVATEUR ELECTRICAL & DIGITAL SYSTEMS P INDIAI013


4 COOPER BUSSMAN INDIA PVT LTD INDIAC194



057057054051

057057054051


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Code

Item Code : 14HA Description : HEAVY DUTY SWITCHES

Approved Suppliers





057057054051

057057054051


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Code

Item Code : 14IA Description : INSTRUMENT TRANSFORMERS CT & PT (MV)

Approved Suppliers

1 PRAGATI ELECTRICALS PVT LTD INDIAP228

2 KALPA ELECTRIKAL PVT LTD INDIAK149

3 GILBERT & MAXWELL ELECTRICALS PVT LTD INDIAG135

4 NARAYAN POWERTECH PVT LTD INDIAN119

5 PRECISE ELECTRICALS INDIAP237

6 SILKAANS ELECTRICALS MFG.CO.PVT.LTD INDIAS372


057057054051

057057054051


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Code

Item Code : 14IB Description : INSTRUMENT TRANSFORMERS CT & PT (HV)

Approved Suppliers

1 PRAGATI ELECTRICALS PVT LTD INDIAP228


3 KALPA ELECTRIKAL PVT LTD INDIAK149

4 ELECTRICAL CONTROLS & SYSTEMS INDIAE144

5 GEMINI INSTRATECH LTD INDIA3730

6 ABB INDIA LTD (BARODA) INDIAA070


8 KAPPA ELECTRICALS INDIAK013


057057054051

057057054051


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Code

Item Code : 14LA Description : LIGHTNING ARRESTORS

Approved Suppliers

1 ELPRO INTERNATIONAL LIMITED INDIAE091

2 W.S. INSULATOR OF INDIA INDIAW035


4 OBLUM ELECTRICAL INDUSTRIES (P) LTD INDIAO009


057057054051

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Code

Item Code : 14LB Description : LIGHTING FIXTURE & ACCESORY-NON HZARDOUS

Approved Suppliers

1 PYROTECH ELECTRONICS PVT. LTD. UNIT -1 INDIA3687


3 PHILIPS ELECTRONICS INDIA LIMITED INDIAP037


057057054051

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Code

Item Code : 14LC Description : LIGHTING & POWER PANELS (SAFE AREA)

Approved Suppliers





057057054051

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Code

Item Code : 14MA Description : MCB

Approved Suppliers



3 NOVATEUR ELECTRICAL & DIGITAL SYSTEMS PVT.

LTD.

INDIA3726

4 SCHNEIDER ELECTRIC INDIA PVT LTD INDIAS450

5 STANDARD ELECTRICALS LTD INDIAS393


7 INDIANA CURRENT CONTROL LTD INDIAI168

8 LEGRAND (INDIA) PVT. LTD (FORM. M-006) INDIAL071


057057054051

057057054051


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Code

Item Code : 14MB Description : MCCB

Approved Suppliers







057057054051

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Code

Item Code : 14MC Description : METERS

Approved Suppliers

1 RISHABH INSTRUMENTS PVT LTD INDIAR042

2 SECURE METERS LIMITED INDIAS141

3 AUTOMATIC ELECTRIC LTD. INDIAA028A

4 MECO INSTRUMENTS PVT LTD INDIAM239

5 NIPPEN ELECTRICAL INSTRUMENTS CO. INDIAN130


057057054051

057057054051


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Code

Item Code : 14PA Description : PROTECTION RELAYS

Approved Suppliers

1 SCHWEITZER ENGINEERING LABORATORIES UNITED STATESS824


3 EASUN REYROLLE LTD INDIAE143

4 SIEMENS LTD - GOA INDIAS003B


6 ABB INDIA LTD (BARODA) INDIAA070



057057054051

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Code

Item Code : 14PB Description : PUSH BUTTON AND INDICATING LAMPS

Approved Suppliers

1 ESSEN DEINKI INDIAE173

2 TEKNIC ELECTRIC (I) PVT. LTD. INDIAT166

3 HOTLINE SWITCHGEAR & CONTROLS INDIAH142



6 SHRI TULSI SWITCHGEARS PVT LTD INDIAS365


8 PRECIFINE PRODUCTS PVT. LTD. INDIAP291


057057054051

057057054051


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Code

Item Code : 14SA Description : FUSE SWITCH COMBINATION

Approved Suppliers





5 STANDARD ELECTRICALS LTD INDIAS393



057057054051

057057054051


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Code

Item Code : 14TA Description : TIMERS

Approved Suppliers


2 ELECTRONIC AUTOMATION PVT LTD INDIAE151



057057054051

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Code

Item Code : 14VA Description : VACUUM INTERRUPTER

Approved Suppliers

1 ABB GLOBAL INDUSTRIES & SERVICES LTD INDIAA365





057057054051

057057054051

Note: Vendor may procure material from any of the listed vendors. However current validity and range of approval as per EIL enlistment letter, workload, stability and solvency need to be verified by the vendor before placement of order.

Utility Data for

Raw Bamboo Handling Package of

Bio Refinery Project

ABRPL, Numaligarh, Assam

Document No.

B215-79-41-BHP-1001 Rev 0

Page 1 of 4

0 04.06.2019 ISSUED FOR RAW BAMBOO HANDLING

PACKAGE AN SG AK

Rev. No. Date Purpose Prepared by Checked by Approved by


UTILITY DATA

FOR


OF

BIOREFINERY PROJECT

ABRPL, NUMALIGARH, ASSAM

Utility Data for




Document No.

B215-79-41-BHP-1001 Rev 0

Page 2 of 4


TABLE OF CONTENTS

Section # Contents Page #

1.0 INTRODUCTION 3

1.1 QUALITY OF SERVICE WATER 3

1.2 BATTERY LIMIT CONDITIONS 4

Utility Data for




Document No.

B215-79-41-BHP-1001 Rev 0

Page 3 of 4


1.0 INTRODUCTION

Assam Bio Refinery Pvt. Ltd.(ABRPL) plans to set up a bio-refinery at Numaligarh for

production of fuel grade Ethanol from Bamboo. Assam Bio refinery Pvt Ltd is a joint venture

company promoted by M/s Fortum 3 B.V , M/s Chempolis Oy, Finland and Numaligarh

Refinery Ltd (NRL).

Brief descriptions of project promoters are furnished below:

NRL, a group company of Bharat Petroleum Corporation Limited, is a Government of India

Enterprise located at Numaligarh, Dist. Golaghat, and Assam. Numaligarh Refinery is

designed for processing 3 MMTPA of Assam Mix Crude Oil.

Fortum 3 B.V is a subsidiary of Fortum Oyj, Finland which is a leading clean-energy

company from Finland focusing on the Nordic and Baltic countries, Poland, Russia and India.

Fortum operates power plants and sells electricity & heat. Fortum's share is listed on Nasdaq

Helsinki. Fortum is having presence in India since 2012 and having solar power plants.

Chempolis Oy, a Finnish company, is a technology leader providing innovative and

sustainable solutions for numerous industries such as, paper, biofuel, energy, biomass & agro

and oil & chemical industries. The company is also the Technology Partner (Licensor) in

building the proposed Bio-Refinery.

Engineers India Limited (EIL) has been retained by ABRPL to provide EPCM services for Bio

Refinery Project. This document presented here intends to provide the utility data for Raw

Bamboo Handling package of Bio Refinery project of ABRPL in Numaligarh, Assam.

1.1 QUALITY OF SERVICE WATER

SERVICE WATER QUALITY:

Sl. No. Parameter Unit Value

1 pH - 7.0 – 7.5

2 Turbidity NTU < 2

3 TSS ppm 3.5

4 TDS ppm 180 - 230

5 Total hardness CaCO3 ppm 62 - 98

6 Ca hardness as CaCO3 ppm 27 - 46

7 Mg hardness as CaCO3 ppm 35 - 52

8 MO Alkalinity as CaCO3 ppm 52 - 90

9 Chlorides ppm 10 - 15

10 Sulphates ppm 20 - 25

Utility Data for




Document No.

B215-79-41-BHP-1001 Rev 0

Page 4 of 4


11 Total iron ppm < 0.1

12 Silica ppm 7.6

13 KMnO4 value at 100 Deg C ppm < 5

14 Oil ppm Nil

1.2 UTILITY CONDITIONS AT BATTERY LIMIT

Utility pressure and temperature levels, as made available at battery limits of vendor package,

as indicated.

Utility conditions at vednor’s B/L (All B/L pressures are as measured at grade)

SI

No.

Parameter Minimum Normal Maximum Mechanical

Design

1 Service Water (Note 1)

Pressure, barg 2.94 3.43 7.85

Pressure, Kg/cm2.g 3.0 3.5 8

Temperature, oC Amb Amb 65

2 Plant Air (Note 2)

Pressure, barg 3.72 5.68 6.67 10.3

Pressure, Kg/cm2.g 3.8 5.8 6.8 10.5

Temperature, oC Amb Amb 45 65

3 Instrument Air (Note 2)

Pressure, barg 3.72 5.68 6.67 10.3

Pressure, Kg/cm2.g 3.8 5.8 6.8 10.5

Temperature, oC Amb Amb 45 65

Notes:

1. Service water shall be brought from existing NRL refinery to the Bamboo Handling

package, hence these will be available at min pressure condition only to the Bamboo

Handling section.

2. Plant air & Instrument air shall be normally taken from CHP plant however If plant air &

instrument air are not available from CHP plant in such scenario these utilities (i.e. IA &

PA) shall be taken from NRL existing refinery and in that case these shall be available at

minimum pressure condition only as specified above.