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Instructionand
TechnicalManual
All Pages
�
INDEX
Part OneGeneral Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Cleaning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Fault Finding . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Chemical Resistance Tables . . . . . . . . . . . . . . . . . . . . . 9
Part Two
EB Range:
Operating Manual . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
User Manual . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
Circuit Board diagrams . . . . . . . . . . . . . . . . . . . . . . . . 16
General Technical Information . . . . . . . . . . . . . . . . . . . 18
Part Three
1000 Series:
Operating Manual . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
Troubleshooting Guide . . . . . . . . . . . . . . . . . . . . . . . . . 23
Circuit Board diagrams . . . . . . . . . . . . . . . . . . . . . . . . 27
General Technical Information . . . . . . . . . . . . . . . . . . . 32
Part Four
�000 Series, K Series and KR Series:
Operating Manual . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38
Troubleshooting Guide . . . . . . . . . . . . . . . . . . . . . . . . . 39
Operating Manual KR Series (Refrigerated) . . . . . . . . . . . 40
Troubleshooting Guide . . . . . . . . . . . . . . . . . . . . . . . . . 41
Circuit Board diagrams . . . . . . . . . . . . . . . . . . . . . . . . 42
General Technical Information . . . . . . . . . . . . . . . . . . . 48
Test 13/16 Via LED Display . . . . . . . . . . . . . . . . . . . . . . 54
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Part One
Introduction - General SafetyCenturion Scientific centrifuges are designed to be used in the laboratory environment for spinning and separating various liquids having a specific gravity of up to 1.2 sg. The instrument uses appropriate centrifuge tubes specifically designed for the rotor supplied with it and only tubes of this type may be used. It is important to note that the centrifuge is specifically designed to perform the function stated above and not for any other purpose .
Centurion Scientific centrifuges are manufactured to the highest current technical standards and regulations, and are designed for long and reliable operation. However, the user must be aware of the fact that any centrifuge may pose a danger if they are improperly used .
In particular the following points must be followed at all times:
The centrifuge must only be used as designed and not for any other purpose .
The centrifuge must only be operated by trained personnel, familiar with equipment of this type.
The design of the centrifuge or its accessories must, under no circumstances, be modified without consultation with, and the written approval of Centurion Scientific.
Most importantly, all safety instructions and procedures must be adhered to at all times . Therefore, any person concerned with the operation or maintenance of the centrifuge must read and follow all safety instructions .
In addition, all statutory regulations regarding machinery of this type and its usage must be adhered to .
�. UsageThe centrifuge is designed to separate materials having different densities and particle size respectively. The maximum sample density is 1 .2g/cm3 at the maximum operating speed .
To ensure that the centrifuge is operated in a safe manner, avoiding the hazard of injury to personnel or damage to material goods, the following safety precautions should be followed at all times:
The centrifuge must only be opened by trained personnel competent in its use .
Never use the centrifuge unless the rotor is properly mounted and secure.
Never open, or attempt to open the lid while the centrifuge rotor is still turning.
Only use original parts for the centrifuge .
Never operate the centrifuge if components are missing or damaged.
If the rotor shows visible signs of wear its use must be discontinued and a replacement fitted.
The motor must not be overloaded, the maximum allowed density of samples at full operating speed is 1 .2g/cm3
Always endeavour to make sure that opposite tubes are of the same weight to avoid rotor imbalance. If the tubes are filled with the same material they must, therefore, be filled with the same amount.
No changes should be made to the mechanical or electrical components without prior consultation with and the written permission of Centurion Scientific.
�.1 Hazardous materials - Special precautions
The centrifuge has not been manufactured from inert materials or to be explosion proof . Ensure that it is not operated within an environment, or with materials that make these a requirement.
During operation a ‘safe’ zone of 30cm must be maintained around the centrifuge. This zone should be clear of personnel and hazardous materials at all times during the run.
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Substances of a radioactive, flammable or explosive nature must not be centrifuged.
Substances prone to react briskly with each other must not be centrifuged at the same time.
Toxins and pathogenic micro-organisms must not be centrifuged unless the proper precautions for their handling have been taken. These may include, but are not limited to, biological seals. Should toxins or pathogens enter the centrifuge or its parts the proper procedures for disinfecting the centrifuge should be carried out (refer to section 5)
Strongly corrosive substances that may cause damage to or impair the mechanical strength of the rotor may only be centrifuged inside protective vessels. Should any doubt exist regarding the substance or the suitability of a particular vessel for use with it, consult the Safety Inspector.
� InstallationThe instrument has been designed in such a way that installation should present no problems to a technician familiar with equipment of this type. Should any problems or questions arise during the installation of the instrument please refer to Centurion Scientific for advice. During installation the record for the individual centrifuge (to be found with your manual) must be completed.
�.1 Work surface
The work surface must be stable and, where possible, resonance free - a standard laboratory bench is usually suitable. The location of the centrifuge should be well ventilated and out of direct sunlight, having sufficient room to allow air to circulate around it freely. A safety zone extending for 30cm in all directions must be maintained around the centrifuge. This space should be kept clear; in particular no hazardous materials may be placed in the area during centrifugation .
�.� Unpacking the centrifuge
Upon receipt of the instrument please carefully examine the packaging for any signs of damage that may have occurred during transit. The instrument should be place on a flat surface, the right way up, and all the unpacking be carried out from the top in the following order:
Remove and unpack the box containing the rotor.
Remove and unpack the bag containing the IEC Mains Set and tools.
Finally remove the centrifuge. Due to its weight, care must be taken when lifting the centrifuge on to the work surface.
Check the contents against the following parts list and contact your supplier if there are any discrepancies.
�.� Parts list
1 x centrifuge
1 x rotor (as supplied)
1 x washer
1 x screw
1 x allen key or box spanner (fixing rotor)
1 x emergency lid release allen key
1 x IEC Mains Cord set
1 x manual
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�.� Mains connection
Before connecting the unit to the mains, ensure that the voltage and frequency of supply match the specifications on the instrument.
A mains plug, provided with a 5 amp fuse (or 13 amp for refrigerated units), and of a type suitable for use where the centrifuge is to be installed, should be fitted. This plug must be wired up according to the international convention as follows:
BROWN Live
BLUE Neutral
GREEN/YELLOW Earth
�.� Rotor assembly
The rotor assembly locates on to the tapered shaft of the drive shaft, being held securely in position by a flat washer and a locking screw. It is important that these items are assembled in the correct order and that the washer is used as intended.
To locate the rotor first, check that both the exterior surface of the shaft and the tapered bore of the rotor itself are free from dirt or any foreign debris. The rotor should then be lowered into position on the tapered shaft, care being taken to ensure that it seats firmly and evenly. The flat washer followed by the screw is then placed into the threaded portion of the shaft, the assembly then being secured by the screw. The screw should be hand tightened with the key provided.
Rotor screw fixing
Rotor bolt fixing
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�. Operation
�.1 Filling and loading the sample tubes
The centrifuge functions in the most efficient manner when unbalance of the rotor is minimised. This prevents undue vibration perturbing the separation zones of the substance being centrifuged. It is therefore important that unbalance due to loading unequal loading of the sample tubes is minimised as far as possible.
The maximum permissible imbalance of the rotor is 1g .
Imbalance may be minimised by following a few simple and quick procedures as described in the following paragraphs .
The sample tubes should be filled as evenly as possible. Where practical, tubes containing the same substance should be placed opposite each other .
The rotor should be loaded symmetrically, this being best achieved by using all of the bores. When only partially loading the rotor it must be ensured that opposite bores always receive tubes of the same weight.
The following pictures provide examples of correct and incorrect loading of the rotor.
�.� To load samples
Press the LID OPEN button. This will unlock the lid and allow it to pop open.
Load the samples to be centrifuged into the rotor. The load must be distributed as evenly as possible to avoid rotor imbalance (refer to section 4 .1) .
Shut the lid. This will lock automatically.
Check that the speed and time settings are as required. If they are not, refer to section 4.5 and change them to the desired values.
Press START. The centrifuge will now run up to operational speed and centrifugation will commence. Once the set time has elapsed the centrifuge will automatically rundown, apply the brake and stop.
After the rotor has come to rest and the safety timer has expired the message OPEn will be displayed (not on EB series). The LID OPEN button may be pressed and the samples removed.
NOTE: The lid will not open until the rotor has come to a stop and the Safety Timer has expired. If the lid does not open when the LID OPEN button is pressed, wait for a few seconds and try again.
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CORRECT INCORRECT
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�.� Emergency Lid Release in case of Lid Lock failure.
In the unlikely event of the lid lock failing and the user being unable to remove their samples, an emergency lid release tool is provided.
WARNING: OPERATION OF THE EMERGENCY LID RELEASE MUST ONLY BE UNDERTAKEN BY QUALIFIED AND APPROVED PERSONNEL.
UNDER NO CIRCUMSTANCES MAY THE CENTRIFUGE BE OPERATED IN THIS CONDITION.
Wait until the rotor has stopped turning (view through the lid port) and switch off the power to the centrifuge.
Take the lid release key (supplied) and insert into the hole on the right side of the centrifuge. Push down and the lid will release.
WARNING: UNDER NO CIRCUMSTANCES MUST THE EMERGENCY LID RELEASE BE USED WHILE THE CENTRIFUGE IS RUNNING.
�. Cleaning, Disinfecting and Maintenance
WARNING: Isolate and disconnect the power supply before carrying out cleaning or maintenance.
�.1 Centrifuge Body
Regularly wipe down the external surfaces with a mild detergent.
Mop up any spillage with an absorbent cloth. Check to ensure that the liquid has not entered the main body of the centrifuge .
WARNING: If any liquid has entered the main body of the centrifuge it MUST NOT be used. Contact the supplier or Centurion Scientific Ltd immediately for advice.
�.1 Rotor
Remove the locking screw with the key provided
Remove the flat washer
Pull the rotor off the shaft by applying equal force on both sides
NOTE: If any stiffness or difficulty is experienced when attempting to remove the rotor this may be overcome by applying a sharp tap to the rotor shaft. A non-metallic object (e.g. plastic mallet) must be used to prevent damage to the shaft .
Clean the rotor using a suitable detergent and hot water. Alternatively the rotor may be cleaned in an autoclave at a maximum temperature of 120ºC.
Thoroughly rinse and dry the rotor .
Inspect the rotor for any hairline cracks, damage or other defects. If any are found please contact your supplier or Centurion Scientific Ltd.
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�. Speed to Rcf (G Force) Conversion1 .118 x RADIUS x SPEED²
Please note that the 2000 Series, the K Series and the KR Series centrifuges have an automatic converter for Speed to Rcf .
�. Fault finding, also use Test1�/1� page �� (Not EB Series)The following tables cover the more common problems that may be rectified by the user. In the event of a problem being encountered which is not specifically covered in the following table it should be referred to the nearest authorised service centre.
FAULT OTHER SYMPTOMS POSSIBLE CAUSE AND REMEDIAL ACTION
Display remains dark
Motor stopsRotor stops without braking
The lid cannot be opened
Mains failure or mains not connected.1. Check Mains connection.2. Check power is available at the Mains.If Mains supply is ok, refer to Service Department.
Display fails briefly
Motor stops suddenlyRotor stops without brakingDisplay reads ‘hello’ briefly
Brief interruption of Mains supply.1. Ensure that Mains supply plug is properly inserted.2. Restart the centrifuge.
Lid cannot be opened Pressing the OPEn button has no effect
Lid not correctly closed or lid warped.1. Press lid down in the middle of the front section.Heat monitor relays in the lid unlacing magnets have been actuated (due to repeated pressing of LID button within a few seconds).1. Wait for a short time and try again.
Excessive noise Centrifuge is extremely noisy during operation
1. Stop the centrifuge.2. Wait until rotor is at a standstill.3. Open the centrifuge and check that the rotor is correctly loaded.4. Check that there are no broken vessels, signs of damage to the rotor or motor malfunction.Rectify any defects that are found.5. Refer the problem to the Service Department.
Rotor does not start
1. Remove Mains plug, check Mains supply is correct and replace plug.2. Check the unit is being operated correctly.3. If error persists, contact Service Department.
Power failureNo braking current Drive out of order
Rotor stops without braking
Lid opened during a run.1. Wait until rotor has come to a complete stop. Disconnect Mains supply and then reconnect. If error persists contact Service Department.Motor overheated1. Room temp too high or insufficient ventilation for the motor.Disconnect mains and wait for 30 minutes.2. Check that all cooling vents are clear and clean with a small brush.
Reconnect Mains and try again
Lid? Appears in display
Motor stopsRotor stops without braking
Lid lock mechanism out of order.1. Press the lid tightly shut.2. If error persists, contact Service Department
OPEn appears in the display although lid is
closed
Centrifuge will not startControl lid lock mechanism.Check that the lock is engaged on both sides.Contact the Service Department.
1000
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CHEMICAL RESISTANCE TABLE
KEY:
S - Satisfactory M - Moderate attack U - Unsatisfactory
AluminiumAnodic coating for
Aluminium Delrin Glass PolypropyleneStainless
steel
ChemicalAcetaldehyde S - - - M -Acetic Acid (5%) S S M S S SAcetic Acid (60%) S S U S S MAcetic Acid (Glacial) S S U S S MAcetone M S M S S MAcetonitrile S S S S M SAlconox U U S S S SAllyl Alcohol - - S - S -Aluminium Chloride U U U S S UAmmonium Acetate S S S S S SAmmonium Carbonate S S S S S SAmmonium Hydroxide (28%) U U M S S SAmmonium Hydroxide (conc.) - - M - S SAmmonium Phosphate U - S S S MAmmonium Sulphate U M U S S MAmyl Alcohol S - S - S -Aniline S S S S S SAqua Regia U - U - U -Barium Salts M U S S S MBenzene S S M S M SBenzyl Alcohol S - M - U -Boric Acid U S U S S SN-Butyl Alcohol S - S - S -N-Butyl Phthalate S S S S U MCalcium Chloride M U S S S SCalcium Hypochlorite M - M - S UCarbon Tetrachloride U U M S S MCesium Acetate M - S S S MCesium Bromide M S S S S SCesium Cholride M S S S S MCesium Formate M S S S S MCesium Iodide M S S S S MCesium Sulfate M S S S S M
Chloroform U U M S M MChromic Acid (10%) M - U S S U
10
CHEMICAL RESISTANCE TABLEKEY:
S - SatisfactoryM - Moderate attackU - Unsatisfactory
AluminiumAnodic coating for
Aluminium Delrin Glass PolypropyleneStainless
steel
ChemicalChromic Acid (50%) U - U - S -Citric Acid S - M - S -Cresol Mixture S - S - M -Cyclohexane S - S - M -Deoxycholate S - S - S -Dextran M - S - S -Diethyl Ether S - S - U -Diethyl Ketone S - M - M -Diethylpyrocarbonate S - S - S -N-N-Dimethylformamide S - S - S -Dimethylsulfoxide S - S - S -Dioxane M - M - M -Distilled Water S - S - S -Ethyl Acetate M - M - S -Ethyl Alcohol (50%) S - M - S -Ethyl Alcohol (95%) S - M - S -Ethylene Dichlorine - - S - U -Ethylene Glycol S - S - S -Ethyloene Oxide Vapor S - - - S -Ferric Chloride - - M - S -Ficoll-Hypaque M - S - S -Formaldehyde (40%) M - S - S -Formic Acid (100%) - - U - S -Gluanidine Hydrochloric U - S - S -Glutaraldehyde S - S - S -Glycerol M - S - S -Haemo-Sol S - S - S -Hexane S - S - S -Hydrochloric Acid (50%) U - U - S -Hydrochloric Acid (conc.) - - U - S -Hydrofluoric Acid (10%) - - U - S -Hydrofluoric Acid (50%) - - U - S -
Hydrogen Peroxide (3%) S - S - S -Hydrogen Peroxide (10%) U - U - S -Idoacetic Acid S - S - S -
11
CHEMICAL RESISTANCE TABLEKEY:
S - SatisfactoryM - Moderate attackU - Unsatisfactory
AluminiumAnodic coating for
Aluminium Delrin Glass PolypropyleneStainless
steel
Chemical
Isobutyl Alcohol M - S - S -Isoprpyl Alcohol M - S - S -Kerosene S - S - M -Lactic Acid (20%) - - - - S -Lactic Acid (100%) - - - - S -Magnesium Chloride M - S - S -Mercaptoacetic Acid U - S - U -2-Mercaptoethanol S - S - S -Metrizamide M - S - S -Methyl Alcohol S - M - S -Methyl Ethyl Ketone S - M - S -Methylene Chloride U - S - U -Nickel Salts M - - - S -Nitric Acid (10%) M - U - S -Nitric Acid (50%) M - U - M -Nitric Acid (95%) M - U - M -Oils (Petroleum) S - S - M -Oils (other) S - S - S -Oleic Acid S - U - S -Oxalic Acid M - U - S -Perchloric Acid (10%) U - U - S -Perchloric Acid (70%) U - U - M -Phenol (5%) M - M - S -Phenol (50%) U - M - S -Phosphoric Acid (10%) U - U - S -Phosphoric Acid (conc.) - - U - S -Physiologic Media M - S - S -Picric Acid S - S - S -Potassium Bromide U - S - S -Potassium Carbonate M - S - S -Potassium Chloride U - S - S -Potassium Hydroxide (5%) U - M - S -Potassium Hydroxide (conc.) U - M - S -Potassium Permanganate S - S - S -Pyridine (50%) U - U - S -
1�
CHEMICAL RESISTANCE TABLEKEY:
S - SatisfactoryM - Moderate attackU - Unsatisfactory
AluminiumAnodic coating for
Aluminium Delrin Glass PolypropyleneStainless
steel
ChemicalRubidium Chloride M - S - S -Sodium Borate S - S - S -Sodium Bromide U - S - S -Sodium Carbonate (2%) M - S - S -Sodium Chloride (10%) S - S - S -Sodium Chloride (sat’d) S - S - S -Sodium Dodecyl Sulfate S - S - S -Sodium Hydroxide (<1%) - - - - S -Sodium Hydroxide (10%) U - U - S -Sodium Hypochlorite (5%) U - U - S -Sodium Iodite M - S - S -Sodium Nitrate S - S - S -Sodium Sulfate U - S - S -Sodium Sulfide S - - - S -Sodium Sulfite S - S - S -Stearic Acid S - S - S -Sucrose M - S - S -Sucrose Alkaline M - S - S -Sulfosalicyclic Acid U - S - S -Sulfuric Acid (10%) U - U - S -Sulphuric Acid (50%) U - U - S -Sulphuric Acid (conc.) S - U - S -Solution 555 (20%) S - S - S -Tetrahydrofuran S - U - M -Tris Buffer (neutral pH) U - S - S -Toluene S - M - M -Trichloroacetic Acid U - U - S -Trichloroethane - - - - U -Trichloroethylene - - - - U -Trisodium Phosphate - - M - S -Triton X-100 S - S - S -Urea S - S - S -Xylene S - M - U -Zinc Chloride M - U - S -
Zinc Sulfate U - S - S -
1�
Part Two
EB Range:E20B1, E20B2, E20B4 (12,000rpm centrifuges with pertinent rotor)
E22B2, E22B3, E22B8 (6,000rpm centrifuges with pertinent rotor)
E24B1, E24B4 (6,000rpm centrifuges with pertinent rotor)
E25B5 (3,750rpm centrifuge with pertinent rotor)
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1�
EBR
AN
GE
CEN
TRIF
UG
EO
PER
ATI
NG
MA
NU
AL
Tim
eAd
just
by
turn
ing
knob
clo
ck/c
ount
ercl
ockw
ise.
Fo
r pu
lse
(sho
rt r
uns)
,set
to p
ulse
, clo
se li
d, p
ress
and
hol
d ST
ART.
Th
e ru
n lig
ht w
ill in
dica
te in
on
e se
cond
pul
ses
whi
le s
tart
but
ton
is
held
.
For
cont
inuo
us s
pinn
ing,
set
HO
LD a
nd
pres
sST
ART
Pow
erLi
ght
Whe
n ill
umin
ated
indi
cate
sth
at p
ower
is o
n.
Ru
n L
igh
tIn
dica
tes
run
dow
n tim
e in
puls
es.
As c
ycle
fin
ishe
s, g
reen
ligh
t bl
inks
fas
ter.
Al
so w
ill in
dica
te a
n im
bala
nce
has
occu
rred
by
show
ing
3 sh
ort
puls
es t
hen
1 lo
ng p
ulse
.
Spee
dAd
just
dia
l pos
ition
to
desi
red
spee
d.
Star
t/St
opTo
star
t,sh
ut li
d (s
ee o
ver)
and
pre
ss S
tart
.Ce
ntrif
uge
will
run
to
set
time
and
then
au
tom
atic
ally
bra
ke t
o ST
OP.
Pres
s ST
OP
if yo
u ne
ed t
ost
op b
efor
e tim
eren
ds.
Lid
Ope
nPr
ess
once
run
ligh
t is
off
. Al
low
sop
enin
g at
spe
eds
of le
ss t
han
6 rpm
.
Cen
turi
onS
cien
tific
1�
EB RANGE CENTRIFUGE - USER GUIDE
Regular Checks
Always make sure the rotor retaining nut is hand tight
With power removed check the power cord for any breaks in the surface
Make sure the bowl is clean and free from debris
Make sure there are no obstructions to the cooling vents
Rotor Maintenance and Safety
Rotors should be periodically cleaned either by autoclave (max temp 120°C) or by washing in a dilute solution of detergent. After washing gently (do not use an abrasive pad), dry with a clean cloth. Check the rotor for any small cracks or indentations. If any are found, DO NOT USE. A replacement rotor must be used .
Cleanliness
For the sake of Health and Safety, it is advisable to keep the Centrifuge clean. WARNING: Before cleaning, open the lid and then disconnect the power. Clean all surfaces using a damp cloth and a mild detergent. Dry after cleaning with a clean cloth.
General Safety
Do not place open containers of liquids on the lid, or use near the electrical socket. WARNING: Do not move the centrifuge whilst in operation.
Electrical Safety Checks
We recommend that every six months an electrical safety check is performed by a QUALIFIED ENGINEER for Earth leakage and Bond to comply with European standards and Health and Safety rules.
Fixing the Rotor
Carefully lift the rotor and lower over the motor shaft. Push down, fit the washer and fixing, then tighten using the tool provided.
Must be HAND TIGHT ONLY .
Loading Samples
Samples must be loaded equally opposite each other and sample tubes must be filled to the same level.
Removing Samples
Once the rotor has stopped turning and the green run light is off, press Lid Open. If the rotor has a fitted lid, remove this. Using fingertips, pick up and remove tubes vertically to a holding container, again held upright. If using a fixed angle rotor take care not to mix the sample after centrifugation.
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1�
VS11
612.
0
Title
Size
:N
umbe
r:Re
visi
on:
A4
VS11
66 C
entr
ifuge
Con
trol
SW2
SR26
12
SW1
SR26
12
D6
1N4148
D2
1N4148
D8
1N4148
Q2
BC18
2
GN
D
D12
1N40
01
R30
10k
GN
D
Q3
RFD
14N
05L
+C5 22
00u
GN
D
R16
10k
R24
1k8
R31
47k
R26
47k
R25
2k2
R32
2k2
C7 10n
C6 10n
GN
D
GN
D
VDD
VDD
RA0
17
RA1
18
RA2
1
RA3
2
RB0/
INT
6
RB1
7
RB2
8
RB3
9
RB4
10
RB5
11
RB6
12
RB7
13
OSC
1/CL
KIN
16
OSC
2/CL
KOU
T15
RA4/
T0CK
I3
MCL
R4
U1
PIC1
6F62
8-20
I/P
GN
D
RA0
RA1
RA2
RA3
RA4
RB0
RB1
RB2
RB3
RB4
RB5
RB6
RB7
RA5
R22
10k
R21
10k
C4 10n
GN
D
VDD
D13
LED
R20
1k8
+24v
D1
BZX8
5C5V
1
VDD
D10
1N4148
C3 100n
RA4
RB0
RB1
RB2
RB3
RB4
RB5
RA0
RA1
RA2
RA5
GN
D
GN
DRB
6
RB7
D14
LED
R29
330R
VDD
RA3
GN
D
C1 22p
C2 22p
X1 11.0
59M
Hz
VSS
1 2
J3
1 2 3 4 5
J1
1 2 3 4
J4
1 2 3
J2
PB1
PB2
R2 1k
R5 1k
R7 1k
R8 1k
R10
1k
R11
1k
R12
1k
R13
1k
R14
1k
R17
1k
R15
1k
R9 1k
DR
REF
DR
SPEE
DD
RG
ND
DR
RUN
DR
+24V
LID
SOL
LID
SOL
LID
SWLI
DSW
BAL
SWBA
LSW
TACH
O+V
ETA
CHO
O/P
TACH
OG
ND
SPEE
D
TIM
E
STA
RT
OPE
N
POW
ER
RUN
D4
1N4148
D7
1N4148
D9
1N4148
D3
1N4148
D5
1N4148
D11
1N4148
R3 1k
R1 1k
R4 1k
R6 1k
GN
D
Q1
BC21
2
+24V
R19
47k
R18
47k
+24V
+24V
R23
1k8
R27
1k8
R28
1k8
Not
e:- V
alue
of r
esis
tors
R1.
.R7
and
R9 d
epen
d on
bui
ld o
ptio
n
1�
VS11��/MAIN Parts listITEM QTY REFERENCES DESCRIPTION1 . . . . . . 2 . . . . . . C1 C2 . . . . . . . . . . Capacitor Min Ceramic Plate, 22p, Any, . . . . . . (Rapid08-0465)2 . . . . . . 1 . . . . . . C3 . . . . . . . . . . . . Capacitor Multilayer Ceramic 50v, 100n, Any, . . (Rapid 08-0270)3 . . . . . . 3 . . . . . . C4 C6 C7 . . . . . . . Capacitor Multilayer Ceramic 50v, 10n, Any, . . . (Rapid 08-0260)4 . . . . . . 1 . . . . . . C5 . . . . . . . . . . . . Capacitor Radial 35v, 2200u, Any, . . . . . . . . . . (Rapid 11-0765)5 . . . . . . 1 . . . . . . X1 . . . . . . . . . . . . Crystal HC49U AT Cut, 11.059MHz, Any, . . . . . . (Rapid 90-0215)6 . . . . . . 1 . . . . . . D14 . . . . . . . . . . . Diode Light Emitting 5mm Green, LED, Any, . . . (Rapid 55-0120)7 . . . . . . 1 . . . . . . D13 . . . . . . . . . . . Diode Light Emitting 5mm HE Red, LED, Any, . . (Rapid 55-0155)8 . . . . . . 1 . . . . . . D12 . . . . . . . . . . . Diode Power 1A 50v, 1N4001, Any, . . . . . . . . . (Rapid 47-3130)9 . . . . . . 10 . . . . . D2 D3 D4 D5 D6 . . . Diode Signal, 1N4148, Any, . . . . . . . . . . . . . . . (Rapid 47-3308) D7 D8 D9 D10 D1110 . . . . . 1 . . . . . . D1 . . . . . . . . . . . . Diode Zener 1 .3W 5 .1V, BZX85C5V1, Any, . . . . . (Rapid 47-3056)11 . . . . . 1 . . . . . . J2 . . . . . . . . . . . . Header 0.1” 3W Friction Lock, CON3, AMP, MTA . series ()12 . . . . . 1 . . . . . . J3 . . . . . . . . . . . . Header straight 0 .1” 2W , CON2, AMP, MTA . . . . series ()13 . . . . . 1 . . . . . . J4 . . . . . . . . . . . . Header straight 0 .1” 4W , CON4, AMP, MTA . . . . series ()14 . . . . . 1 . . . . . . J1 . . . . . . . . . . . . Header straight 0 .1” 5W , CON4, AMP, MTA . . . . series ()15 . . . . . 1 . . . . . . U1 . . . . . . . . . . . . IC PIC Microprocessor DIP18, PIC16F628-20I/P, Microchip, PIC16F628/IP . . . . . . . . . . . . . . . . . . . . . . (Rapid 73-3288)16 . . . . . 1 . . . . . . Q3 . . . . . . . . . . . . MOSFET N Channel 50v 16A LL, RFD14N05L, Any, RFD14N05L (FEC 516-405)17 . . . . . 4 . . . . . . R16 . . . . . . . . . . . R21 R22 R30 Resistor Carbon Film 0.25W 5%, 10k, Any, (Rapid 62-0314 series)18 . . . . . 8 . . . . . . R8R10 R11 R12 . . . . Resistor Carbon Film 0.25W 5%, 1k, Any, . . . . . (Rapid 62-0314 series) R13 R14 R15 R1719 . . . . . 1 . . . . . . R3 . . . . . . . . . . . . Resistor Carbon Film 0.25W 5%, 1k, Any, . . . . . (Rapid 62-0314 series) OPT120 . . . . . 1 . . . . . . R9 . . . . . . . . . . . . Resistor Carbon Film 0.25W 5%, 1k, Any, . . . . . (Rapid 62-0314 series) OPT221 . . . . . 1 . . . . . . R6 . . . . . . . . . . . . Resistor Carbon Film 0.25W 5%, 1k, Any, . . . . . (Rapid 62-0314 series) OPT322 . . . . . 1 . . . . . . R7 . . . . . . . . . . . . Resistor Carbon Film 0.25W 5%, 1k, Any, . . . . . (Rapid 62-0314 series) OPT423 . . . . . 1 . . . . . . R4 . . . . . . . . . . . . Resistor Carbon Film 0.25W 5%, 1k, Any, . . . . . (Rapid 62-0314 series) OPT524 . . . . . 1 . . . . . . R5 . . . . . . . . . . . . Resistor Carbon Film 0.25W 5%, 1k, Any, . . . . . (Rapid 62-0314 series) OPT625 . . . . . 1 . . . . . . R1 . . . . . . . . . . . . Resistor Carbon Film 0.25W 5%, 1k, Any, . . . . . (Rapid 62-0314 series) OPT726 . . . . . 1 . . . . . . R2 . . . . . . . . . . . . Resistor Carbon Film 0.25W 5%, 1k, Any, . . . . . (Rapid 62-0314 series) OPT827 . . . . . 2 . . . . . . R25 . . . . . . . . . . . R32 Resistor Carbon Film 0.25W 5%, 2k2, Any, . . (Rapid 62-0314 series)28 . . . . . 1 . . . . . . R29 . . . . . . . . . . . Resistor Carbon Film 0 .25W 5%, 330R, Any, . . . . (Rapid 62-0314 series)29 . . . . . 4 . . . . . . R18 R19 R26 R31 . . . Resistor Carbon Film 0.25W 5%, 47k, Any, . . . . . (Rapid 62-0314 series)30 . . . . . 5 . . . . . . R20 R23 R24 . . . . . Resistor Carbon Film 0.5W 5%, 1k8, Any, . . . . . (Rapid 62-0562) R27 R2831 . . . . . 2 . . . . . . SW1 SW2 . . . . . . . Switch PCB Rotary 1P 12W, SR2612, Alpha,SR2612 (Rapid 79-0200)32 . . . . . 2 . . . . . . PB1 PB2 . . . . . . . . Switch Push Button , SW-PB, ITT, D6 Flat . . . . . (Arrow 525017)33 . . . . . 1 . . . . . . Q2 . . . . . . . . . . . . Transistor Small Signal NPN, BC182, Any, . . . . . (Rapid 81-0006)34 . . . . . 1 . . . . . . Q1 . . . . . . . . . . . . Transistor Small Signal PNP, BC212, Any, . . . . . . (Rapid ?)
Note: Items marks OPTn depend on build options
Possible additional parts:-Socket for U1Standoffs for LED1,2
VS11�� MAIN ISS B Top Overlay
1�
NOTE: All cONNEcTiONs TO bOArd musT bE mAdE fOr pOwEr lEd TO displAy
Inverter to Board ConnectionsThis is the 0–10 volt control that controls the speed and brake rate via the inverter.
Connections as below:
TachometerThe Tachometer is a horseshoe LED type, 5 volt, sensing dark and light current off the butterfly interrupter.
The only adjustment necessary is to make sure the sensor is central to the horseshoe array.
Apart from a light haired brush to the sensors, to remove dust no other maintenance is necessary.
If tachometer fails or is not connected power LED will not display.
•
•
•
•
•
INVERTER WIRINGCOLOUR AS FOLLOWS:10 – N/A9 – N/A8 – N/A7 – WHITE6 – RED5 – N/A4 – GREEN3 – N/A2 – YELLOW1 – BLACK
INVERTER WIRINGCOLOUR AS FOLLOWS:10 – N/A9 – N/A8 – N/A7 – WHITE6 – RED5 – N/A4 – GREEN3 – N/A2 – YELLOW1 – BLACK
INVERTERLow volt connection to board junction J1
COLOUR AS FOLLOWS:Left to Right viewed as in picture (J1 lable to right) – WHITE – RED – BLACK – YELLOW - GREEN
INVERTERLow volt connection to board junction J1
COLOUR AS FOLLOWS:Left to Right viewed as in picture (J1 lable to right) – WHITE – RED – BLACK – YELLOW - GREEN
Tacho sensor position
Tacho sensor plug to J2(near R32/33)
1�
Lid Locking Mechanism and SolenoidThe two point locking mechanism is released by a 12-volt solenoid, capacitor at 20 volts, for a brief period.
This method gives maximum power for a short period without the possibility of burning out the Solenoid Coil, by remaining on, thus by constantly pressing the lid open button, a wait message appears on the LED this is while the capacitor charges (approximately 4 seconds).
The lid open sensor is a V3 microswitch, wired normally open.
The actuation is on the latch arm; adjustments can be made only by removing the front panel and trimming the V3 microswitch arm. The switch is situated front right above the Solenoid (see Picture below).
The Solenoid plug is a 4 way connection to J4 on the Circuit Board (see Picture below)
Apart from adjustment to the Microswitch, or Lid latches (on the lid) dependant on wear.
No other maintenance is necessary
Solenoid and Microswitch:
Motor Connections to InverterBLACK 11 to TH1A BLACK to M1/V YELLOW
BLACK 12 to TH1B BROWN to M2/V GREEN GROUP CONNECTOR
BLUE to M3/W WHITE
•
•
•
•
•
•
•
Microswitch arm
Correct alignment
Lid system plug to J4
}
�0
Imbalance DetectorThe imbalance Detector is a V3 microswitch wired normally closed.
A break in the circuit actuates the motor brake and the rotor comes to a safe stop.
The circuit is 5 volt from the main board.
The adjustment is by two pozihead screws on the underside of the base plate.
Release and push forward or backwards to adjust.
NOTE: a 3mm gap should be between the stop and the detector arm for normal use.
Mains Inlet FilterThe Mains inlet is double fused, with an IEC Socket for the power source.
It is held in place with 2 Countersunk M3 Screws.
Fuses are 5 x 20mm 6.3 (TA) Slow blow only.
Wiring to filter is shown as right.
FilterTo comply with EMC regulations a 5 amp filter is fitted. This has been tested and complies with radiated and transmitted specifications.
Connections are as on the Filter and should NOT be reversed (see photograph)
Live to Inverter (after filter)BROWN to L1
BLUE to L2/N
EARTH to EARTH
•
•
•
•
•
•
•
•
•
Imbalance arm
Imbalance plug to board connection J3
Mains inlet to filter wiring
BROWN BLUE
�1
Part Three
1000 Series:1020D.E (6,000rpm centrifuge with choice of rotor)
1030D (4,000rpm Cytology centrifuge with rotor)
1050D (2,000rpm Cytology centrifuge with rotor)
•
•
•
��
10
00
DS
ERIE
SO
PER
ATI
NG
MA
NU
AL
Bra
keR
ate
0-9
Brak
e Rat
e O
ptio
ns
To I
ncr
emen
tB
rake
Rat
e:H
old
dow
n Br
ake
Rat
ean
dpr
ess
Spee
d U
p or
Dow
n ar
row
s.
Pu
lse
(sec
s)H
old
dow
n Pu
lse
to r
un
cent
rifug
e.Ti
me
(in s
econ
ds)
coun
ted
up f
rom
zer
oon
time
disp
lay.
Rel
ease
but
ton
whe
n de
sire
dtim
e is
rea
ched
.
Star
t/St
opTo
star
t,sh
ut li
d an
d pr
ess
Star
t.Ce
ntrif
uge
will
run
to
set
time
and
then
au
tom
atic
ally
bra
ke t
o ST
OP.
Pres
s ST
OP
if yo
u ne
ed t
ost
op b
efor
etim
er e
nds
Lid
Ope
nPr
ess
whe
n LE
D d
ispl
ay
indi
cate
s O
PEn.
Cen
turi
onS
cien
tific
��
TRO
UB
LESH
OO
TIN
G
tAch
o?Th
e ro
tor
has
not
turn
ed in
5 s
econ
ds.
Chec
kth
atno
thin
g is
pre
vent
ing
the
roto
r fr
om t
urni
ng
i.e t
all t
ubes
or p
acka
ging
. If
tAc
ho?
still
sh
owin
g pl
ease
cont
act
your
ser
vice
dep
artm
ent.
OPE
nTh
e ro
tor
has
stop
ped
spin
ning
. Yo
u m
ay n
ow
open
the
lid.
Pre
ss t
he ‘L
id O
pen’
but
ton.
Lid?
The
lid h
as o
pene
d du
ring
the
run.
Th
e m
otor
w
ill n
ow b
rake
. Af
ter
it ha
s co
me
toa
com
plet
est
opyo
u m
ay o
pen
the
lid.
Chec
k th
at t
he li
d is
co
rrec
tlysh
ut.
If L
id?
still
sho
win
g pl
ease
co
ntac
t yo
urse
rvic
e de
part
men
t.
WAI
tYo
u ha
vetr
ied
to o
pen
the
lid.
Plea
se w
ait
for
10
seco
nds
and
try
agai
n. If
the
lid
still
doe
s no
t op
en:
che
ckth
at t
he r
otor
has
stop
ped
turn
ing,
in
sert
lid
rele
ase
tool
into
side
hol
e (o
nrig
ht)
and
leve
r do
wn.
Th
e lid
will
‘pop
’ ope
n.
baL?
An im
bala
nce
has
occu
rred
. Ch
eck
that
the
tube
sar
e co
rrec
tly p
lace
d in
the
rot
or.
If t
ubes
ar
e co
rrec
tlypl
aced
and
baL
? st
illsh
owin
g pl
ease
co
ntac
t yo
urse
rvic
e de
part
men
t.
(Ind
icat
ive
only
)
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Des
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4A
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231
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1" 5
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ny
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pid
62-0
410
483
R16,
R22
, R3
1Re
sist
or C
arbo
n Fi
lm 0
.25W
5%
1kA
nyRa
pid
62-0
370
494
R2,
R9,
R15
, R3
7Re
sist
or C
arbo
n Fi
lm 0
.25W
5%
10k
Any
Rapi
d 62
-039
4
505
R4,
R32,
R34
, R3
6,
R41
Resi
stor
Car
bon
Film
0 .2
5W 5
%10
0kA
nyRa
pid
62-0
418
515
R7,
R10,
R17
, R1
8,R
20Re
sist
or C
arbo
n Fi
lm 0
.25W
5%
1MA
nyRa
pid
62-0
442
Des
igna
tor
Type
Com
men
tSu
pplie
rBu
ying
528
R24
, R
25,
R26
, R
27,
R28
, R3
8, R
39,
R40
Resi
stor
Car
bon
Film
0 .2
5W 5
%4k
7A
nyRa
pid
62-0
386
533
R6,
R21
, R
29Re
sist
or C
arbo
n Fi
lm 1
W 5
%10
0RA
nyFE
C 93
3766
0
541
R19
Resi
stor
Met
al F
ilm 0
.6W
1%
51k
Any
Rapi
d 62
-757
2
551
R42
Resi
stor
Met
al F
ilm 0
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1%
470k
Any
Rapi
d 62
-761
6
561
R43
Resi
stor
Met
al F
ilm 0
.6W
1%
1k2
Any
Rapi
d 62
-749
4
571
R44
Resi
stor
Met
al F
ilm 0
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1%
270k
Any
Rapi
d 62
-760
6
581
R47
Resi
stor
Met
al F
ilm 0
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1%
3k3
Any
Rapi
d 62
-751
4
591
R48
Resi
stor
Met
al F
ilm 0
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1%
33k
Any
Rapi
d 62
-756
2
601
R8Re
sist
or M
etal
Film
0 .6
W 1
%22
0kA
nyRa
pid
62-7
602
613
R11,
R45
, R4
9Re
sist
or M
etal
Film
0 .6
W 1
%56
0kA
nyRa
pid
62-7
620
621
R30
Resi
stor
Wir
e W
ound
3W
10%
0R1
Any
AC03
sty
leRa
pid
62-0
210
632
R5,
R13
Resi
stor
Wir
e W
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4W
5%
3k3
Any
FEC
4454
091
641
RP1
Sock
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8pin
TP
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10k
Any
Rapi
d 63
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0
651
MIS
C2
Swit
ch P
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Butt
onSo
cket
for
27C
256
Any
Rapi
d 22
-172
8 (2
2-17
39)
668
PB1,
PB2
, PB
3, P
B4,
PB5,
PB6
, PB
7, P
B8Tr
ansi
stor
Sm
all S
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SW-P
BIT
TD
6 Fl
atAr
row
525
017
671
Q1
Tran
sist
or S
mal
l Sig
nal P
NP
BC18
2BA
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C 95
5845
4
681
Q2
R Pa
ck 8
com
mon
ed 9
pin
SIL
5%
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C 95
5847
0
691
Q3
Tria
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600
v TO
220
BTA0
8-60
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8-60
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5726
9
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Des
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tor
Type
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tSu
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rPa
rt N
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bon
Film
0 .2
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pid
62-0
356
421
R12
Resi
stor
Car
bon
Film
0 .2
5W 5
%47
0RA
nyRa
pid
62-0
362
431
R14
Resi
stor
Car
bon
Film
0 .2
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%68
kA
nyRa
pid
62-0
414
441
R23
Resi
stor
Car
bon
Film
0 .2
5W 5
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0RA
nyRa
pid
62-0
346
451
R3Re
sist
or C
arbo
n Fi
lm 0
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22k
Any
Rapi
d 62
-040
2
461
R46
Resi
stor
Car
bon
Film
0 .2
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%15
0RA
nyRa
pid
62-0
350
472
R33,
R35
Resi
stor
Car
bon
Film
0 .2
5W 5
%47
kA
nyRa
pid
62-0
410
483
R16,
R22
, R3
1Re
sist
or C
arbo
n Fi
lm 0
.25W
5%
1kA
nyRa
pid
62-0
370
494
R2,
R9,
R15
, R3
7Re
sist
or C
arbo
n Fi
lm 0
.25W
5%
10k
Any
Rapi
d 62
-039
4
505
R4,
R32,
R34
, R3
6,
R41
Resi
stor
Car
bon
Film
0 .2
5W 5
%10
0kA
nyRa
pid
62-0
418
515
R7,
R10,
R17
, R1
8,R
20Re
sist
or C
arbo
n Fi
lm 0
.25W
5%
1MA
nyRa
pid
62-0
442
Des
igna
tor
Type
Com
men
tSu
pplie
rBu
ying
528
R24
, R
25,
R26
, R
27,
R28
, R3
8, R
39,
R40
Resi
stor
Car
bon
Film
0 .2
5W 5
%4k
7A
nyRa
pid
62-0
386
533
R6,
R21
, R
29Re
sist
or C
arbo
n Fi
lm 1
W 5
%10
0RA
nyFE
C 93
3766
0
541
R19
Resi
stor
Met
al F
ilm 0
.6W
1%
51k
Any
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d 62
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2
551
R42
Resi
stor
Met
al F
ilm 0
.6W
1%
470k
Any
Rapi
d 62
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6
561
R43
Resi
stor
Met
al F
ilm 0
.6W
1%
1k2
Any
Rapi
d 62
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4
571
R44
Resi
stor
Met
al F
ilm 0
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1%
270k
Any
Rapi
d 62
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6
581
R47
Resi
stor
Met
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1%
3k3
Any
Rapi
d 62
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4
591
R48
Resi
stor
Met
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ilm 0
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1%
33k
Any
Rapi
d 62
-756
2
601
R8Re
sist
or M
etal
Film
0 .6
W 1
%22
0kA
nyRa
pid
62-7
602
613
R11,
R45
, R4
9Re
sist
or M
etal
Film
0 .6
W 1
%56
0kA
nyRa
pid
62-7
620
621
R30
Resi
stor
Wir
e W
ound
3W
10%
0R1
Any
AC03
sty
leRa
pid
62-0
210
632
R5,
R13
Resi
stor
Wir
e W
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4W
5%
3k3
Any
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4454
091
641
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d 63
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0
651
MIS
C2
Swit
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256
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0614
:57:
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0614
:57:
54
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0614
:57:
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+24V
+12V
+5V 0v
AC1
AC2
Prin
ted
22/0
1/20
0614
:57:
54
VI1
DEL
4
GND3
RST
2
VO5
U2
L387
A
+C2
710
0u
PSU
-RST
R41
100k
Mis
cPa
rtM
ISC3
Hea
tsin
kCl
ip-o
nT0
220
�0
�1
11
22
33
44
55
66
77
88
DD
CC
BB
AA
55
VS11
80/IO
ISS
BD
:\VS1
180\
ECA
D\IS
SB\
IO.S
CH
Title
Size
:N
umbe
r:
Dat
e:Fi
le:
Revi
sion
:
Shee
tof
A3
VS11
80Ce
ntrif
uge
Cont
rol-
I/O
12
U7A
MC7
4HC1
4
34
U7B
MC7
4HC1
4
56
U7C
MC7
4HC1
4
98
U7D
MC7
4HC1
4
I11
I22
I33
I44
I55
I66
I77
O1
16
O2
15
O3
14
O4
13
O5
12
O6
11
O7
10
GN
D8
COM
9
U8
ULN
2003
A
R32
100k
R34
100k
R36
100k
R33
47k
R35
47k
R37
10k
R24
4k7
R22
1kR31
1k R38
4k7
R39
4k7
R40
4k7
C20
10n
C21
10n
C22
10n
GN
D+
12V
Q4
STP3
6NF0
6
Q5
STP3
6NF0
6
D8
1N40
06
D6
1N40
06
R25
4k7
R26
4k7
R27
4k7
R28
4k7
GN
D
GN
D
GN
D
GN
D
GN
D
+12
V
+12
V
+24V
VCCVC
C
VCC
VCC
+12V
LID
SW-IN
BALS
W-IN
TACH
O-IN
MRL
Y-IN
FAN
-IN
LID
S-IN
PWM
-IN
LID
SW-O
UT
BALS
W-O
UT
TACH
O-O
UT
MRL
Y-O
UT
FAN
-OU
T
LID
S-O
UT
DCB
RK-O
UT
R16
1kTA
CHO
-OU
TO
1110
U7E
MC7
4HC1
4
R12
470R
SPD
PWM
-OU
T
1312
U7F
MC7
4HC1
4
R29
100R
GN
D
Prin
ted
22/0
1/20
0614
:57:
55
BRLY
-IN
BRLY
-OU
T
AC2
ZCD
O
D9
1N91
4
�1
��
TachometerThe Tachometer is a horseshoe LED type, 5volt, sensing dark and light current off the butterfly interrupter.
The only adjustment necessary is to make sure the sensor is central to the horseshoe array.
Apart from a light haired brush to the sensors, to remove dust no other maintenance is necessary.
Motor connectionsThese are the Mains power connections to the series wound motor.
Connection is to J1
Lid Locking Mechanism and SolenoidThe two point locking mechanism is released by a 12-volt solenoid, capacitor at 20 volts, for a brief period.
This method gives maximum power for a short period without the possibility of burning out the Solenoid Coil, by remaining on, thus by constantly pressing the lid open button, a ‘WAit’ message appears on the LED this is while the capacitor charges (approximately 4 seconds).
The lid open sensor is a V3 microswitch, wired normally open.
The actuation is on the latch arm; adjustments can be made only by removing the front panel and trimming the V3 microswitch arm. The switch is situated front right above the Solenoid (see Picture below).
The Solenoid plug is a 4 way connection to J5 on the Circuit Board (see Picture below)
Apart from adjustment to the Microswitch, or Lid latches (on the lid) dependant on wear.
No other maintenance is necessary
•
•
•
•
•
•
•
•
•
•
•
•
Tacho sensorposition
Connection J4 to board
��
Solenoid and Microswitch:
Imbalance DetectorThe imbalance Detector is a V3 microswitch wired normally closed .
A break in the circuit actuates the motor brake and the rotor comes to a safe stop .
The circuit is 5 volt from the main board.
The adjustment is by two pozihead screws on the underside of the base plate .
Release and push forward or backwards to adjust.
NOTE: a 3mm gap should be between the stop and the detector arm for normal use .
•
•
•
•
•
Microswitch Arm
Lid latch to lid(correct positionaligned to side)
Lid System Connection to J5
Imbalance Arm plug to board J4Imbalance Arm showing correct gap of 3mm
Imbalance Arm
��
Mains Inlet FilterThe Mains inlet is double fused, with an IEC Socket for the power source.
It is held in place with 2 Countersunk M3 Screws.
Fuses are 5 x 20mm 6.3 (TA) Slow blow only.
Wiring to filter is shown as below.
FilterTo comply with EMC regulations a 5 amp filter is fitted. This has been tested and complies with radiated and transmitted specifications.
Connections are as on the Filter and should NOT be reversed (see below)
Buzzer and Fitment (optional extra)The buzzer is a 12 volt type, fitted to the front panel by a tape backing.
The connection is to J6, a 3 pin connector .
The buzzer sounds at the end of the run, stays on for a few minutes and then shuts off (so as not to be intrusive).
No maintenance is necessary .
•
•
•
•
•
•
•
•
Mains connection to J3Mains inlet
Brown (Live)
Brown (Live)Blue (Neutral)
Blue (Neutral)Blue (Neutral)
Blue (Neutral)
Brown (Live)
Blue (Neutral)
��
Transformer and ConnectionThe transformer is a 12 volt 20Va type, held in position with two flat washers, spring washers and M4 nuts. This unit powers the circuit board (regulated down further to 5 volts), lid lock and buzzer.
The wiring from the top is Mains voltage (brown wires). Area dependent.
The two lower wires (as marked are 12 volt) DO NOT USE mains power here.
These 12 volt (blue wires) pass into a Molex two pin plug to J2 on the circuit board.
•
•
•
•
Blue (12volt)
Transformer position Transformer plug to J2
Brown
��
��
Part Four
�000 Series, K Series and KR Series:
�0�0 (�,000rpm Cell Washer centrifuge with rotor)
�0�0 (�,000rpm Cytology centrifuge with rotor)
�010 (1�,�00rpm centrifuge with choice of rotor)
�010H (1�,000rpm Haematocrit centrifuge with rotor)
�01� (1�,000rpm centrifuge with choice of rotor)
�0�0 (�,000rpm centrifuge with choice of rotor)
�0�0 (�,�00rpm centrifuge with rotor and adaptors)
�0�1 (�,000rpm centrifuge with choice of rotor)
MULTI ROTOR CENTRIFUGES:
K�0�0 (1�,�00rpm centrifuge with choice of rotor)
K�0�� (1�,000rpm centrifuge with choice of rotor)
K��0 (1�,000rpm centrifuge with choice of rotor)
K��0 (1�,000rpm centrifuge with choice of rotor)
K��0R (1�,000rpm refrigerated centrifuge with rotors)
K��0R (1�,000rpm refrigerated centrifuge with rotors)
��
20
00
and
KM
OD
ELS
OP
ERA
TIN
GM
AN
UA
L
Fun
ctio
n
For
Rcf
/Rpm
mod
e:H
old
dow
n Fu
nctio
n an
d pr
ess
Lid
Ope
n (s
eeco
rrec
t do
ton
spe
eddi
spla
y)
ToIn
crem
ent
Mem
ory
No’
s:H
old
dow
n Fu
nctio
n an
d pr
ess
Puls
e (s
eem
emor
y LE
Don
spe
ed
disp
lay)
ToIn
crem
ent
Dec
elR
ate:
Hol
d do
wn
Func
tion
and
pres
sSp
eed
Dow
n(s
eeD
ecel
LED
on
spee
d di
spla
y)
ToIn
crem
ent
Acc
elR
ate:
Hol
d do
wn
Func
tion
and
pres
sSp
eed
Up
(see
Acc
el L
EDon
spe
ed
disp
lay)
Pro
gram
s
To S
et a
Pro
gram
:
e.g
in m
emor
y n
um
ber
6
Sele
ct S
peed
and
Tim
epa
ram
eter
s.H
old
dow
n Fu
nctio
n an
d pr
ess
Mem
ory
until
no.
6sh
ows
in d
ispl
ay.
Whi
le s
till h
oldi
ng F
unct
ion,
pre
ss
Stor
e.
This
will
sav
e th
e in
form
atio
n to
the
re
quire
d nu
mbe
r.
To R
ecal
l aP
rogr
am:
e
.g f
rom
mem
ory
num
ber
6
Hol
d do
wn
Func
tion
and
pres
sM
emor
y un
til n
o. 6
show
s in
dis
play
.
Whi
le s
till h
oldi
ng F
unct
ion,
pre
ss
Rec
all.
This
will
rec
all t
he r
equi
red
prog
ram
.
Acc
eler
atio
n/D
ecel
erat
ion
Mem
ory
Tim
e
Lid
Ope
nPr
ess
whe
n LE
D d
ispl
ay
indi
cate
s O
PEn.
Star
t/St
opTo
star
t,sh
ut li
d an
d pr
ess
Star
t.Ce
ntrif
uge
will
run
to
set
time
and
then
au
tom
atic
ally
bra
ke t
o ST
OP.
Pres
s ST
OP
if yo
u ne
ed t
ost
op b
efor
etim
er e
nds
Pu
lse
(sec
s)H
old
dow
n Pu
lse
to r
un
cent
rifug
e.Ti
me
(in s
econ
ds)
coun
ted
up f
rom
zer
oon
tim
e di
spla
y.
Rel
ease
but
ton
whe
n de
sire
dtim
e is
rea
ched
.
Cen
turi
onS
cien
tific
��
TRO
UB
LESH
OO
TIN
G
tAch
o?Th
e ro
tor
has
not
turn
ed in
5 s
econ
ds.
Chec
kth
atno
thin
g is
pre
vent
ing
the
roto
r fr
om t
urni
ng
i.e t
all t
ubes
or p
acka
ging
. If
tAc
ho?
still
sh
owin
g pl
ease
cont
act
your
ser
vice
dep
artm
ent.
OPE
nTh
e ro
tor
has
stop
ped
spin
ning
. Yo
u m
ay n
ow
open
the
lid.
Pre
ss t
he ‘L
id O
pen’
but
ton.
Lid?
The
lid h
as o
pene
d du
ring
the
run.
Th
e m
otor
w
ill n
ow b
rake
. Af
ter
it ha
s co
me
toa
com
plet
est
opyo
u m
ay o
pen
the
lid.
Chec
k th
at t
he li
d is
co
rrec
tlysh
ut.
If L
id?
still
sho
win
g pl
ease
co
ntac
t yo
urse
rvic
e de
part
men
t.
WAI
tYo
u ha
vetr
ied
to o
pen
the
lid.
Plea
se w
ait
for
10
seco
nds
and
try
agai
n. If
the
lid
still
doe
s no
t op
en:
che
ckth
at t
he r
otor
has
stop
ped
turn
ing,
in
sert
lid
rele
ase
tool
into
side
hol
e (o
nrig
ht)
and
leve
r do
wn.
Th
e lid
will
‘pop
’ ope
n.
baL?
An im
bala
nce
has
occu
rred
. Ch
eck
that
the
tube
sar
e co
rrec
tly p
lace
d in
the
rot
or.
If t
ubes
ar
e co
rrec
tlypl
aced
and
baL
? st
illsh
owin
g pl
ease
co
ntac
t yo
urse
rvic
e de
part
men
t.
roto
r?K2
Ser
ies
only
.Th
e ro
tor
has
not
been
rec
ogni
sed.
Sa
fety
spe
ed
will
aut
omat
ical
ly b
e se
lect
ed.
Try
and
run
agai
n, c
heck
its m
ax s
peed
. If
rot
or?
still
sh
owin
g pl
ease
cont
act
your
ser
vice
dep
artm
ent.
�0
KSE
RIE
SR
EFR
IGER
ATE
DM
OD
ELS
OP
ERA
TIN
GM
AN
UA
L
Acc
eler
atio
n/
Dec
eler
atio
nM
emor
yTi
me
Tem
pera
ture
Up/
Dow
n
Fun
ctio
n
For
Rcf
/Rpm
mod
e:H
old
dow
n Fu
nctio
n an
d pr
ess
Lid
Ope
n (s
eeco
rrec
t do
ton
spe
eddi
spla
y)
ToIn
crem
ent
Mem
ory
No’
s:H
old
dow
n Fu
nctio
n an
d pr
ess
Puls
e (s
eem
emor
y LE
Don
spe
ed
disp
lay)
ToIn
crem
ent
Dec
ellR
ate:
Hol
d do
wn
Func
tion
and
pres
sSp
eed
Dow
n(s
eeD
ecel
LED
on
spee
d di
spla
y)
ToIn
crem
ent
Acc
ellR
ate:
Hol
d do
wn
Func
tion
and
pres
sSp
eed
Up
(see
Acc
el L
EDon
spe
ed
disp
lay)
Pro
gram
s
To S
et a
Pro
gram
:
e.g
in m
emor
y n
um
ber
6
Sele
ct S
peed
and
Tim
epa
ram
eter
s.H
old
dow
n Fu
nctio
n an
d pr
ess
Mem
ory
until
no.
6sh
ows
in d
ispl
ay.
Whi
le s
till h
oldi
ng F
unct
ion,
pre
ss
Stor
e.
This
will
sav
e th
e in
form
atio
n to
the
re
quire
d nu
mbe
r.
To R
ecal
l aP
rogr
am:
e
.g f
rom
mem
ory
num
ber
6
Hol
d do
wn
Func
tion
and
pres
sM
emor
y un
til n
o. 6
show
s in
dis
play
.
Whi
le s
till h
oldi
ng F
unct
ion,
pre
ss
Rec
all.
This
will
rec
all t
he r
equi
red
prog
ram
.
Lid
Ope
nPr
ess
whe
n LE
D d
ispl
ay
indi
cate
s O
PEn.
Star
t/St
opTo
star
t,sh
ut li
d an
d pr
ess
Star
t.Ce
ntrif
uge
will
run
to
set
time
and
then
au
tom
atic
ally
bra
ke t
o ST
OP.
Pres
s ST
OP
if yo
u ne
ed t
ost
op b
efor
etim
er e
nds
Pu
lse
(sec
s)H
old
dow
n Pu
lse
to r
un
cent
rifug
e.Ti
me
(in s
econ
ds)
coun
ted
up f
rom
zer
oon
tim
e di
spla
y.
Rel
ease
but
ton
whe
n de
sire
dtim
e is
rea
ched
.
Cen
turi
onS
cien
tific
�1
TRO
UB
LESH
OO
TIN
G
tAch
o?Th
e ro
tor
has
not
turn
ed in
5 s
econ
ds.
Chec
kth
atno
thin
g is
pre
vent
ing
the
roto
r fr
om t
urni
ng
i.e t
all t
ubes
or p
acka
ging
. If
tAc
ho?
still
sh
owin
g pl
ease
cont
act
your
ser
vice
dep
artm
ent.
OPE
nTh
e ro
tor
has
stop
ped
spin
ning
. Yo
u m
ay n
ow
open
the
lid.
Pre
ss t
he ‘L
id O
pen’
but
ton.
Lid?
The
lid h
as o
pene
d du
ring
the
run.
Th
e m
otor
w
ill n
ow b
rake
. Af
ter
it ha
s co
me
toa
com
plet
est
opyo
u m
ay o
pen
the
lid.
Chec
k th
at t
he li
d is
co
rrec
tlysh
ut.
If L
id?
still
sho
win
g pl
ease
co
ntac
t yo
urse
rvic
e de
part
men
t.
WAI
tYo
u ha
vetr
ied
to o
pen
the
lid.
Plea
se w
ait
for
10
seco
nds
and
try
agai
n. If
the
lid
still
doe
s no
t op
en:
che
ckth
at t
he r
otor
has
stop
ped
turn
ing,
in
sert
lid
rele
ase
tool
into
side
hol
e (o
nrig
ht)
and
leve
r do
wn.
Th
e lid
will
‘pop
’ ope
n.
baL?
An im
bala
nce
has
occu
rred
. Ch
eck
that
the
tube
sar
e co
rrec
tly p
lace
d in
the
rot
or.
If t
ubes
ar
e co
rrec
tlypl
aced
and
baL
? st
illsh
owin
g pl
ease
co
ntac
t yo
urse
rvic
e de
part
men
t.
roto
r?K2
Ser
ies
only
.Th
e ro
tor
has
not
been
rec
ogni
sed.
Sa
fety
spe
ed
will
aut
omat
ical
ly b
e se
lect
ed.
Try
and
run
agai
n, c
heck
its m
ax s
peed
. If
rot
or?
still
sh
owin
g pl
ease
cont
act
your
ser
vice
dep
artm
ent.
��
VS11
61/C
11.
0
Title
Size
:N
umbe
r:Re
visi
on:
A4
VS11
61 C
entr
ifuge
Con
trol
- M
ain
12345678
J1
1234
J2
123
J3
BUZZER+VE
BUZZER0V
LIDSOLENOID 1LIDSOLENOID 2
LIDSWITCH 1LIDSWITCH 2
TACHO+VETACHOO/PTACHO0V
BALANCESWITCH 1BALANCESWITCH 2
GN
D
+24V
+12V
R1 100R
C1 100n
VCC
VCC
VSS
GN
D
VDD
AC1
/+1
AC2
/-2
I/P+
3
I/P-
4
SSR1
MP2
40D
4
VCC
12
J4
TS +VETS -VE
123
J6
+24V
+12V +5
V 0vA
C1A
C2
PSU
RST
PSU
10PS
U10
.SCH
HEA
TER
BAL
SWLI
DSO
LTA
CHO
PSU
RST
LID
SW
TS+TS
-
ROTO
RSE
NSE
TXD
RXD
BUZZ
ER
+12V
UP1
0U
P10.
SCH
LID
SW
INR
SEN
SEIN
TACH
OIN
LID
SOL
IN
LID
SWO
UT
BAL
SWO
UT
TACH
OO
UT
LID
SOL
OU
T
HEA
TER
INH
EATE
RO
UT
BAL
SWIN
RSE
NSE
OU
T
RS23
2 RX
OU
TRS
232
TX IN
BUZZ
ERIN
BUZZ
ERO
UT
RS23
2 RX
IN
RS23
2 TX
OU
T
IO10
IO10
.SCH
12
J5
R2 100R
C2 100n
SENSE+VESENSEO/PSENSE0V
9 VAC9 VAC
VCC
GN
D
+12v
+24v
HEATER
HEATER
1234
J12
DRIVERJ45
+12v
��
VS11
61/P
SU1.
0
Title
Size
:N
umbe
r:Re
visi
on:
A4
VS11
61 C
entr
ifuge
Con
trol
- PS
U
D1
1N40
06
+C1
247
0u
+C1
347
00u
D2
1N40
06
R3 100R
C3 100n
C4 100n
C5 100n
C6 100n
C7 100n
C8 100n
C9 100n
+24V
+12V
+5V 0v
AC1
AC2
VI1
DEL
4
GND3
RST
2
VO5
U1
L387
A
+C1
410
0u
PSU
RST
R4 100k
+C1
522
00u
BR1
W02
G
��
VS11
61/U
P1.
0
Title
Size
:N
umbe
r:Re
visi
on:
A3
VS11
61Ce
ntrif
uge
Cont
rol-
uP/K
eys/
Dis
play
GN
D
GN
D
AD
0A
D1
AD
2A
D3
AD
4A
D5
AD
6A
D7
AD
0A
D1
AD
2A
D3
AD
4A
D5
AD
6A
D7
A8
A9
A10
A11
A12
A13
A15
A8
A9
A10
A11
A12
A13
A14
A0
A1
A2
A3
A4
A5
A6
A7
GN
D
GN
DG
ND
C17
22p
C18
22p
X1
11.0
59M
Hz
EA/V
PP31
RST
9
XTA
L119
XTA
L218
AD
039
AD
138
AD
237
AD
336
AD
435
AD
534
AD
633
AD
732
A8
21
A9
22
A10
23
A11
24
A12
25
A13
26
A14
27
A15
28
T2/P
1.0
1
T2EX
/P1.
12
P1.2
3
P1.3
4
P1.4
5
P1.5
6
P1.6
7
P1.7
8
TXD
/P3.
111
RXD
/P3.
010
ALE
/PRO
G30
PSEN
29
T0/P
3.4
14
T1/P
3.5
15
INT0
/P3.
212
INT1
/P3.
313
RD/P
3.7
17
WR/
P3.6
16
U3
SAB8
0C32
P
DI
3
CS1
ORG
6
CLK
2
DO
4U
4
93C6
6
GN
D
OC
1
C11
1D2
1Q19
2D3
2Q18
3D4
3Q17
4D5
4Q16
5D6
5Q15
6D7
6Q14
7D8
7Q13
8D9
8Q12
U5
74H
C573
OC
1
C11
1D2
1Q19
2D3
2Q18
3D4
3Q17
4D5
4Q16
5D6
5Q15
6D7
6Q14
7D8
7Q13
8D9
8Q12
U6
74H
C573
AD
0A
D1
AD
2A
D3
AD
4A
D5
AD
6A
D7
VDD
ID0
12
ID1
11
ID2
13
ID3
14
ID4(
SHU
T)10
ID5(
DEC
)6
ID6(
HEX
A)
5
ID7(
DA
TA)
7
MO
DE
9
WRI
TE8
DP
4
SEG
A27
SEG
B3
SEG
C1
SEG
D25
SEG
E2
SEG
F24
SEG
G26
D8
18
D7
21
D6
22
D5
17
D4
20
D3
23
D2
16
D1
15
U8
ICM
7228
AIP
I
AD
0A
D1
AD
2A
D3
AD
4A
D5
AD
6A
D7
A0
A0
HEA
TER
BAL
SW
LID
SOL
HEA
TER
CON
TRO
L
BALA
NCE
SWIT
CH
LID
SOLE
NO
ID
VCC
GN
D
Q1
BC21
2B
C10
100n
D4
1N41
48
D5
1N41
48
Q2
BC18
2B
R10
1MR1
11M
R12
1M
R13
1M
R14
1MR1
510
k
R16
10k
+C1
91u
D6
1N41
48
TACH
OTA
CHO
PSU
RST
PSU
RESE
T
OC
1
C11
1D2
1Q19
2D3
2Q18
3D4
3Q17
4D5
4Q16
5D6
5Q15
6D7
6Q14
7D8
7Q13
8D9
8Q12
U7
74H
C573
AD
0A
D1
AD
2A
D3
AD
4A
D5
AD
6A
D7
VDD
REF+
1
REF-
3
AIN
2
CLK
7
CS5
DO
6U
9
TLC5
49
LID
SW
GN
DG
ND
321
84
U10
A
LM29
04N
VCC
+12V
GN
D
GN
D
R20
68k
R21
18k
RV1
20k
RV2
5k
VCC G
ND
+12V
TS+
TS-
SCA
LE
ZERO
C11
100n
R23
2k2
LID
SWIT
CH
1 23
U11
A
74CH
00
4 56
U11
B
74CH
00
9
108
U11
C
74CH
00
12 1311
U11
D
74CH
00
R24
2k2
GN
D
SEG
DP
SEG
ASE
GB
SEG
CSE
GD
SEG
ESE
GF
SEG
G
DIG
1D
IG2
DIG
3D
IG4
DIG
5D
IG6
PB1
PB2
PB3
PB4
PB5
PB6
PB7
PB8
12 3 4 5 6 7 8 9
RP1
10k
VCC
GN
D
FN1
SPEED+
SPEED-
TIME+
TIME-
FN2
FN4
FN5
PB9
PB10
R17
10k
R18
10k
a116
b115
c13
d12
e11
f118
g117
dp14
a211
b210
c28
d26
e25
f212
g27
dp29
com213
com114
aa
bcd
e fg
dp
a
bcd
e fg
dp
LED
1D
A56
-11G
WB
SEGASEGBSEGC
SEGDSEGESEGF
SEGGSEGDP
SEGASEGBSEGC
SEGDSEGESEGF
SEGGSEGDP
DIG2
DIG1
a116
b115
c13
d12
e11
f118
g117
dp14
a211
b210
c28
d26
e25
f212
g27
dp29
com213
com114
aa
b cd
efg
dp
a
b cd
efg
dp
LED
2D
A56
-11G
WB
SEGASEGBSEGCSEGDSEGESEGFSEGGSEGDP
SEGASEGBSEGCSEGDSEGESEGFSEGGSEGDP
DIG3
DIG4
a116
b115
c13
d12
e11
f118
g117
dp14
a211
b210
c28
d26
e25
f212
g27
dp29
com213
com114
aa
b cd
efg
dp
a
b cd
efg
dp
LED
3D
A56
-11G
WB
SEGASEGBSEGCSEGDSEGESEGFSEGGSEGDP
SEGASEGBSEGCSEGDSEGESEGFSEGGSEGDP
DIG7
DIG8
a116
b115
c13
d12
e11
f118
g117
dp14
a211
b210
c28
d26
e25
f212
g27
dp29
com213
com114
aa
b cd
efg
dp
a
b cd
efg
dp
LED
4D
A56
-11G
WB
SEGASEGBSEGCSEGDSEGESEGFSEGGSEGDP
SEGASEGBSEGCSEGDSEGESEGFSEGGSEGDP
DIG5
DIG6 EMIT
PM
ET
SPEE
DH
I
SPEE
DLO
TEM
PSE
NSO
R
DIG
7D
IG8
PB11
R19
10k
TEMP +
TEMP -
FN3
ROTO
RSE
NSE
ROTO
RSE
NSE
TXD
RXD
RXD
TXD
BUZZ
ERBU
ZZER
A0
10
A1
9
A2
8
A3
7
A4
6
A5
5
A6
4
A7
3
A8
25
A9
24
A10
21
A11
23
A12
2
A13
26
A14
27
A15
1
E20
G/V
PP22
DQ
111
DQ
212
DQ
313
DQ
415
DQ
516
DQ
617
DQ
718
DQ
819
U2
27C2
56/5
12
A14
A15
5 67
U10
B
LM29
04N
GN
D
+12V
��
VS11
61/IO
1.0
Title
Size
:N
umbe
r:Re
visi
on:
A3
VS11
61Ce
ntrif
uge
Cont
rol-
I/O
12
U12
A
74H
C14
34
U12
B
74H
C14
56
U12
C
74H
C14
98
U12
D
74H
C14
R5 100k
R6 100k
R7 100k
R25
47k
R26
47k
R27
10k
R33
4k7
R38
470R
R39
470R
C20
10n
C21
10n
C22
10n
D3
1N40
06
R34
4k7
R35
4k7
GN
D
GN
D
GN
D
GN
D
+12V
+24V
VCC
VCC
VCC
LID
SWIN
RSE
NSE
IN
TACH
OIN
LID
SOL
IN
LID
SWO
UT
BAL
SWO
UT
TACH
OO
UT
LID
SOL
OU
T
HEA
TER
IN
HEA
TER
OU
T
1110
U12
E
74H
C14
R8 100k
R28
10k
R36
4k7
C23
10n
GN
D
VCC
BAL
SWIN
RSE
NSE
OU
T
1312
U12
F
74H
C14
BUZZ
ER IN
BUZZ
ER O
UT
R1IN
13
R2IN
8
T1IN
11
T2IN
10
GND15
V+2
V-6
VCC16
R1O
UT
12
R2O
UT
9
T1O
UT
14
T2O
UT
7
C1+
1
C1-
3C2
+4
C2-
5
U13
MA
X202
CPE
GN
D
GN
D
GN
D
VCC
VCC
GN
D
Q4
BC18
2BQ
5BC
182B
Q6
BC18
2B
R9 4k7
R22
4k7
R29
4k7
VCC
GN
D
RS23
2 RX
OU
T
RS23
2 RX
IN
RS23
2TX
INRS
232
TXO
UT
GN
DG
ND
C26
100n
C16
100n
C25
100n
C24
100n
Q3
BUZ7
1A
R30
4k7
R31
4k7
R32
4k7
��
VS11�1/C1 ISS A Part listItm Qty References Description1 . . . . . . 1 . . . . . . BR1 . . . . . . . . . . Bridge Rectifier 1.5A 200V Glass pass, W02G, Any, W02G (RS 659-826)2 . . . . . 2 . . . . . . C17 . . . . . . . . . . . C18 Capacitor Min Ceramic Plate, 22p, Phillips, 680 34229 (RS 167-0442)3 . . . . . . 14 . . . . . C1 C2 C3 C4 C5 C6 . Capacitor Multilayer Ceramic 50v, 100n, Any, (RS 264-4949) C7 C8 C9 C10 C16 C24 C25 C264 . . . . . . 1 . . . . . . C11 . . . . . . . . . . . Capacitor Multilayer Ceramic 50v, 100n, Any, (RS 264-4949) [RF]5 . . . . . . 4 . . . . . . C20 C21 C22 C23 . . Capacitor Multilayer Ceramic 50v, 10n, Any, (RS 264-4832)6 . . . . . . 1 . . . . . . C14 . . . . . . . . . . . Capacitor Radial Al Elec (low ESR) 25v, 100u, ELNA RSH Series, (FEC 108-834)7 . . . . . . 1 . . . . . . C15 . . . . . . . . . . . Capacitor Radial Al Elec 25v, 2200u, Rubcon YXF series, (RS 191-7791)8 . . . . . . 1 . . . . . . C12 . . . . . . . . . . . Capacitor Radial Al Elec 25v, 470u, Rubicon YXF series, (RS 191-7779)9 . . . . . . 1 . . . . . . C13 . . . . . . . . . . . Capacitor Radial Snap in 35V, 4700u, Any, (RS 127-458)10 . . . . . 1 . . . . . . C19 . . . . . . . . . . . Capacitor sub min Radial Al Elec 50v , 1u, Any, (RS 205-1959)11 . . . . . 1 . . . . . . J12 . . . . . . . . . . . Connector RJ45 4/4 Vertical, CON4, Stewart Connector Systems Inc, SS-6544-NF (RS 437-187)12 . . . . . 1 . . . . . . X1 . . . . . . . . . . . . Crystal HC18U AT Cut, 11.059MHz, Any, (RS 226-1774)13 . . . . . 3 . . . . . . D1 D2 D3 . . . . . . . Diode Power 1A 800v, 1N4006, Any, (RS 261-974)14 . . . . . 3 . . . . . . D4 D5 D6 . . . . . . . Diode Signal, 1N4148, Any, (RS 271-606)15 . . . . . 1 . . . . . . J3 . . . . . . . . . . . . Header 0.1” 3W Friction Lock, CON3, AMP, MTA series (RS 132-0361) [N]16 . . . . . 1 . . . . . . J5 . . . . . . . . . . . . Header Pin PCB 2W, CON2, Molex, 26-48-1245 (part) (FEC 151-899)17 . . . . . 1 . . . . . . J6 . . . . . . . . . . . . Header Pin PCB 3W, CON3, Molex, 26-48-1245 (part) (FEC 151-899) [RF]18 . . . . . 1 . . . . . . J4 . . . . . . . . . . . . Header straight 0.1” 2W , CON2, AMP, MTA series (RS 132--0355) [RF]19 . . . . . 1 . . . . . . J2 . . . . . . . . . . . . Header straight 0 .1” 4W , CON4, AMP, MTA series (RS 132-0377)20 . . . . . 1 . . . . . . J1 . . . . . . . . . . . . Header straight 0 .1” 8W , CON8, AMP, MTA series (RS 132-0377)21 . . . . . 1 . . . . . . U9 . . . . . . . . . . . . IC ADC 8 bit serial, TLC549, Texas Inst, TLC549IP (RS 650-093) [RF]22 . . . . . 1 . . . . . . U2 . . . . . . . . . . . . IC CMOS EPROM 256k 200ns, 27C256/512, Any,(Any)23 . . . . . 1 . . . . . . U4 . . . . . . . . . . . . IC CMOS Serial EEPROM 4k, 93C66, SGS, ST93C66B1 (RS 322-3874)24 . . . . . 1 . . . . . . U12 . . . . . . . . . . . IC HC CMOS Hex Schmitt Inverter, 74HC14, Any, (RS 300-568)25 . . . . . 3 . . . . . . U5 U6 U7 . . . . . . . IC HC CMOS Octal transparent latch, 74HC573, Any, (RS 300-754)26 . . . . . 1 . . . . . . U11 . . . . . . . . . . . IC HC CMOS Quad NAND, 74CH00, Any, (RS 301-224)27 . . . . . 1 . . . . . . U8 . . . . . . . . . . . . IC LED Display driver, ICM7228AIPI, Intersil, (RS 648-696)28 . . . . . 1 . . . . . . U3 . . . . . . . . . . . . IC Microprocessor 80C32 12MHz, SAB80C32P, Any, (RS 427-720)29 . . . . . 1 . . . . . . U13 . . . . . . . . . . . IC RS232 Transceiver, MAX202CPE, Any, (Any)30 . . . . . 1 . . . . . . U1 . . . . . . . . . . . . IC Voltage Regulator +5v with reset output, L387A, SGS, L387A (RS 263-267)31 . . . . . 1 . . . . . . U10 . . . . . . . . . . . IC dual op-amp, LM2904N, Nati Semi, LM2904N (RS 810-273) [RF]32 . . . . . 3 . . . . . . LED1 LED2 LED4 . . . LED Dual 7 Segment Display Green Common Anode, DA56-11GWB, Kingbright, DA56-11GWB (????)33 . . . . . 1 . . . . . . LED3 . . . . . . . . . . LED Dual 7 Segment Display Green Common Anode, DA56-11GWB, Kingbright, DA56-11GWB (????) [RF]34 . . . . . 1 . . . . . . Q3 . . . . . . . . . . . . MOSFET N Channel 50v 16A, BUZ71A, Any, (RS 325-9479)35 . . . . . 1 . . . . . . RP1 . . . . . . . . . . . R Pack 8 commoned 9 pin SIL 5%, 10k, Any, (RS 140-978)36 . . . . . 1 . . . . . . SSR1 . . . . . . . . . . Relay Solid state 4A 240vac, MP240D4, CRYDOM, MP240D4 (RS 291-1823) [RF]37 . . . . . 1 . . . . . . R3 . . . . . . . . . . . . Resistor Carbon Film 1W 5%, 100R, Any, (RS 131-772)38 . . . . . 2 . . . . . . R1 R2 . . . . . . . . . . Resistor Metal Film 0 .25W 1%, 100R, Any, (RS 148-269)39 . . . . . 5 . . . . . . R4 R5 R6 R7 R8 . . . Resistor Metal Film 0.25W 1%, 100k, Any, (RS 148-972)40 . . . . . 7 . . . . . . R15 R16 R17 R18 R19 Resistor Metal Film 0.25W 1%, 10k, Any, (RS R27 R28 148-736)41 . . . . . 1 . . . . . . R21 . . . . . . . . . . . Resistor Metal Film 0.25W 1%, 18k, Any, (RS 148-792) [RF]42 . . . . . 5 . . . . . . R10 R11 R12 R13 R14 Resistor Metal Film 0 .25W 1%, 1M, Any, (RS 149-228)43 . . . . . 2 . . . . . . R23 R24 . . . . . . . . Resistor Metal Film 0.25W 1%, 2k2, Any, (RS 148-584) [RF]44 . . . . . 2 . . . . . . R38 R39 . . . . . . . . Resistor Metal Film 0 .25W 1%, 470R, Any, (RS 148-427)45 . . . . . 2 . . . . . . R25 R26 . . . . . . . . Resistor Metal Film 0.25W 1%, 47k, Any, (RS 148-893)46 . . . . . 8 . . . . . . R9 R29 R30 R32 R33 Resistor Metal Film 0.25W 1%, 4k7, Any, (RS R34 R35 R36 148-663)47 . . . . . 2 . . . . . . R22 R31 . . . . . . . . Resistor Metal Film 0.25W 1%, 4k7, Any, (RS 148-663) [RF]48 . . . . . 1 . . . . . . R20 . . . . . . . . . . . Resistor Metal Film 0.25W 1%, 68k, Any, (RS 148-938) [RF]49 . . . . . 1 . . . . . . RV1 . . . . . . . . . . . Resistor POT vertical 20T, 20k, Bourns, 3296W (RS 160-102) [RF]50 . . . . . 1 . . . . . . RV2 . . . . . . . . . . . Resistor POT vertical 20T, 5k, Bourns, 3296W (RS 160-089) [RF]51 . . . . . 7 . . . . . . PB2 PB3 PB4 . . . . . Switch Push Button , SW-PB, ITT, D6 Flat PB7 PB8 (Arrow 525017) PB5 PB652 . . . . . 1 . . . . . . PB11 . . . . . . . . . . Switch Push Button , SW-PB, ITT, D6 Flat (Arrow 525017) [N]53 . . . . . 3 . . . . . . PB1 PB9 PB10 . . . . Switch Push Button , SW-PB, ITT, D6 Flat (Arrow 525017) [RF]54 . . . . . 3 . . . . . . Q2 Q4 Q6 . . . . . . . Transistor Small Signal NPN, BC182B, Any, (Any)55 . . . . . 1 . . . . . . Q5 . . . . . . . . . . . . Transistor Small Signal NPN, BC182B, Any, (Any) [RF]56 . . . . . 1 . . . . . . Q1 . . . . . . . . . . . . Transistor Small Signal PNP, BC212B, Any, (Any)
��
Additional parts
Socket for U2Heatsink and clip for U1Build Options[RF] = refrigerated version only[N] = normal version only
��
TachometerThe Tachometer is a horseshoe LED type, 5volt, sensing dark and light current off the butterfly interrupter.
The only adjustment necessary is to make sure the sensor is central to the horseshoe array.
Apart from a light haired brush to the sensors, to remove dust no other maintenance is necessary.
Lid Locking Mechanism and SolenoidThe two point locking mechanism is released by a 12-volt solenoid, capacitor at 20 volts, for a brief period.
This method gives maximum power for a short period without the possibility of burning out the Solenoid Coil, by remaining on, thus by constantly pressing the lid open button, a wait message appears on the LED this is while the capacitor charges (approximately 4 seconds).
The lid open sensor is a V3 microswitch, wired normally open.
The actuation is on the latch arm; adjustments can be made only by removing the front panel and trimming the V3 microswitch arm. The switch is situated front right above the Solenoid (see Picture below).
The Solenoid plug is a 4 way connection to J5 on the Circuit Board (see Picture below)
Apart from adjustment to the Microswitch, or Lid latches (on the lid) dependant on wear.
No other maintenance is necessary
Solenoid and Microswitch:
•
•
•
•
•
•
•
•
•
•
Tacho connection to J1 (near C1/C23)Tacho sensor
Microswitch armLid latch to lid
(correct position aligned to side)
��
Lid System Connection:
Imbalance DetectorThe imbalance Detector is a V3 microswitch wired normally closed.
A break in the circuit actuates the motor brake and the rotor comes to a safe stop .
The circuit is 5 volt from the main board.
The adjustment is by two pozihead screws on the underside of the base plate .
Release and push forward or backwards to adjust.
NOTE: a 3mm gap should be between the stop and the detector arm for normal use.
•
•
•
•
•
Lid system plug J2
Imbalance plug to board position J1(near C21)
Imbalance arm
Correct gap (3mm)
�0
Mains Inlet FilterThe Mains inlet is double fused, with an IEC Socket for the power source.
It is held in place with 2 Countersunk M3 Screws.
Fuses are 5 x 20mm 6.3 (TA) Slow blow only. R Version is 10 amp (TA)
Wiring to filter is shown as below.
Wiring to Inverter is EARTH to EARTH, BROWN to L1 and BLUE to L2/N
FilterTo comply with EMC regulations a 5 amp filter is fitted. This has been tested and complies with radiated and transmitted specifications.
Connections are as on the Filter and should NOT be reversed (see photograph)
•
•
•
•
•
Mains inlet wiring
Blue (Neutral)
Brown (Live)
Brown (Live) Blue (Neutral)
Brown (Live)
Blue (Neutral)
Mains connection to Inverter
Buzzer and Fitment (optional extra)The buzzer is a 12 volt type, fitted to the front panel by a tape backing.
The connection is to J3, a 3 pin connector .
The buzzer sounds at the end of the run, stays on for a few minutes and then shuts off (so as not to be intrusive)
No maintenance is necessary .
Motor Connection to InverterBLACK 11 to TH1A BLACK to M1/U YELLOW
BLACK 12 to TH1B BROWN to M2/V GREEN GROUP CONNECTOR
BLUE to M3/W WHITE
•
•
•
•
}
�1
Transformer and ConnectionThe transformer is a 12 volt 20Va type, held in position with two flat washers, spring washers and M4 nuts. This unit powers the circuit board (regulated down further to 5 volts), lid lock and buzzer.
The wiring from the top is Mains voltage (brown wires). Area dependent.
The two lower wires (as marked are 12 volt) DO NOT USE mains power here.
These 12 volt (blue wires) pass into a Molex two pin plug to J5 on the circuit board.
Transformer position Transformer plug position J5
Rotor Recognition Sensor (K series only)A Hall effect sensor, fixed to the motor top, senses magnet flux from placed magnets in the required rotor.
A Rotor must be used with the K Series.
The amount of small magnets per rotor are pertinent to the maximum speed of each rotor .
The sensor counts the flux number per rotation, advising a look up table and setting the rotors paramaters for safety .
Maintenance. Other than checking the distance from sensor to magnet (2-6mm max) no other maintenance is necessary .
•
•
•
•
•
•
•
•
•
Connections to J1 near C22Rotor recognition sensor
��
K Refrigerated Series only:
Temperature Probe
The Temperature probe is an AD592AN: IC Transducer.
Wiring is to the two outer legs only, the centre leg is removed.
The transducer is mounted in a Stainless steel M8 Shroud with Heat sink compound. The Assembly is then bolted in position to the outer rim of the bowl (as shown).
Twin wires are taken forward to the Circuit Board to socket J4
Replacement of Probe
After extracting the probe and replacing, the new probe will require calibrating.
RV1 and RV2 on the circuit Board will require “trimming” to the correct temperature.
A thermometer accurate to 0.5ºC will be required.
By placing the thermometer near the probe in the bowl, calibrate RV1 to 0ºC then RV2 to ambient, go back to RV1 to recheck.
For K280R a 7ºC offset is required and the K240R a 5ºC offset. These offsets are to allow for bowl mixing of temperature variation over its depth.
Refrigeration (KR Series only)The Compressor is a standard unit Electrolux GL60 PB charged with R134A gas at a charge 120Gms. An equivalent can be used that has the same footprint.
Capillary length is 3 metres of .031mm bore .
Suction line length is 76Cm of 5/16” tubing, the dryer is a 10gm type .
Fan is a standard mains type .
Wiring to the compressor is shown here.
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Temperature probe connection to J4
Fan power
Mains power
Temperature probe housing to bowl
Refrigerated unit compressor from rear
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Heater Wiring (KR Series only)The Heater is a 5.77 metre coil of 30 Ohm shrouded wire.
This is wound between the Cooling coils and controls the temperature by pulsing on off via a solid-state relay (SSR1) .
This is controlled by a PID system (Proportional, Integral, Derivative) for accuracy.
Connection to board is as below. Mains wiring to connector is also shown.
Inverter Connections �000, K & KR series onlyBy Stuart Plug connections
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Heater wire plug to J6
Mains plug for compressor fanand heater
Board connection J12Inverter connection
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Test 1�/1� via LED Display (not EB series)This series of tests allow you to check the various electronic controls.
CHECKS for: Tachometer, Imbalance Detector, Lid Sensor, Watchdog, EE Prom.
LED display and amplifier can be made via the keypad and LED display.
To access, follow these instructions:
Make sure the Centrifuge power is turned off and the centrifuge lid remains open.
Press the Pulse key on the front panel. Keep held down.
Turn on the power.
When ‘test 13’ shows on the LED display, remove your finger from the pulse button.
Press the time up button (7181 15 or later revision number will show)
Press the time up button (EetSt will show)
Press the speed up arrow (Pass should show)
Press the time up arrow (8888 88 should show)
This is the LED segment test.
Press the speed up arrow to increment the sections.
Press the time up arrow .18. (255 should show, or less ADC)
This is the temperature probe value.
This is only applicable to the K2R version.
Values versus temperature are shown in a separate table for these models only.
Press the time up arrow .19. (001 0r 101 should show)
These are the tests for Tachometer
rotate the motor to see the change 0-1 . (left LED)
Imbalance detector, push the motor side to side 0-1 change (right LED)
Lid sensor, shut the lid 0-1 (middle LED)
Note for the K� & R series only.
There is another display before the tachometer; this shows the rotor recognition sensor.
Rotate the motor, 0-1 will show on the display (rotor must be fitted)
Press the time up arrow. 20. (BuztSt should show)
Press the speed up arrow to turn the buzzer (if fitted) on or off.
Press the time up arrow .21. (dOGt St should show)
This is the watchdog circuit test.
Press the Speed up arrow to return to normal.
HELLO should show on the display. You can now use the Centrifuge.
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WARRANTY
alsoSee separate document for UK
See separate document for non UK
All models worldwide
1000 series . . . . . . . . . . . . 1yr
�000 series . . . . . . . . . . . . �yrs
K series . . . . . . . . . . . . . . . �yrs
KR series . . . . . . . . . . . . . . �yrs
Manufactured by:
Centurion Scientific LtdUnit A2 Ford Airfield Industrial Estate,
Ford, Arundel, West Sussex. BN18 0HY. UK
Tel: +�� (0) 1�0� ��10�0Fax: +44 (0) 1903 725496
e-mail: [email protected]
www.centurionscientific.co.uk
Distributed by:
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