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Teagasc Organic Dairy Farm Walk on the farm of Batt and Ger Sheehan, Ballymounteen, Ballynoe, Mallow, Co. Cork Wednesday 16 th May 2018 Rural Economy & Development Programme

Teagasc Organic Dairy Farm Walk on the farm of...Dairy Mastitis: 2 courses antibiotics within 12 months, otherwise the cow is removed from the milking herd. If limits exceeded, organic

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Page 1: Teagasc Organic Dairy Farm Walk on the farm of...Dairy Mastitis: 2 courses antibiotics within 12 months, otherwise the cow is removed from the milking herd. If limits exceeded, organic

Teagasc Organic Dairy Farm Walk

on the farm of

Batt and Ger Sheehan,

Ballymounteen, Ballynoe,

Mallow, Co. Cork

Wednesday 16

th May 2018

Rural Economy

& Development

Programme

Page 2: Teagasc Organic Dairy Farm Walk on the farm of...Dairy Mastitis: 2 courses antibiotics within 12 months, otherwise the cow is removed from the milking herd. If limits exceeded, organic
Page 3: Teagasc Organic Dairy Farm Walk on the farm of...Dairy Mastitis: 2 courses antibiotics within 12 months, otherwise the cow is removed from the milking herd. If limits exceeded, organic

2

Introduction and Welcome

Welcome to the farm of Batt Sheehan who along with his wife

Gerardine and their family, farm 62.76 ha (155 acres) in

Ballymounteen, Ballynoe Co. Cork. This family farm strives for

a good work life balance whilst maximising profitability and

animal welfare, all done under organic farming principles.

The main enterprise on the farm has been organic dairying since

2005 with milk supplied to The Little Milk Company, Glenisk

and Glanbia Ireland.

Batt started dairy farming in 1995 when he received 15,000

gallons of Mulder quota. Dairying began by milking the suckler

cows at that time.

By 2005, Batt had built up his herd to 45 cows, worked with the

FRS and grew 65 acres of tillage as he found it very difficult to

purchase extra milk quota.

After a visit to the Teagasc organic unit in Johnstown castle in

2005, Batt made the decision to convert to organic dairying. He

liked what organic farming offered in terms of a high level of

animal welfare, environmental sustainability, and decreased

exposure to milk price volatility. The organic option also

reduced the farm investment required to build extra facilities

under a conventional system

He achieved full organic status in 2007 and has since been

adapting his farming system. He is a member of the local

Bridevalley Discussion Group, has a high EBI herd, regularly

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measures grass and has recently went once a day milking to

improve his work life balance.

His plans for the future revolve around continuously improving

herd efficiency, providing efficient feed sources for the herd,

mainly through using legumes (clovers) and he is focused on

adding value to the product he produces.

We express our thanks to Batt for opening his farm to the public

today and for sharing his knowledge and wisdom.

_____________________

Ed Moakley (Business and Technology Dairy advisor)

and the

Teagasc Organic Specialist and Advisory team.

Batt commenced his organic conversion process in 2005 and

after a 2 year conversion period started producing organic

certified milk in 2007.

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Land Farmed 2017

Table 1 - Land Farmed 2017

Land Status Area (Ha) (silage)

Owned 62.76

Total land farmed (silage: incl.

1st cut, cover/catch crops silage

and heavy cover grazing

paddocks)

62.76 (40)

Single holding farm with all lands within 1 km of the milking

parlour and farmyard

Batt farms 67ha, milking 55 dairy cows in Spring calving

system.

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The Dairy Herd

Batt entered organic conversion with Holstein Friesian cows.

Over the years he continued to use Holstein genes while also

introducing Norwegian Red and Jersey genes into the herd.

Batt’s aim is to have cows similar to the next generation herd in

Moorepark.

Batt uses 100% AI, with heats identified using blister pack

patches. AI is used on the heifers for 5 – 6 weeks and on the

cows for 9 – 10 weeks.

The average herd EBI is €133. The weighted average of the

2018 team of bulls selected is €274. Top EBI sires including

FR2385, FR2239, FR2460, FR4172, FR2371, FR2005, YAB,

FR2003, FR4161, FR4020 are used. They were chosen based on

health, fertility and maintenance sub-indices.

Livestock Enterprise

Table 2 - Average Livestock Numbers 2017

Animal Type 2017

Dairy Cows(incl.

dry cows) 55

0 – 1 year olds 23

1 – 2 Year olds 17

2+ Year olds 0

Stock Bull 0

Stocking Rate 1.21 LU/Ha

(98 Kg Org N/Ha)

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The Production System

Batt operates a spring calvingherd with cows calving from mid-

February. This allows him to utilise grass early in the Spring if

conditions allow which reduces his concentrate usage. This

approach is prudent as the price of organic concentrate feed is

approximately double that of conventional.

The cows have been milked once a day since the beginning of

Spring which has led to increased milk solids. Inn 2017, milk

was supplied to The Little Milk Company, Glenisk and Glanbia.

Milk Production Details 2017

Table 3– Milk Production 2017 (latest results 11/5/18)

Milk Sold 312,035 litres

Milk yield per cow 5,889 litres/cow

Average Butterfat 4.52 % (4.52%)

Average Protein 3.36 % (3.58%)

Concentrate use

(average over year) 0.6 t/cow

Table 4 - Batt’s Milk Price 2017

Average milk price 40.11 cent/litre

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Dairy Calving Statistics

Table 5 - HerdPlus – Dairy Calving Statistic (01/07/16—30/06/17)

1/07/16-30/6/17 National

Average

Calving Interval (days) 380 391

Spring 6 week calving rate (%) 83 63

Autumn 6 week calving rate (%) n/a 45

Calves per cow per year 0.96 0.91

Potential replacement rate (%) 46 27

Cows Culled in period (%) 33 31

Average no. calvings/cow 3.1 3.4

Recycled cows (%) 0 13

Replacements bred to Dairy AI (%) 92 53

% of heifers calved @ 22-26 months

of age 100 63

Source www.icbf.com

Batt’s average calving interval is 380 days. 100% of heifers

calve down at less than 26 month old.

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Grazing and Silage Regime

Grazing Platform

The farm has a milking platform of 31 Ha.

There are 27 paddocks within a 1 kilometre walk of the

farmyard.

The cows are grazed from calving in February once

conditions allow.

Growing Grass on an Organic Dairy Farm

The aim is to maximise the amount of quality grass-

clover swards fed and to minimise the amount of

concentrates purchased.

To help achieve this, re-seeding is carried out using

grass mixes which include either white or red clover.

Break crops including westerwolds and clover are also

used as part of the rotation plan on the farm.

It is planned to reseed 9.5ha in ’18, including 5.5ha with

a westerwolds + Egyptian clover winter cover crop for

silage and 4 ha with a red clover-ryegrass ley for silage.

Grass-white clover swards can fix in the region of 100 kg

N/ha/year from the atmosphere.

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Grass wedge showing grazing covers - update 1st week May

2018

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Silage production

First cut silage is normally harvested in Mid-June. Batt made

600 bales in 2017. He aims to make 750 bales this year to allow

for difficult autumn and spring grazing conditions. Average

yield of silage on the farm is 6 - 7 bales/acre.

The Value of Legumes on Organic Farms Transition Paths to sustainable based

legume systems in Europe. https://www.true-

project.eu/

Grass leys containing legumes (eg. white and

red clover) are a vital component of

productive organic grassland farms.

Re-seeding on the farm

In August 2017 4 hectares of a winter green cover/catch crop

containing westerwold grass and vetch was sown.

Westerwold grass and vetch catch/cover crop (photo taken

early May 2018). Crop sown August 2017. 1st cut for silage

taken in March 2018.

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Reasons why catch crops are sown on the farm

Fast establishing crop for silage production which lasts 1

year.

Good ground cover establishment for weed control

(mainly docks).

Aim to provide a catch for soil N ahead of the

establishment of either a white clover -grass ley for

grazing and/or a red clover-grass ley for silage

production.

Legume production including white and red clover

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Page 14: Teagasc Organic Dairy Farm Walk on the farm of...Dairy Mastitis: 2 courses antibiotics within 12 months, otherwise the cow is removed from the milking herd. If limits exceeded, organic

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Organic Regulation for Seed Usage

Must seek permission to use un-treated non-organic seed

from your Organic Certification Body (OCB).

This permission must be granted by the OCB before

purchase if 0% un-treated non-organic seed or before

sowing in case of 70% + organic seed content.

Conventional treated seed is not permitted to be used

Livestock Diets and concentrate use

Under organic regulations, at least 60% of the dry matter in

daily rations of herbivores must consist of roughage, fresh or

dried fodder or silage. A reduction to 50% for animals in dairy

production for a maximum period of three months in early

lactation is allowed.

Approximately 600kg of concentrates are fed per cow per year.

This is made up of 50% concentrate nut (16%-18% protein) and

a 50% wheat/lupin straight mix sourced from a local organic

cereals farmer.

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Animal Welfare in Organic Farming

Livestock Health

A healthy herd in organic farming is achieved by a

combination of good management, sound nutrition and

good animal husbandry skills.

When a farm undergoes conversion to organic status an

Animal Health Plan is required to be drawn up by the

veterinary practitioner, who specifies the current animal

health issues on the farm and how the farmer will tackle

these problems into the future, while conforming to the

requirements of organic certification standards.

Detection of problems needs to be early, and timely

veterinary advice is invaluable – when an animal is ill

the organic farmer reacts in the same manner as their

conventional neighbour and veterinary assistance is

required immediately

Conventional Veterinary Treatments Permitted

Animals for meat consumption: 1 course antibiotics

within 12 months.

Animals for breeding: 2 courses antibiotics within 12

months.

Dairy Mastitis: 2 courses antibiotics within 12 months,

otherwise the cow is removed from the milking herd.

If limits exceeded, organic status is taken away from

animal.

Withdrawal Periods for use of Veterinary Products

Min 7 days adhered to if no period specified.

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Under 18 days triple the withdrawal time.

Between 18-28 days adhere to a 56 day withdrawal

period.

29+

days twice the withdrawal time.

If treated with organophosphates, lose organic status

permanently.

Mutilations

Prior approval is required from your Certification Body before

any mutilations are undertaken.

Organic Animal Housing Standards

Adjustments to meet organic standards may be necessary

– depends on farm situation.

Housing is not compulsory.

At least 50% of floor area must be bedded.

Straw, rushes or untreated wood shavings are acceptable

bedding materials and these need not be organic.

All animal housing is subject to inspection and approval

by the Organic Certification Body (OCB).

See Table 8 for organic space requirements.

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Under organic regulations, organic replacement calves are fed

organic milk until they are at least 12 weeks old.

Table 7 - Minimum Housing Area per head and by weight

Animal

Minimum Indoor Areas

(net area available to each animal)

Live-weight

Minimum

(kg)

m2/head

Calves; Beef

Cattle;

Bull Beef;

Suckler Cows

Up to 100kg

Up to 200kg

Up to 350kg

Up to 500kg

1.5

2.5

4.0

5.0

6.0

Dairy Cows Up to 600kg

Over 600kg

6.0 min.

1m2 /100kg

Breeding Bulls 10m2

Sheep 1.5m

2 per ewe

0.35m2 per lamb

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Soil Nutrients and Manure Management

The aim of organic farming is to maintain soil fertility

levels by efficient recycling of farmyard manure, slurry

and/or compost that is normally generated on the farm.

Management of organic farms should ensure regular

inputs of manures and a level of microbial and

earthworm activity sufficient to breakdown organic

matter and ensure continuous and efficient nutrient

cycling.

Keeping soils at a pH that facilitates organic matter

breakdown and nutrient recycling is essential for

successful organic farming.

Organic manure nutrient content can vary widely depending on

the source of nutrients and it is advisable to have the nutrient

content of manures checked through laboratory analysis.

Sources of Nutrients on the Farm

Regularly used:

Nitrogen from atmospheric fixation by

legumes/clover.

Slurry from over-wintering of animals indoors.

Farm yard manure (FYM) from the straw bedding

used over-wintering the animals. 570 4x4 round

bales were used for bedding in 2017/2018 housing

period.

Organic concentrate feed ~0.6 tonne/cow ~5kg

P/tonne concentrate usage.

Lime

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Used from time to time:

Dairy sludge from an approved dairy processing plant.

Relatively high in phosphorus (P).

PatentkaliTM

. 25% potassium (K) + Mg + S.

Where & When are Nutrients Spread

FYM is spread in autumn on silage and grazing ground

and also prior to ploughing at re-seeding. The use of a

straw chopper and the turning of the FYM a number of

times reduces the bulk of material and ensures ease of

spreading.

Slurry is generally spread early in the growing season to

maximise use of its nitrogen content and to help promote

early grass growth.

Dairy and collecting yard washings are spread on

grazing paddocks throughout the year.

Dairy Sludge: was spread up to 2 years ago on the farm

but not in recent years.

PatenkaliTM

: spread in the past on land low in

potassium (K).

Lime: On average 60-100 tonnes of lime has been

spread each year over the past 3 years. This has led to a

significant improvement in the white clover content of

grazed paddocks.

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Table 8 – Nutrients off-takes of various farm products (P & K)

P & K off-takes P (kg) K (kg)

Milk (1,000 litres)

0.9 - 1 1 - 1.5

Silage (1 ton DM)

3 - 4 25

Leaching (1,000 mm rainfall)

~ 10

Sources of Organic Manures that are permitted to be

imported onto Organic Farms

Imported manures must come from stock that have been outside

during the year, not from intensive pig and poultry units where

animals are inside all the time or from zero grazing systems. FYM

must be composted for at least 3 months before it can be land

spread. Dairy sludge is allowed only from approved processing

plants.

Farmayard Manure (FYM) is an imporant source of organic

matter and nutrients, especially potassium (K).

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Available Nutrient Content & Guide Value (€) of

Organic Manures (source Teagasc)

Value of farm yard manure based on

2014 Nitrates Directive values

Value of cattle slurry based on

Teagasc Figures

Value of dairy sludge based on Glanbia

Ballyragget analysis (permitted on

Organic farms from approved Dairy

Processors)

Value of organic chicken manure

Organic Chicken Manure 1 tonne (~1m3)

1 tonne is worth €50

1 tonne is worth €10

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Soil Phosphorus (P) and Potassium (K) Levels Figure 2 - P Index Levels on Farm Figure 3 - K Index Levels on Farm

Lime

Each year over the past 3 years, between 60 to 100 tonnes of

lime has been spread in order to increase the pH of soils.

Soil samples taken in February 2018 showed that pH has risen

significantly on the farm with in excess of 80% of the farm

between a pH 6.5 and 7.0 - ideal pH conditions for clover

establishment and growth.

The benefits of correcting a lime deficiency include

the following:

• Maintaining the correct soil pH is critical for nutrient

availability of both soil and applied nutrients.

• Increased survival and productivity of rye grasses & legumes.

• Research shows where soil pH was lifted from pH 5.5 to 6.3,

grass produced increased by at least an extra 1.0 tonne DM/ha

annually.

4%

61%

35% Index 2

Index 3

Index 4

9%

81%

10%

Index 2

Index 3

Index 4

% of Farm % of Farm

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Financial Performance- 2017

Teagasc e-profit Monitor Analysis

Production Type: Spring milk Batt’s Target

(2016)

FARM

Dairy Cows 55

Stocking Rate (LU/ha) 1.21

Litres Milk Produced/cow 5,889

Litres Sold/Cow 5,673

Co-Op Price (c/Litre) 40.11

GROSS OUTPUT c/Litre c/Litre

Milk Sales 38.63

Plus Cow & Calf Sales & Calf

Transfers

6.25

Minus Cow & Repl Purchases &

Repl Transfers

4.62

+/- Inventory 0.00

Gross Output 40.26 29.36

VARIABLE COSTS c/Litre c/Litre

Feed 5.86 3.75

Fertiliser 0.47 2.42

Veterinary 1.78 1.12

AI/Breeding 0.52 0.53

Contractor 3.11 1.68

Other Variable Costs 3.36 1.69

Total Variable Costs 15.10 11,21

Gross Margin 25.16 18.15

FIXED COSTS c/Litre c/Litre

Machinery 2.09 0.99

Car/ESB/Phone 2.13 1.07

Depreciation 0 1.77

Other Fixed Costs 3.76 5.27

Common Cost

Common Profit 23.08

17.18

20.31

9.05

Note:

Cow numbers include both milking and dry cows

Other fixed costs including hired labour, interest and land lease are not included in common costs. Direct payments excluded from gross output.

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Breakdown of Costs for the Farm

Figure 4 Variable Cost Breakdown for Farm

Figure 5 Fixed Cost Breakdown for Farm

39%

21%

12% 3%

3%

22% Feed

Contractor

Veterinary

Fertiliser

AI / Breeding

Other

26%

8%

27%

39% Machinery

Interest

Car/ESB/Phone

Other Fixed Costs

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Future Goals

Batt is currently adding value to his organic milk by selling raw

milk and producing cheese. He hopes to produce Kefir which is

fermented milk and yoghurts.

In time, Batt hopes to set up a production unit on the farm.

The Little Milk Company

The Little Milk Company was established in March 2008. It

acts as the product development and marketing body for 10

organic milk producers located throughout Munster and

Leinster Collectively, there is a milk pool of over 3 million

litres.

Since 2011, the co-operative have been making cheeses, all of

which are handmade and hand-turned using traditional cheese

making techniques.

The Little Milk Company now has multi-award winning cheeses

and continues to establish markets at home and abroad. At

present the cheeses can be found at a range of outlets in Ireland

and abroad. For more info: www.thelittlemilk company.ie

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Organic Certification in

Ireland

A major factor that distinguishes organic farming from other

approaches to sustainable farming is the existence of internationally

acknowledged standards and certification procedures. The standards

for organic production within the European Union are defined and

enshrined in law by Council Regulation EC 834/2007 as amended. In

Ireland the Department of Agriculture, Food and the Marine is the

competent authority (i.e. - the Department’s Organic Unit is based at

Johnstown Castle Estate Wexford) for regulating the organic sector

and ensuring that the obligations and requirements of Council

Regulation (EC) No. 834/2007 as amended and adhered to.

The Organic Unit of the Department of Agriculture, Food and the

Marine have designated Official Certification Bodies whose role is to

certify organic producers, farmers and processors through and

inspection process of each individual’s unit or farm. Further

information can be sourced from these organic certification bodies:

IOA (Irish Organic Association)

13 Inish Carraig, Golden Island, Athlone.

Tel: (090) 64 33680 www.iofga.org

Organic Trust

2 Vernon Avenue, Clontarf, Dublin 3.

Tel: (01) 853 0271 www.organictrust.ie

Demeter

40/11 Woodhall Rd, Edinburgh. EH13 ODU. Scotland. Tel: (0044) 131 478

1201www.demeter.net

Global Trust Certificate Ltd.

3rd floor, Block 3, Quayside Business Park, Mill Street, Dundalk, Co Louth.

Tel: (042) 93 20912 Fax: (042) 93 8686 Email: [email protected]

BDA Certification- Organic and Demeter

The Painswick Inn Project, Gloucester, Gloucestershire, GLS 1QS, United Kingdom

(0044) 145 376 6296 Fax: (0044) 145 375 950.

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On Farm Scheme A standard rate of aid of 40% on investments up to a ceiling of

€80,000 (i.e. can generate a grant of €32,000 from an investment of

€80,000). For qualifying young organic farmers who meet the

specific eligibility criteria, the standard rate of aid is 60% on

investments up to a ceiling of €80,000.

How to Apply and Closing Date:

Online applications only through www.agfood.ie facility.

Organic Processing Scheme Grant aid of up to 40% on €1.25 million (i.e. can generate a grant of

€500,000 for an investment of €1.25 million) in facilities for the

processing, preparation, grading, packing and storage of organic

products with minimum level of investment in excess of €3,000.

Full details and T&C:

http://www.agriculture.gov.ie

Queries:

DAFM Organic Unit, Johnstown Castle: (053) 91 63400

Teagasc contacts: Dan Clavin, Organic Specialist,

Teagasc, Athenry, Co. Galway.

[email protected]

Elaine Leavy, Organic Specialist,

Teagasc, Grange, Co. Meath.

[email protected]

Targeted Agricultural

Modernisation Scheme Organic

Capital Investment Scheme

(OCIS)

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Notes:

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Cover photo of Batt Sheehan taken by Philip Doyle for the Irish

Farmers Journal.