TC-46/46M - YEONG CHIN MACHINERY INDUSTRIES CO., LTD. · TC-46/1000 TC-46M/1000 465L TC-46/1650 TC-46M/1650 540L TC-46/2300 TC-46M/2300 700L TC-46/3200 TC-46M/3200 1,060L Rotary Controller

TC-46/46MHigh Performance Heavy Duty Lathe

TC-46/46MThe Most Powerful & Rigid CNC Lathe In Its Class

1

With years of experience, combining advanced technology and facilities, YCM has successfully developed highly rigid CNC Turning Centers, TC-46/46M. TC-46/46M is specially designed for producing large workpieces with high accuracy, suitable for valve and hydraulic components, shipbuilding, automobiles, construction and energy industries. What’s more, TC-46M is equipped with C-axis and motorized turret that provides a wide range of complex milling functions.

FEMFEMFinite Element Analysis

2

Perfect Spindle Design▓ Equipped with A2-11 spindle nose and 15" chuck. (18"/21"/24" chuck or customized fixture is

optional.)▓ The chuck is operated by pedal switch for more safety and user-friendly.▓ The clamping pressure can be adjusted according to workpiece shape and materal.▓ Extra large bearing with excellent rigidity for heavy duty cutting capability.

The Extra Large Front Bearing▓ The extra large front bearing internaldiameter is ø180 mm 7.09" to ensure the heavy duty cutting

capability.▓ Max. hole through spindle diameter is ø130 mm 5.12" .▓ Max. hole through draw bar is ø117 mm 4.61".▓ To ensure the precise assembly quality, the spindle bearing is adopted by quill design instead of

direct assembly on head casting. All quills for spindle are all precisely ground and assembled at constant temperature control room, which present the spindle with best quality and longer life.

Big Bore Hole Through Design (opt.) ▓ A2-15 spindle of Big bore hole for flexible

chuck 15"/18"/21"/24", hole through Spindle ø182 mm ø7.17".

▓ Suitable for the long workpiece (by boring and drilling), oil pipe (with optional dual chucks).

Big Bore Hole Through ø182 mm ø7.17" (opt.)

Turning Range

TC-46 TC-46M1000 1650 2300 3200 1000 1650 2300 3200

Max. Turning Diameter ø750 mm ø29.5" ø730 mm ø28.7"

Max. Turning Length

1,000 mm39.4"

1,650 mm65"

2,300 mm90.6"

3,200 mm126"

911 mm35.9"

1,561 mm61.46"

2,211 mm87.1"

3,111 mm122.5"

Max. Turning Length

Max

. Tur

ning

Dia

met

er

Max. Turning Length

3

Central Lubrication System▓ The slide ways of X/Z-axis and ball screws are lubricated. Built-in alarm will be occurred when

the lubrication oil is insufficient.

Big Bore Hole Through ø182 mm ø7.17" (opt.)

Automatic Tool Pre-setter Reduces Setup Time (Opt.)▓ Optional automatic tool pre-setter reduces setup time.

▓ Auto Tool Length Measurement System (Renishaw)

0

50 1.97”100 3.94”

150 5.91”

200 7.87”

250 9.84”

295 11.61”

50 1.97”

100 3.94”

100 3.94”

150 5.91”

200 7.87”

250 9.84”

295 11.61”

50 1

.97”

100

3.94

”

150

5.91

”

200

7.87

”

250

9.84

”

300

11.8

1”

350

13.7

8”

400

15.7

5”

450

17.7

2”Spindle center 0

ø590

ø23

.23”

ø519

ø20

.43”

ø435

ø17

.13”

ø342

ø13

.46”

ø54

ø2.1

3”

496 19.53”

15 0.59”

70 2

.76”

133 5.24” 70 2.76”ø1

5"ø3

81 1

5" C

huck

59 2.32”

▓ Tool length measuring arm and workpiece interferogram

The Smoothest X-axis Movement and Prevents Turret Drop

▓ The hydraulic balance cylinder on X-axis ensures the smoothest axial movement and brake system prevents the turret from dropping when the power is suddenly off.

▓ With the double nuts design, the ball screws on the X/Z-axis provide the highest rigidity.▓ The optional safety clutch will disconnect the ball screw from motor to protect the ball screw

during a crash.

Rigid Structure Design▓ MEEHANITE® casting frame through FEM analysis for one piece torque tube and 45 degree

slant bed ensures the best rigidity and eliminates casting distortion.

Others (Separate design)YCM (One-piece design)

▓ Z-axis design with an extra wide distance of 620mm 24.41" between guideways offers the highest rigidity.

▓ The box way base of 950mm 37.4" is suitable for heavy duty machining and powerful chip removal.

4

User-Friendly Design▓ Optional hydraulic (manual) steady rest for turning long workpieces.▓ The movable controller panel provides users with the most user-friendly operating convenience.

Visual Management DesignThe pressure gauge is installed on mach ine f ron tage, so tha t operators can always view hydraulic pressure. Also, there are multiple safety windows are set up for easy maintenance.

Double-wide Safety WindowThe operator can easily observe the machining area. The safety window possesses the characteristics of high grinding-resistance and anti-chemical which conforms to the CE's regulation EN12415-C3.

Bright Illumination▓ Lighting is according with CE's

regulation 500Lux.▓ Save energy.▓ Long lifetime.

Equipped with Manual steady rest or hydraulic steady rest to support long workpiece.

Manual steady rest (opt.)ø40 mm~ø250 mmø1.57"~ø9.8" ø250 mm~ø460 mmø9.8"~ø18.1"

TC-46M /3200Two hydraulic steady rests (opt.)

2 sets

TC-46M /1000~3200Hydraulic steady rest (opt.)

1 set

5

90°

Efficient Chip Disposal System▓ With slanted design and superb chip removal space under

TC-46/1000TC-46M/1000 465L

TC-46/1650TC-46M/1650 540L

TC-46/2300TC-46M/2300 700L

TC-46/3200TC-46M/3200 1,060L

Rotary Controller Panel90° rotary availability.

Programmable tail stock▓ MT-5 fixed quill with live center is standard, high rigidity rotary

quill with dead center is optional.▓ Tail stock using dual cylinder to clamp the guideways for

prevent tail stock skid during machining. Using hydraulic connect bar to link the tail stock and carriage for tail stock positioning to save time.

Coolant Capacity

the spindle, it is more easiler to clean chips.▓ High pressure coolant is supplied for optimal

chip removal.▓ Shower coolant from the roof help removing

chips which accumulated on chuck and telescopic guideway cover. (opt.)

6

TC-46

TC-46M

Large Diameter of Curvic CouplingThe large diameter of 3-piece curvic coupling designoffer super rigid clamping force to ensure heavy cutting and long-term accuracy.

ø320

mm

ø1

2.6m

m

Extended Tooling CavityExtended tooling cavity design allows extra space for tooling maneuverability.

Equipped with Large Servo TurretEquipped with large 10T (12T, opt.) servo driven turretthat features fast turret indexing (0.9 sec.) and machining versatility.

SPECIAL TURET DESIGN

7

Fast & Reliable Motorized Turret▓ 12 tools capacity with BMT 85 tooling system.▓ Max. live tool power 15/18.5/22 kW 20/25/30 HP with Max.

speed 3,000 rpm.▓ Servo drive turret for high speed index.▓ Hydraulic clamping turret by 3-piece large clutch for heavy

duty cutting.

Coolant in

Coolant out

Oil in

Oil out

▓ Spindle thermal control design

Powerful 2 speed Gear-head Spindle and Head cooling▓ Spindle quill /Gearbox with oil-cooling

system for excellent thermal stability.▓ Spindle motor power 30/37 kW 40/50 HP

with 2 speed gear box.▓ Max. torque 380 kgf-m 2748.59 lbf-t▓ C-axis with rotary encoder for 0.001 degree

positioning to provide excellent machining accuracy.

Excellent Thermal Stability▓ The spindle is built-in with high torque

and 4 speed gear box design.

SPECIAL TURET DESIGN Powerful 4 Speed Gear-head SpindleSuitable for heavy duty machiningrequirements.

Perfect Spindle Design

8

▓ With oil-cooling system of oil circulating for spindle bearings a n d g e a r s , greatly cooling down the raising temperature.

POWER CHARTTC-46

TC-46M

0

30

37

00 95 115 350 500

kW

1837.72

2266.5

2743.67lb-ft

rpm0

30

37

00 380 1400 2000

kW

63.52

78.34

94.83kgf-m

rpm460

TC-46M Low Speed TC-46M High Speed

30min.15min.

cont.

30min. cont.

15min.15min.

cont.

30min. cont.

15min.30min.

254.07

313.35

379.32kgf-m

40.23

49.62

HP

459.45

566.64

685.92lb-ft

40.23

49.62

HP▼Low Speed 500 rpm ▼High Speed 2,000 rpm

TC-46/46M Big BoreTC-46/46M Big Bore Low Speed

0

30

37

0

1837.72

2266.5

2743.67

0 95 115 350 500

kWlb-ft

rpm

TC-46/46M Big Bore High Speed

0

30

37

0

685.92

0 380 460 1200

kWlb-ft

rpm

459.45

566.64

15min.

30min.15min.

30min.

cont.

cont.

15min.15min.

30min.

cont.

30min.

cont.

254.07

313.35

379.32kgf-m

40.23

49.62

HP

40.23

49.62

HP94.83kgf-m

63.52

78.34

▼Low Speed 500 rpm ▼High Speed 1,200 rpm

TC-46 High Speed

30min.

0

30

37

0

354.35

437.03

0 596 1815

kWlb-ft

rpm

cont.

30min.

cont.

TC-46 High Speed

30min.

0

30

37

0

674.92

832.39

0 313 953

kWlb-ft

rpm

cont.

30min.

cont.

1062

TC-46 Low Speed

30min.

0

30

37

0

1570.68

1937.18

0 135 409

kWlb-ft

rpm

TC-46 Low Speed

30min.

0

30

37

0

2991.48

0 71 215

kWlb-ft

rpm

cont.

30min.

cont. 3689.48

cont.

30min.

cont.

2000

456 240

48.99

60.42

kgf-m

217.15

267.82

kgf-m

93.31

115.08

kgf-m

413.58

kgf-m

510.08

40.23

49.62

HP

40.23

49.62

HP

40.23

49.62

HP

40.23

49.62

HP

▼Shift 4 2,000 rpm ▼Shift 3 1,062 rpm

TC-46 High Speed

30min.

0

30

37

0

354.35

437.03

0 596 1815

kWlb-ft

rpm

cont.

30min.

cont.

TC-46 High Speed

30min.

0

30

37

0

674.92

832.39

0 313 953

kWlb-ft

rpm

cont.

30min.

cont.

1062

TC-46 Low Speed

30min.

0

30

37

0

1570.68

1937.18

0 135 409

kWlb-ft

rpm

TC-46 Low Speed

30min.

0

30

37

0

2991.48

0 71 215

kWlb-ft

rpm

cont.

30min.

cont. 3689.48

cont.

30min.

cont.

2000

456 240

48.99

60.42

kgf-m

217.15

267.82

kgf-m

93.31

115.08

kgf-m

413.58

kgf-m

510.08

40.23

49.62

HP

40.23

49.62

HP

40.23

49.62

HP

40.23

49.62

HP▼Shift 2 456 rpm ▼Shift 1 240 rpm

9

CUTTING CAPACITYTC-46M / 3200

OD-TURNING S45C SteelMatal Removal Rate

988cc/min.

Workpiece Diameter 200 mmSpindle Speed 255 rpm

Feedrate 166 mm/min.Cutting Speed 160 m/min.

Depth of Cut 10 mm

U-DRILL S45C Steel

Cutter Diameter

ø80mm

Tool ø80 mmSpindle Speed 500 rpm


END MILL S45C Steel

Depth of Cut

7mm

Tool ø32 mm x 4TSpindle Speed 1,500 rpm


FACE MILL S45C Steel

Depth of Cut

5mm

Tool ø80 mm x 6TSpindle Speed 1,200 rpm


U-DRILL S45C Steel

Cutter Diameter

ø34mm

Spindle Speed 1,500 rpmFeedrate 150 mm/min.

Cutting Speed 160 m/min.Depth of Cut 20 mm

U-DRILL S45C Steel

Cutter Diameter

ø34mm

Spindle Speed 1,500 rpmFeedrate 150 mm/min.

Cutting Speed 160 m/min.Depth of Cut 20 mm

TAP S45C Steel

Tapping

M24mm

Tool M24 x 3PSpindle Speed 60 rpm


TAP S45C Steel

Tapping

M24mm

Tool M24 x 3PSpindle Speed 60 rpm


10

TOOLING CHART

32mm �1&1/4"

ø60mm ø2&1/2"

≤ ø50mm ø2”

32mm �1&1/4"

32mm �1&1/4"

≤ ø50mm ø2”

●ø60 ø2&1/2" -5SET

● 32 □1&1/4" -1SET

● 32 □1&1/4" -2SET

●ø60 ø2&1/2" -1SET 10T

12T

Boring Bar Sleeve

Boring Bar Holder

Drill Holder

Square Toll Holder

Cutting/Grooving Toll Holder

Drill

Boring Bar

Boring Bar

Throw-Away Drill

Throw-Away Drill

Face and O.D.Cutting


Cutting Off Tool

ø60mm ø2&1/2"●ø50 ø2" -2PC

●ø16 ø5/8" -1PC

●ø40 ø1&1/2" -2PC

●ø20 ø3/4" -1PC●ø25 ø1" -1PC

ø8 ø5/16" ø10 ø3/8" ø12 ø1/2"

●ø32 ø1&1/4" -2PC

MT1 MT2 MT3

● MT4 -1PC MT5

Drill Socket

●ø32 ø1&1/4" -2PC

●ø50 ø2" -1PC●ø40 ø1&1/2" -2PC

ø25 ø1" ø20 ø3/4"

Throw-Away Drill Socket

ø16 ø5/8"

● 32 □1&1/4" -2SET

Gib

● 32 □1&1/4" -10SET

Gib

● 32 □1&1/4" -1SET

Gib

TC-46

11

Unit : mm inch

● : Standard 〇: Optional - : Standard accessories

32mm □1&1/4"

● 32 □1&1/4" -1SET

●ø50 ø2" -2PC

●ø16 ø5/8" -1PC

●ø40 ø1&1/2" -2PC

●ø20 ø3/4" -1PC●ø25 ø1" -1PC

ø8 ø5/16" ø10 ø3/8" ø12 ø1/2"

●ø32 ø1&1/4" -2PC

ø60mm ø2&1/2"

≤ ø50mm ø2"

MT1 MT2 MT3

● MT4 -1PC MT5

32mm □1&1/4"

32mm □1&1/4"

≤ ø50mm ø2"

●ø60 ø2&1/2" -3SET

ø60mm ø2&1/2"

●ø32 ø1&1/4" -2PC

●ø50 ø2" -1PC●ø40 ø1&1/2" -2PC

ø25 ø1" ø20 ø3/4"

● 32 □1&1/4" -3SET

● 32 □1&1/4" -1SET

Drill Socket

Throw-Away Drill Socket

Boring Bar / Drill Holder

Face Tool Holder

O.D.tool Holder

Gib

Gib

Gib

Milling Tool Holder

Drill

Boring Bar

Boring Bar

Throw-Away Drill

Throw-Away Drill



Cutting Off Tool

Tool For Milling or Drilling(ER50)

Drill

Centerdrill

End mill

Tap

Reamer

Collet(ER50)

34711(11~10mm)34712(12~11mm)34713(13~12mm)34714(14~13mm)34715(15~14mm)34716(16~15mm)34717(17~16mm)34718(18~17mm)34719(19~18mm)34720(20~19mm)34721(21~20mm)34722(22~21mm)

34723(23~22mm)34724(24~23mm)34725(25~24mm)34726(26~25mm)34727(27~26mm)34728(28~27mm)34729(29~28mm)34730(30~29mm)34731(31~30mm)34732(32~31mm)34733(33~32mm)34734(34~33mm)

Cutting / Grooving Tool Holder

Milling Tool Holder for O.D.(0° Live Tool Holder)BMT85,ER50/ERA50,DIN1809

Milling Tool Holder for Face(90° Live Tool Holder)BMT85,ER50/ERA50,DIN1809,h=85

● 32 □1&1/4" -1SET

● 32 □1&1/4" -3SET

● 32 □1&1/4" -1SET

ø16 ø5/8"

Boring Bar Sleeve

12T

Unit : mm inch

● : Standard 〇: Optional - : Standard accessories

TC-46M

12

405

15.9

4” S

troke

405 15.94” Stroke

ø68 ø2.68”

ø60 ø2.38”

Max.swing dia. ø920 ø36.22”

Max. turret interference with cover ø982 ø38.66”

Cover

405 15.94” Stroke35013.78” 775

30.51”30

1.18”

80.

31”

501.97”

ø381 (15” Chuck)

O.D. Tool interference with boring tool ø360 ø14.17”

O.D. Tool interference with sleeve ø350 ø13.78”

Max. turning dia. ø750 ø29.53”

Facing Tool interference with boring tool ø370 ø14.57”

ø450 (18” Chuck)

ø530 (21” Chuck)

ø610 (24” Chuck)

30 1.18”

82

3.23”

1.26

” 32

2.76

” 70

1706.69”

702.

76”

542.13”

8 0.

31”

50 1.97”

ø24.02”

ø20.87”

ø17.72”

ø15”

9 101

23

456

7




ø60ø2.36”



Cover

542.13”

80.

31”

405 15.94” Stroke35013.78” 775

30.51”30

1.18”

501.97”

405

15.9

4” S

troke

82

3.23”

702.

76”

8 0.31”

405 15.94” Stro

ke

ø68 ø

2.68”

ø60 ø2.38”

1706.69”

50 1.97”

1.26

” 32

2.76

” 70

30 1.18”

ø381 (15” Chuck)


ø450 (18” Chuck)

ø530 (21” Chuck)

ø610 (24” Chuck) ø24.02”

ø20.87”

ø17.72”

ø15”

TOOL INTERFERENCEUnit : mm inch

10T

12T

TC-46

13

9 101

23

456

7




ø60ø2.36”



Cover

542.13”

80.

31”

405 15.94” Stroke35013.78” 775

30.51”30

1.18”

501.97”

405

15.9

4” S

troke

82

3.23”

702.

76”

8 0.31”

405 15.94” Stro

ke

ø68 ø

2.68”

ø60 ø2.38”

1706.69”

50 1.97”

1.26

” 32

2.76

” 70

30 1.18”

ø381 (15” Chuck)


ø450 (18” Chuck)

ø530 (21” Chuck)

ø610 (24” Chuck) ø24.02”

ø20.87”

ø17.72”

ø15”

162.56.4”501.97” 112.54.43”

ø40ø1.57”

85 3

.35” ø315 ø12.4”

ø335 ø13.19”

45 1

.77”

70 2.76”

85 3.35”

415 16.34”

ø650 ø25.59”

ø60 ø2.36”ø68 ø2.68”170 6.69”

451.77”

32 1.26

”

ø315 ø12.4”1074.21” 793.11”ø4

01.

57”853.35”

ø60 ø2.36”

ø315 ø12.4”

260 10.24” 115 4.53”740 29.13” 50

1.97”

193

7.6”

ø295

ø11.61”

85 3.35

”

85 3.35

”

ø290

ø11.

42”

80

3.15”

ø890 ø35.4”

Max. swing dai.

ø610

(24”

Chu

ck)

ø530(2

1”Chu

ck)

ø450(18”Chuck)

ø381(15”Chuck)Max.turring dai.

ø730 ø28.74”

X axis stroke415 16.34”M

ax. t

urre

t in

terfe

renc

ew

ith c

over

20 0.79”

ø24.

02”

ø20.87

”

ø17.72”

ø15

12T

TC-46M

14

Unit : mm inch

TRAVEL DIAGRAM

Max. tool length

Drill/boring tool

Hea

d co

ver

Tail stock quill strokeTail stock base stroke

Z-axis stroke

X-A

xis

stro

ke

Max. tool length

Hea

d co

ver


Z-axis stroke

X-A

xis

stro

ke

2509.84”

843.31”

1505.9”

45017.72”

298

11.7

3”

ø381

ø15

”

1495.87”

70 2.76”(4)

(0.16”)1505.91”

A

400

15.7

5”44

0 17

.32”

80.31”

350

13.7

8”50 1.97

”

501.97”

405

15.9

4” 775

30.5

1”

30 1.18

”

2278.94”

2509.84”

843.31”

602.36”

298

11.7

3”

ø381

ø15

”

38014.96”

1495.87”

702.76”

(22)(0.87”)

1505.91”

BC 227

8.94”

50 1

.97”

415

16.3

4”37

514

.76”

115

4.53

”26

010

.24”

740

29.1

3”8

0.31”522.05”

602.36”

A

B

C

Max. tool length

Drill/boring tool

Hea

d co

ver


Z-axis stroke

X-A

xis

stro

ke

Max. tool length

Hea

d co

ver


Z-axis stroke

X-A

xis

stro

ke

2509.84”

843.31”

1505.9”

45017.72”

298

11.7

3”

ø381

ø15

”

1495.87”

70 2.76”(4)

(0.16”)1505.91”

A

400

15.7

5”44

0 17

.32”

80.31”

350

13.7

8”50 1.97

”

501.97”

405

15.9

4” 775

30.5

1”

30 1.18

”

2278.94”

2509.84”

843.31”

602.36”

298

11.7

3”

ø381

ø15

”

38014.96”

1495.87”

702.76”

(22)(0.87”)

1505.91”

BC 227

8.94”

50 1

.97”

415

16.3

4”37

514

.76”

115

4.53

”26

010

.24”

740

29.1

3”

80.31”

522.05”

602.36”

A

B

C

TC-46 /1000 TC-46 /1650 TC-46 /2300 TC-46 /3200

A 1,000 39.37" 1,650 64.96" 2,300 90.55" 3,200 125.98"

B 825 32.48" 1,475 58.07" 2,125 83.66" 3,025 119.09"

C 1,199 47.2" 1,849 72.8" 2,498 98.35" 3,399 133.82"

TC-46M /1000 TC-46M /1650 TC-46M /2300 TC-46M /3200

A 1,000 39.37" 1,650 64.96" 2,300 90.55" 3,200 125.98"

B 815 32.09" 1,465 57.68" 2,115 83.27" 3,015 118.7"

C 1,206 47.48" 1,856 73.07" 2,506 98.66" 3,406 134.09"

15

Unit : mm inch

MACHINE DIMENSIONS

Electrical cabinet

Power supply portWind source inlet

Coolant tank

Pedal

Chip conveyorSpindle center

Pedal

Electrical cabinet Power supply port Wind source inlet

Coolant tank

Pedal

Open the distance

Pedal

Power transformer

Pedal

Pedal

TC-46(M) / 1000 / 1650 / 2300

TC-46(M) / 3200

R525

R20.6"

R525 R20.6"

3,38

7 13

3.4”

756

29.8

”

R564 R22.2"

1,200 47.2”1,210 47.6”Open the distance

1,738 68.4”

1,670 65.8”D E

CB

1,06

6 42

”1,

843

72.6

”

R525

R20.6"

R525 R20.6"

3,62

1 14

2.6”

756

29.8

”

H1,200 47.2” 1,360 53.5”

1,739 68.5” F G

1,105 43.5”

D1,675 65.9”

A BC

E

1,06

2 41

.8”

1,83

3 72

.17”

1,21

0 47

.6"

250

9.8"

80031.5" 3,210 126.4”

2,53

3 99

.7”

2,57

2 10

1.3”

2,

805

110.

4”

2,843 111.9”1,747 68.78”1,096 43.15”

655 25.8”

70027.6”

57022.4”

705

27.8

”

1,21

0 47

.6"

250

9.8"

80031.5" 2,990 118"

2,43

3 76

"2,

570

101.

2"2,

801

110.

28”

2,743 108"1,750 68.9”993 39.1"

550 21.7"

502”

A

R564 R22.2”

ø60mm ø2&1/2"

A B C D E F G H

TC-46 /1000 -5,763

226.89"3,335131.3"

1,67065.75"

1,25049.21"

81031.89"

51520.28"

4,370172.5"TC-46M /1000 380

14.96"TC-46 /1650 -

6,413252.48"

3,985156.89"

1,56061.42"

2,50098.43"

1,01039.76"

79031.1"

5,020197.64"TC-46M /1650 380

14.96"TC-46 /2300 -

7,328288.5"

4,900192.91"

1,56061.42"

3,750147.64"

1,01039.76"

1,41055.51"

5,935233.66"TC-46M /2300 380

14.96"TC-46 /3200 -

8,265325.39"

5,830229.53"

1,62063.78"

5,000196.85"

1,01039.76"

2,30590.7"

6,860270.08"TC-46M /3200 380

14.96"Machine dimensions of TC-46/46M. Big Bore are identical with TC-46M of above list.

Electrical cabinet

Power supply portWind source inlet

Coolant tank

Pedal

Chip conveyorSpindle center

Pedal

Electrical cabinet Power supply port Wind source inlet

Coolant tank

Pedal

Open the distance

Pedal

Power transformer

Pedal

Pedal

TC-46(M) / 1000 / 1650 / 2300

TC-46(M) / 3200

R525

R20.6"

R525 R20.6"

3,38

7 13

3.4”

756

29.8

”R564 R22.2"

1,200 47.2”1,210 47.6”Open the distance

1,738 68.4”

1,670 65.8”D E

CB

1,06

6 42

”1,

843

72.6

”

R525

R20.6"

R525 R20.6"

3,62

1 14

2.6”

756

29.8

”

H1,200 47.2” 1,360 53.5”

1,739 68.5” F G

1,105 43.5”

D1,675 65.9”

A BC

E

1,06

2 41

.8”

1,83

3 72

.17”

1,21

0 47

.6"

250

9.8"

80031.5" 3,210 126.4”

2,53

3 99

.7”

2,57

2 10

1.3”

2,

805

110.

4”

2,843 111.9”1,747 68.78”1,096 43.15”

655 25.8”

70027.6”

57022.4”

705

27.8

”

1,21

0 47

.6"

250

9.8"

80031.5" 2,990 118"

2,43

3 76

"2,

570

101.

2"2,

801

110.

28”

2,743 108"1,750 68.9”993 39.1"

550 21.7"

502”

A

R564 R22.2”

ø60mm ø2&1/2"

TC-46 /1000 /1650 /2300TC-46M /1000 /1650 /2300

TC-46 /3200TC-46M /3200

16

Unit : mm inch

MACHINING CAPACITYTC-46 TC-46M

1000 1650 2300 3200 1000 1650 2300 3200

Swing Over Bed ø850 mm ø33.5"

Swing Over Carriage ø720 mm ø28.4"

Max. Turning Diameter ø750 mm ø29.5" ø730 mm ø28.7"

Max. Turning Length*3 1,000 mm39.4"

1,650 mm65"

2,300 mm90.6"

3,200 mm126"

911 mm35.9"

1,561 mm61.4"

2,211 mm87"

3,111 mm122.5"

Distance Between Center

Standard 1,199 mm47.8"

1,849 mm73.4"

2,498 mm99"

3,399 mm134.5"

1,206 mm47.48"

1,856 mm73.07"

2,506 mm98.66"

3,406 mm134.09"

Big Bore (opt.)*1 1,206 mm47.5"

1,856 mm73.1"

2,506 mm98.7"

3,406 mm134.1"

1,206 mm47.48"

1,856 mm73.07"

2,506 mm98.66"

3,406 mm134.09"

SPINDLE

Height From the Ground to Spindle 1,210 mm 47.6"

Chuck SizeStandard 15" (18" / 21")Big Bore (opt.)*1 18" (21" / 24")

Spindle NoseStandard A2-11Big Bore (opt.)*1 A2-15

Spindle Inner Taper 1/20

Spindle Front Bearing InnerDiameter

Standard ø180 mm ø7.1"

Big Bore (opt.)*1 ø240 mm ø9.45"

Hole Through Spindle

Standard ø130 mm ø5.1"Big Bore (opt.)*1 ø182 mm ø7.17"

Hole Through Draw Bar

Standard ø117 mm ø4.6"Big Bore (opt.)*1 ø165 mm ø6.5"

Spindle Speed

Standard 2,000 rpm (15" / 18") / 1,700 rpm (21")Big Bore (opt.)*1 1,200 rpm

Max. Spindle Torque 510 (380*1) kgf-m 3,688.9 (2,748.6*1 lb-ft) 380 kgf-m 2,749 lb-ft

C1-axis Index Accuracy - 0.001°

Guideway

X-axis Guideway Width 370 mm 14.57"

Z-axis Guideway Width 620 mm 24.41"

Base/ Saddle Tilt Angle 45°

MAIN TRAVEL

X-axis Travel 405 (375+30) mm 15.94"(14.76"+1.18") 415 (365+50) mm 16.34"(14.37"+1.97")

Z-axis Travel 1,000 mm39.4"

1,650 mm65"

2,300 mm90.6"

3,200 mm126"

1000 mm39.4"

1,650 mm65"

2,300 mm90.6"

3,200 mm126"

FEED

X-axis Rapid Feedrate 16 m/min. 629.9 ipm

Z-axis Rapid Feedrate 18 m/min. 708.7 ipm

15 m/min.509.6 ipm

12 m/min.472.4 ipm

18 m/min.708.7 ipm

15 m/min.509.6 ipm

12 m/min.472.4 ipm

Cutting Feedrate (X/Z) 1~10,000 mm/min. 0.04~393.7 ipm

MOTOR

Spindle Motor 30 / 37 kW 40.2 / 49.6 HP

Axial Motor (X/Z) 4 kW / 7 kW 5.4 / 9.4 HP

Turret Motor 1.8 kW 2.4 HP 4.8 kW 6.4 HP

Live Tool Motor - 15 / 18.5 / 22 kW 20 / 25 / 30 HP*1 TC-46 Big bore series: Head drive structure is identical with TC-46M, plugged with 2 speed gear box.*2 Wide selection of manual steady rest available: ø40~250 and ø250~460 mm.*3 Max. chuck size is up to 24": standard size: 15”; big bore: 18”. Please refer to the travel diagram.Note: The manufacturer reserves the right to modify the design, specifications, mechanisms, etc. to improve the performance of the machine without notice. All the specifications shown above are just for reference.

SPECIFICATIONS

17

TURNING RANGETC-46 TC-46M

1000 1650 2300 3200 1000 1650 2300 3200TURRETTurrent Type Servo Motor Drive (Hydraulic Clamp)Tool No. 10T (12T) 12TTool Type - BMT 85

StandardTool

Shank Height for Square Tool □32 mm □1&1/4"

Shank Dia. for Boring Bar ø60 mm ø2&1/2"

Max. Diameter When Turret Rotation ø982 mm ø38.7" ø890 mm ø35"

Live Tool Speed - 3,000 rpmTorque of Milling Tool Motor - 13 kgf-m 94 lb-ftTAIL STOCKTail Stock Quill Diameter ø150 mm ø5.9"

Ta i l S tock Quill Taper

Dead MT No.5 Live MT No.5 (opt.)

Tail Stock Quill Stroke 150 mm 5.9"

Tail Stock Stroke 825 mm32.5"

1,475 mm58.1"

2,125 mm83.7"

3,025 mm119.1"

815 mm32"

1,465 mm57.7"

2,115 mm83.3"

3,015 mm118.7"

LUBRICATIONLubrication Pump 150 W (YMGP-302FW-T6)Lubrication Tank Capacity 6 LHYDRAULIC SYSTEMVolume 60 LPressure 50 kgf/cm2

Flow Rate 38.5 L/min. (60 Hz) Motor 3.75 kW 5.03"OIL COOLEROil Cooler Unit HBO-750P2TSB2Capability 2,600 / 3,000 kcal/h (50 / 60 Hz)Motor 0.75 / 0.75 / 1.18 kW (Inlet/ Outlet/ Compressor)Flow Rate 25 / 30 L/min. (50 / 60 Hz)Volume 22 LCoolantTank Capacity 465 L 540 L 700 L 1060 L 465 L 540 L 700 L 1060 LPump 1.51 kW 2.02"(MTH4-40/4)GENERALPower Consumption (Transformer) 71.56 kVA (80 kVA) 76.38 kVA (100 kVA)

Machine Weight 12,500 kg27,558 lb

13,500 kg29,762 lb

15,100 kg33,289 lb

17,900 kg39,462 lb

12,100 kg26,676 lb

13,100 kg28880 lb

14,700 kg32408 lb

17,500 kg38581 lb

Floor Space (Length x Width x Height)

Standard

5,070 x2,745 x2,570 mm199.61" x 108.07" x 101.18"

5,720 x2,745 x2,570 mm2 2 5 . 2 " x 108.07" x 101.18"

6,635 x2,745 x2,570 mm261.22" x 108.07" x 101.18"

7,560 x2,845 x2,575 mm297.64" x 112.01" x 101.38"

5,450 x2,745 x2,570 mm214.57" x108.07" x101.18"

6,100 x2,745 x2,570 mm240.16" x108.07" x101.18"

7,015 x2,745 x2,570 mm276.18" x108.07" x101.18"

7,940 x2,845 x2,575 mm312.6" x112.01" x101.38"Big Bore (opt.)*1

5,450 x2,745 x2,570 mm214.57" x 108.07" x 101.18"

6,100 x2,745 x2,570 mm240.16" x 108.07" x 101.18"

7,015 x2,745 x2,570 mm276.18" x 108.07" x 101.18"

7,940 x2,845 x2,575 mm312.60" x 112.01" x 101.38"

*1 TC-46 Big bore series: Head drive structure is identical with TC-46M, plugged with 2 speed gear box.*2 Wide selection of manual steady rest available: ø40~250 and ø250~460 mm.*3 Max. chuck size is up to 24": standard size: 15”; big bore: 18”. Please refer to the travel diagram.Note: The manufacturer reserves the right to modify the design, specifications, mechanisms, etc. to improve the performance of the machine without notice. All the specifications shown above are just for reference. 18

TC-46 TC-46M1000 1650 2300 3200 1000 1650 2300 3200

Tool Kit ● ● ● ● ● ● ● ●

Work Lamp ● ● ● ● ● ● ● ●

Pilot Lamp ● ● ● ● ● ● ● ●

Automatic Door ○ ○ ○ ○ ○ ○ ○ ○

Safety Door ● ● ● ● ● ● ● ●

Hydraulic System ● ● ● ● ● ● ● ●

Tool No.Normal Turret 10T ● ● ● ● - - - -Normal Turret 12T ○ ○ ○ ○ - - - -Live Turret BMT 85 12T - - - - ● ● ● ●

Tool holders

Normal Tool holders (Non-powered Turret) ● ● ● ● ● ● ● ●

BMT85 Milling Tool holders - - - - ○ ○ ○ ○

Spindle Cooling System ● ● ● ● ● ● ● ●

Hydraulic Hollow Chuck ● ● ● ● ● ● ● ●

Chuck & Hard Jaws and SoftJaws 1 Set

Standard15” ● ● ● ● ● ● ● ●

18” ○ ○ ○ ○ ○ ○ ○ ○

21” ○ ○ ○ ○ ○ ○ ○ ○

Big Bore (opt.)*1

18” ● ● ● ● ● ● ● ●

21” ○ ○ ○ ○ ○ ○ ○ ○

24” ○ ○ ○ ○ ○ ○ ○ ○

Soft Jaws, Hard Jaws (Option accessories) ○ ○ ○ ○ ○ ○ ○ ○

Soft Jaw Former 15" ○ ○ ○ ○ ○ ○ ○ ○

Chuck Switch Pedal ● ● ● ● ● ● ● ●

Tail Stock Switch Pedal ○ ○ ○ ○ ○ ○ ○ ○

Programmable Tail Stock ● ● ● ● ● ● ● ●

Tail Stock Quill Taper- Dead Center (w/ Live Center) ● ● ● ● ● ● ● ●

Tail Stock Quill Taper-Live Center (w/ MT5 Dead Center) ○ ○ ○ ○ ○ ○ ○ ○

Complete Chip Enclosure ● ● ● ● ● ● ● ●

Leveling Blocks and Bolts ● ● ● ● ● ● ● ●

Foundation Screw Bolt ○ ○ ○ ○ ○ ○ ○ ○

Air Gun ● ● ● ● ● ● ● ●

Cutting Air Blast ○ ○ ○ ○ ○ ○ ○ ○

Coolant Equipment System

Standard (4.6 bar) ● ● ● ● ● ● ● ●

8 bar ○ ○ ○ ○ ○ ○ ○ ○

20bar ○ ○ ○ ○ ○ ○ ○ ○

Coolant Gun ○ ○ ○ ○ ○ ○ ○ ○

Oil Skimmer ○ ○ ○ ○ ○ ○ ○ ○

Oil Mist Suction 1 Set ○ ○ - - ○ ○ - -2 Set - ○ ○ ○ - ○ ○ ○

Central Lubrication System ● ● ● ● ● ● ● ●

Chip Conveyor (Right Side) ● ● ● ● ● ● ● ●

Electrical Cabinet

Heat Exchanger ● ● ● ● ● ● ● ●

A/C Cooler ○ ○ ○ ○ ○ ○ ○ ○

Auto Tool Length Measurement System(RENISHAW HPMA) ○ ○ ○ ○ ○ ○ ○ ○

Steady RestManual*2 ○ ○ ○ ○ ○ ○ ○ ○

Hydraulic ○ ○ ○ ○ ○ ○ ○ ○

FANUC CNC Controller

TXP-100FA ● ● ● ● - - - -TXP-200FA ○ ○ ○ ○ ● ● ● ●

Mechanical, Electrical, Operating Manuals ● ● ● ● ● ● ● ●

*1 TC-46 Big bore series: Head drive structure is identical with TC-46M, plugged with 2 speed gear box.*2 Wide selection of manual steady rest available: ø40~250 and ø250~460 mm.*3 Max. chuck size is up to 24": standard size: 15”; big bore: 18”. Please refer to the travel diagram.Note: The manufacturer reserves the right to modify the design, specifications, mechanisms, etc. to improve the performance of the machine without notice. All the specifications shown above are just for reference.

ACCESSORIES

YEONG CHIN MACHINERY INDUSTRIES CO., LTD.

Tel : +886-4-2562-3211 Fax: +886-4-2562-6479Web Page: Email:

No. 888, Sec. 1, Homu Road, Shengang District, Taichung 42953, Taiwan

201806-E02-1000

Documents

TC-46/46M - YEONG CHIN MACHINERY INDUSTRIES CO., LTD. · TC-46/1000 TC-46M/1000 465L TC-46/1650 TC-46M/1650 540L TC-46/2300 TC-46M/2300 700L TC-46/3200 TC-46M/3200 1,060L Rotary Controller