TBIP-L…-FDIO1-2IOL Safety Block /O Module · 14.3.1 In- and Outputs, Pin Assignment C4 and C5 5 14.4 Process Data of the Universal Standard I/O Channels 6 14.4.1 Process image TBPN-L1-FDIO1-2IOL

Your Global Automation Partner

TBIP-L…-FDIO1-2IOL Safety Block I/O Module

Instructions for Use

2

Hans Turck GmbH & Co. KG | T +49 208 4952-0 | F +49 208 4952-264 | [email protected] | www.turck.com

TBIP

-L…

-FD

IO1-

2IO

L

Part 1 – TBIP-L…-FDIO1-2IOL– Safe I/O channels

Table of Contents

1 About this user manual 5

1.1 Documentation concept 5

1.2 Target Groups of these Operating Instructions 5

1.3 Additional Documents 6

1.4 Manufacturer and Service 7

2 For Your Safety 9

2.1 Intended Use 9

2.2 Foreseeable Misuse 9

2.3 General Safety Instructions 9

2.4 Residual Risks (EN ISO/ISO 12100-1) 10

2.5 Proper and Safe Operation 10

2.6 Warranty and Liability 10

2.7 Legal Requirements 11

2.7.1 National and International Directives and Standards 112.7.2 Cited Standards 11

3 Product description 13

3.1 Device Overview 13

3.2 Device structure 14

3.3 Block diagram 15

3.4 Technical Data 16

3.4.1 Safety Characteristic Data 163.4.2 General technical data 163.4.3 Technical data – safety inputs 183.4.4 Technical data – safety outputs 193.4.5 Derating curves 19

3.5 Safe I/O channels 20

3.5.1 Safe Status 203.5.2 Fatal Error 203.5.3 Safety inputs (FDI) 213.5.4 Safety outputs (FDO) 22

3.6 Universal Standard I/Os 23

3.7 IO-Link Master Channels 23

3.8 Configuration Memory 23

3.8.1 Storing a Configuration 233.8.2 Loading a Configuration from the Memory Chip 243.8.3 Reset the Device to Factory Settings (incl. Deleting the Memory Chip) 24

12018/02

3.8.4 Deleting the Memory Chip 253.8.5 Module Behavior and Configuration Transfer 26

4 Mounting 27

4.1 Mounting Material 27

4.2 Mounting the Device 27

4.3 Grounding the Device 28

4.3.1 Grounding the Device (FE) 29

5 Connecting 31

5.1 Connecting the M12 Connectors 31

5.1.1 Assuring Protection Class (IP67/IP69K) 31

5.2 Connecting the Devices to Ethernet 32

5.3 Connecting the Power Supply 33

5.3.1 24 V supply (PELV) 34

5.4 Connecting Sensors and Actuators 35

5.4.1 Switching Examples 36

6 Setting IP Addresses 37

6.1 Address setting via Rotary Coding Switches 38

6.2 State of Delivery 39

6.3 Setting the IP Address via the Web Server 40

6.3.1 Setting the IP Address for the Safety Side (last Byte) 41

6.4 Address Modes 41

6.4.1 Mode: BootP (300) 416.4.2 Mode: DHCP (400) 416.4.3 Mode: PGM (500) 426.4.4 Mode: PGM-DHCP (600) 426.4.5 Resetting the IP Address (Safety Side), Switch Position "000" 42

7 Commissioning 43

7.1 Initial Commissioning 43

7.1.1 Mounting and Electrical Installation 437.1.2 Setting the IP Address 437.1.3 Configuring in Turck Safety Configurator 447.1.4 Operation of the Device at the PLC 44

8 Configuring with Turck Safety Configurator and Rockwell Studio 5000 45

8.0.1 Downloading the Software 458.0.2 Installing the Software 458.0.3 Licensing the Software 458.0.4 Starting the Software 458.0.5 Setting up a New Configuration 468.0.6 Adapting the Monitor Settings 468.0.7 Setting up a Standard Configuration 49

Hans Turck GmbH & Co. KG | T +49 208 4952-0 | F +49 208 4952-264 | [email protected] | www.turck.com2

TBIP

-L…

-FD

IO1-

2IO

L

8.0.8 Checking the Configuration 518.0.9 Loading the Configuration into the Safety Module. 518.0.10 Customizing the Configuration 548.0.11 Application Example 588.0.12 Basic Information 678.0.13 Used Hardware 678.0.14 Used Software 678.0.15 RSLinx – Searching the Network for Devices 678.0.16 Creating a New Project 688.0.17 Configuring the Project in RSLogix Designer 70

9 Operating 85

9.1 LED Displays 85

9.1.1 Error LED (ERR) 879.1.2 BUS LED 879.1.3 Channel-LEDs 87

9.2 Status and Control Word 89

9.2.1 Status Word 899.2.2 Control Word 899.2.3 Module Status 90

9.3 Process Input Data 91

9.3.1 Overview - Complete Module 919.3.2 Process Input Data - Safe I/O Channels 929.3.3 Process Input Data - Universal Standard I/O Channels 969.3.4 Process Input Data – IO-Link Master Channels 97

9.4 Process Output Data 98

9.4.1 Overview - Complete Module 989.4.2 Process Output Data - Safe I/O Channels 999.4.3 Process Input Data - Universal Standard I/O Channels 1019.4.4 Process Output Data – IO-Link Master Channels 101

9.5 Reset Device to Factory Settings 101

10 Restarting after device exchange or modification 103

10.1 Changing a TBIP-L…-FDIO1-2IOL 103

10.1.1 Prerequisites 10310.1.2 Dismounting the Device 10310.1.3 Mounting the Exchange Device 10310.1.4 Putting the Exchange Device into Operation 103

11 Maintenance, repair, decommissioning and disposal 105

11.1 Maintenance 105

11.2 Repair 105

11.3 Decommissioning 105

11.4 Disposal 105

12 Glossary of terms 107

32018/02

Part 2 – TBIP-L…-FDIO1-2IOL– Standard I/O channels

Table of Contents





13.4 Explanation of Symbols Used 2


14 Properties of the Universal Standard I/O Channels (DXP Channels) 3

14.1 Supply of the Universal Standard I/O Channels 4

14.1.1 Safe Shutdown 4


14.3 Wiring Diagrams 5

14.3.1 In- and Outputs, Pin Assignment C4 and C5 5

14.4 Process Data of the Universal Standard I/O Channels 6

14.4.1 Process image TBPN-L1-FDIO1-2IOL 6

14.5 Parameters 8

14.6 Diagnostics/status 8

14.6.1 LED displays 814.6.2 Diagnostic messages 8


TBIP

-L…

-FD

IO1-

2IO

L

Part 3 – TBIP-L…-FDIO1-2IOL – Standards IO-Link channels

Table of Contents

15 About this User Manual 3

15.1 Documentation Concept 3





16 Properties of the IO-Link channels 5


16.2 Power supply of the IO-Link ports 7

16.2.1 Class A/B supply 7

16.2.2 Safe shutdown of IOL2 (at C7) 7

16.3 Technical data 8

16.4 Connecting 9

16.5 Process Data of the IO-Link Master Channels 10

16.5.1 Process Image TBIP-L…-FDIO1-2IOL 10

16.5.2 Process Input Data – IO-Link Master Channels 11

16.5.3 Process Output Data – IO-Link Master Channels 13

16.6 Parameters 14

16.7 Adapting the Process Data Mapping 19

16.8 Diagnostics and Status 20

16.8.1 LED Displays Channel LEDs (C4 to C5) 20

16.8.2 Diagnostic Data 21

16.9 Using IO-Link and Turck Device DTMs 24

16.9.1 Topology Scan 24

17 IO-Link – Data Storage 25

17.1 Parameter "Data Storage Mode" = activated 26

17.2 Parameter "Data Storage Mode" = read in 27

17.3 Parameter "Data Storage Mode" = overwrite 28

17.4 Parameter "Data Storage Mode" = deactivated, clear 28

52018/02

18 IO-Link – Functions for Acyclic Communication 29

18.1 Port Functions for Port 0 (IO-Link Master) 29

18.1.1 Subindex 64: Master Port Validation Configuration 29

18.1.2 Subindex 65: IO-Link Events 30

18.1.3 Subindex 66: Set Default Parameterization 31

18.1.4 Subindex 67: Teach Mode 31

18.1.5 Subindex 68: Master Port Scan Configuration 32

18.1.6 Subindex 69: Extended Port Diagnostics 33

19 Appendix 35

19.1 Start-up: IO-Link-Device with IO-Link V1.0 35


19.3 Start-up Problems – Frequently Failure Causes 38


TBIP

-L…

-FD

IO1-

2IO

L- S

afe

I/O c

hann

els

Part 1 – TBIP-L…-FDIO1-2IOL– Safe I/O channels

Table of Contents






2 For Your Safety 9

2.1 Intended Use 9

2.2 Foreseeable Misuse 9

2.3 General Safety Instructions 9

2.4 Residual Risks (EN ISO/ISO 12100-1) 10

2.5 Proper and Safe Operation 10

2.6 Warranty and Liability 10

2.7 Legal Requirements 11

2.7.1 National and International Directives and Standards 112.7.2 Cited Standards 11

3 Product description 13

3.1 Device Overview 13


3.3 Block diagram 15


3.4.1 Safety Characteristic Data 163.4.2 General technical data 163.4.3 Technical data – safety inputs 183.4.4 Technical data – safety outputs 193.4.5 Derating curves 19

3.5 Safe I/O channels 20

3.5.1 Safe Status 203.5.2 Fatal Error 203.5.3 Safety inputs (FDI) 213.5.4 Safety outputs (FDO) 22

12018/02

3.6 Universal Standard I/Os 23

3.7 IO-Link Master Channels 23

3.8 Configuration Memory 23

3.8.1 Storing a Configuration 233.8.2 Loading a Configuration from the Memory Chip 243.8.3 Reset the Device to Factory Settings (incl. Deleting the Memory Chip) 243.8.4 Deleting the Memory Chip 253.8.5 Module Behavior and Configuration Transfer 26

4 Mounting 27

4.1 Mounting Material 27

4.2 Mounting the Device 27

4.3 Grounding the Device 28

4.3.1 Grounding the Device (FE) 29

5 Connecting 31

5.1 Connecting the M12 Connectors 31

5.1.1 Assuring Protection Class (IP67/IP69K) 31

5.2 Connecting the Devices to Ethernet 32

5.3 Connecting the Power Supply 33

5.3.1 24 V supply (PELV) 34

5.4 Connecting Sensors and Actuators 35

5.4.1 Switching Examples 36

6 Setting IP Addresses 37

6.1 Address setting via Rotary Coding Switches 38

6.2 State of Delivery 39

6.3 Setting the IP Address via the Web Server 40

6.3.1 Setting the IP Address for the Safety Side (last Byte) 41

6.4 Address Modes 41

6.4.1 Mode: BootP (300) 416.4.2 Mode: DHCP (400) 416.4.3 Mode: PGM (500) 426.4.4 Mode: PGM-DHCP (600) 426.4.5 Resetting the IP Address (Safety Side), Switch Position "000" 42


TBIP

-L…

-FD

IO1-

2IO

L- S

afe

I/O c

hann

els

7 Commissioning 43

7.1 Initial Commissioning 43

7.1.1 Mounting and Electrical Installation 437.1.2 Setting the IP Address 437.1.3 Configuring in Turck Safety Configurator 447.1.4 Operation of the Device at the PLC 44

8 Configuring with Turck Safety Configurator and Rockwell Studio 5000 458.0.1 Downloading the Software 458.0.2 Installing the Software 458.0.3 Licensing the Software 458.0.4 Starting the Software 458.0.5 Setting up a New Configuration 468.0.6 Adapting the Monitor Settings 468.0.7 Setting up a Standard Configuration 498.0.8 Checking the Configuration 518.0.9 Loading the Configuration into the Safety Module. 518.0.10 Customizing the Configuration 548.0.11 Application Example 588.0.12 Basic Information 678.0.13 Used Hardware 678.0.14 Used Software 678.0.15 RSLinx – Searching the Network for Devices 678.0.16 Creating a New Project 688.0.17 Configuring the Project in RSLogix Designer 70

9 Operating 85

9.1 LED Displays 85

9.1.1 Error LED (ERR) 879.1.2 BUS LED 879.1.3 Channel-LEDs 87

9.2 Status and Control Word 89

9.2.1 Status Word 899.2.2 Control Word 899.2.3 Module Status 90

9.3 Process Input Data 91

9.3.1 Overview - Complete Module 919.3.2 Process Input Data - Safe I/O Channels 929.3.3 Process Input Data - Universal Standard I/O Channels 969.3.4 Process Input Data – IO-Link Master Channels 97

9.4 Process Output Data 98

9.4.1 Overview - Complete Module 989.4.2 Process Output Data - Safe I/O Channels 999.4.3 Process Input Data - Universal Standard I/O Channels 1019.4.4 Process Output Data – IO-Link Master Channels 101

9.5 Reset Device to Factory Settings 101

32018/02

10 Restarting after device exchange or modification 103

10.1 Changing a TBIP-L…-FDIO1-2IOL 103

10.1.1 Prerequisites 10310.1.2 Dismounting the Device 10310.1.3 Mounting the Exchange Device 10310.1.4 Putting the Exchange Device into Operation 103

11 Maintenance, repair, decommissioning and disposal 105

11.1 Maintenance 105

11.2 Repair 105

11.3 Decommissioning 105

11.4 Disposal 105

12 Glossary of terms 107


TBIP

-L…

-FD

IO1-

2IO

L- S

afe

I/O c

hann

els

1 About this user manualThese operating instructions contain rules for the use of the devices in Safety Instrumented Systems (SIS). The assessment of the safety related values is based on IEC 61508, ISO 13849-1 and IEC 62061.

The module serves for controlling signal devices as for example emergency stop buttons, position switches or OSSDs which are used to ensure human, material or machine protection.

Read these instructions carefully before using the product. This is to avoid possible damage to per-sons, property or the device.

1.1 Documentation concept

Part 1: TBIP-L…-FDIO1-2IOL – Safe I/O channels

This user manual describes all safety-related parts of TBIP-L…-FDIO1-2IOL.

The description of the unsafe channels of TBIP-L…-FDIO1-2IOL can be found in the following man-uals:

Part 2: User manual – TBPTBIPN-L1-FDIO1-2IOL – Standard I/Os

Part 3: User manual – TBIP-L…-FDIO1-2IOL – Standards IO-Link channels

The following chapters describe:

the mounting

the electrical installation,

the configuration,

the troubleshooting including module exchange,

the dismounting and the disposal

1.2 Target Groups of these Operating Instructions

This operating instructions manual is directed to qualified personnel or technically trained person-nel which works as planer, developer, design engineer, installer, electrical specialist, operator and maintenance personnel.

These instructions are aimed at qualified personnel and must be carefully read by anyone mount-ing, parameterizing, commissioning, operating, maintaining, unmounting or disposing of the device.

52018/02

About this user manual

1.3 Additional Documents

The following additional documents are available online at www.turck.com:

Data sheet

Quick Start guide

Drawings

Dimensional drawings (CAD-data)

EC declaration of conformity

1.4 Explanation of Symbols Used

The following symbols are used in these instructions:

DANGER!DANGER indicates an immediately dangerous situation, with high risk, the death or severe injury, if not avoided.

WARNING!WARNING indicates a potentially dangerous situation with medium risk, the death or severe injury, if not avoided.

ATTENTION!ATTENTION indicates a situation that may lead to property damage, if it is not avoided.

NOTEIn NOTES you find tips, recommendations and important information. The notes facilitate work, provide more information on specific actions and help to avoid overtime by not fol-lowing the correct procedure.

CALL TO ACTION

This symbol identifies steps that the user has to perform.

RESULTS OF ACTION

This symbol identifies relevant results of steps.


TBIP

-L…

-FD

IO1-

2IO

L- S

afe

I/O c

hann

els

1.5 Manufacturer and Service

Hans Turck GmbH & Co. KG Witzlebenstraße 745472 Muelheim an der Ruhr Germany

Turck supports you with your projects, from initial analysis to the commissioning of your applica-tion. The Turck product database contains software tools for programming, configuration or com-missioning, data sheets and CAD files in numerous export formats. You can access the product data-base at the following address:www.turck.en/products

Should you have any further questions, please contact the sales and service team in Germany under the following telephone numbers:

Sales: +49 208 4952-380

Technology: +49 208 4952-390

Internet: www.turck.com/support

Outside Germany, please contact your local Turck representative.

72018/02

http://pdb2.turck.de/en/DE/groups/





TBIP

-L…

-FD

IO1-

2IO

L- S

afe

I/O c

hann

els

2 For Your Safety This manual includes all information necessary for the prescribed use of the modules of type TBIP-L…-FDIO1-2IOL. It has been specially conceived for personnel with the necessary qualifica-tions.

The product is designed according to state-of-the-art technology. However, residual risks still exist. Observe the following warnings and safety notices to prevent damage to persons and property. Turck accepts no liability for damage caused by failure to observe these warning and safety notices.

2.1 Intended Use

The safe hybrid safety module TBIP-L…-FDIO1-2IOL is a filed bus device for an EtherNet/IP™ Safety Controller with CIP Safety. It can be used in applications:

up to SIL 3 (according to IEC 61508)

up to SIL CL3 (according to EN 62061)

up to Category 4 and Performance Level e (according to EN ISO 13 849-1)

The module serves for controlling signal devices as for example emergency stop buttons, position switches or OSSDs which are used to ensure human, material or machine protection.

Read these instructions carefully before using the product. This is to avoid possible damage to per-sons, property or the device.

2.2 Foreseeable Misuse

The safety module is not suitable for:

the use in explosive areas

outdoor use

The permanent use in liquids

Modifications to the Device

It is not permitted to modify the technical function or the construction of the device.

2.3 General Safety Instructions

The Performance Level as well as the safety category according to EN ISO/ISO 13849-1 depend on the external wiring, the application, the choice of the control devices as well as their arrange-ment on the machine.

The user has to execute a risk assessment according to EN ISO/ISO 12100.

Based on the risk assessment a validation of the complete plant/machine has to be done in accor-dance with the relevant standards.

Operating the device beyond the specification can lead to malfunctions or to the destruction of the device.

Observe the installation hints.

92018/02

For Your Safety

For the release of safety circuits in accordance with EN/IEC 60204-1, EN ISO/ISO 13850 only use the output circuits of connectors C2, C3, C4, C5 and C7,

The red connectors C0 to C3 must only be used for connecting sensors and actuators in safety-related applications.

2.4 Residual Risks (EN ISO/ISO 12100-1)

The wiring proposals described in the following have been tested under operational conditions with the greatest care. Together with the connected periphery of safety related equipment and switching devices they fulfill relevant standards.

Residual risks remain, if

1 the proposed wiring concept is changed and connected safety related devices or protective devices are possibly not or insufficiently included in the safety circuit.

2 the operator does not observe the relevant safety regulations specified for the operation, adjust-ment and maintenance of the machine. Here, the inspection and maintenance intervals for the machine should be strictly observed.

Failure to follow these instructions can result in serious injury or equipment damage.

2.5 Proper and Safe Operation

Appropriate transport, storage, deployment and mounting as well as careful operating and thor-ough maintenance guarantee the trouble-free and safe operation of these devices.

2.6 Warranty and Liability

Any warranty and liability is excluded for

improper application or not intended use of the product

non-observance of the user manual

mounting, installation, configuration or commissioning by unqualified persons.


TBIP

-L…

-FD

IO1-

2IO

L- S

afe

I/O c

hann

els

2.7 Legal Requirements

Manufacturers and operators of machines and plants in which the module TBIP-L…-FDIO1-2IOL is used are responsible for observing all relevant directives and standards.

2.7.1 National and International Directives and Standards Machine directive 2006/42/EG

EMC directive 2004/108/EG

Work equipment directive 89/655/EWG

Accident prevention regulations/safety rules

Further Relevant Safety Regulations

Manufacturers and operators of machines and plants in which the module TBIP-L…-FDIO1-2IOL is used are responsible for coordinating all relevant safety regulations and rules with the competent authority and for observing all relevant safety regulations This all happens at the own responsibility of the manufacturer and operators mentioned above.

2.7.2 Cited Standards

Standard TitleDIN EN ISO 13849-1:2008 Safety-related parts of control systemsDIN EN 62061:2005 + A1:2013IEC 62061:2005

Safety of machinery - Functional safety of safety-related electrical, elec-tronic and programmable electronic control systems

DIN EN 61508:2011IEC 61508:2010

Functional safety of electrical/electronic/programmable electronic safety-related systems

DIN EN 61131-2:2008IEC 61131-2:2007

Programmable controllers

EN ISO/ISO 12100 Safety of machinery - General principles for design - Risk assessment and risk reduction

112018/02

For Your Safety


TBIP

-L…

-FD

IO1-

2IO

L- S

afe

I/O c

hann

els

3 Product descriptionThe TBIP-L…-FDIO1-2IOL is a Safety block I/O module which combines standard and safety in/-out-puts in one device and thus provides maximum flexibility for the user. The rough EtherNet/IP™ mod-ule provides two safety inputs for the connection of different safety sensors as for example light bar-riers or emergency stop buttons.

Two further safe channels can be used as either in- or output. The universal channels increase the flexibility for adapting the installation to the respective application. The configuration of the safe I/Os is realized by means of a software tool.

The module provides four universal digital in-/outputs for the connection of unsafe signals which can switch up to 2A.

In addition to that the module has two IO-Link-Master. In combination with Turck I/O hubs, up to 32 I/Os can be connected.

The standard as well as the IO-Link channels of TBIP-L…-FDIO1-2IOL can be switched off safely via internal outputs which simplifies the effort for circuitry and wiring for auxiliary drives and valve ter-minals.

The TBIP-L…-FDIO1-2IOL is available in two versions:

TBIP-L4-FDIO1-2IOL: 4-pole 7/8'' voltage supply

TBIP-L5-FDIO1-2IOL: 5-pole 7/8'' voltage supply

Main features of the flexible block I/O module for safety applications:

Two safety-related SIL3 inputs FDI

Two safety-related SIL3 In-/outputs FDX

Four unsafe in-/outputs DXP

Two IO-Link master ports (IOL)

Safe shutdown of the standard channels and one I/O-Link channel

Safe PP/PM-switching of the actuator power supply of up to 2 A

Usable in SIL CL3 according to EN 62061 or PLe according to DIN EN ISO 13849-1

3.1 Device Overview

Fig. 1: Dimensions TBIP-L…-FDIO1-2IOL

218230.5

C4C5C6C7

6.3

38.8

60.4

C0C1C2C3

2430.2

X2

X1

P2

P1

132018/02

Product description

3.2 Device structure

Fig. 2: Device structure

MeaningX1 Power INX2 Power OUTC0 FDI0/1, safety-related inputC1 FDI2/3, safety-related inputC2 FDX4/5, safety-related in-/outputC3 FDX6/7, safety-related in-/outputC4 DXP8/9, standard in-/outputs (safe shutdown via FSO 0 possible)C5 DXP10/11, standard in-/outputs (safe shutdown via FSO 0 possible)C6 IOL, IO-Link port1C7 IOL, IO-Link port 2 (safe shutdown via FSO 1 possible)IP address Rotary coding switch for address setting (last byte of the IP address for the safe function

unit)P1 Ethernet 1P2 Ethernet 2FE Functional earth

C4

C5

C6

C7

C0

C1

C2

C3

X2X1

P2P1

FE

IP Address


TBIP

-L…

-FD

IO1-

2IO

L- S

afe

I/O c

hann

els

3.3 Block diagram

Fig. 3: Block diagram

2

4

C0

V1

2

4

C1

2

4

C2

2

4

C3

C4

C5

C6

C7

2

4

2

4

2

4

2

4

FDI0/1 FSO0(intern)

FDI2/3

FDX4/5

FSO1(intern)

FDX6/7

DXP9

DXP8

DXP11

DXP10

DXP13

DI12 (C/Q)

DXP15

DI14 (C/Q)

IO-Link Port1

IO-Link Port2

152018/02

Product description

3.4 Technical Data

3.4.1 Safety Characteristic Data

3.4.2 General technical data

Characteristic data ValuePerformance Level (PL) e EN/ISO 13849-1Safety category 4 EN/ISO 13849-1Safety Integrity Level (SIL) 3 IEC/EN 61508SIL CL 3 EN/IEC 62061PFHD 4 × 10-9 1/h EC/EN 61508; EN/ISO 13849-1PFD 5 × 10-6 IEC/EN 61508MTTFD > 2500 years DIN EN ISO 13849-1: 2016DC 99 %Permissible duration of use (TM) 20 years DIN EN ISO 13849-1Maximum on-time 12 months IEC/EN 61508

Max. reaction time in case of shutdownCIP Safety > local output 25 ms IEC/EN 61508Local input > CIP Safety 20 msLocal input <> local output 35 ms

Supply voltageV1 (incl. electronics supply) 24 V DCPermissible range 20.428.8 VDCV2 24 VDC, not used in module, only connected through for

further useIsolation voltagesV1 to V2 500 V ACV1/V2 to the field bus 500 V AC

ConnectorsEthernet 2 x M12-connector (OUT), 4-pole, D-codedPower supply

TBIP-L5-FDIO1-2IOL 7/8" connector, 5-pole TBIP-L4-FDIO1-2IOL 7/8" connector, 4-pole

Inputs / Outputs M12 connector, 5-pole Permissible torques

Ethernet 0.6 NmI/O channels/supply. 0.8 NmMounting (M6 screws) 1.5 NmProtective cap 0.5 Nm

Protocol properties EtherNet/IP™IP address setting The TBIP-Lx-FDIO1-2IOL has two IP addresses. The first IP

address addresses the safety side (left side) of the device. The second IP address addresses the non-safety (right side) of the device.The last byte of the IP address for the safety side can be set using the rotary coding switches at the device s. page 41).

QuickConnect not supported


TBIP

-L…

-FD

IO1-

2IO

L- S

afe

I/O c

hann

els

Max. cable lengthsEthernet 100 m (per segment)Sensor/actuator 30 m

HousingMaterial Fibre-glass reinforced Polyamide (PA6-GF30)Size 60.4 × 230.4 × 24 mm (w × l ×h)Window material LexanScrew material 303 Stainless SteelHalogen-free yes

MountingMounting 2 mounting holes, ? 6.3 mmMounting distance Device to device

50 mm Valid for operation in ambient temperatures mentioned below with sufficient ventilation.At low simultaneity factors and low ambient tempera-tures, mounting distances of < 50 mm may be possible.

max. torque 1.5 NmTests/ environmental conditionsVibration test according to EN 60068-2-6/ IEC 68-2-47,

acceleration up to 20 gDrop and topple according to IEC 60068-2-31/IEC 60068-2-32 1Shock test according to EN 60068-2-27EMC according to EN 61131-2Protection class IP65/IP67/IP69KTemperature range

Operating temperature - 40 °C … +70 °C (- 40 °F … +158 °F)Storage temperature - 40 °C … +70 °C (- 40 °F … +158 °F)

172018/02

Product description

3.4.3 Technical data – safety inputs

GeneralSafe status 0 V (de-energized)Current sink against 0 V

Inputs for potential free contacts/antivalent switchesMax. loop resistance < 150 Max. cable length limited by line capacity

max. 1F at 150

Test pulsestypical 0.6 msmaximum 0.8 ms

Interval between two test pulsesfor static inputs min. 900 ms for dynamic inputs min. 30 ms

No connection to external potentialInputs for OSSDs

Max. OSSD supply per channel 2 AMax. output current T1_A 0 A, must not be connected to external potentialLow level EN 61131-2 type 1 (< 5 V; < 0,5 mA)High level EN 61131-2 type 1 (> 15 V; > 2 mA)Max. tolerated test pulse width 1 msMin. interval between two test pulses 12 ms at 1 ms test pulse width

8.5 ms at 0.5 ms test pulse width7.5 ms at 0.2 ms test pulse width

Times Internal delay time(for calculating the Watchdog time)

10 ms

Reaction times see Safety Characteristic Data (page 16)


TBIP

-L…

-FD

IO1-

2IO

L- S

afe

I/O c

hann

els

3.4.4 Technical data – safety outputs

3.4.5 Derating curves

Safety outputsSuitable for inputs according to EN 61131-2, type 1Output level in OFF-state

Voltage level < 5VCurrent level < 1 mA

Test pulsesohmic load, maximum 0.5 msmaximum 1.25 ms

Interval between two test pulsestypical 500 msminimum 250 msThe load has to provide a mechanical or electrical inertia in order to tolerate the test pulses.

Max. output currentDC load 2 A, derating see Derating curves (page 19)DC13 load without external free-wheeling diode 1 ADC13 load with external free-wheeling diode 2 A

Max. total current for device 9 A, derating see Derating curves (page 19)Times Internal delay time(for calculating the Watchdog time)

10 ms

Reaction times see Safety Characteristic Data (page 16)

Max. output current, DC load Max. total current for device

Fig. 4: Derating curves

I [A]

[°C]

1.5

0-40 40 70

2

0

∑ I [A]

[°C]

7

0-40 40 70

9

0

192018/02

Product description

3.5 Safe I/O channels

The device provides two 2-channel safe digital inputs (FDI) and two safe connectors (FDX), configu-rable as in- or outputs.

The two configurable FDX-channels can be used as input (FDI) or as output (FDO).

The safe I/O channels are designed for applications up to:

Cat4/PLe according to EN ISO 13849-1,

SIL3 according to IEC 61508,

SILCL 3 according to IEC62061.

3.5.1 Safe StatusIn the safe state the device outputs are in LOW-state (0).

The inputs report a LOW-state (0) to the logic.

3.5.2 Fatal ErrorThe following errors lead to Fatal Error and thus to the safe state:

Incorrect wiring at the output (e.g. capacitive load, energetic recovery)

Incorrect power supply

Strong EMC disturbances

Internal device error


TBIP

-L…

-FD

IO1-

2IO

L- S

afe

I/O c

hann

els

3.5.3 Safety inputs (FDI)Safe inputs for safety-related sensors

Max. 4 × 2-channel safety switches and sensors

Contact based switches, e.g. emergency switches, protective door switches

Sensors with OSSD switch outputs with test pulses

Sensors with OSSD switch outputs without test pulses

Error detection/diagnostics:

Internal:

Device self test: Diagnosis of internal device errors

External:

Cross connection diagnosis: The device detects a cross connection between the sensor supplies at the inputs or between one sensor supply to another potential (if the test pulses are activated)

Discrepancy diagnosis: for 2-channel inputs

Short-circuit diagnosis

Parameters

For each input the following types can be selected:

Safe input for potential free contacts (NC/NC)

Safe antivalent input for potential free contacts (NC/NO)

Safe electronic input at OSSD-output with test pulses

212018/02

Product description

3.5.4 Safety outputs (FDO)The two safe SIL3 outputs can be used PP- or PM-switching.

Max. 2 × 2-channel safety output (outputs are supplied via V1)

Error detection/diagnostics:

Internal:

Device self test: Diagnosis if an output can not change to the safe state due to an internal error.

External:

Overload diagnosis

Cross connection diagnosis

Short-circuit diagnosis

Parameters

Safe output PP-switching: Safe output, the load is connected between P-terminal and Ground-terminal.

Safe output PM-switching: Safe output, the load is connected between P-terminal and M-terminal (mass), necessary for spe-cial loads which need a separation from Ground.


TBIP

-L…

-FD

IO1-

2IO

L- S

afe

I/O c

hann

els

3.6 Universal Standard I/Os

The function description of the unsafe universal I/Os can be found in the separate documentation Part 2: User manual TBIP-L…-FDIO1-2IOL – Standard I/O channels.

3.7 IO-Link Master Channels

The function description of the unsafe IO-Link master channels can be found in the separate docu-mentation Part 3: User manual TBIP-L…-FDIO1-2IOL - IO-Link master.

3.8 Configuration Memory

A pluggable memory stick is included in the scope of delivery of TBPN-L1-FDIO1-2IOL. It serves for storing the safety function configured via Turck Safety Configurator.

It allows to transfer the configuration of one device to another device (device exchange).

the safety function is configured via Turck Safety Configurator (see chapter 8, Configuring with Turck Safety Configurator and Rockwell Studio 5000).

3.8.1 Storing a ConfigurationThe safety function is automatically stored to the memory stick after a configuration has been downloaded to the device via Turck Safety Configurator.

HINWEISNon-safety-related configurations as for example the IP address or the parameterization of the IO-Link and the standard I/O channels will not be stored on the memory chip.

Storing a Configuration at Device Start

Prerequisites

Empty memory chip

Device has stored a valid configuration

Power supply switched-off

Procedure

Plug the empty memory chip into the device

Switch-on the power supply

The configuration will be loaded from the device to the memory stick during device start.

232018/02

Product description

Storing a Configuration in Operation

Prerequisites

The device is connected to the Turck Safety Configurator

The memory chip is plugged from the device start and contains the actual configuration (identi-cal configuration as in the Turck Safety Configurator).

Procedure

Load a new or changed configuration into the device via Turck Safety Configurator.

The device checks the configuration.

After the configuration validation, the configuration is copied to the memory chip.

3.8.2 Loading a Configuration from the Memory ChipPrerequisites

Memory chip with valid configuration

Procedure

Set the rotary coding switches to 900 (F_Reset)

Execute a power cycle at the device

The device is reset

Set the rotary coding switch to an address unequal to "9xx"

Plug the memory chip containing a valid configuration onto the device

Switch-on the power supply

The configuration will be loaded from the memory chip to the device during device start.

3.8.3 Reset the Device to Factory Settings (incl. Deleting the Memory Chip)

Deleting the Configuration via Rotary Switch Setting (900)

Plug the memory chip into device

Set the rotary coding switches to 900 (F_Reset)


The device as well as the plugged memory chip are reset, the configuration is deleted.

The procedure completed as soon as the ERR LED stops blinking.


TBIP

-L…

-FD

IO1-

2IO

L- S

afe

I/O c

hann

els

3.8.4 Deleting the Memory ChipThe content of the memory chip can either be deleted by using the rotary coding switches or via the Turck Safety Configurator.

Deleting the Configuration via Rotary Switch Setting (901)

Plug the memory chip into device

Set the rotary coding switches to 901 (Erase Memory)


The content on the memory chip is deleted.


Deleting the Configuration via Turck Safety Configurator

Select the function "Monitor operations Clear configuration" in the Turck Safety Configurator,

Fig. 5: Deleting the configuration via Turck Safety Configurator

The configuration on the memory chip is deleted.


252018/02

Product description

3.8.5 Module Behavior and Configuration Transfer

Configuration Modulebehavior

DiagnosticsDeviceinternal

External memory

Device/memory

invalid/none

invalid/none

- Device startDevice not running

No Configuration Available (page 94)

invalid/none

valid - Device startDevice running

ConfigurationMemory device

-

valid invalid/none

- Device startDevice running

ConfigurationDevice memory chip

-

valid valid equal Device startDevice running

-

valid valid unequal Device startDevice running

Configuration Mismatch (page 94)

valid memory not plugged

- Device startDevicenot running

No Memory Chip Plugged (page 94)

valid Memory Chip is pulled

- Device running No Memory Chip Plugged (page 94)

changed during operation

valid unequal Device runningCheck of the new con-

figuration

ConfigurationDevice memory chip


TBPN

-L1-

FDIO

1-2I

OL-

Saf

e I/O

4 Mounting Mount the device on a pre-drilled and grounded mounting surface.

The mounting screw connects the functional earth with FE, if the mounting surface is grounded.

ACHTUNG!Mechanical stress in the deviceDanger of material damage Mount the device onto an even mounting surface

4.1 Mounting Material

Two mounting screws (M6)The length of the mounting screws depends on the way of mounting and the mounting surface

ACHTUNG!Wrong mounting screwsDanger of material damage Select the mounting screws always according to the quality of the mounting surface.

.

4.2 Mounting the Device

Adjust the module and fix it with two mounting screws (M6). The maximum tightening torque is 1.5 Nm.

The lower mounting screw connects the functional earth with FE at the device.

Fig. 6: Mounting the device

218 [5.58]

M6 (2x)max. 1.5 Nm

272018/02

Mounting

4.3 Grounding the Device

The grounding/shielding concept of the TBxx-devices allows the separate grounding of fieldbus- and I/O-part

1 nF

2,2 MΩ

X1

C0

C1

C2

C3

P1

X2

C4

C5

C6

C7

P2

4 x 15 nF

Fig. 7: Equivalent circuit diagram, shielding con-cept

1

23

Fig. 8: Grounding components

The metal clamp (1) at the M12-connectors for the fieldbus connection (P1, P2) connects the shield of the fieldbus lines.

The metal ring (2) is situated under the metal clamp an connects the functional earth of the 7/8'' connectors (pin 3) for the voltage supply to the FE of the M12-connectors (pin 5) for the con-nection of the sensors and actuators.

By mounting the module onto a mounting plate through the mounting hole, the mounting screw is used to realize the connection to the reference potential of the installation.

1 metal clamp

2 Metal ring

3 Mounting screw


TBPN

-L1-

FDIO

1-2I

OL-

Saf

e I/O

4.3.1 Grounding the Device (FE)Grounding clamp and grounding ring are connected.

The mounting screw (3) through the station's mounting hole connects the shield of the fieldbus lines to the FE of power supply and sensors/actuators and the installation's reference potential.

If a common reference potential is not desirable, remove the metal clamp for decoupling and/or mounting the station by using a plastic screw.

Removing the Metal Clamp

Use a slim slotted screwdriver in order to lift up and remove the grounding clamp.

Fig. 9: Demounting the metal clamp

Mounting the Metal Clamp

Place the grounding clamp between the fieldbus connectors by using a screwdriver in such way that the clamp contacts the metal housing of the connectors.

The shielding of the fieldbus lines is now again connected to the grounding clamp.

Fig. 10: Replacing the grounding clamp

292018/02

Mounting


TBPN

-L1-

FDIO

1-2I

OL-

Saf

e I/O

5 Connecting

5.1 Connecting the M12 Connectors

When connecting the cables to the M12-connectors, please use the torque screwdriver mentioned below.

Description Type Ident no.Torque screwdriver, Torque range 0.41.0 Nm

– M8 (SW9)– M12 for bus cables (SW13)– M12 for sensor cables (SW14)

Torque-Wrench-Set-Bus

6936171

5.1.1 Assuring Protection Class (IP67/IP69K)

Protection of 7/8'' Connectors (power supply)

The 7/8'' dust caps delivered with the device cannot guarantee IP67/IP69K.

Seal unused 7/8'' connectors with protection caps which guarantee the protection class.

Suitable protection caps can be found on www.turck.de under "Products Fieldbus technology Accessories".

Protection of M12 Connectors (Ethernet and Sensors/Actuators)

Protection caps for the M12 connectors are part of the device's scope of delivery but can also be ordered separately: under "Products Fieldbus technology Accessories".

Seal unused M12 connectors with protection caps which guarantee the protection class.

Observe the admissible tightening torque of 0.5 Nm.

WARNUNG!Leakages in the housingMaterial and personal damage because of malfunction due to penetrating materials Always seal unused connectors with respective protection caps. Otherwise the protec-tion class IP67/IP69K cannot be guaranteed.

312018/02

http://pdb2.turck.de/en/EN/groups/0000000900021d7700040023



Connecting

5.2 Connecting the Devices to Ethernet

The connection to Ethernet is realized via the integrated auto-crossing switch is done using two 4-pole, D-coded M12 x 1-Ethernet connectors. The maximum tightening torque is 0.6 Nm.

v

4

1 3

2

P1

1 = TD +2 = RD +3 = TD –4 = RD –

v

4

1 3

2

P2

1 = RD +2 = TD + 3 = RD – 4 = TD –

Fig. 11: Pin assignment Ethernet connectors

Connect the device to Ethernet according to the pin assignment below.

We recommend pre-assembled 4-pole Ethernet cables according to ISO/IEC 11 801, CAT 5E. Suitable cables can be found on www.turck.de under "Products Fieldbus technology Accessories".



TBPN

-L1-

FDIO

1-2I

OL-

Saf

e I/O

5.3 Connecting the Power Supply

For the connection to the power supply and the feeding through of the power, the device has two 5-pin 7/8" connectors.

The power supply connectors are designed as 4-pole (TBEN-L4) or 5-pole (TBEN-L5) 7/8" connectors. V1 and V2 are galvanically isolated. The maximum tightening torque is 0.8 Nm.

Connect the device to the voltage supply according to the pin assignment below.

Supply voltage 7/8“, 5-pole

w v

12

34

1 RD = 24 VDC V22 GN = 24 VDC V13 WH = GND V14 BK = GND V2

12

34

X1 X2

1 BK = V2 (–)2 BU = V1 (–)3 GNYE = FE4 BN = V1 (+)5 WH = V2 (+)

34

5

2

1

w v

34

5

2

1

X1 X2

X1 = voltage IN X2 = voltage OUT for supplying the next nodeV1 = supply voltage 1 (incl. supply of electronics)V2 = supply voltage 2 (not used in the device, only looped through)

Supply voltage 7/8“, 4-pole

w v

12

34


12

34

X1 X2

X1 = voltage IN X2 = voltage OUT for supplying the next nodeV1 = supply voltage 1 (incl. supply of electronics)V2 = supply voltage 2 (not used in the device, only looped through)

We recommend the use of pre-assembled 5-pole power supply cables, Turck type 52 (z.B. RKM52-1-RSM52). Suitable cables can be found on www.turck.de under "Prod-ucts Fieldbus technology Accessories".

332018/02


Connecting

5.3.1 24 V supply (PELV)

External Supply of Sensors/Actuators

Please observe, that sensors/actuators with an external power supply can be connected to TBPN-L1-FDIO1-2IOL. In this case, please observe the power supply through PELV supply units as well.

Decoupling of External Electrical Circuits

External electrical circuits not designed as PELV-circuits have to be decoupled via optocoupler, relay or by other measures.

WARNUNG!Potential differencesDangerous additions of voltages Avoid potential differences between internal and external load voltage supplies

(24 V DC).

WARNUNG!Wrong selection of the 24 V power supply unitDangerous voltage and loss of functional safety Only use power supply units with PELV according to EN50179/BDE016 (PELV). Assure that the maximum output voltage not exceeds 32 V even in case of an error.


TBPN

-L1-

FDIO

1-2I

OL-

Saf

e I/O

5.4 Connecting Sensors and Actuators

The device has eight 5-pin M12 connectors for connecting digital sensors and actuators. The maxi-mum tightening torque is 0.8 Nm.

w v

12

34


12

34

X1 X2

Connect the sensors and actuators to the device according to the pin assignment shown below.

�

� �

�

�

� Safety-related inputs (FDI) – C0 and C11 VAUX1/T1 Sensor supply/ test pulse 12 FDI (T2) Digital input 13 GND (V1) Ground V14 FDI (T1) Digital input 25 T2 Test pulse 2

FE Connected to the thread of the M12 connectorSafety-related in-/outputs (FDX) – C2 and C31 VAUX1/T1 Sensor supply/ test pulse 12 FDO-/FDI (T2) Digital output/ digital input 1 (M)3 GNDV1 Ground V14 FDO+/FDI (T1) Digital output/ digital input 2 (P) 5 T2 Test pulse 26 FE Connected to the thread of the M12 connector

Universal standard I/Os – C4 and C51 FSO 0 Sensor supply (internal safe shutdown possible)Block dia-

gram (page 15)2 DI/DO digital in-/output3 GND (V1) Ground V14 DI/DO digital in-/output 5 FE Functional earth

�

� �

�

�

� IO-Link-port 1 – C61 VAUX1 Class B supply 2 DI/DO digital in-/output3 GND (V1) Ground V14 C/Q IO-Link5 GND (V1) Functional earth

IO-Link-port 2 – C71 FSO 1 Class B supply (internal safe shutdown possible)

see Block diagram (page 15)2 DI/DO digital in-/output3 GND (V1) Ground V14 C/Q IO-Link5 GND (V1) Functional earth

We recommend pre-assembled 5-pole sensor cables. Suitable cables can be found on www.turck.de under "Products Fieldbus technology Accessories".

352018/02


Connecting

5.4.1 Switching Examples

Safety Inputs

Safety Outputs

Safe equivalent input for potential free contacts (NC/NC)

Safe antivalent input for potential free contacts (NC/NO)

Safe electronic input (OSSD)

Fig. 12: Switching examples for safe inputs

Safe output PP-switching For PP-switching outputs, connect the negative pole of the load to the GND of the respective output (pin 3). Another connection to the GND of the power supply unit is not permitted!The wiring has to allow an exclusion of faults regarding cross connection.

Safe output PM-switching For PM-switching outputs, connect the negative pole of the load to the M-connector of the respective out-put (pin 2).

Fig. 13: Switching examples for safe outputs

2 FDI (T2)

1 T1

3 n.c.

4 FDI (T1)

5 T2

TBPN-L1…

2 FDI (T2)

1 T1

3 n.c.

4 FDI (T1)

5 T2

TBPN-L1…

2 FDI (T2)

1 T1

3 n.c.

4 FDI (T1)

5 T2

TBPN-L1…

2 FDI (T2)

1 VAUX1

3 GND

4 FDI (T1)

5 n.c.

OSSD+

–

TBPN-L1…

2 n.c.

1 n.c.

3 GND (V1)

4 FDO +

5 n.c.

TBPN-L1…

2 FDO –

1 n.c.

3 n.c.

4 FDO +

5 n.c.

TBPN-L1…


TBPN

-L1-

FDIO

1-2I

OL-

Saf

e I/O

6 Setting IP AddressesThe TBIP-Lx-FDIO1-2IOL has two IP addresses. The first IP address addresses the safety side (left side) of the device. The second IP address addresses the non-safety (right side) of the device.

Both IP addresses have to be addresses of the same network.

The first 3 bytes of the IP address for the safety side (Main IP Address) can be adapted to the network environment via the device's web server. The last byte of the IP address for the device's safety side can only be set via the rotary coding switches at the device.

The IP address for the non-safety side (Secondary IP Address) can be set via the device's web server, a BootP/DHCP server in the network or via the device DTM.

1. IP address (Main IP Address):safety side

2. IP address (Secondary IP Address):non-safety side

Settable via rotary coding switches

only the last byte:xxx.xxx.xx.yyy

no

Settable via web server the first 3 bytes:xxx.xxx.xxx.yyy

yes, all bytes

Settable via BootP/DHCP server, DTM

no

372018/02

Setting IP Addresses

6.1 Address setting via Rotary Coding Switches

x100: sets the 100-position of the F-address x 10: sets the 10-position of the F-addressx 1: sets the 1-position of the F-address

Fig. 14: Rotary coding switches

Switchposition

Meaning Valid for: Further chapters

safety side non-safety side

000 Delivery state, no valid address

Resetting the IP address yes no s. page 42001 - 254

IP address:The last byte of the IP address for the safety side is set via the 3 rotary coding switches.Set the address switches to the desired IP

address and carry out a voltage reset.

yes no s. page 41

300 BootP Set the address switches to 300 and carry out

a voltage reset at the device.

no yes s. page 41

400 DHCPSet the address switches to 400 and carry out


no yes s. page 41

500 PGMSet the address switches to 500 and carry out


no yes s. page 42

600 PGM-DHCPSet the address switches to 600 and carry out


no yes s. page 42

900 F_ResetSets the device (IP addresses, parameters, etc.) and the plugged memory chip to factory set-tings, the content of the memory stick is deleted. Set the address switches to 900 and execute a

power reset at the device. Wait for 30 seconds.Device and memory stick are reset for factory

settings.

yes yes Reset Device to Factory Settings (page 101)

901 Erase MemoryDeletes the content of the memory chip. Set the address switches to 901 and carry out

a voltage reset at the device. The content of the memory chip is deleted.

yes yes Storing a Configura-tion (page 23)

WINK

MS

NS

EtherNet/IP™ETH1 ETH2

IP Address

09 8 7 6

54321

09 8 7 6

54321

09 8 7 6

54321

x 100 x 10 x 1

Memory


TBPN

-L1-

FDIO

1-2I

OL-

Saf

e I/O

6.2 State of Delivery

In the delivery state, the rotary switches are set to 600 PGM-DHCP ( s. page 42)In the delivery state, the device responds to the IP address of the safety side (Main IP Address):

192.168.1.254

If the PC used for the configuration is part of the same IP network, the page

http://192.168.1.254/info.html

can be opened in order to initially change some settings.

392018/02


6.3 Setting the IP Address via the Web Server

The first 3 bytes of the IP address for the safety side of the device as well as the IP address for the non-safety side of the device are set via the device's web server.

Opening the device's web server via the IP address In the delivery state or after a Factory Reset, the web server can be opened via IP address 192.168.1.254.

Log-in to the web server (default password: password).

HINWEISFor ensuring the safety assign a new password to the web server which is only known to the responsible, qualified safety representative.

Under Network configuration, set the first 3 bytes of the Main IP Address and the Secondary IP Address.

Fig. 15: Web server – setting IP addresses

Write the changes into the device by means of the "Submit" button.

After the changes, the web can be reached via the IP address of the safety side "Main IP Address".


TBPN

-L1-

FDIO

1-2I

OL-

Saf

e I/O

6.3.1 Setting the IP Address for the Safety Side (last Byte)The last byte of the IP address for the device's safety side is set via the 3 rotary coding switches under the device's protective cover.

Open the cover over the rotary coding switches by using a screw driver.

Set the desired IP address at the rotary coding switches.

Close the cover over the rotary coding switches by using a screw driver.

ACHTUNG!Protective cover openedProtection class IP65/IP67/IP69K not guaranteed Screw the protective cover over the rotary coding-switches firmly Check if seal of the protective cover is correctly placed

Restart the device.

6.4 Address Modes

The address modes BootP (300), DHCP (400), PGM (500) and PGM-DHCP (600) are only valid for the non-safety (right side) of the device.

6.4.1 Mode: BootP (300) Switch position: 300

Address setting is carried out by a BootP-server in the network after the start-up of the gateway.

HINWEISThe IP address, as well as the default subnet mask assigned to the station by the BootP-server, are stored permanently in the station’s EEPROM.

If the station is switched from BootP-mode to rotary- or PGM-mode, the settings carried out in BootP-mode (IP address, subnet mask, etc) will be read from the device’s EEPROM.

6.4.2 Mode: DHCP (400) Switch position: 400

Address setting is carried out by a DHCP-server in the network after the start-up of the device.

HINWEISThe IP address, as well as the default subnet mask assigned to the station by the DHCP-server, are stored permanently in the station’s EEPROM.

If the station is switched from DHCP-mode to rotary- or PGM-mode, the settings carried out in DHCP-mode (IP address, subnet mask, etc) will be read from the device’s EEPROM.

DHCP supports three mechanisms for IP address allocation:

In "automatic allocation", the DHCP-server assigns a permanent IP address to a client.

In "dynamic allocation", DHCP assigns an IP address to a client for a limited period of time. After this time, or until the client explicitly relinquishes the address, the address can be re-assigned.

412018/02


In "manual allocation", a client's IP address is assigned by the network administrator. In this case, DHCP is only used to transmit the assigned address to the client.

6.4.3 Mode: PGM (500) Switch position: 500

The PGM-mode enables access of the Turck DTMs to the device’s network settings.

HINWEISIn the PGM-mode, all network settings (IP address, subnet mask, etc.) are send to the device’s internal EEPROM and stored permanently.

6.4.4 Mode: PGM-DHCP (600) Switch position: 600

The device sends DHCP-requests until an IP address is assigned by a DHCP server. The assigned IP address is stored to the device and the DHCP-client is stopped. Even after a restart of the device, the device sends no further DHCP-requests.

6.4.5 Resetting the IP Address (Safety Side), Switch Position "000"By setting the DIP-switches to "000" followed by a voltage reset, the IP address of the safety side (left side) is set to 192.168.1.254 (see State of Delivery (page 39)).

The IP address of the non-safety, right function unit remains unaffected

HINWEISSetting "000" is no operation mode! After having reset the IP address to the default values, the device has to be set to another mode.

.


TBPN

-L1-

FDIO

1-2I

OL-

Saf

e I/O

7 Commissioning

7.1 Initial Commissioning

7.1.1 Mounting and Electrical Installation Please assure the proper closing of the protective cover over the rotary coding switches, see

chapter 6, Setting IP Addresses.

Mount TBIP-Lx-FDIO1-2IOL according to the instructions in chapter 4, Mounting.

Connect the device to Ethernet according to chapter 5.2, Connecting the Devices to Ethernet.

Connect the power supply cabling according to chapter 5.3, Connecting the Power Supply.

Connect the sensors and actuators depending on the function (Switching Examples (page 36)) according to chapter 5.4, Connecting Sensors and Actuators.

Seal unused connectors with the respective protection caps, chapter 5.1.1, Assuring Protec-tion Class (IP67/IP69K).

Connecting the Supply Voltage

Before the operating voltage is applied, assure that:

– no wiring or grounding errors exist

– a safe grounding of the device/of the application is guaranteed.

Connecting the supply voltage

After the supply voltage is applied, check if all supply voltages as well as the output voltage are in the permitted range.

Check if the device works properly or if errors are displayed by controlling the diagnostics an sta-tus displays

7.1.2 Setting the IP Address Set the first three bytes of the IP address for the safety side of the device as well as the IP address

for the non-safety side of the device via the device's web server.

Set the last byte of the IP address for the device's safety side via the 3 rotary coding switches.

432018/02

Commissioning

7.1.3 Configuring in Turck Safety ConfiguratorSee chapter 8, Configuring with Turck Safety Configurator and Rockwell Studio 5000 (page 45).

7.1.4 Operation of the Device at the PLC Configure the device in the PLC

Device configuration in Rockwell Logix Designer, see chapter 8, Configuring with Turck Safety Configurator and Rockwell Studio 5000 (page 45).

Load parameterization and configuration data via the PLC into the device.

Execute a functional test.

Check if the device works according to the configuration (see chapter 8, Configuring with Turck Safety Configurator and Rockwell Studio 5000 (page 45)) and if all safety functions react as experted.


TBPN

-L1-

FDIO

1-2I

OL-

Saf

e I/O

8 Configuring with Turck Safety Configurator and Rockwell Studio 5000

8.1 Configuring the device with Turck Safety Configurator

8.1.1 Downloading the Software

Download the Turck safety Configurator from the Turck homepage here:http://www.turck.de.

8.1.2 Installing the Software Unpack the downloaded ZIP-archive and start the installation via "install.exe".

The setup assistant leads through the installation.

8.1.3 Licensing the SoftwareThe licensing is done via Coupon code.

Enter the coupon code on the Turck Homepage following this link:http://www.turck.de/en/turck-safety-configurator-license-6174.php.

If the coupon code is missing, please order a coupon code via E-mail under the following E-mail address:[email protected]

Software Licensing for Virtual Machines (VM)

Enter the coupon code on the Turck Homepage following this link:http://www.turck.de/de/turck-safety-configurator-license-vm-6177.php.

If the coupon code is missing, please order a coupon code via E-mail under the following E-mail address:[email protected]

8.1.4 Starting the Software Start the software via the program icon on the desktop.

The TURCK Safety Configurator starts with the Start Assistant, which will lead through the first steps after program start.

HINWEISThe Turck Safety Configurator online help contains a detailed program description.

452018/02

http://pdb2.turck.de/en/en/products/0000001400017a180005003a

http://www.turck.de/en/turck-safety-configurator-license-6174.php.

mailto: [email protected]

http://www.turck.de/en/turck-safety-configurator-license-vm-6177.php.

http://www.turck.de/en/turck-safety-configurator-license-vm-6177.php.



Configuring with Turck Safety Configurator and Rockwell Studio 5000

8.1.5 Setting up a New Configuration Select "New configuration" in the Start Assistant and create a new configuration for the safety

monitor.

Fig. 16: Start Assistant

8.1.6 Adapting the Monitor SettingsThe dialog box "Monitor settings" is used to enter the basic data for the new configuration.

Fig. 17: Monitor settings

Enter the configuration title in the register tab "Monitor information".

Select the device type of the safety module (monitor type) in the section "Function range".


TBPN

-L1-

FDIO

1-2I

OL-

Saf

e I/O

If no monitor is detected, open the settings for the interface to the connected device via the "Interface..."-button and enter the IP address of the connected device under "UDP".

Fig. 18: Interface configuration

If the IP-address of the device is not known, search the network via the "..."-button.

Select the device from the list and close with "OK".

Fig. 19: Search IP address

472018/02


The safety module (monitor type) is detected, the connection is established.

Fig. 20: Device (monitor type) detected


TBPN

-L1-

FDIO

1-2I

OL-

Saf

e I/O

8.1.7 Setting up a Standard ConfigurationThe register tab "Local I/O" in "Monitor settings" show the standard configuration for the local device in- and outputs.

Fig. 21: Standard configuration of the local I/O

Close the dialog box "Monitor settings" by pressing "OK".

The standard configuration is created.

492018/02


Standard Configuration

Outputs:

One OSSD (OSSD 1…OSSD 4) is created for each module output, which means to the safe outputs FSO0 and FSO1 and the two SIL3-outputs FDX4/5 and FDX6/7. The outputs are automatically linked to the first four CIP Safety input bits.

Inputs:

Additionally, one release circuit (63. OSSD and 64. OSSD) is created for each of the two SIL3-inputs (FDI0/1 an FDI2/3). The inputs are also automatically assigned to the first two CIP Safety output bits.

Fig. 22: Release circuits (OSSDs) of the standard configuration


TBPN

-L1-

FDIO

1-2I

OL-

Saf

e I/O

8.1.8 Checking the ConfigurationThe Turck Safety Configurator checks the created configuration for logical errors, which meas, the logical wiring of the single components in the release circuits is checked. The configuration check does not consider double allocation etc.

Start the check using the "Check configuration" -button.

8.1.9 Loading the Configuration into the Safety Module. Stop the safety module using the "Stop"-button.

Download the configuration created in the software to the device by using the button "Send configuration” PC -> Monitor".

Fig. 23: Send configuration "PC->Monitor"

Enter the password for the configuration.

During the first download of a configuration to the device, the standard password "SIMON" has to be changed.

HINWEISThe default password for the safety module is "SIMON". If the device is reconfigured, a new password has to be assigned. This password, must be known only to the responsible authorized safety representative.

Change Password

Enter a new password for the application in the "Password dialog".

Fig. 24: Entering a new password.

512018/02


Checking the Configuration

Confirm the "Information" dialog with "OK" and confirm the configuration validation in the dia-log box "Configuration validation".

Enter the name of the authorized person who is in charge of the validation and enter a password.

Fig. 25: Configuration release

The configuration log is part of the safety documentation of the machine.

Copy the plain text log to a text editor, save, print and archive it.

or

Save the configuration log as text file via "Monitor operations configuration log save as...", print and archive it.

HINWEISChapter 5.8 of the software's online help contains a detailed description of the structure of the configuration log.

Fig. 26: Releasing the Configuration

Closing the dialog box with "Yes" activates the protective operation of the device (safety moni-tor). The device is started.

After the configuration release, the device is in diagnostics mode.

HINWEISThe CIP Safety section at the end of the configuration log contains the CIP Safety Config-uration Signature with ID and time stamp which have to be entered in the EtherNet/IP™ PLC software, s. Assigning the Configuration Signature (page 75).


TBPN

-L1-

FDIO

1-2I

OL-

Saf

e I/O

Fig. 27: CIP Safety Configuration Signature

Loading the Diagnostics Configuration

If the diagnostics are activated, the TSC shows the state of the safety I/Os.

Fig. 28: Released configuration, diagnostics configuration loaded

532018/02


8.1.10 Customizing the ConfigurationThe standard configuration in the Turck Safety Configurator can be customized in order to meet the requirements of different applications.

Customizing a Standard Application (Preliminary Considerations)

1 What is needed?

Definition of amount and type of the required in- and outputs

Which components are used for the safety function:

– electromechanical components

– electric components

– dual channel switching

– antivalent switching

– components with semiconductor OSSD output

2 Where will the components be placed?

All red marked M12-connectors on the safety side (left side) of the TBIP-L…-FDIO1-2IOL are designed for connecting safety components.

In the standard configuration, the two lower M12-connectors (C2 and C3) are configured as dual channel SIL3-outputs. However, depending on the application, they can be used as SIL3-inputs. In total, up to four 2- channel safety related SIL3-inputs can be connected to the device.

Possible input configurations:

C4

C5

C6

C7

C0

C1

C2

C3

X2X1

P2P1

FE

IP Address

Fig. 29: Input configurations


TBPN

-L1-

FDIO

1-2I

OL-

Saf

e I/O

Possible output configurations:

PP-switching

PM-switching

C4

C5

C6

C7

C0

C1

C2

C3

X2X1

P2P1

FE

IP Address

Fig. 30: Output configurations

Setting-up an Own configuration

Adapt the standard configuration of the safety channels in the Turck Safety Configurator under "Monitor settings Local I/O".

Fig. 31: Customized configuration of the local I/O

Close the dialog box with "OK".

552018/02


The configuration change is done.

The software generates the new release circuits (OSSDs) if the following dialog box is closed with "yes".

Again, the CIP Safety in- and output bits are automatically assigned.

HINWEISRelease circuits (OSSDs) which are no longer used, have to be deleted.

New configuration (assignment of release circuits):

Inputs

FDX4/5 62. OSSD (new release circuit for the input)

FDI0/1 64. OSSD

FDI2/3 63. OSSD

Outputs

FDX6/7 4. OSSD

FDX4/5 3. OSSD (no longer necessary, will be deleted, see Deleting OSSDs (page 57)

FSO0 2. OSSD

FSO1 1. OSSD


TBPN

-L1-

FDIO

1-2I

OL-

Saf

e I/O

Deleting OSSDs

OSSDs which are no longer necessary can be deleted in the component manager in the software.

Open the component manger via "Display Window Component manager"

Fig. 32: Open the component manager

Delete the release circuits (OSSDs) which are no longer used in the component manager (in this example OSSD 3). OSSD).

Fig. 33: Deleting OSSDs

572018/02


8.1.11 Application Example Emergency Stop at FDI0/1 at C0 (64. OSSD), s. page 59

Light grid (AOPD) at input FDI2/3 at C1 (63. OSSD), s. page 59

Unsafe channels at C4 - C7 will be switched on permanently via the internal safety outputs (1. and 2. OSSD), s. page 61

Output FDX4/5 at C2 (3. OSSD) is switched off if the emergency stop and/or the light grid are acti-vated, s. page 62

Output FDX6/7 at C3 (4. OSSD) is switched off, if output FDX4/5 is switched off, s. page 65. The output state is transferred to the F-CPU.

Release of the complete safety function via a release bit in the F-CPU (3. OSSD), s. page 66


TBPN

-L1-

FDIO

1-2I

OL-

Saf

e I/O

Add emergency shutdown in 64. OSSD

The release circuit remains unchanged as it corresponds to the standard configuration.

Emergency shutdown at SIL3-input FDI0/1, assigned to CIP Safety bit 1-7.

Fig. 34: 64. OSSD with emergency shutdown

Light grid (AOPD) in 63. OSSD

Delete the input element "Emergency shutdown".

Define the input as Safety electronical input in "Monitor settings Local I/O".

Fig. 35: Define FDI2/3 as Safety electronical input

Select the light grid from the Device library and add it to the release circuit (OSSD) instead of the emergency shutdown.

592018/02


The Device library is opened via

Fig. 36: Light grid (AOPD) in 63. OSSD

"Display Window Device library".

The light grid at FDI2/3 is configured and assigned to CIP Safety output bit 1-6.


TBPN

-L1-

FDIO

1-2I

OL-

Saf

e I/O

Switch-on Unsafe Channels Permanently (1. and 2. OSSD)

The unsafe channels at C4 - C7 of the device can be safe switched off via the internal safety outputs FSO0 and FSO1. If they have to be switched on permanently, then FSO0 and FSO1 need a permanent switch-on condition (TRUE). The programming is done in the 1. and 2. OSSD.

Delete the element "CIP Safety Input" in both OSSDs (1. and 2. OSSD) and replace it by a TRUE-element from the device library.

Both internal outputs are permanently active.

Fig. 37: Permanent activation of FSO0 and FSO1.

612018/02


Switch-off of FDX4/5 if emergency shutdown or light grid activated

Output FDX4/5 at C2 (3. has to be switched off as soon as the emergency shutdown at FDI0/1 (64. OSSD) or the light grid at FDI2/3 (63. OSSD) are activated. This means, the state of the OSSD 63 and 64 controls the state of FDX4/5.

Delete "CIP Safety input" in OSSD 3.

Select the block "State of output switching element" from the Device library and place it at the function input.


TBPN

-L1-

FDIO

1-2I

OL-

Saf

e I/O

In the dialog box "State of output switching element x" select OSSD 63.

Fig. 38: State of output switching element OSSD 63

632018/02




Fig. 39: State of output switching element OSSD 63 and OSSD 64

The activation of the emergency shutdown at FDI0/1 or the light grid at FDI2/3 switches off out-put FDX4/5.


TBPN

-L1-

FDIO

1-2I

OL-

Saf

e I/O

Switch-off FDX6/7 at C3 (4. OSSD), if output FDX4/5 is switched.

Output FDX6/7 has to switch off if output FDX4/5 (3. OSSD) switches off.

Delete "CIP Safety input" in OSSD 4.



Fig. 40: State of output switching element OSSD 3 in OSSD 4

The state of 3. OSSD controls the output FDX6/7 in 4. OSSD.

652018/02


Release of the safety function via a release bit in the F-CPU

The release of the safety function is done using a release bit in the F-CPU. Therefore, an output bit of the F-CPU is assigned to the output function in the 3. OSSD.

Select the element "CIP Safety input" in the Device library and place it at the third input of the function.

Fig. 41: 3. OSSD with release bit from F-CPU

After an error, the safety function will only restart if the emergency shutdown as well as the light grid are error free and the release bit in the F-CPU is set.


TBPN

-L1-

FDIO

1-2I

OL-

Saf

e I/O

8.2 Configuring the device at CIP Safety (Rockwell Studio 5000)

8.2.1 Basic InformationThe TBIP-Lx-FDIO1-2IOL has two IP addresses. One IP address (in the example: 192.168.1.110) addresses the safety side (left side) of the device, the second IP address (in the example: 192.168.1.111) addresses the non-safety (right side) of the device.

The TBIP-Lx-FDIO1-2IOL therefore has to be configured in the following two steps in the configura-tion software of the safe Ethernet/IP™ PLC.

1 Generic EtherNet/IP Safety Module: Module for the safety side.

2 Generic EtherNet/IP Module: Module for the non-safety side.

8.2.2 Used Hardware TBIP-L5-FDIO1-2IOL

Allen-Bradley Controller: Compact Logix 1769-L30ERMS/A LOGIX5370

8.2.3 Used Software RSLinx (Rockwell Automation)

Studio 5000 (Rockwell Automation)

8.2.4 RSLinx – Searching the Network for Devices Scan the network with RSLinx using the "RSWho"-function.

The device responds with two IP addresses. One IP address (in the example: 192.168.1.110) addresses the safety side (left side) of the device, the second IP address (in the example: 192.168.1.111) addresses the non-safety (right side) of the device.

Fig. 42: RSLinx – two IP addresses per device

672018/02


8.2.5 Creating a New Project Start Studio 5000

Click "New Project" select the used Safety controller and enter a project name.

Confirm with "Next".

Fig. 43: Studio 5000 – new project

If necessary, adjust the settings in the "New Project" window and complete the project creation using the "Finish” button.

Fig. 44: Completing the project creation


TBPN

-L1-

FDIO

1-2I

OL-

Saf

e I/O

the project

Fig. 45: New project in the RSLogix Designer

is created and opened in the RSLogix Designer.

692018/02


8.2.6 Configuring the Project in RSLogix Designer

Defining the Project Path

Fig. 46: Calling the "Who Active" function

Scan the network via "Communications""Who Active".

Select the used controller.

Click "Set Project Path" to define he project path for the project.

Fig. 47: Setting the project path

Close the "Who Active" window.


TBPN

-L1-

FDIO

1-2I

OL-

Saf

e I/O

Adding the Safety Side

Fig. 48: Adding the device to the Ethernet via "New Module"

Right-click onto "Ethernet" "New Module".

712018/02


Select the entry "Generic EtherNet/IP Safety Module" in the "Select Module Type" window.

Fig. 49: Generic EtherNet/IP Safety Module

Click "Create" and create a new module.

The window "New Module" is opened.

Assign a name for the new device and set the IP address (in the example 192.168.1.110).

Fig. 50: New Module – Setting name and IP address

Click "Change…" and set the "Communication Parameters" for the device.


TBPN

-L1-

FDIO

1-2I

OL-

Saf

e I/O

Enter the following values in the "module" tab:

Module definitionVendor 48Product Type 100Product Code 14056Major Revision 2Minor Revision 8Electronic Keying Compatible Module

Fig. 51: Module Definition – Module

732018/02


Set the following values for the Assembly Instances in the "Connection" tab. Input Assembly Instance

Output Assembly Instance

Size (8-bit)

Safety Input 1024 1279 8Safety Output 1279 1056 8

Configuration Assembly: 1088

Fig. 52: Module Definition – Connection

Accept the entries with "OK".

Confirm the changes in the module properties with "Yes".

Fig. 53: Logix Designer – accepting the module properties

Click "OK" in the "New Module" window.

Click "OK" to confirm the following note.

Fig. 54: Note – Configuration Signature


TBPN

-L1-

FDIO

1-2I

OL-

Saf

e I/O

Assigning the Configuration Signature

The Configuration Signature serves is used by the Controller to clearly identify the safety device and assures that the configured device matches the connected device concerning the configured safety function. The Configuration Signature is generated by the Turck Safety Configurator and is part of the configuration log in the Turck Safety Configurator ( s. page 52).

HINWEISThe time stamp in the configuration protocol of the Turck Safety Configurator is calculated depending on the system time (local time) of the computer on which the software is installed. The time in RSLogix Designer is though based on the UTC. Therefore, a conver-sion of the system-time based entry in the protocol to the UTC is necessary.In the example 1 hour has to be added to the CET (Central European Time).

+ 1 hour

Fig. 55: Entering the Configuration Signature from the configuration protocol

Examples for calculating:

CET (winter time)

UTC MEZ +1 Std.

CEST (summer time)

UTC CEST + 2 hours

1:34:00.000 PM 2:34:00 000 PM 1:34:00.000 PM 3:34:00 000 PMMinnesota, USA (CST) UTC

CST - 6 hours

Minnesota, USA (CDT) UTC

CDT - 5 hours2:34:00 000 PM 8:34:00 000 AM 2:34:00 000 PM 7:34:00 000 AM

752018/02


Going Online with the Controller

Click "Offline" "Go Online".

Load the configuration into the controller by pressing the "Download" button in the "Connected To Go Online" window.

Execute the download in the "Download" window by pressing the "Download" button.

Fig. 56: Downloading the configuration into the controller

The download is executed.

The TBIP-Lx-FDIOP1-2IOL (ETHERNET-SAFETYMDOULE TBIP) in the project tree is faulty.

Fig. 57: Error at the TBIP-Lx-FDIOP1-2IOL

Open the Module Properties by double-clicking the device entry in the project tree.


TBPN

-L1-

FDIO

1-2I

OL-

Saf

e I/O

The fault is specified under "Module Fault" in the "Connection" tab:"Safety Network Number Mismatch".

Assigning the Safety Network Number

The Safety Network Number clearly assigns the safety I/O module to one CIP Safety Controller.

In case of several controllers in one network, this inhibits an unintentional access of another control-ler to the safety device.

Copying the Safety Network Number from the controller

Go offline.

Open the "Controller Properties".

Click to "…" right to the Safety Network Number in the "General" tab and open the "Safety Net-work Number" window.

Use the "Copy" button to copy the Safety Network Number and close the window with "OK.

Fig. 58: Copying the Safety Network Number

772018/02


Assigning the Safety Network Number to the TBIP-Lx-FDIO1-2IOL

Open the "General" tab in the "module Properties and open the "Safety Network Number" win-dow by pressing the "…" button.

Use the "Paste" button paste the controller's Safety Network Number into the module configu-ration and close the window with "OK".

Fig. 59: Copying the Safety Network Number to the module properties


TBPN

-L1-

FDIO

1-2I

OL-

Saf

e I/O

Reset Ownership

Go online.

Click "Reset Ownership" in the "Safety" tab in the "Module Properties" and confirm all upcoming warnings with "Yes".

Fig. 60: Reset Ownership

Open again the "Safety Network Number" window in the "General" tab.

Press the "set" button to write the Safety Network Number to the device and confirm the writing by pressing the "yes button" in the "Safety Network Number" window.

Fig. 61: Writing the Safety Network Number to the device

792018/02


The Safety Network Number now clearly assigns the device to the CIP Safety Controller and the device is running.

Fig. 62: Logix Designer – device running


TBPN

-L1-

FDIO

1-2I

OL-

Saf

e I/O

Reading Process Data

Open the "Controller Tags" in the project tree by double-clicking the entry.

Fig. 63: "Controller Tags" in the project tree

The access to the input data (TBIP:I) and output data (TBIP:O) is possible.

812018/02


Adding the Non-Safety Side of the TBIP-L5-FDIO1-2IOL to the Project

Go offline.

Fig. 64: Adding the device to the Ethernet via "New Module"

Right-click onto "Ethernet" "New Module".


TBPN

-L1-

FDIO

1-2I

OL-

Saf

e I/O

Select the entry "Generic EtherNet/IP Module" in the "Select Module Type" window.

Fig. 65: Generic EtherNet/IP Module

Click "Create" to create the new device.

The window "New Module" is opened.

Assign a name to the new device in the "New Module" window, set the IP address (in the exam-ple 192.168.1.111) and enter the following values for the data format (Comm format" and the Assembly Instances:

Fig. 66: New Module - defining the data format and the Assembly Instances

Accept the entries with "OK".

832018/02


Adapt the RPI time in the "Connection" tab.

Fig. 67: New Module - adapting RPI

Go online and download the project to the controller by pressing the "Download" button.

Confirm the download warning by pressing "Download" and switch back the controller to "remote Run" by pressing "OK".


TBPN

-L1-

FDIO

1-2I

OL-

Saf

e I/O

9 Operating

9.1 LED Displays

9.1.1 Module Status LED (MS) and Network Status LED (NS)The device executes a self-test after switching on the device. During the self test, MS and NS LED blink alternately red/green. Once the self test is completed, the MS LED continues blinking red/green, the NS LED extinguishes until the safety program in the device has been fully loaded.

After the start-up, the LED states have the following meanings.

MS LED

LED

GREEN

LED

RED

Meaning Remedy

off off Voltage supply missing – Check the supply voltage and if necessary the cabling.

– Check the Ethernet connection.on off No diagnostic message,

device is operating in nor-mal condition.

blinking off – Usage as EtherNet/IP™ server with PLC: Device is in the Idle or Standby State.

– Usage as stand-alone device: Device is Pro-tected mode, an Ether-Net/IP™ Client is currently connected to the stan-dard I/Os.

off on Critical fault The device has an unrecoverable fault, devices has to be replaced.

off blinking Recoverable fault Check the module configurationblinking alternately

– During start-up: device is in self test

– During operation: Configuration faulty

– Wait until the self-test is completed.– Check the configuration in the configuration

software, execute a "Reset Ownership" if nec-essary ( s. page 79).

– Safety program missing: Configuration with the Turck Safety Configurator necessary.

852018/02

Operating

NS LED

9.1.2

LED

GREEN

LED

RED

Meaning Remedy

off off V1 missing or < 18 V DCdevice switches to the safe state

Check the supply voltage and if necessary the cabling.

on off V1 and V2 OKoff on No valid state,

device switches to the safe state

on on No valid state,device switches to the safe state

POWER LED (PWR)

LED

GREEN

LED

RED

Meaning Remedy

off off – Device is not on-line. – Device may not be pow-

ered.

– Check the supply voltage and if necessary the cabling.

– Check the Ethernet connection.on off Active connection to a

master

blinking off – Device is on–line but has no connection

– A connection may be established, but not com-pleted.

– Check the connection to the EtherNet/IP™ cli-ent.

– Wait until the connection is completely established.

off on Communication loss – Check the configuration in the configuration software, execute a "Reset Ownership" if nec-essary ( s. page 79).

– Check the module configurationoff blinking One or more I/O Connec-

tions are in the Timed–Out state.

Check the configuration in the configuration software, execute a "Reset Ownership" if nec-essary ( s. page 79).

blinking alternately

– During start-up: device is in self test

– During operation: Configuration faulty

– Wait until the self-test is completed.– Check the configuration in the configuration

software, execute a "Reset Ownership" if nec-essary ( s. page 79).

– Safety program missing: Configuration with the Turck Safety Configurator necessary.


TBPN

-L1-

FDIO

1-2I

OL-

Saf

e I/O

9.1.3 Error LED (ERR)

9.1.4 BUS LED

9.1.5 Channel-LEDs

LED

GREEN

LED

RED

Meaning

off off Input activeon off Input active, 24 V at inputblinking off Self-test inputoff blinking Cross-circuitoff on Discrepancy

C0 and C1(FDI)

LED

GREEN

LED

RED

Meaning Remedy

off off Device not supplied,device switches to the safe state

Check the voltage supply.

on off No diagnostic message availableoff on Diagnostic message pending Check the diagnostic message.on on No valid state,

device switches to the safe stateoff Initialization, configuration trans-

fer from memory chip runningWait until the procedure is finished.

LED

GREEN

LED

RED

Meaning Remedy

off off Device not supplied,device switches to the safe state

Check the voltage supply.

on off Active connection to a masterblinking off Device is ready for operationoff on IP address conflict or restore mode

or timeout– Check the network for duplicate IP

addresses, – wait for the device to be ready for

operationoff blinking Blink-/wink-command activeblinking blinking Autonegotiation and/or waiting

for DHCP-/BootP-address assign-ment.

– wait for the device to be ready for operation

– Check the address setting per DHCP/BootP.

872018/02

Operating

C2 and C3(FDX)

LED

GREEN

LED

RED

Meaning

Channel is input Channel is outputoff off inactive inactiveon off active active blinking off Self-test inputoff blinking Cross-circuitoff on Discrepancy Overload

C4 and C5 (DXP)

LED

GREEN

LED

RED

Meaning Remedy

Channel is input

Channel is output

off off inactive inactive on off active active on blinking Input active,

overload of the supply voltage

-

off blinking Input inactive and overload of the supply volt-age

Overload ofpower supply

Check the sensor supplyBoth LEDs at the connector are flash-ing

off on - Overload

C6 and C7 (IOL)

LED

GREEN

LED

RED

Meaning Remedy

Channel in IO-Link-modeoff off Device not supplied, Further information can be found in

the manual, Part 3, chapter 2.8.1, LED Displays Channel LEDs (C4 to C5) (page 20).

blinking off IO-Link communication active,valid process data

off blinking IO-Link communication active and module error, invalid process data

off on No IO-Link communicationand/or module error, invalid pro-cess data

Channel in DI-modeoff off Input activeon off Input active


TBPN

-L1-

FDIO

1-2I

OL-

Saf

e I/O

9.2 Status and Control Word

9.2.1 Status WordThe status word is mapped to the beginning of the process data.

Bit 15

Bit 14

Bit 13

Bit 12

Bit 11

Bit 10

Bit 9

Bit 8

Bit 7

Bit 6

Bit 5

Bit 4

Bit 3

Bit 2

Bit 1

Bit 0

- Force Mode

- - CFGError

COM UVV1

OVV1

UVV2

OVV2

OCIsys

- CFGchanged

- - DIAG

Name Value DescriptionDIAG 0 -

1 Diagnostics available at the device.CFG changed

0 -1 The device configuration was changed.

OC Isys 0 -1 Overcurrent at Isys

OV V1/V2 0 -1 V1 or V2 too high (> 30 V DC).

UV V1/V2 -V1 or V2 too low (< 18 V DC).

COM 0 -1 Internal error, the device-internal communication is disturbed.

CFG error 0 -1 The configuration has been changed incompatibly.

Force Mode 0 -1 The Force Mode is activated, which means, the actual output values may no match

the ones defined and sent by the field bus.

9.2.2 Control WordThe control word has no function.

892018/02

Operating

9.2.3 Module StatusIn addition to the status word, the module status is mapped to the end of the process data.

Bit 15

Bit 14

Bit 13

Bit 12

Bit 11

Bit 10

Bit 9

Bit 8

Bit 7

Bit 6

Bit 5

Bit 4

Bit 3

Bit 2

Bit 1

Bit 0

- Force Mode

- - - COM UVV1

- UVV2

- - - - - - DIAG

Name Value DescriptionDIAG 0 -

1 Diagnostics available at the device.UV V1/V2 -

V1 or V2 too low (< 18 V DC).COM 0 -

1 Internal error, device-internal communication disturbed

Force Mode 0 -1 The Force Mode is activated, which means, the actual output values may no

match the ones defined and sent by the field bus.


TBPN

-L1-

FDIO

1-2I

OL-

Saf

e I/O

9.3 Process Input Data

9.3.1 Overview - Complete ModuleThe process input data of TBIP-L…-FDIO1-2IOL are structured as follows:

Word Bit 15

Bit 14

Bit 13

Bit 12

Bit 11

Bit 10

Bit 9

Bit 8

Bit 7

Bit 6

Bit 5

Bit 4

Bit 3

Bit 2

Bit 1

Bit 0

Status word

n see Status and Control Word (page 89)

Basic n + 1 …n + 2

Status: Standard I/O channels and IO-Link master channels

Fieldbus bits

n + 3

Safety-Status

n + 4 … n + 10

Safe I/O channels, see Process Input Data - Safe I/O Channels (page 92)

IO-Link channels

n + 11 … n + 42

IO-Link process input data

Diagnos-tics

n + 43 reserved Overcurrent diagnostics

n + 44 DXP diagnostics reserved

n + 45 …n + 46

IO-Link port diagnostics

IO-Link Events

n + 47…n + 78

IO-Link Events

Module status

n + 49 see Module Status (page 90)

HINWEISThis manual only contains a detailed description of the process data of the safe I/O chan-nels. The process output data of the IO-link channels as well as of the standard digital I/O channels are not safety-relevant and are shown only for the sake of completeness. A detailed description of the non-safety-relevant channels can be found in the respective manuals:– Part 2: User manual – TBIP-L…-FDIO1-2IOL – Standard I/O channels– Part 3: User manual – TBIP-L…-FDIO1-2IOL – IO-Link master

912018/02

Operating

9.3.2 Process Input Data - Safe I/O ChannelsThe safe inputs and outputs occupy 16 bytes of the process input image.

Word Bit 15 Bit 14

Bit 13 Bit 12 Bit 11 Bit 10 Bit 9

Bit 8

Bit 7

Bit 6

Bit 5

Bit 4

Bit 3

Bit2

Bit 1

Bit 0

Field bus bits

n + 3

FBI1-7

FBI1-6

FBI1-5

FBI1-4

FBI1-3

FBI1-2

FBI1-1

FBI1-0

FBI0-7

FBI0-6

FBI0-5

FBI0-4

FBI0-3

FBI0-2

FBI0-1

FBI0-0

Safe

ty-S

tatu

s

n + 4 - SUU

MSUCM

SUPM

n + 5

Error codes, s. page 94

- 68 67 66 65 64

n + 6

Memory and F-Config Status, s. page 94

- FERR

- - COMLO

- CNFMM

NCNF

PMS

Safe Status, s. page 95

n + 7

Connector C1 Connector C0

OVL - TCCH1

TCCH0

ERRFIN

TEST WAIT

RGG OVL - TCCH1

TCCH0

ERRFIN

TEST WAIT

RGG

n + 8


OVL - TCCH1

TCCH0

ERRFIN

TEST WAIT

RGG OVL - TCCH1

TCCH0

ERRFIN

TEST WAIT

RGG

n + 9


OVL - TCCH1

TCCH0

ERRFIN

TEST WAIT

RGG OVL - TCCH1

TCCH0

ERRFIN

TEST WAIT

RGG

n + 10


OVL - TCCH1

TCCH0

ERRFIN

TEST WAIT

RGG OVL - TCCH1

TCCH0

ERRFIN

TEST WAIT

RGG


TBPN

-L1-

FDIO

1-2I

OL-

Saf

e I/O

Fieldbus bits

Word Bit 15

Bit 14

Bit 13

Bit 12

Bit 11

Bit 10

Bit 9

Bit 8

Bit 7

Bit 6

Bit 5

Bit 4

Bit 3

Bit2

Bit 1

Bit 0

n + 3

FBI1-7

FBI1-6

FBI1-5

FBI1-4

FBI1-3

FBI1-2

FBI1-1

FBI1-0

FBI0-7

FBI0-6

FBI0-5

FBI0-4

reserved

NameFBI 0-4 to FBI 1-7 Inputs in TBIP-L…-FDIO1-2IOL which can be addressed by the unsafe part of the

safety controller.These bits have to be configured by the user in Turck Safety Configurator.

Fig. 68: Input assignment in Turck Safety Configurator

932018/02

Operating

Safe Unit Statu

Word Bit 15

Bit 14

Bit 13

Bit 12

Bit 11

Bit 10

Bit 9

Bit 8

Bit 7

Bit 6

Bit 5

Bit 4

Bit 3

Bit2

Bit 1

Bit 0

n + 4 - SUUM

SUCM

SUPM

s

Name ValueSUPM Safe Unit Protective Mode

0 active1 not active

SUCM Safe Unit Configuration Mode0 active1 not active

SUUM Safe Unit Unknown Mode0 active1 not active

Error Codes

Code Name Meaning Remedy64(0x40)

Destination address mismatch

The set IP address does not match the parameterized IP address.

65(0x41)

Invalid destination address

The set destination IP address is not valid. Addresses 0x00 and 0xFF are not allowed.

66(0x42)

Invalid source address

The set source IP address is not valid. Addresses 0x00 and 0xFF are not allowed.

67(0x43)

Invalid watchdog time

Invalid value for watchdog time (F_WD_Time, F_WD_Time 2). A watchdog time of 0 ms is not allowed.

68(0x44)

SIL value exceeded The required SIL level is not sup-ported by the device.

69(0x45)

Invalid Length of CRC2

Not relevant for CIP Safety

70(0x46)

Invalid PROFIsafe version

71(0x47)

CRC1 mismatch

72(0x48)

Invalid PROFIsafe parameters

75(0x4B)

iParameter CRC mismatch

Memory and F-Config Status

Name Code MeaningPMS 512 No Memory Chip PluggedNCNF 513 No Configuration AvailableCNFMV 514 Configuration MismatchCOMLO 516 Communication lossFERR 519 Fatal Error

Parameter changeDevice restartParameter changeDevice restart

Parameter changeDevice restart




TBPN

-L1-

FDIO

1-2I

OL-

Saf

e I/O

Safe Status (connector C0 - C7)

Name Code MeaningRGG Normal StateWAIT 528 Wait for input signalTEST 544 Test inputERRFIN 560 Error at inputTCCH0 576 Cross-circuit channel 0TCCH1 592 Cross-circuit channel 1

952018/02

Operating

9.3.3 Process Input Data - Universal Standard I/O Channels A detailed description of the process data for the universal standard I/Os can be found in the user manual:

Part 2: User manual – TBIP-L1-FDIO1-2IOL – Standard I/O channels.

Word Bit 15

Bit 14

Bit 13

Bit 12

Bit 11

Bit 10

Bit 9

Bit 8

Bit 7

Bit 6

Bit 5

Bit 4

Bit 3

Bit2

Bit 1

Bit 0

Basic Status DXP channels

n + 1 - DXP11C5P2

DXP10C5P4

DXP9C4P2

DXP8 C4P4

-

...

Diagnostics


n + 44 Overcurrent at the output DXP11 - DXP 8 reserved


TBPN

-L1-

FDIO

1-2I

OL-

Saf

e I/O

9.3.4 Process Input Data – IO-Link Master ChannelsA detailed description of the process data for the IO-Link Master channels can be found in the user manual:

Part 3: User manual – TBIP-L…-FDIO1-2IOL – IO-Link master

Word Bit 15 Bit 14 Bit 13 Bit 12 Bit 11 Bit 10 Bit 9

Bit 8

Bit 7

Bit 6

Bit 5

Bit 4

Bit 3

Bit2

Bit 1

Bit 0

Channel status

Basi

c

n + +1 DXP15C7P2

DI14C7P4

DXP13C6P2

DI12C6P4

see Part 2:, Process Data of the Universal Standard I/O Channels

-

n + 2 - DVS14

- DVS12

-

...

IO-L

ink

chan

nels


n + 11 …n + 26

IOL1 (connector C6)Structure depends on the channel parameterization

n + 27 … n + 42

IOL2 (connector C7)Structure depends on the channel parameterization

...

Dia

gnos

tics

Overcurrernt sensor supply (IOL1)

n + 43 - VERRV1C1213

-

Overcurrent output

n + 44 SCO15

- SCO13

-


IOL1 (connector C6)

n + 45 GENR OVL VHIGH

VLOW

ULVE

LLVU OTMP

PRMER

EVT2

EVT1 PDINV

HWER

DSER

CFGER

PPE

-

IOL2 (connector C7)

n + 46 Assignment similar to port IOL1

IO-

Link

n + 47 …n + 78

IO-Link Events

972018/02

Operating

9.4 Process Output Data

9.4.1 Overview - Complete ModuleThe process output data of TBPN-L1-FDIO1-2IOL are structured as follows:

Word Bit 15

Bit 14

Bit 13

Bit 12

Bit 11

Bit 10

Bit 9

Bit 8

Bit 7

Bit 6

Bit 5

Bit 4

Bit 3

Bit2

Bit 1

Bit 0

Basic n + 1 Control: DXP channels

Field bus bits

n + 2 see Process Output Data - Safe I/O Channels (page 99)

SafetyStatus

n + 3 Unlock Safe Unit, see Process Output Data - Safe I/O Channels (page 99)

IO-Link channels

n + 4…n + 5

IO-Link process output data

HINWEISThis manual only contains a detailed description of the process data of the safe I/O chan-nels. The process output data of the IO-link channels as well as of the standard digital I/O channels are not safety-relevant and are shown only for the sake of completeness. A detailed description of the non-safety-relevant channels can be found in the respective manuals:– Part 2: User manual – TBIP-L1-FDIO1-2IOL – Standard I/O channels– Part 3: User manual – TBIP-L…-FDIO1-2IOL – IO-Link master


TBPN

-L1-

FDIO

1-2I

OL-

Saf

e I/O

9.4.2 Process Output Data - Safe I/O ChannelsThe process data of the safe inputs and outputs occupy byte 2 to byte 9 of the process output image.

Byte Bit 7 Bit 6 Bit 5 Bit 4 Bit 3 Bit 2 Bit 1 Bit 0

FieldbusBits

n + 4to n + 5

The assignment depends on the signal configuration in Turck Safety Configurator

SafetyStatus

n + 6 Unlock Safe Unit

n + +7 reserved

Unlock Safe Unit


n + 6 - UNLK

Name ValueUNLK "Unlock the safe unit"

This bit serves for unlocking the safe unit. It responds to a falling edge.

Set this bit to 1 and set it back to 0.

The safe unit is unlocked.

992018/02

Operating

Fieldbus bits

Word Bit 15

Bit 14

Bit 13

Bit 12

Bit 11

Bit 10

Bit 9

Bit 8

Bit 7

Bit 6

Bit 5

Bit 4

Bit 3

Bit2

Bit 1

Bit 0

n + 7 FBO15

FBO14

FBO13

FBO12

FBO11

FBO10

FBO09

FBO08

FBO07

FBO06

FBO05

FBO04

FBO03

FBO02

FBO01

FBO00

Name ValueFBO 00 to FBO 15 In the Turck Safety Configurator, these output bits can be linked to states of the safe

signals and used as inputs by the non-safety controller.

Fig. 69: Output assignment in Turck Safety Configurator


TBPN

-L1-

FDIO

1-2I

OL-

Saf

e I/O

9.4.3 Process Input Data - Universal Standard I/O Channels A detailed description of the process data for the universal standard I/Os can be found in the user manual:

Part 2: User manual – TBIP-L1-FDIO1-2IOL – Standard I/O channels

Word Bit 15

Bit 14

Bit 13

Bit 12

Bit 11

Bit 10

Bit 9

Bit 8

Bit 7

Bit 6

Bit 5

Bit 4

Bit 3

Bit2

Bit 1

Bit 0

Basic n + 1 - Control DXP11 - DXP8

9.4.4 Process Output Data – IO-Link Master ChannelsA detailed description of the process data for the IO-Link Master channels can be found in the user manual:

Part 3: User manual – TBIP-L…-FDIO1-2IOL – IO-Link master

Word Bit 15

Bit 14

Bit 13

Bit 12

Bit 11

Bit 10

Bit 9

Bit 8

Bit 7

Bit 6

Bit 5

Bit 4

Bit 3

Bit2

Bit 1

Bit 0

Basic n + 1 - DXP15

- DXP13

-

IO-Link channels

n + 4…n + 19

IO-Link port IOL1 (connector C6)Structure depends on the channel parameterization

n + 20 …n + 35

IO-Link port IOL2 (connector C7)Structure depends on the channel parameterization

9.5 Reset Device to Factory Settings

Resetting the device sets the complete device back to factory settings. The content of a plugged memory stick is deleted as well (see Storing a Configuration (page 23)).

Set the address switches to 900 and execute a power reset at the device.

Wait for 30 seconds.

Device and memory stick are reset for factory settings.

1012018/02

Operating


TBPN

-L1-

FDIO

1-2I

OL-

Saf

e I/O

10 Restarting after device exchange or modification

10.1 Changing a TBIP-L…-FDIO1-2IOL

10.1.1 PrerequisitesThe replacement device has to be an identical device with the identical or a higher device version.

Ensure, that the parameterization and the configuration of the exchange devices exactly corre-sponds to the parameterization and the configuration of the device to be changed.

Please follow the description under chapter 3.8.5, Module Behavior and Configuration Transfer to transfer an existing configuration from the configuration memory of the original device into the exchange device.

10.1.2 Dismounting the Device Dismount the TBIP-L…-FDIO1-2IOL as described in chapter 11, Maintenance, repair, decommis-sioning and disposal.

10.1.3 Mounting the Exchange Device Mount the exchange device as described in chapter 4, Mounting.

10.1.4 Putting the Exchange Device into Operation Put the exchange device into operation as described in chapter 7.1, Initial Commissioning.

ACHTUNG!Mounting/dismounting under voltagePersonal damage due to unintentional machine start Mount or unmount the device only in a de-energized condition

1032018/02

Restarting after device exchange or modification


TBPN

-L1-

FDIO

1-2I

OL-

Saf

e I/O

11 Maintenance, repair, decommissioning and disposal

11.1 Maintenance

The TBIP-L…-FDIO1-2IOL is maintenance-free for the duration of use of 20 years.

Used cables as well as connected sensors and actuators have to be tested according to vendor spec-ifications during the TBIP-L…-FDIO1-2IOL’s duration of use.

11.2 Repair

It is not possible to repair the TBIP-L…-FDIO1-2IOL.

In the event of an error, send the device back to Turck.

11.3 Decommissioning

The machine manufacturer is responsible for decommissioning the device.

When decommissioning a device ensure that the TBIP-L…-FDIO1-2IOL is reused as intended. Please observe the storage and transport requirements according chapter 3.4.2, General techni-cal data (page 16).

11.4 Disposal

Defective or faulty devices must not, in any event, be put back into circulation.

Send them back to Turck for testing and disposal.

1052018/02

Maintenance, repair, decommissioning and disposal


TBPN

-L1-

FDIO

1-2I

OL-

Sic

here

I/O

-Kan

äle

D

12 Glossary of terms

DC

Diagnostic Coverage

H HFT

The HFT (Hardware fault tolerance) defines the fault tolerance of a subsystem. The fault tolerance is the capability of a subsystem to perform a desired function even after an error has occurred.

M MTTFd

Mean Time To Dangerous Failure

P PFH

DIN IEC 61508-4:2010, Functional safety of electrical/electronic/programmable electronic safety-related systems - Part 4: "Average frequency of a dangerous failure per hour: Average frequency of a dangerous failure of an E/E/PE safety-related system, to be able to perform the specified safety function over a given period of time."

PL

A measure of the dependability of the safety function, according to EN ISO13849-1:2008: Safety-related parts of control systems: Discrete level used to specify the ability of safety-related parts of control systems to perform a safety function under foreseeable conditions.

S SIL

Safety Integrity Level DIN IEC 61508-4:2010, Functional safety of electrical/electronic/programmable electronic safety-related systems - Part 4:"Discrete level (one out of a possible four), corresponding to a range of safety integrity values, where safety integ-rity level 4 has the highest level of safety integrity and safety integrity level 1 he lowest."

SIL CL

SIL Claim LimitMaximum SIL for a subsystem The subsystem is a system with a defined systematic safety integrity.

1072018/02

Glossary of terms


TBIP

-L…

-FD

IO-2

IOL

- Sta

ndar

d D

XP-K

anäl

e

Part 2 – TBIP-L…-FDIO1-2IOL– Standard I/O channels

Table of Contents







2 Properties of the Universal Standard I/O Channels (DXP Channels) 3

2.1 Supply of the Universal Standard I/O Channels 4

2.1.1 Safe Shutdown 4


2.3 Wiring Diagrams 5

2.3.1 In- and Outputs, Pin Assignment C4 and C5 5

2.4 Process Data of the Universal Standard I/O Channels 6

2.4.1 Process image TBPN-L1-FDIO1-2IOL 6

2.5 Parameters 8

2.6 Diagnostics/status 8

2.6.1 LED displays 82.6.2 Diagnostic messages 8

12018/02


TBIP

-L…

-FD

IO1-

2IO

L - S

tand

ard

DXP

1 About this user manual

1.1 Documentation concept

Teil2: TBPN-L1-FDIO1-2IOL – Standard I/O channels

This user manual contains all information about the unsafe universal standard I/O channels of the TBIP-L…-FDIO1-2IOL.

The description of the safe parts of TBPN-L1-FDIO1-2IOL can be found in the first part of the manual:

Part 1: User manual – TBIP-L…-FDIO1-2IOL –Safety

The description of the unsafe IO-Link channels TBPN-L1-FDIO1-2IOL can be found in the third part of the manual:

Part 3: User manual – TBIP-L…-FDIO1-2IOL – Standard IO-Link channels

Read this manual carefully before use and pay attention to additional warnings in order to avoid possible personal, property or device damage.

Observe the warnings, safety regulations and notes in this manual in order to avoid personal, prop-erty or environmental damage.

For damages due to inappropriate use Turck will assume no liability.






Data sheet

Quick Start guide

Drawings



12018/02








CALL TO ACTION


RESULTS OF ACTION






Sales: +49 208 4952-380

Technology: +49 208 4952-390







TBIP

-L…

-FD

IO1-

2IO

L - S

tand

ard

DXP

2 Properties of the Universal Standard I/O Channels (DXP Channels)The TBPN-L1-FDIO1-2IOL provides two DXP channels, which can be configured individually, depending on the specific application requirements.

Up to four 3-wire PNP sensors or four PNP DC actuators with a maximum output current of 0.5 A per output can be connected.

C4

C5

C6

C7

C0

C1

C2

C3

X2X1

P2P1

FE

IP Address

Abb. 1: Device structure

MeaningX1 Power INX2 Power OUTC0 FDI0/1, safety-related inputC1 FDI2/3, safety-related inputC2 FDX4/5, safety-related in-/outputC3 FDX6/7, safety-related in-/outputC4 DXP8/9, standard in-/outputs (safe shutdown via FSO0 possible)C5 DXP10/11, standard in-/outputs (safe shutdown via FSO0 possible)C6 IOL, IO-Link port1C7 IOL, IO-Link port 2 (safe shutdown via FSO 1 possible)IP address Rotary coding switch for address setting (last byte of the IP address for the safe function

unit)P1 Ethernet 1P2 Ethernet 2FE Functional earth

32018/02

Properties of the Universal Standard I/O Channels (DXP Channels)

2.1 Supply of the Universal Standard I/O Channels

2.1.1 Safe Shutdown The both DXP channels are supplied via the internal safe input FSO 0.

This allows a safe shutdown of the connectors C4 and C5.

2.2 Technical Data

Power supply 24 V DC Permissible range 20.4 … 28.8 V DC

Sensor/actuator supply VAUX1 via FSO 0

Digital inputsNumber of channels 4

Input type PNP

Switching threshold EN 61131-2 type 3, PNP

Operating current < 100 mA

Signal voltage, low level < 5 V

High level signal voltage > 11 V

Low level signal current < 1.5 mA

High level signal current > 2 mA

Input delay 0.2 ms

Input frequency 400 Hz

Sensor supply – C4, C5: FSO 0 max. 2A; 500mA per input– C6: VAUX1 max. 2 A– C7: FSO 1 max. 2 ADerating, see Part 1: Derating curves (page 19)

Potential isolation galvanic isolation to P1/P2 voltage proof up to 500 VDC

Digital outputsNumber of channels 4, DC actuators

Output type PNP

Output current per channel 0.5 A short-circuit-proof,max. 2 A (ohmic)/ 1 A (inductive) over all standard outputs

Output voltage 24 VDC

Load type ohmic

Simultaneity factor 1 for entire module,overall current max. 2 A at FSO 0

Actuator supply – C4, C5: FSO 0 max. 2A; 500mA per output– C6: VAUX1 max. 2 A– C7: FSO 1 max. 2 ADerating, see Part 1: Derating curves (page 19)

Potential isolation galvanic isolation to P1/P2voltage proof up to 500 VDC


TBIP

-L…

-FD

IO1-

2IO

L - S

tand

ard

DXP

2.3 Wiring Diagrams

2.3.1 In- and Outputs, Pin Assignment C4 and C5

1 VAUX1 Sensor supply

2 DXP2 digital in-/output

3 GNDV1 Ground V1

4 DXP1 digital in-/output

5 FE Functional earth

5 FE 4 BK

1 BN +

3 BU –

3 BU –

2 WH

SensororActuator

SensororActuator

52018/02


2.4 Process Data of the Universal Standard I/O Channels

2.4.1 Process image TBPN-L1-FDIO1-2IOL

Process Input Data – Complete Module

Process Input Data - Universal Standard I/O channels

NOTEFurther information about the parts of he process image of TBPN-L1-FDIO1-2IOL which concern the safe I/O channels and the IO-Link channels can be found in the user manuals Part 1: User manual – FDIO1-2IOL – Safety and Part 3: User manual – TBIP-L…-FDIO1-2IOL – IO-Link master".The parts, which are relevant for the standard I/O channels are shown in bold.

Word Bit 15

Bit 14

Bit 13

Bit 12

Bit 11

Bit 10

Bit 9

Bit 8

Bit 7

Bit 6

Bit 5

Bit 4

Bit 3

Bit 2

Bit 1

Bit 0

Status word


Basic n + 1 …n + 2

Status: universal I/O channels and IO-Link Master channels

Fieldbus bits

n + 3

Safety-Status

n + 4 … n + 10


IO-Link channels

n + 11 … n + 42


Diagnos-tics



n + 45 …n + 46


IO-Link Events

n + 47…n + 78

IO-Link Events

Module status


Word Bit 15

Bit 14

Bit 13

Bit 12

Bit 11

Bit 10

Bit 9

Bit 8

Bit 7

Bit 6

Bit 5

Bit 4

Bit 3

Bit2

Bit 1

Bit 0

Basic n + 1 - DXP11C5P2

DXP10C5P4

DXP9C4P2

DXP8 C4P4

-

...

Diag-nostics

n + 44 - SCO11 SCO10 SCO9 SCO8 -


TBIP

-L…

-FD

IO1-

2IO

L - S

tand

ard

DXP

Process Output Data – Complete Module

Process Output Data - Universal Standard I/O channels

Process input data Value DescriptionDXPx CxPy

0 Input active1 Input active

SCOx 01 Overcurrent at the respective output

Word Bit 15

Bit 14

Bit 13

Bit 12

Bit 11

Bit 10

Bit 9

Bit 8

Bit 7

Bit 6

Bit 5

Bit 4

Bit 3

Bit2

Bit 1

Bit 0


Field bus bits


SafetyStatus


IO-Link channels

n + 4…n + 5


Word Bit 15

Bit 14

Bit 13

Bit 12

Bit 11

Bit 10

Bit 9

Bit 8

Bit 7

Bit 6

Bit 5

Bit 4

Bit 3

Bit2

Bit 1

Bit 0

Basic n + 1 - DXP11C5P2

DXP10C5P4

DXP9C4P2

DXP8C4P4

-

72018/02


2.5 Parameters

2.6 Diagnostics/status

2.6.1 LED displays

2.6.2 Diagnostic messages

Parameter name Value DescriptionManual output reset at overcurrent (SROx)

0 = no A The output switches on automatically after an overload.

1 = yes The output is manually switched-off and on again.Activate output (EN DOx)

0 = no1 = yes A

LED LED

GREEN

LED

RED

Meaning Remedy

C4 and C5 (DXP)

Channel is input

Channel is output

off off inactive inactive on off active active on blink-

ingInput active and overload of the supply volt-age

-

off blink-ing

Input inactive and overload of the supply volt-age

Overload ofpower supply

Check the sensor supply Both LEDs at the connector are flashing

off on - Overload

Diagnostics DescriptionOvercurrent at output (SCOx)

Overcurrent at the respective output


TBIP

-L…

-FD

IO1-

2IO

L - S

tand

ard

IO-L

ink

Part 3 – TBIP-L…-FDIO1-2IOL – Standards IO-Link channels

Table of Contents

1 About this User Manual 3

1.1 Documentation Concept 3





2 Properties of the IO-Link channels 5


2.2 Power supply of the IO-Link ports 7

2.2.1 Class A/B supply 72.2.2 Safe shutdown of IOL2 (at C7) 7

2.3 Technical data 8

2.4 Connecting 9

2.5 Process Data of the IO-Link Master Channels 10

2.5.1 Process Image TBIP-L…-FDIO1-2IOL 102.5.2 Process Input Data – IO-Link Master Channels 112.5.3 Process Output Data – IO-Link Master Channels 13

2.6 Parameters 14

2.7 Adapting the Process Data Mapping 19

2.8 Diagnostics and Status 20

2.8.1 LED Displays Channel LEDs (C4 to C5) 202.8.2 Diagnostic Data 21

2.9 Using IO-Link and Turck Device DTMs 24

2.9.1 Topology Scan 24

3 IO-Link – Data Storage 25

3.1 Parameter "Data Storage Mode" = activated 26

3.2 Parameter "Data Storage Mode" = read in 27

3.3 Parameter "Data Storage Mode" = overwrite 28

12018/02

3.4 Parameter "Data Storage Mode" = deactivated, clear 28

4 IO-Link – Functions for Acyclic Communication 29

4.1 Port Functions for Port 0 (IO-Link Master) 29

4.1.1 Subindex 64: Master Port Validation Configuration 294.1.2 Subindex 65: IO-Link Events 304.1.3 Subindex 66: Set Default Parameterization 314.1.4 Subindex 67: Teach Mode 314.1.5 Subindex 68: Master Port Scan Configuration 324.1.6 Subindex 69: Extended Port Diagnostics 33

5 Appendix 35



5.3 Start-up Problems – Frequently Failure Causes 38


TBPN

-L1-

FDIO

1-2I

OL

- Sta

ndar

d IO

-Lin

k

1 About this User Manual

1.1 Documentation Concept

Part3: TBIP-L…-FDIO1-2IOL – Standard IO-Link

This user manual contains all information about the unsafe IO-Link channels of the TBIP-L…-FDIO1-2IOL.

The description of the safe parts of TBPN-L1-FDIO1-2IOL can be found in the first part of the manual:

Part 1: User manual – TBIP-L…-FDIO1-2IOL –Safety

The description of the unsafe universal standard I/O of TBPN-L1-FDIO1-2IOL can be found in the second part of the manual:

Part 2: User manual – TBPN-L1-FDIO1-2IOL – Standard I/O channels

Read this manual carefully before use and pay attention to additional warnings in order to avoid possible personal, property or device damage.

Observe the warnings, safety regulations and notes in this manual in order to avoid personal, prop-erty or environmental damage.

For damages due to inappropriate use Turck will assume no liability.






Data sheet

Quick Start guide

Drawings



3V01.0| 2017/04

About this User Manual







CALL TO ACTION


RESULTS OF ACTION






Sales: +49 208 4952-380

Technology: +49 208 4952-390







TBPN

-L1-

FDIO

1-2I

OL

- Sta

ndar

d IO

-Lin

k

2 Properties of the IO-Link channelsTBPN-L1-FDIO1-2IOL provides two IO-Link ports at the connectors C6 and C7.

Properties:

2-channel IO-Link master according to specification V1.1

Two universal digital channels, PNP, channel diagnostics, 0,5 A

5V01.0| 2017/04

Properties of the IO-Link channels

2.1 Device structure

The IO-Link channels are designed as follows:

The IO-Link channels at pin 4 at connectors C6 and C7 can be parameterized independently and can optionally be operated in IO-Link mode (IOL) or in standard I/O mode (SIO/DI mode).

The universal channels at pin 2 of connectors C6 and C7 are designed as DXP channels and can thus be used as in- or output.

Fig. 1: Device structure

MeaningX1 Power INX2 Power OUTC0 FDI0/1, safety-related inputC1 FDI2/3, safety-related inputC2 FDX4/5, safety-related in-/outputC3 FDX6/7, safety-related in-/outputC4 DXP8/9, standard in-/outputs

(safe shutdown via FSO 0 possible)C5 DXP10/11, standard in-/outputs

(safe shutdown via FSO 0 possible)C6 IOL, IO-Link port1C7 IOL, IO-Link port 2 (safe shutdown via FSO 1 possible)IP address Rotary coding switch for address setting (last byte of the IP address for the safe func-

tion unit)P1 Ethernet 1P2 Ethernet 2FE Functional earth

C4

C5

C6

C7

C0

C1

C2

C3

X2X1

P2P1

FE

IP Address


TBPN

-L1-

FDIO

1-2I

OL

- Sta

ndar

d IO

-Lin

k

2.2 Power supply of the IO-Link ports

2.2.1 Class A/B supplyClass A supply: pin 1 and pin 3,

Class B supply: pin 2 and pin 5

see also Connecting (page 31)

NOTEThe two supply voltages are not galvanically isolated.

NOTESet the respective output (DXP 13 or DXP 15) in the process output data in order to acti-vate the Class B supply, see Process Output Data – IO-Link Master Channels (page 13).

2.2.2 Safe shutdown of IOL2 (at C7)The IO-Link port at C7 is supplied via the internal safe output FSO 1.

This allows a safety-related shutdown of the port.

IO-Link port Connector Power supplyIOL1 C6 Vaux1IOL2 C7 FSO 1 (clocked by test pulses)

NOTEThe IO-Link port at C7 is supplied via the internal safe output FSO 1.Connected IO-Link devices must have a respectively high capacitance in order to tolerate the test pulses of the safety output.

7V01.0| 2017/04


2.3 Technical data

Power supply Permissible range 20,4 … 28,8 V DC (acc. to IO-Link standard)Operating current < 120 mA Power supply of the IO-Link ports

IO-Link port 1 at C6 VAUX1, max. 2 AIO-Link port 2 at C7 FSO 1, max. 2 ADerating

Potential isolation 500 V (V2 to Ethernet and V1)IO-Link

Number of ports 4IO-Link specification V1.0, V1.1 according to IEC 61 61131-9IO-Link port type Class A and Class BFrame type Supports all specified frame typesProcess data for IO-Link devices– Input data max. 32 Byte per channel– Output data max. 32 Byte per channelTransmission rate 4,8 kbps (COM 1)

38,4 kbps (COM 2)230,4 kbps (COM 3)

Transmission cable Length: max. 20 mstandard cables,3- or 4-wire (depending on the application), unshielded

NOTEPart 1 contains general technical data of TBPN-L1-FDIO1-2IOL.

I [A]

[°C]

1.5

0-40 40 70

2

0


TBPN

-L1-

FDIO

1-2I

OL

- Sta

ndar

d IO

-Lin

k

2.4 Connecting

2.4.1 Connecting IO-Link Devices

4

1 3

2

5

v

1 = Vaux12 = DI/DO3 = GND (V1)4 = C/Q5 = GND (V1)

Pin 2: digital in- or output (DXP)Pin 4: IO-Link or digital input

1 VAUX1 Class A supply 2 DI/DO Digital input or digital output/Class B supply3 GND (V1) Ground V14 C/Q IO-Link5 GND (V1) Functional earth

4

1 3

2

5

v

1 = FSO12 = DI/DO3 = GND (V1)4 = C/Q5 = GND (V1)

Pin 2: digital in- or output (DXP)Pin 4: IO-Link or digital input

1 FSO 1 Class A supply (safe shutdown possible)2 DI/DO Digital input or digital output/Class B supply3 GND (V1) Ground V14 C/Q IO-Link5 GND (V1) Functional earth

ATTENTION!Wrong supply of IO-Link devices (Class A)Damage to the electronics The IO-Link devices (Class A) must only be supplied with the voltage VAUX1 provided at the supply terminals.

Connecting Inductive Coupler (Class A)

Only connect inductive couplers to port C6.

Set the parameter “Cycle time” (see Parameters (page 14)) to a minimum value of 10.4 ms.

IOL1 at C6

IOL1 at C7

NOTEThe IO-Link port at C7 is supplied via the internal safe output FSO 1.Inductive couplers (Class A) cannot be connected to port C7 due to the test pulses of the safe output.

9V01.0| 2017/04


2.5 Process Data of the IO-Link Master Channels

2.5.1 Process Image TBIP-L…-FDIO1-2IOL

Process Input Data – Complete Module

Process Output Data – Complete Module

NOTEFurther information about the parts of he process image of which concern the safe I/O channels and the standard I/O channels can be found in the user manuals Part 1 User man-ual – FDIO1-2IOL – Safety and Part 2: User manual – FDIO1-2IOL – Standard-I/Os.The parts, which are relevant for the IO-Link channels are shown in bold.

Word Bit 15

Bit 14

Bit 13

Bit 12

Bit 11

Bit 10

Bit 9

Bit 8

Bit 7

Bit 6

Bit 5

Bit 4

Bit 3

Bit 2

Bit 1

Bit 0

Status word


Basic n + 1 …n + 2

Status: universal I/O channels and IO-Link Master channels

Fieldbus bits

n + 3

Safety-Status

n + 4 … n + 10


IO-Link channels

n + 11 … n + 42


Diagnos-tics



n + 45 …n + 46


IO-Link Events

n + 47…n + 78

IO-Link Events

Module status


Word Bit 15

Bit 14

Bit 13

Bit 12

Bit 11

Bit 10

Bit 9

Bit 8

Bit 7

Bit 6

Bit 5

Bit 4

Bit 3

Bit2

Bit 1

Bit 0


Field bus bits


SafetyStatus


IO-Link channels

n + 4…n + 5



TBPN

-L1-

FDIO

1-2I

OL

- Sta

ndar

d IO

-Lin

k

2.5.2 Process Input Data – IO-Link Master Channels


Bit 8

Bit 7

Bit 6

Bit 5

Bit 4

Bit 3

Bit2

Bit 1

Bit 0

Basi

c n + +1 DXP15C7P2

DI14C7P4

DXP13C6P2

DI12C6P4

- -

n + 2 - DVS14 - DVS12 -

...

IO-L

ink

chan

-ne

ls

n + 11 …n + 26

IOL1 – process input data (connector C6)Structure depends on the channel parameterization

n + 27 … n + 42

IOL2 – process input data (connector C7)Structure depends on the channel parameterization

Dia

gnos

tics

Overcurrernt sensor supply (IOL1)

n + 43 - VERRV1K1213

-

Overcurrent output

n + 44 SCO15 - SCO13 -


IOL1 (connector C6)

n + 45 GENR OVL VHIGH VLOW ULVE LLVU OTMP PRMER

EVT2 EVT1 PDINV

HWER

DSER

CFGER

PPE -

IOL2 (connector C7)

n + 46 Assignment similar to port IOL1

IO-L

ink

Eve

nts

n + 47 Port (1st Event) Qualifier (1st Event)

n + 48 Event Code (1st Event)

…

n + 77 Port 16th Event) Qualifier (16th Event)

n + 78 Event Code (16th Event)

Name Value MeaningDXPx CxPy

0 Input active1 Input active

DVSx Input value valid (Data Valid Signal)0 The IO-Link data are valid.

Possible causes:– Sensor supply is below the admissible range,– IO-Link port is parameterized as simple digital input,– No device connected to the masters,– No input data received from the connected device (only valid for devices with an

input data length > 0),– No reaction from the connected device to the sending of output data (only valid

for devices with an output data length > 0),– The connected device sends an error "process input data invalid.

1 The IO-Link data are valid.

11V01.0| 2017/04


SCOx Overcurrent output0 No overcurrent1 Overcurrent at the output (if the DXP channel is used as output)

IO-Link process input dataProcess input data of the connected device The order of the IO-Link process input data can be changed via the parameter "Process input data mapping" ( s. page 14).

Name Value Meaning


TBPN

-L1-

FDIO

1-2I

OL

- Sta

ndar

d IO

-Lin

k

2.5.3 Process Output Data – IO-Link Master Channels


Bit 8

Bit 7

Bit 6

Bit 5

Bit 4

Bit 3

Bit2

Bit 1

Bit 0

Basi

c n + 1 DXP15C7P2

- DXP13C6P2

- - - - - -

…

IO-L

ink

chan

nels

n + 4 …n + 19

IOL1 – process output data (connector C6)Structure depends on the channel parameterization

n + 20 … n + 35

IOL2 – process output data (connector C7)Structure depends on the channel parameterization

Name Value MeaningCx M12-connector/female connectorPx Pin no.DXPx DXP output

0 Output inactive1 Output active, max. output current 0.6 A

IO-Link process output dataProcess output data of the connected device The order of the IO-Link process output data can be changed via the parameter "Process output data mapping" ( s. page 14).

13V01.0| 2017/04


2.6 Parameters


Basic

0 -

1 SRO15 - SRO13 -

2 -

3 EN DO15 - EN DO14 -

IO-Link

Port 1 4 GSD Quick Start-Up

Data storage mode Mode

5 Cycle time

6 Mapping process output data

Mapping process input data

Diagnostics deactivate web server

Process input data invalid

Revision

7 to 11 reserved

12 Vendor ID (LSB)

13 Vendor ID (MSB)

14 Device ID (LSB)

15 Device ID

16 Device ID

17 Device ID (MSB)

18 reserved

19 reserved

Port 2 20 to 35

Assignment similar to port 1 (byte 4 to 19)

Name MeaningValueSRO Manual output reset after overcurrent0 0 = no A The output switches on automatically after an overload.1 1 = yes The output is manually switched-off after an overload until a new

set-command is given (rise and fall).EN DO Activate output 0 0 = no A The output at pin 2 is deactivated.1 1 = yes The output at pin 2 is activated.

Mode0000 IO-Link without

validation APin 4 is operated in IO-Link mode.The master does not check if the connected device matches the configured one.


TBPN

-L1-

FDIO

1-2I

OL

- Sta

ndar

d IO

-Lin

k

0001 IO-Link with family compatible device

Pin 4 is operated in IO-Link mode.The master checks if the Vendor ID and the MSB of the Device ID (this byte defines the product family) of the connected device match those of the configured one. If the master detects a mismatch, the IO-Link communication is established, but there is no process data exchange. The device remains in the safe state (Pre-Operate). Parameters and diagnos-tic information can be read and respectively written.

0010 IO-Link with compati-ble device

Pin 4 is operated in IO-Link mode.The master checks if the Vendor ID and the Device ID of the con-nected device match those of the configured one.If the Vendor ID matches, but the Device ID not, then the master tries to write the Device ID to the device. If the writing is successful, then the device is a compatible one, process data exchange is possible. If writing the Device ID is not successful, then process data exchange is not possible. The device remains in the safe state (Pre-Operate). Parameters and diagnostic information can be read and respectively written.

0011 IO-Link with identical device

Pin 4 is operated in IO-Link mode.The master checks if the device type (Vendor ID and Device ID) and the serial number of the connected device match the data of the configured one. If the master detects a mismatch, the IO-Link communication is established, but there is no process data exchange. The device remains in the safe state (Pre-Operate). Parameters and diagnos-tic information can be read and respectively written.

0100 DI (with parameter access)

Pin 4 is generally operated as simple digital input.However, an acyclic parameter access from the PLC or the DTM is possible. The IO-Link master starts the port in IO-link mode, parameterizes the device and sets the port back into DI-mode. The port remains in DI mode until a new IO-Link request is sent from the higher-level control. Data storage is not supported!Connected devices have to support the SIO-mode (DI-mode).

1000 DI: Pin 4 is operated as simple digital input.Data storage is not supported!

NOTEParameter “Mode", "DI (with parameter access)“:In case of a parameter access, the IO-Link communication at the port is started. Switching signals are interrupted!

Name MeaningValue

15V01.0| 2017/04


Data storage modeSynchronization of parameter data of IO-Link devices (storing the parameter of the connected device in the master).If the synchronization is not possible, a diagnostic message is displayed (DSERR, see Diagnostic Data (page 21)). In this case select option "11 = deactivated, clear" in order to clear the data buffer of the device.00 activated Synchronization of parameter data activated. The most actual

data (master or device) serve as the reference data.01 overwrite Synchronization of parameter data activated, the data in the mas-

ter serve as reference data. 10 read in Synchronization of parameter data activated. The data in the con-

nected IO-Link device serve as reference data.11 deactivated, clear A Synchronization of parameter data deactivated. The data set in

the master is deleted.

NOTEIO-Link devices in accordance with IO-Link specification V1.0 do not support data storage. In this case the data storage has to be deactivated (data storage mode: 11 = deactivated, clear).

Activate Quick Start-UpFor fast applications (e.g. tool changing applications) the start-up time of IO-Link devices can be shortened. The start-up time defined in the IO-Link specification (TSD = Device Detection Time) is reduced.00 no A The start-up time is within the specified range (0.5 s). All IO-Link

devices in accordance with the specification can be operated. 01 yes The start-up time is reduced to approx. 100 ms. It is not supported

by every IO-Link device. It can thus be necessary to check if the used IO-Link device starts in this mode.

Cycle time00 automatic A The Master reads the minimum cycle time from the connected

device.00000001 to 11001111(0x01 to 0xBF)

0.8 to 132.8 ms Settable in steps of 0.8 or 1.6 ms, see Values for the parameter "cycle time" [ms] (page 18)

Revision00 automatic A The Master defines the IO-Link-revision automatically. 01 V1.0 IO-Link-Revision V 1.0 is used.

Process input data invalid00 diagnostics

generated AIf the process data are invalid, a respective diagnostic message is generated.

01 no diagnostics generated

Invalid process data do not cause a diagnostic message.

Name MeaningValue


TBPN

-L1-

FDIO

1-2I

OL

- Sta

ndar

d IO

-Lin

k

Deactivate diagnosticsInfluences the sending of IO-Link-Events from the master to the fieldbus. Depending on the parameteriza-tion, the master transmits Events based on their priority to the fieldbus or not.00 no The master transmits all IO-Link Events to the fieldbus.01 notifications The master transmits all IO-Link Events to the fieldbus except for

IO-Link notifications.

10 notifications and warnings A

The master transmits all IO-Link Events to the fieldbus except for IO-Link notifications and warnings.

11 yes The master doesn't transmit any IO-Link Event to the fieldbus.Process input data mappingOptimization of the process data mapping for the used fieldbus:The I/O-Link-data can be swapped depending on the used fieldbus in order to achieve an optimized data mapping on the fieldbus side. 00 direct A The process data are not swapped.

(0x0123 4567 89AB CDEF)01 swap 16 bit The bytes are swapped per word.

(0x2301 6745 AB89 EFCD)10 swap 32 bit The bytes are swapped per double word.

(0x 6745 2301 EFCD AB89)11 swap all All bytes are swapped.

(0xEFCD AB89 6745 2301)Process output data mapping

see: Process input data mappingVendor ID

0x0000 to0xFFFF

Enter the IDs for the port configuration check.

Device ID

0x0000 to 0xFFFF

Name MeaningValue

17V01.0| 2017/04


Values for the parameter "cycle time" [ms]

Time Value Time Value Time Value Time Value Time Value Time Valueauto A 0x00 15.2 0x56 30.4 0x7C 59.2 0x91 89.6 0xA4 120 0xB70.8 0x08 16 0x58 31.2 0x7E 60.8 0x92 91.2 0xA5 121.6 0xB81.6 0x10 16.8 0x5A 32 0x80 62.4 0x93 92.8 0xA6 132.2 0xB92.4 0x18 17.6 0x5C 33.6 0x81 64 0x94 94.4 0xA7 124.8 0xBA3.2 0x20 18.4 0x5E 35.2 0x82 65.6 0x95 96 0xA8 126.4 0xBB4 0x28 19.2 0x60 36.8 0x83 67.2 0x96 97.6 0xA9 128 0xBC4.8 0x30 20 0x62 38.4 0x84 68.8 0x97 99.2 0xAA 129.6 0xBD5.6 0x38 20.8 0x64 40 0x85 70.4 0x98 100.8 0xAB 131.2 0xBE6.4 0x40 21.6 0x66 41.6 0x86 72 0x99 102.4 0xAC 132.8 0xBF7.2 0x42 22.4 0x68 43.2 0x87 73.6 0x9A 104 0xAD - -8 0x44 23.2 0x6A 44.8 0x88 75.2 0x9B 105.6 0xAE - -8.8 0x46 24.0 0x6C 46.4 0x89 76.8 0x9C 107.2 0xAF - -9.6 0x48 24.8 0x6E 48 0x8A 78.4 0x9D 108.8 0xB0 - -10.4 0x4A 25.6 0x70 49.6 0x8B 80 0x9E 110.4 0xB1 - -11.2 0x4C 26.4 0x72 51.2 0x8C 81.6 0x9F 112 0xB2 - -12.0 0x4E 27.2 0x74 52.8 0x8D 83.2 0xA0 113.6 0xB3 - -12.8 0x50 28 0x76 54.4 0x8E 84.8 0xA1 115.2 0xB4 - -13.6 0x52 28.8 0x78 56 0x8F 86.4 0xA2 116.8 0xB5 - -14.4 0x54 29.6 0x7A 57.6 0x90 88 0xA3 118.4 0xB6 - -

A automatic: The lowest cycle time supported by the device is taken from the table.


TBPN

-L1-

FDIO

1-2I

OL

- Sta

ndar

d IO

-Lin

k

2.7 Adapting the Process Data Mapping

The mapping of process data can be adapted application-specifically via the IO-Link-master's parameterization.

Depending on the used fieldbus, it can be necessary to swap process data word-wise, double word-wise or completely in order to align them to the data structure in the PLC.

The process data mapping is determined channel by channel through the parameters "process input data mapping" and "process output data mapping" (see Parameters, s. page 14).

Example mapping for field buses with Little Endian-format:

Mapping from master field bus PLC

Devices at port 1 and 2

Parametrization

of the channel s. page 14

Process output data mapping

IO-Link device

Byte (A) Byte (A)Byte 0 StatusByte 1 Control

PORT1Byte 2 temperature Low byte 2 byte

Process data (swap 16 bit)

temperature High byteByte 3 High byte Low byte

PORT2Byte 4 Diagnosis 4 byte

Process data (swap all)

Counter/position value

MSByteByte 5 Counter/

position valueLow byte High byte

Byte 6 High byte Low byteByte 7 MSByte Diagnosis

A Low byte, the lowest byte Low-ByteHigh byte High-ByteMSByte: Most Significant Byte

19V01.0| 2017/04


2.8 Diagnostics and Status

2.8.1 LED Displays Channel LEDs (C4 to C5)

LED LED

GREEN

LED

RED

Meaning Remedy

IO-LinkC6, LED 12 and C7, LED 14

Channel in IO-Link-modeoff off No IO-Link communication, diag-

nostics deactivated– connect an IO-Link device– Parameterize the channel as

DI if necessary.– wire break in IO-Link cable

possible blink-ing

off IO-Link communication active,valid process data

off blink-ing

IO-Link communication active and module error, invalid process data

– No input data received from the connected device (only valid for devices with an input data length > 0),

– No reaction from the con-nected device to the sending of output data (only valid for devices with an output data length > 0),

– connected device sends an error: "process data invalid".

see also: Start-up Problems – Fre-quently Failure Causes (page 38)

off on No IO-Link communicationand/or module error, invalid process data

Channel in DI-modeoff off Input activeon off Input signal active

DXPC6, LED 13 and C7, LED 15

off off -on off In-/ output signal activeoff on Short circuit at output of the

respective channel


TBPN

-L1-

FDIO

1-2I

OL

- Sta

ndar

d IO

-Lin

k

2.8.2 Diagnostic DataDiagnostic messages are distinguished between DXP-diagnostics, IO-Link-master diagnostics and IO-Link-device diagnostics.The „PDinvalid" diagnostic (process data invalid) can be sent from both devices, IO-Link master or IO-Link device.

DXP-diagnosticsDiagnostic messages of the universal digital channels (DXP13 and DXP15)

IO-Link master diagnosticsThe IO-Link-master reports problems within the IO-Link communication.

IO-Link device diagnosticsThe device diagnostics map the IO-Link Event codes (according to the IO-Link specification) sent from the IO-Link devices to the diagnostic telegram of the master. Event codes can be read from the connected devices by using appropriate device tools (e.g. IODD-Interpreter). Further information concerning the IO-Link Event Codes and their meaning can be found in the IO-Link specification or in the documentation of the connected devices.

Diagnostic Telegram

Channel Byte Bit 7 Bit 6 Bit 5 Bit 4 Bit 3 Bit 2 Bit 1 Bit 0

Basic DXP diagnostics

0-

VERRV1K1213

1-

2

3 SCO15 - SCO13 -

IO-Link Device diagnostics Master diagnostics

IO-Link port 1 0 EVT1 EVT2 PDINV HWER DSER CFGER PPE -

1 GENER OLV VHIGH VLOW ULVE LLVU OTMP PRMER

IO-Link port 2 2 + 3 EVT1 EVT2 PDINV HWER DSER CFGER PPE -

GENER OLV VHIGH VLOW ULVE LLVU OTMP PRMER

Bit Meaning RemedyDXP diagnosticsVERRV1C1213

0 -1 Overcurrent supply VAUX1 at Channel 12/13

SCO x Overcurrent output0 No overcurrent1 Overcurrent at the output (if the DXP channel is used as output)

21V01.0| 2017/04


IO-Link master diagnosticsPPE Port parameterization

The port parameters are inconsistent.Possible causes:A Mode with validation is set, but the Vendor ID or the Device ID in the port configuration is “0”. The connected device can not be identified and is thus not parameterizable.

CFGER Wrong or missing deviceThe connected device does not match the channel configuration or there is no device connected to the channel.This diagnostic message depends on the parameterization of the channel (see parameters, s. page 14).

Change the parameterization of the IO-Link port at the master.Adapt the vendor-ID, device-ID, etc.The parameterization can be done by teaching the master via IOL_CALL using the port func-tion Subindex 67: Teach Mode (page 31) or via a manual port parameterization.

DSER Data storage errorPossible causes:

– Data storage mismatch IO-Link device in accordance with IO-Link V1.0 connected.Deactivate the data storage. To do so, set parameter "Data storage mode" to "deactivated, clear", s. page 16. The data storage buffer contains data of another device. Clear the data storage buffer of the master. To do so, set the parameter "Data storage mode" to "deactivated, clear", s. page 16, and re-activate the data storage if necessary.

– Overflow of the data storage buffer Clear the data storage buffer of the master. To do so, set the parameter "Data storage mode" to "deactivated, clear", s. page 16, and re-activate the data storage if necessary.

– Parameter access for data storage not possible

The connected device may be locked for parameter changes or for data storage.Check the status of the IO-Link index "Device Access Locks" (index 0xC) of the connected device and unlock the device.

Bit Meaning Remedy


TBPN

-L1-

FDIO

1-2I

OL

- Sta

ndar

d IO

-Lin

k

Master/device diagnosticsPDINV Process input data invalid

The IO-Link master or the IO-Link device report invalid process input data.

The connected device is not in status "oper-ate", which means, it is not ready for operation. Possible sources:The connected device does not match the configured one, additional diagnostic mes-sage “Wrong or missing device”.Certain IO-Link devices send a "process input data invalid"-diagnosis if the process value cannot be measured.Deactivate the sending of the "process input data invalid"-diagnosis for the respective port. To do so, change the parameter "Process input data invalid" to "no diagnostics gen-erated", s. page 16.

Device diagnostics For the exact specification of the device diagnostics, please read the device documentation of the device manufacturer.HWER Hardware error

General hardware error or device malfunction.EVT2 Out-of-specification events

An Out-of-Specification Event in accordance with the IO-Link specification occurred.EVT1 Maintenance events

A Maintenance Event in accordance with the IO-Link specification occurred, maintenance necessary.

PRMERR Parameterization error The connected device reports a parameterization error (loss of parameters, no parameter ini-tialization, etc.).

OTMP Over-temperatureTemperature diagnostic message at the connected device.

LLVU Lower limit value under-runThe process value lies under the parameterized measurement range or the chosen measure-ment range has been chosen too high.

ULVE Upper limit value exceededThe process value exceeds the parameterized measurement range or the chosen measure-ment range has been chosen too low.

VLOW under voltage One of the voltages at the connected device is below the defined range.

VHIGH Over-voltage One of the voltages at the connected device is below the defined range.

OLV Overload The connected device detected an overload.

GENER Common errorThe device sends an error (device status 4, in accordance with IO-Link specification), which is not clearly specified.Read out the device event codes in order to be able to specify the error more precisely.

Bit Meaning Remedy

23V01.0| 2017/04


2.9 Using IO-Link and Turck Device DTMs

2.9.1 Topology ScanThe Topology Scan in PACTware also allows the read-in of an IO-Link configuration down to the IO-Link device.

IO-Link devices, known in PACTware, are added to the IO-Link ports of the master. Therefore, either the respective sensor DTMs in PACTware or the sensor IODDs via IODD DTM Con-figurator have to be installed.

Fig. 2: Topology Scan in PACTware

TECHNISCHE GRUNDLAGENFDT enables a fieldbus and system independent engineering environment to be set up. Generic DTMs allow any type of sensor and actuator to be integrated easily in the system.


TBPN

-L1-

FDIO

1-2I

OL

- Sta

ndar

d IO

-Lin

k

3 IO-Link – Data StorageData storage enables a user to change an IO-Link device when maintenance is required without any configuration or parameterization.

The IO-Link master, as well as the IO-link device, store the device parameters. The data storage mechanism serves for synchronizing these different data storage buffers.

In case of a device change, the master writes the stored device parameters to the new device. The application can be re-started without any further intervention using a configuration tool or similar.

In the IO-Link master, the data storage mode can be set using the parameter "data storage mode" (see Parameters (page 14)).

data storage mode

00 = activated ( s. page 26)

01 = overwrite ( s. page 27)

10 = read in ( s. page 28)

11 = deactivated, clear ( s. page 28).

IO-Link-Master(IOLM)

IO-Link-Device(IOLD)

DS_UPLOAD_FLAG

Para. IOLD = parameter data of the IO-Link device

Fig. 3: General principle of the data storage mechanism

A change of parameters in the device is indicated by the status of the DS_UPLOAD_FLAG bit:DS_UPLOAD_FLAG:0 = no changes in the device's parameter set1 = changes in the device's parameter set (e. g. via DTM, at the device, etc.)

25V01.0| 2017/04

IO-Link – Data Storage

3.1 Parameter "Data Storage Mode" = activated

The synchronization of the parameter sets is bidirectional.

The most actual data set (master or device) is valid:The following applies:

– The data set in the device is actual, if DS_UPLOAD_FLAG = 1

– The data set in the master is actual, if DS_UPLOAD_FLAG = 0

Parameterizing a device in the installation:A device, which is already used in the installation, is for example parameterized via a DTM.DS_UPLOAD_FLAG = 1 Changes in the device's parameter set

1

IO-Link-Master IO-Link-DeviceThe IO-Link device is already connected to the master.


Maintenance – exchange device in delivery status:A defective device is replaced by a device in delivery status.

DS_UPLOAD_FLAG = 0 no changes in the device's parameter set

0

IO-Link-Master IO-Link-Device

The IO-Link device has not been con-nected to the IO-Link master before.



TBPN

-L1-

FDIO

1-2I

OL

- Sta

ndar

d IO

-Lin

k

3.2 Parameter "Data Storage Mode" = read in

The data set in the device is always the reference data set.

The synchronization of the parameter sets is unidirectional towards to the IO-Link master.

The status of the DS_UPLOAD_FLAG is ignored.

1



Fig. 4: "Data storage mode" = read in

Maintenance – exchange device with eventually modified parameter set:A defective device is replaced by a device with a parameter set that was already changed before (for example via DTM). DS_UPLOAD_FLAG = 1 Changes in the device's parameter set

1


The IO-Link device has not been con-nected to the IO-Link master before.


NOTEIf a device change is necessary when data storage is activated, the following has to be observed: An IO-Link exchange device with unknown parameter data should be reset to factory defaults before connecting it to the master. This prevents unknown device parameter settings to be downloaded to the IO-Link mas-ter when establishing the connection. TURCK IO-Link devices can be reset to factory settings via a system command using a generic IO-Link-DTM and the device-specific IODD.For the reset of third party devices, please read the corresponding manufacturer docu-mentation.

27V01.0| 2017/04

IO-Link – Data Storage

3.3 Parameter "Data Storage Mode" = overwrite

The data set in the IO-Link master is always the reference data set.

The synchronization of the parameter sets is unidirectional towards to the device.

The status of the DS_UPLOAD_FLAG is ignored.

1



Fig. 5: "Data storage mode" = overwrite

3.4 Parameter "Data Storage Mode" = deactivated, clear

The data set in the IO-Link master is deleted.

The synchronization of parameter sets is deactivated.



Fig. 6: "Data storage mode" = deactivated, clear


TBPN

-L1-

FDIO

1-2I

OL

- Sta

ndar

d IO

-Lin

k

4 IO-Link – Functions for Acyclic Communication The acyclic access to the data of IO-Link devices is realized via IO-Link CALLs.

Therefore it is necessary to distinguish between data of an IO-Link master or of an IO-Link device.

The addressing of the IO-Link CALL is realized via the Entity_Port. It defines which device is addressed via the CALL:

Entity_Port 0 = IO-Link master module (IOLM)

Entitiy_Port 1 = IO-Link device at 1st IO-Link channel (IOL1)

Entitiy_Port 2 = IO-Link device at 2nd IO-Link channel (IOL2)

4.1 Port Functions for Port 0 (IO-Link Master)

IO-Link-Index (Port function invocation)

The access to the IO-Link master-functions (Port 0) is done via index:

65535

4.1.1 Subindex 64: Master Port Validation ConfigurationThis object serves for writing a defined configuration of the devices to be connected to the IO-Link port into the master. The master stores the data for the IO-Link device expected at the port and only accepts a device at the port which has exactly the same data (Vendor-ID, Device-ID and Serial Num-ber).

The usage of Master Port Validation Configuration is only reasonable if the parameter Mode is set to a value with validation ("IO-Link with family compatible device", "IO-Link with compatible device", "IO-Link with identical device").

EntityPort

IO-Link-sub index

Read/Write

Length

0 64 w max. 48 Bytes

Struture of the command IOL_Port_Config:

Content Size Format CommentIOL1 VENDOR_ID 2 Bytes Unsigned 16

DEVICE_ID 4 Bytes Unsigned 32FUNCTION_ID 2 Bytes Unsigned 16 Value: 0SERIAL_NUMBER 16 Bytes String

IOL2 VENDOR_ID 2 Bytes Unsigned 16DEVICE_ID 4 Bytes Unsigned 32FUNCTION_ID 2 Bytes Unsigned 16 Value: 0SERIAL_NUMBER 16 Bytes String

29V01.0| 2017/04

IO-Link – Functions for Acyclic Communication

4.1.2 Subindex 65: IO-Link Events

Structure of the read data:

Byte 0 contains 2 bit per IO-Link port which show, if the process data of the connected device are valid or not.

Byte 0 is followed by 4 byte per Diagnostic Event which clearly assign and specify the diagnostic message.A maximum of 14 Events per IO-Link port are shown.

Byte Bit

7 6 5 4 3 2 1 0

0 x PD_Valid input port 1

x PD_Valid output port 1

x PD_Valid input port 2

x PD_Valid output port 2

1 Qualifier Defines the type of the Event (Warning, Notification, Single Shot Event, etc.) in accor-dance with IO-Link specifica-tion "IO-Link Interface and System".

2 Port Indication of the IO-Link port which sends an Event.

3 Event Code high byte High or respectively low byte of the Event Code sent.4 Event Code low byte

...

222 Qualifier see byte 1 - 4

223 Port

224 Event Code high byte

225 Event Code low byte

Entity_Port

IO-Linksubindex

ReadWrite

Length Description

0 65 r 255 byte This object serves for reading the IO-Link events.

NOTEOn "appears" (coming diagnostics) and "Single Shot Events" are shown, as long as they are pending.


TBPN

-L1-

FDIO

1-2I

OL

- Sta

ndar

d IO

-Lin

k

4.1.3 Subindex 66: Set Default Parameterization

Structure of the reset command:

Byte 3 Byte 2 Byte 1 Byte 0

0xEF 0xBE 0xAD 0xDE

4.1.4 Subindex 67: Teach Mode

Structure of the Teach command:

Byte 0

0x00 Teaching all O-Link ports0x01 Teaching of IO-Link port 10x02 Teaching of IO-Link port 20x03 to 0xFF reserved

Entity_Port

IO-Linksubindex

ReadWrite

Length Description

0 66 w 4 byte Writing this object sets the IO-Link master back to factory settings. Any parameter set-ting and configuration is overwritten. The data storage buffer is deleted as well.

Entity_Port

IO-Linksubindex

ReadWrite

Length Description

0 67 w 1 byte The master reads all data (device-Id, vendor-ID, serial number, etc.) from the connected device and saves them. All all previously saved device data are overwritten.

31V01.0| 2017/04


4.1.5 Subindex 68: Master Port Scan Configuration

28 byte are returned per IO-Link port

IO-LinkPort

Content Length Format Description

Port 1 Vendor_ID 2 byte UINT16 Vendor ID of the connected deviceDevice_ID 4 byte UINT32 Device-ID of the connected deviceFunction_ID 2 byte UINT16 reservedSerial_Number 16 byte String Serial number of the connected deviceCOM_Revision 1 byte UINT8 IO-Link versionProc_In_Length 1 byte UINT8 Process input data length of the con-

nected deviceProc_Out_Length 1 byte UINT8 Process output data length of the con-

nected deviceCycle time UINT8 Cycle time of the connected device

Port 2 Structure similar to port 1

Entity_Port

IO-Linksubindex

ReadWrite

Length Description

0 68 r max. 120 byte This object serves for reading the Configuration of the IO-Link devices con-nected to the IO-Link master.


TBPN

-L1-

FDIO

1-2I

OL

- Sta

ndar

d IO

-Lin

k

4.1.6 Subindex 69: Extended Port Diagnostics

Structure of the Extended Port Diagnostics:

Bit 7 Bit 6 Bit 5 Bit 4 Bit 3 Bit 2 Bit 1 Bit 0

Byte 0 NO_SIO TCYC - - DS_F NO_DS - -

Byte 1 - WD MD PDI_H - PDI_E NO_PD -

Byte 3

Byte 4 Device status according to IO-Link specification (see Device Status (page 34))

Diagnostic bit MeaningNO_DS The parameterized port mode (see Parameters (page 14)) does not support data

storage.Remedy:

– Change the parameterization of the port.DS_F Error in the data storage, synchronization not possible

Possible causes:– Connected device does not support data storage– Overflow of the data storage bufferRemedy:

– Connect a device that supports data storage.– Clear the data storage buffer.– Deactivate the data storage.

TCYC The device does not support the cycle time parameterized in the master.Remedy:

– Increase the cycle time set in the masterNO_SIO The device does not support the standard DI mode (see parameter Mode (page

14)).Remedy:

– Select the IO-Link mode for this port.NO_PD No process data available The connected device is not ready for operation.

Remedy:– Check the configuration

PDI_E The connected device reports invalid process data in accordance with IO-Link speci-fication V1.0.

PDI_H The connected device reports invalid process data in accordance with IO-Link speci-fication V1.1.

MD Missing device: No IO-Link device detectedRemedy:

– Check the IO-Link cable.– Change the device.

WD Wrong device detected: one or more parameters of the connected device (Vendor ID, Device ID, serial number) does not/do not match the data which are stored in the master for this device.Remedy:

– Change the device.– Adapt the master parameterization (see parameter Mode (page 14))

Entity_Port

IO-Linksubindex

ReadWrite

Length Description

0 69 r max. 8 byte This object serves for reading the Extended Port Diagnostics.

33V01.0| 2017/04


Device Status

Value Meaning0 Device works correctly1 Maintenance Event 2 Out-of-Specification Event 3 Functional check4 Error 5-255 reserved


TBPN

-L1-

FDIO

1-2I

OL

- Sta

ndar

d IO

-Lin

k

5 Appendix

5.1 Start-up: IO-Link-Device with IO-Link V1.0

In general, the following applies:IO-Link devices in accordance with IO-Link specification V1.0 do not support data storage. This means, that the parameter "Data storage mode" has to be set to "deactivated, clear" if an IO-Link V1.0 devices is used.

Fig. 7: Activate data storage via DTM

Start-up steps

Deactivate the data storage mode for the respective IO-Link port.

Download the parameters into the device, all other parameters can be set to default settings.

Connect the IO-Link V1.0 device.

LED "IOL" = GREEN (for the respective port), IO-Link communication is active.

35V01.0| 2017/04

Appendix

5.2 Start-up: IO-Link-Device with IO-Link V1.1

In general, the following applies:

The data storage of the master should be cleared before a device with a different device type is connected to an IO-Link port which has already been used before.To do so, set the master back to factory settings or clear the data storage buffer using the param-eter "data storage mode".

Start-up steps (1. possibility)

Fig. 8: Reset device to factory settings via DTM

Reset the device to factory settings.

the device is reset automatically.


LED "IOL" = GREEN (for the respective port), IO-Link communication is active

NOTEResetting the device sets the complete device back to factory settings. The content of a plugged memory stick is deleted as well (see Storing a Configuration (page 23)).

.


TBPN

-L1-

FDIO

1-2I

OL

- Sta

ndar

d IO

-Lin

k

Start-up steps (2. possibility)

Fig. 9: Activate data storage via DTM

Set the "data storage mode" to "deactivated, clear".

Download the parameters into the device.

Re-activate the data storage if required.

Download the parameters into the device.


LED "IO" = GREEN (for the respective port), IO-Link communication is active.

37V01.0| 2017/04

Appendix

5.3 Start-up Problems – Frequently Failure Causes

LED Diagnostics Possible causes Explanation/solution

DIA and LED 12/LED 14

Data storage error IO-Link device in accordance with IO-Link V1.0 connected.IO-Link devices in accordance with IO-Link specification V1.0 do not support data storage

Deactivate the data storage. To do so, set parameterData storage mode to "deactivated, clear", see Seite -16.

The data storage buffer contains data of another device.

Clear the data storage buffer of the master. To do so, set the parameter Data storage mode to "deactivated, clear", seeSeite -16, and re-activate the data storage if necessary.

wrong or missing device

The connected device does not match the configured one (wrong vendor-ID, device-ID etc.).

Change the parameterization of the IO-Link port at the master.Adapt the vendor-ID, device-ID, etc.The parameterization can be done by teaching the master via IOL_CALL using the port func-tion Subindex 67: Teach Mode or via a man-ual port parameterization.

Process input data invalid

Certain IO-Link devices send a "process input data invalid"-diagnosis if the process value can not be measured.

Deactivate the sending of the "process input data invalid"-diagnosis for the respective port.To do so, set parameter Process input data invalid to "no diagnostic generated", see Seite -16.


Over 30 subsidiariesand over 60 representations worldwide!

www.turck.com100000718| 2018/02

*100000718*