TAW13 & TPW13 - Nemic Industrial Supplynemic.net/customer/nemind/customerpages/pdfs/taw_tpw_tta_broch… · body design is optimized to b 1.5 to 2.0 times F High productivity Cutter

TAW13 & TPW13

No.007-USAAugust 2007

Revised: April 2009

Milling made easy

Cutting edge inclination forincreased free cutting action27o rake angle!Exceptionally low cutting forces!(In ML-type chipbreaker)

Using simulation analysis, the lightweight cutter body debe highly rigid, producing low cutting forces!

Free cutting action andhigh toughness.

Double-relief geometry forincreased cutting edge strength

■Low cutting forces and reliability for impact resistance●Both the body and the insert feature a large rake angle.●The insert features a double relief angle.

Region of great influence on therigidity of the body

Achieve high rigidity and lowcutting forces

Region of less effect on therigidity of the body

Achieve light weight

●Analysis of the transmitting loads path

Conventional face mill TAW13 type

L

The peripheral cutting edges withtwo-step relief contribute to increasedimpact resistance.

Competitor

Peripheralcutting edge

Rotating direction of cutter

33

26

20

13

7

0

Cut

ting

leng

th(ft

)

TAW13(MJ insert)

ExistingTAC mill

CompetitorA

CompetitorB

4in

ch

Feed

8 inch

Work material: Carbon steel (AISI 1050), 30HRCMachine: BT50Cutting speed: Vc=600 SFMFeed per tooth: fz=0.012 IPTDepth of cut: ap=0.080 inchCutting width: ae=3.4 inch

■ Comparison of impact resistance2500

2000

1500

1000

500

0

Cut

ting

forc

es(N

)

Feed

Work material: Carbon steel (AISI 1055), 210HBMachine: BT50Cutting speed: Vc=600 SFMFeed per tooth: fz=0.002~0.012 IPTDepth of cut: ap=0.120 inchCutting width: ae=3.15 inch

■ Comparison of cutting forces

0.002 0.004 0.006 0.008 0.010 0.012 0.014

Yc

Xc

Zc

T

Competitor

Axial rake angle

27o

TAW13 (MJ insert)Competitor A

Competitor B

TangentialforceYmax

AxialforceZmax

0

1

T/EAW13, T/EPW13T/EAW13, T/EPW13

body design is optimized tob

1.5 to 2.0 times

F■High productivity●Cutter bodies are available in coarse, close, and fine pitch designs.●For T/EAW13 type (45

o

corner angle), HJ-type inserts (dedicated for high feed milling) areavailable. The HJ-type allows 1.5 to 2 times faster feeds than conventional inserts.

R

Lighter than competitor’s

cutter by 20 to 30%

Lighter than existing TAC

mills by 5 to 10%

The HJ-type insert features a 30o cutting edge angle,which produces thinner chips than those producedwith a conventional insert with a 45o cutting edgeangle. It can also reduce cutting load along the cuttingedge.Furthermore, HJ-type excels in impact resistance inhigh feed milling and allows high efficiency machining.

*Note: HJ maximum DOC is 0.080"

45o

Work material: Carbon steel (AISI 1055), 210HBMachine: BT50Cutting speed: Vc=330 SFMFeed per tooth: fz=0.004 IPTDepth of cut: ap=0.120 inchCutting width: ae=4 inch

30o

0.08"0.08"

Standard Cutting Angle 45o HJ-type

fz fz

■High accuracy

■Accuracy of wall surface produced with 0o corner angle cutters.

●The body with highly improved axial and radial run-out can dramatically improve surface quality.●T/EPW 13 type with a 0

ocorner angle can dramatically reduce bumps formed in the boundary

of cutting depths on the wall surface in multi-step shouldering.

■High functional body design●Features air-holes applicable for through-the-spindle coolant system.

Allows effective chip evacuation and coolant supply to the cutting point when machining aluminum alloy.(For cutters < o4.92 in.)

●Special surface treatment improves resistance to corrosion and wear.

0.55

0.47

0.40

0.32

0.24

0.16

0.08

0

Mea

surin

ghe

ight

ap(in

.)

TPW13 (MJ insert)Competitor A

Competitor B

Feed

4 in.

0.6

0.120 in. x 5 times-100 -50 0 50Accuracy of wall surface (μm)

2

FeedYc

Xc

Zc

General purpose chipbreaker applicable for a variety of materials and machining.Provided with both excellent impact resistance and low cutting forces.

L

TPW13(MJ insert)

ExistingTAC mill

CompetitorA

0

0.020

0.040

0.060

0.080

0.100

0.120

0.140

0.160

0.180

Cut

ting

leng

th(in

)

Cut

ting

forc

e(N

)

TPW13 (MJ insert)

Competitor B

Competitor A

Existing TAC mill

Feed per tooth fz (in/t)0.002 0.004 0.006 0.008 0.010

0

500

1000

1500

2000

Tangentialforce Ymax

Axial forceZ max

TAW13(AJ insert)

CompetitorA

CompetitorB

TAW13(AJ insert)

CompetitorA

CompetitorB

0

0.020

0.040

0.060

Burr

heig

ht(in

)

Burr height in feed direction Burr height in cutting direction

0

1

2

3

Surfa

cero

ughn

ess

(μm

)

Ra Rz RZJIS

8"

6"

3"

Burr height incutting direction

Burr height infeed direction

o4"

o4"

Ground peripheral surfaces for accuracy.Large rake angle and j-polish.Excels in cutting edge sharpness and welding resistance(built up edge) and can suppress burr occurrence.

■Impact resistance■Cutting forces

First choice for general purpose

For machining aluminum alloys

AH120 for general purpose, T3030 for high speed milling, and NS740for high-quality surface. AH140 T1015

A

8"

4"

Feed

KS05F

Feed

Max

imum

wea

rwid

th(in

)

TAW13(MJ insert, AH120)Competitor A(PVD coated)Competitor B(CVD coated)Competitor C(CVD coated)

Cutting length (in)0.08 0.16 0.24 0.32 0.470.400

0.004

0.008

0.012

0.020

0.016

■Wear resistance

Steels

Non ferrousmetals

Stainless steels Cast irons

S

Work material:Machine:Cutting speed:Feed per tooth:Depth of cut:Cutting width:

Carbon steel (AISI 1055)BT50Vc=500 SFMfz=0.002~0.008 IPTap=0.120 inchae=3.15 inch

Work material:Machine:Cutting speed:Feed per tooth:Depth of cut:Cutting width:

Die steelBT50Vc=500 SFMfz=0.008 IPTap=0.120 inchae=2.00 inch

Work material:

Machine: Cutting speed:Feed per tooth:Depth of cut:Cutting width:

Chromium molybdenum steel(AISI 4140)30HRCBT40Vc=500 SFMfz=0.010 IPTap=0.080 inchae=2.4 inchDry cutting, used with single tooth

AMJ-type

AJ-type

■Surface roughness■Burr height

Work material:

Machine:Cutting speed:Feed per tooth:Depth of cut:Cutting width:

Aluminum alloy (AISI 5052)30HRCBT40Vc=2,000 SFMfz=0.006 IPTap=0.040 inchae=3 inch

W


3

A full line of insert geometries cover a variety of machining

Large rake angle contributes to low cutting forces.Features freer cutting action and best suitable formachining less rigid workpieces.

TAW13(HJ insert)Competitor

ACompetitor

B

0.012 0.016 0.020 0.024 0.026Feed per tooth fz (IPT)

8"

4"

TAW13(MS insert)

Competitor A

Competitor B

Competitor C

CompetitorD

8"

2.40

"0

7

13

20

26

33

Cut

ting

leng

th(ft

)

Flat-top insert provided with excellent impactresistance. Best suitable for roughing ofcast irons and steels.

Dedicated for machining of stainless steels.Can minimize re-cuttingof chips. Sharp cutting edge and large rake angle allow freercutting action and eliminates burr occurrence.

For high productivity

For finishingWiper insert

For low cutting forces and less rigid workpiecesML-type

AH120 for general purpose andT3030 for high speeds. AH140 T1015

T1015

NS740 GH110

AH120

Feed

AH140

Feed

Steels

Steels

Non ferrousmetals

S

Stainless steels Cast irons

Steels

Steels

Steels

Stainless steels

Stainless steels

Cast irons

Cast irons

Periphery ground for precision milling.Features excellent impact resistance and low cuttingforces, and allows high surface quality.

AH120 for general purpose andNS740 for high-quality surface finish

Combined with regular inserts, it allows excellent surface finish.Furthermore, T-DIA inserts are available for achieving high-quality surface finishes andlong tool life in milling of aluminum alloys.

KS05F for general purpose and DX140for high-quality surface finish

Priority on impact resistanceFlat top type

For machining of stainless steelsMS-type

AH120 for general purpose, T3030 for high speedmachining, and NS740 for high quality surface finish

W

Allows 1.5 to 2 times higher feeds thanconventional inserts. (Max. depth of cut=0.080 in)Excellent impact resistance and low cutting forces even underhigh cutting load in high feed milling.

HJ-type

MJ-type (G class) For finishing and precision machining

■

Work material:

Machine:Cutting speed:Feed per tooth:Depth of cut:Cutting width:

Chromium molybdenum steel(AISI 4140)30HRCBT40Vc=650 SFMfz=0.012~0.026 IPTap=0.080 inchae=2 inch

Work material:Machine: Cutting speed:Feed per tooth:Depth of cut:Cutting width:

Stainless steel JIS (AISI 340)BT50Vc=500 SFMfz=0.008 IPTap=0.080 inchae=2.4 inch

■Comparison of productivity

■Burr height

4

5


Catalog Number Class HoningGrade Max.

D.O.C.(inch)AH120 AH140 T3030 GH110 T1015 NS740 KS05F DX140

SWMT13T3AFPR-MJ M With � � � � � .156"SWMT13T3AFER-ML M With � .118"SWMW13T3AFTR M With � � � � .197"SWMT13T3AFPR-HJ M With � � � �� .078"SWMT13T3AFPR-MS M With � .156"SWGT13T3AFFR-AJ G Without � .156"SWGT13T3AFPR-MJ G Without � � .156"WWCW13T3AFER-WS C With � � .005"WWCW13T3AFFR-WS C Without � .005"WWCW13T3AFFR-WD C Without �� .005"

φd

φD

φD1

Ε

F

b

a

45 O

TAW13 45° LEAD - INCHINCH SELECTION Specifications

45° Lead High Positive High Feed Face Mill

Corner Angle 45°

RakeAngle

Axial +17° ~ 20°

Radial -16° ~ 11°

Catalog Number Stock# ofTeeth

Dimensions (in) Wt.lbs.

CoolantHoleD D1 d E F a b

TAW13R200U0075A03 � 3 2.00 2.51 0.75 0.75 1.575 0.20 0.32 0.9 with

TAW13R300U0100A04 � 4 3.00 3.51 1.00 1.02 1.969 0.24 0.38 2.0 with

TAW13R400U0150A05 � 5 4.00 4.52 1.50 1.378 1.969 0.32 0.50 3.8 with

TAW13R500U0150A06 � 6 5.00 5.51 1.50 1.457 2.480 0.39 0.63 6.2 with

TAW13R600U0200A07 � 7 6.00 6.51 2.00 1.50 2.480 0.39 0.63 9.0 without

� TAW 13 Series Coarse Pitch (45 Degree)




TAW13R200U0075A04 � 4 2.00 2.51 0.75 0.75 1.575 0.20 0.32 0.9 with

TAW13R300U0100A06 � 6 3.00 3.51 1.00 1.02 1.969 0.24 0.38 2.0 with

TAW13R400U0150A07 � 7 4.00 4.52 1.50 1.378 1.969 0.32 0.50 3.5 with

TAW13R500U0150A08 � 8 5.00 5.51 1.50 1.457 2.480 0.39 0.63 6.0 with

TAW13R600U0200A10 � 10 6.00 6.51 2.00 1.50 2.480 0.39 0.63 8.6 without

� TAW 13 Series Close Pitch (45 Degree)




TAW13R200U0075A05 � 5 2.00 2.51 0.75 0.75 1.575 0.20 0.32 0.9 with

TAW13R300U0100A08 � 8 3.00 3.51 1.00 1.02 1.969 0.24 0.38 2.0 with

TAW13R400U0150A10 � 10 4.00 4.52 1.50 1.378 1.969 0.32 0.50 3.8 with

TAW13R500U0150A12 � 12 5.00 5.51 1.50 1.457 2.480 0.39 0.63 6.2 with

TAW13R600U0200A16 � 16 6.00 6.51 2.00 1.50 2.480 0.39 0.63 9.0 without

� TAW 13 Series Fine Pitch (45 Degree)

13.9

18

30’

13.9

2 4

O

Insert shown is MJ Chipbreaker

� Inserts

INCHSELECTION

5 6

ShimInsert Fixing

ScrewShim FixingScrew

ShimWrench

InsertWrench

FSSA1102 CSPB-3.5 DTS5-3.5SS P-3.5 IP-15D

� Parts for TAW13

Work Material Grade sfm

Roughing (Depth of cut: >0.040 inch) (Depth of cut: 0.040~0.080 inch for HJ)Feed per tooth (inch/tooth)

MJ ML HJ MS WithoutChipbreaker AJ

Mild Steel, Unhardened Steels(<180 HB)

AH120 330-890 .002-.012 .002-.010 .008-.024 - .002-.012 -

T3030 500-985 .002-.012 - .008-.024 - .002-.012 -

AH140 260-590 .002-.012 - - .004-.010 - -

NS740 330-985 .002-.009 - - - .002-.009 -

Carbon Steels, Alloy Steels(<300 HB)

AH120 330-760 .002-.010 .002-.008 .008-.020 - .002-.010 -

T3030 490-920 .002-.010 - .008-.020 - .002-.010 -

AH140 260-490 .002-.010 - .008-.020 - - -

NS740 330-760 .002-.008 - - - .002-.008 -

Die Steels, PrehardenedSteels (<30 HRC)

AH120 330-590 .002-.008 .002-.006 .008-.016 - .002-.008 -

T3030 330-590 .002-.008 - .008-.016 - .002-.008 -

Stainless Steels (<250 HB)AH140 260-660 .004-.010 - .008-.020 .004-.008 - -

AH120 490-820 .004-.010 .004-.008 .008-.020 - .004-.010 -

Cast Irons, Ductile IronsT1015 330-820 .002-.010 - .008-.024 - .002-.010 -

AH120 330-820 .002-.010 .002-.008 .008-.024 - .002-.010 -

Aluminum Alloys (Si<12%) KS05F 985-3300 - - - - - .002-.008

Aluminum Alloys (Si>13%)Copper Alloys

KS05F 260-985 - - - - - .002-.008

KS05F 660-1650 - - - - - .002-.008

Work Material Grade sfmFinish - Light Cutting (Depth of cut: <0.040 inch)

Feed per tooth (inch/tooth)MJ ML HJ MS Without

Chipbreaker AJ

Mild Steel, Unhardened Steels(<180 HB)

AH120 330-890 .002-.010 .002-.008 .008-.024 - .002-.010 -

T3030 500-985 .002-.010 - .008-.024 - .002-.010 -

AH140 260-590 .002-.010 - - .002-.008 - -

NS740 330-985 .002-.008 - - - .002-.008 -

Carbon Steels, Alloy Steels(<300 HB)

AH120 330-760 .002-.008 .002-.006 .008-.020 - .002-.008 -

T3030 490-920 .002-.008 - .008-.020 - .002-.008 -

AH140 260-490 .002-.008 - .008-.020 - - -

NS740 330-760 .002-.007 - - - .002-.007 -

Die Steels, PrehardenedSteels (<30 HRC)

AH120 330-590 .002-.007 .002-.005 .008-.016 - .002-.007 -

T3030 330-590 .002-.007 - .008-.016 - .002-.007 -

Stainless Steels (<250 HB)AH140 260-660 .004-.008 - .008-.020 .004-.007 - -

AH120 490-820 .004-.008 .004-.007 .008-.020 - .004-.008 -

Cast Irons, Ductile IronsT1015 330-820 .002-.008 - .008-.024 - .002-.008 -

AH120 330-820 .002-.008 .002-.007 .008-.024 - .002-.008 -

Aluminum Alloys (Si<12%) KS05F 985-3300 - - - - - .002-.008

Aluminum Alloys (Si>12%)Copper Alloys

KS05F 260-985 - - - - - .002-.008

KS05F 660-1650 - - - - - .002-.008

Cutter Number Inch Size Coolant Thru Center Bolt

TAW13R200XXXXX 2.00 C0.375X1.125H

TAW13R300XXXXX 3.00 C0.500X1.375H

TAW13R400XXXXX 4.00 TMBA-0.750H

TAW13R500XXXXX 5.00 TMBA-0.750H

TAW13R600XXXXX 6.00 No Coolant Holes

� Coolant Thru Center Bolt

� General Cutting Conditions

*Note:Non-coolant thru bolt included only in 2 & 3 inch cutters.Coolant thru bolt is optional for all other size cutters.

�: Stocked Standard��: Non-Stocked Standard

See Pg. 12 for notes on using TAW and TPW Milling Cutters

7


φd

φD

φD1Ε

F

b

a

45 O

TAW13 45° LEAD - METRICMETRIC SELECTION Specifications

45° Lead High Positive High Feed Face Mill

Corner Angle 45°

RakeAngle

Axial +17° ~ 20°

Radial -16° ~ 11°

13.9

18

30’

13.9

2 4

O


METRICSELECTION


Dimensions (mm) Wt.kgs.


TAW13R050M22.0-03 �� 3 50 63 22 20 40 6 10 0.4 with

TAW13R063M22.0-04 �� 4 63 76 22 20 40 6 10 0.5 with

TAW13R080M25.4-04 �� 4 80 94 25.4 26 50 6 9.5 1.0 with

TAW13R100M31.7-05 �� 5 100 114 31.75 32 50 8 12.7 1.5 with

TAW13R125M38.1-06 �� 6 125 139 38.1 38 63 10 15.9 2.8 with

TAW13R160M50.8-07 �� 7 160 174 50.8 40 63 11 19 4.4 without

TAW13R200M47.6-08 �� 8 200 213 47.63 38 63 14 25.4 8.0 without

� TAW 13 Series Coarse Pitch (45 Degree)

� TAW 13 Series Close Pitch (45 Degree)




TAW13R050M22.0-04 �� 4 50 63 22 20 40 6 10 0.4 with

TAW13R063M22.0-05 �� 5 63 76 22 20 40 6 10 0.6 with

TAW13R080M25.4-06 �� 6 80 94 25.4 26 50 6 9.5 1.0 with

TAW13R100M31.7-07 �� 7 100 114 31.75 32 50 8 12.7 1.5 with

TAW13R125M38.1-08 �� 8 125 139 38.1 38 63 10 15.9 2.7 with

TAW13R160M50.8-10 �� 10 160 174 50.8 40 63 11 19 4.4 without

Catalog Number Class HoningGrade Max.

D.O.C.(mm)AH120 AH140 T3030 GH110 T1015 NS740 KS05F DX140

SWMT13T3AFPR-MJ M With � � � � � 4SWMT13T3AFER-ML M With � 3SWMW13T3AFTR M With � � � � 5SWMT13T3AFPR-HJ M With � � � �� 2SWMT13T3AFPR-MS M With � 4SWGT13T3AFFR-AJ G Without � 4SWGT13T3AFPR-MJ G Without � � 4WWCW13T3AFER-WS C With � � 0.12mmWWCW13T3AFFR-WS C Without � 0.12mmWWCW13T3AFFR-WD C Without �� 0.12mm

� Inserts

7 8

ShimInsert Fixing


ShimWrench

InsertWrench

FSSA1102 CSPB-3.5 DTS5-3.5SS P-3.5 IP-15D

� Parts for TAW13

Work Material Grade m/min

Roughing (Depth of cut: >1.0 mm) (Depth of cut: 1.0~2.0 mm for HJ)Feed per tooth (mm/t)

MJ ML HJ MS FL AJ

Mild Steel, Low Carbon Steels(JIS SS400, S25C, etc.)

<180 HB

AH120 100~180~270 0.05~0.3 0.05~0.25 0.2~0.6 - 0.05~0.3 -

T3030 150~220~300 0.05~0.3 - 0.2~0.6 - 0.05~0.3 -

AH140 80~130~180 0.05~0.3 - - 0.1~0.25 - -

NS740 100~200~300 0.05~0.23 - - - 0.05~0.23 -

Carbon Steels, Alloy Steels(JIS S50C, SCM440, etc.)

<300 HB

AH120 100~150~230 0.05~0.25 0.05~0.2 0.2~0.5 - 0.05~0.25 -

T3030 150~200~280 0.05~0.25 - 0.2~0.5 - 0.05~0.25 -

AH140 80~120~150 0.05~0.25 - 0.2~0.5 - - -

NS740 100~150~230 0.05~0.2 - - - 0.05~0.2 -

Die Steels(JIS SKD11, SKD61, etc.)

<30 HRC

AH120 100~140~180 0.05~0.2 0.05~0.2 0.2~0.4 - 0.05~0.2 -

T3030 100~140~180 0.05~0.2 - 0.2~0.4 - 0.05~0.2 -

Stainless Steels(JIS SUS304, SUS316, etc.)

<250 HB

AH140 80~150~200 0.1~0.25 - 0.2~0.5 0.1~0.2 - -

AH120 150~200~250 0.1~0.25 0.1~0.2 0.2~0.5 - 0.1~0.25 -

Gray and Ductile Cast Irons(JIS FC250, FCD400, etc.)

T1015 100~180~250 0.05~0.25 - 0.2~0.6 - 0.05~0.25 -

AH120 100~180~250 0.05~0.25 0.05~0.2 0.2~0.6 - 0.05~0.25 -

Aluminum Alloys (Si<12%) KS05F 300~500~1000 - - - - - 0.05~0.2

Aluminum Alloys (Si>13%) KS05F 80~200~300 - - - - - 0.05~0.2

Copper Alloys KS05F 200~350~500 - - - - - 0.05~0.2


Light Cutting to Finishing (Depth of cut: <1.0 mm)Feed per tooth (mm/t)

MJ ML HJ MS FL AJ

Mild Steel, Low Carbon Steels(JIS SS400, S25C, etc.)

<180 HB

AH120 100~180~270 0.05~0.25 0.05~0.2 0.2~0.6 - 0.05~0.25 -

T3030 150~220~300 0.05~0.25 - 0.2~0.6 - 0.05~0.25 -

AH140 80~130~180 0.05~0.25 - - 0.1~0.2 - -

NS740 100~200~300 0.05~0.2 - - - 0.05~0.2 -


<300 HB

AH120 100~150~230 0.05~0.2 0.05~0.15 0.2~0.5 - 0.05~0.2 -

T3030 150~200~280 0.05~0.2 - 0.2~0.5 - 0.05~0.2 -

AH140 80~120~150 0.05~0.2 - 0.2~0.5 - - -

NS740 100~150~230 0.05~0.18 - - - 0.05~0.18 -


<30 HRC

AH120 100~140~180 0.05~0.18 0.05~0.12 0.2~0.4 - 0.05~0.18 -

T3030 100~140~180 0.05~0.18 - 0.2~0.4 - 0.05~0.18 -


<250 HB

AH140 80~150~200 0.1~0.2 - 0.2~0.5 0.1~0.18 - -

AH120 150~200~250 0.1~0.2 0.1~0.18 0.2~0.5 - 0.1~0.2 -


T1015 100~180~250 0.1~0.2 - 0.2~0.6 - 0.1~0.2 -

AH120 100~180~250 0.1~0.2 0.05~0.18 0.2~0.6 - 0.1~0.2 -

Aluminum Alloys (Si<12%) KS05F 300~500~1000 - - - - - 0.05~0.2

Aluminum Alloys (Si>13%) KS05F 80~200~300 - - - - - 0.05~0.2

Copper Alloys KS05F 200~350~500 - - - - - 0.05~0.2


*Note:Metric TAW13 cutters 50~125mm include coolant thru bolts.

Cutter Number Inch Size Coolant Thru Center BoltTAW13R050XXXXX 50.00 CM10x30H

TAW13R063XXXXX 63.00 CM10x30H

TAW13R080XXXXX 80.00 CM12x30H

TAW13R100XXXXX 100.00 TMBA-M16H

TAW13R125XXXXX 125.00 TMBA-M20H




See Pg. 12 for notes on using TAW and TPW Milling Cutters �: Stocked Standard��: Non-Stocked Standard

9


φd

Ε

a

b

F

φD

TPW13 90° LEAD - INCHINCH SELECTION Specifications

90° Lead High Positive Shoulder Mill

Corner Angle 90°

RakeAngle

Axial +11.5°

Radial -13°~-10.5°



CoolantHoleD d E F a b

TPW13R200U0075A03 � 3 2.00 0.75 0.75 1.575 0.20 0.32 0.7 with

TPW13R300U0100A04 � 4 3.00 1.00 1.02 1.969 0.24 0.38 1.8 with

TPW13R400U0150A05 � 5 4.00 1.50 1.378 1.969 0.32 0.50 3.5 with

TPW13R500U0150A06 � 6 5.00 1.50 1.457 2.480 0.39 0.63 5.5 with

TPW13R600U0200A08 � 8 6.00 2.00 1.50 2.480 0.39 0.63 8.0 without

Catalog Number Class HoningGrade Max. D.O.C.

(inch)AH120 AH140 T3030 T1015 NS740 KS05F

SWMT1304PDPR-MJ M With � � � � � .390SWMT1304PDER-ML M With � .390SWMT1304PDPR-MS M With � .390SWGT1304PDFR-AJ G Without � .390SWGT1304PDPR-MJ G With � � .390

� Inserts

� TPW 13 Series Coarse Pitch (90º Degree)




TPW13R200U0075A04 � 4 2.00 0.75 0.75 1.575 0.20 0.32 0.7 with

TPW13R300U0100A06 � 6 3.00 1.00 1.02 1.969 0.24 0.38 1.5 with

TPW13R400U0150A07 � 7 4.00 1.50 1.378 1.969 0.32 0.50 3.3 with

TPW13R500U0150A08 � 8 5.00 1.50 1.457 2.480 0.39 0.63 5.3 with

TPW13R600U0200A12 � 12 6.00 2.00 1.50 2.480 0.39 0.63 8.2 without

� TPW 13 Series Close Pitch (90º Degree)




TPW13R200U0075A05 � 5 2.00 0.75 0.75 1.575 0.20 0.32 0.7 with

TPW13R300U0100A08 � 8 3.00 1.00 1.02 1.969 0.24 0.38 1.8 with

TPW13R400U0150A10 � 10 4.00 1.50 1.378 1.969 0.32 0.50 3.3 with

TPW13R500U0150A12 � 12 5.00 1.50 1.457 2.480 0.39 0.63 5.3 with

TPW13R600U0200A15 � 15 6.00 2.00 1.50 2.480 0.39 0.63 8.2 without

� TPW 13 Series Fine Pitch (90º Degree)

13.546 5

13.5

46

1.4

φ4.4

90O

17O

R0.8

1.4

2 O


INCHSELECTION

109

Work Material Grade sfm

Roughing (Depth of cut: >0.040 in.)Feed per tooth (inch/tooth)

MJ ML MS AJ

Mild and Low Carbon Steels(JIS SS400, S25C, etc.)

<180 HB

AH120 330~890 .002~.010 .002~.008 - -

T3030 500~985 .002~.010 - - -

AH140 260~590 .002~.010 - .002~.010 -

NS740 330~985 .002~.006 - - -


<300 HB

AH120 330~760 .002~.008 .002~.006 - -

T3030 490~920 .002~.008 - - -

AH140 260~490 .002~.008 - - -

NS740 330~760 .002~.006 - - -


<30 HRC

AH120 330~590 .002~.006 .002~.005 - -

T3030 330~590 .002~.006 - - -


<250 HB

AH140 260~660 .002~.008 - .002~.007 -

AH120 490~820 .002~.008 .002~.006 - -


T1015 330~820 .002~.008 - - -

AH120 330~820 .002~.008 .002~.006 - -

Aluminum Alloys (Si<12%) KS05F 985~3300 - - - .002~.008

Aluminum Alloys (Si>13%) KS05F 260~985 - - - .002~.008

Copper Alloys KS05F 660~1650 - - - .002~.008

Finish-Light Cutting (Depth of cut: <0.040 in.)Feed per tooth (inch/tooth)

MJ ML MS AJ

.002-.008 .002-.007 - -

.002-.008 - - -

.002-.008 - .002-.007 -

.002-.005 - - -

.002-.007 .002-.005 - -

.002-.007 - - -

.002-.007 - - -

.002-.005 - - -

.002-.005 .002-.004 - -

.002-.005 - - -

.004-.007 - .002-.006 -

.004-.007 .002-.005 - -

.002-.007 - - -

.002-.007 .002-.005 - -

- - - .002-.008

- - - .002-.008

- - - .002-.008

ShimInsert Fixing


ShimWrench

InsertWrench

FSSP1102 CSPB-3.5 DTS5-3.5SS P-3.5 IP-15D

� Parts for TPW13Cutter Number Inch Size Coolant Thru Center Bolt

TPW13R200XXXXX 2.00 C0.375X1.125H

TPW13R300XXXXX 3.00 C0.500X1.375H

TPW13R400XXXXX 4.00 TMBA-0.750H

TPW13R500XXXXX 5.00 TMBA-0.750H

TPW13R600XXXXX 6.00 No Coolant Holes



*Note:Non-coolant thru bolt included only in 2 & 3 inch cutters.Coolant thru bolt is optional for all other size cutters.


See Pg. 12 for notes on using TAW and TPW Milling Cutters

11


φd

Ε

a

b

F

φD

TPW13 90° LEAD - METRICMETRIC SELECTION Specifications

90° Lead High Positive Shoulder Mill

Corner Angle 90°

RakeAngle

Axial +11.5°

Radial -13°~-10.5°




TPW13R050M22.0-03 �� 3 50 22 20 40 6 10 0.3 with

TPW13R063M22.0-04 �� 4 63 22 20 40 6 10 0.5 with

TPW13R080M25.4-04 �� 4 80 25.4 26 50 6 9.5 0.8 with

TPW13R100M31.7-05 �� 5 100 31.8 38 50 8 12.7 1.2 with

TPW13R125M38.1-06 �� 6 125 38.1 38 63 10 15.9 2.4 with

TPW13R160M50.8-08 �� 8 160 50.8 38 63 11 19 4.0 without

TPW13R200M47.6-10 �� 10 200 47.6 38 63 14 25.4 7.4 without

� TPW 13 Series Coarse Pitch (90º Degree)




TPW13R050M22.0-04 �� 4 50 22 20 40 6 10 0.3 with

TPW13R063M22.0-05 �� 5 63 22 20 40 6 10 0.4 with

TPW13R080M25.4-06 �� 6 80 25.4 26 50 6 9.5 0.8 with

TPW13R100M31.7-07 �� 7 100 31.8 38 50 8 12.7 1.2 with

TPW13R125M38.1-08 �� 8 125 38.1 38 63 10 15.9 2.4 with

TPW13R160M50.8-12 �� 12 160 50.8 38 63 11 19 4.0 without

� TPW 13 Series Close Pitch (90º Degree)

13.546 5

13.5

46

1.4

φ4.4

90O

17O

R0.8

1.4

2 O


METRICSELECTION

Catalog Number Class HoningGrade Max. D.O.C.

(mm)AH120 AH140 T3030 T1015 NS740 KS05F

SWMT1304PDPR-MJ M With � � � � � 10SWMT1304PDER-ML M With � 10SWMT1304PDPR-MS M With � 10SWGT1304PDFR-AJ G Without � 10SWGT1304PDPR-MJ G With � � 10

� Inserts


11 12

ShimInsert Fixing


ShimWrench

InsertWrench

FSSP1102 CSPB-3.5 DTS5-3.5SS P-3.5 IP-15D

� Parts for TPW13


Roughing (Depth of cut: >1.0mm)Feed per tooth (mm/t)

MJ ML MS AJ

Mild and Low Carbon Steels(JIS SS400, S25C, etc.)

<180 HB

AH120 100~270 0.05~0.25 0.05~0.20 - -

T3030 150~300 0.05~0.25 - - -

AH140 80~180 0.05~0.25 - 0.05~0.20 -

NS740 100~300 0.05~0.15 - - -


<300 HB

AH120 100~230 0.05~0.20 0.05~0.15 - -

T3030 150~280 0.05~0.20 - - -

AH140 80~150 0.05~0.20 - - -

NS740 100~230 0.05~0.15 - - -


<30 HRC

AH120 100~180 0.05~0.15 0.05~0.12 - -

T3030 100~180 0.05~0.15 - - -


<250 HB

AH140 80~200 0.05~0.20 - 0.05~0.18 -

AH120 150~250 0.05~0.20 0.05~0.15 - -


T1015 100~250 0.05~0.20 - - -

AH120 100~250 0.05~0.20 0.05~0.15 - -

Aluminum Alloys (Si<12%) KS05F 300~1000 - - - 0.05~0.20

Aluminum Alloys (Si>13%) KS05F 80~300 - - - 0.05~0.20

Copper Alloys KS05F 200~500 - - - 0.05~0.20

Finish - Light Cutting (Depth of cut: <1.0mm)Feed per tooth (mm/t)

MJ ML MS AJ

0.05~0.20 0.05~0.18 - -

0.05~0.20 - - -

0.05~0.20 - 0.05~0.18 -

0.05~0.12 - - -

0.05~0.18 0.05~0.12 - -

0.05~0.18 - - -

0.05~0.18 - - -

0.05~0.12 - - -

0.05~0.12 0.05~0.10 - -

0.05~0.12 - - -

0.05~0.18 - 0.05~0.15 -

0.05~0.18 0.05~0.12 - -

0.05~0.18 - - -

0.05~0.18 0.05~0.12 - -

- - - 0.05~0.20

- - - 0.05~0.20

- - - 0.05~0.20


Cutter Number Inch Size Coolant Thru Center BoltTPW13R050XXXXX 50.00 CM10x30H

TPW13R063XXXXX 63.00 CM10x30HTPW13R080XXXXX 80.00 CM12x30H

TPW13R100XXXXX 100.00 TMBA-M16H

TPW13R125XXXXX 125.00 TMBA-M20HTPW13R160XXXXX 160.00 No Coolant Holes

TPW13R200XXXXX 200.00 No Coolant Holes


*Note:Metric TPW13 cutters 50~125mm include coolant thru bolts.

Notes when using TAW and TPW Milling Cutters:1.When machining at large depth of cut or large cutting width, Vc and fz should be set to the lower side.2. As a rule, dry machining (including air blow) is recommended. However, for excessive chip welding, such as when machining stainlesssteels, use a water soluble cutting fluid. In this case, use AH140 and set the cutting speed to Vc < 330 sfm.

3.When machining mild steel, carbon steel, or alloy steel in wet conditions, T3030 is recommended. In this case, Vc and fz should beset lower.

4. TAW13 type can not be used for ramping, plunging and drilling.

Face mill arbors with center-through coolant hole

Notes on arbors when using TAW13 or TPW13 type with center-through air

Od

Od

1

Od

3 holes equallyspaced

Cutter diameter OD (in)

Nominal diameter Od (in)

1.97 / 2.78

0.87

3.15

1.0

3.94

1.25

4.92

1.5

6.30

2.0

Nominal diameter Od (in)

Through hole diameter od1 (in)

0.63

0.16~0.24

0.87

0.20~0.31

1.0

0.24~0.35

1.25

0.39~0.51

1.5

0.39~0.59

2.0

0.39~0.59

When using TAW13 or TPW13 type with center-through air (coolant or mist), the arbor to be usedmust be provided for center-through air supplying.

■ Cautionary Notes● When chips are in the cutting zone during slotting or pocketing process, use internal air supply or air blast to prevent chip recutting.● Use of inserts other than specified can result in incomplete cutting and cause damage to the cutter body. Therefore, specified inserts in our catalogs must

be used.● Before changing or indexing the inserts, remove chips or other foreign matter from the inserts and in the insert pocket of the cutter body by using an air blast

or a wiping cloth.● After a long period of use, replace deformed or damaged clamping screws or wrench.


By using the combination of TAW13 and HJ inserts, the feed was increased up to 2.7 times thatof the existing tool. Furthermore, in spite of increased conditions, the cutting noise level waslower. Allowed about 2.7 times the machining efficiency.

13


Machining examples�TungaloyCutter body: TAW13R080M25.4-06 (ø80mm, 6 teeth)Inserts: SWMT13T3AFPR-MJ (AH120)Work Material: Chromium molybdenum steel (AISI 4015) Cutting speed: Vc=600 SFMMachine: Vertical machining center (BT50) Feed per tooth: fz=0.006 IPT

Depth of cut: ap=0.080 inch

�Existing toolCutter body: Competitor B (ø80mm, 4 teeth)Inserts: CVD coatedWork Material: Carbon steel (AISI 1055) Cutting speed: Vc=600 SFMMachine: Vertical machining center (BT50) Feed per tooth: fz=0.006 IPT

Depth of cut: ap=0.060 inch

�Results100 pieces

TAW13 (MJ)

Competitor B

Surpassed100 pcBenchmark

In the existing tooling, the tool life was unstablebecause of chatter built-up resulting from a less rigidworkpiece and low clamping rigidity. TAW13 (MJ),which features low cutting forces, could eliminatechatter and allow smooth machining.

1.3 times the machiningefficiency

1.8 times thetool life

�TungaloyCutter body: TAW13R100M31.7-07 (ø100mm, 7 teeth)Inserts: SWMT13T3AFPR-HJ (T3030)Work Material: Carbon steel (AISI 1055) Cutting speed: Vc=790 SFMMachine: Vertical machining center (BT50) Feed per tooth: fz=0.024 IPT

Feed: Vf=126 IPMDepth of cut: ap=0.080 inch

Water soluble�Existing toolCutter body: Competitor DInserts: PVD coatedWork Material: Carbon steel (AISI 1055) Cutting speed: Vc=720 SFMMachine: Vertical machining center (BT50) Feed per tooth: fz=0.010 IPT

Feed: Vf=47 IPMDepth of cut: ap=0.080 inch

Water soluble

�Results2.7 times the

machining efficiency

�TungaloyCutter body: TAW13R080M25.4-06 (ø80mm, 6 teeth)Inserts: SWMT13T3AFPR-MJ (AH120)Work Material: Mild steel Cutting speed: Vc=750 SFMMachine: Vertical machining center (BT50) Feed per tooth: fz=0.013 IPT

Feed: Vf=71 IPMDepth of cut: ap=0.080~0.120 inch

ae=2.4 inchDry cutting

�Existing toolCutter body: Competitor C (ø100mm, 7 teeth)Inserts: PVD coatedWork Material: Mild steel Cutting speed: Vc=750 SFMMachine: Vertical machining center (BT50) Feed per tooth: fz=0.008 IPT

Feed: Vf=32 IPMDepth of cut: ap=0.080~0.120 inch

ae=2.4 inchDry cutting

�Results The feed rate of the existing tool could not be increased because of excessive vibration duringmachining. The TAW13, because of the low cutting forces and less vibration, could increase feedand allowed about 2.3 times the machining efficiency.

2.3 times themachining efficiency

1413

Machining examples

The conventional cutter machined a maximum of 4 pieces. However, the tool life was unstabledue to unpredictable tool breakage.TPW13 consistently machined 4 pieces or more. Furthermore, it showed less chatter andvibration than the conventional cutter and could increase the depth of cut and feed.

�TungaloyCutter body: TPW13R080M25.4-04 (ø80mm, 4 teeth)Inserts: SWMT1304PDPR-MS (AH140)

�Existing toolCutter body: Conventional cutterInserts: PVD coatedWork Material: Stainless steel (AISI 304) Cutting speed: Vc=400 SFMMachine: Vertical machining center (BT40) Feed per tooth: fz=0.008 IPT

Depth of cut: ap=0.048 inchWater soluble

�Results

4"2"

85 pieces

TPW13 (MJ)

Conventional tool

120 piecesTool life was 1.4 times longer than that of theconventional tool. Cutting noise level was lower thanthat of the conventional tool. Surface finish was alsoimproved.

�TungaloyCutter body: TPW13R080M25.4-06 (ø80mm, 6 teeth)Inserts: SWMT1304PDPR-MJ (AH140)Work Material: Stainless steel (AISI 316) Cutting speed: Vc=330 SFMMachine: Vertical machining center Feed per tooth: fz=0.004 IPT

Depth of cut: ap=0.110 inch x 5 passesCutting width: ae=3.15 inch

Water soluble�Existing toolCutter body: Conventional cutter (ø80mm, 6 teeth)Inserts: PVD coatedWork Material: Stainless steel (AISI 316) Cutting speed: Vc=330 SFMMachine: Vertical machining center Feed per tooth: fz=0.003 IPT

Depth of cut: ap=0.110 inch x 7 passesCutting width: ae=3.15 inch

Water soluble

�Results1.5 times the

machining efficiency

1.4 times thetool life

�Cautionary points when using HJ insertsHJ inserts provide a unique tool geometry to cope with higher feeds than MJinserts. When using HJ inserts, please be aware of the following points:�Use the inserts within the maximum allowable depth of cut, ap=0.080".�Do not use the inserts together with other types (such as MJ, MS, etc.) in the same body.

�The peripheral shape of HJ type inserts differ from those of other types (MJ, MS,etc.) however, it can be commonly used in the same insert pocket.

�Cautionary points when using wiper inserts�For good surface finish, use of a wiper insert (WWCW13T3AF_R-W_) is recommended. In general, installing one wiper insert provides superior surface finish.

�When using the wiper insert, install the insert as shown in Fig. 1. If the insert is installed as shown in Fig. 2, the breakage of the insert is inevitable and normal surface finish can not be obtained.

�The wiper insert has one wiping corner.�The peripheral cutting edge of the wiper insert is retracted from the edge of thenormal inserts. Therefore, the feed per tooth (fz IPT) of the normal insert following the wiper insert is two times that of other normal inserts.

�When using the wiper insert, a depth of cut (ap) less than 0.040" is recommended.

Front cutting edgeMain cutting edge

ap

30o

Lower HigherFeed per tooth fz (in)Low

erDe

pth

of c

ut a

p (in

)

Fig. 1 Fig. 2

1226A Michael Drive, Wood Dale, IL 60191Customer Service: 1-888-554-8394Technical Support: 1-888-554-8391Fax: 1-888-554-8392

Tungaloy Canada432 Elgin Street, Unit 3, Brantford, Ontario, Canada N3S-7P7Toll Free: 888-886-4256, Phone: 519-758-5779, Fax: 519-758-5791

Tungaloy de Mexico S.A.C Los Arellano 113, Vista Alegre, Aguascalientes, AGS, Mexico 20290Phone: 011-52-449-929-5410, Fax: 011-52-449-929-5411

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TAW13 & TPW13 - Nemic Industrial Supplynemic.net/customer/nemind/customerpages/pdfs/taw_tpw_tta_broch… · body design is optimized to b 1.5 to 2.0 times F High productivity Cutter