Tacoma RS3200 (V3) - RevA - parksoffroad.com · 2005-01-23 · ii. Press the V3 ECU to the driver side cowl area firmly. V3 ECU TOYOTA TACOMA 2002 - TVIPV3 (RS3200) Section II - Installation

Page 1 of 28 Pages PPO

TOYOTA TACOMA 2002 - TVIP V3 (RS3200)Section I - Installation Preparation

Part Number: 08586-04810Section I - Installation Preparation

Item # Quantity Reqd. Description1 1 Wire Harness2 1 Status Monitor3 1 Piezo Buzzer4 1 Butyl Tape Pad5 1 Extra Lage Wire Tie

Item # Quantity Reqd. Description1 2 Large Foam Tape Strip (2 pcs.)2 3 Small Foam Tape Strip3 5 Large Wire Ties4 10 Medium Wire Ties

Item # Quantity Reqd. Description1 1 V3 Base Kit (08585-33830)

Note:

Safety ToolsSafety GlassesSafety Gloves (Optional)Vehicle Protection Blankets, Part Boxes

Special Tools

Installation ToolsPhillips Head Screwdriver #2, screwdriver or tip

10 mm SocketPneumatic/Electric WrenchTorque WrenchNylon Panel Removal ToolSide Cutters

Special Chemicals3M Prep Solvent-70

Accessory

Color

Vehicle/Trim Color

2002 - Tacoma with power door locks, only

Item # Accessory1 Audio2 V3

*Mandatory

STOPSTOP : Damage to the vehicle may occur. Do notproceed until process has been complied with.OPERATOR SAFETY : Use caution to avoid risk ofinjury.CRITICAL PROCESS : Proceed with caution toensure a quality installation. These points will beaudited on a completed vehicle installation.GENERAL PROCESS : This highlights specificprocesses to ensure a quality installation. Thesepoints will be audited during the accessoryinstallation.TOOLS & EQUIPMENT : This calls out the specifictools and equipment required for this process.

Striker Tool

Kit Contents

Hardware Bag Contents

Additional Items Required Installation

Conflicts

Recommended Tools

Color Applicability/ Trim Level

General Applicability

Recommended Sequence of Application

Legend

SmallFlat Blade Screwdriver

ALL 02-016-01

Rev.: A 07/19/01

TOYOTA TACOMA 2002 - TVIP V3 (RS3200)Section II - Installation ProcedureSection II - Installation Procedure

A. Vehicle Disassembly

1. Disconnect the negative battery cable.(Fig. A1)

i. Cover the fender before starting.

ii. Be careful not to touch the positivebattery cable.

Fig. A1

2. Remove the driver side step cover. (Fig. A2)

i. Protect the seat and floor beforestarting.

ii. Remove the four screws securingthe cover.

iii. Do not scratch the cover.

Fig. A2

3. Remove the driver side cowl cover.(Fig. A3)

i. Do not scratch the cover.

Fig. A34. Remove the hood release lever. (Fig. A4)

i. Remove the two screws securingthe lever to the lower dash cover.

ii. Remove the cable from the lever.

5. Remove the lower dash cover. (Fig. A4)

i. Remove the four bolts and onescrew securing the cover.

ii. Do not scratch the cover. Fig. A4

10 mm Wrench

Nylon Panel Removal Tool Phillips Screwdriver

Nylon Panel Removal Tool

Phillips Screwdriver, 10mm Socket

BatteryNegativeBatteryCable

Step Cover

Cowl Cover

Screw (x4)

BoltScrew (x2)

Lower Dash Cover

Bolt (x3)

Screw

Page 2 of 28 Pages PPORev.: A 07/19/01

2. Locate the vehicle harness’ gray 2Pconnector, then remove and discard theblack cap. (Fig. B2)

i. Locate the 2P connector betweenthe R/B No.2 and the body.

ii. Pull the connector toward thebattery to remove the cap and makethe connection.

TOYOTA TACOMA 2002 - TVIP V3 (RS3200)Section II - Installation Procedure

6. Prepare a blanket, then place the blanketover the front edge of the centerconsole. (Fig. A5)

Fig. A5

7. Loosen the bracket cover, but do notremove the cover. (Fig A6)

i. Remove the two clips securing thebracket cover.

ii. Do not scratch the cover.

iii. Do not bend the cover.

Fig. A6

Clip

Bracket Cover

Clip

ProtectiveSheet

B. Piezo Buzzer Installation

1. Remove and save the three boltssecuring R/B No. 2 to the body in theengine room. (Fig. B1)

Fig. B2

Cap (Remove)

Battery

Vehicle Harness’2P (Gray)

R/B No. 2

Bolt(Existing)

10 mm Socket,

Socket Extension

Fig. B1

Bolt(Existing)


Fig. C1

C. V3 Harness Installation

1. Locate and disconnect the white 12Pconnector from the driver’s side cowlarea. (Fig. C1)

i. Do not pull on the wires; pull on theconnector.

Vehicle Harness’ 12P (White)


Fig. B3

3. Plug in the Piezo Buzzer’s gray 2Pconnector into the vehicle harness' gray2P connector. (Fig. B3)

i. Verify the connectors are plugged insecurely.

4. Secure the Piezo Buzzer to the vehicle’sharness with one large strip of foamtape, then secure the Piezo Buzzer tothe vehicle’s harness with one largewire tie. (Fig. B3)

i. Do not cover the opening of theBuzzer with the foam tape.

ii. Clip the wire tie.

Fig. B4

5. Bundle the extra length of the PiezoBuzzer’s harness to the vehicle’sharness with one large wire tie. (Fig. B4)

i. Clip the wire tie.

Side Cutter

Side Cutter

Vehicle Harness’ 2P (Gray)

Piezo Buzzer’s 2P (Gray)

Large Foam TapeLarge Wire Tie

Piezo Buzzer’s Harness

Large Wire Tie

Piezo Buzzer




Fig. C2

2. Plug in the V3 harness’ white 12Pconnector into the vehicle’s white 12Pconnector and the driver’s sideconnector block. (Fig. C2)


Vehicle Harness’12P (White)


V3 Harness’12P (White)


Fig. C3

3. Wrap the white 12P connectors with one large strip of foam tape. (Fig. C3)

Large Foam Tape



D. ECU Preparation and Installation

1. Turn the adjustment screw on the V3ECU to the "5" position. (Fig. D1)

8

12

3

45 6 7

9

1011

8

123

5 6 7

910

11

4

Fig. D1

Small Flat Blade Screwdriver

V3 ECU

GBS Setting

Page 5 of 28 PagesRev.: A 07/19/01 PPO

Fig. D4

5. Remove the backing sheet, and attachthe V3 ECU as shown. (Fig. D4)

i. Do not touch the adhesive surfaceof the butyl tape.

ii. Press the V3 ECU to the driver sidecowl area firmly.

V3 ECU


Fig. D2

2. Plug in the V3 harness’ ECU connectorsto the V3 ECU. (Fig. D2)


EXAMPLE

V3 ECU Connectors(8P, 12P, 22P)

V3 ECU

3. Using 3M Prep Solvent -70, clean thearea indicated on the driver’s side cowlarea. (Fig. D3)

4. Remove the backing sheet, and attachthe butyl tape near the driver side cowlarea as shown. (Fig D3)

i. Do not touch the adhesive surfaceof the butyl tape.

Fig. D3

Butyl Tape


TOYOTA TACOMA 2002 - TVIP V3 (RS3200)Section II - Installation ProcedureTOYOTA TACOMA 2002 - TVIP V3 (RS3200)Section II - Installation Procedure

6. Secure the V3 ECU to the driver’s sidecowl area with one extra large wire tieas shown. (Fig. D5)


7. Attach two large foam tapes to thesurface of the V3 ECU. (Fig. D6)

Fig. D5

Fig. D6

Side CutterExtra Large Wire Tie

V3 Harness

V3 Harness’ 6P (White)V3 ECU

V3 ECU Large Foam Tape (x2)

E. V3 Harness Installation (Continued)

1. Place the white 12P connector into thehole of driver side connector block area.(Fig. E1)

Fig. E1

12P Connector


Fig. E4

5. Route the V3 harness up toward theInstrument Panel J/B, then secure it tothe vehicle’s harness with two mediumwire ties. (Fig E4)

i. Clip the wire ties.

Side Cutter V3 Harness

V3 ECU

Medium WireTie (x2)


2. Locate the white 6P connector from thedriver side cowl area. (Fig. E2)

3. Plug in the V3 harness’ white 6Pconnector into the vehicle’s 6Pconnector. (Fig. E2)


4. Wrap the white 6P connector with onesmall strip of foam tape. (Fig. E3)

Fig. E2

Fig. E3

V3 Harness’ 6P (White)

V3 ECU

V3 Harness

V3 Harness

Small Foam Tape


6P



Fig. E5

6. Locate and disconnect the white 22Pconnector from the Instrument PanelJ/B. (Fig. E5)


Fig. E6

7. Plug in the V3 harness’ white 22Pconnector between the vehicle harness’white 22P connector and the InstrumentPanel J/B. (Fig. E6)



Instrument Panel J/B

V3 Harness





8. Secure the V3 harness to the InstrumentPanel J/B with one large wire tie. (Fig. E7)


Fig. E7

Side Cutter

V3 Harness

22P

Large Wire Tie

InstrumentPanel J/B


Fig. E10

11. Plug in the V3 harness’ white 9Pconnector between the vehicle harness’white 9P connector from the back sideof the Instrument Panel J/B. (Fig. E10)



V3 Harness9P

9P


9. Attach the 22P connectors and the V3harness to the Instrument Panel J/B withone small strip of foam tape. (Fig. E8)

10. Locate and disconnect the white 9Pconnector from the back side ofInstrument Panel J/B. (Fig. E9)


Fig. E8

Fig. E9

V3 Harness

Small Foam Tape

Back side view ofInstrument Panel J/B

9P (White)

InstrumentPanel J/B


InstrumentPanel J/B



12. Route the V3 harness up toward theInstrument Panel J/B area, then securethe white 9P connector to the vehicleharness with one large wire tie. (Fig. E11)


13. Route the V3 harness behind the heaterduct, to the Instrument Panel J/B andsteering column area, then secure it tothe vehicle harness with one mediumwire tie. (Fig. E12)


Fig. E11

Fig. E12

Side Cutter

Side Cutter


V3 Harness

Medium Wire Tie

V3 Harness

9P

9PLarge Wire Tie

V3 Harness’3P (Gray)



14. Locate and disconnect the gray 3Pconnector from near the back side of theInstrument Panel J/B. (Fig. E13)


Fig. E13




Fig. E16

17. Plug in the V3 harness’ white 8Pconnector between the vehicle harness’white 8P connector and ignition switch.(Fig. E16)


V3 Harness




Fig. E14

15. Plug in the V3 harness’ gray 3Pconnectors into the vehicle’s gray 3Pconnectors. (Fig. E14)


Fig. E15

16. Locate and disconnect the white 8Pconnector from the ignition switch.(Fig. E15)



Key Cylinder

V3 Harness’3P (Gray)


V3 Harness’3P (Gray)Instrument Panel J/B



Fig. E17

18. Secure the V3 harness to the vehicleharness with one medium wire tie. (Fig. E17)


19. Secure the V3 harness with the existingclip. (Fig. E17)

Side Cutter

8P

Medium Wire Tie

V3 Harness

20. Secure the V3 harness fuse and V3harness to the vehicle harness with onemedium wire tie. (Fig. E18)


Fig. E18

Side Cutter

Medium Wire Tie

V3 Harness

Existing Clip

8P

8P

Vehicle Harness’Fuse

21. Route the V3 harness toward the centerconsole area, then secure it to thevehicle harness with one medium wiretie. (Fig. E19)


Fig. E19

Side Cutter


V3 Harness

Medium Wire Tie


Fig. G1

G. Warning Label Installation

1. Clean the inside surface of the frontdoor windows. (Fig. G1)

2. Place the warning label on the insidesurface of the front door window asshown. (Fig. G1)

i. Use a piece of clear adhesive tapeto lift the labels off of theirprotective backing sheet.

ii. Do not touch the adhesive surfaceof the warning labels.

Warning Label 10mm


Fig. F2

3. Plug in the V3 harness’ white 4Pconnector to the Status Monitor’s white4P connector. (Fig. F2)


4. Wrap the white 4P connectors with onesmall strip of foam tape. (Fig. F2)

Bracket Cover

Small Foam Tape V3 Harness’4P (White)

Status Monitor’s4P (White)

Protective Sheet

Status Monitor

F. Status Monitor Installation

1. Remove and discard the knockout coverfrom the bracket cover. (Fig. F1)


ii. Do not bend the cover.

2. Install Status Monitor to the bracketcover. (Fig. F1)


TOYOTA

Fig. F1

Status Monitor

Bracket Cover



H. Completing the Installation

1. Complete the reassembly of the vehicle.

i. Reconnect any disconnectedconnectors.

ii. Verify the panels fit togetherproperly with no uneven gapsbetween them.

2. Clean up and remove any trash.

3. Reconnect the vehicle's negative batterycable. (Fig. H1)

i. Position the negative batteryterminal at an angle of 45˚ to thebattery as shown.

ii. Tighten the nut with 3 ft•lbs oftorque.

iii. Be careful to not touch the positivebattery terminal.

4. Leave the owner’s manual, warrantycard, and remote controls in theirprotective bags and place in the glovebox.

Fig. H1

Torque Wrench, 10mm Socket

Battery

Negative Battery Cable

45˚


Section III - Functional Verifications

1.

2.

3.

4.

5.

6.

7.

8.

9.

10.

Press and release the remote control’s lock button to start the system’s arming process.

Wait 30 seconds.

Press and release the remote control’s unlock button to disarm the system.

Press and release the remote control’s unlock button again within 3 seconds of disarming the system.

Open and close the driver's door.

Arm and disarm the system with the remote again, then wait thirty seconds.

Press and release the remote control's unlock button again to stop the arming process.

Open the driver's door, then press and release the remote control's lock button.

Close the driver's door.

Press and release the remote control's panic button to trigger the panic alarm.

Press and release the remote control's panic button again to stop the panic alarm.

The tail and marker lights flash once. The buzzer chirps once.All doors lock.The LED lights up.

After 30 seconds, the LED starts flashing; the system isnow armed.

The tail and marker lights flash twice. The buzzer chirps twice.The interior lights turn on for thirty seconds.The driver's door unlocks.The LED stops flashing.

The tail and marker lights flash twice.The buzzer chirps twice.All remaining doors unlock.

The doors automatically relock.The system automatically starts the arming process.

Refer to step #3.

The buzzer sounds continuously for 5 seconds.

The buzzer stops sounding.

The horn sounds repeatedly.The interior lights turn on.The headlights flash repeatedly.The tail and marker lights flash repeatedly.The LED lights up.

The horn stops sounding.All the lights stop flashing and/or turn off.

TOYOTA TACOMA 2002 - TVIP V3 (RS3200)Section III - Functional Verifications

Check:

Accessory Function Checks

Look for:



11.

12.

13.

14.

15.

16.

17.

Check:

Sit in the driver's seat and make sure all doors are closed.

Insert the key into the ignition switch and turn it to "ON".

Roll down all the windows.

Turn the key back to "LOCK".

Remove the key and exit the vehicle.

Insert the key into the driver's door key cylinder and turn it toward the front of the vehicle to start the arming process.

Wait 30 seconds.

Reach inside and manually unlock the driver's door to trigger an alarm.

Manually unlock the driver's door again and hold it unlocked, open the door, then sit in the driver's seat.

Insert the key into the ignition switch and turn it to "START" to stop the alarm.

Turn the key back to "LOCK", remove it, then exit the vehicle.

Look For:

All doors lock.

All doors unlock.

All doors lock.The LED lights up.


The driver's door automatically relocks.The horn sounds repeatedly.The interior lights turn on.The headlights flash repeatedly.The tail and marker lights flash repeatedly.The LED lights up.

The driver's door lock attempts to lock repeatedly.The horn continues to sound repeatedly.The interior lights remain on.The headlights, tail lights and marker lights continueflashing.The LED remains on.

The horn stops sounding.All the lights stop flashing and/or turn off.The LED turns off.The starter cranks and the engine starts.




18.

19.

20.

21.

22.

23.

24.

25.

Check:

With the door open, press the lock switch on the door to lock the doors, then close the door to start the system's arming process.

Wait 30 seconds.

Reach inside and manually unlock the front passenger's door to trigger an alarm.

Press and release the remote control's unlock button to stop the alarm.

Press and release the remote control's lock button to start the system's arming process.

For D-Cab "only", climb into the rearpassenger area, then close the door.

Press and release the remote control's lock button to start the system's arming process, then wait 30 seconds until the system is armed.

Unlock and open one of the rear passenger doors to trigger an alarm.

Repeat the above steps with the other rear passenger door (if equipped.)

Roll up all windows, remove the key and exit the vehicle.

Look For:

Tail and maker lights flash once.The buzzer chirps once.All doors lock.The LED lights up.


The front passenger's door automatically relocks.The horn sounds repeatedly.The interior lights turn on.The headlights flash repeatedly.The tail and marker lights flash repeatedly.The LED lights up.

The horn stops soundingAll lights stop flashing and/or turn off.The LED turns off.

Refer to step #18.

Same as step #1 and #2.

Refer to #9.

Refer to step #23 and #24.




26.

27.

28.

29.

Check:

Press and release the remote control's lock button to start the arming process.

Wait 30 seconds.

Perform the following check in a temperature controlled environment.

Pull the plunger of the striker tool all the way out to tap the center of the driver's door window again to trigger an alarm.

Insert the key into the driver's door keycylinder and turn it toward the back of the vehicle to stop the alarm.

Look For:

Refer to step #18.


The horn sounds repeatedly.The headlights flash repeatedly.The tail and maker lights flash repeatedly.The LED lights up.

NOTE: Adjust as necessary by increasing the GBS set ting to the next level if the alarm does not trigger during the functional verifications.

NOTE: If you do not disarm the system, the alarm will last 20 seconds. It is not necessary to check the alarm duration.

Refer to step #21.




Head Lights

High Beams

Turn Signal Lights

Tail Lights

Stop Lights

Backup Lights

Hazard Lights

Marker Lights

Dome/ Courtesy Lights

Panel/ Switch Illumination

Accessory Controls/ Illumination (if equipped)

Key Sensor Buzzer

Fog Lights (if equipped)

Daytime Running Lights (if equipped)

Trunk/ Tailgate/ Bed lights (if equipped)

Glove Box Light (if equipped)

Cruise Control Light (if equipped)

Seat Belt Warning Light

Air Bag

ABS Light (if equipped)

Lamp Failure Sensor (if equipped)

Track/ Skid Control Light (if equipped)

Functioning Head Lights

Functioning High Beams

Functioning Turn Signal Lights

Functioning Tail Lights

Functioning Stop Lights

Functioning Backup Lights

Functioning Hazard Lights

Functioning Marker Lights

Functioning Dome/ Courtesy Lights

Functioning Controls/ Illumination

Functioning Accessory

Functioning Key Sensor

Functioning Fog Lights

Functioning DR Lights

Functioning Lights

Functioning Glove Box Light

Functioning Cruise Control Light

Functioning Seat belt Warning Light. If the warning lightremains ON , it may indicate a system malfunction.

Functioning Air Bag Warning Light. If the warning lightremains ON , it may indicate a system malfunction.

Functioning ABS Light. If warning light remains ON , itmay indicate a system malfunction.

Functioning Lamp Failure Light. If the warning lightremains ON , it may indicate a system malfunction.

Functional Track/ VSC Light. If the warning light remainsON , it may indicate a system malfunction.


Check:

Vehicle Function Checks:

Look For:



Check:

HVAC

Power Locks (if equipped)

Power Windows (if equipped)

Power Seats (if equipped)

Power Sunroof (if equipped)

Horn

Gauges

Front Wiper/ Washer

Rear Wiper/ Washer (if equipped)

Clock (if equipped)

Accessory Power Socket (if equipped)

Starter

Audio/ Video (if equipped)

Power Sliding Door (if equipped)

Convenience Memory Settings (if equipped)

Heated Seats (if equipped)

Massage Seats (if equipped)

Rear Window Defogger (if equipped)

Side Mirror Defogger (if equipped)

Front Windshield Defogger (if equipped)

Navigation System (if equipped)

Look For:

All HVAC Controls Function

Functioning Power Locks

Functioning Power Windows

Functioning Power Seats

Functioning Sunroof

Functioning Horn

Functioning Gauges

Functioning Front Wiper/ Washer

Functioning Rear Wiper/ Washer

Functioning Clock

Functioning Accessory Power Socket

Functioning Starter

Functioning Audio/ Video

Functioning Power Sliding Door

Functioning Convenience Memory Settings

Functioning Heated Seats

Functioning Massage Seats

Functioning Rear Window Defogger

Functioning Side Mirror Defogger

Functioning Front Windshield Defogger

Functioning Navigation System



A. Vehicle Disassembly

1. Disconnect the negative battery cable. (Fig. A1)

i. Cover the fender before starting.

ii. Be careful not to touch the positive batterycable.

2. Remove the driver side step cover. (Fig. A2)

i. Protect the seat and floor before starting.

iii. Do not scratch the cover.

3. Remove the driver’s cowl cover. (Fig. A3)


5. Remove the lower dash cover. (Fig. A4)


6. Prepare a blanket, then place the blanket overthe front edge of the center console. (Fig. A5)

7. Loosen the bracket cover, but do not removethe cover. (Fig A6)


iii. Do not bend the cover.

B. Piezo Buzzer Installation

1. Remove and save the three bolts securing R/B No. 2 to the body in the engine room. (Fig. B1)

3. Plug in the Piezo Buzzer’s gray 2P connectorinto the vehicle harness' gray 2P connector.(Fig. B2)


Part Number: 08586-04810

TOYOTA TACOMA 2002 - TVIP V3 (RS3200)Section IV - Installation Process/Audit Criteria

Section IV: Process/Audit CriteriaProcess AuditAudited during accessory installation Audited on completed vehicle installationParagraph numbers refer to paragraph numbers in Section II


4. Secure the Piezo Buzzer to the vehicle’s harnesswith one large strip of foam tape, then securethe Piezo Buzzer to the vehicle’s harness withone large wire tie. (Fig. B3)

i. Do not cover the opening of the Buzzerwith the foam tape.

5. Bundle the extra length of the Piezo Buzzer’sharness to the vehicle’s harness with one largewire tie. (Fig. B4)

C. V3 Harness Installation

1. Locate and disconnect the white 12P connectorfrom the driver’s side cowl area. (Fig. C1)


2. Plug in the V3 harness’ white 12P connectorinto the vehicle’s white 12P connector and thedriver’s side connector block. (Fig. C2)


3. Wrap the white 12P connectors with one largestrip of foam tape. (Fig. C3)

D. ECU Preparation and Installation

1. Turn the adjustment screw on the V3 ECU to the “5” position. (Fig. D1)

2. Plug in the V3 harness’ ECU connectors to theV3 ECU. (Fig. D2)





3. Using 3M Prep Solvent -70, clean the areaindicated on the driver side cowl area. (Fig. D3)

4. Remove the backing sheet, and attach the butyltape near the driver’s side cowl area as shown.(Fig D3)

i. Do not touch the adhesive surface of thebutyl tape.

5. Remove the backing sheet, and attach the V3ECU as shown. (Fig. D4)

i. Do not touch the adhesive surface of thebutyl tape.

ii. Press the V3 ECU to the driver side cowlarea firmly.

6. Secure the V3 ECU to the driver’s side cowlarea with one extra large wire tie as shown. (Fig. D5)


7. Attach two large foam tapes to the surface ofthe V3 ECU. (Fig. D6)

E. V3 Harness Installation (Continued)

1. Place the white 12P connector into the hole ofdriver’s side connector block area. (Fig. E1)

3. Plug in the V3 harness’ white 6P connector intothe vehicle’s 6P connector. (Fig. E2)


4. Wrap the white 6P connector with one small strip of foam tape. (Fig. E3)




5. Route the V3 harness up toward the InstrumentPanel J/B, then secure it to the vehicle’s harnesswith two medium wire ties. (Fig E4)

6. Locate and disconnect the white 22P connectorfrom the Instrument Panel J/B. (Fig. E5)


7. Plug in the V3 harness’ white 22P connectorbetween the vehicle harness’ white 22Pconnector and the Instrument Panel J/B. (Fig. E6)


8. Secure the V3 harness to the Instrument PanelJ/B with one large wire tie. (Fig. E7)

9. Attach the 22P connectors and the V3 harnessto the Instrument Panel J/B with one small stripof foam tape. (Fig. E8)

10. Locate and disconnect the white 9P connectorfrom the back side of Instrument Panel J/B.(Fig. E9)


11. Plug in the V3 harness’ white 9P connectorbetween the vehicle harness’ white 9Pconnector from the back side of the InstrumentPanel J/B. (Fig. E10)


12. Route the V3 harness up toward the InstrumentPanel J/B area, then secure the white 9Pconnector to the vehicle harness with one largewire tie. (Fig. E11)




13. Route the V3 harness behind the heater duct, tothe Instrument Panel J/B and steering columnarea, then secure it to the vehicle harness withone medium wire tie. (Fig. E12)

14. Locate and disconnect the gray 3P connectorfrom near the back side of the Instrument PanelJ/B. (Fig. E13)


15. Plug in the V3 harness’ gray 3P connectors intothe vehicle’s gray 3P connectors. (Fig. E14)


16. Locate and disconnect the white 8P connectorfrom the ignition switch. (Fig. E15)


17. Plug in the V3 harness’ white 8P connectorbetween the vehicle harness’ white 8Pconnector and ignition switch. (Fig. E16)


18. Secure the V3 harness to the vehicle harnesswith one medium wire tie. (Fig. E17)

20. Secure the V3 harness fuse and V3 harness tothe vehicle harness with one medium wire tie.(Fig. E18)

21. Route the V3 harness toward the center consolearea, then secure it to the vehicle harness withone medium wire tie. (Fig. E19)




F. Status Monitor Installation

1. Remove and discard the knockout cover fromthe bracket cover. (Fig. F1)


ii. Do not bend the cover.

2. Install Status Monitor to the bracket cover. (Fig. F1)


3. Plug in the V3 harness’ white 4P connector tothe Status Monitor’s white 4P connector.(Fig. F2)


4. Wrap the white 4P connectors with one smallstrip of foam tape. (Fig. F2)

G. Warning Label Installation

1. Clean the inside surface of the front doorwindows. (Fig. G1)

2. Place the warning label on the inside surface ofthe front door windows as shown. (Fig. G1)

i. Use a piece of clear adhesive tape to liftthe labels off of their protective backingsheet.

ii. Do not touch the adhesive surface of thewarning labels.




H. Completing the Installation

1. Complete the reassembly of the vehicle.

i. Reconnect any disconnected connectors.

ii. Verify the panels fit together properly withno uneven gaps between them.

3. Reconnect the vehicle's negative battery cable.(Fig. H1)

i. Position the negative battery terminal at anangle of 45˚ to the battery as shown.

iii. Be careful to not touch the positive batteryterminal.

4. Leave the owner’s manual, warranty card, andremote controls in their protective bags andplace in the glove box.

3. ii. Tighten the nut with 3 ft•lbs of torque.




Documents

Tacoma RS3200 (V3) - RevA - parksoffroad.com · 2005-01-23 · ii. Press the V3 ECU to the driver side cowl area firmly. V3 ECU TOYOTA TACOMA 2002 - TVIPV3 (RS3200) Section II - Installation