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SystemX: HIEA
E. Pop, H.-S.P. Wong (co-leads), J. Fan, K. Goodson, S. Mitra, Y. Nishi, J. Plummer, K. Saraswat, D. Senesky, X. Zheng
H E T E R O G E N E O U S I N T E G R AT I O N O F E V E RY T H I N G O N TO A N Y T H I N G
Computing Is Everywhere
(not just here)2
Heterogeneous Integration is Driving Research
Societal “pull”: every day 2.5 exabytes are created
Existing hardware not fast enough, consumes too much energy Companies often do not have the breadth to tackle full range from
nanomaterials to systems
Approaches:› In-memory computing› Monolithic 3D interleaving of memory & logic› Address dense-system thermal challenges› Process data in energy-efficient way at the source› Integrated sensors
“… a single advanced brain laboratory would produce 3 petabytesof data annually, roughly as much data as the world's largest and most complex science projects [Large Hadron Collider (LHC)].”
‐ Kavli Foundation (2013)
3
HIEA Focus Area Vision
Heterogeneous Integration of Everything onto Anything (HIEA) Integration of “beyond-Si” platforms for “beyond Moore” applications
› Monolithic integration of logic, memory, sensors, thermal management, flexible substrates› Energy-efficient and brain-inspired design opportunities› Autonomous electronics and energy-harvesting opportunities
Core faculty: E. Pop, H.-S.P. Wong (co-leads), J. Fan, K. Goodson, S. Mitra, Y. Nishi, J. Plummer, K. Saraswat, D. Senesky, X. Zheng
4
Example: Device Scaling Challenges
10
100
1000
90 65 45 32 22 16 10 7 5 3G
ate
Pitc
h (n
m)
Tech. Node (nm)source: IEEE Spectrum, Intel
Gate Pitch is key metric of device scaling
Must scale both LG and LC
May be possible ONLY with atomically thin channels
old pitch scaling relying on LG
LG
today
LG + LC scaling? ? 20 nm
5
Project Areas and Topics
Mid- & near-field wireless power with
stretchable electronics (Fan)
Chip-integrated thermoelectric power for wireless sensor
networks (Goodson)
Body-Heat-Powered Autonomous Wearable
Electronics (Pop)
autonomous sensors & energy
Monolithic 3D integration of logic & memory for energy-efficient computation
(Mitra, Wong)
Architectural studies of monolithic 3D
integration benefits for energy-efficient
computation (Mitra)
Fully Integrated Thermal Management of 2D/3D Chips
(Goodson)
3D monolithic integration
Heterogeneous integration of Ge and III-Vs on Si
(Saraswat and Plummer)
Monolithic integration of AlGaN/GaN high
electron mobility N/MEMS (Senesky)
X‐on‐Si
Autonomous wireless sensor nodes for harsh
environments via AlGaN/GaN
heterostructures (Senesky)
X‐on‐flexSkin-like electrodes for long-term
electrophysiological monitoring (Fan)
Integration of Atomically Thin 2D
with 3D Materials and Devices (Pop)
Transfer Printing Methods for
Integrating Thin Film Electronics onto Any Substrates (Zheng)
Electronic synaptic devices for brain-inspired computing (Wong)
Applications of Ge and III-Vs on Si for MOSFETs, photonics and
photovoltaics (Saraswat)
Flexible electronic devices(Nishi)
6
Project Areas and Topics: 3D Monolithic Integration
Mid- & near-field wireless power with
stretchable electronics (Fan)
Chip-integrated thermoelectric power for wireless sensor
networks (Goodson)
Body-Heat-Powered Autonomous Wearable
Electronics (Pop)
autonomous sensors & energy
Heterogeneous integration of Ge and III-Vs on Si
(Saraswat and Plummer)
Monolithic integration of AlGaN/GaN high
electron mobility N/MEMS (Senesky)
X‐on‐Si
Autonomous wireless sensor nodes for harsh
environments via AlGaN/GaN
heterostructures (Senesky)
X‐on‐flexSkin-like electrodes for long-term
electrophysiological monitoring (Fan)
Integration of Atomically Thin 2D
with 3D Materials and Devices (Pop)
Transfer Printing Methods for
Integrating Thin Film Electronics onto Any Substrates (Zheng)
Flexible electronic devices(Nishi)
Monolithic 3D integration of logic & memory for energy-efficient computation
(Mitra, Wong)
Architectural studies of monolithic 3D
integration benefits for energy-efficient
computation (Mitra)
Fully Integrated Thermal Management of 2D/3D Chips
(Goodson)
3D monolithic integration
Electronic synaptic devices for brain-inspired computing (Wong)
Applications of Ge and III-Vs on Si for MOSFETs, photonics and
photovoltaics (Saraswat)
7
Monolithic 3D Integration (Wong, Mitra)
local ILVs, no TSVs process T < 250 oC
1D/2D FETs
Cache (L2, L3), main memory
STTRAM
1D/2D FETs
3D RRAMMain memory,
storage
On-chip heat spreading
On-chip heat spreading
ALU & flip-flops, register files,
cache(L1)
8
Monolithic 3D Integration (Wong, Mitra)
0%
20%
40%
60%
80%
100%
0%
20%
40%
60%
80%
100%Energy
Architecture Energy benefit Delay benefit Energy‐Delay‐Product benefit
2D 1 1 1
Monolithic 3D(CNFET, MRAM, RRAM)
25X 60X 1,500X
InterconnectMem. access
Stall due to contentionIdleInstructions
Stall due to contention
Instructions Mem. Access
Delay
Cache
0.0%
1.0%
2.0%
3.0%
4.0%
0.0%
0.5%
1.0%
1.5%
2D Mono‐3D 2D Mono‐3D
Application: PageRank (Google Datasets)
9
Imperfection-Immune Design Approach (Mitra, Wong)
[PI: Mitra, P. Wong, DAC ’13, Nature ’13, IEDM ‘14]10
Fully Integrated Thermal Management of Monolithic 3D
hydrophilic
hydrophobic
hot spot
2D heat spreaderVapor chamber handles hot spot
Coating for phase separation
Monolithic Thermal Platform (MTP)
Copper meshCopper nanomesh heat spreader & phase change
500 nm Electrical / thermal co-design
K. Goodson Group
11
Saraswat Group Research
Motivation:
• Si CMOS device performance increase commensurate with size scaling is beginning to saturate.
• Relentless scaling paradigm is also threatened by fundamental limits including power dissipation, communication bandwidth, and signal latency for both off-chip and on-chip interconnects.
• High efficiency solar cell technology is not economical
Objective
• Heterogeneous integration of alternate materials and structures for future ICs with scalability to future nodes
• Develop alternative technology for low cost high efficiency solar cells
12
Saraswat Group Research Projects
Nanoscale Ge & III-V MOSFET Technology
Ge Optical Detector
Capacitorless 1T-DRAM
Optical Interconnects
n+-Ge
Si
Stressor
Etch Mask
p-Ge LTO
Metal Metal
SiN
Metal gate/high‐k dielectric with improved scalability
Integra on on Si
High mobility strained Ge or III‐V channel high Ion
Non‐planar device structure for improved electrosta c integrity low Ioff
Low resistance contacts
Si oxide
S D
G
Junctionless Solar CellGe/Si Electro-Absorption
Modulator
GaP GaP Silicon SiGe
BOX
Ge Laser
13
Synaptic Devices for Brain-Inspired Computing (Wong)
14
Brain-Inspired Computing (Wong)
Crossbar architecture inspired from grid-like connectivity of the brain
Pattern recognition on hardware using a 10x10 synaptic grid:
Synapses are implemented by PCM cells and neurons by software
S. B Eryilmaz, p 25.5 IEDM 2013.
Phase change memory (PCM)
PCM array PCM device
N1
N2
N10
N1
. . .
. . .
. . .
.
.
.
WL #1
WL #2
WL #10Output of neuron
Input to neuron
N10
BL #1 BL #2BL #10
Firing neurons
No signal
time
Recall phaseUpdate phase
Voltage
BL
WL
BL
WL
Non‐firing neurons
15
Mid- & near-field wireless power with
stretchable electronics (Fan)
Chip-integrated thermoelectric power for wireless sensor
networks (Goodson)
Body-Heat-Powered Autonomous Wearable
Electronics (Pop)
autonomous sensors & energy
Autonomous wireless sensor nodes for harsh
environments via AlGaN/GaN
heterostructures (Senesky)
Project Areas and Topics: X-on-Si and X-on-Flex
Monolithic 3D integration of logic & memory for energy-efficient computation
(Mitra, Wong)
Architectural studies of monolithic 3D
integration benefits for energy-efficient
computation (Mitra)
Fully Integrated Thermal Management of 2D/3D Chips
(Goodson)
3D monolithic integration
Electronic synaptic devices for brain-inspired computing (Wong)
Applications of Ge and III-Vs on Si for MOSFETs, photonics and
photovoltaics (Saraswat)
Heterogeneous integration of Ge and III-Vs on Si
(Saraswat and Plummer)
Monolithic integration of AlGaN/GaN high
electron mobility N/MEMS (Senesky)
X‐on‐Si
X‐on‐flexSkin-like electrodes for long-term
electrophysiological monitoring (Fan)
Integration of Atomically Thin 2D
with 3D Materials and Devices (Pop)
Transfer Printing Methods for
Integrating Thin Film Electronics onto Any Substrates (Zheng)
Flexible electronic devices(Nishi)
16
Heterogeneous Integration on Si with Rapid Melt Growth (1)
Deposited amorphous material contacts the Si substrate at a “seed hole” A microcrucible (Typically SiO2) contains the target material The target material is melted in an RTA machine; crystallization occurs
as it cools below the melting temperature Perfect single crystal material results suitable for device fabrication. The
example chip shows a CMOS circuit with NMOS in the Si substrate and PMOS in recrystallized Ge
Target material
Seed regionSupporting substrate
Micro-crucible
J. Plummer Group
17
Technique is applicable to binary compounds on Si Columns in blue have been recrystallized using RMG
Heterogeneous Integration on Si with Rapid Melt Growth (2)J. Plummer Group
GaSb
Si
nitride
Material Si Ge InSb GaSb InAs AlSb InP GaAsMelt Point (C) 1412 937 524 712 942 1065 1070 1238
Bandgap (eV) 1.12 0.74 0.235 0.81 0.43 1.57 1.42 1.51% Mismatch 0.0 4.0 19.7 12.5 11.7 12.9 8.3 4.0
Electron Mobility 1,500 3,900 80,000 5,000 33,000 200 4,600 8,500
Hole Mobility 450 1,900 1,250 850 460 420 150 400
Breakdown Field x105V/cm
3.0 0.86 .027 1.1 0.17 8.2 7.5 3.5
18
Scaling Challenges of Transistors (Pop, Wong)
Challenge: FETs “carved” out of bulk 3D materials (Si) surface roughness restricts mobility, band gap, scaling of dimensions
Possible Solution: FETs with atomically thin channel 1D and 2D materials (
Flexible Electronics (J. Fan)
21
Printed Electrochemical Transistors on Paper Substrates
Cellulose – most abundant polymer in the world Good mechanical properties, renewable, biodegradable
Y. Nishi Group (with Y. Cui)
22
inkjet printed NWs
inkjet printedP3HT or CNTs
AlGaN/GaN High Electron Mobility M/NEMS (D. Senesky)
Principal Investigator:› Prof. Debbie G. Senesky› EXtreme Environment
Microsystems Laboratory (XLab) Research Summary:
› New breed of micro/nano-scale sensors and electronics for harsh environments• Temperatures > 600°C• Radiation• Chemically corrosive
› Increase scientific knowledge of the physical mechanisms of electronic materials within unique environments
Extreme Environment Gallium Nitride (GaN) Sensing Platform
Radiation Exposure
Integration of Nanomaterials &
Catalysts
Wide Bandgap GaN HEMT
Sensor
-- -
---
V
High-Temperature Operation
Integrated μCooling
23
Transfer Printing Methods for X-on-Flex (X. Zheng)
Thin film electronics
Cheap and Light Solar CellsC. H. Lee, et al., Scientific Reports, 1000 (2012)
Attachable ElectronicsC.H. Lee, et al., Nano Letters, 11 (2011) Ultrathin Bio-sensors
Wearable Memory DevicesJ. Choi, et al., Phys. Status Solidi, 1-6 (2013)
24
Heterogeneous integration of Ge and III-Vs on Si
(Saraswat and Plummer)
Monolithic integration of AlGaN/GaN high
electron mobility N/MEMS (Senesky)
X‐on‐Si
X‐on‐flexSkin-like electrodes for long-term
electrophysiological monitoring (Fan)
Integration of Atomically Thin 2D
with 3D Materials and Devices (Pop)
Transfer Printing Methods for
Integrating Thin Film Electronics onto Any Substrates (Zheng)
Flexible electronic devices(Nishi)
Monolithic 3D integration of logic & memory for energy-efficient computation
(Mitra, Wong)
Architectural studies of monolithic 3D
integration benefits for energy-efficient
computation (Mitra)
Fully Integrated Thermal Management of 2D/3D Chips
(Goodson)
3D monolithic integration
Electronic synaptic devices for brain-inspired computing (Wong)
Applications of Ge and III-Vs on Si for MOSFETs, photonics and
photovoltaics (Saraswat)
Project Areas and Topics: Sensors and Energy
Mid- & near-field wireless power with
stretchable electronics (Fan)
Chip-integrated thermoelectric power for wireless sensor
networks (Goodson)
Body-Heat-Powered Autonomous Wearable
Electronics (Pop)
autonomous sensors & energy
Autonomous wireless sensor nodes for harsh
environments via AlGaN/GaN
heterostructures (Senesky)
25
AlGaN/GaN Sensors (D. Senesky)
SEM image of AlGaN/GaN high electron mobility strain sensors.
Monolithic integration of AlGaN/GaN Embedded Sensors for Hot‐spot Detection
Metal-organic chemical vapor deposition system for GaN heterostructure growth.
NEW!
26
Energy Scavenging Sensors for Smart Buildings (Goodson)
Optimization Contours
• Smart Buildings bring multitudes of sensors and wiring.• TE energy scavenging from heat sources (HVAC, water,
windows) allows “truly wireless” sensor networks.• Low power, low temperature TE conversion demands
revolutionary new materials and design.
Lifelink.com Students:Marc Dunham, Michael Barako
27
Thermoelectrics and “Self-Cooled” Electronics
Huge thermal anisotropy, good thermoelectric properties of nanomaterials
Exploit thermal anisotropy for low-power electronics (e.g. phase-change memory) Separate thermal and electrical flow (thermal transistor, thermal diode) Electronics with built-in thermoelectric cooling Flexible thermoelectrics for energy harvesting from human body
E. Pop Group (with Goodson and Wong)
28
HIEA Summary
Moore-Like Scaling ~10x (??)
Heterogeneous Integration ~10,000x
Heterogeneous integration of:– Low power logic and memory– Sensors and energy harvesters– Novel nanomaterials
Exploit heterostructures, thermal engineering, unconventional substrates
29