System SF 35 - Konkav-Konveks d.o.o. · 3 Technical modiﬁcations and erros reserved. 1.05 Delivery, Storage and Handling A. Packing, Shipping: Materials will be packed, loaded,

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Technical modifications and erros reserved.

Slide and Turn SystemSystem SF 35

Framed Double Glazed / Non Isulated

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Guide Specifications – Section 084113Product: SF 35, All Glass Slide and Turn Window / Door System

PART 1: GENERAL

1.01 Summary

A. Section includes: Engineered sliding/folding aluminum and glass door system, including aluminum frame, threshold, panels, sliding/ folding and locking hardware, weather stripping, glass and glazing; designed to provide an opening glass wall, with sizes and configurations as shown on drawings and specified herein, SUNFLEX SF 35, Framed Glass Slide and Turn Window / Door System as supplied by SUNFLEX WALL SYSTEMS, INC.

1.02 References

A. American Architectural Manufactures Association (AAMA): 1. AAMA 611, Voluntary Specification for Anodized Architectural Aluminum. 2. AAMA 2603, Voluntary Specifications, Performance Requirements and Test Procedures for Pigmented Organic Coatings on Aluminum Extrusions and Panels. B. American National Standards Institute (ANSI): 1. ANSI Z97.1, Safety Performance Specifications and Methods of Test for Safety Glazing Material Used In Buildings. C. Consumer Product Safety Commission (CPSC): 1. CPSC 16CFR-1201, Safety Standard for Architectural Glazing Materials

1.03 Submittals

A. Detail Drawings: Indicate dimensioning, opening direction, configuration, typical head jamb, side jambs and sill details, type of glazing material, and handle height. B. Product Data: Manufacturer’s literature including independently tested data listing performance criteria and Owner’s Manual with installation instructions. C. Contract Closeout Submittal: Submit Owner’s Manual from manufacturer. Identify with project name, location and completion date, type and size of unit installed.

1.04 Quality Assurance

A. Manufacturer: Provide complete, precision built, engineered, pre-fitted unit by a single source manufacturer with at least 20 years experience in providing folding/sliding door systems for large openings worldwide. B. Installer Qualifications: Installer experienced in the installation of manufacturer’s products or other similar products for large openings. Installer to provide reference list of at least 3 projects of similar scale and complexity successfully completed in the last 3 years.

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1.05 Delivery, Storage and Handling

A. Packing, Shipping: Materials will be packed, loaded, shipped in accordance with AAMA CW-10. B. Storage, Handling: Deliver materials to job site unopened cartons or crates. Protect units from damage. Store material dry under cover, protected from weather and construction activities.

1.06 Warranty

A. Manufactures Warranty: Provide manufacturer’s standard 2 year limited warranty against defects in materials and workmanship.

PART 2: PRODUCTS

2.01 Manufacturers/Suppliers

A. SUNFLEX-WALL-Systems LP 4120 Enterprise Ave. Unit 118 - 120 Naples, FL 34104 USA Toll Free: 1-800-606-0756 Fax: 1-239-384-9061 Email: [email protected] Website: www.sunflexwall.com

2.02 Materials

A. Frame and Panels: From manufacturer’s standard profiles, provide head track with height compensation profile, side jambs, and panels with dimensions shown on drawings. 1. Sill: Provide standard bottom rail [or silver anodized flush sill]. 2. Aluminum Extrusion: Alloy specified as AIMgSi0.5 with strength rated as 6063-T5 or F-22 (European standard). Anodized conforming to AAMA 611 or powder coated conforming to AAMA 2603. 3. Aluminum Finish: Manufacturers Standard color RAL 9016 [or RAL9006] [or RAL9007] [or RAL8077] [or clear anodized] [or bronze anodized] [custom anodized] [or select from manufacturers range of RAL/NCS high or semi gloss or flat powder coat finishes available from manufacturer] [or custom finish to match sample]. B. Glass: 1. All glass to comply with safety glazing requirements of ANSI Z97.1 and CPSC 16CFR 1201. Provide manufacturer’s standard glass with dry glazing: IG unit made of clear tempered 2 x 5/32” [or 2 x 3/16”]

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C. Locking Hardware and Handles: 1. Swing panel: standard shoot bolt lock top and bottom [or standard shoot bolt lock with key lock]

2. Handle height: Provide manufacturers standard handle height 41 3/8” [or as specified].

D. System Hardware: 1. Provide manufacturers standard hardware with: Top track, height compensation profile and sill. All running carriages to be with protected maintenance free triple needle bearings. Visible surface mounted hinges and running carriages as well as hinge connected running carriages will not be allowed. 2. For each slide and turn panel: Provide independently suspended, double horizontal roller upper running carriages. 3. Sill: Non insulated raised sill in the same finish as panel finish with integrated interior drainage [OR clear anodized flush sill with integrated interior drainage].

2.03 FABRICATION

A. Use: Extruded aluminum frame, panel profiles, sliding hardware, locking hardware, glass and glazing and weather stripping as specified herein to make an opening glass window wall. Factory pre-assemble as is standard for manufacturer and ship with all components and installation instructions. B. Sizes and Configurations: See drawings for selected custom dimensions within maximum frame sizes possible as indicated in manufacturer’s literature. See drawings for selected number of panels and configuration. Inward [or outward] opening unit. On configurations with a pair of swing panels, looking from inside, primary swing panel on the left [or right].

PART 3 - EXECUTION

3.01 ERECTION

A. Because of the large dimensions involved and the weight and movement of the panels, verify the structural integrity of the header such that the deflection with live load and dead loads is limited to the lesser of L/720 of the span and 1/4”. Structural support for lateral loads (both wind load and eccentric load when the panels are stacked open) must be provided. B. Examine surfaces of openings and verify dimensions; verify rough openings are level, plumb and square with no unevenness, bowing, or bumps on the floor. C. Installation of units constitutes acceptance of existing conditions.

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3.02 INSTALLATION

A. Install frame in accordance with manufacturer’s recommendations and installation instructions. Properly flash and waterproof around the perimeter of the opening. B. Installer to provide appropriate anchorage devices and to securely and rigidly fit frame in place, absolutely level, straight, plumb and square. Install frame in proper elevation, plane and location, and in proper alignment with other work. C. If necessary, provide drain connections from lower track. D. Install panels, handles and lock set in accordance with manufacturer’s recommendations and installation instructions. E. If necessary, adjust hardware for proper operation.

END OF SECTION

DISCLAIMER: SUNFLEX-Wall-Systems LP takes no responsibility for product selection or application, including, but not limited to, compliance with building codes, safety codes, laws, or fitness for a particular purpose. The guide specifications is not intended to be verbatim as a project specification without appropriate modifications for the specific use intended and the particular requirements of a specific construction project.

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Profile system Framed sliding turn door system Non-insulated aluminum profiles with double-glazed inserts Sound insulation value (Rw or weighted sound reduction) = STC 30 dB Recessed or surface-mounted floor track (optional) Either to open from inside or outside Either with or without vertical frames Lateral vertical frame profiles (optional) Leveling profile can be installed to compensate height differences

Hardware All hardware concealed within profiles Low-maintenance, non-corroding and failsafe hardware components Locking possible from inside and/or outside Locking and unlocking via user-friendly actuating lever Pivoting leaf can be equipped with a profile cylinder lock to prevent unauthorized opening

Runner system Top-mounted, maintenance-free horizontal runner assemblies, each equipped with two rollers Runner assemblies features three smooth-running needle bearings and two carbon fibre reinforced polyamide rollers

respectively All stainless steel metal components in runner assemblies Low-noise, hard-wearing, heat and cold resistant running surfaces Runner assemblies can cross any angle between 90° and 180°

Sealing and ventilation Tongue and groove system between leaves Horizontal upper and lower brush seals fitted on inner and outer sides Lower and upper brush seal attached to panel frame and not via guide track

Glazing 3/4“ (18 or 20 mm) double-glazing possible Leaves can be replaced subsequently without difficulty

Drainage Unassisted gravity drainage via an inclined sill construction Integral water drainage channel on inside of floor track End-caps seal both sides of floor track

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Straight Systems Segmented Systems Angle Solutions 90°-180°

more special Systems on request

Slightly arched running surfaces for carriage to improve running features

Modified height compensation profile allows an adjustment of up to 111/128“ (22 mm)

reinforced pivot bearing

Adjustable profile cover plate for height compensation profile and ceiling rail

Height compensation profile with flange Height compensation profile with flange Screw cap with cover clip

Corner angle continuously adjustable for upper rail

Corner angle continuously adjustable for height compensation profile

One-hand operated central turning knob

Completely new, stainless carriage system Arched run-in guide

Upper railUpper rail

Heightcompensati-on profile

Heightcompensati-on profile

Flange

Needle bearing

Run-in guide

Cover clip

Carriage recess including new gap ventilation

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Ref. Section Description Page

E SF35-003 Vertical-Section, standard bottom track 9

E SF35-004 Vertical-Section, flush bottom track 10

E SF35-011 Vertical-Section, flush bottom track with support profile 11

E SF35-010 Vertical-Section, flush bottom track rounded 12

A SF35-009 Vertical-Section, bottom track on balustrade connector 13

A SF35-008 Vertical-Section, bottom track on balustrade and strengthening profile 14

A SF35-001 Vertical-Section, top track 15

A SF35-002 Vertical-Section, top track with height compensations profile 16

A SF35-005 Vertical-Section, height compensations profile with flange - horizontal 17

A SF35-006 Vertical-Section, height compensations profile with flange - vertical 18

A SF35-007 Vertical-Section, overhead light connection with height compensation profile 19

D SF35-101 Horizontal-Section, panel - panel 20

C SF35-102 Horizontal-Section, turn panel - sliding panel 21

B SF35-103 Horizontal-Section, panel jamb rubber sealing profil 22

D SF35-104 Horizontal-Section, panel - panel 90°- bending 23

Details at even panel partitioning in one direction

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Description: System:

Detail-No.:

insi

de

outs

ide

Vertical-Section,standard bottom track

SF35

SF35-003

10



Detail-No.:

insi

de

outs

ide

Vertical-Section,flush bottom track

SF35

SF35-004

11



Detail-No.:

insi

de

outs

ide

Vertical-Section,flush bottom track with support profile

SF35

SF35-011

12



Detail-No.:

insi

de

outs

ide

Vertical-Sectionflush bottom track rounded

SF35

SF35-010

13



Detail-No.:

insi

de

outs

ide

Vertical-Sectionbottom track on balustrade

SF35

SF35-009

14



Detail-No.:

insi

de

outs

ide

Vertical-Sectionbottom track on balustrade and strengthening profile

SF35

SF35-008

insi

de

outs

ide

15



Detail-No.:

insi

de

outs

ide

Vertical-Sectiontop track

SF35

SF35-001

16



Detail-No.:

insi

de

outs

ide

Vertical-Sectiontop track with height compensations profile

SF35

SF35-002

17



Detail-No.:

insi

de

outs

ide

Vertical-Sectionheight compensations profile with flange - horizontal

SF35

SF35-005

18



Detail-No.:

insi

de

outs

ide

Vertical-Sectionheight compensations profile with flange - vertical

SF35

SF35-006

19



Detail-No.:

insi

de

outs

ide

Vertical-Sectionoverhead light connection with height compensation profile

SF35

SF35-007

20



Detail-No.:

inside

outside

Horizontal-Section,panel / panel

SF35

SF35-101

21



Detail-No.:

inside

outside

Horizontal-Sectionturn panel - sliding panel

SF35

SF35-102

22



Detail-No.:

inside

outside

Horizontal-Sectionpanel jamb rubber sealing profile

SF35

SF35-103

23



Detail-No.:

inside

outside

Horizontal-Sectionpanel - panel 90°-bending

SF35

SF35-104

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Assembly instructionsSF 25/30/35

Tools required:

Scope of delivery: A. Upper rail, height compensation profile (coupled, do not separate)B. Floor railC. Sliding panelAccessories pack

Safety instructions: These assembly instructions are specifically designed for theuse of authorised specialists. Observation and implementation of the rele-vant safety regulations are a prerequisite

Symbols used: Caution Note

C

B

A

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ContentDescription

1. Assembly of upper rail

2. Arrangement of lower rail

3. Fitting of panel

4. Assembly of guide elements

5. Adjustment

6. Fitting of accessories

Assembly of frame (SF 30,SF 35, optional SF 25)

Inset floor rail (optional)

Page

3

4, 5

5

6

6, 7

7

8

9, 10, 11

Importent:

After successful assembly the fitter must give instructions to the customer in order to avoid incorrect operation.

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1

1. Assembly of upper rail

• Place the top rail (including HAP) on the unit and mark out the drill holes.• Place ceiling rail to one side.• Pre-drill holes for anchor and insert anchor (we recommend heavy load anchors with good shear and tensile strength qualities, screw head max. diameter 14 mm).• Now fit ceiling rail horizontally with respect to the ceiling clearance (approx 5mm).• Lay the floor rail in the structural opening.• Determine the position of the rail and arrange it horizontally at an appropriate distance to the ceiling rail (panel height + 8 mm).

The rail and height compensation profiles are pre-mounted with intermediate setting dimensions and must NOT be separated from each other!

• The lower recess cover (259957) must be removed.

2

3

Swivel bearing (lower)258801

Guide nipple258802

Swivel bearing (upper)258804

Guide nipple258802

PanelNo. 1

Turn-Panel4

Swivel bearing (lower)258801

Guide nipple258802

Swivel bearing (upper)258803

Carriage258805

Slide-Turn-Panel

PanelNo. 2, 3 ....

Ilustrations showpanel types.

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9

1

5

10

15

87a

5Drehlager

Drehlager

1

6 7

2. Alignment of lower rail

• Insert panel 1 (swivel panel) into the rails through the inspection openings with the stop stud leading as shown in the diagram. Locate clear of the swivel point, insert the ball bearing and the swivel bearing into the rails and then push the complete panel towards the swivel point.

• Slide to stop and secure by turning the bar, see illustration (8).• Turn bar by 90º inwards (towards recess) until it is positioned lengthways in the rail.

• Fit panel No 5 (with the carriage leading) and slide towards the rail end.• By sliding the floor rail right or left the panel can now be set exactly vertical.

• Insert swivel bearing (258804) through the recess in the top rail towards the hinge.• Bar is positioned 90º to rail.• Slide panel towards the hinge whilst turning.

Please note particular attention to the follow points in order to avoid incorrect installation!

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15

2

3

Panel-No. 1

Turn-Panel Slide-Turn-Panel

outside

1 2 3 4 5 6 7

Hinge Arrangement of hinge by means of rails/displacement

inside

Attachment Point 1 Attachment Point 2

rightleft

Panel-No. 5

11

B BA

12

1

13 last Slide-Turn-Panel 14

1

3. Fitting the panel

• Now insert the panels as shown in the diagram in the rail in the prescribed order (e.g. for a three panel installation first 3 and then 2) .

For the follow steps the swivel panel must be supported when open!

Ensure point 5 is implemented before carrying out test!

A = Movement right/left by means of spirit level on glass edge and by laying the floor rail on the wall side.

B = Movement inside/outside by means of spirit level on glass edge right and left.

• Attachment of floor rail next to closed panel 1.

• Now you can attach the floor rail by additional drill holes at intervals of approx. 400-500 mm to the structure.


• Open swivel panel slightly and place attachment in front of the end positioning stud.• Next fixing between 2.+ 3. positioning stud.

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16

19

22

17

20

23

18

21

5. Adjustment

Without height adjustment profile:• If the upper and lower glass retaining profiles are not exactly matched to each other this can be compensa- ted for by fitting spacers under the upper rail (similar to adjustment with the height compensation profile).

With height adjustment profile:• Set the swivel panel to a height that allows a 5 mm gap to appear between the panel and the guide rail. To do this use the furthermost adjusting screw above the swivel point of the swivel panel. Now slide the second panel towards the opened swivel panel. Check that panel 2 butts up against panel 1 both above and below (swivel bearing against swivel bearing). This can be adjusted via adjusting screw 3 adjacent to the recess between panels 1 and 2.

4. Assembly of the guide elements

• Assemble as shown in the illustration.* Pic. 21 shows part (259997) optional available.

* 259997

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26 27

3 2 1

28

Panel-No. 1

Turn-Panel

Panel-No. 2 Panel-No. 3 Panel-No. 3Panel-No. 4 Panel-No. 5

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A B C D

Panel-No. 2

Pane

l-No

. 1 (o

pen)

Turn

-Pan

el

Slide-Turn-Panel

Slide-Turn-Panel

Slide-Turn-Panel

Slide-Turn-Panel

Slide-Turn-Panel

Slide-Turn-Panel

1 2 3 34 5 6 7

Hinge 1 (Turn-Panel)Position of HAP set srews and assembly point

Legend Hinge 2(Slide-Turn-Panel 2-5)

6. Accessory assembly

• The supplied panel rails (259954) are fitted to the upper section of the panel as shown in Fig. 26.• These panel clips ensure that the panels are secured to each other when open as shown in Fig. 27.• Arrange panel clips in offset positions.• Push the insulation bush over the grub screw. Now screw the complete unit into the lower locking slide. Screw into the slide bar ensuring that the slide remains free to move.• As shown in Fig. 28 the slide is secured by screw tight.

When adjusting the rail always re-adjust the additional support screw (screw 2) in the centre of the first panel.

Explanation of adjusting screw use:

Adjusting screw 1: This adjusting screw determines the clearance to the floor rail.Adjusting screw 2: Auxiliary screw for load bearing. Not an adjusting screw!!! It must only be slightly tightened in order to retain load-bearing capability.Adjusting screw 3: This screw is used to set the parallelism of hinge 1 and hinge 2. Caution: If this setting is incorrect the mechanism may be damaged!Adjusting screw 4: This adjusting screw sets the parallelism of gap AAdjusting screw 5: This adjusting screw sets the parallelism of gap BAdjusting screw 6: This adjusting screw sets the parallelism of gap CAdjusting screw 7: This adjusting screw sets the parallelism of gap D

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2 3 4

1

2a 3a 4a

1a

1

3

44a

3a

1a

2a

2

Assembly of frame

Note lower/upper mounting shoe!

9


1 2 3

2.5 mm

4

6a

5

7

6

7a

Inset floor rail

• Unscrew guide block (259924).

• Remove delimiter (259965).

• Slide upper swivel bearing (258804) towards upper recess next to the ceiling rail.

• Remove guide block (259924).

• Insert swivel bearing (258801) of the swivel panel through the opening in the floor rail.

• Guide swivel bearing (258804) through the recess above in the ceiling rail (observe position of bar, see Fig. 7a)

• Unscrew delimiter (259965) with 2.5 mm Allen key.

• Guide swivel panel towards the upper recess.

• Bar is positioned 90º to rail.

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8 9 9a

10

13Carriage

11Swivel bearing

Carriage

14Swivel bearing

12Swivel bearing

15

12

Inset floor rail

• Slide swivel panel lengthways up to last hinge.

• Insert swivel bearing of panel 2 through the opening in floor rail and slide towards hinge.

•Insert carriage into recess and then move panel 2 away from hinge.

• Slide panel towards hinge whilst turning.

• Guide swivel bearing and carriage parallel to the top rail towards the hinge.

• Insert swivel bearing into recess and slide panel 2 to the end of the rail.

• Turn bar 90º inwards (towards recess) until it is positioned lengthwise in the rail.

• Guide swivel bearing (258803) past the recess towards hinge.

• Installation is positioned as shown and is aligned according to instructions (Fig 15a).

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Panel-No. 1

Turn-Panel Slide-Turn-Panel

outside

Hinge Arrangement of the hinge by means of rails/displacement

inside

Attachment point 1 Attachment point 2

rightleft

Panel-No 2

15a

B BA

16

19

1 2

17

20

18

21


• Open panel 2, press towards hinge whilst twisting open.• Fit panels 3,4,5 and proceed as for panel 2.


• Fit recess components above (see Page 6). • Fit delimiter, slide against swivel bearing of last panel.

• Open swivel panel slightly and place attachment in front of the end positioning stud.• Next fixing between 2.+ 3. positioning stud.

A = Movement right/left by means of spirit level on glass edge and by laying the floor rail on the wall side.

B = Movement inside/outside by means of spirit level on glass edge right and left.

• Insert guide block and screw tight. • Wide face outside, narrow face inside.

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Maintenance and servicing instructions

GeneralExternal building parts are not only subject to the weather, but also increased stress caused by smoke, industrial fumes and aggressive airborne dust. In conjunction with rain and dew, deposits of these substances may affect the surface and change the appearance. External parts must therefore be cleaned (at least twice annually or more frequently depending on the degree of contamination) to avoid possible settling of deposits. The sooner you remove dirt from the surface, the easier it is to clean. Observe the safety instructions and instructions for use of the respective servicing and cleaning products. When cleaning do not use a material with an unknown composition. If you are not certain about the effect of the cleaner , then test it first by cleaning a visually unimportant, non-exposed portion of the component.

FittingsAll fittings must be regularly checked for tightness and wear. Attachment screws must be tightened and defective parts replaced as required. In addition, at least once a year, all moving and sliding fittings must be lightly greased with fitting grease. Only servicing and cleaning agents that do not affect the corrosion protection of fittings should be used.

Glass surfacesDirty glass surfaces can be cleaned using water and a sponge or cloth, etc. Commercially available non-abrasive glass cleaners (such as Ajax, Pril, etc.) can be added to the water. Stubborn stains such as paint or tar splashes should be removed with me-thylated spirits or white spirit.Caution!Do not use alkaline caustic solutions, acids, and fluoride-containing detergents to clean glass surfaces.Caution!A suitable protective film should be used to protect the glass surface against mortar spattering, cement slurry, sparks or weld sputtering from partitioning screens and stone-facade acidic-cleaner.

SealsAll seals must be cleaned and lubricated at least once a year to ensure good functioning. For this purpose we recommend the use of a seal care product. The care product maintains the suppleness of the seal, thus preventing premature brittleness. Ensure that the seals are not damaged and do not come into contact with solvent materials.

Aluminium surfacesAnodizing and powder coating is a highly durable and decorative finishing for aluminium components. To maintain the decorati-ve appearance of such components for decades, the surfaces need to be regularly maintained by means of cleaning twice a year.

Cleaning anodized surfacesCleaning of the surfaces must not take place in direct sunlight, the surface temperature must not exceed 25°C. Use only neutral pH cleaners such as normally diluted washing up liquid. Abrasive or scouring materials must not be used to clean heavily soiled, anodized surfaces - cleaning pastes are available.

Cleaning powder-coated surfacesIn the same way as for anodized elements, cleaning must be carried out whilst cold (maximum of 25 °C surface temperature). In this case also, use only pH-neutral material. Solvent-based cleaners attack the surface of the powder coating and, like scouring or abrasive cleaners, should not be used. To remove stubborn fat and greasy dirt we recommend aroma-free methylated spirits. This must only be applied for a short time and then rinsed off with clean water. In addition, we recommend treatment with car wax to leave a water-repellent film. Check on a non-exposed area whether the material used has an adverse effect on the shine.

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Wood surfaces on wood/aluminium elementsFor the cleaning of internal wood surfaces it is best to use mild detergent such as dilute detergent and soap suds. Since the inter-nal wood surfaces are not subject to wear and weathering by rain and sun light, painting is not required. Avoid abrasive, corro-sive and solvent-based cleaners. Use only soft cloths to avoid scratching the paint surface. Window cleaners contain small traces of alcohol and ammonium chloride. These materials are very suitable for cleaning the glass as well as the wood-frame sections. After cleaning, dry the wood profiles with a dry, soft cloth, because extended exposure to alcohol can soften the paint surface.

SUNFLEX-WALL-Systems LP4120 Enterprise Ave. Unit 118 - 120Naples, FL 34104 USAToll Free: 1-800-606-0756Fax: 1-239-384-9061Email: [email protected]: www.sunflexwall.com

Documents

System SF 35 - Konkav-Konveks d.o.o. · 3 Technical modiﬁcations and erros reserved. 1.05 Delivery, Storage and Handling A. Packing, Shipping: Materials will be packed, loaded,