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System Platform – An introduction
Jaco Markwat – Wonderware SAGauteng East Regional Manager
Agenda
► Introduction
► Traditional approach versus Wonderware System Platform
► Features and Benefits of the Platform
► Considerations
► Conclusion
Who is Wonderware?
► Wonderware, a business unit of British-based Invensys plc, was established in April 1987
► Confirmed the leading supplier of industrial automation and information software solutions worldwide
► Wonderware has sold over 500,000 software licenses to date.
► One-third of the world's plants run Wonderware software solutions.
Wonderware Everywhere500,000+ Active Software Licenses
40,899
78,252
141,886
179,512
217,475
263,812
457,362
111,212
377,125
-
50,000
100,000
150,000
200,000
250,000
300,000
350,000
400,000
450,000
500,000
1999 2000 2001 2002 2003 2004 2005 2006 2007
Lic
en
ses
Cumulative Licenses
Over 52% of active Wonderwarelicenses date from 2005 or later
Industry Spread FY2008
40%
19% 12%
11%
Metal/Refining
Food & BeveragePower Generation
& Distribution
Iron/Steel/Base Metals
Frost & Sullivan Survey
Automation and Control Solutions in the African Metals and Mining Industry
Wonderware33.4%
Uncertainties in the Market
Market Volatility
Economiccrisis
Need for Focus
Value Focus
DecreaseTCO
AccelerateROI
ContinuousImprovements
Protecting your investment
► Your largest investment is in engineering and customization.
► Broken upgrade paths creates costs far beyond the cost of software.
► A broken upgrade path creates a barrier for change – the system becomes stale.
► The underlying system should enable you to leverage new hardware and software without having to re-create the solution.
Wonderware System Platform Benefits
► Provide flexible and robust automation solution
► Reduce life-cycle cost of ownership► Provide building blocks for plant floor
information▪ Equipment Utilisation▪ Production information & Reporting▪ Vertical Integration
Em
po
werin
g A
ll Ro
les in th
e Plan
t
D
evic
e, A
pp
licat
ion
, En
terp
rise
Inte
gra
tio
n
Database Applications
AssetManagement
LIM Systems
Devices
ERP(SAP, Oracle, Microsoft..)
Wonderware Software Solutions
Information/PlantVisibilityProduction & Manufacturing Activities
Microsoft Technology & Industry Standards
SystemInter-operability
Base Template Libraries
Specific FunctionModules
Specific FunctionModules
Specific FunctionModules
System Platform Clients
Industry Packs Industry Applications
System Platform Services
HMI
TerminalServices
Tablets
Panels
Browser
PhonePager
Not a Server, but a Provider of Services…
Device IntegrationAlarmingHistorizationTrendingEvent LoggingSecurityRedundancyConfiguration ManagementSoftware DeploymentRevision ControlFacility Model
Scripting.Net FrameworkVisualizationSPC/SQCTelephonic NotificationReportingData MiningDowntime/OEEStatistical AnalysisBusiness System IntegrationDeployment Model
PDA
Em
po
wer
ing
All
Ro
les
in t
he
Pla
nt
Enabling operational breakthroughs
Operations
Engineering
IT & Infrastructure
Amount of informationRobust & Reliable
ConsistentLimited screen size
Issue:
Visibility to disparate data sourcesCompatibility with Legacy system
Clutter free and intuitiveBuilt-in diagnostics and Status
Needs:
Empower operations personnel with actionable views of enterprise-wide information
Em
po
wer
ing
All
Ro
les
in t
he
Pla
nt
Enabling engineering breakthroughs
Operations
Engineering
IT & Infrastructure
CustomizationAmount of Scripting
Maintaining many applications
Issue:
Save valuable engineering timeCollaborative development
Reduce implementation errorsAdv. Graphics tools and reusabilityStandardization, Secure & intuitive
Needs:
Enable engineers to build intuitive, reliable and maintainable applications for operations
Em
po
wer
ing
All
Ro
les
in t
he
Pla
nt
Enabling IT breakthroughs
Operations
Engineering
IT & Infrastructure
Issue:
Central ManagementExtensibilityDiagnostics
Large scale deployment
Needs:
Integrate with other IT appsNewer Technology - .NET etc.
Common tools, Application IntegrationHigh Availability, Security Patch Mgmt
Scalability on multiple dimensions
Make it much easier, less time-consuming and less costly do this
Dev
ice,
Ap
plic
atio
n, E
nte
rpri
se In
teg
rati
on
Database Applications
AssetManagement
LIM Systems
Devices
ERP(SAP, Oracle, Microsoft..)
Enabling interoperability breakthroughs
Needs:
Architecture FlexibilityScalability
Data Access, ClientsCapability
Standardization
Independent of hardwareCommon ConfigurationEngineering Reusability
Common platform for HMI, Supervisory,SCADA, MES, EMI Apps.
Operations
Engineering
IT & Infrastructure
Agenda
► Introduction
► Traditional approach versus Wonderware System Platform
► Features and Benefits of the Platform
► Considerations
► Conclusion
The Good Old Days…
The 1990’s
Operator Operators:► Immediate access to real-time
information► Close to the process to do
something about it…
Rest of business:► Run on paper (latency)…
HMI Displays
PLC’s
Machines
MESData Collection, Traceability, Asset Monitoring,
Reporting, LIMS, Production Analysis, Scheduling
PLC’sStandard ControlModules
PLC’sStandard ControlModules
Plant Area 2
Manufacturing Systems Legacy
PLC’sStandard ControlModules
• High cost of ownership(Multiple Apps)
• No Flexibility
• Difficult to Integrate• No Unifying Architecture
• Poor Standards Management
• Limited Scope
Plant Area 1
SCADA / HMI
Security
AlarmingScripting
SCADA / HMI
Security
AlarmingScripting
SCADA / HMI
Security
AlarmingScripting
ERP, Maintenance, Office Systems, Reporting • Gap between ERP and Manufacturing Systems
• Custom Integration
Production Process
Bulk of System Investment in the last decade was here!
Today… Businesses are run so much faster
The 2000’s
Operator
Machines
HMI Displays
Operations Maintenance Plant Mgt
PLC’s
The 1990’s
HMI
Machines
PLC’s Planning Systems
Engineering
KPI DashboardsWeb Based
ReportsTrends
Lab SystemsMaintenance ApplicationsDatabases
Plant Roles
Info Displays
Plant Assets
Data Sources
LinesSites
Plant 2
PLC’sStandard ControlModules
PLC’sStandard ControlModules
Wonderware System Platform Approach
Plant 1
PLC’sStandard ControlModules
ArchestrA
ERP, Maintenance, Office Systems, Reporting
SAP xMII / Web Services / XML / MS .NET
Standards Based (S95) Integration
• SAP xMII (NetWeaver)• WWEI• MS .NET
Industrial Domain Features
Info Delivery & Visualisation
Information Management
S/W & Device Connectivity
• Industrial Domain Features (Redundancy)
• Information Delivery & Visualisation Services• Information & Data Management Services
• Software and Device Connectivity
Application Development
Security
• Application Development Services
• Security
Economy of SCALE• Standards &
Engineering Reuse.
• Unified Architecture• Single Plant Model
Product Tracking & Genealogy:
Data Collection Quality Management:
Process Management:
Dispatching Production Units:
Performance Analysis:
Resource Allocation and Status:
Other …..
Production (~MES) and Performance Management
(Modular Approach)
Econ
om
y o
f S
CO
PE
Wonderware ArchitectureW
onderware C
lients (Desktop or W
eb)
InTouch HMI
Analysis Client
Reporting Client
Production Services
Production ModelProductionContent
Enterprise Connectivity
Production
3rd Party S/W Applications
3rd PartyData Bases
3rd Party Controllers
System Platform
Application ServerInformation Server(Portal)
Connectivity (to Foreign Data Sources)
UnifiedEngineering & Admin Tools
Historian
Modules EquipPerformance
Toolkits
EquipOperations Mfg
QualityMfg
Performance
MfgExec
BatchExec
Real world?
• Plant & Equipment context• Alarm structure• Online additions & changes
Plant Model
Site Plant 2
Area 1
Area 2
Plant 1
Area 1
Area 2
Area 3
Architecture
Development Runtime
GalaxyRepository
IDE
IDE
IDE
MS SQL
SQL
HistorianDBPlant 1
Control Modules
PLC
Plant 2
Control Modules
PLC
One Application (Galaxy)
Site
MinesShaft 1
Shaft 2
SmelterMilling
Flotation
• New animations, scalable faceplates, Clutter free screens, New look and feel, symbol collection
• Application Integration• Quality and status information, • Multi-monitor support,
• New ArchestrA graphics, Graphics tools, New Editor• Standardization, Templates and instances, • Change Propagation, Collaborative team development, • Scripting support, Custom Properties, • .NET controls, NET container, Data aware controls
• Central Deployment• Built-in diagnostics, Security, • Compatibility with other systems• Central repository, Common Configuration, Integrated platform• Node by node upgrade, Extensibility• Migration and coexistence
Extensive New Feature SetCompelling New Value
IT Effectiveness
EngineeringEffectiveness
OperationalEffectiveness
Allow engineers to build intuitive, reliable and maintainable HMI, SCADA, and MES applications using a single, high-productivity software platform that helps reduce time / costs and errors.
Make it much easier, less time-consuming and less costly to integrate and manage secure, integrated operations applications - on an ongoing basis.
Empower operations personnel with intuitive views of the right enterprise-wide information in order to improve operational efficiency, reduce training costs, and minimize unplanned application downtime.
Agenda
► Introduction
► Traditional approach versus Wonderware System Platform
► Features and Benefits of the Platform
► Considerations
► Conclusion
Strengths of Wonderware System Platform
► Scalability ► Security► Standards► High Availability ► Software Management
IntegratedSingle Node
Scalability
DistributedPeer to Peer
Application ObjectServer Only
Single ServerMulti Client
Distributed Multi ServerMulti Client
► Application can grow as requirements change► I/O measured as external I/O only (excludes internal)
Strengths of ArchestrA
► Scalability ► Security► Standards► High Availability► Software Management
Security
► Either dedicated or can use Microsoft Domain security
► Benefits▪ New staff added to “Operator” group get the
right authority▪ When staff leave and are removed from the
domain they are no longer able to access the automation application
▪ Simplifies management of user logons▪ One password
Strengths of ArchestrA
► Scalability ► Security► Standards► High Availability► Software Management
Alarms and events
Graphic symbols
Faceplates
Inputs/Outputs
Logic/Scripting
Historical Information
Security
Equipment centric objects:Powerful and multi-faceted
Inheritance
$Control Module
$Valve-2Way
$Valve-3Way
XV101
XV102
XV103
XV104
TEMPLATES (CLASSES, PARENTS) INSTANCES (OBJECTS)
DEVELOPMENT
Application Standards Application Model
Strengths of ArchestrA
► Scalability ► Security► Standards► High Availability► Software Management
AOS
Application layer availability
AOS
InTouch InTouch InTouch InTouch Historian
Client Server Architecture
PLC
Non-redundant system
1. The server handles all data.
2. If the server is lost then the clients lose connection to data.
• InTouch• InSQL• Other AOS Nodes
Redundant System
3. Redundant servers maintain synchronized data through dedicated network.
4. If the primary server is lost the backup server will take over where the primary left off. The switch is transparent to the clients.
5. Configuration is done through a check box on the AppEngine.
Redundancy configuration
► AppEngine
▪ Enable Redundancy
▪ Set up parameters
Strengths of ArchestrA
► Scalability ► Security► Standards► High Availability► Software Management
Software Management
► All software developed and deployed from galaxy repository.▪ Multiple developers ▪ Provides audit trail and security▪ Software installation
► Develop functionality using true object based environment▪ Simplifies development across multiple devices and
process monitoring points.
► Object Viewer provides diagnostic support from any computer on the control network (with security)
Agenda
► Introduction
► Traditional approach versus Wonderware System Platform
► Features and Benefits of the Platform
► Considerations
► Conclusion
Ordering System Platform
Step 1: System Platform - Select the appropriate Galaxy IO with History level for the System Platform.
Step 2: System Platform Options-Additional Platforms, Historians, DA Servers
Step 3: Wonderware Client Parts Choose One or More
Step 4: Select Customer Support
Order Wonderware Clients
► InTouch for System Platform Visualization Client▪ With Trending▪ Without Trending▪ Read-only
► Web Information Client▪ Information Server v3.0 Advanced Reporting and
Analysis Client License
► Reporting and Analysis Client▪ ActiveFactory 9.2- Trend, Excel, Reports
Local ArchestrA Certified Systems Integrators
► Formal Wonderware Product exams► Submit a successful ArchestrA project
Quad
Agenda
► Introduction
► Traditional approach versus Wonderware System Platform
► Features and Benefits of the Platform
► Considerations
► Conclusion
Conclusion
► Reusable Standards and Ease of use reduce total cost of ownership by design.
► Strongly aligned with Microsoft (no duplication of technology)
► Make production information available to all role players
► Large local and international installed base
Powering intelligent plant decisions in real time.
