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System Identification for Robust and Inferential Controlwith Applications to ILC and Precision Motion Systems
Tom Oomen
System Identification for Robust and
Inferential Controlwith Applications to ILC and Precision
Motion Systems
disc
The research reported in this thesis is part of the research program of the Dutch Instituteof Systems and Control (DISC). The author has successfully completed the educationalprogram of the Graduate School DISC.
This research is supported by Philips Applied Technologies, Eindhoven, The Netherlands.
System Identification for Robust and Inferential Control with Applications to ILC andPrecision Motion Systems by Tom Oomen – Eindhoven: Technische UniversiteitEindhoven, 2010 – Proefschrift.
A catalogue record is available from the Eindhoven University of Technology Library.ISBN: 978-90-386-2189-0.
Reproduction: Ipskamp Drukkers B.V., Enschede, The Netherlands.Cover design: Oranje Vormgevers, Eindhoven, The Netherlands.
Copyright c©2010 by T. A. E. Oomen. All rights reserved.
System Identification for Robust and
Inferential Controlwith Applications to ILC and Precision
Motion Systems
PROEFSCHRIFT
ter verkrijging van de graad van doctor
aan de Technische Universiteit Eindhoven,
op gezag van de rector magnificus, prof.dr.ir. C.J. van Duijn,
voor een commissie aangewezen door het College voor Promoties
in het openbaar te verdedigen
op maandag 19 april 2010 om 16.00 uur
door
Tom Antonius Elisabeth Oomen
geboren te Breda
Dit proefschrift is goedgekeurd door de promotoren:
prof.ir. O.H. Bosgra
en
prof.dr.ir. M. Steinbuch
Contents
I Introduction 1
1 Towards Next-Generation Motion Control 3
1.1 From Micro-Scale to Nano-Scale . . . . . . . . . . . . . . . . . . . . . . 3
1.2 Next-Generation High Precision Motion Systems . . . . . . . . . . . . . 5
1.3 Next-Generation Motion Control . . . . . . . . . . . . . . . . . . . . . 6
1.4 Requirements for System Identification in View of Next-Generation Mo-
tion Control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
1.5 Present Limitations of System Identification for Robust and Inferential
Feedback Control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
1.6 Present Limitations of Iterative Learning Control . . . . . . . . . . . . 24
1.7 Research Plan . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
1.8 Research Approach and Contributions . . . . . . . . . . . . . . . . . . 29
II-A System Identification for Robust and Inferential Con-trol - Theory 35
2 Connecting System Identification and Robust Control through a Com-
mon Coordinate Frame 37
2.1 The Interrelation between System Identification, Model Uncertainty,
and Robust Control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37
2.2 Problem Formulation . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38
2.3 Robust-Control-Relevant Coprime Factor Identification . . . . . . . . . 42
2.4 Towards Robust-Control-Relevant Model Sets . . . . . . . . . . . . . . 53
2.5 Example . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 61
2.6 Concluding Remarks . . . . . . . . . . . . . . . . . . . . . . . . . . . . 66
2.A Proof of Proposition 2.3.15 . . . . . . . . . . . . . . . . . . . . . . . . . 67
3 System Identification for Robust Inferential control 73
3.1 Unmeasured Performance Variables in System Identification and Robust
Control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 73
VI Contents
3.2 Problem Formulation . . . . . . . . . . . . . . . . . . . . . . . . . . . . 74
3.3 Optimal Inferential Control . . . . . . . . . . . . . . . . . . . . . . . . 76
3.4 Inferential-Control-Relevant Identification . . . . . . . . . . . . . . . . 84
3.5 Model Uncertainty Structures for Robust Inferential Control . . . . . . 89
3.6 Concluding Remarks . . . . . . . . . . . . . . . . . . . . . . . . . . . . 91
3.A Proof of Proposition 3.5.1 . . . . . . . . . . . . . . . . . . . . . . . . . 91
4 A Well-Posed Deterministic Model Validation Framework for Robust
Control by Design of Validation Experiments 95
4.1 Model Validation in View of Robust Control . . . . . . . . . . . . . . . 95
4.2 Model Validation Problem . . . . . . . . . . . . . . . . . . . . . . . . . 97
4.3 A Frequency Domain Approach to Finite Time Model Validation . . . . 100
4.4 Disturbance Modeling . . . . . . . . . . . . . . . . . . . . . . . . . . . 104
4.5 Averaging in a Deterministic Framework . . . . . . . . . . . . . . . . . 109
4.6 Model Validation Test . . . . . . . . . . . . . . . . . . . . . . . . . . . 112
4.7 Example 1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 120
4.8 Example 2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 122
4.9 Concluding Remarks . . . . . . . . . . . . . . . . . . . . . . . . . . . . 123
4.A Proof of Proposition 4.4.4 . . . . . . . . . . . . . . . . . . . . . . . . . 126
4.B Estimating Nonparametric Disturbance Models: Finite Time Results . 127
4.C Proof of Proposition 4.6.7 . . . . . . . . . . . . . . . . . . . . . . . . . 128
II-B System Identification for Robust and Inferential Con-trol - Applications 131
5 Next-Generation Industrial Wafer Stage Motion Control via System
Identification and Robust Control 133
5.1 High Performance Wafer Stage Motion Control . . . . . . . . . . . . . . 133
5.2 Problem Definition . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 135
5.3 System Identification of a Nominal Model . . . . . . . . . . . . . . . . 139
5.4 Constructing Robust-Control-Relevant Uncertain Model Sets through
Model Validation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 148
5.5 Control Design . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 152
5.6 Performance Monitoring via Model Validation . . . . . . . . . . . . . . 156
5.7 Analysis of Position Dependent Dynamical Behavior - A Control Per-
spective . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 165
5.8 Discussion . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 167
6 Continuously Variable Transmission Control through System Identi-
fication and Robust Control Design 169
6.1 Continuously Variable Transmission Control . . . . . . . . . . . . . . . 169
6.2 Problem Definition . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 170
Contents VII
6.3 Nominal Model Identification . . . . . . . . . . . . . . . . . . . . . . . 175
6.4 Model Validation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 178
6.5 Robust Control Design . . . . . . . . . . . . . . . . . . . . . . . . . . . 182
6.6 Discussion . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 187
7 Dealing with Unmeasured Performance Variables in a Prototype Mo-
tion System via System Identification and Robust Control 191
7.1 Unmeasured Performance Variables in Next-Generation Motion Control 191
7.2 Problem Definition . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 193
7.3 H∞-Optimal Inferential Control . . . . . . . . . . . . . . . . . . . . . . 197
7.4 Nonparametric Identification . . . . . . . . . . . . . . . . . . . . . . . . 200
7.5 Weighting Filter Design . . . . . . . . . . . . . . . . . . . . . . . . . . 204
7.6 Parametric Identification . . . . . . . . . . . . . . . . . . . . . . . . . . 206
7.7 Validation-Based Uncertainty Modeling . . . . . . . . . . . . . . . . . . 210
7.8 Nominal Control Design . . . . . . . . . . . . . . . . . . . . . . . . . . 215
7.9 Robust Control Design . . . . . . . . . . . . . . . . . . . . . . . . . . . 223
7.10 Discussion . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 225
III System Identification for Sampled-Data Iterative Learn-ing Control 231
8 Suppressing Intersample Behavior in Iterative Learning Control 233
8.1 Iterative Learning Control for Performance Enhancement in Sampled-
Data Systems . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 233
8.2 Problem Definition . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 234
8.3 Multirate Setup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 236
8.4 Multirate Iterative Learning Control . . . . . . . . . . . . . . . . . . . 240
8.5 Example . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 243
8.6 Concluding Remarks . . . . . . . . . . . . . . . . . . . . . . . . . . . . 249
9 Parametric System Identification in View of Sampled-Data Iterative
Learning Control 251
9.1 Modeling Aspects in Optimal Control of the Intersample Behavior in
Iterative Learning Control . . . . . . . . . . . . . . . . . . . . . . . . . 251
9.2 Problem Formulation . . . . . . . . . . . . . . . . . . . . . . . . . . . . 252
9.3 Low-Order Linear Time-Invariant Models for Multirate Identification
and Optimal Iterative Learning Control . . . . . . . . . . . . . . . . . . 254
9.4 Identification for Multirate Iterative Learning Control . . . . . . . . . . 257
9.5 Optimal Multirate Iterative Learning Control . . . . . . . . . . . . . . 259
9.6 Example . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 262
9.7 Concluding Remarks . . . . . . . . . . . . . . . . . . . . . . . . . . . . 266
9.A Proof of Proposition 9.3.5 . . . . . . . . . . . . . . . . . . . . . . . . . 268
VIII Contents
9.B Proof of Proposition 9.5.3 . . . . . . . . . . . . . . . . . . . . . . . . . 269
IV Closing 271
10 Conclusions and Recommendations 273
10.1 Conclusions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 273
10.2 Recommendations for Future Research Directions . . . . . . . . . . . . 278
Addenda 285
A Numerically Reliable Transfer Function Estimation 285
A.1 Frequency Domain Identification Involving `∞-Norms via Lawson’s al-
gorithm . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 285
A.2 A Numerically Reliable Approach for Solving Nonlinear Least Squares
Problems . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 286
B Robust Controller Synthesis using the Skewed Structured Singular
Value 289
C Dealing with Subsample Delays in System Identification of Sampled-
Data Systems 291
C.1 Motivation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 291
C.2 Setup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 291
C.3 Pre-existing Approaches . . . . . . . . . . . . . . . . . . . . . . . . . . 292
C.4 Subsample Delays in System Identification of Sampled-Data Systems . 293
C.5 Example . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 296
C.6 Discussion . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 299
Bibliography 316
Summary 317
Samenvatting (in Dutch) 319
Dankwoord (in Dutch) 321
Curriculum Vitae 323
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Summary
System Identification for Robust and Inferential Control
with Applications to ILC and Precision Motion Systems
Feedback control is able to improve the performance of systems in the presence of
uncertain dynamical behavior and disturbances. Although a properly designed con-
troller can cope with large uncertainty, certain knowledge regarding the system be-
havior is crucial for control design. Hence, high performance control design requires a
mathematical model of the true system. System identification is a reliable, fast, and
inexpensive methodology to construct accurate models from experimentally obtained
data. The resulting model, however, is never an exact representation of the physical
system. Robust control design can be employed to deal with the model imperfections
by guaranteeing a certain performance for an uncertain model set.
In the last decades, important achievements have been obtained in the fields of
system identification and robust control. These results in these fields have mainly been
established independently of each other. As a result, the interrelation between system
identification and robust control is untransparent. To connect system identification and
robust control in a coherent methodology, the pursued approach involves 1. improved
system identification methodologies for nominal models; 2. quantification of model
uncertainty by confronting the identified model with new measurement data to test its
predictive power, as a result a model set is obtained that encompasses the true system
behavior; 3. the design of a robust controller that performs well with the entire model
set, hence also when implemented on the true system. New theoretical developments
and algorithms are presented that transparently connect Steps 1, 2, and 3.
Firstly, a new connection between control-relevant system identification and co-
prime factorization-based system identification is presented. The system identification
procedure directly delivers a model that is internally structured as a novel coprime
factorization. In addition, the resulting control-relevant model aims to accurately rep-
resent the phenomena of the true system that are to be compensated. The resulting
coprime factorization exploits the unexplored freedom in constructing a coordinate
frame for model uncertainty. As a result, a novel coprime factorization-based model
318 Summary
uncertainty structure is obtained that transparently connects Steps 1, 2, and 3, above.
In many high quality control applications, including precision motion systems, the
performance variables generally cannot be measured in real-time during normal op-
eration. In this case, model-based control design is essential, since a model can be
used in conjunction with the measured variables to infer the performance variables.
Although the performance of the resulting controlled system hinges on the model qual-
ity, standard robust control design approaches, system identification techniques, and
uncertainty models cannot deal with this inferential control situation. Thereto, new
controller interconnection structures, new control criteria, new system identification
techniques, and new model uncertainty structures are presented that can deal with the
inferential control situation. In addition, these new developments enable a transparent
connection between Steps 1, 2, and 3, above.
Besides the model uncertainty interconnection structure, the actual quantification of
model uncertainty is essential for a reliable and nonconservative robust control design.
In model validation, the nominal model is confronted with independent measurement
data to test its predictive power, thereby enabling a quantification of model quality. By
exploiting the freedom in experiment design, a suitable characterization of disturbances
is obtained and averaging properties of these disturbances are enforced. As a result, a
well-posed validation-based uncertainty modeling procedure is obtained that results in
correct asymptotic results and an uncertainty model that is directly useful for robust
control design.
The new developments and algorithms further intertwine system identification and
robust control. As a consequence, a non-conservative high performance robust con-
trol design can be obtained. The developed methodology is experimentally verified
on several systems, including an industrial wafer stage, a flexible beam setup, and a
continuously variable transmission system. Experimental results confirm an improved
robust control performance and the ability of the developed algorithms to reliably deal
with multivariable systems and unmeasured performance variables.
Finally, iterative learning control for sampled-data systems is investigated. Iter-
ative learning control enables the performance improvement for batch repetitive pro-
cesses by iteratively updating the command signal from one experiment to the next.
Although many physical systems evolve in the continuous time domain, common iter-
ative learning control algorithms are implemented in a digital computer environment.
Thereto, iterative learning control algorithms for sampled-data systems are presented
that explicitly address the intersample behavior. In addition, any iterative learning
algorithm requires a certain approximate system knowledge. To obtain such models,
parametric system identification algorithms for sampled-data iterative learning control
are developed. Furthermore, low-order iterative learning control synthesis algorithms
are presented.
Samenvatting
System Identification for Robust and Inferential Control
with Applications to ILC and Precision Motion Systems
Terugkoppeling van gemeten variabelen maakt het mogelijk de prestaties van sys-
temen te verbeteren in geval van onzeker dynamisch gedrag of verstoringen. Alhoewel
een goed ontworpen regeling om kan gaan met grote onzekerheden, is bepaalde kennis
omtrent het systeemgedrag cruciaal voor regelaarontwerp. Daarom vereist het ont-
werp van een hoogwaardige regeling een wiskundig model van het te regelen fysische
systeem. Systeem identificatie is een betrouwbare, snelle en voordelige methode om
nauwkeurige modellen te construeren uit experimentele data. Echter, het resulterende
model is nooit een exacte representatie van het fysische systeem. Robuuste regelaar-
ontwerpmethodieken kunnen omgaan met dergelijke modelimperfecties door een zeker
niveau van prestaties te garanderen voor een onzekere model set.
In de laatste decennia zijn reeds belangrijke successen behaald in de vakgebieden van
systeem identificatie en robuust regelaarontwerp. De resultaten in deze vakgebieden
zijn echter hoofdzakelijk onafhankelijk van elkaar verkregen. Hierdoor is het onderlinge
verband tussen systeem identificatie en robuust regelaarontwerp onvoldoende helder.
Om deze vakgebieden te verbinden in een coherente methodologie, omvat de ontwik-
kelde methodiek 1. verbeterde systeem identificatiemethoden voor nominale model-
len; 2. kwantificatie van modelkwaliteit door het confronteren van het geıdentificeerde
model met nieuwe meetdata om de voorspellende kracht van het model te testen,
het resultaat hiervan is een model set welke het echte systeemgedrag omvat; 3. het
ontwerpen van een robuuste regelaar die goede prestaties levert voor de gehele modelset,
dus ook indien deze geımplementeerd wordt op het echte systeem. Nieuwe theoretische
ontwikkelingen en algoritmen zijn gepresenteerd die een transparant verband leggen
tussen Stappen 1, 2 en 3.
Allereerst is er een nieuw verband gevonden tussen regelaar-relevante en copriem
factorisatie gebaseerde systeem identificatie. De ontwikkelde identificatie procedure
levert direct een model dat intern gestructureerd is als een copriem factorisatie, waar-
voor een nieuwe keuze gemaakt is. Daarnaast is het resulterende regelaar-relevante
320 Samenvatting
model gericht op het nauwkeurig representeren van de specifieke fenomenen van het
echte systeem die geregeld dienen te worden. Het resulterende model benut de on-
verkende vrijheid in coprieme factoren om een coordinatenstelsel voor modelonzeker-
heid te construeren. Het resultaat is een nieuwe modelonzekerheidsstructuur die een
transparant verband legt tussen bovenstaande Stappen 1, 2 en 3.
In veel hoogwaarde toepassingen van de regeltechniek, zoals precisie positioneersys-
temen, kunnen de prestaties niet in real-time gemeten worden onder normaal bedrijf. In
dit geval is een modelgebaseerde regeling essentieel, aangezien een model in combinatie
met gemeten variabelen gebruikt kan worden om de prestatie-variabelen af te schatten.
Alhoewel de prestaties van het resulterende model afhangen van de modelkwaliteit,
kunnen standaard robuuste regelaar ontwerpmethodieken, systeem identificatie aan-
pakken en modelonzekerheidsbeschrijvingen niet met deze situatie omgaan. Hiertoe
zijn nieuwe regelaar interconnectiestructuren, nieuwe regelaarcriteria, nieuwe identifi-
catietechnieken en nieuwe modelonzekerheidsstructuren gepresenteerd die om kunnen
gaan met niet-gemeten prestatie-variabelen. Daarnaast maken deze ontwikkelingen een
transparant verband mogelijk tussen bovenstaande Stappen 1, 2 en 3.
Naast de interconnectiestructuur van de modelonzekerheid, is het essentieel om de
actuele modelonzekerheid te kwantificeren voor een betrouwbaar en niet-conservatief
robuust regelaarontwerp. In modelvalidatie wordt het nominale model geconfronteerd
met onafhankelijke meetdata om de voorspellende kracht van het model te testen. Door
het benutten van de vrijheid in het ontwerp van experimenten, is een geschikte karak-
terisatie van verstoringen verkregen en worden uitmiddelingseigenschappen van deze
verstoringen afgedwongen. Het resultaat is een goed gestelde validatie-gebaseerde aan-
pak voor onzekerheidsmodelering welke resulteert in asymptotisch correcte resultaten
en een onzekerheidsmodel dat direct geschikt is voor robuust regelaarontwerp.
De nieuwe resultaten en algoritmen bewerkstelligen een verdere aansluiting tussen
systeem identificatie en robuust regelaarontwerp. Hierdoor is een niet-conservatieve
robuuste regelaar ontwerp met hoge prestaties mogelijk. De methodologie is geverifieerd
op verschillende systemen, waaronder een industriele wafer stage, een flexibele balk
en een continu variabele transmissie. Experimentele resultaten bevestigen verbeterde
robuuste regelaarprestaties. Daarnaast blijkt dat de ontwikkelde algoritmen geschikt
zijn voor multivariabele systemen en niet-gemeten prestatie-variabelen.
Tot slot is iteratief lerend regelen onderzocht. Iteratief lerend regelen maakt het
mogelijk de prestaties voor systemen te verbeteren die telkens dezelfde taak uitvoeren.
Dit wordt bereikt door het stuursignaal van het ene experiment naar het volgende aan
te passen. Alhoewel veel fysische systemen in het continue tijddomein evolueren, wor-
den dergelijke algoritmen typisch in een digitale computeromgeving geımplementeerd.
Hiertoe zijn iteratief lerende algoritmen ontwikkeld die expliciet het gedrag van het
systeem tussen de bemonstertijdstippen in beschouwing nemen. Daarnaast vereisen
iteratief lerende algoritmen bepaalde benaderende systeemkennis. Om dergelijke mod-
ellen te verkrijgen, zijn specifieke parametrische systeem identificatie algoritmen gep-
resenteerd. Daarnaast zijn lage orde iteratief lerende algoritmen gepresenteerd.