SY.NO. (PART), IDA BONTHAPALLY, JINNARAM MANDAL, …environmentclearance.nic.in/writereaddata/FormB/EC/FORM_1/02122016... · Pin Code 500038 E‐mail [email protected] Telephone

SRI GAYATHRI DRUGS PVT. LTD. SY.NO. 497 (PART), IDA BONTHAPALLY,

JINNARAM MANDAL, MEDAK DISTRICT, TELANGANA

FORM I

Project No.0316‐21‐01 March, 2016

M/s. Sri Gayathri Drugs Pvt. Ltd., 8‐3‐167/A/4, Plot No:4,Vikaspuri Colony, Near A.G.Colony,S.R. Nagar Post, Hyderabad‐500038 Phone: +91‐9000773699 E‐mail: [email protected]

STUDIES AND DOCUMENTATION BY TEAM Labs and Consultants B‐115‐117 & 509, Annapurna Block, Aditya Enclave, Ameerpet, Hyderabad‐500 038. Phone: 040‐23748 555/23748616, Telefax: 040‐23748666 E‐mail:[email protected]

SUBMITTED TO STATE LEVEL ENVIRONMENT IMPACT ASSESSMENT AUTHORITY,

TELANGANA, GOVERNMENT OF INDIA

Sri Gayathri Drugs Pvt.Ltd.,

Form I Page 1

APPENDIX – I (See Paragraph – 6)

FORM I I) Basic Information S.No. Item Details 1 Name of the Project/s M/s. Sri Gayathri Drugs Pvt. Ltd. 2 S. No in the Schedule 5 (f) –B category (Synthetic Organic Chemicals) 3 Proposed capacity/area/length/tonnage to

be handled/command area/lease area/number of wells to be drilled

Area Existing: 1 Acre Area after Expansion: 3 Acres

Permitted Production Capacity: 9.8 TPM Capacity after Expansion: 45 TPM It is proposed to manufacture 5 products at a time out of 34 Products

4 New/Expansion/Modernization Expansion 5 Existing Capacity/Area etc. Existing Capacity: 9.8 TPM

Area Existing: 1 Acre 6 Category of Project i.e 'A' or 'B' “B” 7 Does it attract the general condition? If yes,

please specify No

8 Does it attract the Specific condition? If yes, please specify.

No

9 Location Plot/Survey/Khasra No. Survey No. : 497(Part) , IDA Bonthapally Village Bonthapally Village Tehsil Jinnaram Mandal District Medak District State Telangana

10 Nearest railway station/airport along with distance in km.

Railway Station: Medchal Railway Station – 11.36 Km

11 Nearest Town, City, District Headquarters along with distance in kms.

Bonthapally

12 Village Panchayats, Zilla Parishad, Municipal Corporation, Local body (complete postal address with telephone nos. to be given)

Bonthapally –Village Panchayat

13 Name of the Applicant Mr. A. Siva Rama Krishna Reddy 14 Registered Address M/s. Sri Gayathri Drugs Pvt.Ltd.

Survey No: 497(Part) IDA Bonthapally , Jinnaram Mandal, Medak District, Telangana

15 Address for Correspondence: Name Mr. A. Siva Rama Krishna Reddy Designation(Owner/Partner/CEO) Director Address 8‐3‐167/A/4, Plot No.4,Vikaspuri Colony,

Near A.G. Colony, S.R.Nagar Post,Hyderabad Pin Code 500038 E‐mail [email protected] Telephone Number 9000773699 Fax No.


Form I Page 2

16 Details of alternative Sites examined, if any. Location of these sites should be shown on a topo sheet.

Not Applicable

17 Interlinked Projects Not applicable 18 Whether separate application of interlinked

project has been submitted? ‐NA‐

19 If yes, date of submission ‐NA‐ 20 If no, reason 21 Whether the proposal involves

approval/clearance under: if yes, details of the same and their status to be given. (a) The Forest (Conservation) Act, 1980? (b) The Wildlife (Protection) Act, 1972? (c) The C.R.Z Notification, 1991?

‐NA‐

22 Whether there is any Government Order/Policy relevant/relating to the site?

No

23 Forest land involved (hectares) No 24 Whether there is any location pending

against the project and /or land in which the project is propose to be set up? (a) Name of the Court (b) Case No (c) Orders/directions of the Court, if any and its relevance with the proposed project.

No


Form I Page 3

(II) Activity 1. Construction, operation or decommissioning of the Project involving actions, which will cause physical changes in the locality (topography, land use, changes in water bodies, etc.) S.No. Information/Checklist confirmation Yes/No Details thereof (with approximate quantities /rates,

wherever possible) with source of information data 1.1 Permanent or temporary change in

land use, land cover or topography including increase in intensity of land use (with respect to local land use plan)

NO The proposal is for expansion of existing bulk drug and intermediate manufacturing unit. The additional land acquired for proposed expansion is 2 Acres. The Total Land Area after expansion is 3 Acres.

1.2 Clearance of existing land, vegetation and buildings?

NO The proposal is for expansion of existing bulk drug and intermediate manufacturing unit. The additional land acquired for proposed expansion is 2 Acres

1.3 Creation of new land uses? NO Existing – industrial

1.4 Pre‐construction investigations e.g. bore houses, soil testing?

YES Soil test done and soil load bearing capacity established

1.5 Construction works? YES Construction activity involves creation of Production Block, Utilities, enhancement of ZLD system.

1.6 Demolition works? NO The proposal is for expansion of existing bulk drug and intermediate manufacturing unit. The proposed expansion activity involves creation of Production Block, Utilities, enhancement of ZLD system

1.7 Temporary sites used for construction works or housing of construction workers?

NO Construction labor from local villages shall be employed.

1.8 Above ground buildings, structures or earthworks including linear structures, cut and fill or excavations

YES Storage facilities shall be constructed. No major cut and fill or excavation is anticipated.

1.9 Underground works including mining or tunneling?

NO No underground works like mining and tunneling.

1.10 Reclamation works? NO 1.11 Dredging? NO 1.12 Offshore structures? NO 1.13 Production and manufacturing

processes? YES Enclosed in Annexure – I

1.14 Facilities for storage of goods or materials?

NO Raw materials and solvents shall be stored with in factory premises. Materials in bags and drums will be stored in flame proof ware houses.

1.15 Facilities for treatment or disposal of solid waste or liquid effluents?

YES High TDS and low TDS effluents are treated in ZLD system. Organic waste is sent to cement plants for co‐ processing or to TSDF. Details of waste treatment facilities presented in Annexure II

1.16 Facilities for long term housing of operational workers?

NO Operational workers stay in surrounding villages.

1.17 New road, rail or sea traffic during YES Construction materials shall be transported to the site.


Form I Page 4

construction or operation? The traffic density of the existing connecting road is negligible.

1.18 New road, rail, air waterborne or other transport infrastructure including new or altered routes and stations, ports, airports etc?

NO

1.19 Closure or diversion of existing transport routes or infrastructure leading to changes in traffic movements?

NO

1.20 New or diverted transmission lines opipelines?

NO

1.21 Impoundment, damming, culverting, realignment or other changes to the hydrology of watercourses or aquifers?

NO

1.22 Stream crossings? NO All raw materials, solvents and waste streams are pumped through pipe lines above ground level.

1.23 Abstraction or transfers of water form ground or surface waters?

YES Total water required shall be met from ground water using bore‐wells within the plant premises. Permitted water consumption is 19.4 KLD. Total water required after expansion shall be 43.5 KLD out of which 25 KLD is fresh water requirement and balance is recycled water.

1.24 Changes in water bodies or the land surface affecting drainage or run‐off?

NO

1.25 Transport of personnel or materials for construction, operation or decommissioning?

YES The construction material shall be drawn from local sources within 10 km. There is no transport of personnel, as the construction workers shall be drawn from local villages.

1.26 Long‐term dismantling or decommissioning or restoration works?

NO

1.27 Ongoing activity during decommissioning which could have an impact on the environment?

NO

1.28 Influx of people to an area in either temporarily or permanently?

YES The proposed project shall increase the employment potential.

1.29 Introduction of alien species? NO 1.30 Loss of native species or genetic

diversity? NO There are no major losses of tree/shrub species.

1.31 Any other actions? NO


Form I Page 5

2. Use of Natural resources for construction or operation of the Project (such as land, water, materials or energy, especially any resources which are non‐renewable or in short supply): S.No. Information/checklist

confirmation Yes/No Details thereof (with approximate quantities /rates,

wherever possible) with source of information data 2.1 Land especially undeveloped or

agricultural land (ha) YES Land area after expansion 3 acres

Located at Survey No. 497(Part), IDA Bonthapally Jinnaram Mandal, Medak district, Telangana.

2.2 Water (expected source & competing users) unit: KLD

YES Present permitted water consumption is 19.4 KLD. Total water required after expansion shall be 43.5 KLD out of which 25 KLD is fresh water requirement and balance is recycled water. (Water Balance Enclosed in Annexure III)

2.3 Minerals (MT) NA 2.4 Construction material – stone,

aggregates, sand / soil (expected source – MT)

YES Shall be sourced from the local villages.

2.5 Forests and timber (source – MT)

NO

2.6 Energy including electricity and fuels (source, competing users) Unit: fuel (T), energy (MW)

YES The required energy shall be drawn from TSPDCL. Standby DG sets of 500 KVA is proposed in addition to existing 92 KVA DG set.

It is proposed to establish 3 TPH coal fired boiler in addition to 400Kg/hr coal fired boiler to meet the steam requirement both for process and ZLD system. Coal consumption after expansion is 20 TPD.

2.7 Any other natural resources (use appropriate standard units)

NA


Form I Page 6

3. Use, storage, transport, handling or production of substances or materials, which could be harmful to human health or the environment or raise concerns about actual or perceived risks to human health. S.No. Information/Checklist confirmation Yes/No Details thereof (with approximate quantities/rates,

wherever possible) with source of information data 3.1 Use of substances or materials, which

are hazardous (as per MSIHC rules) to human health or the environment (flora, fauna, and water supplies)

YES Hazardous chemicals shall be used for manufacturing of Synthetic Organic Chemicals and intermediates. MSIHC rules shall be followed during storage, transportation and handling of raw materials. Hazardous chemicals and solvent shall be stored and handled in closed systems.

3.2 Changes in occurrence of disease or affect disease vectors (e.g. insect or water borne diseases).

NO

3.3 Affect the welfare of people e.g. by changing living conditions?

YES Shall increase the employment potential for locals and affect the living conditions for betterment.

3.4 Vulnerable groups of people who could be affected by the project e.g. hospital patients, children, the elderly etc.,

NO No sensitive receptors are present in the immediate vicinity of the site. The project shall not have any significant impact on vulnerable groups of people.

3.5 Any other causes NO

4. Production of solid wastes during construction or operation or decommissioning (MT/month) S.No. Information/Checklist confirmation Yes/No Details thereof (with approximate quantities/rates,

wherever possible) with source of information data 4.1 Spoil, overburden or mine wastes NO 4.2 Municipal waste (domestic and or

commercial wastes) NO Wastes from canteen, other commercial wastes like

paper, empty containers etc. The canteen wastes and commercial wastes shall be in the range of 3 kg/day

4.3 Hazardous wastes (as per Hazardous Waste Management Rules)

YES Hazardous waste generation during construction shall be limited to waste oils, batteries and containers of paints etc. The quantity of hazardous wastes generated during operation contain salts from evaporators, process residue, and solvent residues, ETP sludge and filtration media etc.

4.4 Other industrial process wastes YES Enclosed at Annexure IV 4.5 Surplus product NO 4.6 Sewage sludge or other sludge from

effluent treatment YES Sludge from Effluent treatment plant and evaporation

salts shall be sent to TSDF. 4.7 Construction or demolition wastes NO Construction activities involve creation of Production

Blocks, Utilities and enhancement of ZLD system. 4.8 Redundant machinery or equipment NO 4.9 Contaminated soils or other materials NO All pipe lines including pipe lines of waste streams

are above ground level to eliminate the possibility of any contamination due to seepage and for ease of maintenance.

4.10 Agricultural wastes NO 4.11 Other solid wastes YES Enclosed at Annexure IV


Form I Page 7

5. Release of pollutants or any hazardous, toxic or noxious substances to air (Kg/hr) S.No. Information/Checklist confirmation Yes/No Details thereof (with approximate quantities/rates,

wherever possible) with source of information data 5.1 Emissions from combustion of fossil

fuels from stationary or mobile sourcesYES Coal Shall be used as fuel. Emissions details are

enclosed in Annexure V 5.2 Emissions from production processes YES Gaseous emissions from process are ammonia, HCl,

SO2, HBr are scrubbed in two stage scrubbers while Carbondioxide, oxygen and nitrogen gases are let out into atmosphere using standard operating procedure. Hydrogen gas is sent to atmosphere through water column.

5.3 Emissions from materials handling including storage or transport

NO Material transfer takes place in closed pipeline systems using pumps with mechanical seals.

5.4 Emissions from construction activities including plant and equipment

YES Dust may rise during transport of material and construction activity. The dust emissions shall be mitigated by water spraying on the roads within the premises.

5.5 Dust or odors from handling of materials including construction materials, sewage and waste

NO Domestic wastewater sent to zero liquid discharge system.

5.6 Emissions from incineration of waste NO Organic waste streams are sent to cement plants for co‐incineration.

5.7 Emissions from burning of waste in open air (e.g. slash materials, construction debris)

NO

5.8 Emissions from any other sources NO


Form I Page 8

6. Generation of Noise and Vibration, and Emissions of Light and Heat: S.No. Information/Checklist confirmation Yes/No Details thereof (with approximate quantities/rates,

wherever possible) with source of information data with source of information data

6.1 From operation of equipment e.g. engines, ventilation plant, crushers

YES Material transport and construction equipment shall be source of noise, while transfer pumps, vacuum systems, DG sets are the sources of noise during operation.

6.2 From industrial or similar processes YES DG sets controlled by providing Acoustic Enclosures. 6.3 From construction or demolition YES Noise during construction shall be due to construction

equipment and emergency DG sets. 6.4 From blasting or piling NO 6.5 From construction or operational

traffic NO The increased traffic shall not have any significant

impact. 6.6 From lighting or cooling systems NO 6.7 From any other sources NO

7.Risks of contamination of land or water from releases of pollutants into the ground or into sewers, surface waters, groundwater, coastal waters or the sea: S.No. Information/Checklist confirmation Yes/No Details thereof (with approximate quantities/rates,

wherever possible) with source of information data 7.1 From handling, storage, use or

spillage of hazardous materials NO All the hazardous materials will be stored in MS drums,

in a covered shed and no contamination of soil is expected. Same philosophy will be followed after expansion

7.2 From discharge of sewage or other effluents to water or the land (expected mode and place of discharge)

NO All the waste from domestic operations sent to ZLD system.

7.3 By deposition of pollutants emitted to air into the land or into water

NO All the emissions from process are controlled by providing control equipment like scrubbers, Bag filters.

7.4 From any other sources NO 7.5 Is there a risk of long term build up

of pollutants in environment from these sources?

NO


Form I Page 9

8.Risk of accidents during construction or operation of the Project, which could affect human health or the environment

S.No. Information/Checklist confirmation Yes/No Details thereof (with approximate quantities/rates, wherever possible) with source of information data

8.1 From explosions, spillages, fires etc from storage, handling, use or production of hazardous substances

YES All Inbuilt Safety precautions will be adopted and there will not be any damage to environment or human health

8.2 From any other causes NA 8.3 Could the project be affected by natural

disasters causing environmental damage (e.g. Floods, earthquakes, landslides, cloudburst etc)?

NO

9.Factors which should be considered (such as consequential development) which could lead to environmental effects or the potential for cumulative impacts with other existing or planned activities in the locality S. No. Information/Checklist confirmation Yes/No Details thereof (with approximate

quantities/rates, wherever possible) with source of information data

9.1 Lead to development of supporting. facilities, ancillary development or development stimulated by the project which could have impact on the environment e.g.: • Supporting infrastructure (roads, power supply, waste or waste water treatment, etc.) • housing development • extractive industries • supply industries • other

YES The project shall enhance the socio economic status of the area by increasing the demand for housing, improving the employment.

9.2 Lead to after‐use of the site, which could haven impact on the environment

NO

9.3 Set a precedent for later developments NO

9.4 Have cumulative effects due to proximity to other existing or planned projects with similar effects

NO The baseline environmental status of the surrounding areas is within the prescribed limits as observed from the Secondary data.


Form I Page 10

(III) Environmental Sensitivity S.No. Areas Name/

Identity Aerial distance (within 15 km.) Proposed project location boundary

1 Areas protected under international conventions, national or local legislation for their ecological, landscape, cultural or other related value

NA

2 Areas which are important or sensitive for ecological reasons ‐ Wetlands, watercourses or other water bodies, coastal zone, biospheres, mountains, forests

YES Jinnawaram RF ‐ SW ‐ 0.8 km Bonthapalli RF ‐ W ‐ 2.03 km Mangapet RF ‐ W ‐ 5 km Naguwaram RF ‐ SW ‐ 8.03 km Royyapalli RF ‐ NW ‐ 7.8 km Mambapur RF ‐ NW ‐ 5.07 km Nallavalli RF ‐ NW ‐ 7.03 km Narsapur RF ‐ NW ‐ 9.4Km Nallagutta RF ‐ NW ‐ 10 km Kazipalli RF ‐ SW ‐ 8.36 km Wailal RF ‐ SW ‐ 5.5 km Dundigal RF ‐ SE ‐ 8 km Nawabpet RF ‐ NE ‐ 7.22 km Dabilapur RF ‐ E ‐ 8.15 km

3 Areas used by protected, important or sensitive species of flora or fauna for breeding, nesting, foraging, resting, over wintering, migration

NA

4 Inland, coastal, marine or underground waters NO 5 State, National boundaries NO 6 Routes or facilities used by the public for access to

recreation or other tourist, pilgrim areas NO

7 Defense installations NO 8 Densely populated or built‐up area YES Nearest habitation from the site is

Bonthapally village with a population of 1500 at a distance of 0.5 km in Northwest direction

9 Areas occupied by sensitive man‐made land uses (hospitals, schools, places of worship, community facilities)

NA

10 Areas containing important, high quality or scarce resources (ground water resources, surface resources, forestry, agriculture, fisheries, tourism, minerals)

NO

11 Areas already subjected to pollution or environmental damage. (those where existing legal environmental standards are exceeded)

NO

12 Areas susceptible to natural hazard which could cause the project to present environmental problems (earthquakes, subsidence, landslides, erosion, flooding or extreme or adverse climatic conditions)

NO


Form I Page 11

(IV) Proposed Terms of Reference for EIA studies Scope of Work of EIA

The standard terms of reference (page 181‐187) issued by the Ministry of Environment Forest and Climate change shall be followed for preparation of EIA report. Any additional study proposed by the SEAC shall also be completed.

Ref: Standard Terms of Reference (TOR) for EIA/EMPO report for projects/activities requiring environmental clearance under EIA notification, 2006, MoEFCC, GOI, and April 2015.

I hereby give the undertaking that data and information given in the application and enclosures are true to the best of my knowledge and belief and I am aware that if any part of the data and information submitted is found to be false or misleading at any stage, the project will be rejected and clearance given, if any to the project will be revoked at our risk and cost.

Date: Place: Signature of the applicant

With Name and Full Address(Project Proponent/Authorized Signatory)

A.Siva Rama Krishna Reddy

Director M/s. Sri Gayathri Drugs Pvt. Ltd., 8‐3‐167/A/4, Plot No. : 4,

Vikaspuri Colony , S.R.Nagar Post Hyderabad, Telangana State.

Pin code‐500038Email: asrksrigayathri@gmail. com

Phone : +91‐9000773699



ANNEXURES

Project No.0316‐21‐01 March, 2016

M/s. Sri Gayathri Drugs Pvt. Ltd., 8‐3‐167/A/4, Plot No:4,Vikaspuri Colony, Near A.G.Colony,S.R. Nagar Post, Hyderabad‐500038 Phone: +91‐9000773699 E‐mail: [email protected]

STUDIES AND DOCUMENTATION BY TEAM Labs and Consultants B‐115‐117 & 509, Annapurna Block, Aditya Enclave, Ameerpet, Hyderabad‐500 038. Phone: 040‐23748 555/23748616, Telefax: 040‐23748666 E‐mail:[email protected]

SUBMITTED TO STATE LEVEL ENVIRONMENT IMPACT ASSESSMENT AUTHORITY,

TELANGANA, GOVERNMENT OF INDIA

M/s. Sri Gayathri Drugs Pvt. Ltd., Form I Annexures

Page 1

Fig

A.1

Loc

atio

n M

ap o

f M/s

. Sri

Gay

athr

i Dru

gs P

vt. L

td.,


Page 2

Fig A.2 Plant Layout after Expansion of M/s.Sri Gayathri Drugs Pvt. Ltd.,


Page 3

ANNEXURE - I

M/s. Sri Gayathri Drugs Pvt. Ltd., located at Survey No.497 (Part), IDA Bonthapally,

Jinnaram Mandal, Medak District, Telangana obtained consent and authorization (CFO) for

manufacturing of 10.5 TPM of vide Letter No. TSPCB/RCP/RCP/180/CFO&HWM/

HO/2014-666 dated 03.01.2015. It is proposed to increase the manufacturing capacity from

9.8 TPM to 45 TPM by acquiring additional land of 2 acres in addition to existing 1 acre of

land, total land area after expansion is 3 acres. Expansion includes addition of production

blocks, facility for utility proposed and enhancement of ZLD system. Capacity permitted

and after proposed expansion is presented in Table A-1 and A-2.

Table A-1 Manufacturing Capacity - Permitted S.No Name of the Product Capacity

Kg/Day TPM 1 Benzyl Acetate 110 3.3 2 Benzyl Dehyde 33.33 1 3 N-Methyl-4-(3,4- Dichloro Phenyl)-1,2,3,4-Dihydro-

1Naphthalene Imine 166.67 5

4 Formamidine Acetate 16.67 0.5 Total 326.67 9.8

Table A-2 Manufacturing Capacity –After Expansion S.No Name of the Product Capacity

Kg/day TPM 1 Zudovidine 17 1 2 Lopinavir 17 1 3 Sofosbuvir 17 1 4 Ritonavir 3 0 5 Elbasvir 2 0 6 Abacavir Sulfate 7 0 7 Esomeprazole 67 2 8 Pantaprazole 67 2 9 Omeprazole 17 1 10 Olmesartan 7 0 11 Iron sucrose 3 0 12 Itraconazole 7 0 13 Fluconazole 17 1 14 Valsartan 5 0 15 Telemesartan 7 0


Page 4

16 Etoricoxib 50 2 17 Dabigatran 10 0 18 Lansoprazole 67 2 19 Clopidogrel 33 1 20 Febuxostat 10 0 21 Keterolac Tromethamine 50 2 22 Pregabalin 33 1 23 Setraline HCl 33 1 24 Citalopram 17 1 25 Tetralone (DCPDN) 667 20 26 DCPDN Imine 200 6 27 Ketosulfone 100 3 28 4-(methyl sulfonyl) phenyl acetic acid 200 6 29 Z-hexadec-11-en-1-ol 75 2 30 E-dec-5en-1-ol 50 2 31 (3Z,5E)-12chlorododeca-3,5,diene 50 2 32 (3E,8z,11z)-tetradecatrienol 50 2 33 ((8E.10E)-dodeca-8,10-dienyloxy)trimethyl

silane 50 2

34 Isobutyl acetophenone 333 10 Total( Worst Cases- 5 Products) 1500 45


Page 5

Process Description of Ritonavir

Reaction Schemes

Stage I

HN

O

O(S)

(S)(S)

OHH2NO

OO

N+

O

‐O

S

N

Ethyl acetate

Sodium carbonate

M.Wt: 280.26

Aq. HCl

OH

OHO

O0.5

M.Wt: 443.56

tert‐butyl (2S,4S,5S)‐5‐amino‐4‐hydroxy‐1,6‐diphenylhexan‐2‐ylcarbamate succinate

4‐nitrophenyl thiazol‐5‐ylmethyl carbonate

KSM‐1

KSM‐2

M.Wt: 18.0

H2O HCl

M.Wt: 36.5

water hydrogenchloride

(S)(S)

(S)OH

NH

O

O S

N

NH2

.HCl

RTV‐1A

M.F: C23H28ClN3O3SM.Wtt: 462.00

thiazol‐5‐ylmethyl (2S,3S,5S)‐5‐amino‐3‐hydroxy‐1,6‐diphenylhexan‐2‐ylcarbamate hydrochloride

HO N+O

O‐

4‐nitro phenol

O

OHO

HO

succinic acid

M.Wt: 139.11 M.Wt: : 59.04

OH

M.Wt: : 74.12M.Wt: : 44.01

2‐methylpropan‐2‐ol

CO O

carbon dioxide

Stage II

(S)O

HO

HN

ONS

N Ethyl acetate

DCC, HOBt.H2O

n‐Heptane

M.Wt: 313.42

(S)(S)

(S)OH

NH

O

O S

N

NH2

.HCl

RTV‐1A

thiazol‐5‐ylmethyl (2S,3S,5S)‐5‐amino‐3‐hydroxy‐1,6‐diphenylhexan‐2‐ylcarbamate hydrochloride

(S)‐2‐(3‐((2‐isopropylthiazol‐4‐yl)methyl)‐3‐methylureido)‐3‐methylbutanoic acid

KSM‐3

DCC HOBt.H2O N

M.Wt: : 101.19M.Wt: 206.33 M.Wt: 153.12

H2O

M.Wt: : 18.0

1H‐benzo[d][1,2,3]triazol‐1‐ol hydrate

triethylaminewater

N

N

O

NH

(S)O

NH(S)(S)

HO

(S)NH

O

O

N

SS

RITONAVIR

M.F: C37H48N6O5S2M.Wt: 720.94

N

O NH2

Dicyclohexyl urea

N

HCl

Triethyl aminehydrochloride

M.Wt: : 224.34 M.Wt: : 137.65

HOBt.H2O

M.Wt: 153.12

H2O

M.Wt: : 18.0

1H‐benzo[d][1,2,3]triazol‐1‐ol hydrate

water


Page 6

Process Description:

Stage I: KSM1 on reaction with KSM2 in the presence of Hydrochloric acid and water gives

StageI Product.

StageII: Stage I Product on reaction with KSM3 in the presence of triethylamine and water gives

stage II Product. Schematic diagram of Ritonavir is shown in Fig A-3 and material balance for

Ritonavir is presented in Table A-3.

Fig A.3 Process Flow Diagram of Ritonavir


Page 7

Table A-3 Material Balance of Ritonavir Stage-I Input Quantity

(Kg/day) Output Quantity

(Kg/day) Remarks

KSMI 2.2 RTV IA 2.2 Final product KSMII 1.4 4 Nitro Phenol 0.7 Organic residue Ethyl acetate (EA) 40.0 Succicinic acid 0.3 Organic residue Sodium Carbonate

0.3 Carbondioxide 0.2

Let into atmosphere safely

Hydrochloric acid 0.2 2-Methyl Propan 2-ol 0.4 Organic residue Water 100.1 EA Recovery 39.0 Recovered & reused Sodium Hydroxide

0.01 EA Loss 0.5 Fugitive Loss

EA to Wastewater 0.04 To Wastewater EA to Residue 0.4 Solvent in Residue KSMI 0.1 Organic residue KSMII 0.1 Organic residue Hydrochloric acid 0.01 To neutralization Sodium Chloride 0.01 To Waste water Sodium Carbonate 0.3 To Waste water Water 100 To Waste water Total Input 144 Total Output 144

Stage II Input Quantity

(Kg/day) Output Quantity

(Kg/day) Remarks

StageI 2.2 Ritonavir 3.3 Final product KSM III 1.5 Dicyclohexyl urea 1.0 Organic residue Tri Ethylamine 0.5 Tri ethyl amine HCl 0.6 Organic residue HOBT.2H2O 0.7 HOBt.H2O 0.7 Organic residue Diclohexyl 1.0 Water 10.1 To waste water Ethyl acetate 33.3 EA Recovery 32.5 Recovery & reuse n-Heptane 3.3 EA Loss 0.2 Fugitive loss Water 10.1 EA to Wastewater 0.3 To wastewater EA to Residue 0.3 Solvent in residue n-Heptane recovered 3.2 Recovery & reuse n-Heptane loss 0.02 Fugitive loss n-Heptane residue 0.1 Solvent in residue Stage I Product 0.1 Organic residue KSM III 0.1 Organic residue Tri Ethylamine 0.02 Organic residue HOBT.2H2O 0.03 Organic residue Diclohexyl 0.05 Organic residue Total Input 52.7 Total Output 52.7


Page 8

ANNEXURE – II: Wastewater Treatment Facilities

The main sources of effluent generation from the plant are from process, floor washings,

blowing downs from boiler and cooling tower, and domestic effluents. The effluents

generated in the process, separation techniques and during purification contain organic

residues of raw materials, solvents, and products. Some of the raw materials used in the

process are also inorganic in nature. Hence the effluents contain both organics and in-

organics in various quantities leading to high COD and TDS levels respectively. The

quantity of effluents generated and mode of treatment is presented in Table A-4.

Table A-4 Quantity of Effluent Generated and Mode of Treatment

Description Quantity (KLD) Mode of Treatment Permitted After

Expansion HTDS Effluents (TDS & COD> 15000 mg/l)

Process 0.65 4.6 Sent to Stripper followed by MEE and ATFD. Stripper Condensate sent to Cement Plants for Co-Incineration. MEE and ATFD Condensate sent to Biological treatment plant followed by RO. RO rejects sent to MEE and permeate is reused in cooling towers make-up.

Washings 2 Scrubber Effluent

-- 2

RO/DM Rejects -- 2

Total (I) - HTDS 0.65 10.6 LTDS Effluents (TDS & COD< 15000 mg/l)

Process 2.55 -- Sent to Biological Treatment System followed by RO. RO permeate reused for cooling tower makeup. RO rejects sent to MEE.

Washings -- Boiler Blow downs

0.20 2

Cooling Tower Blow downs

5

Domestic 1.8 2.5 Total (II) - LTDS 4.55 9.5 Grand Total (I+II)

5.2 20.1


Page 9

ANNEXURE – III: Water Balance

Water is required for process, scrubbers, washing, cooling tower makeup, steam

generation and domestic purposes. The required water shall be drawn from ground water

sources in addition to reuse of treated wastewater. The total water requirement after

expansion is in the order of 43.5 KLD consisting of 25 KLD fresh water and the remaining

of recycled water. Total water balance after expansion is presented in

Table A-5.

Table A-5 Total Water Balance – After Expansion

Purpose INPUT (KLD) OUTPUT (KLD) Fresh Water Recycled

Water Loss Effluent

Process 4 4.6 Washings 1.5 2 Scrubber 1.5 2 Boiler Feed 8 1.5 7.5 2 Cooling Tower 3 17 15 5 RO/DM water regeneration 2 2 Domestic 3 0.5 2.5 Gardening 2 2 Gross Total 25.0 18.5 25.0 20.1 Total 43.5 45.1


Page 10

ANNEXURE – IV: Solid Waste

Solid wastes are generated from the process shall be sent to TSDF/ Cement Industries for Co-

incineration. The inorganic residue, evaporation salts from MEE and ATFD and ETP Sludge

shall be sent to TSDF. Total solid waste generated and mode of disposal is presented in Table

A-6.

Table A-6 Total Solid Waste Generated and Mode of Disposal

S.No Description Units Quantity Mode of Treatment/Disposal Permitted After

Expansion 1 Ash from Boiler TPD 0.6 5 Sold to Brick manufactures

and cement plants 2 Organic residue

& Solvent residue TPD -- 4.5 Sent to TDSF/Cement Plants

for Co-incineration 3 Spent Solvent TPD 1.5 60 Recovered within the plant

premises. 4 Spent Mixed

Solvent TPD 0.7 6.6 Sent to authorized recovery

units/Cement plants for co-incineration

5 Spent Carbon TPD 15 0.18

Sent to TSDF/Cement Industries

6 Inorganic Residue

TPD -- 1.45 Sent to TSDF

7 Evaporation salts TPD 137 0.2 Sent to TSDF 8 ETP Sludge TPD 0.17 Sent to TSDF 9 Poly Aluminium

Chloride Kg/day 10 10 Sent to Aluminium

Hydroxide gel manufacturers 10 Detoxified

containers & container liners

No.s/Month 3 30 Sold to authorized vendors

11 Waste oil KLPA 3 5 Sent to Authorized Recyclers 12 Used batteries No.s/Yr -- 3 Sent to Authorized Recyclers


Page 11

ANNEXURE – V: Stack Emissions Details

The sources of air pollution from the plant are existing 400Kg/hr coal fired boiler and

proposed 3TPH Coal fired boiler. DG sets of 92 KVA of existing and proposed 500 KVA

capacity. The proposed air pollution control equipment for coal fired boiler is Bag filters. DG

sets shall be provided with stack heights based on the CPCB formula for effective stack

height.

Stack Emission Details

S. No

Stack Connected to Stack Ht (m)

Dia of stack at top(m)

Temp. of exhaust

gases (0C)

Exit Velocity (m/sec)

Pollutant Emission Rate (g/sec)

PM SO2 NOx Existing

1 400 Kg/hr Coal fired Boiler

15 0.5 200 8 0.09 0.12 0.15

2 92KVA DG Set 2 0.1 180 10 0.02 0.035 0.08 Proposed

1 3 TPH Coal Fired Boiler

25 0.8 200 10 0.12 0.2 0.26

2 500KVA DG set 10 0.15 180 14 0.05 0.18 0.3 *DG sets will be used during load shut down by TSPDCL.

a!?tf!t-rt'ta

,L SurenderR4jJolnt Chlcf Etlvlronruentul Etrgltrcr

I,

l. Products:

Sl.NoI

Products

REGISTERED POSTWITH ACK DUE

coi.iinnrr oRDER lroR BsTAIlLlsttMuNr

Annelrac^'lV

--l0.5 TPM

0It: I

ANDHRA PRADESH POLLUTION CONTROL BOARD

ZONr\L OFFICE r R'C'l'URr\lvl

25J5/11, Tulasl ReddY ComPler,

2"d Floor, OPP: Mondal OfIlcc'P..C.Purant, tr{edak Dlst - 502 03?

II.

Sub:' PcB . cFE _ lrVc Sr| Guyutr| Drugs Pvt Ltd., Sy'N<r.49?, Bontlrupally

(V), Jtnnnram flO, lit1-[ Oi11.- llnscnt ior Establishnrcnt of thc Board

undcr Scct. 25 oi Watcr 0&C of P) Act' 1974 and Undcr Scc' 2l oiAir E&C

of P) Acl l98l - Issued - Rcg'

Ref:- l. BoardNoCNo l90/PCB/190/87- 214-s' Dt 24'09'8'l

l.yoru uppri*tio-n ro, 6"*.n, for Estsblislunent for substitute of producr

Dt.06.09.2003'I Vo, n.C'p*tn Inspection report dt'09'09'?003'

.1. Cfg Cototiuee mccting held on 20'09 2003'

ln the reference 10 cited above, no objection certificate of the Board was issued to your

indrxtry to manufactrir" g.n ryi ncetalc, 9.*'t Alcohg!_ ancl Bcnzryl dohycle of

production capcities ;-,h, ;;. of i33 Kg/ioy, 133 Kgsidcy and 40 Kg^dday

i.,lttrJ*Il;ce 2d cite'J a' applicatio' wes sub'ritted to t,re Boald.seekitrg cotuertt foi

Estsblishnrenr (crE) d; G.,ii"tnrg product oi e.nryr.Acolo] anf to manul'acturc the

products with capacrry; ;il;;JE"iow *ittrout any edditionol investmcnt and no increase

in oollulion losd b&sis'

7{v notefl .tz.zoos

Eristing3.3 TPIVI

Proposed3.3 TPM (l'{o chq

1.0 TPIvI3.3 TPIVI

tn fPU (No change)

5.0 TPIvI

t\Aa''

NU

i.c., Stage II of Vtr stagos

<lf Ssrtr:rlinc Hsl

Asperthcopplicotiorr'thoindustryisproposedtoc8rrvoutthcoctivityinthcexrsttngprgmlseslocate.d at Sy.No.49?, B";thtP"lly *ttagc' linnaranr Mondal' ]vlcdak District'

The above unit w*s inspected by thc Environmentnl "'gl1T:ll-"^TlT'^:lltt'

A P Pollution

Control Bosrd, R.C.pura;i"#firi fri. "*it."tion refort vide rcference 3'd cited'

The Bosd, sftcr csrsful scrutiny of thc sppiicstion and verificslion report of Regional offtcer'

hcreby issuc ^^'-^El.il;itisi"a-Li5fi1,9rc to vo* inciusrv Uncier-section 25 oiWaicr

cprcvcnrion and conrrol ;i iiiil;") A"i tsr4 ;J ii;a; s.ction 2l of Air (Prevention and

dontrol of Pollution) Acr 'l'il;b

tr'e' 11"' itat -G"t"

ttnatt This ordcr is issucd to

ii.;il" ilpi"d""* mcnl'i.nsd u! pura ([.) onlv'

Conid.Fage 2. .

Formlmidinc Acctate

(M.Wt.104)llntennediate ofitaconazole, i.c',one of the

intornrcdiatcs in stage V of

EI-'Y\r7Z::

Fer\l ebsite:

r . --:

_+

appin.lp nlL

RENEWAL OF CONSENT &BY REGISTERED POST WITH

AUTHORISATION ORDERACKNOWTEDGEMENT DUE

i.'b(r Date:03.01.2015

[Consent 0rder fbr r-xisting/New or altered disc]rarqe of sewage anrJ/or' lrar,!eeflltrents/outlet uncier Section 25/26 of the Wilter [Prevention & Control of Pollutiorr)4ct,1974 atrd at.nendments thereof, Operation of the plant under section 21 oi Air[Preventiott & Control of Pollution) Act 1981 and amendments thereof and Authorisation /Renewal of Authorization r-rnder Rule 5 of the lJazardous Wastes [Management & Handling]Rules 1989 & Arnendment RLrlesl.

CONSIiN'f is hereby grantecl under section 25/26 o1'the Water Il)revention & Control ofPollution) Act,\974, Ltnclet' section 21, of Air IPrevention & Control of PollutionJ Act 1981and Authorization under the provisions of HW [M & I1) Rules firereinafter ref'erred to as'the Acts', 'the Rules') and the rules and orders made thereunder to

M/s. Sri Gayathri Drugs Pvt Ltd.,Sy. No. 49T,Bonthapally (V),finnaram (M),Medak District.

[hereirtafter ref-erred to as'the Applicant'] authorizing to operate the industrial plant tor.iischarge the efflr"rents from the outle[s and the quantity of Emi:;sions per lrour from thecirinrneys as cletailecl ltelow.

i) Out lets for discharge of effluents:

Ou-tletNo.t.

Outlet Description

II'l'DS Irrocess & Washeffluents *

Point of Disposal -l. t.,ri.'..-i "uop-r,rtr" - t# -]systL'ltl. I

.'i'he conrjens;tte first fclrenrn ," I

distillate for recovery of solvents I

at onsite & to rerrse, I. The secclnclary condensate to

Max DailyDigc!4rge

0.65 lfl.t)

i Celtr, Patanchet.u after treatment.l,'l'l)s l)r'ot'ess & Wirslr I a.SS lfl,D I M/s. lrliTL, l)atarrclrer.rr.ef'f-luents 2.55 KLD + Iloilerblorv clown & Coolingbleed ol'i - 0.20 l{l.D +

Domestic effluents - 1.80

I lyLD a119ipi'cr!fl,l!l!ntq1i | -_ I _

* - The industry sholl obtoin membership f-rom JIiT'L, Jeedimetlo Jbr evaporation of IITDSeJfluents insteod oJ'frorced llvaporation in their ow,n plant premises within 2 months time. TheF]l conrlensate shall not be usecl in the coolina towers.

I

1

li

2.

ii) Emissions from chimneys:

ChimneyNo.

n"r..iption of Chimney Quantitv of Enrisst,,'i-. i

4qq9!94194! xglhr Loco type boiler2. L4!!qq!e{tu ptqqtqlilEL,U-c]€qr$lqlll

Attached ro 92 KVA DG set.

iii) HAZARDOUS WASTE AUTHORISATION (FORM - II) [See Rule 5 (a)l

1. Ngrnber- of Autliorizatiorr arncl clate of issue - 'l'SPtu/i{CP/RCPi 1u0i Ci''i&H!Vt"ii tjOi201.4- Date:0:1.01.2015.

2. M/s. Sli (iayathri Drugs Pvt Ltd., Sy. No. 497, Bonthapally [V], Jinnaram [M), Meclal<

District., is hercby granted an authorizatioti to operate a facilify for collectioll,reccption, storage, treatment, tl'zrnsport ancl disposal of Ilazardous Wastcs Ilatltely:

o HAZARDOUS WASTES WITH DISPOSAL OPTION:

S. No. Name of theHazardous waste

Distillation BottomIlesidueUv.r. Salts .rnd ll'l'l)Sludge

Stream Quantity ofHazardous

; Disposal OPtiorr

,_vq!!g__1'SDF, Dunclig:rl tor'of SchedLrle - I 165.4 Kg/dayincinera tion

of Schedule - 1,37 Kgs/day TSD[.., Dundigal,Rangarecldy I)istt'ict

secu t'etl

of Scireciule - 1500 l(gs/day Reccivel'-y "vttilitt ttlc

premises arnd theresidue t'nust bc setttto 'l'SDIr, Dundigal for'

incineration

rS xgla"v SertI to thc cel]tcltt

lvl rxccl

SolvcntsSpent

I{ecovcrcd

- I .sglusllqSpent Carbort 2t1.2 of Schedule -

I

Poly AluminumChloride *

10 Kglday

HAZARDOUS WASTES WITH RECYCLING OPTION:

plarrt f orprocessing [or)'l'SD1;f'or incinet atiolt.Sent to Alumittuttt

a

Name of the StreamHazardous waste

l. Waste Oils 5.1of Schedule - I

tlydroxidenr:.rnufactlll'el's *

a"u;tittof T tTrp.*ibptio"

[Iazardouswaste

AuthorizedI{eprocessors

r-lContainersContainer l,inersIIW

or .Sclia'dule -Recvclers l

After detoxification, it I

should be disposed to I

t lrr'_outsitle agencies. j

JJ,J

36.4

'29.r-)

I

3 Nos/Month

This consent order is valid for manufacturing the products along with quantitiesonlv.

S.No Products Quantity

Benzy!Acetate 3,3 TPM

Renz.al Dehyde _N - xaglhy-1-a-tttlD.htii.o nn"nyt; -

1.OO TPM5.OO TPM

r,2,3,4- DLbylfq - 1-fl4plft a le n--1414 9-

-Foimamidine Acetate O.5O TPM

This order is sublect to the provisions of 'the Acts' and the Rules' and orders made

thereuncler and further subiect to the terms ancl conditions incorporated in the schedule A,

B & C enclosed to this order.

Tliis cori,bineii oi-rici ui'currsenL o. iiazarrcious Waste Authorization should be valicl for;lperiod ending with the 31't day of Decemb er 2016.

sd/-MEMBER SECRETARY (FAC)

ToM/s. Sri Gayathri Drugs Pvt Ltd',Sy. No. 4gT,BonthaPallY (V),

finnaram (M),Medak District.

/ /r.c.F.B.o / /

BU{r"*it-vl

Senior Environmental Enginjf erV

1,. The applicant shall nral<e applic.rtroris'.i.i..',i.g;r r'...rrr r .- :

Water and Air Acts) and Authorizatioii irnder tl\\'\1 Iluic's .,: ..date of expiry of this order, along with prescribecl fee untlerobtaining Consent & HW Authorization of the Board along ',viththe conditions stipulated in the CFO and HWA Order.

\ \'.r t t-

clctarlect cr)iIit,

2. Any pelson aggrieved by an order made by the State tsoard under Section 25, Section26, Section 27 of Water Act,1974. or Section 21of Air Act, 1981 rnay within thirty daysfront the date on which the order is comr.nunicated to him, pref'er an appeal as perr\ndhra Pracieslr \,Vater Rules, 1976 aird Air Rulcs 1982, to such anthority [hereinafter"ref-errcd to as the Appellate Authority) constituted under Section 28 of tl-reWaterIPI'evention and Control of Pollution) Act, 1974 and Sectron 31 of thcAir[Prevention ancl Control of Polluticln') Act, 1981.

3. 'l'he irtdustry rnay explore the possibility of tapping the solar energv tor their cncrg-\requ l rernents.

4. All the conditions stipulated in the Schedule - A of the earlier combinecl CFO & HWAorder No. APPCB/PTN/BLM / HO / HO / 1BO / 2008-27 56, dated. 19.03.2 0 08 renra i n s

satne. 'l'he industry should cnsure consistence compliance of eaclt condition otSchedulc-A.

5. The Iloard reserves its right to modify above conditions or stipulate any furthcr'cotrditiorrs and to take action including revol<e of this order in thc interest of ltrotectiorrof public health and enviroltment.

SCHEDULE - BSpecial Conditions

1,. The pre-trcated effluents sending to M/s. PE'|L, Patancheru should not contairrconstituents in excess of the tolerance limits mentioned below.

OutletNo.

Parameter

'l'DS 0norg?_!ic)l]rtqarull H-erqY4 el] trylrlllTemperaturc',C _0il & GreasePlEqeltqlqtpqqlg e F slqH s o HL=Animonical Nrtrosen las Nl

lv4rde-(e!q!l_clUqmUqllntzill fas Cr]Coppqr fas CrlJ

i-ead fas I']bNisEel{4! llil-7,inc f as'lnArsenic.[as AsJ

lvlqryqy [e'!]s)_Cr4qLq-{es_ Cd)Selenium las Se

Ilqlde{N|)

Limiting Standards

,_ 5-50 - 9.005,00Q mg/l_2,1!t".EL)

5-QQ "'Cls0.00 rygA2.00 rne/l,001rsA]

1.00 msll-l9q qs1l

_1s Q,0 pgl0.20 ms/l0.01me/l1.00 rns/l

Q.o5 nel1_5.00 mgll

--- L.

Eqqrlie! El_ 2,,.0f!g1l

3. The indusrry shouldconsumption should NOI'exceed the quil l)tities ntur)f t()1..1r: ,.,. , ,,,

4.

-

The incltrstry shotrlcl file the'uvater cess retur.s in l;ornr-l as reouired under secfro, {.5]of water (l)revention ancl control of PollutionJ cess ict, 1977 on or befbre the Srh ofevery calendar month, showing the quantiiy oi-water consumed in the previousmonth along with water llleter readings. . t'he indLrstry should remit water cess as perthe assessment orciers as anci w,hen issueci by Board.

The emissions shotrlcl tlot cotttain constituents in excess of the prescribed limitsmentioned below.

:'"tfirim

No

'1

2.

Parameter

6' TheindLrstryslroLrldconlply'uvithenrissionlimitsforDGsetsofcapacityuptoB00KWasper the Notification G'S'R'520 (E), dated 01.07.2003 under the lrnvironmentfl)rotection) Amendment Rules, 2003 and G.s.R.44B(EJ, dated 12.07.2004 under theEnvii'onii-icni {Pi'oiectioliJ secoircl Aiileirdnle-rlt Ruies, 20a,i. irr case Oi DG sets oicapacity more than 800 KW should comply with emission rimits as per the Notificationltrtol

nuo [E]' dated 09'07 '2002 at serial no.96, u.cler thc. Environment (r)rotecrionJ Acr,

The inclustry shoulcl comply with ambrcntMatter size less than 10 pm) - 100 prg/ nr:;ItmJ - 60 ytg/ m3; SOz - B0 ptg/ m:r; N0, _ B0periphery of the industry.

The industry shail appry for crrE fbr coar fired borrer of 1 .fpt.rcapacl ty.

EmissionStandards

disposal of domestic effluents and[,TDS effluents.

arr qLtallty standards of pMro (particulatePMzsIParticulate Matter. size less than 2.5ptgf nt:r, outsicle the factory premises at the

7.

9.

10.

Standards fbr other parameters as mentionetj in the National Anrbient Air. QualityStandarcis cpcB Norificarion No.B-290 16/20 /90 /pcr-r, crared 18.11.200()

Noise Levels: Day rime [6 AM ro 10 pM) _ 75 dB [A)Nighftime [10 pM ro 6 AM) - 70 dtr IAJ.

B' The inclustry shall obtain membership from JIll'L, Jeedimetla for evapor.ation of II,fDSefl'luents insteacl.of F'orced Evaporation in their own plant prremises within 2 monthstime' The FE concrensate shail not be used in the cooring towers.

The indu.stry shall stop using the soal< pits fbr finalsend these efflLrents to pETL, l)atancheru along with

11.

12.

'fhe industry shail manufacture onry rhe consented products.The indu'stry shall not inct'ease the capacity beyonci the permitted capacity, withoutobtaining CFII & CIrO of the Board

S.No.

I

l ortrr-e@edrFtruetrrGur__ -i- - t; # l iilGardenins -l ': .!+!=_:;+__,+:,T"*_

r_

13. vicre orcier. dt.31.07. zoo7,tire Boar.d hiri tr,'cCttiti ,'t'..r' .: ,.-.' . " clttitt'tti()ll of

foint Action plarr e.dorsed by the llon'bre Sup'e.re [rtirr ',-.' .'- -: 'it'\iillt-]7'?007

in W.p.[C). No.441 12005, +lO1)OO.S & batcir of cases,'f'.. i"'-:']." sir.trlcl expiicitly

comply with the directions giu;rry,rr" Board without air"' ...-..-ri,(tl i.r'r rhc |.irt

Actiot'r etan acctptcd by the lion'ble Supreme Court of India'

14. .r.he i.clustry shoulcl corlstfuct & maintai. erevated Iined platfo"r *'rth rl'*e *ali atttl

reachate coreclio. sunrr) ro,. ,,J-ng"-.i solvcnt d*rr-'s, raw m:rtel'iar irrurrs arri *''tstc

drums etc.

15.'l'ireindr.rstryslror"rldprovicledigitalflowmeterwithtotalizertoquanti|ythcHTDS&L'f DS eifluents ancl maiutain records of the salne'

ib. 'i''e i.cjustry slroulcl provicle vetrt ccirclcilsers f.r: all thc sto.age tanks to nrevent

escapirrgoIftrgitivecnrissions&shorrlclmairrtairrthesatrtee|.t.cctively.

17. .r.he First Fclre *rn of conde.sate from forcecl evaporation syste.r,sh.Lrlcl [re qLrarttified

:rnd should furnish the details ui.horu.,"ristics & rnode of disposal to tlte Lloa|d'

18. .r.he i.dustry shall upgrade trre existir.rg single stage sc*rbbers to r'Lrlri stage sc.ublret's'

.fhe cietails of crremicals consu;;;;.""rei-in the- scrubber shoLrrcl rre .ecr.cled & kept

:icccssible fot tt"'" inspecting oificials of the Board'

19. .r.rre i.Clustry should mai.tain the follclwirg records ancr the sanrc s"Lrrcl rre *acle

available to iire Lloard Ofiicials during the inspection'

i.Dailyproductiondetails,RG-lrecordsarrd'CerrtralExciseReturtls.ii.QuantityofEff-luentsgenerateclandforcedevaporated.iii. Log Books for pollr-rtion control systems'

iv.DailysolidwaStegeneratedar-rcldisposedto't'SDF'

.20,Undernocircumstances,theFlazardousWasteshouldbeburntirrtheboiler.

21. Tl-re inclustry shotrlcl evalualte the performallce of solverlt recovery system for each

siic.rir_wise aircl sho.iiir f-iir.ish priin ci actioi-i io nraintain tirc cificiercf .l's'cl"'c'ttl

recovery more tharl 95%r for every streanl'

22. There sliould not be any spillages / discha'.g:: of chemicals / effluents on g'ou'd' 'l'he

drums containing chemicals a"*nsr", shoukl be stored on elevated platfonn provided

witlrleachate/spillagescollectionpit.Innocas"thedrutnsslrouldbestoredonnal<edground.

23.TheindustryshouldtakeallsafetymeasuresandprovidefirefightingequipmentinthePlant' r.-: r -, !r-,. 1 ncl

24. I'hc inclustry should not discharge any wastewater outside the factory premlses a

maintain zero discharge of effluents'

2.5'.flrickgreenbeitshouldbecievelopecl&maintainedbytheindustrywitlrtallgrowittgtrees in the vacant spaces of the unit'

26. The i.clr.rstry should subrnit mocl< drilr report carried out at least .nce in six r.ronths' :rs

recluir.ecl ,,.,d.. rhe Manufa;;;;;, storagl and Impo.t of Hazat'dous chemicals Il'les'

1989' ^ r)r r\rzr.)eA rh. ir.r rspor-t the inclustrial eifluenls :ltlt'l lllr irlu'27. As per G'O'Rt'No'2u(r' the industry should tran

orl the i'oacis is ;liiowi:ci iletweett 6 ri'M' to tr P'ivi' orriy'

zB. The industry should maintain the 6-copy manifest system for transport of efflttettts to

thc Cll'll']'.2g. All the rules & regulations notified by Ministry of Law ar-rd lusticc, Governnletlt of llrtii:t

regardingPublicLiabilitylnsuranceAct,lgglshor.rlcllle|ollowed.

30. .fhe alrpticant shor.rlcl submit [rr-rvi'o.nre.t stater-rett itr Irortr V bef o.e '30th Scptellttre'l'

of cvcl'\'r'.i.t' ,, pe r lLulc No 14 of Ir [I']) IlLrlcs' 1qt]f) & attle tltltlle ttts

4.

.).

SCHEDULE - C

[see rule 5(4)]I CONDITIONS OF AUTHORISATION FOR OCCUPTER OR OPERATOR HANDTING

HAZARDOUS WASTES ]1. The industry should give top priority for waste minimization and cleaner production

practices.

2. The industry should not store hazardous waste for more than 90 days as per theHazardous Wastes [Management. Ilandling and Transboundary Movement) Rules, 2008and amendments thereof.

3. The industry should store Used / Waste Oil and tJsed Lead Acid Batteries in a securedway in their premises till its disposal.

'l.he industry should not dispose Waste oils to the traders and the same should bedisposed to the authorized Reprocessors/ Recyclers.

Tite inciustry sirouici riispose ijsed Lead Acid Batieries io the nianiiiaciurl'rs / dealei:s onbuyback basis.

6. The indLrstry should not dispose spent solvents / mixed spent solvents to the traders.

7. The indr-rstry should take necessary practical steps fbr prevention of oil spillages andcarry over of oil from the premises.

B. The indLrstry should maintain 6 copy rnanifest system for transportation of wastegencrated anci a copy should be submittecl to Board Office and conccrned Regional0l'l'ice.

9. I'he industry shoLrlcl nraintain good house keeping & maintain proper records forHazardous Wastes statecl in Authorization.

10.'l'he industry shor-rlci nrair-rtain proper records for Hazardous Wastes stated inAuthorization in FORM-3 i.e., quantity of Incinerable waste, land disposal waste,recyclable was[e etc., ancl file annual returns in lrornr- 4 as per Rule 22[2J of theflazardous Wastes (Manargement, Ilandling & Transbounclary Movement) Rules, 2008ancl ar nr enci ments thereof.

1.1.'l'he indrrstry should submit the condition wise cornpliance report of thc conclitionsstipulated in Schedule A, Ll & C of this Order on hali yearly basis to Board Ofiice,Hyderabad and concerned l{egional Office.

12. The indLrstry shoLrld clispose of e-waste to the authorized recyclers only.

sd/-MEMBER SECRETARY (FAC)

ToM/s. Sri Gayathri Drugs Pvt Ltd.,Sy. No. 49T,Bonthapally (V),Iinnaram (M),Medak District.

4-Senior Environme.1 , /\c'

/ /r .c.F.B.o / /

eer



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