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Synchronisation G250, G400, G500 / MG PARTS MANUAL 46552220_B_02/13

Synchronisation G250, G400, G500 / MG - Doosan Portable Power

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Page 1: Synchronisation G250, G400, G500 / MG - Doosan Portable Power

S

P

ynchronisation G250, G400, G500 / MG

ARTS MANUAL

46552220_B_02/13

Page 2: Synchronisation G250, G400, G500 / MG - Doosan Portable Power
Page 3: Synchronisation G250, G400, G500 / MG - Doosan Portable Power

TABLE OF CONTENTSParts Book

TITLE PAGEParts List

G250 POWER PEDESTAL ASSEMBLY SYNCHRO MG . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6G250 POWER PEDESTAL ASSEMBLY SYNCHRO MG . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8G250 POWER PEDESTAL ASSEMBLY SYNCHRO MG . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11G400 POWER PEDESTAL ASSEMBLY SYNCHRO MG . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12G400 POWER PEDESTAL ASSEMBLY SYNCHRO MG . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14G400 POWER PEDESTAL ASSEMBLY SYNCHRO MG . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16G500 POWER PEDESTAL ASSEMBLY SYNCHRO MG . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18G500 POWER PEDESTAL ASSEMBLY SYNCHRO MG . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20G500 POWER PEDESTAL ASSEMBLY SYNCHRO MG . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22

1

Page 4: Synchronisation G250, G400, G500 / MG - Doosan Portable Power

Parts Book

2

Page 5: Synchronisation G250, G400, G500 / MG - Doosan Portable Power

Section A - Parts Ordering

Page 6: Synchronisation G250, G400, G500 / MG - Doosan Portable Power

GENERAL

This publication, which contains an illustrated parts breakdown, has been prepared as an aid in locating those parts which may be required in the maintenance of the unit. Always insist on genuine Doosan branded parts for your unit.

Doosan Infracore Portable Power can bear no responsibility for injury or damages resulting directly from the use of non-approved repair parts.

Portable Power service facilities and Doosan parts are available worldwide. Consult local yellow pages or visit: www.doosanportablepower.com.

Special order parts may not be included in this manual. Contact the Portable Power Parts Department with the unit serial number for assistance with these special parts.

Description

The illustrated parts breakdown illustrates and lists the various assemblies, subassemblies and detailed parts which make up this particular machine. This covers the standard models and the more popular options that are available.

Fasteners

Both SAE/inch and ISO/metric hardware have been used in the design and assembly of these units. In the disassembly and reassembly of parts, extreme care must be taken to avoid damaging threads by the use of wrong fasteners.

How To Order

Always specify the model and serial number of the unit.

Specify the part number and description.

Page 7: Synchronisation G250, G400, G500 / MG - Doosan Portable Power

Parts List

46552220 5

Page 8: Synchronisation G250, G400, G500 / MG - Doosan Portable Power

G250 POWER PEDESTAL ASSEMBLY SYNCHRO MG

T8006_00_01/10

3326

20

30

3127

8

16

15

15

22

14

17

11

25

24

29

28

29

23

21

T8006_00

01/10

18

32

19

12

13

6

3

2

41

5

10

9

10

7

6 46552220

Page 9: Synchronisation G250, G400, G500 / MG - Doosan Portable Power

G250 POWER PEDESTAL ASSEMBLY SYNCHRO MG

ITEM COMM. NO. DESCRIPTION QTY DIMENSIONS/NOTES

1 46539987 Controller deif, assembly 12 46539961 Control panel hinge 13 46551694 Decal, controls synchro 14 46540019 Control panel 15 46551568 Switch, deif controller 16 36852622 Lamp minature 17 96703251 Screw, machine pan head 6 TYPE H M5 x 168 22924690 Cable, door assembly 19 96738828 Screw, machine pan head 4 TYPE H M5 x 10

10 23201072 Nut, flange 8 M511 36898096 Screw, hex head flange 412 46551773 Line cord, assembly 113 46551769 Cable, USB 1

14a 23046253 Sockets panel assembly 1 Option14b 23117211 Sockets panel assembly 1 Option15 22882807 Cable entry clamping bracket 216 22881809 Cable rubber entry 117 22787436 Wing nut 2 M10 Stainless steel18 46552225 Cable holder 119 54627617 Guard, door edge 120 46551673 Conduit assembly 121 35144336 Screw, whiz lock 6 .31 x .75 Zinc22 95923314 Nut, hex light self-locking 6 .31 x 18 UNC23 36865293 Door rubber 224 46551656 Circuit breaker cover 125 22857676 Cable door hinge 126 46539656 Enclosure 127 22465207 Receptacle 428 95942595 Screw, mach phillips pan hd recess 9 #10 x 5029 95928800 Nut, hex light self-locking 9 #10 x 33 UNC30 22511901 Oval head stud 231 22515605 Rivet 8 1/8" x 3/16" aluminium32 46539680 Pocket, circuit breaker 133 46551690 Circuit breaker assembly 1

33a 46551691 Undervoltage release 1 24V DC33b 46551692 Motor operator 1 NSX 400F33c 46551637 Circuit breaker 1 NSX 4 pole MG33d 46551693 Auxiliary contacts 3 24V DC

46552220 7

Page 10: Synchronisation G250, G400, G500 / MG - Doosan Portable Power

G250 POWER PEDESTAL ASSEMBLY SYNCHRO MG

T8007_00_01/10

1 8 9 101817 11 14 1312

15

30n, 30o

38

39

42

43

45

44

47, 52

36, 37

50, 51

49

48

40, 41 26, 27, 28, 29

6 753, 42

16

24

25

30

31

32

33

22

19

T8007_00

01/10

20

21

23

34, 35

a

b

m

l

dfe

f

c

h g j i

k

r

p

q

30

46

8 46552220

Page 11: Synchronisation G250, G400, G500 / MG - Doosan Portable Power

G250 POWER PEDESTAL ASSEMBLY SYNCHRO MG

ITEM COMM. NO. DESCRIPTION QTY DIMENSIONS/NOTES

1a 23212830 Charger, battery 1 24V 5A, SSP OPTION1b 23212772 Charger, battery 1 24V 5A, SSP OPTION2 46541017 Base, relay 73 46541009 Relay 7 24VDC4 96738828 Screw 135 46551597 Switch, voltage 16 46541173 Bracket, mode switch 17 46541066 Switch, mode 18 46551585 Switch, contact set 19 46551586 Switch, contact set 1 50/60Hz, Option10 46551576 Rail, DIN 111 93524007 Plate 1512 23293764 Breaker 1 C60 1P13 23276355 Rail, DIN 114 23269244 Relay, monitoring 115 22911051 Transformer, current 316 92184811 Screw, flanged 4 M6 x 1217 46551654 Bracket, monitoring relay 118 23293772 Contact 1 Typ OF19 46551650 Spacer, toroid 120 23269236 Transformer, current 121 23309792 Jumper, terminal 122 23308174 Rail, DIN 223 23308026 Terminal 624 46551643 Bracket, circuit breaker 125 46551690 Circuit breaker assembly 126 46551655 Wire bond 427 46500591 Bolt, stud 428 46501292 Lockwasher 10 M1029 46500708 Nut 8 M1030 46539664 Terminal assembly 130a 46539672 Bracket, terminal 130b 23375769 Holder, bus bar 430c 23375777 Block, holder 2830d 23366917 Terminal 230e 23383987 Terminal 130f 23385669 Terminal 230g 23375785 Bolt, stud 1030h 23375793 Guard, terminal 430i 92061498 Washer 5230j 92304526 Nut 38 M1030k 46501268 Bolt, stud 2 M1030l 23375314 Bolt, stud 2 M10

30m 96702287 Screw 9 M10 x 2530n 92341981 Washer 8

Continued.....

46552220 9

Page 12: Synchronisation G250, G400, G500 / MG - Doosan Portable Power

G250 POWER PEDESTAL ASSEMBLY SYNCHRO MG

T8007_00_01/10

1 8 9 101817 11 14 1312

15

30n, 30o

38

39

42

43

45

44

47, 52

36, 37

50, 51

49

48

40, 41 26, 27, 28, 29

6 753, 42

16

24

25

30

31

32

33

22

19

T8007_00

01/10

20

21

23

34, 35

a

b

m

l

dfe

f

c

h g j i

k

r

p

q

30

46

10 46552220

Page 13: Synchronisation G250, G400, G500 / MG - Doosan Portable Power

G250 POWER PEDESTAL ASSEMBLY SYNCHRO MG

ITEM COMM. NO. DESCRIPTION QTY DIMENSIONS/NOTES.....Continued

30o 96703806 Nut 8 M630p 46541157 Cover 130q 46501276 Plate, spread 530r 46500708 Nut 2 M1031 23377179 Support, cable 132 23376304 Holder, cable 133 22787436 Wingnut 3 M1034 46551594 Bracket, trunking 235 46551593 Trunking, cable 136 36879195 Nut, flange 337 36880995 Screw 138 46540787 Buzzer 139 46551676 End plate, terminals 740 46541058 Cross connection 241 46541041 Terminal, double 4042 22747299 Holder, fuse 343 46551675 End plate, terminals 1 Blue44 46551579 Terminal, phase 145 22750699 Terminal, phase 346 23309701 Terminal, ring 347 46540803 Rail, DIN 148 22734859 Rail, DIN 149 22750970 Lock, terminals 1750 46551563 Circuit breaker assembly 151 46551561 Breaker, circuit 152 46551708 Module, analogue 1

46552220 11

Page 14: Synchronisation G250, G400, G500 / MG - Doosan Portable Power

G400 POWER PEDESTAL ASSEMBLY SYNCHRO MG

T8008_00_01/10

26

20

30

31

32

27

8

16

15

15

22

11

25

24

29

23

19

21

T8008_00

01/10

12

13

1817

28

29

14

6

3

2

1

10

9

10

7

4

5

12 46552220

Page 15: Synchronisation G250, G400, G500 / MG - Doosan Portable Power

G400 POWER PEDESTAL ASSEMBLY SYNCHRO MG

ITEM COMM. NO. DESCRIPTION QTY DIMENSIONS/NOTES

1 46539987 Controller deif, assembly 12 46539961 Control panel hinge 13 46551694 Decal, controls synchro 14 46551555 Control panel 15 46551568 Switch, deif controller 16 36852622 Lamp minature 17 96703251 Screw, machine pan head 6 TYPE H M5 x 168 22929228 Cable, door assembly 19 96738828 Screw, machine pan head 4 TYPE H M5 x 10

10 23201072 Nut, flange 8 M511 36898096 Screw, hex head flange 4 M6 x 2012 46551773 Line cord, assembly 113 46551769 Cable, USB 1

14a 23046253 Sockets panel assembly 1 Option14b 23117211 Sockets panel assembly 1 Option15 46551678 Cable entry clamping bracket 216 46551678 Cable rubber entry 117 22787436 Wing nut 2 M10 Stainless steel18 46552225 Cable holder 119 54627617 Guard, door edge 120 46551674 Conduit assembly 121 35144336 Screw, whiz lock 6 .31 x .75 Zinc22 95923314 Nut, hex light self-locking 6 .31 x 18 UNC23 36865293 Door rubber 224 46541215 Circuit breaker cover 125 22857676 Cable door hinge 126 46539656 Enclosure 127 22465207 Receptacle 428 95942595 Screw, mach phillips pan hd recess 9 #10 x .5029 95928800 Nut, hex light self-locking 9 #10 x 32 UNC30 22511901 Oval head stud 231 22515605 Rivet 8 1/8" x 3/16" aluminium32 46551610 Circuit breaker assembly 1

32a 23321243 Connector, circuit breaker 4 Merlin32b 46551509 Trip coil undervoltage 1 24V DC32c 46551510 Front terminals top 132d 46551511 Front terminals bottom 132e 46551512 Auxiliary contact 332f 46551609 Circuit breaker, motor operated NS630H 4 pole

46552220 13

Page 16: Synchronisation G250, G400, G500 / MG - Doosan Portable Power

G400 POWER PEDESTAL ASSEMBLY SYNCHRO MG

T8009_00_01/10

T8009_00

01/09

1

2 3, 4 65 7 8 9 10 1316 15 1214

23

22

21

20

17

25

25l, 25m

43, 44

45, 46

49, 50

53

54

52

51

48

38

59

58

57

55

18

19

24

11

25d

a

i

ef

cg

n

o

bj

k

37

38

39

47

40, 41

34, 35

36

33

42

56, 60

26, 27, 28

29, 31

30

32

h

14 46552220

Page 17: Synchronisation G250, G400, G500 / MG - Doosan Portable Power

G400 POWER PEDESTAL ASSEMBLY SYNCHRO MG

ITEM COMM. NO. DESCRIPTION QTY DIMENSIONS/NOTES

1a 23212830 Charger, battery 1 24V 5A, SSP Option1b 23212772 Charger, battery 1 24V 5A, SSP Option2 46541017 Base, relay 73 46541009 Relay 7 24VDC4 96738828 Screw 105 46551597 Switch, voltage 16 46541173 Bracket, mode switch 17 46541066 Switch, mode 18 46551585 Switch, contact set 19 46551586 Switch, contact set 1 50/60Hz, Option10 46551576 Rail, DIN 111 93524007 Plate 1512 36898096 Screw, flange 413 46541207 Bracket, circuit breaker 114 22931737 Transformer, current 215 22931737 Transformer, current 116 92184811 Screw, flanged 12 M6 x 1217 46551610 Circuit breaker assembly 118 46551543 Spacer, monitoring relay 119 22750970 Lock, terminals 1520 23269244 Relay, monitoring 121 23293764 Breaker 1 C60 1P22 23293772 Contact 1 Typ OF23 23276355 Rail, DIN 124 23269236 Transformer, current 125 46551519 Terminal assembly 125a 46551520 Bracket, terminal 125b 23375769 Holder, bus bar 425c 23375777 Block, holder 3225d 46502019 Terminal 525e 23375785 Bolt, stud 1025f 23385255 Guard, terminal 425g 92061498 Washer 5225h 92304526 Nut 39 M1025i 46501326 Bolt, stud 2 M1025j 23385263 Bolt, stud 2 M1025k 96702287 Screw 9 M10 x 2525l 92341981 Washer 8

25m 92304500 Nut 8 M625n 46500609 Cover 125o 46501276 Plate, spread 526 96704556 Screw 527 46501292 Lockwasher 10 M1028 46551552 Wire bond 429 46551528 Barrier 3

Continued.....

46552220 15

Page 18: Synchronisation G250, G400, G500 / MG - Doosan Portable Power

G400 POWER PEDESTAL ASSEMBLY SYNCHRO MG

T8009_00_01/10

T8009_00

01/09

1

2 3, 4 65 7 8 9 10 1316 15 1214

23

22

21

20

17

25

25l, 25m

43, 44

45, 46

49, 50

53

54

52

51

48

38

59

58

57

55

18

19

24

11

25d

a

i

ef

cg

n

o

bj

k

37

38

39

47

40, 41

34, 35

36

33

42

56, 60

26, 27, 28

29, 31

30

32

h

16 46552220

Page 19: Synchronisation G250, G400, G500 / MG - Doosan Portable Power

G400 POWER PEDESTAL ASSEMBLY SYNCHRO MG

ITEM COMM. NO. DESCRIPTION QTY DIMENSIONS/NOTES.....Continued

30 46551526 Bracket, terminals 131 46551519 Terminal assembly 3 40 x 1032 23333230 Jumper, terminal 1 40 x 1033 96737572 Nut, flange 634 92304526 Nut, flange 13 M1035 92061498 Washer 10 M1036 46551530 Isolator, distance 637 46551525 Support, cable 138 23376304 Holder, cable 139 22787436 Wingnut 3 M1040 46551594 Bracket, trunking 241 46551593 Trunking, cable 142 96702287 Screw 243 36879195 Nut, flange 144 36880995 Screw 145 23201072 Nut 246 96703251 Screw 247 46540787 Buzzer 148 46551676 End plate, terminals 749 46541058 Cross connection 250 46541041 Terminal, double 4051 22747299 Holder, fuse 352 46551675 End plate, terminals 1 Blue53 46551579 Terminal, phase 154 22750699 Terminal, phase 355 46540803 Rail, DIN 156 23308174 Rail, DIN 157 22734859 Rail, DIN 158 46551563 Circuit breaker assembly 159 46551561 Breaker, circuit 160 46551708 Module, analogue 1

46552220 17

Page 20: Synchronisation G250, G400, G500 / MG - Doosan Portable Power

G500 POWER PEDESTAL ASSEMBLY SYNCHRO MG

T8012_00_01/10

26

20

30

31

32

27

8

16

15

15

22

11

25

24

29

23

19

21

T8012_00

01/10

12

13

1817

28

29

14

6

3

2

1

10

9

10

7

4

5

18 46552220

Page 21: Synchronisation G250, G400, G500 / MG - Doosan Portable Power

G500 POWER PEDESTAL ASSEMBLY SYNCHRO MG

ITEM COMM. NO. DESCRIPTION QTY DIMENSIONS/NOTES

1 46539987 Controller deif, assembly 12 46539961 Control panel hinge 13 46551694 Decal, controls synchro 14 46551555 Control panel 15 46551568 Switch, deif controller 16 36852622 Lamp minature 17 96703251 Screw, machine pan head 6 TYPE H M5 x 168 22929228 Cable, door assembly 19 96738828 Screw, machine pan head 4 TYPE H M5 x 10

10 23201072 Nut, flange 8 M511 36898096 Screw, hex head flange 4 M6 x 2012 46551773 Line cord, assembly 113 46551769 Cable, USB 1

14a 23046253 Sockets panel assembly 1 Option14b 23117211 Sockets panel assembly 1 Option15 46551678 Cable entry clamping bracket 216 46551678 Cable rubber entry 117 22787436 Wing nut 2 M10 Stainless steel18 46552225 Cable holder 119 54627617 Guard, door edge 120 46551674 Conduit assembly 121 35144336 Screw, whiz lock 6 .31 x .75 Zinc22 95923314 Nut, hex light self-locking 6 .31 x 18 UNC23 36865293 Door rubber 224 46541215 Circuit breaker cover 125 22857676 Cable door hinge 126 46539656 Enclosure 127 22465207 Receptacle 428 95942595 Screw, mach phillips pan hd recess 9 #10 x .5029 95928800 Nut, hex light self-locking 9 #10 x 32 UNC30 22511901 Oval head stud 231 22515605 Rivet 8 1/8" x 3/16" aluminium32 46551507 Circuit breaker assembly 1

32a 23321243 Connector, circuit breaker 4 Merlin32b 46551509 Trip coil undervoltage 1 24V DC32c 46551510 Front terminals top 132d 46551511 Front terminals bottom 132e 46551512 Auxiliary contact 332f 46551508 Circuit breaker, motor operated NS800H 4 pole

46552220 19

Page 22: Synchronisation G250, G400, G500 / MG - Doosan Portable Power

G500 POWER PEDESTAL ASSEMBLY SYNCHRO MG

T8013_00_01/10

T8013_00

01/09

1

2 3, 4 65 7 8 9 10 1316 15 1214

23

22

21

20

17

25

25l, 25m

43, 44

45, 46

49, 50

53

54

52

51

48

38

59

58

57

55

18

19

24

11

25d

a

i

ef

cg

n

o

bj

k

37

38

39

47

40, 41

34, 35

36

33

42

56, 60

26, 27, 28

29, 31

30

32

h

20 46552220

Page 23: Synchronisation G250, G400, G500 / MG - Doosan Portable Power

G500 POWER PEDESTAL ASSEMBLY SYNCHRO MG

ITEM COMM. NO. DESCRIPTION QTY DIMENSIONS/NOTES

1a 23212830 Charger, battery 1 24V 5A, SSP Option1b 23212772 Charger, battery 1 24V 5A, SSP Option2 46541017 Base, relay 73 46541009 Relay 7 24VDC4 96738828 Screw 105 46551597 Switch, voltage 16 46541173 Bracket, mode switch 17 46541066 Switch, mode 18 46551585 Switch, contact set 19 46551586 Switch, contact set 1 50/60Hz, Option10 46551576 Rail, DIN 111 93524007 Plate 1512 36898096 Screw, flange 413 46541207 Bracket, circuit breaker 114 22931737 Transformer, current 215 22931737 Transformer, current 116 92184811 Screw, flanged 12 M6 x 1217 46551507 Circuit breaker assembly 118 46551543 Spacer, monitoring relay 119 22750970 Lock, terminals 1520 23269244 Relay, monitoring 121 23293764 Breaker 1 C60 1P22 23293772 Contact 1 Typ OF23 23276355 Rail, DIN 124 23269236 Transformer, current 125 46551519 Terminal assembly 125a 46551520 Bracket, terminal 125b 23375769 Holder, bus bar 425c 23375777 Block, holder 3225d 46502019 Terminal 525e 23375785 Bolt, stud 1025f 23385255 Guard, terminal 425g 92061498 Washer 5225h 92304526 Nut 39 M1025i 46501326 Bolt, stud 2 M1025j 23385263 Bolt, stud 2 M1025k 96702287 Screw 9 M10 x 2525l 92341981 Washer 8

25m 92304500 Nut 8 M625n 46500609 Cover 125o 46501276 Plate, spread 526 96704556 Screw 527 46501292 Lockwasher 10 M1028 46551552 Wire bond 429 46551528 Barrier 3

Continued.....

46552220 21

Page 24: Synchronisation G250, G400, G500 / MG - Doosan Portable Power

G500 POWER PEDESTAL ASSEMBLY SYNCHRO MG

T8013_00_01/10

T8013_00

01/09

1

2 3, 4 65 7 8 9 10 1316 15 1214

23

22

21

20

17

25

25l, 25m

43, 44

45, 46

49, 50

53

54

52

51

48

38

59

58

57

55

18

19

24

11

25d

a

i

ef

cg

n

o

bj

k

37

38

39

47

40, 41

34, 35

36

33

42

56, 60

26, 27, 28

29, 31

30

32

h

22 46552220

Page 25: Synchronisation G250, G400, G500 / MG - Doosan Portable Power

G500 POWER PEDESTAL ASSEMBLY SYNCHRO MG

ITEM COMM. NO. DESCRIPTION QTY DIMENSIONS/NOTES.....Continued

30 46551526 Bracket, terminals 131 46551519 Terminal assembly 3 40 x 1032 23333230 Jumper, terminal 1 40 x 1033 96737572 Nut, flange 634 92304526 Nut, flange 13 M1035 92061498 Washer 10 M1036 46551530 Isolator, distance 637 46551525 Support, cable 138 23376304 Holder, cable 139 22787436 Wingnut 3 M1040 46551594 Bracket, trunking 241 46551593 Trunking, cable 142 96702287 Screw 243 36879195 Nut, flange 144 36880995 Screw 145 23201072 Nut 246 96703251 Screw 247 46540787 Buzzer 148 46551676 End plate, terminals 749 46541058 Cross connection 250 46541041 Terminal, double 4051 22747299 Holder, fuse 352 46551675 End plate, terminals 1 Blue53 46551579 Terminal, phase 154 22750699 Terminal, phase 355 46540803 Rail, DIN 156 23308174 Rail, DIN 157 22734859 Rail, DIN 158 46551563 Circuit breaker assembly 159 46551561 Breaker, circuit 160 46551708 Module, analogue 1

46552220 23

Page 26: Synchronisation G250, G400, G500 / MG - Doosan Portable Power

24 46552220

Page 27: Synchronisation G250, G400, G500 / MG - Doosan Portable Power

WORD INDEX

AAuxiliary contact . . . . . . . . . . . . . . . . . . . . . . . 13, 19Auxiliary contacts . . . . . . . . . . . . . . . . . . . . . . . . . . 7

BBarrier . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15, 21Base, relay . . . . . . . . . . . . . . . . . . . . . . . . . 9, 15, 21Block, holder . . . . . . . . . . . . . . . . . . . . . . . . 9, 15, 21Bolt, stud . . . . . . . . . . . . . . . . . . . . . . . . . . . 9, 15, 21Bracket, circuit breaker . . . . . . . . . . . . . . . . 9, 15, 21Bracket, mode switch . . . . . . . . . . . . . . . . . 9, 15, 21Bracket, monitoring relay . . . . . . . . . . . . . . . . . . . . 9Bracket, terminal . . . . . . . . . . . . . . . . . . . . . 9, 15, 21Bracket, terminals . . . . . . . . . . . . . . . . . . . . . . 17, 23Bracket, trunking . . . . . . . . . . . . . . . . . . . . 11, 17, 23Breaker . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9, 15, 21Breaker, circuit . . . . . . . . . . . . . . . . . . . . . 11, 17, 23Buzzer . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11, 17, 23

CCable entry clamping bracket . . . . . . . . . . . 7, 13, 19Cable holder . . . . . . . . . . . . . . . . . . . . . . . . 7, 13, 19Cable rubber entry . . . . . . . . . . . . . . . . . . . 7, 13, 19Cable, door assembly . . . . . . . . . . . . . . . . . 7, 13, 19Cable, USB . . . . . . . . . . . . . . . . . . . . . . . . . 7, 13, 19Ccable door hinge . . . . . . . . . . . . . . . . . . . . 7, 13, 19Charger, battery . . . . . . . . . . . . . . . . . . . . . 9, 15, 21Circuit breaker . . . . . . . . . . . . . . . . . . . . . . . 7, 13, 19Circuit breaker assembly 7, 9, 11, 13, 15, 17, 19, 21, 23Circuit breaker cover . . . . . . . . . . . . . . . . . . 7, 13, 19Circuit breaker, motor operated . . . . . . . . . . . 13, 19Conduit assembly . . . . . . . . . . . . . . . . . . . . 7, 13, 19Connector, circuit breaker . . . . . . . . . . . . . . . . 13, 19Contact . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9, 15, 21Control panel . . . . . . . . . . . . . . . . . . . . . . . . 7, 13, 19Control panel hinge . . . . . . . . . . . . . . . . . . . 7, 13, 19Controller deif, assembly . . . . . . . . . . . . . . 7, 13, 19Cover . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11, 15, 21Cross connection . . . . . . . . . . . . . . . . . . . 11, 17, 23

DDecal, controls synchro . . . . . . . . . . . . . . . . 7, 13, 19Door rubber . . . . . . . . . . . . . . . . . . . . . . . . . 7, 13, 19

EEnclosure . . . . . . . . . . . . . . . . . . . . . . . . . . 7, 13, 19End plate, terminals . . . . . . . . . . . . . . . . . 11, 17, 23

FFront terminals bottom . . . . . . . . . . . . . . . . . . 13, 19Front terminals top . . . . . . . . . . . . . . . . . . . . . 13, 19

GGuard, door edge . . . . . . . . . . . . . . . . . . . . 7, 13, 19Guard, terminal . . . . . . . . . . . . . . . . . . . . . . 9, 15, 21

HHolder, bus bar . . . . . . . . . . . . . . . . . . . . . . 9, 15, 21Holder, cable . . . . . . . . . . . . . . . . . . . . . . . 11, 17, 23Holder, fuse . . . . . . . . . . . . . . . . . . . . . . . . 11, 17, 23

IIsolator, distance . . . . . . . . . . . . . . . . . . . . . . . 17, 23

JJumper, terminal . . . . . . . . . . . . . . . . . . . . . 9, 17, 23

LLamp minature . . . . . . . . . . . . . . . . . . . . . . 7, 13, 19Line cord assembly . . . . . . . . . . . . . . . . . . . 7, 13, 19Lock, terminals . . . . . . . . . . . . . . . . . . . . . 11, 15, 21Lockwasher . . . . . . . . . . . . . . . . . . . . . . . . . 9, 15, 21

MModule, analogue . . . . . . . . . . . . . . . . . . . 11, 17, 23Motor operator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7

NNut . . . . . . . . . . . . . . . . . . . . . . . 9, 11, 15, 17, 21, 23Nut, flange . . . . . . . . . . . . . . . . . 7, 11, 13, 17, 19, 23Nut, hex light self locking . . . . . . . . . . . . . . . 7, 13, 19Nut, hex light self-locking . . . . . . . . . . . . . . 7, 13, 19

OOval head stud . . . . . . . . . . . . . . . . . . . . . . 7, 13, 19

PParts Ordering . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3Plate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9, 15, 21Plate, spread . . . . . . . . . . . . . . . . . . . . . . . 11, 15, 21Pocket, circuit breaker . . . . . . . . . . . . . . . . . . . . . . . 7

RRail, DIN . . . . . . . . . . . . . . . . . . 9, 11, 15, 17, 21, 23Receptacle . . . . . . . . . . . . . . . . . . . . . . . . . 7, 13, 19Relay . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9, 15, 21Relay, monitoring . . . . . . . . . . . . . . . . . . . . 9, 15, 21Rivet . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7, 13, 19

SScrew . . . . . . . . . . . . . . . . . . . . 9, 11, 15, 17, 21, 23Screw, flange . . . . . . . . . . . . . . . . . . . . . . . . . . 15, 21Screw, flanged . . . . . . . . . . . . . . . . . . . . . . . 9, 15, 21Screw, hex head flange . . . . . . . . . . . . . . . . 7, 13, 19Screw, mach phillips pan hd recess . . . . . . 7, 13, 19Screw, machine pan head . . . . . . . . . . . . . . 7, 13, 19Screw, whiz lock . . . . . . . . . . . . . . . . . . . . . 7, 13, 19Socket panel assembly . . . . . . . . . . . . . . . . 7, 13, 19Spacer, monitoring relay . . . . . . . . . . . . . . . . . 15, 21Spacer, toroid . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9Support, cable . . . . . . . . . . . . . . . . . . . . . . 11, 17, 23

Parts Book 25

Page 28: Synchronisation G250, G400, G500 / MG - Doosan Portable Power

WORD INDEX

Switch, contact set . . . . . . . . . . . . . . . . . . . 9, 15, 21Switch, deif controller . . . . . . . . . . . . . . . . . 7, 13, 19Switch, mode . . . . . . . . . . . . . . . . . . . . . . . 9, 15, 21Switch, voltage . . . . . . . . . . . . . . . . . . . . . . 9, 15, 21

TTerminal . . . . . . . . . . . . . . . . . . . . . . . . . . . 9, 15, 21Terminal assembly . . . . . . . . . . . . . 9, 15, 17, 21, 23Terminal, double . . . . . . . . . . . . . . . . . . . . 11, 17, 23Terminal, phase . . . . . . . . . . . . . . . . . . . . 11, 17, 23Terminal, ring . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11Transformer, current . . . . . . . . . . . . . . . . . . 9, 15, 21Trip coil undervoltage . . . . . . . . . . . . . . . . . . . 13, 19Trunking, cable . . . . . . . . . . . . . . . . . . . . . 11, 17, 23

UUndervoltage release . . . . . . . . . . . . . . . . . . . . . . . 7

WWasher . . . . . . . . . . . . . . . . . . . . . . 9, 15, 17, 21, 23Wing nut . . . . . . . . . . . . . . . . . . . . . . . . . . . 7, 13, 19Wingnut . . . . . . . . . . . . . . . . . . . . . . . . . . . 11, 17, 23Wire bond . . . . . . . . . . . . . . . . . . . . . . . . . . 9, 15, 21

26 Parts Book

Page 29: Synchronisation G250, G400, G500 / MG - Doosan Portable Power

WORD INDEX

Parts Book 27

Page 30: Synchronisation G250, G400, G500 / MG - Doosan Portable Power

28 Parts Book

Page 31: Synchronisation G250, G400, G500 / MG - Doosan Portable Power

NUMERICAL INDEX

COMM.NO. PAGE COMM.NO. PAGE COMM.NO. PAGE

22465207 ............................. 7 .......................................... 13 .......................................... 19

22511901 ............................. 7 .......................................... 13 .......................................... 19

22515605 ............................. 7 .......................................... 13 .......................................... 19

22734859 ........................... 11 .......................................... 17 .......................................... 23

22747299 ........................... 11 .......................................... 17 .......................................... 23

22750699 ........................... 11 .......................................... 17 .......................................... 23

22750970 ........................... 11 .......................................... 15 .......................................... 21

22787436 ............................. 7 .......................................... 11 .......................................... 13 .......................................... 17 .......................................... 19 .......................................... 23

22857676 ............................. 7 .......................................... 13 .......................................... 19

22881809 ............................. 722882807 ............................. 722911051 ............................. 922924690 ............................. 722929228 ........................... 13 .......................................... 19

22931737 ........................... 15 .......................................... 21

23046253 ............................. 7 .......................................... 13 .......................................... 19

23117211 ............................. 7 .......................................... 13 .......................................... 19

23201072 ............................. 7 .......................................... 13 .......................................... 17 .......................................... 19 .......................................... 23

23212772 ............................. 9 .......................................... 15 .......................................... 21

23212830 ............................. 9 .......................................... 15 .......................................... 21

23269236 ..............................9 ...........................................15 ...........................................2123269244 ..............................9 ...........................................15 ...........................................2123276355 ..............................9 ...........................................15 ...........................................2123293764 ..............................9 ...........................................15 ...........................................2123293772 ..............................9 ...........................................15 ...........................................2123308026 ..............................923308174 ..............................9 ...........................................17 ...........................................2323309701 ............................1123309792 ..............................923321243 ............................13 ...........................................1923333230 ............................17 ...........................................2323366917 ..............................923375314 ..............................923375769 ..............................9 ...........................................15 ...........................................2123375777 ..............................9 ...........................................15 ...........................................2123375785 ..............................9 ...........................................15 ...........................................2123375793 ..............................923376304 ............................11 ...........................................17 ...........................................2323377179 ............................1123383987 ..............................923385255 ............................15 ...........................................2123385263 ............................15 ...........................................2123385669 ..............................935144336 ..............................7 ...........................................13 ...........................................1936852622 ..............................7 ...........................................13 ...........................................1936865293 ..............................7 ...........................................13 ...........................................19

36879195 ............................11 ...........................................17 ...........................................2336880995 ............................11 ...........................................17 ...........................................2336898096 ..............................7 ...........................................13 ...........................................15 ...........................................19 ...........................................2146500591 ..............................946500609 ............................15 ...........................................2146500708 ..............................9 ...........................................1146501268 ..............................946501276 ............................11 ...........................................15 ...........................................2146501292 ..............................9 ...........................................15 ...........................................2146501326 ............................15 ...........................................2146502019 ............................15 ...........................................2146539656 ..............................7 ...........................................13 ...........................................1946539664 ..............................946539672 ..............................946539680 ..............................746539961 ..............................7 ...........................................13 ...........................................1946539987 ..............................7 ...........................................13 ...........................................1946540019 ..............................746540787 ............................11 ...........................................17 ...........................................2346540803 ............................11 ...........................................17 ...........................................2346541009 ..............................9 ...........................................15 ...........................................2146541017 ..............................9 ...........................................15 ...........................................2146541041 ............................11 ...........................................17 ...........................................23

Parts Book 29

Page 32: Synchronisation G250, G400, G500 / MG - Doosan Portable Power

NUMERICAL INDEX

COMM.NO. PAGE COMM.NO. PAGE COMM.NO. PAGE

46541058 ........................... 11 .......................................... 17 .......................................... 23

46541066 ............................. 9 .......................................... 15 .......................................... 21

46541157 ........................... 1146541173 ............................. 9 .......................................... 15 .......................................... 21

46541207 ........................... 15 .......................................... 21

46541215 ........................... 13 .......................................... 19

46551507 ........................... 19 .......................................... 21

46551508 ........................... 1946551509 ........................... 13 .......................................... 19

46551510 ........................... 13 .......................................... 19

46551511 ........................... 13 .......................................... 19

46551512 ........................... 13 .......................................... 19

46551519 ........................... 15 .......................................... 17 .......................................... 21 .......................................... 23

46551520 ........................... 15 .......................................... 21

46551525 ........................... 17 .......................................... 23

46551526 ........................... 17 .......................................... 23

46551528 ........................... 15 .......................................... 21

46551530 ........................... 17 .......................................... 23

46551543 ........................... 15 .......................................... 21

46551552 ........................... 15 .......................................... 21

46551555 ........................... 13 .......................................... 19

46551561 ........................... 11 .......................................... 17 .......................................... 23

46551563 ........................... 11 .......................................... 17 .......................................... 23

46551568 ............................. 7 .......................................... 13 .......................................... 19

46551576 ..............................9 ...........................................15 ...........................................2146551579 ............................11 ...........................................17 ...........................................2346551585 ..............................9 ...........................................15 ...........................................2146551586 ..............................9 ...........................................15 ...........................................2146551593 ............................11 ...........................................17 ...........................................2346551594 ............................11 ...........................................17 ...........................................2346551597 ..............................9 ...........................................15 ...........................................2146551609 ............................1346551610 ............................13 ...........................................1546551637 ..............................746551643 ..............................946551650 ..............................946551654 ..............................9 ...........................................15 ...........................................2146551655 ..............................946551656 ..............................746551673 ..............................746551674 ............................13 ...........................................1946551675 ............................11 ...........................................17 ...........................................2346551676 ............................11 ...........................................17 ...........................................2346551678 ............................13 ...........................................1946551690 ..............................7 .............................................946551691 ..............................746551692 ..............................746551693 ..............................746551694 ..............................7 ...........................................13 ...........................................1946551708 ............................11 ...........................................17 ...........................................23

46551769 ..............................7 ...........................................13 ...........................................1946551773 ..............................7 ...........................................13 ...........................................1946552225 ..............................7 ...........................................13 ...........................................1954627617 ..............................7 ...........................................13 ...........................................1992061498 ..............................9 ...........................................15 ...........................................17 ...........................................21 ...........................................2392184811 ..............................9 ...........................................15 ...........................................2192304500 ............................15 ...........................................2192304526 ..............................9 ...........................................15 ...........................................17 ...........................................21 ...........................................2392341981 ..............................9 ...........................................15 ...........................................2193524007 ..............................9 ...........................................15 ...........................................2195923314 ..............................7 ...........................................13 ...........................................1995928800 ..............................7 ...........................................13 ...........................................1995942595 ..............................7 ...........................................13 ...........................................1996702287 ..............................9 ...........................................15 ...........................................17 ...........................................21 ...........................................2396703251 ..............................7 ...........................................13 ...........................................17 ...........................................19 ...........................................2396703806 ............................1196704556 ............................15 ...........................................21

30 Parts Book

Page 33: Synchronisation G250, G400, G500 / MG - Doosan Portable Power

NUMERICAL INDEX

COMM.NO. PAGE COMM.NO. PAGE COMM.NO. PAGE

96737572 ........................... 17 .......................................... 23

96738828 ............................. 7 ............................................ 9 .......................................... 13 .......................................... 15 .......................................... 19 .......................................... 21

Parts Book 31

Page 34: Synchronisation G250, G400, G500 / MG - Doosan Portable Power