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SYLLABUS FOR INDUSTRIAL ENGINEERING

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Page 1: SYLLABUS - Singhania Universitysinghaniauniversity.co.in/downloads/Syllabus Industrial Engineering... · 7 DME107 Workshop practice-1 II semester ... (Syllabus for Diploma Mechanical

SYLLABUSFOR

INDUSTRIALENGINEERING

Page 2: SYLLABUS - Singhania Universitysinghaniauniversity.co.in/downloads/Syllabus Industrial Engineering... · 7 DME107 Workshop practice-1 II semester ... (Syllabus for Diploma Mechanical

1. Diploma in Mechanical Engineering

2. Diploma in Civil Engineering

3. Diploma in Auto Mobile Engineering

4. B.Tech in Mechanical Engineering

5. B.Tech in Civil Engineering

6. B.Tech in Auto Mobile Engineering

7. M.Tech in Mechanical Engineering

8. M.Tech Integrated Mechanical Engineering

9. B.Tech Integrated Mechanical Engineering

10. B.Tech Integrated Civil Engineering

11. B.Tech Integrated Auto Mobile Engineering

Page 3: SYLLABUS - Singhania Universitysinghaniauniversity.co.in/downloads/Syllabus Industrial Engineering... · 7 DME107 Workshop practice-1 II semester ... (Syllabus for Diploma Mechanical

SINGHANIA UNIVERSITY

Department of Mechanical Engineering

Diploma Syllabus

I Semester

Sno. Code Subjects

1 DME101 English and communication technique-1

2 DME102 Applied physics-1

3 DME103 Applied chemistry-1

4 DME104 Applied mathematics-1

5 DME105 Fundamentals of computer

6 DME106 Engineering drawing

7 DME107 Workshop practice-1

II semester

Sno. Code Subjects

1 DME201 English and communication technique-II

2 DME202 Applied physics-II

3 DME203 Applied chemistry-II

4 DME204 Applied mathematics-II

5 DME205 Information Technology Fundamental

6 DME206 Engineering mechanics

7 DME207 Workshop practice-II

Page 4: SYLLABUS - Singhania Universitysinghaniauniversity.co.in/downloads/Syllabus Industrial Engineering... · 7 DME107 Workshop practice-1 II semester ... (Syllabus for Diploma Mechanical

III Semester

Sno. Code Subjects

1 DME301 Strength of materials-I

2 DME302 Fluid mechanics

3 DME303 Manufacturing process-1

4 DME304 Thermal engineering

5 DME305 Materials and materials science

6 DME306 Machine drawing

IV Semester

Sno. Code Subjects

1 DME401 Strength of materials-II

2 DME402 Fluid machines

3 DME403 Internal combustion engine

4 DME404 Workshop technology-I

5 DME405 Metrology

6 DME406 Theory of machines

Page 5: SYLLABUS - Singhania Universitysinghaniauniversity.co.in/downloads/Syllabus Industrial Engineering... · 7 DME107 Workshop practice-1 II semester ... (Syllabus for Diploma Mechanical

V Semester

Sno. Code Subjects

1 DME501 Industrial engineering

2 DME502 Industrial and computer aided drafting

3 DME503 Thermal engineering-II

4 DME504 Workshop technology-II

5 DME505 Power plant engineering

6 DME506 Machine Tool Engineering

VI Semester

Sno. Code Subjects

1 DME601 Refrigeration and air conditioning

2 DME602 Automobile engineering

3 DME603 Manufacturing process-II

4 DME604 CNC machines and automation

5 DME605 Machine design

6 DME606 Renewable Energy Sources

Page 6: SYLLABUS - Singhania Universitysinghaniauniversity.co.in/downloads/Syllabus Industrial Engineering... · 7 DME107 Workshop practice-1 II semester ... (Syllabus for Diploma Mechanical

SINGHANIA UNIVERSITY

Department

Of

Mechanical Engineering

(Syllabus for Diploma Mechanical Engg.)

Semester I

DME101 English and Communication Technique - IUNIT I

Transformation of sentences, Determiners, Article.

UNIT II

Tense, Common errors (Parts of Speech.)

UNIT III

Modals in conversational usage, prefix suffix idioms & phrasal Verbs.

UNIT IV

Composition- Unseen Passage, Precise writing, Essay Writing

Page 7: SYLLABUS - Singhania Universitysinghaniauniversity.co.in/downloads/Syllabus Industrial Engineering... · 7 DME107 Workshop practice-1 II semester ... (Syllabus for Diploma Mechanical

UNIT V

Letter Writing, Paragraph Writing, Report Writing.

DME102 Applied Physics-IUnit I

Units and dimensions:

Idea of various system of units, basic, supplementary and derived units, prefixes andsymbols, dimensions and dimensional formula, principle of homogeneity of dimensions,application and limitations of dimensional analysis.

Unit: II

Elasticity:

Elasticity, stress and strain, Variation stress Vs strain for long uniform steel wire, elasticlimit, hook’s law, Young’s modulus, Bulk modulus and Modulus of rigidity and Poissonratio, relation between various modulus of elasticity.

Unit: III

Properties of liquid:

Surface tension and surface energy, Cohesive and adhesive forces, angle of contact,capillarity and expression for the surface tension, streamline and turbulent flow,Reynolds number, Viscosity and Coefficient of viscosity, Stoke’s law and terminalvelocity,

Unit: IV

Gravitation and satellite:

Newton’s law of gravitation, acceleration due to gravity, Kepler’s law of planetary motion(Statement Only), artificial satellite, geostationary satellite, orbital velocity, escapevelocity, time period of artificial satellite.

Unit: V

Transfer of Heat:

Modes of transmission of heat, idea of conduction, convection and radiation, thermalconductivity, black body, Kirchhoff's law and Stefan Boltzmann law (statement only)

Page 8: SYLLABUS - Singhania Universitysinghaniauniversity.co.in/downloads/Syllabus Industrial Engineering... · 7 DME107 Workshop practice-1 II semester ... (Syllabus for Diploma Mechanical

DME103 Applied Chemistry-IUNIT 1 ATOMIC STRUCTURE: Fundamental particles, Rutherford’s model of an atom, dual

nature of electron, Heisenberg’s uncertainty principle, concept of atomic orbital,

Quantum numbers, Electronic configuration, Aufbau principle, Pauli’s exclusion

principle, Hund’ Rule of maximum multiplicity.

UNIT 2 CARBON CHEMISTRY: Definition of organic chemistry; difference between organic and

inorganic compounds; IUPAC system of nomenclature (up to C5).

UNIT 3 WATER: Sources of water, hardness of water, degree of hardness, estimation

Of hardness by EDTA method, disadvantages of hardness, softening methods.

UNIT 4 CORROSION: Definition, Theories of corrosion, various methods for protection from

corrosion.

UNIT 5 CEMENT & GLASS: Manufacture of Portland cement, Chemistry of setting and

hardening of cement; Glass: Preparation, varieties and uses.

DME104 Applied Mathematics-IUnit-I:

Linear equation (one and two variables), graphical representation of linear equations,

different methods of solving simultaneous linear equations, Quadratic equation, different

methods of solving quadratic equations.

Unit-II:

Trigonometric ratio, Trigonometric identities, Trigonometric functions, Coordinate

geometry, Progressions (AP, GP, HP).

Unit-III:

Introduction of matrix, Algebra of Matrix, Determinants, Minors and cofactors, Adjoint

and inverse of a Matrix, System of simultaneous linear equations, Consistency and

inconsistency of system of linear equations.

Unit-IV:

Page 9: SYLLABUS - Singhania Universitysinghaniauniversity.co.in/downloads/Syllabus Industrial Engineering... · 7 DME107 Workshop practice-1 II semester ... (Syllabus for Diploma Mechanical

Function, Limit, Continuity, Differentiation, Mean value theorem.

DME105 Fundamentals of computerIntroduction to computer, Operating System, Introduction to windows xpInformation concept and processing, Computer and Communication Internet,Information Processing, Power Point.

DME106 Engineering DrawingIntroduction of Drawing Instruments, Lines Lettering and Dimensioning,Geometrical Construction and Engineering Curves, Scales, Theory ofOrthographic Projection of solids, Conversion of Practical View intoorthographic views, Section of solids and Development of Surfaces,Isometric Projection, Section and Conventions, Rivets and Riveted JointsScrew Threads and Fasteners, Foundation Bolt and locking Devices, Keysand Pulleys Shaft Coupling, Veering Building Drawing.

DME107 Workshop practice -I Carpentry Shop, Welding Sheet Metal Shop, Fitting and Plumbing Shop. Lathe machines.

SEMESTER II

DME201 English & Communication Techniques-IIUNIT I- Reading Comprehension with special emphasis on pronunciation

UNIT II-Grammar and Usage.- Sequence of tenses, Clauses, Basic Sentence Patterns,

Active and Passive voice

UNIT III-Dialogue in Different Situations

Greeting, leave taking, making requests, expressing gratitude, apologizing,

Page 10: SYLLABUS - Singhania Universitysinghaniauniversity.co.in/downloads/Syllabus Industrial Engineering... · 7 DME107 Workshop practice-1 II semester ... (Syllabus for Diploma Mechanical

Complaint, Introduction – Self, Others, Invitations.

UNIT IV – Sentence completion, Paragraph Writing. Precise Writing.

UNIT V- Letters and Applications Writing

UNIT VI – English language lab

Group discussions

Use of Audio-visual aids

Seminars

DME202 Applied Physics-IIUnit I

Electrostatic:

Coulomb’s law, electric field, electric lines of forces, electric dipole, electric potential,electric flux, electric potential due to point charge.

Unit II

D C Circuit:

Resistivity, effect of temperature on resistance, ohm’s law, resistance in series andparallel and their combination, Kirchhoff’s law, Wheat stone bridge, meter bridge,principle of potentiometer.

Unit III

AC Circuits:

Faraday’s law, laws of electromagnetic induction, lens’s law, self and mutual induction,alternating current, phase and phase difference, instantaneous, average and rms valueof a.c., behavior of resistance, capacitance and inductance in an a.c. circuit, a.c. circuitcontaining RL , RC and LCR in series. Power in ac circuit and power factor. Choke coil.

Unit IV

Semiconductor physics:

Page 11: SYLLABUS - Singhania Universitysinghaniauniversity.co.in/downloads/Syllabus Industrial Engineering... · 7 DME107 Workshop practice-1 II semester ... (Syllabus for Diploma Mechanical

Energy bands in conductor, semiconductor and insulators, chemical bonds insemiconductors, intrinsic and extrinsic semiconductor, P-N junction diode, working,biasing and characteristics curves, zener diode and voltage regulation using it. Halfwave and full wave rectifiers (only working no derivation), junction transistors, workingbiasing and characteristic curves, brief idea of using transistor as an amplifier (withoutmathematical analysis).

Unit V

Modern Physics:

Photoelectric effect, Einstein equation photo cell, lasers, stimulated emission andpopulation inversion, types of laser, - He- Ne and Ruby laser, application of lasers (briefidea only).

Unit VI

Nuclear Physics:

Idea of nuclear forces, mass defect and binding energy, nuclear reactions, natural andartificial radioactivity, law of radioactive disintegration, half life and mean life, idea ofnuclear fission and fusion, chain reaction, nuclear reactor.

DME203 Applied chemistry-IIUNIT 1 NEW ENGINEERING MATERIALS: Superconductors, Fullerenes, Organic

electronic materials, Optical fibers.

UNIT 2 POLYMER: Introduction, Polymers and their classification,

Polymerization,

Commercially important thermoplastics and thermosetting plastics.

UNIT 3 LUBRICANTS: Definition and classification, Properties of lubricants:

Viscosity, Flash point, Saponification, Cloud & pour point, emulsification, Fire point,

Acid value.

UNIT 4 FUELS & COMBUSTION: Introduction, Classification of fuels, Calorific

value, Comparison between solid-liquid-gaseous fuels, Coal, Petroleum, Natural gas,

Biogas, Combustion.

UNIT 5 POLLUTION & ITS CONTROL: Introduction, Environment, Air pollution,

Water pollution and noise pollution.

Page 12: SYLLABUS - Singhania Universitysinghaniauniversity.co.in/downloads/Syllabus Industrial Engineering... · 7 DME107 Workshop practice-1 II semester ... (Syllabus for Diploma Mechanical

DME204 Applied Mathematics-II

Unit-I Complex numbersReal numbers, properties of real numbers, complex numbers, complexconjugate numbersproperties of complex numbers, De-moiveres theorem.

Unit-II Vector algebraScalar and vectors, types of vectors, addition and multiplication of vectors,scalar and vector, product of vectors, point function.Unit-IIIElementary integration:Integration of basic functions, integration by-substitution, by parts,Integration of rationalfunction, irrational function & trigonometric functions.Unit-IVDifferential equations:Definition, order & degree of a differential equation. Formation of adifferential equation.Solution of a differential equation of first order and first degree.

DME205 Information Technology Fundamental1. Information Concept and Processing:

Definition of data, Information, Quality of Information, Categories of Information,Level of Information,Data Processing Cycle,Type of Data Processing,Logical and

Physical concept of data.Components of Computer security

2. Computer and Communication:

Need of data transmission,Data transmission media,Baud rate and band width, digitaland analog transmission, serial and data transfer, protocols, mod em,Networking ofcomputers: LAN,MAN,WAN,LAN topologies: Bus, star, Ring, Hybrid.

3. Internet:

Introduction to internet, bridges, routers, gateway, WWW, Website, URL, Email,E-Commerce,

Page 13: SYLLABUS - Singhania Universitysinghaniauniversity.co.in/downloads/Syllabus Industrial Engineering... · 7 DME107 Workshop practice-1 II semester ... (Syllabus for Diploma Mechanical

Web browsing, Web page, Hypertext, HTML, an introduction.

4. Information processing:

MS Word, MS Excel, PowerPoint.

DME206 Engineering MechanicsForce, Coplanar Forces, Moment, Application of principal of Force, Moments,Center of Gravity, Friction, Simple Machines, Rectilinear Motion, Motion UnderGravity, Projectiles, Newton’s laws of Motion, Impact and Collision, Circular Motion,Work power and Energy.

DME207 Workshop practice-II

1.Welding Process :Classification of welding process, Industrial applications of welding.

2. Gas Welding :Principle of oxy-acetylene gas welding, Construction of oxy- acetylene cutting torch andgas welding torch Blowpipes, single stage and double stage regulators.Gas cutting (oxy-acetylene), lance cutting, flames gauging, grooving

3. Electric Welding Process :Difference between A.C and D.C arc welding, Equipments and accessories ofA.C and D.C welding plants Effect of polarity, length of arc, penetration, crater, arc blow Electrodes(Metal and Carbon), B.I.S specification for welding Symbols and electrodes, Flux and their functionsResistance welding Spot welding, butt welding, flash welding Seam welding, percussion welding andprojection welding Atomic hydrogen welding Shielded metal arc welding, Submerged arc weldingPressure welding Welding distortion, welding defects, method of controlling welding defects andinspection of welded joints

Core and Core Making : Core, core print and core boxes Types of cores, functions, advantage of core,shrinkage of cores Core sand and binders, core loams, oil and CO2 cores, synthetic resin Core Makingprocedure, core oven and core baking.

Moulding Sand Ingredients : Moulding sands-green, dry, loam, facing, baking, parting and core sands.Silica grain, binders, additive, moisture Properties of molding - sand, permeability, refractoriness,adhesiveness, cohesiveness, strength, flowability, collapsibility Tempering, sand conditioning and sandmuller.

6. Types of Pattern : Solid, Split loose piece, match plateSweep, Gated, Skeleton, segmental, follow board, colour code for patterns as per B.I.S.

SEMESTER III

Page 14: SYLLABUS - Singhania Universitysinghaniauniversity.co.in/downloads/Syllabus Industrial Engineering... · 7 DME107 Workshop practice-1 II semester ... (Syllabus for Diploma Mechanical

DME301 STRENGTH OF MATERIALS – I

1. Simple Stress and Strain:

Various mechanical properties ,Elasticity, Plasticity, Ductility,Brittleness, Toughness,Hardness,Concept of stress and strain, Type offorce - Direct, shear,Stress - Tensile, compressive, shear,Hook'slaw,Statement of Hook's law ,Young's modulus of elasticity ,Tensile testdiagram ,Gauge length ,Limit of proportionality,Elastic limit ,Yield point,Yield strength ,Ultimate stress ,Rupture strength ,Nominal stress ,Proof stress ,Working stress and factor of safety ,Stress and straincalculations ,Principle of superposition ,Bar of homogeneous section,Bar of uniform cross-section ,Bar of steeped cross-section ,Bar ofcomposite section ,Temperature stresses ,Homogeneous section,Composite section ,Shear stresses ,Modulus of rigidity ,Complementaryshear stress ,Concept of single shear and double shear ,Shear strain,Poisson's ratio and volumetric strain ,Lateral strain ,Longitudinal strain,Volumetric strain ,Bulk modulus ,Relationship between elasticconstants (Derivation).

2. Compound Stress :

2.1 Introduction 2.2 Stress components on an inclined plane2.2.1Induced by direct stresses2.2.2 Induced by simple shear2.2.3 Inducedby direct and simple shear stresses2.3 Mohr's circle :2.3.1 For like directstresses2.3.2 For unlike direct stresses2.3.3 For two perpendicularsdirect stresses with state of simple shear2.4 Principal stresses and

Page 15: SYLLABUS - Singhania Universitysinghaniauniversity.co.in/downloads/Syllabus Industrial Engineering... · 7 DME107 Workshop practice-1 II semester ... (Syllabus for Diploma Mechanical

planes 2.4.1 Major principal stress2.4.2 Minor principal stress2.4.3Mohr's circle method for principal stresses

3. Strain Energy :

3.1 Introduction 3.2 Strain energy from stress - strain diagram3.3 Proofresilience 3.4 Types of loading - gradual, sudden, impact 3.4.1 Stress ingradual loading, 3.4.2 Stress in sudden loading3.4.3 Stress in impactloading

4. Bending Moments and Shear Force:

4.1 Basic concept4.1.1 Types of support4.1.1.1 Movable hinge support(roller)4.1.1.2 Immovable hinge support4.1.1.3 Fixed support4.1.2Types of beam 4.1.2.1 Cantilever beam4.1.2.2 Simply supportedbeam4.1.2.3 Fixed beam4.1.2.4 Continuous beam4.1.2.5 Overhangingbeam4.1.3 Types of load4.1.3.1 Point load4.1.3.2 Distributed load - uniformly and non uniformly4.2 Shear forceand bending moment4.2.1 Concept and calculation of shear force andbending moment4.2.2 Sign convention for shear force and bending moment4.3 Bendingmoment and shear force diagrams (for point loads, U.D.L. and theircombinations) 4.3.1 Cantilever beam4.3.2 Simply supported beam4.3.3 Simply supported beam with over hang.

5. Moment of Inertia :

5.1 Conceptof moment of Inertia5.2 Radius of gyration5.2.1 Parallel axistheorem5.2.2 Perpendicular axis theorem5.3 Moment of Inertia of various

Page 16: SYLLABUS - Singhania Universitysinghaniauniversity.co.in/downloads/Syllabus Industrial Engineering... · 7 DME107 Workshop practice-1 II semester ... (Syllabus for Diploma Mechanical

section5.3.1 Rectangle 5.3.2 Triangle 5.3.3 Circle 5.4 Moment of inertiaof unsymmetrical section like : T-section, channel section, L-section etc.

6. Bending Stresses in Beams :

6.1 Concept of bending stress6.2 Theory of simple bending6.2.1Assumptions in theory of simple bending6.2.2 Use of equation (withoutproof)6.3 Design criterion and section modulus6.3.1 Section modulus6.3.2 Calculation of max bending stress in beams of rectangular,circular, I and T section

7. Shear Stress in Beams :

7.1 Concept7.2 Use of equation (without proof)7.3 Shear stress distributiondiagram of various sections7.3.1 Rectangle7.3.2 I section7.3.3 Tsection7.3.4 Channel section7.3.5 H section7.3.6 + section7.3.7 Circularsection

DME302 FLUID MECHANICS

1. Introduction: Introduction concepts Fluids and solids Liquid gas andvapour Fluid mechanics Kinematics Dynamic Fluid properties DensitySpecific volume Specific gravity Viscosity Newton's law of viscosityDynamic and Kinematic viscosity Compressibility Surface tension - soapbubble, drop Capillarity Vapour pressure and its importance

2. Fluid Pressure and its Measurement:

Definition and its units Pascal's law Intensity of pressure at a point influid at rest Pressure head Pressure Atmospheric pressure Gauge

Page 17: SYLLABUS - Singhania Universitysinghaniauniversity.co.in/downloads/Syllabus Industrial Engineering... · 7 DME107 Workshop practice-1 II semester ... (Syllabus for Diploma Mechanical

pressure Vacuum pressure Absolute pressure Differentials pressure Lawof hydrostatic pressure Brahma's press Pressure measurementManometers Piezometer - its limitation U-tube - simple, differential,inverted Micro-manometers Inclined tube micro-manometersMechanical gauge Bourdon gauge Bellow gauge Diaphragm gauge Deadweight gauge

3. Hydrostatics:

Total pressure Centre of pressure Total pressure and center of pressurein following cases Plane surface immersed horizontally Plane surfaceimmersed vertically Plane surface immersed at an angle Curved surface(no proof) Working of lock gates, sluice gate3.5 Pressure on masonry dams of rectangular and trapezoidal sectionsand their condition of stability

4. Hydro kinematics:

Description of fluid flow Eular approach Lagrangian approach Definitionof path line, stream line Types of flow Steady - Non steady Uniform -Non uniform Laminar – Turbulent One, Two, Three dimensional flowContinuity equation (no proof) : Assumption Rate of discharge For onedimensional flow

5. Hydrodynamics and Measurement of Flow:

Energy of fluid - pressure, kinetic and potential Bernoulli's theorem (noproof) Assumptions and its limitation Conversion of pressure intopressure head, velocity into kinetic head Applications of Bernoulli'stheorem Pitot-tube Venturimeter Orificemeter

Page 18: SYLLABUS - Singhania Universitysinghaniauniversity.co.in/downloads/Syllabus Industrial Engineering... · 7 DME107 Workshop practice-1 II semester ... (Syllabus for Diploma Mechanical

6. Orifices and Notches:

Definition and classification Discharge through small orifices Coefficientof contraction Coefficient of velocity Coefficient of discharge Coefficientof resistance Time of emptying a vessel of uniform cross sectionthrough an orifice at bottom.Notches – Classification Crest, Nappe Difference between notch andweir Flow over - Triangular notch Rectangular notch

DME303 MANUFACTURING PROCESS - I

1. Welding Process: Classification of welding process, Industrialapplications of welding.

2. Gs Welding: Principle of oxy-acetylene gas welding, Construction ofoxy- acetylene cutting torch and gas welding torch Blowpipes, singlestage and double stage regulators.Gas cutting (oxy-acetylene), lance cutting, flames gauging, grooving

3. Electric Welding Process :Difference between A.C and D.C arcwelding, Equipments and accessories of A.C and D.C welding plantsEffect of polarity, length of arc, penetration, crater, arc blow Electrodes(Metal and Carbon), B.I.S specification for welding Symbols andelectrodes, Flux and their functions Resistance welding Spot welding,butt welding, flash welding Seam welding, percussion welding andprojection welding Atomic hydrogen welding Shielded metal arcwelding, Submerged arc welding Pressure welding Welding distortion,welding defects, method of controlling welding defects and inspectionof welded joints

Page 19: SYLLABUS - Singhania Universitysinghaniauniversity.co.in/downloads/Syllabus Industrial Engineering... · 7 DME107 Workshop practice-1 II semester ... (Syllabus for Diploma Mechanical

4. Modern Welding Methods :Tungsten inert gas welding (TIG)Principle of operation, advantage, disadvantages,application Metalinert gas welding (MIG) Principle of operation, advantage,disadvantages,application Thermit welding Electroslag welding,Electron beam welding Ultrasonic welding, Laser beam welding Roboticwelding

5. Pattern Making : Introduction to materials - timber, metal, plasticsand plaster of Paris etc. Allowances- shrinkage, draft, machining,distortion and shake

6. Types of Pattern : Solid, Split loose piece, match plateSweep, Gated, Skeleton, segmental, follow board, colour code forpatterns as per B.I.S.

7. Moulding Sand Ingredients : Moulding sands-green, dry, loam,facing, baking, parting and core sands. Silica grain, binders, additive,moisture Properties of molding - sand, permeability, refractoriness,adhesiveness, cohesiveness, strength, flowability, collapsibilityTempering, sand conditioning and sand muller.

8. Core and Core Making : Core, core print and core boxes Types ofcores, functions, advantage of core, shrinkage of cores Core sand andbinders, core loams, oil and CO2 cores, synthetic resin Core Makingprocedure, core oven and core baking.

9. Testing of Moulding Sands :Need for testing chemical analysis,moisture content test, clay content test, Grain fineness testPermeability test and strength test.

Page 20: SYLLABUS - Singhania Universitysinghaniauniversity.co.in/downloads/Syllabus Industrial Engineering... · 7 DME107 Workshop practice-1 II semester ... (Syllabus for Diploma Mechanical

10. Mould Making : Moulding boxes, hand tools used for mould makingSteps involved in making a mould, gating system: definition and briefidea of basin, sprue, runner and gates Moulding machines - Squeezemachine, jolt squeeze machine and sand slinger. Moulding processes -Green sand, dry sand, loam, Co2 moulding, skin dried, plaster, metalmoulding

11. Special Casting Techniques : Die casting - Hot chamber, coldchamber process Investment or lost wax process Centrifugal casting -True, Semi centrifugal, centrifugal Shell moudling Advantages,Disadvantages and application of above processes

12. Melting Furnaces : Cupola furnace - Construction, operation,preparation, charging Crucible furnace of tilting types - construction,operation

13. Castings : Different types of defects Testing of defects -Radiography, magnetic particle inspection, Ultrasonic inspection

DME304 Thermal Engineering

1. Basic Concept and Gas Laws : Thermodynamics, property-Intensiveand Extensive, system - open, closed and isolated Energy - Internalenergy, potential energy, kinetic energy, heat, work, specific heat,enthalpy Boyle's law, Charle's law, Joule's law Characteristics gasequation, gas constant, mol, universal gas constant and molar specificheats Simple numerical problems

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2. Laws of Thermodynamics : Zeroth law of thermodynamics First lawof thermodynamics. Second law of thermodynamics Concept ofentropy Constant volume, constant pressure, isothermal, adiabaticpolytropic processes, throttling and free expansion, work done duringthese processes. Simple numerical problems

3. Availability : Available and unavailable energy EffectivenessIrreversibility in flow and non-flow process.

4. Formation of Steam and its Properties : Generation of steam atconstant pressure, various stage of steam- wet steam, dry steamsaturated steam, dryness fraction, super heated steam, degree of superheat. Critical point, triple point, thermodynamic properties of steam -specific volume, specific enthalpy, specific internal energy, specificentropy. Steam property diagram: temperature - entropy diagram,enthalpy- entropy diagram, pressure - enthalpy diagram Heating andexpansion of steam during thermodynamic processes, Change ofinternal energy and entropy of steam during processes Simplenumerical problems Use of steam tables and Mollier charts.

5. Steam Generators : Definition of boiler according to I.B.R.,classification of boilers, description and working of Lancashire, Cochranand Babcock and Wilcox boilers, Comparison of water tube and firetube boilers. Brief description and working of boiler mountings andaccessories used in common boilers. Special characteristics of high-pressure boilers, Structural details and working of Lamont, Benson andSchmidt Hartmann boilers Introduction to Indian Boiler Act.

6. Boiler Performance : Actual evaporation, Equivalent evaporation,Factor of evaporation, Boiler efficiency Heat losses in boiler plants,

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Boiler power, Energy balance sheet of boiler. Simple numericalproblems

7. Vapour Power Cycle : Rankine cycle, modified rankine cycle,representation on p-v, t-s and h-s charts and efficiency Simplenumerical problems

DME305 MATERIALS AND MATERIAL SCIENCE

1. Classification and Properties of Materials: Introduction toengineering materials Classification of materials Thermal, chemical,electrical, mechanical properties of various materials Selection criteriafor use in industry

2. Structure of Metals and Their Deformation: Metal structureArrangement of atoms in metals crystalline structure of metals Crystalimperfections Deformation of metal Impact of cold and hot working onmetal structure.

3. Ferrous Materials: Classification of iron and steel Sources of Iron oreand its availability Manufacture of pig iron, wrought iron, cast iron andsteel Types of cast iron: white, malleable grey, mottled, nodular andalloy and their usage. Classification of steels Different manufacturingmethod of steel open hearth, bessemer, electric arc. Specification asper BIS and equivalent standards Effect of various alloying elements onsteel Use of alloy steel (high-speed steel, stainless steel, spring steel,silicon steel)

4. Non Ferrous Materials : Important ores and properties of aluminium,copper, zinc, tin, lead Properties and uses of nonferrous alloys

Page 23: SYLLABUS - Singhania Universitysinghaniauniversity.co.in/downloads/Syllabus Industrial Engineering... · 7 DME107 Workshop practice-1 II semester ... (Syllabus for Diploma Mechanical

5. Engineering Plastics and Fibers : Introduction of plasticsClassification - Thermoplastic and thermosetting Various trade namesof engineering plastics Fibers and their classification : Inorganic andorganic fibers Uses of fiber

6. Insulating Materials : Various heat insulating material and theirusage like asbestos, glass, wool thermocole, cork, puf, china clay.Various electrical insulating materials and their use.

7. Testing of Metals and Alloys : Identification tests : appearance,sound, spark, weight, magnetic, band microstructure, filing

8. Fundamental of Heat Treatment : Principles of heat treatmentTheory of solid solution Iron-carbon diagram TTT curve in steels and itsimportance Basic idea about martenstic transformation Various heattreatment processes - hardening, tempering, annealing, normalising,case hardening and surface hardening. Types of heat treatmentsurfaces.

DME306 MACHINE DRAWING

1. Coupling : Split muff coupling Universal coupling Flexible bushed pintype

2. Bearings : Types of bearings Plumber block Foot step bearing

3. Machine Components : Machine vice Tail stock of lathe Shaper toolhead

4. Valves : Classification of valves Valve seats Steam stop valve Feedcheck valve

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5. I. C. Engine Components : Piston and connecting rod assembly

6. Jigs and Fixtures : Definitions Types of jig, bushes Drilling jigs Typesof fixtures

Semester IV

DME401 Strength of Materials II

1. Deflection : Concept of deflection of a beam Use of standard formula for calculating deflection (forpoint loads, U.D.L. and their combination) Cantilever beam Simply supported beam

2. Columns and Struts : Concept of column and struts Modes of failure Types of column; long and shortBuckling loads Slenderness ratio Euler's formula (without proof) Both ends hinged One end fixed andother end free Both ends fixed One end fixed and Rankine's formula

3. Torsion of Shaft : Concept of torsion Angle of twist Polar moment of Inertia Assumptions in thetheory of pure torsion Derivation and use of Relation between power and torque Combined stress dueto bending and torsion in solid and hollow shaft

4. Springs : Introduction and classification of springs Flat carriage springs Application of flat carriagesprings Determination of number of leaves and their sections, deflection and radius of curvatureQuarter elliptical spring Closely coiled helical springs : Application of closely coiled helical springsDetermination of deflection, angle of twist, number of coils and stiffness under axial loading in closelycoiled helical springs.

5. Thin Cylindrical Shells : Use of cylinders Stresses due to internal pressure Circumferential stress orhoop stress Longitudinal stress Design of thin cylinders - calculation of the various dimensions of a thincylinder

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6. Combined Direct and Bending Stress : Effect of eccentricity Stress due to eccentric load Middle thirdrule

7. Frames : Different types of frames Calculation of forces in the members of determinate framesMethod of Joints Method of section Graphical method

DME402 Fluid Machines

1. Flow Through Pipes: Types of flow in pipes (Reynold's experiment) Laminar flow Turbulent flowTransient flow Law of fluid friction Laminar flow Turbulent flow Loss of head due to friction (No. proof)Darcy's Weisbach equations Chezy's formula Manning formula Other energy losses in pipe (onlyexpressions) Total energy line and hydraulic gradient line Pipe arrangement Pipes in series Pipes inparallel Transmission of power through pipes Siphon Water hammer

2. Impact of Free Jet : Impulse momentum equation (no proof) Force exerted by a fluid jet on stationeryflat plate Plate normal to the jet Plate inclined to the jet Force exerted by fluid jet on moving flat platePlate normal to the jet Plate inclined to the jet Force exerted by fluid jet on stationary curved vane Jetstrikes at the centre of symmetrical cured vane Jet strikes tangentially at one Force exerted by a fluid jeton moving curved vane.

3. Hydraulic Turbines : Classification of water turbines Pelton turbine Working principle Constructionalfeatures Francis turbine and Kaplan turbine Working principle Constructional features Draft tubeCavitation Governing of Turbines Need for governing Simple governing mechanism Surge tank Turbineperformance Heads - gross, net Efficiency - Hydraulic, Mechanical, Volumetric, Overall Unit quantitiesSpecific speed Introduction to characteristics curve (no numerical problems) Numerical problems onturbines

4. Centrifugal Pump : Introduction and working principles Advantages over reciprocating pumpClassification Constructional features Mechanical manometric and overall efficiency Head of a pump -static, manometric Power required to drive the pump Losses in pump and efficiency Minimum statingspeed Pumps in series and parallel Priming Description and working of multistage centrifugal pump,submersible, deepwell pump and gear pump. Numerical problems

5. Reciprocating Pump : Types of pump Main components and working Slip Percentage slip Negative slipWork down by a reciprocating pump Acceleration of piston Its effect on velocity and pressure Air vesselTroubles in Reciprocating pump and their remedies. Numerical problems

6. Miscellaneous Hydraulic Machines : Description, working principle of following machines Hydraulicaccumulator Hydraulic intensifier Hydraulic press Hydraulic coupling and torque converter

.DME403 Internal Combustion Engine

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INTRODUCTION:

1. HEAT ENGINES,ENGINES COMPONENTS,,I.C ENGINE CLASSIFCATION,

FOUR STROKE S.I ENGINE, FOUR STROKE C.I ENGINE,TWO STROKE ENGINES,APPLICATION OF S.I ENGINES.

2. AIR STANDARD CYCLES:

IDEAL CYCLE, CARNOT CYCLE, ERICSSON CYCLE, OTTO-CYCLE

DIESEL CYCLE, DUAL CYCLE AND THEIR COMPARISION, BRAYTON CYCLE.

3. COMBUSTION IN S.I ENGINES:

IGNITION LIMITS, STAGE OF COMBUSTION IN S.I ENGINE, ABNORMAL COMBUSTION ,DETONATION OR KNOCKING, EFFECTS OF DETONATION, THEORIES OF DETONATION,EFFECTS OF ENGINE VARIABLE S ON KNOCKING, CONTROL OF KNOCKING.

4. SUPERCHARGING:

OBJECT OF SUPERCHARGING, SUPERCHARGING IN S.I & C.I ENGINES

EFFECTS OF SUPERCHARGING, METHODS OF SUPERCHARGING, TURBO CHARGING.

DME404 Workshop Technology I

1. Cutting Tools and Materials : Cutting tools Standard shape of single point tool Cutting angles, effectof rake angle, importance of clearance angle Heat produced by cutting and its effect Cutting speed, feedand depth of cut Materials Materials of cutting tools and their properties High-speed steel, cobalt steel,tungsten carbide, cemented carbide, stellite, diamond, ceramics.

2. Lathe Machine : Specifications, Classification of lathe machines Constructional features of a centrelathe and its function Functions of various parts of lathe Different operations, which can be performedon the centre, lathe with and without attachments. Calculation of gear trains for thread cuttings Latheattachments and lathe accessories.

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3. Drilling Machines : Description, working and uses of different drilling machines, Multi spindle drill,gang drill, deep hole drill and small diameter hole drill machines. Specifications and constructionalfeatures of radial arm and upright drilling machines Work holding devices, tool holding devicesDescription and types of drills and reamers Various operations of drilling machines e.g. drilling, reaming,boring, counter-boring, counter sinking, spot facing, tapping. Selection of drill Cutting speed and feedaccording to material of job.

4. Shaping, Planning and Slotting Machines : Description, working and uses of various types of shapers,planers and slotters Specification, constructional features of a shaper and planner in detail Mechanismused in shaper - crank and slotted link, whitworth quick return and hydraulic mechanism, Feedmechanism Mechanism of planner Various works holding devices and clamping devices used on shaperand planner Various shaper and planner operations Shaper and planner tools Cutting speed, feed anddepth of cut on shaper and planner Difference between shaper, planner and slotter

5. Cutting Fluids and Cooling Process : Difference between cutting fluid and coolant Functions of cuttingfluid and its action Requirements of good cutting fluid Types of cutting fluids Selection of cutting fluidsfor different material and operations.

DME405 METROLOGY

1. Introduction : Units and standards of measurement International, National and company standardsLine and end standards Errors in measurement Precision and accuracy

2. Linear and Angular Measurement : Vernier calliper, micrometers, height and depth gauges Bevelprotractor, sine bar, slip gauges, angle gauges and clinometers Auto collimator, angle dekkar, Tapermeasurements Cylinder bore gauge, Telescopic gauge, feeler and wire gauge

3. Measurement of Surface Finish : Meaning of surface texture, primary and secondary textureTerminology of surface roughness Factors affecting surface finish Representation of surface roughnessparameters CLA and RMS values Comparison and direct instrument methods of surface finishmeasurements. Classification, advantages and working mechanism of dial indicators, passmetersMechanical, Electrical, Electronic and pneumatic comparators

5. Light Wave Interference : Principle of interference Interferometry applied to flatness testing N.P.L.flatness interferometer

6. Gear and Screw Measurement : Screw thread terminology, errors in threads Effective diametermeasurement by two wire and three wire methods Major and minor diameter measurement, Threadmicrometers Gear tooth terminology Gear tooth vernier calliper and its application Measurement ofgear pitch.

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7. Limits, Fits and Tolerance : Interchangeability - control and need Definitions and Terminology oflimits, fits and tolerances Basis of limit system Type of fits Limit gauges

8. Machine Tool Metrology : Alignment tests Performance tests Alignment test on lathe and drillingmachine

9. Inspection : Inspection - concept, need and methods Types of inspection.

DME406 Theory of Machines

1. Simple Mechanism : Introduction to link, kinematic pair, kinematic chain, structure, mechanism,machine Slider crank mechanism and its inversion Double slider crank chain Example of mechanismwith higher pairs

2. Velocity and Acceleration in Mechanism : Velocity diagrams of four bar and single slider crankmechanisms by relative velocity method and instantaneous centre method Acceleration diagram of fourbar chain and reciprocating engine mechanism

3. Dynamics of Reciprocating Parts : Analytical method for velocity and acceleration of piston Pistoneffort, crank pin effort, turning moment diagrams Fluctuation of energy and speed Energy of a flywheelCalculating the weight of flywheel.

4. Friction : Friction of collars and pivots Friction clutches-plate clutch and centrifugal clutch Friction injournal bearings Rolling friction Prony brake, Rope brake and Froude's hydraulic dynamometer.

5. Transmission of Power : Flat and V-belt drives Velocity ratio of belt drives, slip in belt, and creep inbelt. Length of open and cross belt drives Power transmitted by a belt Ratio of driving tension,centrifugal tension, Condition for the maximum power transmission, initial tension in the belt. Chaindrives - types of chain drives roller chain and inverted tooth chain. Gear drives - Types of gear wheels,proportions of gear tooth Gear trains - Simple gear train, compound gear train, reverted gear train andsimple epicyclical gear train.

6. Balancing : Static and dynamic balancing Balancing of single rotating mass by a single mass in thesame plane, by two masses rotating in different planes. Partial primary balancing of a single cylinderreciprocating engine

7. Vibration : Causes of vibrations in machine, their effects and method of reducing them Free or naturalvibration Forced vibration Damped vibration.

8. Governors

9 .Gyroscope

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Semester V

DME501 INDUSTRIAL ENGINEERING

1. Production, Planning and Control: Definition and importance, types of production -job, batch andmass forecasting, routing, scheduling, dispatching and follow up. Break even analysis and Gantt chartProject scheduling, application of CPM and PERT techniques Analysis and control of project cost in CPMand PERT, simple numerical problems.

2. Inventory Control : Definition, types of inventory - Codification and standardization ABC analysis.Economic ordering quantity Procurement cost, carrying charges, lead-time, re-order point, simpleproblems. Definitions, types of inspection and procedure Statistical quality control - Basic theory ofquality control, Process capability Control charts for variables - and R, relationship between controllimits and specification limits. Control chart for fraction defective (p), control chart for number of defect(c) Acceptance sampling - Selection of samples, sample size, method of taking samples. Samplings plan -single, double, sequential. Acceptance quality level (AQL), lot tolerance percentage defective (LTPD),producer's risk, consumer's risk. Operating characteristic curve, simple problems. Introduction to QCtools - Check sheet, stratification, cause and effect diagram, histogram, scatter diagram, Pareto analysisConcept of ISO 9000 & TQM.

4. Work Study : Definition, advantages and procedure of work-study. Difference between productionand productivity, Factors to improve productivity Method Study :- Definition, objectives and procedureof method study. Symbols, flow process chart (man-machine-material), flow diagram, machine chart,two hand chart Critical examination. Developing a new method Principles of motion economy. Therbligsymbols, SIMO chart, simple problems. Work Measurement -time study, definition, principle andmethod of time study Stop watch study - number of reading, calculation of basic time, rating techniques,normal time, allowances, standard time Simple numerical problems. Work Sampling - Definition,method, advantages and disadvantage of work sampling Applications.

5. Plant Location and Layout : Definition, factors affecting the site selection of plant Factor affectingplant layout Types of layout - process, product, combination and fixed position layout Techniques inmaking layout-Flow diagram, templates, distance volume matrix, travel chart Line balancing,workstation

6. Material Handling : Principles of economic material handling Hoisting equipment - forklift truck,Cranes- mobile motor cranes, overhead cranes, travelling bridges crane. Derrick crane. Whiler craneConveying equipment - Package conveyors, gravity roller conveyors, screw conveyors, flight or scraperconveyors, bucket conveyors, bucket elevators, belt conveyors, pneumatic conveyors.

DME502 INDUSTRIAL AND COMPUTER AIDED DRAFTING

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1. Preparation of Detailed Drawings from Assembly Drawings : Self aligning roller bearing Diesel fuelInjector

2. Working Drawings : Using Code IS : 919 Limits, fits and tolerances Type of fits Hole basis and shaftbasis system Show symbols for tolerances including machining symbols, geometrical tolerancing, surfacefinish, material etc. on following machine parts as per I S: S P- 46. Bush Bearing Ball and Roller bearingLathe machine spindle Crankshaft

3. Gear Tooth Profiles : Drawing involute tooth profile by Approximate method Prof. Unwin's method

4. Drawing of Cam Profiles Simple harmonic motion, Uniform acceleration & retardation and uniformvelocity motion of follower Follower types : knife edge, flat faced and roller Cams with and withoutoffset

5. Computer AIDED Drawing (Latest version of Auto CAD available in the institution should be used):Concept of Auto CAD Creating and editing Dimensioning Using coordinate system of specify points, usingdirect distance entry, shifting and rotating the coordinate system Different line commands - p-line, x-line, m-line, ray, hidden, centre line, dash, zig zag line. Types of different editing commands - scale,erase, copy, stretch, lengthen, and explode Types of object, snap setting options - ortho mode, snap,grid, geometric snap mode Principle of drawing curved objects; create point objects, changing drawingorder of objects creating solid filled areas and regions Modifying of curved objects Drawing to scale,dimensioning and text, tolerancing, modifying dimensions and tolerances Command for hatching andsectioning

DME-503 Thermal Engineering-II

1. Steam Nozzles: Flow of steam through convergent, divergent nozzle Velocity of steam leaving nozzles,Mass of steam discharged through nozzles. Critical pressure ratio. Area of cross section of throat andexit for maximum discharge. Length of nozzle Numerical problems.

2. Steam Turbines: Classification and industrial application of steam turbines. Principle and operation ofimpulse and reaction turbine Blade materials and defects in blades Compounding of turbinesDescription of simple De-Laval turbine, velocity diagram, work done and efficiency. Description ofParson's reaction turbine, velocity diagram, work done and efficiency. Reheating of steam, Bleeding ofsteam' Lubrication system for steam turbines Simple numerical problems.

3. Steam Condenser: Introduction, main elements of a condensing plant Types of condenser Low level,high level and ejector type of jet condenser Down flow, central flow, inverted flow, regenerative andevaporative type of surface condenser Source of air leakage and its effect

4. Air Pumps and Cooling Tower : Types of air pumps Description of wet and dry types air pumps Typesof cooling towers Description of cooling towers

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5. Heat Transfer : Introduction to conduction, convection and Radiation Fourier's law, Steafan -Boltzman Law and Newton's law Overall heat transfer coefficient Heat transfer by conduction through aplane and composite wall Radial heat transfer by conduction through a thick cylinder and sphere Criticalinsulation Heat exchangers : Direct contact type, Regenerator or Storage type and Recuperator orTransfer type (no. analysis)

DME504 WORKSHOP TECHNOLOGY - II

1. Metal Cutting Saws: Specifications, description, working and uses of sawing machine Description,specification of cutters/ blade for sawing machines, blade setting.

2. Boring: Principle of boring Classification of boring machines and their description Specification ofboring machine Boring tools Boring bars and boring heads Description of Jig boring machine

3. Milling Machine: Specifications and working principle of milling machine Classification of millingmachines and their brief description and their applications. Details of column and knee type millingmachine Milling machine accessories and attachment -Arbors, adaptors, collets, vices, circular table,indexing head and tail stock, vertical milling attachment, spiral milling attachment, slotting attachmentand rack milling attachment. Work holding devices. Milling methods-up milling and down millingVarious types of milling cutters and mandrels for milling machines Milling operations-face milling,angular milling, form milling, straddle milling and gang milling Cutting speed and feed. Simple numericalproblems Indexing on dividing heads, plain and universal dividing heads Indexing methods : direct, plainor simple, compound, differential and angular indexing. Numerical problems on indexing Helical andspiral milling Introduction to machining centre

4. Grinding and Grinding Machines : Purpose of grinding Various elements of grinding wheel - Abrasive,Grade, Structure, Bond Common wheel shapes and types of wheels - built up wheels, mounted wheelsand diamond wheels. Specifications of grinding wheels as per BIS Truing and dressing, balancing andmounting of wheel Grinding methods: surface grinding, cylindrical grinding and centreless grinding.Grinding Machines- cylindrical grinders, surface grinders, internal grinders, centreless grinders and toolsand cutter grinders. Selection of grinding wheel

5. Capstan and Turret Lathes : Concept of ram or capstan type and turret or saddle type machinePrincipal parts of capstan and turret lathes Capstan and Turret lathe mechanism : Turret indexingmechanism, Bar feeding mechanism Work holding devices : Jaw and collet chucks Tool holding devices :slide tool holder, knee tool holder, knurling tool holder, recessing tool holder, form tool holder, Tap andDie holder, V-steady box tool holder, roller steady box tool holder Introduction to turret tooling layoutDifference among capstan, turret and conventional lathe.

6. Automatic Machines : Brief description of single spindle and multi-spindle automatic machines viz.Swiss type automatic screw machine and Turret type screw machines

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7. Metal Finishing Processes : Purpose of finishing surfaces Description of lapping, super finishing,polishing and buffing processes Description of honing machine and honing tools

8. Maintenance of Machine Tools : Importance of maintenance Different type of maintenanceSequence of maintenance operation : Disassembly, washing, fault finding, assembly

9. Installation and Testing of Machine Tools : Different types of machine foundation Foundation planMachine tool testing

DME505 POWER PLANT ENGINEERING

1. Introduction : Different types of conventional sources of energy Base load and peak load plantsScope of conventional energy sources in India Status of conventional power plants in India

2. Thermal Power Plants : General layout and working Factors of site selection Methods of coalhandling Unloading devices Ash handling system Concept of super thermal power plants Combustionequipment Basic requirements Methods of coal burning : Hand firing, Stroker fired systems, Pulverisedfuel fired system Coal Burners : Stream line, Turbulent types Combustion control, fluidised bedcombustion

3. Hydro-Electric Power Plant : Advantages and application of hydroelectric power plants Elements ofhydroelectric power plant Plant layout of low head and high head intake Combination of Hydel -Thermal power plants Hydro electric power plants in India.

4. Nuclear Power Plant : Introduction to nuclear reactions and nuclear fuels Site selection of nuclearpower plants Nuclear reactors : various elements of nuclear reactors. Comparison of nuclear powerplant with thermal and hydel power plants Common types of nuclear reactors Pressurised water reactorBoiling water reactor Gas cooled reactors Liquid metal cooled reactor Fast breeder reactor Nuclearpower plants in India Hazards in nuclear power plants and safety measures Nuclear waste disposal

5. Diesel Power Plants : Elements of a diesel power plant Building and general layout Use of dieselengine with steam power plants Applications of diesel power plants Limitation of diesel power plants

6. Gas Turbine Plants : Classification and application Elementary description of gas turbines Details ofelements of a gas turbine plant and plant layout Advantages over thermal and diesel power plants

7. Power Plant Economics : Elements of cost of power Factors affecting economics of generation anddistribution of power Factors affecting choice and type of power plants on economics of powergeneration Simple numerical problems on cost of power generation

DME506 MACHINE TOOL ENGINEERING

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1. Cutting Tool Materials : Requirements of cutting tool material Factors affecting selection of toolmaterial Various cutting tool materials used in industries Development in cutting tool materials - UCON,CBN. Coated carbides, multi coating

2. Geometry of Cutting Tools : sSingle point cutting tools Multiple cutting point tools : drills, reamersand milling cutters

3. Press Tools : Basics of press tool working Press tool terms and main parts Power press- working andclassification Die sets- types Nomenclature of cutting dies Theory of cutting dies such as blanking,piercing, notching, cutting off, trimming. Scrap strip layout Feeding mechanism Cutting and stripperforce calculations Punches, dies, pilots, strippers, stops, knockouts - their design and material selection.Forming operations such as bending, curling with exposure to embossing, coining, drawing,deepdrawing. Working of compound and progressive tool Single action and double action pressesDesign of blanking tool, piercing tool, notching tool, trimming tool Design of press tools for formingoperation Design of compound and progressive type of press tools.

4. Jigs and Fixtures : Definition, purpose and basic elements Principles of designing jig and fixture Workholding devices Degree of freedom principle of location Locating devices Various clamping devices Toolguiding methods and guide bushings Types of drill jigs and their application Common types of millingfixtures. Welding fixtures

Semester VI

DME601 REFRIGERATION & AIR CONDITIONING

1. Refrigeration and Refrigerants : Introduction, principles and applications Refrigeration methods,units and rating of machines Classification and properties of refrigerants Nomenclature of refrigerants

2. Refrigeration System : Air refrigeration system Reversed carnot cycle, theoretical Application,advantages and disadvantages of cycle Simple numerical problems Vapour Compression Cycle :Theoretical and actual vapour compressions cycle Effect of sub-cooling, super heating on compressioncycle Coefficient of performance (COP) Effect of varying condensing and suction temperature andpressure on COP Use of P-H chart, simple numerical problem Methods of improving COP Simple vapourabsorption system and comparison with vapour compression cycle.

3. Psychrometry : Properties of air vapour mixture Saturation of air, dry and wet bulb temperature,specific humidity, degree of saturation and relative humidity Enthalpy of moist air Psychrometric chartsand its uses Psychrometric process, sensible heating and cooling, cooling dehumidification andhumidification, evaporative cooling Mixing of air streams Simple numerical problems

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4. Automobile Air Conditioning : Various transport air conditioning applications Physiological basis of airconditioning Human comfort, metabolism in human body, Classification of air conditioning system, roomair conditioners, package air conditioning Operations of automobile air conditioning Components andcontrols : Compressors - reciprocating, rotary and centrifugal Various types of Condenser Coolingtowers, spray ponds Evaporators of various types Defrosting and throttling devices Automatic expansionvalve, thermostatic expansion valve Capillary tube, solenoid valve Receiver – driers Magnetic clutchcontrol Suction throttle control Insulation Air distribution system Installation procedure Trouble chartfor Auto-air conditioning Various methods of air conditioning control

DME602 AUTOMOBILE ENGINEERING

1. Introduction : Components of an automobile Classification of vehicles on the basis of load, wheels,final drive, fuel used, position of engine Layout of chassis, conventional frame and frame lessconstruction

2. Engine Unit : S.I. and C.I. engines Multi cylinders engine, engine balancing Schematic diagrams of fuelfeed and exhaust system Air cleaners - viscous type and dry type Intake manifold, exhaust system,exhaust manifold, muffler or silencer. Engine troubleshooting and remedies

3. Power Transmission System : Clutch – Function Constructional details of single plate and multi-plateclutch Gear box Functions construction of sliding mesh and constant mesh gear box Synchro mesh gearbox Shifting mechanism Final drive Functions and working of propeller shaft, universal joint, slip jointDifferential gear box

4. Electrical System : Storage battery Generator Working of generator Cut out relay, regulator forgenerators Comparison between alternator and dynamo Starting motor Working of starting motorDrive unit of starting motor Ignition Introduction Types of ignition system - battery and magnetoignition system Electronic ignition system Ignition timing, effect of advance and retard Ignition systemtroubles and remedies Lighting and wiring circuit of an automobile

5. Brakes : Functions of brakes and classification Construction and principle of mechanical brakes :internal expanding brakes and disc type brake Hydraulic brake system, master cylinder, wheel cylinderBleeding of brakes Introduction of air brakes, parking and emergency brake Maintenance of brakes,brake troubles and remedies

6. Wheels and Tyres : Wheels, assembly, types of wheels - disc wheel and wire wheel Types of tyres -Tube tyre and tubeless tyre, tyre properties. Tyre specifications (size), constituents of tyre, Importanceof tyre pressure, tyre wears Tyre maintenance, tyre troubles and repairs Introduction to wheel balancing

7. Steering System : Function of steering system Steering mechanisms and steering gear box Steeringlinkage, wheel alignment Steering geometry - camber, king pin inclination, caster, toe-in and toe-outPower steering, collapsible steering

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8. Suspension System : Function of suspension system Suspension systems- rigid axle, front wheelsuspension and independent front wheel suspension Leaf springs, coil springs and torsion bar Shockabsorbers - Function and working of telescopic shock absorbers

9. Air Pollution : Sources of air pollution Characteristics of various pollutants -carbon mono oxide,oxides of nitrogen, Hydrocarbons Elementary knowledge about Euro standards I and II

DME603 MANUFACTURING PROCESS II

1.Metal forming process.

2.conventional metal cutting process.

3.Newer machining process.

4. Metallic coating process.

5. Plastic process(working principles)

6. Jig & fixtures.

DME604 CNC Machines & Automation

1. Introduction to numerical control of machines2. Component of numerical control system.3. Classification of nc machines4. Constructional details of CNC machines.5. Tooling for CNC machines.6. Fundamentals of part programming.7. Advance part programming.8. Automaton in manufacturing

DME605 MACHINE DESIGN

1. Introduction : General consideration in machine design General procedure in machine designSelection of material Working stress and factor of safety, selection of factor of safety Stress

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concentration, stress concentration factor and methods of reducing stress concentration Fatigue andendurance limit Effect of load, surface finish and size on endurance limit Preferred number

2. Design of Welding Joints : Types of welded joint and Design of lap joint and butt joint Strength oftransverse and parallel fillet welded joints in axial loading Basic welding symbols

3. Designs of Screw and Bolts : Initial stresses due to screwing up Stress due to external forces Stressdue to combined forces Bolt of uniform strength Screw thread, designations and its dimensions. Designof screw jack

4. Design of Joints : Design of simple cotter joints Design of knuckle joints Design of turnbuckle

5. Design of Keys and Couplings : Design of sunk key Design of rigid flange coupling

6. Design of Shaft : Shaft subjected to twisting moment Shaft subjected to bending moment Shaftsubjected to combined twisting and bending moment

7. Design of Components : Cast Iron pulley Flywheel Helical spring

8. Bearings (no numerical problems) : Introduction and Classification Material used for bearings andtheir properties Types and uses of rolling contact bearings Standard dimension and designations of ballbearings Selection of rolling elements bearings.

DME606 Renewable Energy SourcesUnit-1-Solar energy

1. Introduction to energy sources:Energy consumption as a measure of prosperity, Energy sources and their availability,Renewable energy sources.

2. Solar Energy:Physical principles of conversion of solar radiation into heat, Flat-plate collectors,transmissivity of cover system, concentrating collector: focusing type, Advantages anddisadvantages of concentrating type over flat plate type.

3. Solar energy storage4. Applications of solar energyUnit-2-Wind energy

1. Introduction

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2. Basic principles of wind energy conversion :the nature of the wind,power of the wind.

3. Site selection considerations.4. Applications, advantages and disadvantages]5. Safety systems.

Unit-3-Nuclear energy

Unit-4-Geothermal Energy

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Diploma 1 Year (Common for all Branches of Engineering)AutomobileSr. No. Code Subjects1 101 English & Communication Skills2 102 Applied Physics3 103 Applied Chemistry4 104 Applied Mathematics5 105 Computer & InformationTechnology Fundamental6 106 Applied Mechanics7 107 Engineering Drawing8 108 Workshop Practice9 109 Electrical & Electronics(Diploma Detailed Syllabus for 1st Year)Code 101 English and Communication Skills1. Transformation of sentences, Determiners, Preposition.2. Tense, Common errors (Noun, Pronoun, Articles, Adverb, Punctuation, etc.)3. Modals, in conversational usage, prefix suffix idioms & phrasal Verbs.4. Composition- 1. Unseen Passage, prefix suffix idioms & phrasal Verbs.5. Letter Writing, Paragraph Writing, Report Writing.6. Essay WritingCode 102 Applied PhysicsUnits and dimensions, elasticity, Properties of Liquids, Gravitation and SatellitesSound Waves, Transfer of Heat, Electrostatics, D.C. Circuits, A.C. Circuits Semiconductor Physics, /modern Physics, Modern Physics, Nuclear Physics, Pollutionand its control.Code 103 Applied ChemistryAtomic Structure, Development of periodic Table, Electro Chemistry,Kinetic theory of Gases, Carbon Chemistry, Metals and Alloys, Pollution,Water, Fuels, Corrosion, Polymers. Cement and Glass, Lubricants, Miscellaneousmaterials, New Engineering Materials.Code 104 Applied MathematicsIntroduction of different type of expansion, complex Number, TrigonometryMatrices and determinants, Numerical integration, Two Dimensional Coordinategeometry Conic, Function, Different Calculus, Application of different calculus,Integral Calculus.Differential Equations, Vector algebra.Code 105 Computer and Information Technology FundamentalsIntroduction to computer, Operating System, Introduction to windows xpInformation concept and processing, Computer and Communication Internet ,Information Processing, Power Point.

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Code 106 Engineering MechanicsForce, Coplanar Forces, Moment, Application of principal of Force %MovementsCenter of Gravity, Friction, Simple Machines, Rectilinear Motion, Motion UnderGravity Projectiles, Newton’s laws of Motion, Impact and Collision, CircularMotion, Work power and Energy.Code 107 Engineering DrawingIntroduction of Drawing Instruments, Lines Lettering and Dimensioning,Geometrical Construction and Engineering Curves, Scales, Theory ofOrthographic Projection of solids, Conversion of Practical View into orthographicviews, Section of solids and Development of Surfaces,Isometric Projection, Section and Conventions, Rivets and Riveted Joints ScrewThreads and Fasteners, Foundation Bolt and locking Devices, Keys and PulleysShaft Coupling, Veering Building Drawing.Code 108 Workshop PracticesCarpentry Shop, Welding and Sheet Metal Shop, Sheet Metal Shop, Fitting andPlumbing Shop.Code 109 Electrical & Electronics Workshop1. Identification of following resistors and finding their value2. Identification of following capacitor and finding their value3. Identification of following Switches and study of their workingMechanism4. Identification and testing of connectors5. Study of different relays and their contacts6. Measuring of voltage, current and resistance using analog & DigitalMillimeter7. Testing of electronic component such as capacitor, inductor diode andtransistor.8. Measurement of amplitude e& frequency of a signal using CRO.9. Verification of Ohm’s Law using resistive circuit and analog meter.10. Soldering of different passive component combination on general purposePCB.11. Sketching of different electronic components symbol on drawing sheet..Electrical Workshop1. Study of symbol, specification and approximate cost of commonelectrical accessories, tools and worse & cables required for domesticinstallation.2. Study ofa) Basic electricity rules for a domestic consumerb) Safety precaution & use of Fire fighting equipments.3. Use of series of phase tester, series test lamp tong test and meggerin testing of electrical installation.4. a) Prepare of potential divider and measure resistance of a filamentlamp using voltmeter and meter.b) Measurement of power and energy consumption by and electricheater using wattmeter and energy meter.

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5. Preparation of wiring diagram, wiring testing, fault finding& costingfora) Control of one lamp by one switch (using batten and tumblerswitchb) Control the staircase wiring (using batten and tumbler switch)c) Control of one bell buzzer indenter by one switch (using conduitand flush type switch)6. Prepare one Switchboard as per institutional requirement (using flushtype switches. Sockets, MCB, ELCB, etc.)7. Study Connecting testing and fault finding ofa) Fluorescent rube and its necessariesb) Ceiling fan with resistance type and electronic regulator8. Study Connecting testing and fault finding ofa) Automatic electric Iron.b) Air Coolerc) Electric water pump9. Design Draw and estimate the material required for installation forA small residential Building/ Office/ hallMechanical (Automobile) EngineeringWeeklyTeachingLoadSr.No.PaperCodeName of PaperLec. Tut. Pra.Semester - III17 MA31 STRENGTH OF MATERIALS – I 2 1 218 MA32 FLUID MECHANICS – I 2 1 219 MA33 MANUFACTURING PROCESS–I 4 0 220 MA34 THERMAL ENGINEERING –I 3 0 221 MA35 MATERIALS AND MATERIAL SCIENCE 2 0 222 MA36 AUTO CHASSIC AND BODY 3 0 223 MA37 MACHINE DRAWING 0 0 6Semester - IV24 MA41 STRENGTH OF MATERIALS – II 2 1 225 MA42 FLUID MACHINES 2 1 226 MA43 AUTO ENGINE–COMPONENTS & PERFORMANCE 2 2 027 MA44 AUTO ENGINE 3 0 228 MA45 WORKSHOP TECHNOLOGY–I 2 0 629 MA46 METROLOGY 2 0 230 MA47 THEORY OF MACHINES 3 2 0Semester - V31 MA51 INDUSTRIAL ENGG. AND TRANSPORT MANAGEMENT 3 1 0

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32 MA52 AUTO SHOP PRACTICE 0 0 633 MA53 AUTO ELECTRIC EQUIPMENTS 3 0 234 MA54 AUTO DESIGN –I 2 2 035 MA55 WORKSHOP TECHNOLOGY–II 3 0 6ELECTIVE – I 0 0 036 MA561 POWER PLANT ENGINEERING 3 1 037 MA562 ELECTRICAL AND ELECTRONICS ENGINEERING 2 0 238 MA563 AUTOMOBILE AIR CONDITIONING 2 0 2ELECTIVE – II 0 0 039 MA571 'C' PROGRAMMING 2 0 240 MA572 COMPUTER IN BUSINESS SYSTEM 2 0 2Semester - VI41 MA61 ADVANCE AUTO CHASSIS AND BODY 3 0 342 MA62 AUTO GARAGE PRACTICE 0 0 642 MA63 MANUFACTURING PROCESS – II 3 0 343 MA64 AUTO DESIGN – II 2 2 044 MA65 AUTO DRAWING AND COMPUTER AIDED DRAFTING 2 0 4ELECTIVE – III 0 0 045 MA661 MECHANICAL ESTIMATING AND COSTING 2 2 046 MA662 RENEWABLE ENGINEERING SOURCES 3 1 0ELECTIVE – IV 0 0 047 MA671 MANAGEMENT 2 2 048 MA672 ENTREPRENEURSHIP DEVELOPMENT 2 2 049 MA673 PRODUCTION SYSTEM MANAGEMENT 2 2 050 PRAC PRACTICAL TRAINING 0 0Code Name of Paper Lecture Tutorial PracticalSTRENGTH OF MATERIALS - I 2 2/2 2AR31 / CE31 / MA31 / ME31 / MP31RATIONALEIn Engineering every structure or machine element is designed for a particularapplication.Then it is tested. A Diploma holder should be capable of designing the various elementsforparticular requirements. For this he must be able to calculate the stresses in anelements andtheir nature.CONTENTS1. Simple Stress and Strain :1.1 Various mechanical properties1.1.1 Elasticity1.1.2 Plasticity1.1.3 Ductility1.1.4 Brittleness1.1.5 Toughness1.1.6 Hardness1.2 Concept of stress and strain

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1.2.1 Type of force - Direct, shear1.2.2 Stress - Tensile, compressive, shear1.3 Hook's law1.3.1 Statement of Hook's law1.3.2 Young's modulus of elasticity1.3.3 Tensile test diagram1.3.3.1 Gauge length1.3.3.2 Limit of proportionality1.3.3.3 Elastic limit1.3.3.4 Yield point, Yield strength1.3.3.5 Ultimate stress1.3.3.6 Rupture strength1.3.3.7 Nominal stress1.3.3.8 Proof stress1.4 Working stress and factor of safety1.5 Stress and strain calculations1.5.1 Principle of superposition1.5.2 Bar of homogeneous section1.5.2.1 Bar of uniform cross-section1.5.2.2 Bar of steeped cross-section1.5.3 Bar of composite section1.6 Temperature stresses1.6.1 Homogeneous section1.6.2 Composite section1.7 Shear stresses1.7.1 Modulus of rigidity1.7.2 Complementary shear stress1.7.3 Concept of single shear and double shear1.7.4 Shear strain1.8 Poisson's ratio and volumetric strain1.8.1 Lateral strain1.8.2 Longitudinal strain1.8.3 Volumetric strain1.8.4 Bulk modulus1.9 Relationship between elastic constants (Derivation)1.9.1 E=3K(1-2/m)1.9.2 E=2N(1+1/m)1.9.3 E=9KN/(3K+N)2. Compound Stress :2.1 Introduction2.2 Stress components on an inclined plane2.2.1 Induced by direct stresses2.2.2 Induced by simple shear2.2.3 Induced by direct and simple shear stresses2.3 Mohr's circle :2.3.1 For like direct stresses

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2.3.2 For unlike direct stresses2.3.3 For two perpendiculars direct stresses with state of simple shear2.4 Principal stresses and planes2.4.1 Major principal stress2.4.2 Minor principal stress2.4.3 Mohr's circle method for principal stresses3. Strain Energy :3.1 Introduction3.2 Strain energy from stress - strain diagram3.3 Proof resilience3.4 Types of loading - gradual, sudden, impact3.4.1 Stress in gradual loading3.4.2 Stress in sudden loading3.4.3 Stress in impact loading4. Bending Moments and Shear Force :4.1 Basic concept4.1.1 Types of support4.1.1.1 Movable hinge support (roller)4.1.1.2 Immovable hinge support4.1.1.3 Fixed support4.1.2 Types of beam4.1.2.1 Cantilever beam4.1.2.2 Simply supported beam4.1.2.3 Fixed beam4.1.2.4 Continuous beam4.1.2.5 Overhanging beam4.1.3 Types of load4.1.3.1 Point load4.1.3.2 Distributed load - uniformly and non uniformly4.2 Shear force and bending moment4.2.1 Concept and calculation of shear force and bending moment4.2.2 Sign convention for shear force and bending moment4.3 Bending moment and shear force diagrams (for point loads, U.D.L. and theircombinations)4.3.1 Cantilever beam4.3.2 Simply supported beam4.3.3 Simply supported beam with over hang5. Moment of Inertia :5.1 Concept of moment of Inertia5.2 Radius of gyration5.2.1 Parallel axis theorem5.2.2 Perpendicular axis theorem5.3 Moment of Inertia of various section5.3.1 Rectangle5.3.2 Triangle5.3.3 Circle

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5.4 Moment of inertia of unsymmetrical section like : T-section, channel section, L-sectionetc.6. Bending Stresses in Beams :6.1 Concept of bending stress6.2 Theory of simple bending6.2.1 Assumptions in theory of simple bending6.2.2 Use of equation (without proof)6.3 Design criterion and section modulus6.3.1 Section modulus6.3.2 Calculation of max bending stress in beams of rectangular, circular, I and Tsection7. Shear Stress in Beams :7.1 Concept7.2 Use of equation (without proof)7.3 Shear stress distribution diagram of various sections7.3.1 Rectangle7.3.2 I section7.3.3 T section7.3.4 Channel section7.3.5 H section7.3.6 + section7.3.7 Circular sectionPRACTICALS1. Study of extensometers2. Study and operation of UTM3. Tensile test on mild steel specimen and plotting stress strain curve.4. Bending test on timber beams.5. Compression test on common structural materials viz. timber, cast iron etc.6. Determination of toughness of cast iron and mild steel specimen by Charpy and Izodtest.7. Hardness test by Brinell and Rockwell test.REFERENCE BOOKS :1. Strength of Materials & B.C.Punmia Theory of Structures (vol. I)2. Strength of Materials Ramamurtham3. Strength of Materials Junarkar4. Strength of Materials R.S. Khurmi5. Strength of Materials (Hindi) Gurcharan singhCode Name of Paper Lecture Tutorial PracticalCE32MA32ME32FLUID MECHANICS - I 2 2/2 2PlayAudioRATIONALE

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Technicians have to deal with pressure measurement, transportation of fluids and themachines converting hydraulic power into mechanical power and vice versa, in thefield/industries for that one has to have a basic knowledge of fluid mechanics. Topicssuch aspressure measurement, laws governing the flow of liquids, measurement of discharge,production of power are included in this subject.Although the major emphasis in this subject is on the study of liquids like water anincompressible fluid yet all the principles are applicable to all the fluids such as air, gas,steam etc.CONTENTS1. Introduction :1.1 Introduction concepts1.1.1 Fluids and solids1.1.2 Liquid, gas and vapour1.2 Fluid mechanics1.2.1 Kinematics1.2.2 Dynamics1.3 Fluid properties1.3.1 Density1.3.2 Specific volume1.3.3 Specific gravity1.3.4 Viscosity1.3.4.1 Newton's law of viscosity1.3.4.2 Dynamic and Kinematic viscosity1.3.5 Compressibility1.3.6 Surface tension - soap bubble, drop1.3.7 Capillarity1.3.8 Vapour pressure and its importance2. Fluid Pressure and its Measurement :2.1 Definition and its units2.2 Pascal's law2.2.1 Intensity of pressure at a point in fluid at rest2.2.2 Pressure head2.3 Pressure2.3.1 Atmospheric pressure2.3.2 Gauge pressure2.3.3 Vacuum pressure2.3.4 Absolute pressure2.3.5 Differentials pressure2.4 Law of hydrostatic pressure2.5 Brahma's press2.6 Pressure measurement2.6.1 Manometers2.6.1.1 Piezometer - its limitation2.6.1.2 U-tube - simple, differential, inverted2.6.1.3 Micro-manometers

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2.6.1.4 Inclined tube micro-manometers2.6.2 Mechanical gauge2.6.2.1 Bourdon gauge2.6.2.2 Bellow gauge2.6.2.3 Diaphragm gauge2.6.2.4 Dead weight gauge3. Hydrostatics :3.1 Total pressure3.2 Centre of pressure3.3 Total pressure and center of pressure in following cases3.3.1 Plane surface immersed horizontally3.3.2 Plane surface immersed vertically3.3.3 Plane surface immersed at an angle3.3.4 Curved surface (no proof)3.4 Working of lock gates, sluice gate3.5 Pressure on masonry dams of rectangular and trapezoidal sections and theircondition ofstability4. Hydrokinematics :4.1 Description of fluid flow4.1.1 Eular approach4.1.2 Lagrangian approach4.2 Definition of path line, stream line4.3 Types of flow4.3.1 Steady - Non steady4.3.2 Uniform - Non uniform4.3.3 Laminar - Turbulent4.3.4 One, Two, Three dimensional flow4.4 Continuity equation (no proof) :4.4.1 Assumption4.4.2 Rate of discharge4.4.3 For one dimensional flow5. Hydrodynamics and Measurement of Flow :5.1 Energy of fluid - pressure, kinetic and potential5.2 Bernoulli's theorem (no proof)5.2.1 Assumptions and its limitation5.2.2 Conversion of pressure into pressure head, velocity into kinetic head5.3 Applications of Bernoulli's theorem5.3.1 Pitot-tube5.3.2 Venturimeter5.3.3 Orificemeter6. Orifices and Notches :6.1 Definition and classification6.2 Discharge through small orifices6.2.1 Coefficient of contraction6.2.2 Coefficient of velocity

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6.2.3 Coefficient of discharge6.2.4 Coefficient of resistance6.3 Time of emptying a vessel of uniform cross section through an orifice at bottom.6.4 Notches - Classification6.4.1 Crest, Nappe6.4.2 Difference between notch and weir6.5 Flow over -6.5.1 Triangular notch6.5.2 Rectangular notch[Simple numerical problems without velocity of approach]PRACTICALS.1. Study of different types of manometers and pressure gauges2. Verification of Bernoulli's theorem3. Determination of Cd for Venturimeter4. Determination of Cd for Orificemeter5. Determination of Cc,Cv and Cd of small orifice6. Visit of a near by damREFERENCE BOOKS :1. Fluid Mechanics & Machines Dr. Jagdish Lal2. Fluid Mechanics & Machines Dr. R.K.Bansal3. Fluid Mechanics & Machines R.S.Khurmi.4. Hydraulics & Pneumatics H.L. Stewart.Code Name of Paper Lecture Tutorial PracticalMA33 MANUFACTURING PROCESS - I 4 - 2ME 33/ MP 33RATIONALEThis subject provides an opportunity to the student to learn about various weldingprocessesand foundry work. Welding is very useful for fabrication work and Foundry for productionofcastings used for manufacturing of machines. This also gives knowledge of metalcuttingmechanism to the student. Theory is to be supported by visits to industries and casestudies.This will help in developing proper attitude and skill to the technicians. Hence thetechnicians will be in a position to help and solve the problems of industry.CONTENTS1. Welding Process :1.1 Classification of welding process, Industrial applications of welding.2. Gs Welding :2.1 Principle of oxy-acetylene gas welding, Construction of oxy- acetylene cutting torchandgas welding torch2.2 Blowpipes, single stage and double stage regulators.2.3 Gas cutting (oxy-acetylene), lance cutting, flames gauging, grooving3. Electric Welding Process :

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3.1 Difference between A.C and D.C arc welding, Equipments and accessories of A.CandD.C welding plants3.2 Effect of polarity, length of arc, penetration, crater, arc blow3.3 Electrodes (Metal and Carbon), B.I.S specification for welding Symbols andelectrodes,Flux and their functions3.4 Resistance welding3.4.1 Spot welding, butt welding, flash welding3.4.2 Seam welding, percussion welding and projection welding3.5 Atomic hydrogen welding3.6 Shielded metal arc welding, Submerged arc welding3.7 Pressure welding3.8 Welding distortion, welding defects, method of controlling welding defects andinspection of welded joints4. Modern Welding Methods :4.1 Tungsten inert gas welding (TIG)4.1.1 Principle of operation, advantage, disadvantages,application4.2 Metal inert gas welding (MIG)4.2.1 Principle of operation, advantage, disadvantages,application4.3 Thermit welding4.4 Electroslag welding, Electron beam welding4.5 Ultrasonic welding, Laser beam welding4.6 Robotic welding5. Pattern Making :5.1 Introduction to materials - timber, metal, plastics and plaster of Paris etc.5.2 Allowances- shrinkage, draft, machining, distortion and shake6. Types of Pattern :6.1 Solid, Split loose piece, match plate6.2 Sweep, Gated, Skeleton, segmental, follow board, colour code for patterns as perB.I.S.7. Moulding Sand Ingredients :7.1 Moulding sands-green, dry, loam, facing, baking, parting and core sands.7.2 Silica grain, binders, additive, moisture7.3 Properties of molding - sand, permeability, refractoriness, adhesiveness,cohesiveness,strength, flowability, collapsibility7.4 Tempering, sand conditioning and sand muller.8. Core and Core Making :8.1 Core, core print and core boxes8.2 Types of cores, functions, advantage of core, shrinkage of cores8.3 Core sand and binders, core loams, oil and CO2 cores, synthetic resin8.4 Core Making procedure, core oven and core baking.9. Testing of Moulding Sands :9.1 Need for testing chemical analysis, moisture content test, clay content test, Grainfineness

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test9.2 Permeability test and strength test.10. Mould Making :10.1 Moulding boxes, hand tools used for mould making10.2 Steps involved in making a mould, gating system: definition and brief idea of basin,sprue, runner and gates10.3 Moulding machines - Squeeze machine, jolt squeeze machine and sand slinger.10.4 Moulding processes - Green sand, dry sand, loam, Co2 moulding, skin dried,plaster,metal moulding11. Special Casting Techniques :11.1 Die casting - Hot chamber, cold chamber process11.2 Investment or lost wax process11.3 Centrifugal casting - True, Semi centrifugal, centrifugal11.4 Shell moudling Advantages, Disadvantages and application of above processes12. Melting Furnaces :12.1 Cupola furnace - Construction, operation, preparation, charging12.2 Crucible furnace of tilting types - construction, operation13. Castings :13.1 Different types of defects13.2 Testing of defects - Radiography, magnetic particle inspection, UltrasonicinspectionPRACTICALS1. Making following types of joints by gas welding :1.1 Preliminary joining practice on gas welding1.2 Vertical welding2. Exercises of gas welding on the following2.1 Aluminium welding2.2 Brass welding2.3 Copper welding2.4 C.I. welding3. Gas cutting of the following types3.1 Preliminary gas cutting practice3.2 Stock cutting by oxy acetylene3.3 C.I. cutting4. Making following types of joints by arc welding4.1 Preliminary joining practice by arc welding4.2 Butt and lap joint (in vertical position travel up and down)4.3 Welding of outside corner joint5. Exercise on spot welding6. Exercise on brazing7. Exercise on TIG/MIG/CO2 welding8. Pattern making :8.1 Preparation of solid pattern (single piece)8.2 Preparation of split pattern8.3 Preparation of self cored pattern

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9. Preparation of the following types of moulds .9.1 Floor moulding9.2 Turn over moulding.10. Testing of moulding sand- moisture content11. Moulding and casting of11.1 A solid pattern11.2 A split pattern12. Testing and inspection of casting defects visually Foundry exercise can be shown ina nearby industry/ foundry.REFERENCE BOOKS :1. A Text Book of Welding Technology O.P. Khanna2. Welding Technology Tahil Maghnani3. A Text Book on Foundry Technology M.Lal & O.P.Khanna.4. Foundry Engineering Tahil Meghnani5. Manufacturing Process - I R.K. YadavCode Name of Paper Lecture Tutorial PracticalMA34 THERMAL ENGINEERING - I 3 - 2ME 34RATIONALEFor technical education in mechanical engineering field the subject of thermalengineering isvery important for under standing the basic principles and concept of thermodynamicsand itsapplication.CONTENTS1. Basic Concept and Gas Laws :1.1 Thermodynamics, property-Intensive and Extensive, system - open, closed andisolated1.2 Energy - Internal energy, potential energy, kinetic energy, heat, work, specific heat,enthalpy1.3 Boyle's law, Charle's law, Joule's law1.4 Characteristics gas equation, gas constant, mol, universal gas constant and molarspecificheats1.5 Simple numerical problems2. Laws of Thermodynamics :2.1 Zeroth law of thermodynamics2.2 First law of thermodynamics.2.3 Second law of thermodynamics Concept of entropy2.4 Constant volume, constant pressure, isothermal, adiabatic polytropic processes,throttlingand free expansion, work done during these processes.2.5 Simple numerical problems3. Availability :3.1 Available and unavailable energy3.2 Effectiveness

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3.3 Irreversibility in flow and non-flow process.4. Formation of Steam and its Properties :4.1 Generation of steam at constant pressure, various stage of steam- wet steam, drysteamsaturated steam, dryness fraction, super heated steam, degree of super heat.4.2 Critical point, triple point, thermodynamic properties of steam - specific volume,specificenthalpy, specific internal energy, specific entropy.4.3 Steam property diagram: temperature - entropy diagram, enthalpy- entropy diagram,pressure - enthalpy diagram4.4 Heating and expansion of steam during thermodynamic processes, Change ofinternalenergy and entropy of steam during processes4.5 Simple numerical problems Use of steam tables and Mollier charts.5. Steam Generators :5.1 Definition of boiler according to I.B.R., classification of boilers, description andworkingof Lancashire, Cochran and Babcock and Wilcox boilers, Comparison of water tube andfiretube boilers.5.2 Brief description and working of boiler mountings and accessories used in commonboilers.5.3 Special characteristics of high-pressure boilers, Structural details and working ofLamont,Benson and Schmidt Hartmann boilers5.4 Introduction to Indian Boiler Act.6. Boiler Performance :6.1 Actual evaporation, Equivalent evaporation, Factor of evaporation, Boiler efficiency6.2 Heat losses in boiler plants, Boiler power, Energy balance sheet of boiler.6.3 Simple numerical problems7. Vapour Power Cycle :7.1 Rankine cycle, modified rankine cycle, representation on p-v, t-s and h-s charts andefficiency7.2 Simple numerical problemsPRACTICALS1. Study by models/charts/actual units of the following:1.1 Common type of fire tube and water tube boilers.1.2 Boiler mountings1.3 Boiler accessories1.4 High pressure boilers2. Determination of dryness fraction of steam by separating and throttling calorimeterREFERENCE BOOKS :1. Thermal Engineering (Hindi) Verma & Gulecha2. Thermal Engineering Vol.1 Mathur & Mehta .3. Thermal Engineering R.K.Purohit.4. Thermal Engineering R.S. Khurmi

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5. Elements of Heat Engines -Vol.1 Patel & Karam Chandani

*****Code Name of Paper Lecture Tutorial PracticalMA35 MATERIALS AND MATERIAL SCIENCE 2 - 2ME 35RATIONALELot of development has taken place in the field of materials. New materials are beingdeveloped. It has become possible to change the properties of materials to suit therequirements. Diploma holders in mechanical engineering are required to make use ofdifferent materials for various applications. For this purpose, it is necessary to teachthembasics of metal structure, properties, usage and testing of various ferrous andnonferrousmaterials and various heat treatment processes. This subject aim at developingknowledgeabout characteristics, testing and usage of various types of materials used inmechanicalengineering industry.CONTENTS1. Classification and Properties of Materials :1.1 Introduction to engineering materials1.2 Classification of materials1.3 Thermal, chemical, electrical, mechanical properties of various materials1.4 Selection criteria for use in industry2. Structure of Metals and Their Deformation :2.1 Metal structure2.2 Arrangement of atoms in metals2.3 Crystalline structure of metals2.4 Crystal imperfections2.5 Deformation of metal2.6 Impact of cold and hot working on metal structure.3. Ferrous Materials :3.1 Classification of iron and steel3.2 Sources of Iron ore and its availability3.3 Manufacture of pig iron, wrought iron, cast iron and steel3.4 Types of cast iron: white, malleable grey, mottled, nodular and alloy and their usage.3.5 Classification of steels3.6 Different manufacturing method of steel open hearth, bessemer, electric arc.3.7 Specification as per BIS and equivalent standards3.8 Effect of various alloying elements on steel3.9 Use of alloy steel (high-speed steel, stainless steel, spring steel, silicon steel)4. Non Ferrous Materials :4.1 Important ores and properties of aluminium, copper, zinc, tin, lead4.2 Properties and uses of nonferrous alloys5. Engineering Plastics and Fibers :

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5.1 Introduction of plastics5.2 Classification - Thermoplastic and thermosetting5.3 Various trade names of engineering plastics5.4 Fibers and their classification : Inorganic and organic fibers5.5 Uses of fiber6. Insulating Materials :6.1 Various heat insulating material and their usage like asbestos, glass, woolthermocole,cork, puf, china clay.6.2 Various electrical insulating materials and their use.7. Testing of Metals and Alloys :7.1 Identification tests : appearance, sound, spark, weight, magnetic, bandmicrostructure,filing8. Fundamental of Heat Treatment :8.1 Principles of heat treatment8.2 Theory of solid solution8.3 Iron-carbon diagram8.4 TTT curve in steels and its importance8.5 Basic idea about martenstic transformation8.6 Various heat treatment processes - hardening, tempering, annealing, normalising,casehardening and surface hardening.8.7 Types of heat treatment surfaces.PRACTICALS1. Classification of about 25 specimens of materials / parts into1.1 Metals and non metals1.2 Metals and alloys1.3 Metals and non ferrous metals1.4 Metals and non ferrous alloys2. Given and set of specimen of metals and alloys (copper, brass, aluminium, cast ironHSS, Gun metal) : identify and indicate the various properties posseses by them3. 3.1 Study of heat treatment furnace3.2 Study of thermocouple / pyrometer4. Study of a metallurgical microscope and a diamond-polishing machine.5. To prepare specimens of following materials for microscopic examination and toexamine the microstructure of the specimens of the following materials :5.1 Brass5.2 Copper5.3 Grey CI5.4 Malleable CI5.5 Low carbon steel5.6 High carbon steel5.7 HSS6. To temper a given specimen and find out difference in hardness (with the help ofhardness tester) as a result of tempering.

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REFERENCE BOOKS :1. Engineering Material B.K. Agarwal2. Elements of Metallurgy H.S. Bawa3. Materials and Metallurgy Lab Manual Adithan & Bahl4. Material Science R.K. Rajput

*****Code Name of Paper Lecture Tutorial PracticalMA36 AUTO CHASSIS AND BODY 3 - 2RATIONALEKnowledge of chassis layout, suspension system, braking system, wheel and tyres,frame andbody, transmission, steering, steering gears and geometry is imparted in this syllabus.CONTENTS1. Introduction :1.1 Classification of Automobiles1.2 Chassis and body1.3 Components of vehicle - basic structure, power unit, transmission system,accessories,superstructure.1.4 Layout of conventional type vehicle (front engine rear wheel drive)1.5 Basic functions and arrangements of various components.1.6 Vehicle dimensions - wheel base, wheel track, front & rear overhang, overalldimensions,ground clearance.2. Suspension System :2.1 Basic functions of suspension system2.2 Types - Independent and rigid, coil, leaf, torsion bar, air, rubber suspension(Elementaryidea)2.3 Conventional leaf spring rigid beam suspension for light vehicle and with helperspringfor heavy vehicles. Suspension for Tandem axle2.4 Fitting of spring assembly, shackles2.5 Functions and types of shock absorbers, construction and working of hydraulictelescopictype shock absorber.2.6 Sprung and unsprung weight.3. Braking Systems :3.1 Purpose, principle of braking, Stopping distance, layout of braking systemcomponents,Braking efficiency.3.2 Classification of brakes, requirements of a good braking3.3 Hydraulic brakes3.3.1 Principle, layout of components3.3.2 Construction & working of single and tandem master cylinder, wheel cylinder

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3.3.3 Brake fluid and its characteristics3.4 Brake drum, types materials3.5 Brakes shoes, types and construction, steady ports, brake shoe adjuster.3.6 Brakes lining - material, thickness, area brake pedal travel and clearance3.7 Hand brakes4. Wheels and Tyres :4.1 Wheels4.1.1 Requirements of wheel4.1.2 Types- pressed steel disc, wire, light alloy cast wheels, advantages &disadvantagesinset, outset, and zeroset, reversible and divided wheels4.1.3 Rim- flat base (two piece and three piece) and well base rims4.2 Tyres4.2.1 Functions of tyres4.2.2 Classification - solid, pneumatic, high low and extra low-pressure tyre, tubed andtubeless tyre, cross ply, belted bias and redial ply tyre.4.2.3 Cross section of a pneumatic tyre4.2.4 Specification of tyres4.2.5 Desirable tyre properties5. Frame and Body :5.1 Frame5.1.1 Function of frame, loads or frame5.1.2 Frame construction, sub-frame5.1.3 Defects in frame chassis repair and alignment5.1.4 Frame less construction5.2 Body5.2.1 Types and construction (parts of body)5.2.2 Main features - strength, stiffness, space air drag, stream lining , weight, vibration,protection against weather, corrosion, safety and economy considerations.5.2.3 Body alignment5.2.4 Bumpers - types and functions5.2.5 Denting and painting5.2.6 Window regulators, doors, hood, dash board, glass work.6. Clutch :6.1 Purpose and requirements of clutch6.2 Type - Single plate, multi plate, dry, wet, semi centrifugal, centrifugal6.3 Constructional and operation of conventional coil spring type clutch.6.4 Construction of clutch plate, living material7. Gear Box :7.1 Functions and types of gear boxes7.2 Constructional details and working of sliding mesh, constant mesh and synchronousmesh gear boxes7.3 Different gear selector mechanism - constructions and working7.4 Interlocking methods- constructions and working8. Final Drive :

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8.1 Function, types and constructional details of - Propeller shafts,Universal joints,Slidingjoint8.2 Differential - Principles, function, construction and working of conventionaldifferential8.3 Different types of rear axles according to methods of supporting.9. Front axle and Steering System :9.1 Front axle - types and construction, front wheel stub axle assembly9.2 Purpose and requirements of steering system9.3 General arrangement of steering systems steering gear ratio, variable steering ratio.9.4 Steering system components - steering wheel, steering column, conventionalsteeringlinkage, steering and ignition lock9.5 Construction and working details of different types of steering gear boxes10. Upholstery :10.1 Seats - location, mounting and adjustment10.2 Seat belts - location fitting points and operation10.3 Ceiling, side panels, door channels, beading and furnishing materialsPRACTICALS1. Study of conventional layouts of vehicles.2. Study and inspection of suspension system of light and heavy vehicles.3 Study of hydraulic braking system and bleeding of hydraulic braking system4. Complete study of conventional transmission system4.1.1 Clutch4.1.2 Gear box4.1.3 Final drive5. Study of frame and body of an automobile5.1.1 Inspection of the frame and body5.1.2 Repairing of the frame and body5.1.3 Denting and painting practicesREFERENCE BOOKS :1. Automotive Chassis & Body. P.L.Kohli.2. Vehicle & Engine Technology Heinz Heisler. (Vol. I & II)3. Basic Automobile Engineering C.P.Nakra.4. Automobile Engineering. T.R.Banga & Nathu Singh.5. Automobile Engineering H.S. Reyat

*****Code Name of Paper Lecture Tutorial PracticalMA37 MACHINE DRAWING - - 6ME 37RATIONALEIn order to produce a good product, a neat drawing is a must. There fore techniciansmust bewell acquainted with the knowledge of machine drawing. Machine drawing is theuniversal

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language of engineers and student must be made familiar with all the relevant aspecttopicsof machine drawing.Subject contents various drawings of machine and components to clarify themanufacturingand construction details for the students.CONTENTS1. Coupling :1.1 Split muff coupling1.2 Universal coupling1.3 Flexible bushed pin type2. Bearings :2.1 Types of bearings2.2 Plumber block2.3 Foot step bearing3. Machine Components :3.1 Machine vice3.2 Tail stock of lathe3.3 Shaper tool head4. Valves :4.1 Classification of valves4.2 Valve seats4.3 Steam stop valve4.4 Feed check valve5. I. C. Engine Components :5.1 Piston and connecting rod assembly6. Jigs and Fixtures :6.1 Definitions6.2 Types of jig, bushes6.3 Drilling jigs6.4 Types of fixturesPRACTICALSPreparation of assembly drawing sheets from detailed drawings :1. Couplings2. Plummer block and foot step bearing3. Machine vice4. Tail stock5. Shaper tool head6. Steam stop valve7. Feed check valve8. I.C. Engine connecting rod and piston9. Drilling jigExercises for sketch book :1. Jigs, Bushes and fixtures2. Pulleys : Straight arm pulley, loose and fast pulley

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3. Pipe fittings and pipe joints - Pipe fittings and their symbols, flanged pipe joint andspigotand socket jointREFERENCE BOOKS :1. Machine Drawing Laxmi Narayanan & Mathur2. Machine Drawing P.S Gill3. Machine Drawing R.B.Gupta4. Machine Drawing Sidheswar

*****Code Name of Paper Lecture Tutorial PracticalMA37 MACHINE DRAWING - - 6ME 37RATIONALEIn order to produce a good product, a neat drawing is a must. There fore techniciansmust bewell acquainted with the knowledge of machine drawing. Machine drawing is theuniversallanguage of engineers and student must be made familiar with all the relevant aspecttopicsof machine drawing.Subject contents various drawings of machine and components to clarify themanufacturingand construction details for the students.CONTENTS1. Coupling :1.1 Split muff coupling1.2 Universal coupling1.3 Flexible bushed pin type2. Bearings :2.1 Types of bearings2.2 Plumber block2.3 Foot step bearing3. Machine Components :3.1 Machine vice3.2 Tail stock of lathe3.3 Shaper tool head4. Valves :4.1 Classification of valves4.2 Valve seats4.3 Steam stop valve4.4 Feed check valve5. I. C. Engine Components :5.1 Piston and connecting rod assembly6. Jigs and Fixtures :6.1 Definitions

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6.2 Types of jig, bushes6.3 Drilling jigs6.4 Types of fixturesPRACTICALSPreparation of assembly drawing sheets from detailed drawings :1. Couplings2. Plummer block and foot step bearing3. Machine vice4. Tail stock5. Shaper tool head6. Steam stop valve7. Feed check valve8. I.C. Engine connecting rod and piston9. Drilling jigExercises for sketch book :1. Jigs, Bushes and fixtures2. Pulleys : Straight arm pulley, loose and fast pulley3. Pipe fittings and pipe joints - Pipe fittings and their symbols, flanged pipe joint andspigotand socket jointREFERENCE BOOKS :1. Machine Drawing Laxmi Narayanan & Mathur2. Machine Drawing P.S Gill3. Machine Drawing R.B.Gupta4. Machine Drawing Sidheswar

*****Code Name of Paper Lecture Tutorial PracticalMA37 MACHINE DRAWING - - 6ME 37RATIONALEIn order to produce a good product, a neat drawing is a must. There fore techniciansmust bewell acquainted with the knowledge of machine drawing. Machine drawing is theuniversallanguage of engineers and student must be made familiar with all the relevant aspecttopicsof machine drawing.Subject contents various drawings of machine and components to clarify themanufacturingand construction details for the students.CONTENTS1. Coupling :1.1 Split muff coupling1.2 Universal coupling1.3 Flexible bushed pin type

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2. Bearings :2.1 Types of bearings2.2 Plumber block2.3 Foot step bearing3. Machine Components :3.1 Machine vice3.2 Tail stock of lathe3.3 Shaper tool head4. Valves :4.1 Classification of valves4.2 Valve seats4.3 Steam stop valve4.4 Feed check valve5. I. C. Engine Components :5.1 Piston and connecting rod assembly6. Jigs and Fixtures :6.1 Definitions6.2 Types of jig, bushes6.3 Drilling jigs6.4 Types of fixturesPRACTICALSPreparation of assembly drawing sheets from detailed drawings :1. Couplings2. Plummer block and foot step bearing3. Machine vice4. Tail stock5. Shaper tool head6. Steam stop valve7. Feed check valve8. I.C. Engine connecting rod and piston9. Drilling jigExercises for sketch book :1. Jigs, Bushes and fixtures2. Pulleys : Straight arm pulley, loose and fast pulley3. Pipe fittings and pipe joints - Pipe fittings and their symbols, flanged pipe joint andspigotand socket jointREFERENCE BOOKS :1. Machine Drawing Laxmi Narayanan & Mathur2. Machine Drawing P.S Gill3. Machine Drawing R.B.Gupta4. Machine Drawing SidheswarCode Name of Paper Lecture Tutorial PracticalMA37 MACHINE DRAWING - - 6ME 37RATIONALE

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In order to produce a good product, a neat drawing is a must. There fore techniciansmust bewell acquainted with the knowledge of machine drawing. Machine drawing is theuniversallanguage of engineers and student must be made familiar with all the relevant aspecttopicsof machine drawing.Subject contents various drawings of machine and components to clarify themanufacturingand construction details for the students.CONTENTS1. Coupling :1.1 Split muff coupling1.2 Universal coupling1.3 Flexible bushed pin type2. Bearings :2.1 Types of bearings2.2 Plumber block2.3 Foot step bearing3. Machine Components :3.1 Machine vice3.2 Tail stock of lathe3.3 Shaper tool head4. Valves :4.1 Classification of valves4.2 Valve seats4.3 Steam stop valve4.4 Feed check valve5. I. C. Engine Components :5.1 Piston and connecting rod assembly6. Jigs and Fixtures :6.1 Definitions6.2 Types of jig, bushes6.3 Drilling jigs6.4 Types of fixturesPRACTICALSPreparation of assembly drawing sheets from detailed drawings :1. Couplings2. Plummer block and foot step bearing3. Machine vice4. Tail stock5. Shaper tool head6. Steam stop valve7. Feed check valve8. I.C. Engine connecting rod and piston9. Drilling jig

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Exercises for sketch book :1. Jigs, Bushes and fixtures2. Pulleys : Straight arm pulley, loose and fast pulley3. Pipe fittings and pipe joints - Pipe fittings and their symbols, flanged pipe joint andspigotand socket jointREFERENCE BOOKS :1. Machine Drawing Laxmi Narayanan & Mathur2. Machine Drawing P.S Gill3. Machine Drawing R.B.Gupta4. Machine Drawing SidheswarIV Sem.Code Name of Paper Lecture Tutorial PracticalCE41MA41ME41STRENGTH OF MATERIALS - II 2 2/2 2MA41 ME41PlayAudioRATIONALEIn Engineering every structure or machine element is designed for a particularapplication.Then it is tested. A Diploma holder should be capable of designing the various elementsforparticular requirements. For this he must be able to calculate the stresses in anelements andtheir nature.CONTENTS1. Deflection :1.1 Concept of deflection of a beam1.2 Use of standard formula for calculating deflection (for point loads, U.D.L. and theircombination)1.2.1 Cantilever beam1.2.2 Simply supported beam2. Columns and Struts :2.1 Concept of column and struts2.2 Modes of failure2.3 Types of column; long and short2.4 Buckling loads2.5 Slenderness ratio2.6 Euler's formula (without proof)2.6.1 Both ends hinged2.6.2 One end fixed and other end free2.6.3 Both ends fixed2.6.4 One end fixed and other end hinged

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2.6.5 Limitations of Euler's Formula2.6.6 Equivalent length2.7 Rankine's formula3. Torsion of Shaft :3.1 Concept of torsion3.1.1 Angle of twist3.1.2 Polar moment of Inertia3.1.3 Assumptions in the theory of pure torsion3.2 Derivation and use of3.3 Relation between power and torque3.4 Combined stress due to bending and torsion in solid and hollow shaft4. Springs :4.1 Introduction and classification of springs4.2 Flat carriage springs4.2.1 Application of flat carriage springs4.2.2 Determination of number of leaves and their sections, deflection and radius ofcurvature4.2.3 Quarter elliptical spring4.3 Closely coiled helical springs :4.3.1 Application of closely coiled helical springs4.3.2 Determination of deflection, angle of twist, number of coils and stiffness underaxialloading in closely coiled helical springs.5. Thin Cylindrical Shells :5.1 Use of cylinders5.2 Stresses due to internal pressure5.2.1 Circumferential stress or hoop stress5.2.2 Longitudinal stress5.3 Design of thin cylinders - calculation of the various dimensions of a thin cylinder6. Combined Direct and Bending Stress :6.1 Effect of eccentricity6.2 Stress due to eccentric load6.3 Middle third rule7. Frames :7.1 Different types of frames7.2 Calculation of forces in the members of determinate frames7.2.1 Method of Joints7.2.2 Method of section7.2.3 Graphical methodPRACTICALS1. Determination of deflection for various types of loading2. Torsion test on brass and mild steel3. Compression test on columns4. Determination of stiffness of close coiled spring5. Deflection test on leaf spring.REFERENCE BOOKS :

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1. Strength of Materials & B.C.Punmia Theory of Structures (Vol. I)2. Strength of Materials Ramamurtham3. Strength of Materials Junarkar4. Strength of Materials R.S. Khurmi5. Strength of Materials (Hindi) Gurcharan SinghCode Name of Paper Lecture Tutorial PracticalMA42 FLUID MACHINES 2 2/2 2ME 42RATIONALEA Diploma holder has to supervise the various machines working on the principles ofhydraulics. Major among those machines are hydraulic turbines, pumps, hydrauliccrane,presses etc. The aim of this subject is to impart the knowledge of working principles,construction and working of various machines.CONTENTS1. Flow Through Pipes :1.1 Types of flow in pipes (Reynold's experiment)1.1.1 Laminar flow1.1.2 Turbulent flow1.1.3 Transient flow1.2 Law of fluid friction1.2.1 Laminar flow1.2.2 Turbulent flow1.3 Loss of head due to friction (No. proof)1.3.1 Darcy's Weisbach equations1.3.2 Chezy's formula1.3.3 Manning formula1.4 Other energy losses in pipe (only expressions)1.5 Total energy line and hydraulic gradient line1.6 Pipe arrangement1.6.1 Pipes in series1.6.2 Pipes in parallel1.7 Transmission of power through pipes1.8 Siphon1.9 Water hammer2. Impact of Free Jet :2.1 Impulse momentum equation (no proof)2.2 Force exerted by a fluid jet on stationery flat plate2.2.1 Plate normal to the jet2.2.2 Plate inclined to the jet2.3 Force exerted by fluid jet on moving flat plate2.3.1 Plate normal to the jet2.3.2 Plate inclined to the jet2.4 Force exerted by fluid jet on stationary curved vane2.4.1 Jet strikes at the centre of symmetrical cured vane2.4.2 Jet strikes tangentially at one

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2.5 Force exerted by a fluid jet on moving curved vane.3. Hydraulic Turbines :3.1 Classification of water turbines3.2 Pelton turbine3.2.1 Working principle3.2.2 Constructional features3.3 Francis turbine and Kaplan turbine3.3.1 Working principle3.3.2 Constructional features3.4 Draft tube3.5 Cavitation3.6 Governing of Turbines3.6.1 Need for governing3.6.2 Simple governing mechanism3.7 Surge tank3.8 Turbine performance3.8.1 Heads - gross, net3.8.2 Efficiency - Hydraulic, Mechanical, Volumetric, Overall3.8.3 Unit quantities3.8.4 Specific speed3.8.5 Introduction to characteristics curve (no numerical problems)3.9 Numerical problems on turbines4. Centrifugal Pump :4.1 Introduction and working principles4.2 Advantages over reciprocating pump4.3 Classification4.4 Constructional features4.4.1 Mechanical manometric and overall efficiency4.5 Head of a pump - static, manometric4.5.1 Power required to drive the pump4.6 Losses in pump and efficiency4.7 Minimum stating speed4.8 Pumps in series and parallel4.9 Priming4.10 Description and working of multistage centrifugal pump, submersible, deepwellpumpand gear pump.4.11 Numerical problems5. Reciprocating Pump :5.1 Types of pump5.2 Main components and working5.3 Slip5.3.1 Percentage slip5.3.2 Negative slip5.4 Work down by a reciprocating pump5.5 Acceleration of piston

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5.5.1 Its effect on velocity and pressure5.6 Air vessel5.7 Troubles in Reciprocating pump and their remedies.5.8 Numerical problems6. Miscellaneous Hydraulic Machines :6.1 Description, working principle of following machines6.1.1 Hydraulic accumulator6.1.2 Hydraulic intensifier6.1.3 Hydraulic press6.1.4 Hydraulic coupling and torque converterPRACTICALS1. Determination of coefficient of friction for pipes2. Determination of slip, coefficient of Discharge for a reciprocating pump3. To draw characteristics curves and efficiency curves of3.1 Centrifugal pump3.2 Pelton wheel turbine3.3 Francis turbine4. Study of model of Kaplan turbine5. Study of submersible pump, jet pump, deepwell pump.REFERENCE BOOKS :1. Fluid Mech. & Machines Dr. Jagdish Lal2. Fluid Mech. & Machines Dr. R.K.Bansal3. Fluid Mechanics & machines R.S.Khurmi.4. Hydraulics & Pneumatics H.L. Stewart5. Fluid Machines S.S. RatanCode Name of Paper Lecture Tutorial PracticalMA43AUTO ENGINE - COMPONENTS ANDPERFORMANCE2 2 -RATIONALEThis subject imparts the basic knowledge of auto engine air compress and Gas Turbine.Constructional details, materials and detail study of piston, connecting rod, crank shaft,cylinder block, engine valves and bearing etc.CONTENTS1. Classification of Auto Engines :1.1 Classification of Auto Engines :1.1.1 Cycle1.1.2 Strokes1.1.3 Fuels1.1.4 Ignition1.1.5 Cooling1.1.6 Speed1.1.7 Number and arrangement of cylinders1.1.8 Governing1.1.9 Types of placement of valves etc.

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2. Engine Components : Constructional details, specifications, qualities, functions,types, materials, working, defects and its rectifications of these parts.2.1 Cylinder :2.1.1 Cylinder and cylinder block2.1.2 Dry and wet cylinder liners2.1.3 Cylinder head, crank cases and oils pan or sump2.2 Piston :2.2.1 Cast iron piston,2.2.2 Steel piston2.2.3 Aluminium alloy piston2.2.4 Slipper piston2.2.5 Oval section piston2.2.6 T-slot piston2.2.7 Invar strut piston2.2.8 Coating for aluminium piston2.2.9 Piston slap2.2.10 Major and minor thrust surfaces.2.3 Piston Rings :2.3.1 Compound rings2.3.2 Oil scrapper ring2.3.3 Compression ring2.3.4 Chromium plated ring2.3.5 Ring gap and Ring clearance2.4 Piston Pin :2.4.1 Floating piston pin2.4.2 Fix pin2.4.3 Offset piston pin2.5 Connecting Rod :2.5.1 Components of connecting rod2.5.2 Cooling of big end small end of connecting rod2.5.3 Lubrication of connecting rod bearing2.6 Crank Shaft :2.6.1 Single cylinder crank shaft2.6.2 Multi cylinder crank shaft2.6.3 Left hand crank shaft2.6.4 Right hand crank shaft2.6.5 Hardening of crank shafts2.6.6 Balancing of crank shaft2.6.7 Vibration damper2.7 Flywheel :2.7.1 Components2.7.2 Ring gear2.8 Cam Shaft :2.8.1 Components of cam2.8.2 Cam driving mechanism2.8.2.1 Chain drive

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2.8.2.2 Timing gear drive2.8.2.3 Timing belt drive2.8.3 Overhead cam shaft2.8.4 Valve timing adjustment and fixing2.9 Engine Valve :2.9.1 Components and Dimensions2.9.2 Poppet valves2.9.3 Sodium cooled valves2.9.4 Metal coated valves2.9.5 Valve seating2.9.6 Valve pocketing2.9.7 Valve spring2.9.8 Valve operating mechanisms2.9.9 Valve tappet clearance and adjustment2.10 Gasket :2.10.1 Cylinder head gasket2.10.2 Oil pan gasket2.10.3 Manifold gasket2.10.4 Pump gasket2.11 Bearing :2.11.1 Requirements of bearing2.11.2 Main bearing2.11.3 Big and bearing2.11.4 Bearing failures and its causes3. I.C. Engine Fundamentals :3.1 Bore3.2 Stroke3.3 Clearance volume3.4 Swept volume3.5 Compression ratio3.6 Crank throw3.7 Dead centres3.8 Piston displacement3.9 Piston speed,3.10 Concept of energy work heat and power3.11 Working principal of 4 stroke and 2-stroke cycle and their comparison3.12 Valve timing diagrams and firing order (power balancing)3.13 Simple Numerical problems4. Testing and Performance of I.C. Engines :4.1 Basic Performance parameters,4.2 Measurements of -4.2.1 Speed4.2.2 Air consumption4.2.3 Fuel consumption4.2.4 friction power, brake power, indicated power4.2.5 Heat going to cooling water exhaust etc.

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4.3 Exhaust gas analysis4.3.1 Smoke density measurement4.3.2 Emission measurement (Indian emission norms)4.2.3 Euro I and Euro II4.4 Performance Maps4.5 Selection of engine - On basic of fuel used, two-stroke or four-stroke, air-cooled orwater-cooled, super charging, number and arrangement of cylinders etc.4.6 Simple numerical problems5. Gas Turbine :5.1 Classification and application of gas turbines5.2 Description of constant pressure (open cycle and closed cycle) and constant volumegasturbines.5.3 Comparison of gas turbine and reciprocating I.C. engine5.4 Methods of increasing thermal efficiency of gas turbines, regeneration, inter cooling,reheating.5.5 Simple numerical problems6. Air Compressors :6.1 Classification of compressors, uses of compressed air6.2 Description of single stage and multi stage reciprocating compressors6.3 P.V. diagram of single and multi stage reciprocating compressor with inter cooling6.4 Power required (without clearance volume) for single stage and multi stagecompressors6.5 Description of rotary and centrifugal compressors6.6 Numerical problems on reciprocating compressors.REFERENCE BOOKS :1. High-Speed Combustion Engine P.M.Heldt2. Automobile Engine Arthur W. Judge3. Automobile Engg. Kirpal singh4. Automobile Engg . R.B. Gupta5. Automobile Engg. C.P.Nakra6. Vehicle &Engine Technology (Vol. I & II) Heinz Heisler7. Auto Design R.B. Gupta8. Auto Engine Design Crouse, Anglin9. Automotive Mechanics Joseph HeitnerCode Name of Paper Lecture Tutorial PracticalMA44 AUTO ENGINE 3 - 2RATIONALEThe subject of auto engine is included in the curriculum to impart the knowledge ofcombustion, combustion chambers of various types and to understand the completephenomenon of combustion air fuel system. Effect of environment on the performanceofengines. This knowledge helps in understanding the subject of autoshop and garagepracticeand awareness with the latest trend in modern engines.CONTENTS

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1. Gas Power Cycles :1.1 Otto cycle, Diesel cycle, Dual combustion cycle, Atkinson brayton cycle1.2 Air standard efficiency1.3 Comparison between theoretical and actual cycles1.4 Effect of compression ratio on efficiency1.5 Numerical Problems2. Combustion in S.I. Engine :2.1 General idea of combustion theory2.2 Ignition limits of air / fuel mixture2.3 Normal combustion stages2.4 Effect of engine variables on ignition lag and flame propagation.2.5 Rate of pressure size2.6 Abnormal combustion2.7 Detonation and effects of detonation2.8 Theories of detonation2.9 Effect of engine variables on detonation2.10 Control of detonation2.11 Abnormal combustion knock2.12 Surface ignition3. S.I. Engine Combustion Chambers :3.1 Basic requirements of a good combustion chamber3.2 Combustion chamber design principles3.3 Comparison of various types of combustion chambers with line sketches by only theposition of valves and spark plugs.3.4 Description of the combustion chamber namely3.4.1 Bathtub shape3.4.2 Wedge shape3.4.3 Ricardo turbulent head3.4.4 Hemispherical shape3.4.5 Recessed or cavity shapes4. Combustion In C.I. Engines :4.1 Stages of combustion4.2 Air fuel ratio4.3 Delay period or ignition lag4.4 Variables effecting delay period4.5 Diesel knock4.6 Methods of controlling diesel knock5. C.I. Engine Combustion Chambers :5.1 C.I. engine combustion chambers5.2 Methods of generating air swirl5.3 Induction swirl and open combustion chambers5.4 Compression swirl and divided or turbulent swirl chambers5.5 Combustion induced swirl and divided chambers6. I.C. Engine Fuels :6.1 Petroleum and non petroleum base liquid fuels6.2 Chemical structure of liquid petroleum fuel

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6.3 Gaseous fuels6.4 Heating value of fuels (concept only)6.5 Rating of S.I. fuels6.5.1 Knock rating - octane no.6.5.2 Highest useful compression ratio (H.U.C.R.)6.5.3 sensitivity6.5.4 Performance number6.6 Effect of chemical structure of fuel on knocking6.7 Chemical control of knocking - Gasoline additives6.8 Rating of C.I. fuel - cetane no6.9 Effects of fuel structure on C.I. engine ignition quality additives for C.I. engine fuels6.10 Important characteristic required for S.I., C.I. and gas turbine fuels gas turbinefuels.6.11 Introduction to gaseous fuel such as natural gas, producer gas.6.12 Introduction to alternative fuels for I.C. engines, elementary idea of petroleumrefining.7. Air Fuel System for S.I. Engine :7.1 Types of fuel feed system :7.1.1 Gravity feed7.1.2 Pump feed7.2 Fuel filters7.3 Air cleaner - dry type, wet type7.4 Carburation7.4.1 Purpose of carburation7.4.2 Theory of simple carburetor7.4.3 Carburetor classification7.4.4 Concept of constant choke and constant vacuum class of carburetors7.4.5 Engine air /fuel mixture requirements7.4.6 Transient and steady state requirements7.4.7 Typical performance curves of carburetor7.4.7.1 Air flow v/s air / fuel ratio7.4.7.2 Throttle opening v/s air / fuel ratio7.5 Carburetor Systems :7.5.1 Float7.5.2 idling7.5.3 low speed7.5.4 high speed (main metering)7.5.5 Power enrichment7.5.6 acceleration7.5.7 Choke system7.6 Fuel injection system for gasoline engine :7.6.1 Advantages and disadvantages of fuel injection7.6.2 Type of fuel injection7.6.2.1 Direct injection7.6.2.2 Port injection7.6.2.3 Manifold injection

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7.7 Method of injection7.7.1 Timed7.7.2 Continuous type7.8 Introduction to mechanical fuel injection7.9 Electronic fuel injection7.9.1 Multi point fuel injection (MPFI)7.9.2 Single point fuel injection7.10 Electronics control unit (E.C.U.)7.11 Electronic fuel injection control sensors7.12 Injection timing and duration7.13 L.P.G. fuel system7.14 C.N.G. System8. Air - Fuel System for C.I. Engines :8.1 Requirement of injection8.2 Solid injection system8.3 Air injection system8.4 Component of diesel fuel system8.5 Rotary fuel injection pump8.6 Cold starting add for C.I. Engines8.7 Quantity of fuel / cycle8.8 Size of nozzle required8.9 Spray formation8.10 Spray direction8.11 Injection timing9. Super Charging :9.1 Object9.2 Super charging of C.I. and S.I. engine9.3 Effect of super charging on performance engine9.4 Method of super charging9.5 Super chargers9.6 Introduction to turbo charging10. Cooling , Lubrication And Exhaust System :10.1 Type of cooling system10.2 Coolants10.3 Basic requirements of lubricants10.4 Properties of the lubricating oil10.5 Service rating of oil10.6 Classification of lubricating oil10.7 Exhaust system10.8 Exhaust manifold muffler10.9 Catalytic converter11. Miscellaneous :11.1 Working principle of11.1.1 Striling engine11.1.2 Wankel rotary engine11.1.3 Turbojet

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11.1.4 Ram jet engine11.1.5 Free piston enginePRACTICALS1. Dismantling and assembling of petrol engine.2. Dismantling and assembling of diesel engine.3. Checking and preparing measurement sheet for petrol / diesel engine4. Fault finding in following system4.1 Cooling system4.2 Lubrication system4.3 Fuel system4.4 Ignition system4.5 Exhaust system5. Tune-up of engine by tunning equipment6. Finding out the I.P, B.P and mechanical efficiency by Morse test.7. Preparing heat balance sheet.8. Emission measurement by smoke meter and exhaust gas anaylser.REFERENCE BOOKS :1. Internal Combustion Engines M.L.Mathur & R.P.Sharma2. Automobile Engines Dr. Kirpal singh3. Automobile Engine Arthur W.Judge.4. Automobile Engg. R.B. Gupta5. Automobile Engg. H. Croure6. I.C. Engines Lester C. Lichty.Code Name of Paper Lecture Tutorial PracticalMA45 WORKSHOP TECHNOLOGY - I 2 - 6ME 45RATIONALEThis subject would impart the knowledge of various production machinery. Theknowledgeof metal cutting would help the student in acquiring requisite skills to open up his ownworkshop or in an industry.CONTENTS1. Cutting Tools and Materials :1.1 Cutting tools1.1.1 Standard shape of single point tool1.1.2 Cutting angles, effect of rake angle, importance of clearance angle1.1.3 Heat produced by cutting and its effect1.1.4 Cutting speed, feed and depth of cut1.2 Materials1.2.1 Materials of cutting tools and their properties1.2.2 High-speed steel, cobalt steel, tungsten carbide, cemented carbide, stellite,diamond,ceramics.2. Lathe Machine :2.1 Specifications, Classification of lathe machines2.2 Constructional features of a centre lathe and its function

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2.3 Functions of various parts of lathe2.4 Different operations, which can be performed on the centre, lathe with and withoutattachments.2.5 Calculation of gear trains for thread cuttings2.6 Lathe attachments and lathe accessories.3. Drilling Machines :3.1 Description, working and uses of different drilling machines, Multi spindle drill, gangdrill, deep hole drill and small diameter hole drill machines.3.2 Specifications and constructional features of radial arm and upright drilling machines3.3 Work holding devices, tool holding devices3.4 Description and types of drills and reamers3.5 Various operations of drilling machines e.g. drilling, reaming, boring, counter-boring,counter sinking, spot facing, tapping.3.6 Selection of drill3.7 Cutting speed and feed according to material of job.4. Shaping, Planning and Slotting Machines :4.1 Description, working and uses of various types of shapers, planers and slotters4.2 Specification, constructional features of a shaper and planner in detail4.3 Mechanism used in shaper - crank and slotted link, whitworth quick return andhydraulicmechanism, Feed mechanism4.4 Mechanism of planner4.5 Various works holding devices and clamping devices used on shaper and planner4.6 Various shaper and planner operations4.7 Shaper and planner tools4.8 Cutting speed, feed and depth of cut on shaper and planner4.9 Difference between shaper, planner and slotter5. Cutting Fluids and Cooling Process :5.1 Difference between cutting fluid and coolant5.2 Functions of cutting fluid and its action5.3 Requirements of good cutting fluid5.4 Types of cutting fluids5.5 Selection of cutting fluids for different material and operations.PRACTICALS1. Grinding of various types of single point cutting tool2. Simple exercise on Lathe Machine involving following operation2.1 Simple turning, facing, step turning, Grooving and knurling and taper turning, bycompound rest2.2 Facing, drilling, boring and step turning, parting off.2.3 Taper turning by tails tock off set method2.4 V threading, square threading and taper threading by attachment2.5 A utility job on lathe machine with an accuracy of ± 0.2 mm3. Preparing a M.S. block with all faces finished and V grooved on shaper machine4. Planning practice on a planner on a rectangular C.I plate.5. Internal slot cutting on the slotter machineREFERENCE BOOKS :

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1. Workshop Technology (Hindi) - II Tahil Manghnani2. Workshop Technology (Hindi) - II B.S.Raghuvanshi3. Workshop Technology - II Hazra & Chaudhary.4. Workshop Technology (Hindi) S.K.Bhatnagar5. Production Technology R.K. Jain6. All about M/C tools GerlingCode Name of Paper Lecture Tutorial PracticalMA46 METROLOGY 2 - 2ME 46RATIONALETechnicians have to carry out the job of measurement and inspection in the factories forcontrolling the quality of products. Therefore they must have the knowledge of scienceofmeasurements or metrology. They must be familiar with the concept and technique ofinspection and quality control methods.This subject i.e. Metrology has been designed to impart all the related and concernedknowledge to the student to fulfill the need.The content of syllabus broadly includes linear and angular measurement of surfaces,measurements by comparators, light wave interferometry, gear, screw measurementsandinspection.Finally, to develop the skill in measurement a list of practicals is also given which shouldbecarried out by the students in metrology laboratories.CONTENTS1. Introduction :1.1 Units and standards of measurement1.2 International, National and company standards1.3 Line and end standards1.4 Errors in measurement1.5 Precision and accuracy2. Linear and Angular Measurement :2.1 Vernier calliper, micrometers, height and depth gauges2.2 Bevel protractor, sine bar, slip gauges, angle gauges and clinometers2.3 Auto collimator, angle dekkar,2.4 Taper measurements2.5 Cylinder bore gauge, Telescopic gauge, feeler and wire gauge3. Measurement of Surface Finish :3.1 Meaning of surface texture, primary and secondary texture3.2 Terminology of surface roughness3.3 Factors affecting surface finish3.4 Representation of surface roughness parameters CLA and RMS values3.5 Comparison and direct instrument methods of surface finish measurements.4. Comparators :4.1 Classification, advantages and working mechanism of dial indicators, passmeters4.2 Mechanical, Electrical, Electronic and pneumatic comparators

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5. Light Wave Interference :5.1 Principle of interference5.2 Interferometry applied to flatness testing5.3 N.P.L. flatness interferometer6. Gear and Screw Measurement :6.1 Screw thread terminology, errors in threads6.2 Effective diameter measurement by two wire and three wire methods6.3 Major and minor diameter measurement, Thread micrometers6.4 Gear tooth terminology6.5 Gear tooth vernier calliper and its application6.6 Measurement of gear pitch.7. Limits, Fits and Tolerance :7.1 Interchangeability - control and need7.2 Definitions and Terminology of limits, fits and tolerances7.3 Basis of limit system7.4 Type of fits7.5 Limit gauges8. Machine Tool Metrology :8.1 Alignment tests8.2 Performance tests8.3 Alignment test on lathe and drilling machine9. Inspection :9.1 Inspection - concept, need and methods9.2 Types of inspection.PRACTICALS1. Internal and External measurement with the vernier calliper2. Internal and External measurement with micrometer3. Measurement with height and depth gauges.4. Measurement with dial indicator using surface plate and accessories for -4.1 Flatness4.2 Concentricity5. Measurement with combination set and bevels protractor6. Measurement of thread characteristics7. Study and use of slip gauges8. Study of limit gauges.9. Internal and External taper measurement.10. Measurement of gear characteristics11. Measurement of angle with sine bar and slip gauges12. Study and use of comparators13. Study and use of tool room microscopes.14. Measurement of bore with cylinder dial gauge for ovality and taper.15. Measurement of worn out I.C. Engine piston, clearance between cylinder and pistonandbetween bearing and journalNote : Industrial visit can be arranged to show these practicals to the students.REFERENCE BOOKS :

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1. Engineering Metrology R.K.Jain2. Engineering Precision Metrology R.C.Gupta3. Engineering Metrology (Hindi) Mittal4. Engineering Metrology (Hindi) Bhatnagar.5. Engineering Metrology R.K.Rajput6. Metrology Lab Manual Adithen, Bahl7. Metrology M. MahajanCode Name of Paper Lecture Tutorial PracticalMA47 THEORY OF MACHINES 3 2 -ME 47RATIONALEAn engineer should be well acquainted with the motion of mechanism of differentmachineelement. With this view the study of Theory of machine is very much important.The contents of this subject include simple mechanism, kinematics of machine,dynamics ofreciprocating parts, friction involved in the machine elements, power transmission,governors, balancing and vibrations in machine.CONTENTS1. Simple Mechanism :1.1 Introduction to link, kinematic pair, kinematic chain, structure, mechanism, machine1.2 Slider crank mechanism and its inversion1.3 Double slider crank chain1.4 Example of mechanism with higher pairs2. Velocity and Acceleration in Mechanism :2.1 Velocity diagrams of four bar and single slider crank mechanisms by relative velocitymethod and instantaneous centre method2.2 Acceleration diagram of four bar chain and reciprocating engine mechanism3. Dynamics of Reciprocating Parts :3.1 Analytical method for velocity and acceleration of piston3.2 Piston effort, crank pin effort, turning moment diagrams3.3 Fluctuation of energy and speed3.4 Energy of a flywheel3.5 Calculating the weight of flywheel.4. Friction :4.1 Friction of collars and pivots4.2 Friction clutches-plate clutch and centrifugal clutch4.3 Friction in journal bearings4.4 Rolling friction4.5 Prony brake, Rope brake and Froude's hydraulic dynamometer.5. Transmission of Power :5.1 Flat and V-belt drives5.2 Velocity ratio of belt drives, slip in belt, and creep in belt.5.3 Length of open and cross belt drives5.4 Power transmitted by a belt5.5 Ratio of driving tension, centrifugal tension, Condition for the maximum power

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transmission, initial tension in the belt.5.6 Chain drives - types of chain drives roller chain and inverted tooth chain.5.7 Gear drives - Types of gear wheels, proportions of gear tooth5.8 Gear trains - Simple gear train, compound gear train, reverted gear train and simpleepicyclical gear train.6. Balancing :6.1 Static and dynamic balancing6.2 Balancing of single rotating mass by a single mass in the same plane, by twomassesrotating in different planes.6.3 Partial primary balancing of a single cylinder reciprocating engine7. Vibration :7.1 Causes of vibrations in machine, their effects and method of reducing them7.2 Free or natural vibration7.3 Forced vibration7.4 Damped vibration.REFERENCE BOOKS :1. Theory of Machines Jagdishlal2. Theory of Machines R.S.Khurmi3. Theory of Machines Abdullah Sharif4. Theory of Machines Malhotra, Gupta5. Theory of Machines S.S. RatanEctiveCode Name of Paper Lecture Tutorial PracticalCH571 'C' PROGRAMMING 2 - 2Common for All Branches of Engineering except CS & ITRATIONALE'C' is computer programming language and also structured programming language. In'C'programming language we consider various syntax used in programming. By havinggoodknowledge of 'C', students can write modular application and system programs. 'C' canbeused in the engineering applications. By acquiring a sound knowledge of 'C' studentswill beable to understand the concept of all the application areas. This course is speciallydesignedfor engineering students of all diploma streams.CONTENTS1. Introduction :1.1 Scope of 'C' Language1.2 Distinction and similarities with other HLLs1.3 Special features and Application areas2. Elements of 'C' :2.1 Character set2.2 Key words

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2.3 Data types2.4 Constants and Variables2.5 Operators: unary, binary, ternary2.6 Operator precedence3. Console Input-Output :3.1 Types of I-O3.2 Console I-O3.3 Unformatted console I-O: getchar(),putchar(), gets(), puts(), getch(),getche()3.4 Formatted I-O: scanf(), printf()4. Control Flow :4.1 Statements and blocks4.2 if4.3 switch4.4 Loops: for, while, do-while4.5 goto and labels4.6 break, continue, exit4.7 Nesting control statements5. Arrays :5.1 Basic concepts5.2 Memory representation5.3 One dimensional array5.4 Two dimensional array6. Functions :6.1 Basic concepts6.2 Declaration and prototypes6.3 Calling6.4 Arguments6.5 Scope rules6.6 Recursion6.7 Storage classes types6.8 Library of functions: math, string, system7. Pointers :7.1 Basic concepts7.2 &, * operator7.3 Pointer expression: assignment, arithmetic, comparison7.4 Dynamic memory allocation7.5 Pointer v/s Arrays8. Structure and Enumerated Data Types :8.1 Basic concepts8.2 Declaration and memory map8.3 Elements of structures8.4 Enumerated data types : typedef, enum8.5 UnionPRACTICALS1. Problems based on arithmetic expression, fixed mode arithmetic.2. Problems based on conditional statements and control structures.

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3. Problems based on arrays (1-D, 2-D), functions and pointers.4. Problems based on Engineering applications.REFERENCE BOOKS :1. 'C' Programming Stephen Kochan2. Programming with 'C' Schaum's Series3. 'C' Programming V.Balguru Swami4. 'C' Programming Kernighan & Ritchie5. Let us 'C' Yashwant KanetkarEctive - IICode Name of Paper Lecture Tutorial PracticalCH572 COMPUTER IN BUSINESS SYSTEMS 2 - 2Common for All Branches of Engineering except CS & ITRATIONALEComputer is a tool, which can be applied to any field. It is not necessary to apply it inonlyengineering application but can be applied to various commercial applications equally.Thestudent from engineering streams must have some knowledge about commercialapplication,as these are basic need for every one. This course is aimed to fulfil all the requirementsofsome one in commercial applications using FoxPro.CONTENTS1 Business Data Processing :1.1 Business System1.2 Management Functions1.3 Levels of Management1.4 Information Requirement1.5 Basic tasks in business data processing1.6 Examples of business data processing Payroll, Financial, Accounting, Inventory2 Business Files :2.1 Files, Records, Fields, Elements2.2 Fixed and Variable Length Records2.3 Master File, Transaction File2.4 Record Updating in Sequential File and Direct File3 Design, Analysis and Development of :3.1 Computerized Invoicing3.1.1 Data Entry Screens3.1.2 Validations3.1.3 Receipt Data Entry3.1.4 Reports3.2 Computerized Payroll3.2.1 Factors Involved in Payroll3.2.2 Exposure to structure, processing and reports3.2.3 File maintenance3.3 Computerized Inventory Control

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3.3.1 Introduction and Aim of Inventory3.3.2 Inventory Costs3.3.3 Inventory Control Process3.3.4 Inventory transactions3.3.5 Inventory reports4 FoxPro ( A tool for Business System) :4.1 Starting FoxPro4.2 FoxPro Menus and Menu Options, Elementary Level4.3 Creating Data Base File (DBF )4.4 Adding and Editing Records : Browse, Append4.5 Viewing Records4.6 SET commands : Talk, Date, Century, Default, Printer, Deleted, Safety4.7 Querying DBF : Simple and RQBE4.8 Updating, Deleting and recalling records4.9 Sorting, Indexing and Searching4.10 Screen, Label, Menu, Report GeneratorPRACTICALS1. Hands on Experience with FoxPro2. Creating Simple DBF, adding record, viewing data3. Creating a simple DBF for Invoice4. Querying Invoice DBF5. Creating a simple DBF for Payroll6. Report Generation for Payroll7. Creating Inventory DBF8. Inventory Report GenerationREFERENCE BOOKS :1. FoxPro Made Simple R.K.Taxali2. Business Systems Satish Jain3. Computer Fundamentals V.K.Kapoor4. FoxPro Programming Michael P.Antonovich, Galgotia Pub.Elective IVCode Name of Paper Lecture Tutorial PracticalCE671 MANAGEMENT 2 2 -Common for All Branches of EngineeringRATIONALETo achieve the target and goals in an organisation it is essential to co-ordinate theentiresystem. For this purpose the knowledge of principles of management, human resourcesdevelopment, material management and financial management is required.CONTENTS1. Principles of Management :1.1 Management, administration and organisation, difference between them.1.2 Scientific management : Meaning, characteristics, object and advantage : Taylor'sscientific management - Fayol's principles of management, functions of management1.3 Types of ownership, sole trading, partnership, joint stock, co-operative and publicenterprise

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1.4 Types of organisation, different types and their charts.1.5 Importance of human relation professional ethics1.6 Need for leadership, leadership qualities1.7 Motivation2. Human Resources Development :2.1 Introduction, object and functions of human resource development department2.2 Recruitment, sources and methods of selection, need for effective training, methodoftraining, duties of supervisor / Formen, role of HRD in industries.3. Wages and Incentives :3.1 Definition and requirements of a good wage system methods of wage payment3.2 Wage incentives - type of incentive, difference in wage incentive and bonus,incentive tosupervisor.4. Material Management :4.1 Purchasing Functions and duties of purchase department organisation of purchasedepartment, methods of purchasing, purchase order contracts, legality of contractstypes ofcontracts i.e. piece work contract, lumpsum contract, item rate contract, percentagecontract,merits and limitation of each contract system, departmental execution of works, ratecontract- D.G.S & D and C.S.P.O. tender, necessity, types of tenders, tendering procedure,earnestmoney and security money4.2 Store and store keeping : Functions and duties of store department, location andlayout ofstore, bin cards, store ledger, receipt and issue procedure of materials, physicalverification ofstores, disposal method of unserviceable articles and protection of stores.4.3 Sales : function and duties of sales department sales promotion advertisementserviceafter sales.5. Financial Management :5.1 Function and duties of finance department5.2 Brief idea of journal, ledger, trial balance, trading account, profit and loss account,balance sheet.5.3 Cheques (crossed and bearer), draft, promissory note, letter of credit, brief idea ofcostaccounting.5.4 Numerical problems.6. Marketing Management :6.1 Concept of Marketing6.2 Problems of Marketing6.3 Pricing policy6.4 Distribution channels and methods of marketing

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7. Tax System and Insurance :7.1 Idea of income tax, sales tax, excise duty and custom duty7.2 Industrial and fire insurance, procedure for industrial insurance.8. Labour Legislation and Pollution Control Acts :8.1 Industrial acts : factory act 19488.2 Workmen's compensation act 19238.3 Apprentices act 19618.4 Water pollution contract act 1974 and 19818.5 Air pollution contract act 19818.6 Environmental protection act 19868.7 Forest (animal conservation act 1972)8.8 Pollution control provisions in motor vehicle act.9. Entrepreneurship Development :9.1 Role of entrepreneurship and its advantages9.2 Distinction between an entrepreneur and a manager9.3 Project identification and selection9.4 Project formulation9.5 Project appraisalREFERENCE BOOKS :1. Industrial Management V.K. Sharma & O.P. Harkut2. Industrial Engg. & Management O.P. Khanana3. Industrial Engg. & Management T.R. BangaCode Name of Paper Lecture Tutorial PracticalCE672 ENTREPRENEURSHIP DEVELOPMENT 2 2 -Common for All Branches of EngineeringRATIONALEThis subject will introduce the students about how to set up a small-scale industry. Thesubject includes the procedure for how to select, proceed and start the SSI, which alsoinvolves a concrete market survey report and project formulation.CONTENTS1. Entrepreneurship :1.1 Role of entrepreneurship and its advantage1.2 Classification of industries (based on scale)1.3 Classification of industries (based on type)2. Industrial Policy :2.1 New industrial policy2.2 M.R.T.P. act.3. Entrepreneurial Development :3.1 Product identification/ selection3.2 Site selection3.3 Plant layout3.4 Institutional support needed3.5 Pre-market survey4. Entrepreneurship Support System:4.1 Role of District Industries Centre in setting up industry4.2 Function of NSIC, SISI, NISIET, NRDC, SSIC, SIDO, NMTC, KVIC, RSMDC

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4.3 Role of state finance corporation, state electricity board, pollution control board,RAJCON, BIS, I.S.O. etc.5. Setting up SSI :5.1 Registration of SSI5.2 Allotment of land by RIICO5.3 Preparation of project report5.4 Structure of organisation5.5 Building construction5.6 Establishment of machines6. Raw Material Management :6.1 Allotment of iron and steel, coke/ coal6.2 Allotment of other indigenous raw material from NSIC6.3 Allotment of imported raw material and parts7. Marketing Facilities :7.1 Supply of product to state govt, to defence, to railways, to CSPO, to CSD7.2 Participation in international exhibition and fairs, trade centres, state emporium anddepartmental stores7.3 Quality consciousness and its effect on product sales8. Financial Sources for SSI :8.1 Various institutions providing loans for industries8.2 Various types of loans8.3 Subsidies9. Contracts and Tenders :9.1 Type of contracts9.2 Necessity of contract and tenders9.3 Type of tenders9.4 Tendering procedure10. Project Report :10.1 Procedure of preparing a project report10.2 Format of project report10.3 Preparation of project report for some SSI items11. ISO : 9000 Series of Quality System :11.1 Definition of few important terms related to ISO quality system11.2 Various models for quality assurance in ISO : 9000 series11.3 Various elements of ISO : 9001 model (20 points)11.4 Benefits by becoming an ISO : 9000 company11.5 Introduction to total quality management (TQM)REFERENCE BOOKS :1. Hand Book of Small Scale Industry P.M. Bhandari2. Hand Book on Entrepreneurship Development O.P. Harkut3. Entrepreneurial Development S.S. Khanka4. Statistical Quality Control Mahohar Mahajan5. ISO : 9000 Quality System S. Dalela

*****Code Name of Paper Lecture Tutorial Practical

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CE672 ENTREPRENEURSHIP DEVELOPMENT 2 2 -Common for All Branches of EngineeringRATIONALEThis subject will introduce the students about how to set up a small-scale industry. Thesubject includes the procedure for how to select, proceed and start the SSI, which alsoinvolves a concrete market survey report and project formulation.CONTENTS1. Entrepreneurship :1.1 Role of entrepreneurship and its advantage1.2 Classification of industries (based on scale)1.3 Classification of industries (based on type)2. Industrial Policy :2.1 New industrial policy2.2 M.R.T.P. act.3. Entrepreneurial Development :3.1 Product identification/ selection3.2 Site selection3.3 Plant layout3.4 Institutional support needed3.5 Pre-market survey4. Entrepreneurship Support System:4.1 Role of District Industries Centre in setting up industry4.2 Function of NSIC, SISI, NISIET, NRDC, SSIC, SIDO, NMTC, KVIC, RSMDC4.3 Role of state finance corporation, state electricity board, pollution control board,RAJCON, BIS, I.S.O. etc.5. Setting up SSI :5.1 Registration of SSI5.2 Allotment of land by RIICO5.3 Preparation of project report5.4 Structure of organisation5.5 Building construction5.6 Establishment of machines6. Raw Material Management :6.1 Allotment of iron and steel, coke/ coal6.2 Allotment of other indigenous raw material from NSIC6.3 Allotment of imported raw material and parts7. Marketing Facilities :7.1 Supply of product to state govt, to defence, to railways, to CSPO, to CSD7.2 Participation in international exhibition and fairs, trade centres, state emporium anddepartmental stores7.3 Quality consciousness and its effect on product sales8. Financial Sources for SSI :8.1 Various institutions providing loans for industries8.2 Various types of loans8.3 Subsidies9. Contracts and Tenders :

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9.1 Type of contracts9.2 Necessity of contract and tenders9.3 Type of tenders9.4 Tendering procedure10. Project Report :10.1 Procedure of preparing a project report10.2 Format of project report10.3 Preparation of project report for some SSI items11. ISO : 9000 Series of Quality System :11.1 Definition of few important terms related to ISO quality system11.2 Various models for quality assurance in ISO : 9000 series11.3 Various elements of ISO : 9001 model (20 points)11.4 Benefits by becoming an ISO : 9000 company11.5 Introduction to total quality management (TQM)REFERENCE BOOKS :1. Hand Book of Small Scale Industry P.M. Bhandari2. Hand Book on Entrepreneurship Development O.P. Harkut3. Entrepreneurial Development S.S. Khanka4. Statistical Quality Control Mahohar Mahajan5. ISO : 9000 Quality System S. DalelaCode Name of Paper Lecture Tutorial PracticalCE673 PRODUCTION SYSTEM MANAGEMENT 2 2 -Common for All Branches of EngineeringRATIONALEDiploma holders are responsible for controlling various production activities, which arenotdirectly related to shop floor. These activities are new product design, Demandforecasting,capacity planning, material requirement planning etc. A diploma engineer should alsobeaware about new techniques used for manufacturing like group technology and JITmanufacturing.CONTENTS1. Introduction :1.1 Production and production management1.2 Objectives of production management1.3 Functions and scope of production management2. New Product Design :2.1 Product life cycle2.2 Product policy of an organisation2.3 Selection of a profitable product2.4 Product design process and product analysis3. Demand Forecasting :3.1 Need for demand forecasting3.2 Long term and short term forecasts3..3 Classification of forecasting methods

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3.4 Various forecasting methods4. Production Planning and Control :4.1 Objective and function of PPC4.2 Comparison between production planning and production control4.3 Information requirement of PPC4.4 Organisation for PPC4.5 Manufacturing method and PPC4.6 Problems of PPC5. Capacity Planning :5.1 Measurement of capacity5.2 Capacity planning5.3 Estimating future capacity needs5.4 Aggregate planning5.5 Master production schedule6. Material Requirement Planning :6.1 Objectives and functions of MRP6.2 MRP system6.3 Management information from MRP6.4 Lot sizing consideration6.5 Manufacturing resource planning (MRP - II)7. Process Planning :7.1 Process and equipment selection7.2 Machine requirement7.3 Machine output7.4 Manpower planning7.5 Line balancing7.6 Process planning8. Production Control :8.1 Loading8.2 Sequencing8.3 Assignment model8.4 Scheduling8.5 Despatching9. Make or Buy Decision :9.1 Make or buy decision making9.2 Factors influencing make or buy decision9.3 Functional aspects of make or buy decision10. Application of LPP in Production Management :10.1 Product mix decision10.2 Standard form of linear programming problem10.3 Formulation of L.P. problem10.4 Graphical method (only) for solving problems11. Group Technology :11.1 Concept of group technology11.2 Group layout11.3 Stages in group technology manufacturing

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11.4 Benefits of G.T.12. Just in Time Manufacturing :12.1 Concept of JIT12.2 Seven wastes12.3 Basic element of JIT12.4 Benefits of JITREFERENCE BOOKS :1. Industrial Engg. & Production Managemsent Martand Telsang,2. Production Management Jain & Agarwal3. Production Management System S.C. SharmaBranch: Automobile Engineering V SemesterCourse: BTAE 501 Automobile Engineering - IUnit IHistorical Development of Automobiles classification of Automobiles, Type ofAutomobile Engines, Principle of engine operation, classification of engine, engineparts and their function, cylinder head, piston, piston rings, piston pin, connectingrod, crank shaft, flywheel, camshaft, valve and valve machanism and crank case.Unit IIFuel system in petrol engine, carburetion, petrol injection system.Unit IIIFuel system in Diesel Engine – Diesel fuel pump principle, fuel pump, simple andmultiple unit pumps, C. A. V. Bosch pump, modern distributers type fuel pumps.Unit IVCooling system in Automobile- Lubricants system – ignition system and supercharging.Unit VDuel Fuel 7 Multi Fuel Engine: Combustion in Duel Fuel engines factors affectingcombustion in duel fuel engines performance of dual fuel engines, advantages of dualfuel engines.Multifuel engines, characteristics of Multifuel engines, modification of fuel system,performance of multifuel engines. Brief introduction to working of stratified chargedengine, Stirling engine, wanked engine, variable compression engine, Air Cleancers& Silencers.Text Book:1. A Course in IC Engine by M. L. Mathur & R. P. Sharma, (Dhanpat RaiPublications)2. Automotive mechanics by William H. Crouse, Donald L. Anglin, Tata McGrawHill Publications.Note: Practicals of the subject will be based on above contents.Branch: Automobile Engineering, V SemesterCourse: BTAE 502 Automotive TransmissionUnit ITRANSMISSION REQUIREMENTS:Requirements of transmission system - General arrangement of power transmission -General

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arrangement of rear-engined vehicle with live axles - General arrangement of dead-axle andaxleless transmission - Four wheel drive transmission.Unit- IICLUTCHES:Requirements of clutches - Principle of friction clutch - Types: Cone clutch, Single-plateclutch, Diaphragm spring clutch, Multi-plate clutch, Centrifugal clutches, FerlecElectromagnetic clutch - Materials used - over running clutch - Principle of constructionanddesign details of roller and sprag types of clutches.Unit- IIIGEAR BOX:Requirements of Gear boxes - Different types of gear boxex: Sliding mesh, Constantmeshgear boxes, Epicyclic gear box - Synchronizers: Principle, Early Warner Synchronizer,LaterWarner Synchronizer, Vauxhall Synchronizer - Gear materials - Lubrication and designofGear box.Unit- IVHYDRDYNAMIC DRIVE:Advantages and limitations - Fluid coupling - Principle of operation of fluid coupling -constructional details of a typical fluid coupling - torque capacity - performancecharacteristics - Drag torque - Methods of minimizing drag torque.Unit-VTORQUE CONVERTER:Principle of operation - Performance characteristics - Single and multistage andpolyphasetorque converters - Converter - couplings - Performance characteristics of converter -coupling - Blade angles and fluid flow - Design of converter blade ngles - Constructionaldetails of typical torque converter - Converter fluids.Unit - VIAUTOMATIC TRANSMISSION:Chevrolet "Turboglide" Transmission - Powerglide Transmission - Hydraulic controlsystems of automatic transmission.Unit- VIIHYDROSTATIC DRIVE:Advantages and limitations - Various types of hydrostatic systems - principles ofhydrostaticdrive systems - Comparison of hydrostatic drive with hydrodynamic drive - Constructionand working of typical Jahny Hydrostatic drive.Unit- VIIIELECTRIC DRIVE:Advantages and limitations - Principles of early and modified Ward Leonard controlsystems - Modem electric drives for buses. Performance Characteristics.TEXT:

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1. Heldt, P.M., Torque converters, Chilton Book Co.REFERENCE:1. Newton, Steeds & Garrot, Motor Vehicles, lliffe Publishers.2. Judge, A.W., Modern Transmission Systems, Champman & Hall Ltd.3. Check Chart, Automatic Transmission, A Harper & Row Publication.Course ContentsCategory ofCourseCourse Title Course Code Credits-6C Theory Papers(ES)Departmental L T PCoreInstrumentation& MetrologyBTAE 5033 1 2Max.Marks-100Min.Marks-35Duration-3hrs.Branch: Automobile Engineering, V SemesterCourse: BTAE 503 Instrumentation & MetrologyUnit IUNITS AND STANDARDS:Fundamental units, supplementary units, derived units, Micrometer, Vernier typeinstruments, Comparators, Limits, Fits, Tolerences, Slip gauges, Ring gauges, Snapgauges,Go and No Go gauges.Unit - IISCREW THREAD AND GEAR MEASUREMENT:Thread gauges, Three wire and two wire method of thread measurement, Gear toothverniercaliper, Gear checking methods, Angle measurement, Vernier protractor, Sine bar,SpiritLevel, Surface finish measurement.Unit - IIIPRESSURE MEASUREMENT:Bourdon's pressure gauge, Diaphragms & Bellows as pressure sensors, Inductive,Resistivecapacitive and piezo electric transducers for pressure measurement, Farnboro Engineindicator, ,High speed engine indicators using piezo electric transducers, low pressuremeasurement using Pirani gauge, Thermocouple thermal conductivity gauges.Unit - IVTEMPERATURE MEASUREMENT:Physical change easuring thermometers, Liquid expansion, Vapour pressure andbimetalthermometers, Resistance thermometers and their measuring circuits, Thermistors,

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Thermocouple, Thermocouple laws, Different types of thermocouples, Opticalpyrometers.Unit - VFLOW MEASUREMENT:Orifice plate, venturimeter, Flow nozzles, Pitot tubes, Rotameters, Alcock viscous flowmeters, Hot wire anemometers, Ultrasonic flowmeters.Unit - VILOAD AND TORQUE MEASUREMENT:Force measuring devices, Balances, Platform scale weight bridges, Load cell, Torquemeasurement, Prony brake, Water brake, Hydraulic dynamometers, TransmissionDynamometers, Chassis Dynamometers.TEXT :1. Patrnabis D. Principles of Industrial Instrumentation, Tata McGraw Hill, PublishingCo.New Delhi.REFERENCE BOOKS :1. Rangan, Sarma & Mani, Instrumentation Devices and Systems, Tata McGraw HillPublishing Co. Ltd., NewDelhi.2. Beckwith, T.G. & Buck, N.L. Mechanical Measurements, Oxfor and IBH PublishingHouse, New Delhi.3. Judge, A. W. Engineering Precision Measurements, Chapman & Hall Ltd. 37,EssexStreet, W.C.2.4 Jain.R.K. Mechanical & Industrial Measurements, Khanna Publishers, New Delhi.Branch: Automobile Engineering, V SemesterCourse: BTAE 504 Engineering DesignUnit IINTRODUCTION:Classification of Design-National and International Symbols- Engineering materials andtheir physical properties as applied to design-Selection of materials - Factor of safety indesign- Dimensioning and detailing- Elementary concepts of functional, aesthetic andformdesign- Principles of design optimization - Future trends- CAD. Euler's formula. Endfixityco-efficient - Radius of gyration and plane of buckling. Rankine’s formula- Tetmajer’sformula- Johnson formula. Design of push rods and eccentrically loaded columns.Unit IIST A TIC AND VARIABLE STRESSES:Static and variable loading in machine elements-Stress concentration- Goodmen andSoderberg method for design- Design of power transmission shafts- subjected totorsion,bending and axial loads- design of closely coiled helical springs.Unit IIIGEAR DESIGN:Design considerations- Strength of gear teeth. Lewis equation- Dynamic tooth load.Design

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of helical gears, Herringbone gears, Bevel Gears and warm gears.Unit - IVFLYWHEELS:Determination of the mass of a flywheel for a given co-efficient of speed fluctuation.Engineflywheels stresses in rim of flywheels. Design of hubs and arms of flywheel.Unit - VBEARING DESIGN:Theory of lubrication - Bearing area - Sliding bearing and rolling bearings. Bearingmaterials. Design of bearing caps and bolts. Anti friction bearings. Radial ball bearings.Roller bearings. Selection of bearings. Bearing load. Temperature influence of bearings.TEXT1. R.S.Khurmi and J.K.Gupta, A text book of machine design.REFERENCES:1. R.K.Jain, Machine Design2. J.E.Shigley, Mechanical Engineering Design, McGraw- Hill Book Co.3. N.F.Spotts, Design of Machine Elements, Prentice Hall of India4. PSG Design Data Handbook, Kalaikathir Publications, Coimbatore.5. W.H.Mayall, Industrial Design for Engineers, llliffe Books, London.6. N.C. Pandya and C.S. Shah, Elements of machine design.Branch: Automobile Engineering, V SemesterCourse: BTAE 505 Production TechnologyUnit ITHEORY OF METAL CUTTING:Cutting forces, Chip formation and types, tool wear and life, tool materials,cutting fluids, machinability index.Unit -IIADVANCE WELDING PROCESSES:Tungsten inert gas welding, MIG welding, Submerge arc welding, Frictionandelectro slag welding, Electron beam welding, Laser welding.Unit -IIICONVENTIONAL MACHINING:General principles (with schematic diagrams only) of working, Types andcommonly performed operations in the following Machines: Lathe, Shaper,Planner, Milling Machine and Gear cutting Grinding Machine, Concept ofNCMachines.Unit-IVUNCONVENTlONAL MACHINING PROCESSES:Need for unconventional machining processes - classification - Principles(withschematic diagrams only) and applications of the following processes:

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Abrasive Jet machining, Ultrasonic machining, Electric dischargemachining,Electro chemical machining, Electro chemical grinding, Chemicalmachining,Laser beam machining, Electron beam machining, Plasma arc machining.Unit - VMETAL FORMING AND POWDER METALLURGY:Basic concepts and classification of fonning processes, Principles,Equipmentused and application of following processes: Forging, Rolling, Extrusion,Wiredrawing, Deep drawing, Spinning- Powder metallurgy- Procedural stepsinvolved, merits and lirnitations,Applications.REFERENCES~~1. Choudhary, H. Elements of workshop technology, Vol-I, Vol-II2. Pandey, P.C. & Shah, H.S. Modern Machining Processes, TataMcgraw Hill Publication.3. Ghosh, R. & Mallik,A.K. Manufacturing Sciences.4. Jain, R.K. Production Technology5. Martin, S.J. Numerical Control of Machine Tools, TheEnglish Language Book Society, London.6. Richard L. Little, Welding & Welding Technology, TataMcGraw HillCourse: BTAE 601 Automotive Chassis - IUnit IIntroduction:Types of chassis layout with reference to power plant locations and drive. Vehicleframes. Various types of frames. Constructional details. Materials. Testing of vehicleframes. Unitised frame body construction; Loads acting on vehicle frame.Unit IIFront Axle and Steering System:Types of front axles, Construction details, Materials, Front wheel geometry viz.Castor. Camber, King and pin inclination, Toe-in Conditions for true rolling motionof wheels during steering. Steering geometry, Ackermans and Davis SteeringSystem. Constructional details of steering linkages, Different types of steering gearboxes, Steering linkages and layouts, Power and power assisted steering.Unit IIIDrive Line:Effect of driving thrust and torque reactions, Hotch Kiss drive, torque tube drive andradius rods, Propeller shaft, Universal Joints, Constant velocity universal joints,Front wheel drive.Unit IVFinal Drive Differential:

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Different types of final drive. Worm wheel, straight bevel gear, Spiral bevel gear andhypoid gear final drives. Double reduction and twin speed final drives. DifferentialPrinciples, Construction details of differential Unit, Non- slip differential,Differential locks, Differential housings.Unit VReal Axles:Construction of rear axles, Types of loads acting on rear axles, Full floating, Threequarterfloating and semifloating rear axles, Rear axle housing, Constructionof different types of axle housings: Multi axled vehicles. Constructiondetails of multi drive axle vehicle.Text : Heldt, P.M. Automotive chassis, Chilton Co., New York, 1990Reference Books:1. Steed, W. Mechanics of Road vehicles, Llliffe Books Ltd., London, 19602. Newton, Steeds & Garrot, Motor Vehicles, Butter worths., London, 19833. Judge, A.W. Mechanism of the car, Chapman and Halls Ltd., London, 19864. Giles, J.G. Steering, Suspension and tyres, Llliffe Book Co., London, 19885. Kripal Sing, Automobile Engineering. Standard Publishing Distributor. NewDelhi, 1983Note: Practical of the subject will be based on above contentsCourse: BTAE 602 Automotive Electrical & ElectronicsUnit IStorage Batteries:Principles, Construction & operation of Lead Acid Battery, Capacity, Efficiency,Rating of battery, Determination of size Electrolyte, test on Batteries, Chargingmethods, Battery Faults.Unit IIStarter & charging System:Requirements of stating system, Characteristics of starter motor, types of startingmotor drive mechanisms, starter switch, Starting system faults. Working principle ofDC generator & AC alternator, Armature reaction, cut-out, voltage & currentregulator systems.Unit IIIAuxiliary Systems:Lightening systems such as Head light, tails Ligths, Trafficator lights, Principle ofAutomobile illumination, speedometer, Electric Horn, Wind screen Wipers,Signaling device, Different type of gauges.Unit IVEngine Vehicle Sensors:Introduction, Basic sensors arrangements, types of sensors such as oxygen sensors,Fuel metering/ Vehicle speed sensors & detonation sensors.Unit VElectronic Fuel Injection System :Introduction, Fuel Back Carburetor system,(FBC), Trouble Body injection &multiport or point fuel injection, Robert Bosch, Gasoline Fuel Injection system, FordElectronic Gasoline Fuel Injection system, Injection system controls.

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Unit VIElectronic Ignition System:Advantages of electronic ignition systems, Types of solid stateignition system & their principle of operations, Contact lesselectronic ignition system, Electronic spark timing – control.Unit VIIMicroprocessors:Architecture Intel 8085, Instruction set, Assembly LanguageProgramming, Data Transfer Schemes, Interfacing devices,Automotive applications, Development of high speed, Highprecisionlearning control system for the engine control.Text1. Judge, A.W. Modern Electrical Equipment of Automobiles, Chapman and Hall,LondonReference:1. Young A.P. and Griffiths, L., Automobile Electrical Equipment, EnglishLanguage Book Society and New Press.2. Course, W.H. Automobile Electrical Equipment, McGraw Hill Book Co., Inc.,New York.3. Robert N. Brady, Automotive Computers and Digital Instrumentation, A RestonBook, Prentice Hall, Eagle Wood Cliffs, New Jersey.Course ContentsCategory ofCourseCourse Title Course Code Credits- 4 Theory Papers(ES)Automobile L T PEngineeringAutomotiveAirConditioningBTAE 6033 1 0Max.Marks-80Min.Marks-28Duration-3hrs.Branch: Automobile Engineering VI semesterCourse: BTAE 603 Automotive Air ConditioningUnit IAir Conditioning Fundamentals:Basic Air conditioning system – Location of air conditioning components in a car –schematic layout of a refrigeration system, compressor components – Condenser andhigh pressure service ports. Thermostatic expansion valve – Expansion valve

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calibration – Controlling evaporator temperature – evaporator pressure regulatorevaporator temperature regulator.Unit IIAir Conditioner Heating System:Automotive heaters – Manually controlled air conditioners – heater systems – Fordautomatically controlled air conditioners & heater systems – automatic temperaturecontrol – air conditioning protection – engine protection.Unit IIIRefrigerant:Containers – Handling Refrigerant – Tapping into refrigerant container –refrigeration system diagnosis – diagnostic procedure – ambient conditions affectingsystem pressure.Unit IVAir Routing and Temperature Control:Objective – Evaporator care airglow – through – the Dash Re-circulating Unit –Automatic temperature control – Duct system-controlling controlling flow – vacuumreserve – testing the air control & handling system.Unit VAir Conditioning Servicing:Air conditioning maintenance & service – servicing heater system removing &replacing components – Troubleshooting of Air conditioning systems – compressorservice.Text1. William H. Crouse & D.L. Anglin, Automotive air Conditioning, McGraw Hill, Inc.Reference:4. Mitchell Information services, Inc., Mitchell automatic heating & airconditioning systems, Prentice – Hall, Inc.5. Paul Weisler, Automotive air conditioning, Reston Publishing Co. Inc.Course ContentsCategory ofCourseCourse Title Course Code Credits- 6 Theory Papers(ES)Automobile Automotive BTAE 604 L T P Max.Marks-80Engineering Design 3 1 2 Min.Marks-28Duration-3hrs.Branch: Automobile Engineering VI semesterCourse: BTAE 604 Automotive DesignUnit IIntroduction:Auto Design: Definition, Various aspects, Classification, Requirements, generalProcedure of design.Unit IIDesign of Engine Parts:Design of Piston ring, Piston Pin – Crank shaft, crank pin – Constructing Rod smallend & big end.

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Unit IIIClutches:Types of friction clutches, Requirement of clutch. Design the equation for the powertransmitted through single plate & Multi plate clutch for (a) Uniform wear (b)Uniform pressure. Design for Dimensions of clutch. Equation of centrifugal clutch.Unit IVFrame:Shear force & bending Moment diagrams for Different types of frames.Unit VFront Axle:Design of front axle BeamUnit VISuspension Springs:Types of suspension system, Types of suspension springs,Design ofleaf spring, Coil spring.Text1. Heldt, P.M., Automotive Chassis, Chilton Book Co.Reference:6. Heldt, P.M. Torque Converters, Chilton Book Co.7. Dean Averns, Automobile Chassis Design, Illiffe Book Co.8. Giri, N.K. Automobile Mechanics, Khanna Publishers, New Delhi.Course ContentsCategory ofCourseCourse Title Course Code Credits- 6 Theory Papers(ES)Automobile L T PEngineeringVehicle BodyEngineeringBTAE 6053 1 2Max.Marks-80Min.Marks-28Duration-3hrs.Branch: Automobile Engineering VI semesterCourse: BTAE 605 Vehicle Body EngineeringUnit ICar Body Details:Types: Saloon, Convertibles, Limousine, Estate Van, Racing & Sports Car Visibility,Regulation, driver’s visibility, test for visibility – method of improving visibility &space in cars – safety design equipments for car. Car body construction.Unit IIVehicle Aerodynamics:

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Objectives – Vehicles drag and types – various types of forces & moments – effectof force & moments – side wind effects on force & moments – various bodyoptimization, technique for minimum drag- Wind tunnel testing: flow visualizationtechniques, Scale model testing, component balance to measure force & moments.Unit IIIBus Body Details:Types: Mini bus, Single Decker, Double Decker, Spirit Level & Articirculated busbusbody Layout – floor height – Engine location – Entrance & Exit location -Sitting dimensions – Construction details: Frame construction, Double skinconstruction - Types metals sections used – Regulation – Conventional & integraltype construction.Unit IVCommercial Vehicle Details:Types of body: Flat plateform, Drop side, Fixed Side, Tipper body, tanker body –light commercial vehicle body types – dimension of driver seat in relation to control– Driver’s cab design.Unit VBody Materials, Trim & Mechanism:Steel sheet, timber, plastic, GRP, Properties of materials – corrosion – anticorrosionmethods – scalation of paint & painting process – Body trim items – bodymechanisms.Unit VIBody Loads:Idealized structure – Structural surface – shear panel method –Symmetric & assymetrical vertical loads in a car – longitudinalloads– Different Loading situations.Text:1. Powloski, J., Vehicle Body Engg. Business books Ltd.Reference:9. Giles J.C. Body construction & Design, lliffe books, Butter worth & Co.10. John Fenton, Vehicle Body Layouts & analysis, Mechanical Engg. Publicationltd. London.11. Braithwaite, J.V., Vehicle Body building & Drawing, Heinemanm Edn. BooksLtd. London.Sno. COURSE CODE VII th SEM1 BTAE 701 Automotive Chassis –II2 BTAE 702 CAD/CAM3 BTAE 703 Combustion and Heat Transfer4 BTAE 704 Total Quality Management5 BTAE 705 Vehicle Vibration & Noise Control6 BTAE 706 Industrial Training7 BTAE 707 Computer Aided Drafting -IICourse ContentsCategory of Course Title Course Code Credits-6C Theory Papers

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Course (ES)Departmental L T PCoreAutomotiveChassis - IIBTAE 7013 1 2Max.Marks-100Min.Marks-35Duration-3hrs.Branch: Automobile Engineering, V SemesterCourse: BTAE 701 Automotive Chassis - IIUnit IVEHICLE SUSPENSION SYSTEM:Need of suspension system. Types of suspension. Factors influencing ridecomfort. Suspension springs. Constructional details & characteristics of leafspring, Coil Springs & Torsion bar spring used for suspension. Springmaterials. Independent suspension. Rubber suspension, Pneumaticsuspension.Closed loop suspension system. Shock absorbers. Liquid filled, Gas filledabsorbers.Unit-IIBRAKING SYSTEM:Classification of brakes: Principle of drum brakes. Constructional details.Materials, braking torque by leading & trailing shoes. Disc brake theory.Constructional details. Brake actuating systems. Mechanical, hydraulic,pneumatic brakes. Factors affecting brake performance. Operatingtemperature,area of brake lining, clearance. Exhaust brakes. Vaccum brakes, power &power assisted brakes.Unit- IIIRETARDERS & BRAKE PERFORMANCE EVALUATIONS:Eddy current retarders, permanent magnet retarders, hydraulic retarders.Hillholding devices: testing of brakes, road test, garage test & laboratory test.Unit- IVWHEELS & TYRES:Types of wheels, construction of wheel assembly. Spoked wheel, discwheel &built up wheel. Tubes of tyres and their constructional details. Static &rollingproperties of pneumatic tyres. Wheel balancing: tyre rotation. Types of tyre

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wear and their causes.Unit-VAUTOMOTIVE BEARING AND CHASIS LUBRICATION:Bearings: bush, shell, and anti friction bearings. Ball & roller bearings.Thrustbearings and radial bearings. Types of lubricants: liquid, gaseous and solidlubricants. Properties of lubricants- grease lubrication.TEXT1. Heldt, P.M. Automotive chassis, Chilton co., New YorkREFERENCES1. Steed, W.,Mechanics of Road vehicles, llliffe Books Ltd., London.2. Newton, Steeds & Garrot, Motor Vehicles, Butterworths, London.3. Judge, A.W., Mechanism of the car., Chapman and Hall Ltd. London.4. Giles, J.G., Steering, Suspension and tyres, llliffe book Co. London.5. Kripal Singh, Automobile Engineering, Standard Publishing Distributor, New Delhi.6. Narang, G.B.S., Automobile Engineering, Khanna Publishers, New Delhi.7. William Crouse, Automotive Mechanics, McGraw Hill publishers.8. George Wills, J., Lubrication Fundamentals, Marcel Dekker Inc., Newyork.Course: BTAE 702 CAD/CAMCATEGORYOF COURSECOURSETITLECOURSECODECREDITS - 6C THEORYPAPERSDepartmental L T PCoreCAD/CAM BTAE 7023 1 2Max.Marks-100Min.Marks-35Duration-3hrs.COURSE CONTENTSUnit-IIntroduction: An overview of CAD-Computer Fundaments, Classification ofcomputer-Data communication - Configuration of computer system for design,design work stations. Interactive display device input devices, Output devices,Computer software.Unit-IICAD/CAM definitions, the product cycle and CAD/CAM automation andCAD/CAM computer technology. Computer configuration for CAD applications.Three dimensional transformations and projections. Solid modeling-Representation

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of 3D objects.Unit-IIIFundamentals of CAD, CAD hardware, Computer graphicssoftware and data base introduction to auto CAD, Drawingcommands in Auto CAD- working with different units andgrids, Isometric view- Working with modify commandsHatching and dimensioning and drawing, Working with texts,Drawing and objects.Unit-IVDesign of automobile engine parts such as piston. Piston ring, Piston pin, Connectingrods, Engine cylinders, Crankshafts, Gears with the help of Auto CAD.Unit-VConventional Numerical control-Developments in CNC controllers and machine toolRobots-FMS design, Simulation and control methods. Part programming throughNumerical control computer controls in Numeric Control, Introduction to CIM.References:

Radhakrishnan, P. and Kothandarman, C.P. Computer Graphics and Design,Dhanpat Rai and Sons, New Delhi.

D. Radhakrishnan., CAD/CAM/CIM.V. Ramamurthi, V., Computer Aided Design in Mechanical Engineering, TMH.

Course: BTAE 704 Total Quality ManagementCATEGORY OFCOURSECOURSETITLECOURSECODECREDIT-4C THEORYPAPERDepartmental L T PElectivesTotal QualityManagementBTAE704 3 1 0Max.Marks-100Min.Marks-35Duration-3hrs.COURSE CONTENTSUnit-IQuality Concepts And ManagementEvolution of quality control, Quality journey : Inspection to TQM, Quality of design,

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conformance, performance, functions, Global scenario, concept of Quality costs.Unit-IIStandardization and Quality AssuranceQuality assurance: Concept, need; ISO 9000 systems, ISO 14000; Quality audit,documentation.Unit-IIIStatistical Quality ControlBasic statistical concepts, Probability distribution-Binomial, Poisson and Normal,control chars for variables and attributes, CUSUM charts, Multivariate charts,Process capability, Tolerances and selective assembly, Acceptance sampling.Unit-IVDiagnosis and Prevention of DefectsDefect study, Identification and analysis of defects, Corrective measure, Factorsaffecting reliability, MTBF, MTTR, Calculation of reliability, Building reliability inthe product, Evaluation of reliability, Interpretation of test results, Reliability control,Maintainability, FMEA, Guarantee, Warrantee and claims.Unit-VQuality AwardsBreak through in quality management, Quality gurus: Deming, Crosby, Ishikawa,Juran etc., Seven quality tools, Quality circle, Kaizen, Concepts of poka yoke, 5S campaign, Six sigma, Qquality function deployment, Benchmarking, Nationalquality award model; Malcom Balbridge, National Quality Awards , Quality inservice sector, Administration etc., Case Studies.References:

Lt. Gen. H. Lal, “Total Quality Management”, Wiley Eastern Limited.Greg Bounds, : Beyond Total Quality Management”, McGraw Hill.Besterfield, Total Quality Management, Pearson Education, Asia.Menon, H.G., “TQM in New Product Manufacturing”, McGraw Hill.Mitra, Total Quality Control, Pearson Publication.Quality assurance and TQM by K.C. Jain and A.K. Chitale.

Course: BTAE 705 Vehicle Vibration & Noise ControlCATEGORYOF COURSECOURSE TITLE COURSECODECREDITS - 6C THEORYPAPERSDepartmental L T PCoreVehicle Vibration& Noise ControlBTAE705 3 1 2Max.Marks-100

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Min.Marks-35Duration-3hrs.COURSE CONTENTSUnit-IUndamped free vibrationIntroduction, Single degree of freedom System, Undamped free vibration, Naturalfrequency of free vibration. Raleigh Method stiffness of spring elements, Effect ofSpring mass.Unit-IIDamped Free VibrationIntroduction, Single degree of freedom system, Different type of damping. Conceptsof critical damping and its importance, response study of viscous damped system forcase of under damping. Critical damping and over damping Logarithmic decrement.Unit-IIIForced VibrationsSingle degree of freedom system, Steady state solution with viscous damping due toharmonic force. Solution by complex algebra, Concept of response reciprocating androtating unbalance vibration Isolation, Transmissibility ration, Energy dissipated bydamping, Equivalent viscous damping, Structural damping, Sharpness of resonance,Base excitation.Vibration measuring instruments, Accelerometer and vibrometer, Whirling of shaftswith and without damping, discussion of speeds above and below critical speeds.Unit-IVSystem with Two degree of freedom SystemIntroduction, Principle modes and normal modes coordinate coupling, generalizedand principle coordinates. Free vibrations in terms of initial conditions, gearedsystems.Forced oscillations- Harmonic excitation. Applications-Vehicle suspension.Dynamic vibration absorber, Dynamics of reciprocating engines.Unit-VContinuous SystemsIntroduction, Vibration of spring, Longitudinal vibrations of rods, Torsionalvibrations of rods, Euler equations for beams, Simple problems.Unit-VINoise ControlNoise and Noise Control-Sound, Noise Decibel scale, Pressure and density level,addition of levels, Overall Noise from different frequency Ranges, Sound Levelmeters, Perceived Noise level, Traffic Noise Index, NC curves, Building Acoustics,Effect of Noise on people, Noise reduction, Noise due to industrial equipments,Important I.S. Codes related to Noise.References:

Prof. G.K. Grover, Mechanical VibrationV.P. Singh, Mechanical Vibrations.Kewal Pujara, Vibration and Noise for engineersWilliam I Thomson, Vibration Theory and Application.William. W. Theory and Problems of Mechanical Vibration, Schaum's

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Outline Series.Timeshenko, Vibration Problems in EngineeringChurch, Mechanical VibrationsDen Hartog, Mechanical Vibrations.

Sno. COURSE CODE VIII th SEM1 BTAE 801 Major Project2 BTAE 802 Road Transportation & Economics3 BTAE 803 Alternative Fuel and Automotive Pollution Control4 BTAE 804 Seminar / Group DiscussionCourse: BTAE 802 Road Transportation & EconomicsCATEGORYOF COURSECOURSETITLECOURSECODECREDITS - 4C THEORYPAPERSDepartmental L T PElectiveRoadTransportation& EconomicsBTAE 8023 1 0Max.Marks-100Min.Marks-35Duration-3hrs.COURSE CONTENTSUnit-ISignification of Road Transportation- Road transportation as an agent of change and development,the national scene, transport policy and co-ordination.Operating characteristics in transportation, Engineering flexibility, speed and acceleration,dependability and safety, performance criteria etc.Transportation planning : Need, Steps, Guiding principles.Transport terminology- Important terms used in road, transportation like HMV, LMV, Fleetutilization, vehicle utilization, break down rate, accident rate, route, seat kilometer, load factor,Unit-IICost of service – Capital costs and operating costs, fixed cost and variable cost, Direct and indirectcosts, variable cost and variable cost carriers, excess capacity and effect on routes.Infrastructure in road transportation organisation : Garages, essential requirement of garages, fleetmaintenance, staffing general layout of a garage, vehicle maintenance records, bust station, busshelter, bus stops, essential requirements staffing, Management of transport organisation, itsobjectives, organisation all structure, motivation.Unit-IIIOperational productivity and efficiency – Productivity in road transportation orgainsations, theenvironment of a road transport system, optimizing fleet and vehicle utilization, conservation offuel and oil economy, control of breakdowns, effective traffic operations.

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Vehicle legislation in India and abroad- Introduction to Motor vehicle act 1989, national andinternational safety standards regarding automobile emission, noise brakes, drivers restraints,crash test, energy absorbing bumpers, lighting visibility.Road safety and health, Driving and age, driving in comfort, avoiding fatigue, the road toexhaustation, poisonous car fumes, car sickness, drugs and driving first aid for motorist, first aidkits, braking and stopping, interpreting the signs, rain, floods, fog, mist-care and precautions, ice,snow skidding, emergencies and road observations.Unit-IVAccidents-Definition of accident, legal obligation, causes of road accidents, analysis andprevention of road accidents, insurance documentation and investigation, road safety and driver’srole, a defensive driver, driver selection test and driver’s training.Security devices- Seat belts, Child’s safety chair, carrycot restraint, dog restraint, fog rear guardlamp, reversing light, bonnet and brake locks, vibrator alarm, fog lamps and tyre chains,demisters, tow-bar, roof racks and luggage containers, emergency equipments, auxiliaryinstruments.Unit-VFuture requirements of road transportation-Future requirements of national road transportationdevelopment, fund raising, road improvement and fuel consumption saving, remedial measures toroad transportation problems, fuel conservation and alternate fuels, hybrid vehicle, intermediatepublic transport (IPT), Urban transport development, environmental impact, planning perspectivesfor tomorrow.References:

P.G. Patankar, Road Passenger transport in India, CIRT PublicationSantosh Sharma, Productivity in road transportation, (ASRTV Publication)Motor Vehicle Act, 1989.Compendum of Transport terms, CIRT, Pune.Kitchin, L.D., Bus Operation, Illiffe and sons Ltd., London.Kandiyali L.R. Traffic Engineering and Transport Planning.

Course: BTAE 803 Alternative Fuels and Automotive Pollution ControlCATEGORYOF COURSECOURSE TITLE COURSECODECREDITS - 4C THEORYPAPERSDepartmental L T PElectiveAlternative Fuelsand AutomotivePollution ControlBTAE803 3 1 0Max.Marks-100Min.Marks-35Duration-3hrs.COURSE CONTENTSUnit-IIntroduction about the alternate fuels and renewable sources of energy inautomobile field- availabilities, Storage, Handling and Safety aspects- Costs

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and other factors.Unit-IIAlternate Fuels:Alcohols-CNG-LPG vegetable oils- Hydrogen and Biogas properties performanceand Emission characteristics. Solid fuels coal and wood Ash fusibility test.Modification requited use of Alternate fuels in SI and CI engines- Combustionequation. Conversion of gravimetric to volumetric analysis flue gas analysis.Unit-IIIRenewable sources of energiesIntroduction about the solar energy collectors- Concentrating, Flat platecollectors- application wind energy-Bio energy, Geo thermal energy- Chemicalenergy: Fuel cells, Batteries. Hydrogen energies- Energy conservations in sterlingand heat pumps.Unit-IVPollutantsPollutants- Sources of SI and CI Engines, Tow Stroke (SI and CI) enginepollution formation. Indian Emission Standards for SI and CI engines-European Emission Standards Comparison with alternate fuel emissions.Unit-VPollution control TechniquesControl Techniques and Test procedures, Optimization of operating factor-EGRFumigation-Air injection-PCV system (opens Closed) Catalytic Converters-Catalyst use of unleaded petrol.Gas Analyzers-Different Smoke meters-Different test methods.Electric VehiclesSimple layout-Traction batteries-Re Charging methods-rating pollution factors,Fuel Cells.References:

V. Ganesan, Internal Combustion Engines.P.M. Held, High speed Combustion EnginesAlcohols as Motor Fuels.GD Rai, Non Conventional sources of Energy.PM Heldt., Internal Combustion Engines.E.F. Obert, Internal Combustion Engines.SAE Transaction-Vehicle emission.John. H. Jhonson, Diesel Particulate Emissions Landmark Research

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Course wise pattern for

B. Tech. (Mechanical Engineering)

Semester I

Sr.No. Code Name of Subject

1 CA1101 General Biology

2 CA1102 Chemistry-I

3 CA1103 Thermodynamics

4 CA1104 Mathematics -I

5 CA1105 Physics – I

6 CA1106 Engineering Graphics

Semester II

Sr.No. Code Name of Subject

1 CA1201 Probability & Statistics

2 CA1202 Chemistry – II

3 CA1203 Mathematics – II

4 CA1204 Physics – II

5 CA1205 Workshop Practice

6 CA1206 Computer Programming – I

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Semester III

Sr.No. Code Name of Subject

1 CA2101 Electrical Science – I

2 CA2102 Mathematics – III

3 CA2103 Computer Programming – II

4 CA2104 Mechanics of Solids

5 CA2105 Measurement Techniques

6 CA2106 Technical Report Writing

Semester IV

Sr.No. Code Name of Subject

1 CA2201 Structure and Properties of Materials

2 CA2202 Electrical Science - II

3 CA2203 Measurement Techniques - II

4 CA2204 Numerical Analysis

5 ME/AE/CE2205 Transport Phenomenon-I

6 ME/AE2206 Applied thermodynamics

Sr.No. Code Name of Subject1 SU2200 Industrial Training I

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Semester V

Sr.No. Code Name of Subject1 CA3101 Optimization2 CA3102 Principle of Management3 ME/AE3103 Design of Machine Element4 ME3104 Power Plant Engineering5 ME3105 Transport Phenomena6 ME/AE3106 Production Techniques

Semester VI

Sr.No. Code Name of Subject1 CA3201 Operation Research2 CA3202 Control system3 ME 3203 Prime Movers and Fluid Machines4 ME/AE 3204 Computer Aided Design5 ME 3205 Advance Mechanics of Solid & Kinematics6 ME/AE 3206 Production, Planning & Control

Semester VII

Sr.No. Code Name of Subject1 ME/AE 4101 Computer Aided Manufacturing2 ME/CE4102 Refrigeration & Air Conditioning3 ME 4103 Automotive Vehicles4 ME 4104 Quality control, Assurance and Reliability5 ME 4105 Dynamics of Machine & Vibrations6 ME 4106 Composite Materials and Design

Semester VIII

Sr.No. Code Name of Subject1 SU4201 Industrial Training II

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SYLLABUS

B.Tech (Mechanical Engineering)

Semester I

CA1101 General Biology

Living systems and their properties, major biological compounds, basicphysiological processes, introduction to genetics, environment andevolution.

CA1102 Chemistry - I

This is the first of a sequence of a sequence of two courses aimed atproviding an integrated overview of chemistry. Topic to be discussed willinclude nuclear chemistry, electronic structure of atoms, molecularstructure and chemical bonding, chemical thermodynamics, phase andchemical equilibrium electrochemistry, chemical, phase and chemicalequilibrium, electrochemistry, chemical kinetics.

CA1103 Thermodynamics

Concepts and laws of thermodynamics; macroscopic thermodynamicsproperties; application to closed and open system; microscopic approach toentropy; equations of state; thermodynamics of no reacting mixtures.

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CA1104 Mathematics - I

Functions and graphs, limit and continuity, applications of derivative andintegral. Conics, polar coordinates, convergence of sequences and series.Maclaurin and Taylor series. Partial derivatives. Vector calculus in Rn;vector analysis; theorems of Green, Gauss and Stokes.

CA1105 Physics - I

Conservation Principles; Rotational Dynamics, Oscillations, Wave Motion,Reflection and Refraction, Interference, Diffraction Polarization.

CA1106 Engineering GraphicsForms; Proportion and presentations; orthographic views; auxiliary views;lines and planes; intersection and development; free hand sketching;working drawing of simple machine parts.

Semester II

CA1201 Probability and StatisticsProbability spaces; conditional probability and independence; randomvariables and probability distributions; marginal and conditionaldistributions; independent random variables; mathematical expectation;mean and variance; binomial, Poisson and normal distributions; sum ofindependent random variables; law of large numbers; central limit theorem(without proof); sampling distribution and test for mean using normal andstudent's t-distribution; test of hypothesis; correlation and linear regression.

CA1202 Chemistry - II

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Representative topics from inorganic and organic chemistry will bediscussed to expose the student to the logic and systematic of these areas,keeping in view the general principles introduced in the first course. Topicswill include: stereoisomerism: important classes of organic reactions suchas nucleophilic aliphatic substitution, elimination, electrophonic addition,free radical addition; organic synthesis; chemistry of selected main groupelements; coordination chemistry.

CA1203 Mathematics - II

Complex numbers, analytic functions, Cauchy's theorems; elementaryfunctions; series expansions; calculus of residues and applications. Vectorspace; basis and dimension; linear transformation; range and kernel of alinear transformation; row reduction method and its application to linearsystem of equations.

CA1204 Physics - II

Electric Field, Magnetic Field, Electric Current, Electromagnetic induction,Maxwell’s Equations; Electromagnetic waves, Bohr Atom, Atomic spectraWave Practical Duality, Uncertainty Principle.

Workshop Training

Introduction of Casting; welding and brazing; metal cutting machines e.g.lathe shaper and planer; drilling, milling and grinding; laboratory exercisesinvolving machining, fitting and joining.

Practical exercises in

Fitting-

Introduction,Physical properties of metals,Classification of metals,Toolsused in fitting shop,Cutting tools.

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Drilling-

Introduction,Types of drilling machines,Portable drilling nachine,Sensitivedrilling machine,Upright drilling machine,Tool holding devives,Drillingmachine tools.

Welding-

Introduction,Types of welding,TIG,MIG,Arc welding,ExplosionWelding,welding Equipments,Thermit welding.

Brazing-

Introduction,Process of brazing,Applications ofbrazing,Advantages,Disadvantages.

Turning-

Straight turning,Rough turning,Finish turning,Tapers ans Taperturning,eccentric turning.

Milling-

Introduction,Types of milling machines,Principle parts,Milling machinemechanism,Size of milling machine,work holding devices,Milling machineattachmentsSafety measures in milling.

Refrences:-

1. ( Workshop Technology) Hazara Choudhary2. ( Workshop Practice) Swarn Singh

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CA1206 Computer Programming IIntroduction to computers; building blocks of computers, I/O devicesconcept of auxiliary and main memory and memory devices; introduction tonumber system and information representation inside computer;introduction to UNIX; problem analysis, solution design and program codingusing structured programming language.

Semester III

CA2101 Electrical Science - I

Introduction; basic circuit elements; sources (dependent and independent);Kirchhoff’s current and voltage law, source representation and conversion;Network theorems; response of RL, RC and RLC circuits; diodes and itsapplications; transistors - BJT & FETs; amplifiers: biasing and small signalanalysis; OPAMPS; Digital Logic gates; Basics of Combinational andSequential circuits.

CA2102 Mathematics - III

Eigen-values and Eigen-vectors. Inner product space and orthonormalbases. Elementary differential equations. Hyper geometric equations,LENGENDRE Polynomials, Bessel functions; Fourier series; Sturm-Liouville problem , series solution for differential equation, systems of firstorder equations; Laplace transformation and application to differentialequations; one dimensional wave equation, one dimensional heat equationand Laplace equation in rectangular form.

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CA2103 Computer Programming-IIShell programming in Unix; use of advanced filters and other tools like sedand awk; system calls; advanced programming concepts; macro definitionand usage, recursion and problem solving; concept of pointers, dynamicdata structure using pointers, advanced usage of pointers; bit operations;handling command line arguments, dynamic memory allocation andmanagement; file management; problem solving using simple datastructures like stacks, queues, linked lists and binary trees. This course willfocus on non-trivial problem solving using the various programming toolsavailable in Unix and the C programming language.

CA2104 Mechanics of SolidsFundamental principles of mechanics; introduction of mechanics ofdeformable bodies; forces and moments transmitted by slender members;stress and strain; stress-strain-temperature relations; torsion; stresses anddefections due to bending; stability of equilibrium.

CA2105 Measurement TechniquesA laboratory course that covers the lab. Components associated with sixcore science courses in the integrated first degree structure. While theexact component and assignments may vary from time to time theassignments would invariably be illustrative of the theory covered in thisportion as well as aim to emphasize the aspects of measurement as atheme in experimental science. This course is a compulsory requirementfor all students who have to compulsorily do the six core science courses.Other students may be permitted to register in this course with priorapproval.

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CA2106 Technical Report WritingElements of effective writing; art of condensation; business letter writing;mamos; formal reports; technical proposals; conduction and participating,meetings; notices, agenda and minutes; strategies for writing technicaldescriptions, definitions and classifications; oral presentation; use ofgraphic and audio-visual aids; editing.

Semester IV

CA2201 Structure and Properties of MaterialsStudy of the basic properties of materials in relation to their molecularstructure; emphasis on the structure of metallic, polymeric and ceramicmaterials in relation to their mechanical, electrical, electronic and chemicalproperties, methods of imparting desirable properties to materials byinducing changes in molecular structure; property requirements andmaterial selection, criteria for widely ranging service conditions.

CA2202 Electrical Sciences-IIIntroduction; sinusoidal steady state analysis of circuits; three phasecircuits; magnetic circuits; transformers; basics of rotating machines; DCmachines; synchronous machine; induction machine.

CA2203 Measurement Techniques-IIMeasurement of basic electrical and non-electrical quantities; systemperformance measurements; analysis of experimental data. The courseshall aim to train the student in this skill of operation of instruments in theelectrical and electronics, chemical, civil and mechanical engineeringapplications, Precise lab. Exercises will be prescribed from time to time.

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CA2204 Numerical Analysis

Introduction, Solution of non linear algebraic equations, Interpolation &approximation, differentiation & integration, system of linear equations,Eigen values & Eigen vectors problems, round off and conditioning.

ME/AE/CE2205 Transport Phenomena - I

Study of fluid properties, study of pressure measuring devices, study ofhydrostatic forces on various surfaces, Buoyancy, study of fundamentals offluid flow, Analysis of fluid flow control volume approach, study of equationof motion & energy equation, Impulse momentum & applications, study offlow pattern through orifices & mouthpiece, study of flow pattern throughpipes, Laminar Flow, Dimensional Analysis.

ME/AE2206 Applied Thermodynamics

Basic thermodynamic cycles, rankine cycle, Carnot cycle, steam powercycles, brayton cycle, thermodynamic relations, Ericson cycle, Otto cycles,diesel cycle, air standard efficiency, thermal efficiency,1st law ofthermodynamics, 2nd law of thermodynamics, thermodynamic relations,power and refrigeration cycles.

Semester V

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CA3101 Optimization

Optimization of functions of one and many variables with and withoutconstraints; Kuhn-Tucker conditions; gradient methods; linearprogramming; simplex based and integer programming methods; dualitytheory; transportation and assignment problems; dynamic programming;branch and bound methods; models of linear production systems,sequencing and scheduling, PERT, CPM.

CA 3102 Principle of ManagementFundamental concepts of management – planning; organizing ; staffing;directing and controlling, production, financial; personnel legal andmarketing functions; accounting and budgeting, balance sheets.

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branch and bound methods; models of linear production systems,sequencing and scheduling, PERT, CPM.

ME/AE3103 Design of Machine Element

Fundamentals and Principle of Design, Design and selection of machineelement such as shaft, bearings and gear etc. design of mechanisms.

ME3104 Power Plant Engineering

Classification of power plant, component and layout of thermal nuclear,hydro electric power plants. Site selection for various power plants.Combined cycle power plants. Magneto Hydro Dynamics (MHD) systems.Economics of power generation, economics loading of power stations.Load curve analysis, load factor, diversity factor. Power plantinstrumentation and controls.

ME3105 Transport Phenomena

Fundamental concept of heat transfer, steady-state and unsteady stateheat conduction ,analytical and empirical relation for force and freeconvection heat transfer, heat exchanger analysis and design ,heat transferand radiation, element of mass transfer , one dimensional compressibleflow , flow in open channels, associated laboratory.

ME/AE3106 Production Techniques

Analysis, economics and quality control of metal cutting, plastic, working ofmetals, joining and casting processes, laboratory exercises in metal cutting,plastic working of metals, testing and inspection of elements and castings.

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Semester VI

CA3201 Operation Research

Transportation problem, assignment problem, game theory, Correlation &regression analysis, queuing theory, deterministic & probabilistic inventorysystems, simulation, decision theory, sampling, design of experiments &analysis of variance, non parametric tests, Markov analysis.

CA3202 Control System

Concept of control system: Examples and application of open loop andclosed loop systems, differential equations. Determination of transferfunction & Signal flow graph method

Time Response Analysis and Frequency Domain: Method study stateerror & error specification in frequency domain and their correlation withtame Domain. Bode plot Design specification in frequency domain and theirco. relation with time domain.

Stability of the system: Absolute stability and Relative stability Routh’sstability criterion Hurwitz criterion-root louse method of analysis Polar plotsNyquist stability criterion M and N locei Niraolas chart .

State variable analysis: Z Transform and stale, state variable and staleModel- solution of state equation Concepts of Controllability & operability.

ME3203 Prime Movers and Fluid Machines

Theoretical analysis of energy and momentum transfer between fluid androtor, principle of axial, mixed and radial flow compressors, turbines andpumps, design consideration, cascade aerodynamics and performancelimitations, application to power plant system, laboratory exercise in testingreciprocating machine, rotary machine and refrigeration plants.

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ME/AE3204 Computer Aided Design

Computer Aided Drafting and tool for graphics, mathematical tools,convergence criteria, design tools like modeling, simulation, spread sheetsand use of specialized package etc. students will be required to do project,specialized working for which a pool of guides will be drawn from severaldisciplines.

ME3205 Advance Mechanics of Solid & Kinematics

Energy method, asymmetrical bending, curved beam, thick cylinders,contact stresses, introduction to mechanisms, velocity and accelerationanalysis using vector polygon method, kinematics of cams and synthesisof cam profile, gear trains.

ME/AE3206 Production Planning & Control

Generalized model of production system, type of production flow, life cycleconcept, facilities location and layout planning, aggregate and batchproduction planning, inventory system, material requirements planning,elements of monitoring & production control.

Semester VII

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ME/AE4101 Computer Aided Manufacturing

Introduction, feature of NC machine tools ,NC part programming, CAMsystem devices, interpolators for manufacturing systems, control loops ofNC system, computerized numerical control, adaptive control system, CADto CAM, CAPP, industrial robots, computer aided production planning &control, computer aided inspection and quality control, CIM systems.

ME/CE4102 Refrigeration & Air Conditioning

Principle, thermodynamics analysis, load estimates and design of variousrefrigeration and air conditioning systems for comfort and industrialapplications. Theoretical or experimental investigation of refrigeration andair-conditioning problems.

ME4103 Automotive Vehicles

Internal combustion engine, vehicle performance, analysis and design ofvehicle components. Experimental or theoretical investigation of problemselected from the field of automotive vehicles.

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ME4104 Quality control, Assurance and Reliability

Basis Concepts of probability and probability distributions, standardprobability distribution, sampling and sampling distributors, confidenceintervals, testing significance, statistical tolerance, various type of controlcharts, statistical process control techniques, value analysis, defectdiagnosis and prevention, basis concept of reliability, reliability designevaluation and control, method of applying total quality managementproduction process.

ME4105 Dynamics of Machine & Vibrations

Dynamics force analysis in mechanism, determination of flywheel size,balance of rotating and reciprocating masses, whirling of shafts, forcevibration and vibration isolation, multi degree freedom system, system withdistributed mass and elasticity.

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ME4106 Composite Materials and Design

Introduction to composites, concept of reinforcement, strengtheningmechanisms, fibrous reinforcement, matrix materials, micro-mechanicalaspects of composites, manufacturing method, composite productiondesign method-design of tensile members, pressure vessels, storage tank,and other chemical process equipment made of FRP, design of joints,damage of composites by impact, FRP grid, recent development inmanufacturing of composites and technologies.

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SYLLABUS

B.Tech (Civil Engineering)

Semester I

CA1101 General Biology

Living systems and their properties, major biological compounds, basicphysiological processes, introduction to genetics, environment andevolution.

CA1102 Chemistry - I

This is the first of a sequence of a sequence of two courses aimed atproviding an integrated overview of chemistry. Topic to be discussed willinclude, nuclear chemistry, electronic structure of atoms, molecularstructure and chemical bonding, chemical thermodynamics, phase andchemical equilibrium electrochemistry, chemical, phase and chemicalequilibrium, electrochemistry, chemical kinetics.

CA1103 Thermodynamics

Concepts and laws of thermodynamics; macroscopic thermodynamicsproperties; application to closed and open system; microscopic approach toentropy; equations of state; thermodynamics of no reacting mixtures.

CA1104 Mathematics - I

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Functions and graphs, limit and continuity, applications of derivative andintegral. Conics, polar coordinates, convergence of sequences and series.Maclaurin and Taylor series. Partial derivatives. Vector calculus in Rn;vector analysis; theorems of Green, Gauss and Stokes.

CA1105 Physics - I

Conservation Principles; Rotational Dynamics, Oscillations, Wave Motion,Reflection and Refraction, Interference, Diffraction Ploaristion.

CA1106 Engineering GraphicsForms; Proportion and presentations; orthographic views; auxiliary views;lines and planes; intersection and development; free hand sketching;working drawing of simple machine parts.

Semester II

CA1201 Probability and StatisticsProbability spaces; conditional probability and independence; randomvariables and probability distributions; marginal and conditionaldistributions; independent random variables; mathematical expectation;mean and variance; binomial, Poisson and normal distributions; sum ofindependent random variables; law of large numbers; central limit theorem(without proof); sampling distribution and test for mean using normal andstudent's t-distribution; test of hypothesis; correlation and linear regression.

CA1202 Chemistry - II

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Representative topics from inorganic and organic chemistry will bediscussed to expose the student to the logic and systematic of these areas,keeping in view the general principles introduced in the first course. Topicswill include: stereoisomerism: important classes of organic reactions suchas nucleophilic aliphatic substitution, elimination, electrophonic addition,free radical addition; organic synthesis; chemistry of selected main groupelements; coordination chemistry.

CA1203 Mathematics - II

Complex numbers, analytic functions, Cauchy's theorems; elementaryfunctions; series expansions; calculus of residues and applications. Vectorspace; basis and dimension; linear transformation; range and kernel of alinear transformation; row reduction method and its application to linearsystem of equations.

CA1204 Physics - II

Electric Field, Magnetic Field, Electric Current, Electromagnetic induction,Maxwell’s Equations; Electromagnetic waves, Bohr Atom, Atomic spectraWave Practical Duality, Uncertainty Principle.

CA1205 Workshop Practice

Casting; metal forming; forging, welding and brazing; metal cuttingmachines e.g. lathe shaper and planer; drilling, milling and grinding;laboratory exercises involving machining, fitting and joining.

CA1206 Computer Programming IIntroduction to computers; building blocks of computers, I/O devicesconcept of auxiliary and main memory and memory devices; introduction tonumber system and information representation inside computer;

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introduction to UNIX; problem analysis, solution design and program codingusing structured programming language.

Semester III

CA2101 Electrical Science - I

Introduction; basic circuit elements; sources (dependent and independent);Kirchhoff’s current and voltage law, source representation and conversion;Network theorems; response of RL, RC and RLC circuits; diodes and itsapplications; transistors - BJT & FETs; amplifiers: biasing and small signalanalysis; OPAMPS; Digital Logic gates; Basics of Combinational andSequential circuits.

CA2102 Mathematics - III

Eigen-values and Eigen-vectors. Inner product space and orthonormalbases. Elementary differential equations. Hyper geometric equations,LENGENDRE Polynomials, Bessel functions; Fourier series; Sturm-Liouville problem , series solution for differential equation, systems of firstorder equations; Laplace transformation and application to differentialequations; one dimensional wave equation, one dimensional heat equationand Laplace equation in rectangular form.

CA2103 Computer Programming-IIShell programming in Unix; use of advanced filters and other tools like sedand awk; system calls; advanced programming concepts; macro definitionand usage, recursion and problem solving; concept of pointers, dynamicdata structure using pointers, advanced usage of pointers; bit operations;handling command line arguments, dynamic memory allocation and

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management; file management; problem solving using simple datastructures like stacks, queues, linked lists and binary trees. This course willfocus on non-trivial problem solving using the various programming toolsavailable in Unix and the C programming language.

CA2104 Mechanics of SolidsFundamental principles of mechanics; introduction of mechanics ofdeformable bodies; forces and moments transmitted by slender members;stress and strain; stress-strain-temperature relations; torsion; stresses anddefections due to bending; stability of equilibrium.

CA2105 Measurement TechniquesA laboratory course that covers the lab. Components associated with sixcore science courses in the integrated first degree structure. While theexact component and assignments may vary from time to time theassignments would invariably be illustrative of the theory covered in thisportion as well as aim to emphasize the aspects of measurement as atheme in experimental science. This course is a compulsory requirementfor all students who have to compulsorily do the six core science courses.Other students may be permitted to register in this course with priorapproval.

CA2106 Technical Report WritingElements of effective writing; art of condensation; business letter writing;mamos; formal reports; technical proposals; conduction and participating,meetings; notices, agenda and minutes; strategies for writing technicaldescriptions, definitions and classifications; oral presentation; use ofgraphic and audio-visual aids; editing.

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Semester IV

CA2201 Structure and Properties of MaterialsStudy of the basic properties of materials in relation to their molecularstructure; emphasis on the structure of metallic, polymeric and ceramicmaterials in relation to their mechanical, electrical, electronic and chemicalproperties, methods of imparting desirable properties to materials byinducing changes in molecular structure; property requirements andmaterial selection, criteria for widely ranging service conditions.

CA2202 Electrical Sciences-IIIntroduction; sinusoidal steady state analysis of circuits; three phasecircuits; magnetic circuits; transformers; basics of rotating machines; DCmachines; synchronous machine; induction machine.

CA2203 Measurement Techniques-IIMeasurement of basic electrical and non-electrical quantities; systemperformance measurements; analysis of experimental data. The courseshall aim to train the student in this skill of operation of instruments in theelectrical and electronics, chemical, civil and mechanical engineeringapplications, Precise lab. Exercises will be prescribed from time to time.

CA2204 Numerical Analysis

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Introduction, Solution of non linear algebraic equations, Interpolation &approximation, differentiation & integration, system of linear equations,Eigen values & Eigen vectors problems, round off and conditioning.

ME/AE/CE2205 Transport Phenomena - I

Study of fluid properties, study of pressure measuring devices, study ofhydrostatic forces on various surfaces, Buoyancy, study of fundamentals offluid flow, Analysis of fluid flow control volume approach, study of equationof motion & energy equation, Impulse momentum & applications, study offlow pattern through orifices & mouthpiece, study of flow pattern throughpipes, Laminar Flow, Dimensional Analysis.

CE2206 Analysis of Structures

Determinacy and indeterminacy, work and energy principles, fixed beams,frames, trusses, slope deflection and moment, distributions-methods,Maxwell’s reciprocal theorem, rolling loads, stiffness and flexibility methods,introduction to plastic theory.

Semester V

CA3101 OPTIMIZATION

Optimization of functions of one and many variables with and withoutconstraints; Kuhn-Tucker conditions; gradient methods; linearProgramming; simplex based and integer programming methods; dualitytheory; transportation and assignment problems; dynamic programming;branch and bound methods; models of linear production systems,sequencing and scheduling, PERT, CPM.

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CA 3102 Principle of ManagementFundamental concepts of management – planning; organizing ; staffing;directing and controlling, production, financial; personnel legal andmarketing functions; accounting and budgeting, balance sheets.

CE3103 Construction Planning and Technology

Development of model based Planning ,control and reviewing civilEngineering construction, network based methodology, cost during studiesand resource allocation ,case studies, major construction problem, principalbuilding system as affected by environmental, legal, material and industrialconstraints, interrelation-ships among the components of the system,fundamental system of enclosed load distribution and environmentalcontrol, assembly line process.

CE3104 Water and Waste Water Treatment

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Water supply and waste system, capacity requirement, analysis of wasteand water ,treatment requirement, unit operations and process of treatment,design of treatment units, disposal waste water and sludge, design ofsewers and water distribution network, rural sanitation, effluent reunificationand reuse.

CE3105 Soil Mechanics and Foundation Engineering

Origin and classification of soil, physicochemical properties, effective stressconcept and steady state flow. Darcy’s law, permeability, one dimensionalconsolidation shear strength under different drainage condition, Mohrcoulomb theory, slope stability, earth pressure, stress distribution in soil,bearing capacity shear failure and settlement, design of footing, pilefoundation, group of piles, well foundation, machine foundation, foundationon black cotton soil, soil stabilization.

CE3106 Hydraulics and Fluid Mechanics

Turbulent flow through conduits, lift and drag pipe network, boundary layertheory, open channel flow uniform and varied flow, hydraulic jump, elementof sediment transport, introduction to hydrology and hydrological cycle,element of meteorology, precipitation, mean depth of rainfall over areaevaporation, transpiration and evapotranspiration, interception andinfiltration, run off and factor affecting run off, unit hydrograph, method ofdetermination of run off.

Semester VI

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CA3201 Operation Research

Transportation problem, assignment problem, game theory ,Correlation &regression analysis, queuing theory, deterministic & probabilisticinventory systems, simulation, decision theory, sampling, design ofexperiments & analysis of variance, non parametric tests, Markov analysis.

CA3202 Control System

Concept of control system: Examples and application of open loop andclosed loop systems, differential equations. Determination of transferfunction & Signal flow graph method

Time Response Analysis and Frequency Domain: Method study stateerror & error specification in frequency domain and their correlation withtame Domain. Bode plot Design specification in frequency domain and theirco. relation with time domain.

Stability of the system: Absolute stability and Relative stability Rout’sstability criterion Hurwitz criterion-root louse method of analysis Polar plotsSyQuest stability criterion M and N locei Niraolas chart.

State variable analysis: Z Transform and stale, state variable and staleModel- solution of state equation Concepts of Controllability & operability.

CE3203 Design of Steel StructuresStructural steel load and stresses ,design of tension, compression andflexural member of steel ,riveted, bolted and welded connection, trussesgantry girder beam columns, plate girder, column base and footing.Industrial building, plastic design.

CE3204 Transportation Engineering

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Basic characteristics of transportation systems, social factors and strategicconsideration, demand forecasting and economic analysis, planning anddesign and transportation facilities, design standards – geometric design ofhighways railways and airports, design of highways and airport pavement,flexible and rigid pavement, material and test, design of grades and gradeseparated intersection, traffic accidence, traffic management.

CE3205 Geodesy

Field measurement and mapping, theory of management and erroranalysis, astronomical observation triangulation, photo grammetry, layingout works.

CE3206 Computer application in Civil Engineering

Programming techniques, review of programming languses useful to civilengineering works, structural analysis concepts, molding of problems,relation between elements and system, programming with and flexibilityand stiffness matrix displacement plain stress/strain problems, Eigen valueproblems, programming for pre and post processor, civil engineeringcomputer project.

Semester VII

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CE4101 Design of Concrete structure

Materials for concrete, design of concrete mix, design of philosophies,singles and double reinforced beams, flanged bean, shares anddevelopment length, slabs, coumns, footing and walls, foundation,watertank, introduction to pre stressed concrete, yield line theory.

ME/CE4102 Refrigeration & Air Conditioning

Principals, thermodynamic analysis, load estimate and design of variousrefrigeration and air condition system for comfort and industrial application.Theoretical or experimental investigation of refrigeration and airconditioning problems.

CE4103 Geotechnical Earthquake Engineering & MachineFoundation

Seismic hazard, engineering seismology, wave propagation, dynamic soilproportions, dynamic bearing capacity, seismic design of foundation,seismic slope stability, dynamic earth presser, seismic design of retainingstructure, liquefaction, design of machine foundation, soil improvementtechniques, seismic design codes.

CE4104 Design of Bridge Structures

Investigation of bridges, types of bridges and loading slandered, selectionof bridge, analysis and design of bridges, pier and abutments, differenttypes of bridge foundation.

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CE4105 Introduction to Water Resource Engineering

Introduction to hydrology, method of irrigation, water requirement of cropsand estimate method, detailed analysis of runoff and hydrograph, groundwater hydrology, definitions discharge computation for confined andunconfined aquifers, pumping test, reservoir planning, types of reservoir,selection of site, mass curve, life of reservoir, cost aspects, flood routing,introduction to dame, system analysis techniques in planning and practicalapplications.

CE4106 Structural Dynamics

Free and force vibration, single and multi degree system, continuoussystem, response of various system to different excitation, damping,numerical evaluation of dynamic response, frequency domain analysis,mode super position, direct integration for dynamic response.

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Course wise pattern for

B. Tech. (Automobile Engineering)

Semester I

Sr.No. Code Name of Subject

1 CA1101 General Biology

2 CA1102 Chemistry-I

3 CA1103 Thermodynamics

4 CA1104 Mathematics -I

5 CA1105 Physics – I

6 CA1106 Engineering Graphics

Semester II

Sr.No. Code Name of Subject

1 CA1201 Probability & Statistics

2 CA1202 Chemistry – II

3 CA1203 Mathematics – II

4 CA1204 Physics – II

5 CA1205 Workshop Practice

6 CA1206 Computer Programming – I

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Semester III

Sr.No. Code Name of Subject

1 CA2101 Electrical Science – I

2 CA2102 Mathematics – III

3 CA2103 Computer Programming – II

4 CA2104 Mechanics of Solids

5 CA2105 Measurement Techniques

6 CA2106 Technical Report Writing

Semester IV

Sr.No. Code Name of Subject

1 CA2201 Structure and Properties of Materials

2 CA2202 Electrical Science - II

3 CA2203 Measurement Techniques - II

4 CA2204 Numerical Analysis

5 ME/AE/CE2205 Transport Phenomenon-I

6 ME/AE2206 Applied thermodynamics

Sr.No. Code Name of Subject1 SU2200 Industrial Training I

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Semester V

Sr.No. Code Name of Subject1 CA3101 Optimization2 CA3102 Principle of Management3 ME/AE3103 Design of Machine Element4 AE3104 I.C Engines5 AE3105 Automotive Chassis-I6 ME/AE3106 Production Techniques

Semester VI

Sr.No. Code Name of Subject1 CA3201 Operation Research2 CA3202 Control system3 AE 3203 Automotive Chassis-II4 ME/AE 3204 Computer Aided Design5 AE 3205 Automotive transmission6 ME/AE 3206 Production, Planning & Control

Semester VII

Sr.No. Code Name of Subject1 ME/AE 4101 Computer Aided Manufacturing2 AE 4102 Automotive Electrical & Electronics3 AE 4103 Automotive Air Condition4 AE 4104 Automotive Design5 AE 4105 Alternative Fuel & Automotive Pollution Control6 AE 4106 Vehicle Body Engineering

Semester VIII

Sr.No. Code Name of Subject1 SU4201 Industrial Training II

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SYLLABUS

B.Tech (Automobile Engineering)

Semester I

CA1101 General Biology

Living systems and their properties, major biological compounds, basic

physiological processes, introduction to genetics, environment and

evolution.

CA1102 Chemistry - I

This is the first of a sequence of a sequence of two courses aimed at

providing an integrated overview of chemistry. Topic to be discussed will

include nuclear chemistry, electronic structure of atoms, molecular

structure and chemical bonding, chemical thermodynamics, phase and

chemical equilibrium electrochemistry, chemical, phase and chemical

equilibrium, electrochemistry, chemical kinetics.

CA1103 Thermodynamics

Concepts and laws of thermodynamics; macroscopic thermodynamics

properties; application to closed and open system; microscopic approach to

entropy; equations of state; thermodynamics of no reacting mixtures.

CA1104 Mathematics - I

Functions and graphs, limit and continuity, applications of derivative and

integral. Conics, polar coordinates, convergence of sequences and series.

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Maclaurin and Taylor series. Partial derivatives. Vector calculus in Rn;

vector analysis; theorems of Green, Gauss and Stokes.

CA1105 Physics - I

Conservation Principles; Rotational Dynamics, Oscillations, Wave Motion,

Reflection and Refraction, Interference, Diffraction Polarization.

CA1106 Engineering Graphics

Forms; Proportion and presentations; orthographic views; auxiliary views;

lines and planes; intersection and development; free hand sketching;

working drawing of simple machine parts.

Semester II

CA1201 Probability and StatisticsProbability spaces; conditional probability and independence; random

variables and probability distributions; marginal and conditional

distributions; independent random variables; mathematical expectation;

mean and variance; binomial, Poisson and normal distributions; sum of

independent random variables; law of large numbers; central limit theorem

(without proof); sampling distribution and test for mean using normal and

student's t-distribution; test of hypothesis; correlation and linear regression.

CA1202 Chemistry - II

Representative topics from inorganic and organic chemistry will be

discussed to expose the student to the logic and systematic of these areas,

keeping in view the general principles introduced in the first course. Topics

will include: stereoisomerism: important classes of organic reactions such

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as nucleophilic aliphatic substitution, elimination, electrophonic addition,

free radical addition; organic synthesis; chemistry of selected main group

elements; coordination chemistry.

CA1203 Mathematics - II

Complex numbers, analytic functions, Cauchy's theorems; elementary

functions; series expansions; calculus of residues and applications. Vector

space; basis and dimension; linear transformation; range and kernel of a

linear transformation; row reduction method and its application to linear

system of equations.

CA1204 Physics - II

Electric Field, Magnetic Field, Electric Current, Electromagnetic induction,

Maxwell’s Equations; Electromagnetic waves, Bohr Atom, Atomic spectra

Wave Practical Duality, Uncertainty Principle.

CA1205 Workshop Practice

Casting; metal forming; forging, welding and brazing; metal cutting

machines e.g. lathe shaper and planer; drilling, milling and grinding;

laboratory exercises involving machining, fitting and joining.

CA1206 Computer Programming IIntroduction to computers; building blocks of computers, I/O devices

concept of auxiliary and main memory and memory devices; introduction to

number system and information representation inside computer;

introduction to UNIX; problem analysis, solution design and program coding

using structured programming language.

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Semester IIICA2101 Electrical Science - I

Introduction; basic circuit elements; sources (dependent and independent);

Kirchhoff’s current and voltage law, source representation and conversion;

Network theorems; response of RL, RC and RLC circuits; diodes and its

applications; transistors - BJT & FETs; amplifiers: biasing and small signal

analysis; OPAMPS; Digital Logic gates; Basics of Combinational and

Sequential circuits.

CA2102 Mathematics - III

Eigen-values and Eigen-vectors. Inner product space and orthonormal

bases. Elementary differential equations. Hyper geometric equations,

LENGENDRE Polynomials, Bessel functions; Fourier series; Sturm-

Liouville problem , series solution for differential equation, systems of first

order equations; Laplace transformation and application to differential

equations; one dimensional wave equation, one dimensional heat equation

and Laplace equation in rectangular form.

CA2103 Computer Programming-IIShell programming in Unix; use of advanced filters and other tools like sed

and awk; system calls; advanced programming concepts; macro definition

and usage, recursion and problem solving; concept of pointers, dynamic

data structure using pointers, advanced usage of pointers; bit operations;

handling command line arguments, dynamic memory allocation and

management; file management; problem solving using simple data

structures like stacks, queues, linked lists and binary trees. This course will

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focus on non-trivial problem solving using the various programming tools

available in Unix and the C programming language.

CA2104 Mechanics of SolidsFundamental principles of mechanics; introduction of mechanics of

deformable bodies; forces and moments transmitted by slender members;

stress and strain; stress-strain-temperature relations; torsion; stresses and

defections due to bending; stability of equilibrium.

CA2105 Measurement TechniquesA laboratory course that covers the lab. Components associated with six

core science courses in the integrated first degree structure. While the

exact component and assignments may vary from time to time the

assignments would invariably be illustrative of the theory covered in this

portion as well as aim to emphasize the aspects of measurement as a

theme in experimental science. This course is a compulsory requirement

for all students who have to compulsorily do the six core science courses.

Other students may be permitted to register in this course with prior

approval.

CA2106 Technical Report WritingElements of effective writing; art of condensation; business letter writing;

mamos; formal reports; technical proposals; conduction and participating,

meetings; notices, agenda and minutes; strategies for writing technical

descriptions, definitions and classifications; oral presentation; use of

graphic and audio-visual aids; editing.

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Semester IV

CA2201 Structure and Properties of MaterialsStudy of the basic properties of materials in relation to their molecular

structure; emphasis on the structure of metallic, polymeric and ceramic

materials in relation to their mechanical, electrical, electronic and chemical

properties, methods of imparting desirable properties to materials by

inducing changes in molecular structure; property requirements and

material selection, criteria for widely ranging service conditions.

CA2202 Electrical Sciences-IIIntroduction; sinusoidal steady state analysis of circuits; three phase

circuits; magnetic circuits; transformers; basics of rotating machines; DC

machines; synchronous machine; induction machine.

CA2203 Measurement Techniques-IIMeasurement of basic electrical and non-electrical quantities; system

performance measurements; analysis of experimental data. The course

shall aim to train the student in this skill of operation of instruments in the

electrical and electronics, chemical, civil and mechanical engineering

applications, Precise lab. Exercises will be prescribed from time to time.

CA2204 Numerical Analysis

Introduction, Solution of non linear algebraic equations, Interpolation &

approximation, differentiation & integration, system of linear equations,

Eigen values & Eigen vectors problems, round off and conditioning.

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ME/AE/CE2205 Transport Phenomena - I

Study of fluid properties, study of pressure measuring devices, study of

hydrostatic forces on various surfaces, Buoyancy, study of fundamentals of

fluid flow, Analysis of fluid flow control volume approach, study of equation

of motion & energy equation, Impulse momentum & applications, study of

flow pattern through orifices & mouthpiece, study of flow pattern through

pipes, Laminar Flow, Dimensional Analysis.

ME/AE2206 Applied Thermodynamics

Basic thermodynamic cycles, rankine cycle, Carnot cycle, steam power

cycles, brayton cycle, thermodynamic relations, Ericson cycle, Otto cycles,

diesel cycle, air standard efficiency, thermal efficiency,1st law of

thermodynamics, 2nd law of thermodynamics, thermodynamic relations,

power and refrigeration cycles.

Semester V

CA3101 Optimization

Optimization of functions of one and many variables with and without

constraints; Kuhn-Tucker conditions; gradient methods; linear

programming; simplex based and integer programming methods; duality

theory; transportation and assignment problems; dynamic programming;

branch and bound methods; models of linear production systems,

sequencing and scheduling, PERT, CPM.

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CA 3102 Principle of ManagementFundamental concepts of management – planning; organizing ; staffing;

directing and controlling, production, financial; personnel legal and

marketing functions; accounting and budgeting, balance sheets. Branch

and bound methods; models of linear production systems, sequencing and

scheduling, PERT, CPM.

ME/AE3103 Design of Machine Element

Fundamentals and Principle of Design, Design and selection of machine

element such as shaft, bearings and gear etc. design of mechanisms.

AE3104 I.C Engines

Heat Engine, Engine Component, I C Engine Classification, Four Stroke,

S.I Engine, Four Stroke, C.I Engine, Two Stroke Engine, Application of S.I

Engine

AIR STANDARD CYCLES: Ideal cycle, Carnot cycle, Ericsson Cycle, Otto

Cycle, Diesel Cycle, Dual Cycle and their comparison, application of S> I.

Engines.

COMBUSTION IN S. I. ENGINES: Ignition limits, stage of combustion in S.

I. Engine, Abnormal Combustion, Detonation, Theories of Detonation,

Effects of Engine Variables on knocking Control of Knocking.

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SUPERCHARGING: Object of Supercharging, Supercharging in S. I.

Engines, Effects of Supercharging, Methods of Supercharging, Turbo

Charging.

AE3105 AUTOMOTIVE CHASSIS-I

Introduction: Types of chassis layout with reference to power plant

locations and drive. Vehicle frames. Various types of frames.

Constructional details. Materials. Testing of vehicle frames. Unitised frame

body construction; Loads acting on vehicle frame.

Front Axle and Steering System: Types of front axles, Construction

details, Materials, Front wheel geometry viz. Castor. Camber, King and pin

inclination, Toe-in Conditions for true rolling motion of wheels during

steering. Steering geometry, Ackermans and Davis Steering System.

Constructional details of steering linkages, Different types of steering gear

boxes, Steering linkages and layouts, Power and power assisted steering.

Drive Line: Effect of driving thrust and torque reactions, Hotch Kiss drive,

torque tube drive and radius rods, Propeller shaft, Universal Joints,

Constant velocity universal joints, Front wheel drive.

Final Drive Differential: Different types of final drive. Worm wheel, straight

bevel gear, Spiral bevel gear and hypoid gear final drives. Double reduction

and twin speed final drives. Differential Principles, Construction details of

differential Unit, Non- slip differential, Differential locks, Differential

housings.

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Real Axles: Construction of rear axles, Types of loads acting on rear axles,

Full floating, Three quarter floating and semifloating rear axles, Rear axle

housing, Construction of different types of axle housings: Multi axled

vehicles. Construction details of multi drive axle vehicle.

ME/AE3104 Production Techniques

Analysis, economics and quality control of metal cutting, plastic working of

metals, joining and casting processes, laboratory exercises in metal cutting,

plastic working of metals, testing and inspection of elements and castings.

Semester VI

CA3201 Operation Research

Transportation problem, assignment problem, game theory ,Correlation &

regression analysis, queuing theory, deterministic & probabilistic inventory

systems, simulation, decision theory, sampling, design of experiments &

analysis of variance, non parametric tests, Markov analysis.

CA3202 Control System

Concept of control system: - Examples and application of open loop and

closed loop systems, differential equations. Determination of transfer

function & Signal flow graph method

Time Response Analysis and Frequency Domain: Method study state

error & error specification in frequency domain and their correlation with

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tame Domain. Bode plot Design specification in frequency domain and their

co. relation with time domain.

Stability of the system: Absolute stability and Relative stability Routh’s

stability criterion Hurwitz criterion-root louse method of analysis Polar plots

Nyquist stability criterion M and N locei Niraolas chart .

State variable analysis: Z Transform and stale, state variable and stale

Model- solution of state equation Concepts of Controllability & operability.

AE3203 Automotive CHASSIS-II

VEHICLE SUSPENSION SYSTEM:

Need of suspension system. Types of suspension. Factors influencing ride

comfort. Suspension springs. Constructional details & characteristics of leaf

spring, Coil Springs & Torsion bar spring used for suspension. Spring

materials. Independent suspension. Rubber suspension, Pneumatic

suspension. Closed loop suspension system. Shock absorbers. Liquid

filled, Gas filled absorbers.

BRAKING SYSTEM:

Classification of brakes: Principle of drum brakes. Constructional details.

Materials, braking torque by leading & trailing shoes. Disc brake theory.

Constructional details. Brake actuating systems. Mechanical, hydraulic,

pneumatic brakes. Factors affecting brake performance. Operating

temperature, area of brake lining, clearance. Exhaust brakes. Vaccum

brakes, power & power assisted brakes.

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RETARDERS & BRAKE PERFORMANCE EVALUATIONS:

Eddy current retarders, permanent magnet retarders, hydraulic retarders.

Hill holding devices: testing of brakes, road test, garage test & laboratory

test.

WHEELS & TYRES:

Types of wheels, construction of wheel assembly. Spoked wheel, disc

wheel & built up wheel. Tubes of tyres and their constructional details.

Static & rolling properties of pneumatic tyres. Wheel balancing: tyre

rotation. Types of tyre wear and their causes.

AUTOMOTIVE BEARING AND CHASIS LUBRICATION:

Bearings: bush, shell, and anti friction bearings. Ball & roller bearings.

Thrust bearings and radial bearings. Types of lubricants: liquid, gaseous

and solid lubricants. Properties of lubricants- grease lubrication.

ME/AE3204 Computer Aided DesignComputer Aided Drafting and tool for graphics, mathematical tools,

convergence criteria, design tools like modeling, simulation, spread sheets

and use of specialized package etc. students will be required to do project,

specialized working for which a pool of guides will be drawn from several

disciplines

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AE3205 Automotive Transmission

TRANSMISSION REQUIREMENTS:

Requirements of transmission system - General arrangement of power

transmission - General arrangement of rear-engined vehicle with live axles

- General arrangement of dead- axle and axleless transmission - Four

wheel drive transmission.

CLUTCHES:

Requirements of clutches - Principle of friction clutch - Types: Cone clutch,

Single-plate clutch, Diaphragm spring clutch, Multi-plate clutch, Centrifugal

clutches, Ferlec Electromagnetic clutch - Materials used - over running

clutch - Principle of construction and design details of roller and sprag

types of clutches.

GEAR BOX:

Requirements of Gear boxes - Different types of gear boxex: Sliding mesh,

Constant mesh gear boxes, Epicyclic gear box - Synchronizers: Principle,

Early Warner Synchronizer, Later Warner Synchronizer, Vauxhall

Synchronizer - Gear materials - Lubrication and design of Gear box.

HYDRDYNAMIC DRIVE:

Advantages and limitations - Fluid coupling - Principle of operation of fluid

coupling - constructional details of a typical fluid coupling - torque capacity -

performance characteristics - Drag torque - Methods of minimizing drag

torque.

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TORQUE CONVERTER:

Principle of operation - Performance characteristics - Single and multistage

and polyphase torque converters - Converter - couplings - Performance

characteristics of converter - coupling - Blade angles and fluid flow - Design

of converter blade ngles - Constructional details of typical torque converter

- Converter fluids.

AUTOMATIC TRANSMISSION:

Chevrolet "Turboglide" Transmission - Powerglide Transmission - Hydraulic

control systems of automatic transmission.

HYDROSTATIC DRIVE:

Advantages and limitations - Various types of hydrostatic systems -

principles of hydrostatic drive systems - Comparison of hydrostatic drive

with hydrodynamic drive - Construction and working of typical Jahny

Hydrostatic drive.

ELECTRIC DRIVE:

Advantages and limitations - Principles of early and modified Ward Leonard

control systems - Modem electric drives for buses. Performance

Characteristics.

ME/AE3206 Production, Planning and Control

Generalized model of production systems; types of production flows; life

cycle concepts; facilities location and layout planning; aggregate and batch

production planning; inventory systems; materials requirements planning;

elements of monitoring & production control.

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Semester VII

ME/AE4101 Computer Aided Manufacturing

Introduction, feature of NC machine tools ,NC part programming, CAM

system devices, interpolators for manufacturing systems, control loops of

NC system, computerized numerical control, adaptive control system, CAD

to CAM, CAPP, industrial robots, computer aided production planning &

control, computer aided inspection and quality control, CIM systems.

AE4102 AUTOMOTIVE ELECTRICAL & ELECTRONICSStorage Batteries: Principles, Construction & operation of Lead Acid

Battery, Capacity, Efficiency, Rating of battery, Determination of size

Electrolyte, test on Batteries, Charging methods, Battery Faults.

Starter & charging System: Requirements of stating system,

Characteristics of starter motor, types of starting motor drive mechanisms,

starter switch, Starting system faults. Working principle of DC generator &

AC alternator, Armature reaction, cut-out, voltage & current regulator

systems.

Auxiliary Systems: Lightening systems such as Head light, tails Ligths,

Trafficator lights, Principle of Automobile illumination, speedometer, Electric

Horn, Wind screen Wipers, Signaling device, Different type of gauges.

Engine Vehicle Sensors: Introduction, Basic sensors arrangements, types

of sensors such as oxygen sensors, Fuel metering/ Vehicle speed sensors

& detonation sensors.

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Electronic Fuel Injection System : Introduction, Fuel Back Carburetor

system,(FBC), Trouble Body injection & multiport or point fuel injection,

Robert Bosch, Gasoline Fuel Injection system, Ford Electronic Gasoline

Fuel Injection system, Injection system controls.

Electronic Ignition System: Advantages of electronic ignition systems,

Types of solid state ignition system & their principle of operations, Contact

less electronic ignition system, Electronic spark timing – control.

Microprocessors: Architecture Intel 8085, Instruction set, Assembly

Language Programming, Data Transfer Schemes, Interfacing devices,

Automotive applications, Development of high speed, High precision

learning control system for the engine control.

AE4103 Automotive Air Conditioning

Refrigeration and Refrigerants: Introduction, principles and applications

Refrigeration methods, units and rating of machines Classification and

properties of refrigerants Nomenclature of refrigerants

Refrigeration System : Air refrigeration system Reversed Carnot cycle,

theoretical Application, advantages and disadvantages of cycle Simple

numerical problems Vapour Compression Cycle Theoretical and actual

vapour compressions cycle Effect of sub-cooling, super heating on

compression cycle Coefficient of performance (COP) Effect of varying

condensing and suction temperature and pressure on COP Use of P-H

chart, simple numerical problem Methods of improving COP Simple vapour

absorption system and comparison with vapour compression cycle.

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Psychometric : Properties of air vapour mixture Saturation of air, dry and

wet bulb temperature, specific humidity, degree of saturation and relative

humidity Enthalpy of moist air Psychometric charts and its uses

Psychometric process, sensible heating and cooling, cooling

dehumidification and humidification, evaporative cooling Mixing of air

streams Simple numerical problems

Automobile Air Conditioning : Various transport air conditioning

applications Physiological basis of air conditioning Human comfort,

metabolism in human body, Classification of air conditioning system, room

air conditioners, package air conditioning Operations of automobile air

conditioning Components and controls : Compressors - reciprocating,

rotary and centrifugal Various types of Condenser Cooling towers, spray

ponds Evaporators of various types Defrosting and throttling devices

Automatic expansion valve, thermostatic expansion valve Capillary tube,

solenoid valve Receiver – driers Magnetic clutch control Suction throttle

control Insulation Air distribution system Installation procedure Trouble

chart for Auto-air conditioning Various methods of air conditioning control.

AE4104 Automotive Design

Introduction: Auto Design: Definition, Various aspects, Classification,

Requirements, And general Procedure of design.

Design of Engine Parts: Design of Piston ring, Piston Pin – Crank shaft,

crank pin – Constructing Rod small end & big end.

Clutches: Types of friction clutches, Requirement of clutch. Design the

equation for the power transmitted through single plate & Multi plate clutch

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for (a) Uniform wear (b) Uniform pressure. Design for Dimensions of clutch.

Equation of centrifugal clutch.

Frame: Shear force & bending Moment diagrams for Different types of

frames.

Front Axle: Design of front axle Beam

Suspension Springs: Types of suspension system, Types of suspension

springs, Design of leaf spring, Coil spring.

AE4105 Alternative Fuel & Automotive Pollution Control

Introduction about the alternate fuels and renewable sources of energy in

automobile field- availabilities, Storage, Handling and Safety aspects-

Costs and other factors.

Alternate Fuels: Alcohols-CNG-LPG vegetable oils- Hydrogen and Biogas

properties performance and Emission characteristics. Solid fuels coal and

wood Ash fusibility test. Modification requited use of Alternate fuels in SI

and CI engines- Combustion equation. Conversion of gravimetric to

volumetric analysis flue gas analysis.

Renewable sources of energies: Introduction about the solar energy

collectors- Concentrating, Flat plate collectors- application wind energy-Bio

energy, Geo thermal energy- Chemical energy: Fuel cells, Batteries.

Hydrogen energies- Energy conservations in sterling and heat pumps.

Pollutants: Pollutants- Sources of SI and CI Engines, Tow Stroke (SI and

CI) engine pollution formation. Indian Emission Standards for SI and CI

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engines- European Emission Standards Comparison with alternate fuel

emissions.

Pollution control Techniques: Control Techniques and Test procedures,

Optimization of operating factor-EGR-Fumigation-Air injection-PCV system

(opens Closed) Catalytic Converters-Catalyst use of unleaded petrol. Gas

Analyzers-Different Smoke meters-Different test methods. ElectricVehicles.

AE 4106 Vehicle Body Engineering

Car Body Details: Types: Saloon, Convertibles, Limousine, Estate Van,

Racing & Sports Car Visibility, Regulation, driver’s visibility, test for visibility

– method of improving visibility & space in cars – safety design equipments

for car. Car body construction.

Vehicle Aerodynamics: Objectives – Vehicles drag and types – various

types of forces & moments – effect of force & moments – side wind effects

on force & moments – various body optimization, technique for minimum

drag- Wind tunnel testing: flow visualization techniques, Scale model

testing, component balance to measure force & moments.

Bus Body Details: Types: Mini bus, Single Decker, Double Decker, Spirit

Level & Articirculated bus- bus body Layout – floor height – Engine location

– Entrance & Exit location - Sitting dimensions – Construction details:

Frame construction, Double skin construction - Types metals sections used

– Regulation – Conventional & integral type construction.

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Commercial Vehicle Details: Types of body: Flat platform, Drop side,

Fixed Side, Tipper body, tanker body – light commercial vehicle body types

– dimension of driver seat in relation to control – Driver’s cab design.

Body Materials, Trim & Mechanism: Steel sheet, timber, plastic, GRP,

Properties of materials – corrosion – anticorrosion methods – scalation of

paint & painting process – Body trim items – body mechanisms.

Body Loads: Idealized structure – Structural surface – shear panel method

– Symmetric & assymetrical vertical loads in a car – longitudinal loads –

Different Loading situations.

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SINGHANIA UNIVERSITYM.Tech - Industrial Engineering & Management (2-Year)

1

Course Structure

Semester-I

Compulsory Papers Credit points L-T-P

MTIE01-Quantitative Methods and Simulation Technology 4 3-1-1

MTIE02-Manufacturing Systems Engineering 4 3-1-1

MTIE03-Manufacturing Processes 3 3-0-1

MTIE04-Production Planning and Materials Management 3 3-0-1

Electives (Any two) Credit points L-T-P

MTIE07-Enterprise Resource Planning and Supply Chain Management 3 3-0-1

MTIE06-Project Management and Technology 3 3-0-1

MTIE05-Computer Integrated Manufacturing 3 3-0-1

Sessional

MTIE08-Seminar Presentation(Compulsory) 2

Semester-II

Compulsory Papers Credit points L-T-P

MTIE11-Managerial Economics 2.5 3-0-0

MTIE12-Quality Engineering and Management 3 3-0-1

I MTIE13-Product Design and Development 4 3-1-1

Electives (Any one) Credit points L-T-P

MTIE14-Ergonomics and Industrial Safety 3 3-0-1

MTIE15-Reliability Engineering and Terotechnology 3 3-0-1

MTIE16-Systems Analysis Techniques 3 3-0-1

Term Paper Assignment :

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MTIE17-(guided only, compulsory course) 8

MTIE18-Comprehensive Viva-Voce(Compulsory) 1.5

Semester-III

MTIE21-Project/Thesis and Viva-Voce 18

Semester-IV

MTIE31-Project / Thesis and Viva Voce 18

Total of all four Semesters (Semester-I through Semester-IV) : 80 Credits

M.Tech - Industrial Engineering & Management (2-Year)

2

Syllabus

Quantitative Methods and Simulation Technology (QMST)

Concepts in Discrete Event System Simulation; Random Number Generation; Application in Scheduling,

Queuing systems, inventory systems; Simulation Packages; Simulation of Manufacturing Systems

Introduction to System Dynamics: Causal-Loop Diagram, Flow Diagram

Multi – objective decision making; Network Methods, Dynamic Programming, Non – linear programming,

heuristics for optimization

References:

1) P K J Mahaptra,et al – System Dynamics, Orient Longman

Sushil System Dynamics – A Practical Approach for Management Problems – Wiley Eastern Limited

Narsing Deo, System Simulation with Digital Computer PHI (EEE)

Geoferry Gordan, System Simulation, PHI (EEE)

W.D.Kelton, R.P. Sadowski (1998), Simulation with Arena, Mc Graw Hill International – Industrial

Engineering Series

J.K.Sharma Quantitative Techniques for Managerial Decisions – MacMillian India Ltd.

Manufacturing Systems Engineering (MSE)

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Production System Design; Facilities Planning – Facilities Location – Layout Design & Material Handling

Systems; Line Balancing; Group Technology; Ergonomics and Work Study; Incentive Schemes; Job

Evaluation; Value Engineering; Process Reengineering; Productivity Engineering; Systems of

Manufacturing Flow & Flexible Cells; Production and Service Systems

References:

1) R.L.Francis and J.A. White and Mc Ginnies, Facilities Layout and Location – Prentice Hall

India

2) J.M.Apple (1972) Plant Layout and Material Handling – McGraw Hill

3) K.Hitomi (1996) , Manufacturing Systems Engineering, Viva Books Pvt. Ltd., India

4) I.L.O Manual on Work Study, Geneva (1957)

5) H.B.Maynard, Hand Book of Industrial Engineering

6) B.S. Blanchard, Systems Engineering and Management

7) D.K.Carr and H.J. Johansson (1995) Best Practices in Re Engineering, McGraw Hill, Inc

8) Lon Roberts, Process Re Engineering – The Key to achieving Break through Success – TMH

M.Tech - Industrial Engineering & Management (2-Year)

3

9) James A. Fitzzimmons and Mona J. Fitzzimmons (2000T), Service Management, Operations,

Strategy and JIT, Third Edition, Mc Graw Hill,

10) Konz, Stephan, Work Design : Industrial Ergonomics (3rd Ed) Willey, NY 1920

11) Mc Cormick, E.I. and Marll Sanders – Human factors in Engineering and Design (7th Ed)

McGraw Hill NY 1992

12) Woodson Wesley E and Paggy Tillman, Human Factor Design Handbook 2nd ED), McGraw

Hill NY 1992

13) Marvil E. Mundel, Motion and Time Study, PHI

14) W.L. Gage, Value Analysis, McGraw Hill

15) David Sumanth, Productivity Engineering & Management

16) William W.Luggen Manufacturing Cells and Systems, Prentice Hall, N.Y.

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17) L.D.Miles, Techniques of Value Analysis and Engineering, 1972, Mc Graw Hill.

18) S.S.Iyer, Value Engineering – A How to Manual, 2nd ED, New Age International Publishers.

Manufacturing Processes (MP)

Principles and Practices in Primary Production Process; Hot and Cold Working Process, formability of

Engineering Materials, Powder Metallurgy Processes; Manufacturing of Composites; Machining of

Advanced Materials; CNC Machining;

Extrusion; Electro-spark & Electrochemical Machining Process.

Joining Process; Forming Process.

Special Purpose Machines and Mechanized Transfers

Introduction to Advanced Machining Methods: Laser, Plasma; Ultrasonic systems, Micro Machining.

References:

1. Lindberg - Process and Materials of Manufacture, 4th Ed, PHI

2. De Gamo et al - Materials and Process in Manufacturing, 8th Ed, PHI

3. Chitale and Gupta – Product Design and Manufacturing, 2nd Ed, PHI

4. Parashar & Mittal, Elements of Manufacturing Processes, PHI

5. Pandey and Shah, Modern Machining Process

6. Production Technology by HMT

7. A. Bhattacharya, New Technology

8. MHA Kempster, Introduction to Jigs and Fixtures Design, ELBS, 1974

9. ASTME – Fundamentals of Tools Design, PHI (1979)

10. Rankey Paul, Designs and Operations of FMS – IFS Publication UK

M.Tech - Industrial Engineering & Management (2-Year)

at

4

Production Planning and Materials Management (PPMM)

Production Planning and Control; Industrial Scheduling; Job – shop Planning;

Demand Forecasting – Methods and Uses

JIT Manufacturing – Kanban System

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Synchronous Manufacturing and Theory of Constraints

Operations Strategies; Hierarchical Planning System – Aggregate Planning & Manufacturing Resource

Planning

Materials Management Concepts and Objectives for material function, administrative practices,purchasing

system, purchasing cycle, Make or Buy decisions, Vendor Development and Evaluation, Inventory

Planning, Control and Management: Selective Inventory Control; EOQ Models and its variants, safety

stock, Stocking Policy, Stores Management. Procurements Negotiations and Pricing; PurchaseProcedures;

Policy and Procedure Manuals.

Demand Assessment; Materials Requirement Planning (MRP I)

Material Handling, Physical Distribution and logistics; Standardization

Computer Application in Materials Management and MIS.

References:

1) S.Nahmias, (1997), Production and Operations Analysis, R. Irwin.

2) D.D. Bedworth and J.E.Bailey (1983), Integrated Production Control System Management,

Analysis and Design, John Wiley

3) M.Pinedo and X.Chao (1999), Operations Scheduling, Mc Graw Hill.

4) R.B.Chase, N.J. Aquilano and F.R.Jacobs, Production and Operatons Management –

Manufacturing and Services 2nd Ed, TMH

5) John E.Biegel – Production Control – a Quantitative Approval, PHI

6) E.G. Coffman (1976), Computer and Jobshop Scheduling Theory, Wiley

7) Hanke, Wichem & Reitsch, Business Forecasting, 7th Ed, PHI

8) Bloomberg, Lemay and Hanna, Logistics, PHI

9)R.B.Ballot (1980), Materials Manamegement, Taraporewala, Bombay.]

10) P.Gopalkrishnan (1994), Handbook of Materials Management, PHI

11)P.Gopalkrishnan and M.S.Sandilya (1981), Inventory Management, PHI

12)M.S.Shah (1988), An Integrated Concept of Materials Management, TMH

13) J. Buchan, E.Koenigsberg, Scientific Inventory Management – PHI

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M.Tech - Industrial Engineering & Management (2-Year)

at

5

ERP and Supply Chain Management (ERPSCM)

The emergence and need for ERP concept; ERP Systems for manufacturing and service based

organizations; Modules and Architectures of a typical ERP System; identification of suitable platforms;

Selection and implementation of ERP Systems;

Strategic framework for Supply Chain, Materials Management Functions, Forecasting and Market

Analysis, Purchasing and procurement, Physical Supply Inventory Management, Supply Chain

Coordination; Bullwhip Effect; MRP and Capacity Planning; Logistical Management – Materials Handling,

Warehouse / Storage and Retrieval, Transportation and Distribution. IT and Role of E – Business.

References:

1) Garg and Venkitakrishnan – Enterprise Resource Planning: Concepts and Practice, 2nd Ed,

PHI

2) Garg and Venkitakrishnan – ERP Ware – ERP Implementation Framework, PHI

3) ASAP Consultancy and J.Blain, Understanding SAP R/3, PHI Ltd.

4) Supply Chain Management – 2001, Strategy, Planning & Operation. Sunil Chopra &

Peter Meindl; Pearson Education Asia, ISBN: 81-7808-272-1.

5) Robert B Handfield, Ernest L Nichols, Jr. Supply Chain Redesign – Transforming Supply

Chains into Integrated Value Syste ms, 2002, Pearson Education Inc, ISBN: 81-297-0113-8

6) Jeremy F Shapiro, Duxbury; Modelling the Supply Chain, 2002, Thomson Learning,

ISBN 0-534-37363

7) David Simchi Levi, Philip Kaminsky & Edith Simchi Levi; Designing & Managing the

Supply Chain; Mc Graw Hill

8) Dr. Dale S. Rogers,Dr. Ronald S. Tibben-Lembke Going Backwards: Reverse Logistics

Trends and Practices,University of Nevada, Reno, Center for Logistics Management

9)Alexis Leon, Enterprise Resource Planning, 1999, Tata Mc Graw Hill Publishing

Company Ltd.,

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10) Thomas Volloman , etal , Manufacturing Planning & Controls.

Project Management and Technology (PMT)

Project Characteristics, Project Selection, Economics, Feasibility Assessment and Evaluation, Structuring,

Organizational and Work Breakdown, Scheduling, Budgeting, Life Cycle Costing, Project Control;

PERT/CPM, Crashing/Time-Cost Trade-off Contracts; Resource Leveling, Limited Resource Allocation;

Line of Balance.

Computer Supports; MS Project / Prima Vera Software Application and Use

References:

1) Wiest & Levy, Management Guide to PERT/CPM : with GERT/PDM/DCPM and other

networks, 2nd Ed, PHI

2) Narendra Singh, Project Management and Control, Himalaya Publishing House

M.Tech - Industrial Engineering & Management (2-Year)

6

3) Yenyee Chong, Evelyn May Brown, Managing Project Risk – Business Risk Management for

Project Leaders, PHI

4)MS Project, Microsoft Network

5) Primavera Manual

6) Prince Manual

7) Bob Huges and Mike Cotterell, Software Project Management, 3rd ED, TMH

8) Harold Kerzner, Project Management – A system approach to Planning Scheduling &

Controlling, CBS Publishers & Distributors

9) Beningston Lawrence - Project Management, McGraw Hill

Computer Integrated Manufacturing (CIM)

Fundamentals of Numerical Control (NC) and Computer Numerical Control (CNC); Direct Numerical

Control (DNC) NC Part Programming.

Industrial Robot Application; Robot Programming Fundamentals;

Automated Guided Vehicle System; Automated Storage Systems;

Flexible Manufacturing Systems (FMS); FMS Components;

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Transfer Lines and Automated Manufacturing Systems Automated Assembly.

Product Design and CAD; Computer Aided Manufacturing (CAM);

Computer Aided Process Planning (CAPP)

References:

1) Mikell P.Groover, Automation, Production Systems and Computer Integrated Manufacturing 2nd

Ed, Pearson Education.

2) Chris Mc Mahon and Jimmie Browne, CAD CAM – Principles, Practice and Manufacturing

Management, 2nd Ed (Addison – Wesley), Pearson Education, Asia

3) P. Radhakrishnan, S.Subramanyam, CAD CAM CIM, New Age International Publishers.

4) Vajpayee, Principles of Computer Integrated Manufacturing, PHI

Managerial Economics (ME)

Introduction:Nature, scope and application of Managerial Economics.

Time Value of Money: Nominal and effective interest rates and continuous compounding

Role of engineering economy in the decision making process

Demand: Demand Analysis; Laws of Demand; Determinants of Demand; Elasticity of Demand; Demand

forecasting.

Production and Costs: Production Theory & Analysis, Cost Analysis & Cost estimation; Break-even

analysis. Replacement analysis. Using Optimisation techniques in Cost Decisions

Market structure & Capacity Analysis: Competition and Monopoly; Game Theory and Strategic Behaviour

Pricing Decisions: Pricing of goods and services, Input factor pricing

Capital budgeting: Rate of return computation & Cost of Capital; Payback period; Present worth and

capitalized cost evaluation; Benefit/Cost ratio evaluation

Depreciation: Concepts and computation models

Evaluating Business economics: Analysis and Interpretation of Financial statements

M.Tech - Industrial Engineering & Management (2-Year)

7

References:

1) Petersen, C & Lewis, W.C.: Managerial Economics, PHI

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2) Hailstones, Thomas J. and Rathwell, John C., Managerial Economics, Prentice Hall International,

3) Perk, Contemporary Engineering Economics, 3rd Ed, PHI

4) Panneerselvam, Engineering Economics, PHI

5) Thesen & Fabrycky, Engineering Economy, 9th Ed, PHI

6) Kreps, D., A Course in Microeconomic Theory, Press, N.J.

7) Chopra, O.P., Managerial Economics, Tata-McGraw Hill, .

8) Baumol, W.J., Economic Theory and Operations Analysis, Prentice Hall International,

9) Agarwal, Manju, Economics for decision Making, Indian Institute of Finance, 1997 .

10) J.R. and Chang, Simon, Principles of Managerial Economics, Prentice Hall International.

Quality Engineering and Management (QEM)

Concepts and approaches in Quality Management and Assurance Technology;

Product Quality Control : Acceptance Sampling Methods; Metrology - Procedures and Methodology :

Instruments : Coordinate Measuring Machines Process Evaluation and Control: Control Charts; Design of

Experiment; Process Capability Studies and Indices.

Robust Design; Taguchi Principle and methods;

Total Quality Management: Approach, Methodologies and Procedures; Quality Tools – Advanced Tools:

Cause Effect Diagram, FMEA / FMECA, Fault Tree Analysis, QFD, Kaizen Systems;

Six Sigma Methods. ISO 9000 QMS. Applications in service sector.

References:

1) A. Zaidi (1995), SPC: Concept, Methodologies and Tools, PHI

2) S.Halpern (1979), The Assurance Sciences, PHI

3) A.V. Feizenbaum (1987) Total Quality Control, Mc Graw Hill.

4) D.C. Montogomery (1984), Design and Analysis of Experiments, John Wiley & Sons.

5) Besterfield et al – Total Quality Management

6) Taguchi G, Introduction to Quality Engineering, Bedford : Asian Productivity Organisation (1986)

7) S.Pande, Roebrt P. Neuman, Ronald R Cavanagh – The Six Sigma Way – How GE, Motorola

ands other top companies are honing their performances.

8) Doeblin, E.O ., Measurement Systems : Applications and Design, Fourth Edition, Mc Graw Hill,

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Inc, NY, 1990

9) ASTME – Handbook of Industrial Metrology, PHI

10) Juran, Handbook & Quality Control, Mc Graw Hill.

11) Juran, Gryna, Quality Planning and Analysis, TMH

M.Tech - Industrial Engineering & Management (2-Year)

at

West Bengal University of Technology(In-House Course

8

Product Design and Development (PDD)

Introduction: Challenges of product development; Successful product development; Quality aspect of

product design; Market Research; Survey.

Identify customer needs and Product Planning Processes. Product specifications: Process of setting

specifications. Concept generation – selection – testing.

Product Architecture: Implication of architecture, establishing the architecture, related system level design

issue. Industrial design : Overview

Design for manufacturing and assembly - tolerancing, design of gauges; Design for environment; Robust

design. Prototyping; Engineering Materials. Concurrent engineering. Product costing, value engineering,

Aesthetic concepts; visual effects of form and colour. Product data management.

Innovation and Creativity in Product Design. Case Studies.

References:

1. Product Design and Development: Karl T. Ulrich, Steven G. Eppinger; Irwin McGrawHill

2. Product design and Manufacture: A.C.Chitale and R.C. Gupta; PHI

3. New Product Development: Tim Jones, Butterworth, Heinmann, Oxford, 1997.

4. Product Design for Manufacture and Assembly: Geoffrey Boothroyd, Peter Dewhurst and

Winston Knight.

5. Product Design : Otto and Wood; Pearson education.

6. Industrial Design for Engineers: Mayall W.H, London, Hiffee books Ltd, 1988

7. Applied Ergonomics, Hand Book: Brien Shakel (Edited) Butterworth Scientific, London 1988.

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8. Introduction to ergonomics – R.C.Bridger, McGrawHill Pub.

9. Human Factor Engineering – Sanders & McCormick, McGrawhill Publications.

Ergonomics and Industrial Safety (EIS)

Introduction - general approach to the man-machine relationship-workstation design-working position and

posture. An approach to industrial design - elements of design structure for industrial design inengineering

applications in manufacturing systems.

Control and Displays: configurations and sizes of various controls and displays;- design of controls in

automobiles, machine tools etc., - design of furniture, design of instruments.

Ergonomics and Manufacturing: Ergonomics and product design; ergonomics in automated

Systems;Anthropomorphic data and its applications in ergonomic design; limitations of anthropomorphic

data - use of computerized database.

Safety & Occupational Health and Environment: Application of Ergonomics in industry for Safety, Health

and Environment Control;

Prevention and specific safety measures for manufacturing and processing industry – safety in the use of

machines, precaution for certain chemical industry.

Environmental Safety and ISO 14000 System.

Occupational Health – Health and Safety consideration; Personal protective Equipment.

References:

1) Industrial Design for Engineers: Mayall W.H, London, Hiffee books Ltd, 1988

2) Applied Ergonomics, Hand Book: Brien Shakel (Edited) Butterworth Scientific, London 1988.

3) Introduction to ergonomics – R.C.Bridger, McGrawHill Pub.

4) Human Factor Engineering – Sanders & McCormick, McGrawhill Publications.

M.Tech - Industrial Engineering & Management (2-Year)

9

5) Colling D.A., Industrial Safety Management and Technology, PHI

6) Della D.E., and Giustina, Safety and Environmental Management, Van Nostrand Reinheld

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International Thomson Publishing Inc.

7)Goetsch D. L., Occupational Safety and Health for technologists, Engineers and Managers, PHI

8) Industrial Safety and Polution Control Handbook, National Safety Council and

Associate(Data) Publishers Pvt.Ltd.

9) Reese, C.D.,(2001), Accident/Incident Prevention Techniques, N.Y, Taylor & Francis,

Inc.

10) Michand, P.A., Accident Prevention and OSHA Compliance, Boca Raton, FL : CRC

Press/ Lewis Publisher.

RET (Reliability Engineering & Terotechnology)

Introduction: General Objectives, Functions; Organization and Administration of Maintenance Systems;

Requirements, Failure Analysis; Source Identification, Classification and selectivity of failure; statistical

and Reliability Concepts and models for Failure Analysis.

Reliability Models – Series, Parallel, Hybrid

Classification and Maintenance Systems – Basis and Models

Decision Models for Maintenance Planning: Operation and Control, Optimum Level of Maintenance;

Replacement aspects; Scheduling of Activities; Cost Management and budgeting; Work Measurementand

Controls.

Availability, Maintainability – MTBF, MTTR; Breakdown Maintenance, Preventive Maintenance,

Predictive Maintenance. Total Productive Maintenance. Spare Parts Management.

References:

1) A.K.Gupta, Reliability Engineering and Terotechnology, Macmillan India Ltd.

2) Dhilon, Engineering Maintainability – How to Design for Reliability and Easy maintenance,

PHI

3) Mishra and Pathak – Maintenance Engineering and Management, PHI.

4) Gopalkrishnan & Banerji - Maintenance and Spare Parts Management, PHI.

5) Masters, Introduction to Environmental Engineering and Science

6) Higgins, L.C. and L.C. Morrow (eds), Maintenance Engineering Handbook, McGraw Hill

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7) Heintzelman, J.E., The Complete Handbook of Maintenance Management.

8) H.P. Garg, Industrial Maintenance

M.Tech - Industrial Engineering & Management (2-Year)

10

Systems Analysis Techniques (SAT)

Introduction to Analysis and Design of intelligent systems using soft computing techniques.

Application of soft computing; Soft Computing Methods.

Artificial Neural Network(ANN): Fundamental Model, Learning Rules

Hebb Net Architecture, Algorithm, linear separability; Perceptron Networks – single and m

multilayer; Adeline and Madeline Networks;

Feedback Networks – Discrete Hopfield Net – architecture, training and application algorithm,

analysis(ATTAA)

Feed Forward Networks(ATTAA) : Back Propagation, Radial Basis Function

Self Organising Feature Map : Kohonen SOM, LVQ

Fuzzy Systems / Logic – Fuzzy Set Theory; Fuzzy Sets Applications

Hybrid : Neuro-Fuzzy Modeling

Introduction to Genetic Algorithm

Software in ANN, Fuzzy and Hybrid Systems.

References:

1. J.S.R Jang, C.T.Sun, E.Mizutani; Neuro-Fuzzy and Soft Computing, PHI

2. K. Gurney, An Introduction to Neural Networks, UCL Press.

3. Vose M. D., The Simple genetic Algorithm, MIT Press(1999)

4. Andries P Engelbrecht, Computational Intelligence, John Wiley & Sons Ltd., 2003

5. Timothy J Ross, Fuzzy Logic with Engineering Applications, McGraw Hill 1997

6. S. Rajasekaran and G.A.V.Pai, Neural Networks, Fuzzy Logic and Genetic Algorithms, PHI

7. Davis E Goldberg, Genetic Algorithms: Search, Optimisation and Machine Learning,

Addison Wesley, N.Y., 1989

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SINGHANIA UNIVERSITY

M.Tech – THERMAL ENGINEERING

SEMESTER I

Code No Course Title L T P M

TheoryMA1611 Applied Mathematics for Thermal Engineering 3 1 0 100

IC1601 Advanced Heat Transfer 3 1 0 100

IC1602 Advanced Thermodynamics 3 1 0 100

IC1605 Advanced Fluid Mechanics 3 0 0 100

EY1602 Fuels and combustion 3 0 0 100

SEMESTER II

Code No Course Title L T P M

TheoryTH1651 Advanced Internal Combustion

Engineering3 0 0 100

RA1602 Instrumentation for Thermal Engineering 3 0 0 100

EY1652 Environmental Engineering and Pollution Control 3 0 0 100

E1*** Advanced Power Plant Engineering 3 0 0 100

E2*** Refrigeration Systems Design 3 0 0 100

SEMESTER III

Code No Course Title L T P M

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TheoryE4*** Project Work –Phase I 3 0 0 400

SEMESTER IV

Code No Course Title L T P M

TH1751 Project Work – Phase II 0 0 12 400

SEMESTER – I

APPLIED MATHEMATICS FOR THERMAL ENGINEERING

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1. FOURIER TRANSFORMS

Fourier Transforms, Complex, Sine and Cosine Transforms, Finite Fourier Transforms. Applications –

One dimensional heat conduction problem, Laplace Equation, Poison Equation.

2. CALCULUS OF VARIATIONS

Variation and its properties – Euler’s equation – Functionals dependent on first and higher orderderivatives – Functionals dependent on functions of several independent variables – Some applications– Direct methods – Ritz and Kantorovich methods.

3. CONFORMAL MAPPING AND APPLICATIONS

The Schwarz – Christoffel transformation – Transformation of boundaries in parametric form – Physicalapplications – Application to fluid flow – Application to heat flow.

4. SOLUTIONS OF LINEAR SYSTEMS OF EQUATIONS

Matrix transformations – Direct methods – Gaussian Elimination method, Gauss modern method,Factorisation method. Iterative methods – Jacobi, Gauss Seidely and SOR methods.

5. NUMERICAL SOLUTION OF PDE

Solution of Laplace’s and Poission equation on a rectangular ewgion by Liebmann’s method – Diffusionequation by the explicit and Crank Nicolson – Implicit methods – Stability and Convergence criterion –Solution of wave equation by explicit scheme.

A.REFERENCES

1. Sneddon,I.N., Elements of partial differential equations, McGraw-Hill, 1986.

2. Spiegel, M.R., Theory and problems of complex variables with an introduction to conformalmapping and its applications, Schaum’s outline series, McGraw-Hill Book Co.,1987.

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3. Sankara Rao, K., Introduction to partial differential equations,Prentice–Hall of India,NewDelhi, 1995

4. Elsgolts, L., Differential equation and calculus of variations, Mir Publishers, Moscow, 1996.

5. Carnanan. B., Luther. H.A., and Wilkes, J.O., Applied Numerical Methods, Wiley and Sons, 1976

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ADVANCED HEAT TRANSFER

1. CONDUCTION AND RADIATION HEAT TRANSFER

One dimensional energy equations and boundary condition, three-dimensional heat conduction

equations, Extended surface heat transfer, Conduction with moving boundaries, Radiation in gases and

vapour. Gas radiation and radiation heat transfer in enclosures containing absorbing and emitting

media – interaction of radiation with conduction and convection.

2. TURBULENT FORCED CONVECTIVE HEAT TRANSFER

Momentum and Energy Equations, Turbulent Boundary Layer Heat Transfer, Mixing ength concept,

Turbulence Model – K Є Model, Analogy between Heat and Momentum Transfer – Reynolds, Colburn,

Prandtl Turbulent flow in a Tube, High speed flows.

3. PHASE CHANGE HEAT TRANSFER AND HEAT EXCHANGER

Condensation with shear edge on bank of tubes, Boiling – pool and flow boiling, Heat exchanger, Є –

NTU approach and design procedure, compact heat exchangers.

4. NUMERICAL METHODS IN HEAT TRANSFER

Finite difference formulation of steady and transient heat conduction problems –

Discretization schemes – Explicit, Crank Nicolson and Fully Implicit schemes,

Control volume formulation, Steady one dimensional convection and Diffusion

Problems, Calculation of the flow field – SIMPLER Algorithm.

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5. MASS TRANSFER AND ENGINE HEAT TRANSFER CORRELATION

Mass Transfer, Vaporization of droplets, Combined heat and mass transfer, Heat

Transfer Correlations in various applications like I.C. Engines, Compressors & turbines.

REFERENCES

1. Incropera F.P. and DeWitt. D.P., Fundamentals of Heat & Mass Transfer, John Wiley &Sons, 1996.

2. Ozisik. M.N., Heat Transfer – Basic Approach, McGraw-Hill Co., 1985

3. Schlichting, Gersten, Boundarylayer Theory, Springer, 2000

4. P.K. Nag, Heat Transfer, Tata McGraw-Hill, 2002

5. Rohsenow. W.M., Harnett. J.P., and Ganic. E.N., Handbook of Heat Transfer Applications, McGraw-Hill, NY1985

6. Ghoshdasdidar. P.S., Compiler simulation of flow and Heat Transfer, Tata McGraw-Hill, 1998

7. Patankar. S.V.Numerical heat Transfer and Fluid flow,Hemisphere Publishing Corporation,1980

ADVANCED THERMODYNAMICS

1. AVAILABILITY ANALYSIS AND THERMODYNAMIC PROPERTY

RELATIONS

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Availability, Irreversibility and Second-Law Efficiency for a closed System and steady-state Control

Volume. Availability Analysis of Simple Cycles. Thermodynamic Potentials, Maxwell relations,

Generalised relation for changes in Entropy, Internal Energy and Enthalpy, Generalised Relations for Cp

and Cv Clausius Claypeyron Equation, Joule-Thomson Coefficient, Bridgman Tables for thermodynamic

relations.

2. REAL GAS BEHAVIOUS AND MULTI-COMPONENT SYSTEMS

Different Equations of State, Fugacity, Compressibility, Principle of Corresponding States, Use ofgeneralized charts for enthalpy and entropy departure, fugacity coefficient, Lee-Kesler generalized threeparameter tables. Fundamental property relations for systems of variable composition, partial molarprosperities, Real gas mixtures, Ideal solution of real gases and liquids, Equilibrium in multi phasesystems, Gibbs phase rule for non-reactive components.

3. CHEMICAL THERMODYNAMICS AND EQUILIBRIUM

Thermo chemistry, first Law analysis of reacting systems, Adiabatic Flame temperature, Entropy changeof reacting systems, Second Law analysis of reacting systems, Criterion for reaction equilibriumcomposition.

4. STATISTICAL THERMODYNAMICS

Microstates and Macrostates, Thermodynamic probability, Degeneracy of energy levels, Maxwell-

Boltzman, Fermi-Dirac and Bose-Einstein Statistics, Microscopic Interpretation of heat and work,

Evaluation of entropy, Partition function, Calculation of the Microscopic properties from partition

functions.

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5. IRREVERSIBLE THERMODYNAMICS

Conjugate Fluxes and Forces, Entropy Production, Onsager’s Reciprocity relations, thermo-electricphenomena and formulations.

REFERENCES :

1. Kenneth Wark Jr., Advanced Thermodynamics for Engineers, McGraw-Hill Inc.,1995.

2. Bejan, A., Advanced Engineering Thermodynamics, John Wiley and Sons, 1998.

3. Holman, J.P., Thermodynamics, Fourth Ediction, McGraw-Hill Inc., 1998.

4. Smith, J.M and Van Ness., H.C., Introduction to chemical Engineering Thermodynamics,Fourth Edition, McGraw-Hill Inc., 1987.

5. Sonntag, R.E., and Vann Wylen, G, Introduction to Thermodynamics, Classical andStatistical, third Edition, John Wiley and Sons, 1991.

ADVANCED FLUID MECHANICS

1 . INTRODUCTION

Ideal and non-ideal flows, general equations of fluid motion, Navier - stokesequations and their exact solutions. Boundary layer theory, wedge flows, laminar flowover plates and through cylinders.

2. Two dimensional flow – subsonic flow, physical significance of irrotational motion –Kelvin’s theorem – Differential equation in terms of velocity Potential and streamfunction – Flow with small purtubaration – flow past a wave shaped wall –

Gothert’s rule – Prandtl Glanert rule – Hodograph method

3 . TURBULENT FLOW

Turbulence, models and flow equations: steady and unsteady turbulent boundarylayers

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4. COMPRESSIBLE FLOW THROUGH DUCTS

Introduction to compressible viscous flow, governing equations, flow with friction -----flow with neat transfer ( -----) flow though nozzle and diffuses

5. SHOCK WAVE

Normal and oblique shocks – Prandtl – Meyer expansion – Rankine – Hugnoit relation,Application of method of characteristics applied to two dimensional case – simplesupersonic wind tunnel

Design of supersonic wind tunnel and nozzle

REFERENCES

1 T Radhakrishnan Gas Dynamics Prentice Hall, New Delhi

2 Mohanty A K Fluid Mechanics, Prentice Hall of India, 1986

3 Shapiro A F The Dynamics of Compressible flow Vd 1, The Ronald Press company 1963

4 Shames, Mechanics of Fluids, MC grow Hill 1962 Book company 1962

5 Schlichting H Boundary layer theory MC Grow Hill Book company 1979

Yahya, Comp. Fluid Flow

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F U E L S & CO M B U S TI O N

1. CHARACTERIZATION

Fuels - Types and Characteristics of Fuels - Determination of Properties of Fuels - Fuels Analysis -Proximate and Ultimate Analysis - Moisture Determination - Calorific Value - Gross & NetCalorific Values - Calorimetry - DuLong’s Formula for CV Estimation - Flue gas Analysis - OrsatApparatus - Fuel & Ash Storage & Handling - Spontaneous Ignition Temperatures.

2. SOLID FUELS & LIQUID FUELS

(a) Solid Fuels

Types - Coal Family - Properties - Calorific Value - ROM, DMMF, DAF and Bone Dry Basis -Ranking - Bulk & Apparent Density - Storage - Washability - Coking & Caking Coals - RenewableSolid Fuels - Biomass - Wood Waste - Agro Fuels - Manufactured Solid Fuels.

(b) Liquid Fuels

Types - Sources - Petroleum Fractions - Classification - Refining - Properties of Liquid Fuels -Calorific Value, Specific Gravity, Flash & Fire Point, Octane Number, Cetane Number etc, -Alcohols - Tar Sand Oil - Liquefaction of Solid Fuels.

3. GASEOUS FUELS

Classification - Composition & Properties - Estimation of Calorific Value - Gas Calorimeter. Rich& Lean Gas - Wobbe Index - Natural Gas - Dry & Wet Natural Gas - Stripped NG - Foul & SweetNG - LPG - LNG - CNG - Methane - Producer Gas - Gasifiers - Water Gas - Town Gas - CoalGasification - Gasification Efficiency - Non - Thermal Route - Biogas - Digesters - Reactions -Viability - Economics.

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4 COMBUSTION : STOICHIOMETRY & KINETICS

Stoichiometry - Mass Basis & Volume Basis - Excess Air Calculation - Fuel & Flue GasCompositions - Calculations - Rapid Methods - Combustion Processes - Stationary Flame -Surface or Flameless Combustion - Submerged Combustion - Pulsating & Slow CombustionExplosive Combustion.

Mechanism of Combustion - Ignition & Ignition Energy - Spontaneous Combustion - FlamePropagation - Solid, Liquid & Gaseous Fuels Combustion - Flame Temperature - Theoretical,Adiabatic & Actual - Ignition Limits - Limits of Inflammability.

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5. COMBUSTION EQUIPMENTS

Coal Burning Equipments - Types - Pulverized Coal Firing - Fluidized Bed Firing - Fixed Bed &Recycled Bed - Cyclone Firing - Spreader Stokers - Vibrating Grate Stokers - Sprinkler Stokers,Traveling Grate Stokers.

Oil Burners - Vaporizing Burners, Atomizing Burners - Design of Burners.

Gas Burners - Atmospheric Gas Burners - Air Aspiration Gas Burners - Burners Classificationaccording to Flame Structures - Factors Affecting Burners & Combustion.

R E F E R E N C E S

1. Samir Sarkar, Fuels & Combustion, 2nd Edition, Orient Longman, 1990

2. Bhatt, Vora Stoichiometry, 2nd Edition, Tata Mcgraw Hill, 1984

3. Blokh AG,Heat Transfer in Steam Boiler Furnace, Hemisphere Publishing Corpn, 1988

4. Civil Davies, Calculations in Furnace Technology, Pergamon Press, Oxford, 1966

5. Sharma SP, Mohan Chander, Fuels & Combustion, Tata Mcgraw Hill, 1984

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REFRIGERATION SYSTEMS DESIGN

1. REFRIGERATION CYCLES - ANALYSIS

Carnot Cycle, Air Refrigeration Cycles, Vapor Compression Refrigeration Cycle from Basic -Analysis Multipressure Systems, Cascade Systems.

2. MAIN SYSTEM COMPONENTS

Compressors, condensers, evaporators - types and performance, Expansion devices - types andselection.

3. REFRIGERANTS - HANDLING

Classification of Refrigerants, Refrigerant properties, Oil Compatibility, Environmental Impact -Montreal / Kyoto protocols - Eco Friendly Refrigerants.

4. SYSTEM BALANCING & CONTROLS

Estimation of Cooling Load, System Equilibrium, balancing and matching of components, andCycling Controls, Electric Circuits in - Refrigerators, Window A/C, Types of motors, Relays,Different Types of Refrigeration Tools, Evacuation and Charging Unit, Recovery and RecyclingUnit, Vacuum Pumps.

5. UNCONVENTIONAL REFRIGERATION CYCLES

Vapor Absorption Systems - Aqua Ammonia & LiBr Systems, Steam Jet Refrigeration ThermoElectric Refrigeration.

REFERENCES

1. Dossat R.J., Principles of refrigeration, John Wiley, S.I. Version (1989).2. W.F. Stoecker, Refrigeration and Air conditioning, McGraw-Hill Book Company, 1989.3. Jordan and Priester, Refrigeration and Air conditioning, 1985.

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4. Goshnay W.B., Principles and Refrigeration, Cambridge, University Press, 1982.5. Langley, Billy C., ‘Solid state electronic controls for HVACR’ pentice-Hall 1989.

WEB REFERENCES

1. http://gort.ucsd.edu/newjour/i/msg02859.html2. http://www.brazeway.com/refrigeration3. http://Progdev.sait.ab.ca/pwen220/119.ref-com.htm4. http://147.46.94.112/journal/sej5. http://www.iifiir.org

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ADVANCED INTERNAL COMBUSTION ENGINEERING

1 SPARK IGNITION ENGINES

Spark ignition Engine mixture requirements – Fuel – Injection systems – Monopoint, Multipointinjection, Direct injection – Stages of combustion – Normal and abnormal combustion – factorsaffecting knock – Combustion chambers.

2 COMPRESSION IGNITION ENGINES

States of combustion in C.I. Engine – Direct and indirect injection systems – Combustionchambers – Fuel spray behaviour – spray structure, spray penetration and evaporation – airmotion – Introduction to Turbo charging.

3 POLLUTANT FORMATION AND CONTROL

Pollutant – Sources – Formation of carbon monoxide, Unburnt hydrocarbon, NOx, Smoke andParticulate matter – Methods of controlling Emissions – Catalytic converters and ParticulateTraps – Methods of measurements and Introduction to emission norms and Driving cycles.

4 ALTERNATIVE FUELS

Alcohol, Hydrogen, Natural Gas and Liquefied Petroleum Gas- Properties, Suitability, Merits andDemerits as fuels, Engine Modifications.

5 RECENT TRENDS

Lean Burn Engines – Stratified charge Engines – homogeneous charge compression ignitionengines – Plasma Ignition – Measurement techniques – laser Doppler, Anemometry.

TEXT BOOK

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1. K.K. Ramalingam, Internal Combustion Engine Fundamentals, Scitech Publications, 2002.

REFERENCE BOOKS

1. R.B.Mathur and R.P. Sharma, Internal combustion Engines.

2. V. Ganesan, Int. Combustion Engines, II Edition, TMH, 2002.

3. Duffy Smith, auto fuel Systems, The Good Heart Willox Company, Inc., 198

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INSTRUMENTATION FOR THERMAL ENGINEERING

1. MEASUREMENT CHARACTERISTICS

Instrument Classification, Characteristics of Instruments – Static and dynamic, experimentalerror analysis, Systematic and random errors, Statistical analysis, Uncertainty, Experimentalplanning and selection of measuring instruments Reliability of instruments.

2. MICROPROCESSORS AND COMPUTERS IN MEASUREMENT

Data logging and acquisition, use of intelligent instrument for error reduction, elements ofmicro-computer interfacing, intelligent instruments in use.

3. MEASUREMENT OF PHYSICAL QUANTITIES

Measurement of thermo-physical properties, instruments for measuring temperature pressureand flow, use of intelligent instruments for the physical variables.

4. FLOW VISUALISATION

Techniques, shadow graph, Schileren, interferometer, Laser Doppler anemometer, hear fluxmeasurement, Telemetry in engines.

5. MEASUREMENT ANALYSIS

Chemical. Thermal, magnetic and optical gas analysers, measurement of smoke, dust andmoisture, gas chromatography, spectrometry, measurement pf pH, Review of basicmeasurement techniques.

REFERENCES

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1. Holman, J.P., Experimental methods for engineers, McGraw-Hill, 1958.

2. Barney, Intelligent Instrumentation, Prentice Hall of India, 1988.

3. Prebrashensky. V., Measurement and Instrumentation in Heat Engineering, Vol.1and 2 MIR Publishers, 1980.

4. Raman, C.S. Sharma, G.R., Mani, V.S.V., Instrumentation Devices and Systems,Tata McGraw-Hill, New Delhi, 1983.

5. Doeblin, Measurement System Application and Design, McGraw-Hill, 1978.

6. Morris. A.S, Principles of Measurements and Instrumentation Prentice Hall ofIndia, 1998.

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ENVIRONMENTAL ENGINEERING AND POLLUTION CONTROL

1. INTRODUCTION

Global atmospheric change – Green house effect –Ozone Depletion - Natural Cycles - Mass andEnergy Transfer – Material balance – Environmental chemistry and biology – Impacts –Environmental legislations.

2. AIR POLLUTIONPollutants - Sources and Effect – Air Pollution meteorology – Atmospheric dispersion –Indoorair quality - Control Methods and Equipments - Issues in Air Pollution control – Air sampling andmeasurement

3. WATER POLLUTIONWater resources - Water Pollutants - Characteristics – Quality - Water Treatment systems –Wastewater treatment - Treatment, Utilization and Disposal of Sludge - Monitoring compliancewith Standards

4. WASTE MANAGEMENT

Sources and Classification – Solid waste – Hazardous waste - Characteristics – Collection andTransportation - Disposal – Processing and Energy Recovery – Waste minimization

5. OTHER TYPES OF POLLUTION FROM INDUSTRIES

Noise Pollution and its impact - Oil Pollution - Pesticides - Instrumentation for EIA test - WaterPollution from Tanneries and other Industries and their control – Environment Impactassessment for various projects – Case studies

TEXT BOOKS

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1. G.Masters (2003): Introduction to Environmental Engineering and Science, Prentice Hall of IndiaPvt Ltd, New Delhi.

2. H.S.Peavy, D.R..Rowe, G.Tchobanoglous (1985):Environmental Enginering - McGraw- HillBookCompany, NewYork.

REFERENCE BOOKS

1 H.Ludwig, W.Evans (1991): Manual of Environmental Technology in Developing Countries, .International Book Company, Absecon Highlands, N.J.

2. Arcadio P Sincero and G. A. Sincero, (2002): Environmental Engineering – A Design Apporach,Prentice Hall of India Pvt Ltd, New Delhi.

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1. INTRODUCTION6

Overview of the Indian power sector – Load curves for various applications – Types of powerplants – Merits and demerits – Criteria for comparison and selection.

2. STEAM AND GAS TURBINE POWER PLANTS 12

Rankine Cycle – Performance - Thermodynamic analysis of cycles Cycle improvements.Superheaters, reheaters, Condenser and feed water heaters – operation and performance –Layouts.

Gas Turbine Cycles – optimization - Thermodynamic analysis of cycles – Cycle improvements -multi spool arrangement. Intercoolers, reheaters, regenerators - operation and performance –Layouts.

3. ADVANCED POWER CYCLES 10

Binary and Combined Cycle – Coupled cycles - Comparative analysis of Combined heat andpower cycles - IGCC - AFBC/PFBC cycles – Thermionic Steam power plant.

4. NUCLEAR AND MHD POWER PLANTS 10

Overview of Nuclear power plants - Radio activity - Fission process- reaction rates - diffusiontheory, elastic scattering and slowing down - criticality calculations - critical heat flux - powerreactors - nuclear safety. MHD & MHD-Steam Power plants.

ADVANCED POWER PLANT ENGINEERING

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5. Environmental Issues (7)

Air and water pollution – Acid rains – Thermal pollution – radioactivepollution – Standardization – Methods of control. EnvironmentalLegislations/Government Policies. Economics of power plants.

Total : 45

REFERENCES

1. Haywood, R.W., Analysis of Engineering Cycles, 4th Edition, Pergamon Press, Oxford, 1991.2. Wood, A.J., Wollenberg, B.F., Power Generation, operation & control, John Wiley, New York,

1984.3. Nag, P.K., Power Plant Engineering, Tata Mcgraw Hill Publishing Co Ltd, New Delhi, 1998.4. Arora and Domkundwar, A course in power Plant Engineering, Dhanpat Rai & CO, 2004.5. Gill, A.B., Power Plant Performance, Butterworths, 1984.6. Lamarsh, J.R., Introduction to Nuclear Engg.2nd edition,addison-Wesley,1983.

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M.Tech Energy Systems Engineering

Post Graduate Courses Descriptions: Energy Systems Engineering

Energy Systems Engineering Curriculum

Singhania University Committee has developed an interdisciplinary ESE curriculum. It will provide a coherentapproach to energy engineering by equipping its students with the tools needed to conceptualize, analyze,design and integrate advanced energy systems. This approach is informed by a broad perspective on energyproduction, transmission and utilization technology options and trade-offs, and an appreciation for publicpolicy and regulatory issues.

The curriculum will focus on the science and engineering that underpins energy conversion systems and willaddress engineering, science, and societal issues in the areas of fossil, nuclear, and renewable powergeneration, including hydrogen production and generation, energy usage, conservation and optimization,and sustainable development.

Research and education in the science and engineering of fossil, nuclear, and renewable energy productionare current areas of strength at UMD and are perceived to be of critical importance to the future well beingof this nation. ESE students will be uniquely qualified to participate in the formulation and implementation offuture energy strategies and will provide a leadership cadre for the energy engineering community.

Participating students will be expected to complete the MS or PhD degree requirements of their respectivedepartments' programs, while taking as many courses as possible from the ESE Curriculum. The finaldecision on course selection is reached in coordination with the student, his/her adviser and the respectivedepartment's graduate director.

Students participating in the ESE Curriculum must be accepted as advisee by one of the facultyparticipating in the ESE Curriculum and should have completed a M.Tech. in an engineeringdiscipline

Energy system design is a multidisciplinary specialization that includes science, engineering, and the

development of policies that promote sustainable systems. All engineering disciplines will be increasingly

engaged in finding power sources of the future. This new generation of energy technologists will also need the

skills to communicate and collaborate effectively with policy-makers.

Building on U-M’s leadership role in energy issues and innovative environmental applications, this new program

will prepare engineers to creatively meet the needs of developed and developing economies by adapting the

fundamentals of civil power supplies, transportation power and micro electric and portable power.

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M.Tech. in ENERGY SYSTEMS ENGINEERING

(FOUR SEMESTER)

S.N.

COURSE NO. TITLE TYPE L-T-P CREDITS

SEMISTER- I

1 MTME101 Advance Thermal Fluid Engineering 3

2 MTME102 NANO TO MACRO TRANSPORTPROCESS

3

3 MTME103 FUNDAMENTALS OF ADVANCEENERGY CONVERSION

3

4 MTME104 ELECTROCHEMICAL SYSTEM:FUNDAMENTALS, MATERIALS ANDAPPLICATIONS

3

5 MTME105 APPLICATIONS OF TECHNOLOGY INENERGY AND THE ENVIRONMENT

3

SEMISTER- II

1 MTME201 ENERGY RESOURCES ANDECONOMICS

3

2 MTME202 ENERGY SYSTEMS MODELLINGAND SIMULATION

3

3 MTME203 POWER GENERATION AND SYSTEMPLANNING

3

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4 MTME204 MATERIALS AND DEVICESS FORENERGY APPLICATION

3

5 MTME205 ENERGY ENVIRONMENT AND LAW 3

6 MTME-S1 SEMINAR 6

SEMISTER- III

1 MTME-P1

MAJOR PROJECT- Phase-1

12

SEMISTER- IV

1 MTME-P2

MAJOR PROJECT- Phase-2

12

60

Advance Thermal Fluid Engineering

General foundations of thermodynamics from an entropy point of view, entropy generation and transferin complex systems. Definitions of work, energy, stable equilibrium, available energy, entropy,thermodynamic potential, and interactions other than work (nonwork, heat, mass transfer). Applicationsto properties of materials, bulk flow, energy conversion, chemical equilibrium, combustion, andindustrial manufacturing.

Examines current and future energy conversion systems. Introduction to thermochemistry and thermalradiation heat transfer. Introduction to the design of turbomachinery and the design of thermal-fluidssystems. Analysis of various energy conversion systems including Rankine, Brayton, Otto, and Diesel.Special attention to combined cycle plants and fuel cells. Introduction to refrigeration plants.

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Applications include stationary plants and mobile plants. Consideration of pollution, environmental, andpolicy issues.

Text/References:

M. W. Zemansky, Heat and Thermodynamics 4th Edn. McGraw Hill, 1968. A. L. Prasuhn, Fundamentals of Fluid Mechanics, Prentice Hall, 1980 S. P. Sukhatme, A Text book on Heat Transfer, Orient Longman, 1979.

Nano-to-Macro Transport Processes

Parallel treatments of photons, electrons, phonons, and molecules as energy carriers; aiming at afundamental understanding of descriptive tools for energy and heat transport processes, fromnanoscale to macroscale. Topics include energy levels; statistical behavior and internal energy; energytransport in the forms of waves and particles; scattering and heat generation processes; Boltzmannequation and derivation of classical laws; and deviation from classical laws at nanoscale and theirappropriate descriptions. Applications in nanotechnology and microtechnology. Students taking thegraduate version complete additional assignments.

Fundamentals of Advanced Energy Conversion

Fundamentals of thermodynamics, chemistry, and transport applied to energy systems. Analysis ofenergy conversion and storage in thermal, mechanical, chemical, and electrochemical processes inpower and transportation systems, with emphasis on efficiency, performance and environmentalimpact. Applications to fuel reforming and alternative fuels, hydrogen, fuel cells and batteries,combustion, catalysis, combined and hybrid power cycles using fossil, nuclear and renewable resources.CO2 separation and capture. Biomass energy. Students taking the graduate version complete additionalassignments.

Text/References:

Kettani, M.A., Direct energy conversion, Addison-Wesley, Reading, Mass, 1970 Angrist S.W. ,Direct Energy Conversion. 4th Ed. Allyn And Bacon, Boston, 1982

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Green M.A. ,Solar Cells, Prentice-Hall, Englewood Cliffs, 1982 Hand book Batteries and Fuel Cells. Linden, McGraw Hill, 1984.

Electrochemical Energy Conversion and Storage: Fundamentals, Materials and Applications

Fundamental concepts, tools, and applications in electrochemical science and engineering. Introducesthermodynamics, kinetics and transport of electrochemical reactions. Describes how materials structureand properties affect electrochemical behavior of particular applications, for instance in lithiumrechargeable batteries, electrochemical capacitors, fuel cells, photo electrochemical cells, andelectrolytic cells. Discusses state-of-the-art electrochemical energy technologies for portable electronicdevices, hybrid and plug-in vehicles, electrical vehicles. Theoretical and experimental exploration ofelectrochemical measurement techniques in cell testing, and in bulk and interfacial transportmeasurements (electronic and ionic resistivity and charge transfer cross the electrode-electrolyteinterface).

Applications of Technology in Energy and the Environment

Introduces advanced undergraduates or graduate students in the Schools of Engineering and Science tothe integration of technical, economic, political, and environmental consideration required for thesuccessful implementation of new technology. Case studies are drawn from the energy andenvironment sectors with some emphasis on analytic techniques that serve as a "tool box" for students.Technologies considered include fossil, nuclear, solar, wind, fuel cell and energy conservation.International aspects, such as weapons proliferation and global climate effects, also discussed.Enrollment limited.

Sustainable Energy

Assessment of current and potential energy systems, covering extraction, conversion and end-use, withemphasis on meeting regional and global energy needs in the 21st century in a sustainable manner.Examination of energy technologies in each fuel cycle stage for fossil (oil, gas, synthetic), nuclear (fissionand fusion) and renewable (solar, biomass, wind, hydro, and geothermal) energy types, along withstorage, transmission, and conservation issues. Focus on evaluation and analysis of energy technologysystems in the context of political, social, economic, and environmental goals. Open to upper-classundergraduates.

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Text/References:

Energy and the Challenge of Sustainability, World energy assessment, UNDP NewYork, 2000.

AKN Reddy, RH Williams, TB Johansson, Energy after Rio, Prospects and challenges,UNDP, United Nations Publications, New York, 1997.

Nebojsa Nakicenovic, Arnulf Grubler and Alan McDonald Global energy perspectives,Cambridge University Press, 1998

Fowler, J.M., Energy and the environment, 2nd Edn., McGraw Hill, New York, 1984 Solar cells: Operating principles, technology and system applications, by Martin

A. Green, Prentice-Hall Inc, Englewood Cliffs, NJ, USA, 1981.

Seminconductors for solar cells, H. J. Moller, Artech House Inc, MA, USA, 1993.

Solid State electronic devices, Ben G. Streetman, , Prentice-Hall of India Pvt. Ltd.,

Recommended books:

A. Thermodynamics1. Cengel & Bohls2. Van Wylen3. P.K.Nag4. D. S. Kumar

B. Turbomachinery-Fluid Machenics1. Jagdish Lal2. Andersan

C. Refrigeration1. C. P. Arora2. Manohar Prasad

D. Analysis of various energy conversons (Rankine etc)1. Any book of Thermodynamics Chapters - Gas Power cycle & Vapour Power Cycle

E. Heat & Mass transfer1. Dewitt & Incropere2. D. S. Kumar3. S. P. Sukhatme

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SINGHANIA UNIVERSITYMechanical Department

M.Tech(Integrated Design and Manufacturing)

Semester I

Sno. CODE SUBJECT Evaluation(Marks)

Internal External Total

1 MTME11 Computation Methods 40 60 100

2 MTME12 Computer Aided Design 40 60 100

3 MTME13 Design For Manufacture &Assembly

40 60 100

4 MTME14 Computer Aided Manufacturing 40 60 100

5 MTME15 Finite Element Method 40 60 100

Semester II

Sno. CODE SUBJECT Evaluation(Marks)

Internal External Total

1 MTME21 Product Design 40 60 100

2 MTME22 Advanced Materials &Processing

40 60 100

3 MTME23 Tribology in Design 40 60 100

4 MTME24 Composite Material Technology 40 60 100

5 MTME25 Industrial Automation 40 60 100

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Semester III

Sno. CODE SUBJECT Evaluation(Marks)

Internal External Total

1 MTME31 CAD Laboratory 40 60 100

2 MTME32 CAM Laboratory 40 60 100

3 MTME33 Project Phase -I 40 60 100

4 MTME34 Seminar 40 60 100

Semester IV

Sno. CODE SUBJECT Evaluation(Marks)

Internal External Total

1 MTME41 Project Phase II 40 60 100

2 MTME42 Thesis Evaluation 80 120 200

3 MTME43 Thesis Viva-Voice 40 60 100

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MTME 11 COMPUTATIONAL METHODSUnit - IVariational and Weighted Residual Methods - Introduction, functional - Euler's equation – Solutions ofEuler's equations-Functional dependent on first and higher order derivatives –Approximate solution toboundary value problems- Rayleigh - Ritz method, Weighted residual Method – Gelerkin Method..

Unit - IINumerical Methods - Solution of Linear Simultaneous equations- direct methods of solution- Gausselimination method, Gauss Jordon method, Crout’s method - iterative methods of solution – Jacobi’smethod Gauss Seidal method. Determination of Eigen value by iteration – power method.

Unit - IIICurve fitting – Method of least squares, fitting straight line, parabola and exponential, polynomial ofdegree N, applications.Statistical methods - Statistical Inference- sampling distribution of statistics, standard error, point andinternal estimation for population, mean, variance and least square estimate.

Unit - IVTest of Hypothesis, Inference concerning means, variances and proportions for small and large samples, t,F, chi square tests, goodness of fitness, and test of independence.

Unit - VDesign of experiment – Analysis of variance, one way and two way classification, latin square design,factorial design, test of significance of main and interaction effects.

REFERENCE BOOKS

1. Miller and Freund, - Probability and statistics for Engineers, Prentice Hall of India, 1995.

2. Douglas C. Montgomery - Applied Statistic and Probability for Engineers, Wiley Higher

and George C. Runger Education,1998

3. Elsgolts, L. - Differential equation and calculus of variations, Mir Publishers,

Moscow, 1966.

4. Dr, B.S. Grewal - Higher Engineering Mathematics, Khanna Publishers, 2000

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MTME 12 COMPUTER AIDED DESIGNUnit - IPrinciples of Computer Graphics - Point plotting, drawing of lines, Bresenham’s circle algorithm.Transformation in Graphics: co-ordinate system used in Graphics and windowing , view port, views, 2Dtransformations – rotation, scaling, translation, mirror, reflection, shear - homogeneous transformations –concatenation, 3D Transformation – Perspective Projection – Technique (Description of techniques only).

Unit - IIGeometric Modeling Classification of Geometric Modelling – Wire frame, Surface and Solid Modeling,applications – representation of curves and surfaces – Parametric form – Design of curved shapes- Cubicspline – Bezier curve – B-spline – Design of Surfaces - features of Surface Modelling Package - SolidPrimitives, CSG, B-rep and description of other modelling techniques like Pure primitive instancing, celldecomposition, spatial occupancy enumeration, Boolean Operations (join, cut, intersection), Creating 3Dobjects from 2D profiles (extrusion, revolving etc)

Unit - IIIGraphics standard & Data storage - Standards for computer graphics GKS, PHIGS. Data exchangestandards – IGES, STEP - Manipulation of the model - Model storage - Data structures - Data baseconsiderations - Object oriented representations - Organizing data for CIM applications - Designinformation system.

Unit - IVFinite Element Modeling - Introduction, Mesh Generation – mesh requirements, Semi-AutomaticMethods- Node-based approach, Region based approach, Solid-modeling-based methods. FullyAutomatic Methods- Element-based approach, Application. Modeling Hints- utilizing symmetricity –symmetric and anti symmetric B.C, proper and effective usage of different types of elements, - warpinglimit, corner angle, aspect ratio, Acceptable and Unacceptable Distortion, Mesh Refinements usingIsoparametric Finite Elements, Meshing in high gradient areas, Transition Regions. Sub modelingConcept

Unit - VExtending the Capabilities of CAD Parametric and variational modeling - Feature recognition - Design byfeatures - Assembly and Tolerance modeling - Tolerance representation - specification, analysis andsynthesis - Analysis - Rapid prototyping - Al in Design.An overview of modeling softwares like PRO-E, CATIA, IDEAS, SOLID EDGE etc.

REFERENCE BOOKS

1. Chris Mcmahon and - CAD/CAM – Principle Practice and Manufacturing Management,Jimmie Browne Addision Wesley England , Second Edition,2000.

2. Dr.Sadhu Singh - Computer Aided Design and Manufacturing, Khanna Publishers, NewDelhi, Second Edition,2000.

3. P.Radhakrishnan, - CAD/CAM/CIM, New Age International (P) Ltd., New Delhi. S.Subramanayanand V.Raju

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4. Groover M.P. and - CAD/CAM; Computer Aided Design and Manufacturing, Prentice HallZimmers EW. International, New Delhi, 1992.

5. Ibrahim Zeid - CAD/CAM theory and Practice, Tata McGraw Hill Publishing Co. Ltd.,Company Ltd., New Delhi, 1992.

6. R.D. Cook, - Concepts and applications of Finite Element Analysis, John Wileyand Sons, New York, Second Edition, 1981,.

7. Ibrahim Zeid - Mastering CAD/CAM – Tata Mc Graw Hill Publishing Co. Ltd., New

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MTME 13 DESIGN FOR MANUFACTURE AND ASSEMBLYUnit - IGeneral design principles, Effect of material properties on design, Effect of manufacturing process ondesign, mechanisms selection, evaluation method, Process capability

Unit - IIWorking principle, Material, Manufacture, Design - Possible solutions - Materials choice - Influence ofmaterials on form design - form design of welded members, forgings and castings.

Unit - IIIDesign features to facilitate machining - drills - milling cutters - keyways - Doweling procedures, countersunk screws - Reduction of machined area - simplification by separation - simplification by amalgamation- Design for machinability - Design for economy - Design for capability - Design for accessibility -Design for assembly.

Unit - IVRedesign of castings based on parting line considerations - Minimizing core requirements, machinedholes, redesign of cast members to obviate cores.

Unit - VFeature tolerances - Geometric tolerances - Assembly limits – Datum features - Tolerance stacks.Introduction to design for assembly, General approach to design for assembly- case studies.

REFERENCE BOOKS

1. Boothroyd - Design for Manufacture

2. Robert Matousek - Engineering Design - A systematic approach, Blackie & Sons Ltd.,1963.

3. James G. Bralla - Hand Book of Product Design for Manufacturing, McGraw Hill Co.,1986.

4. Swift K.G. - Knowledge based design for manufacture, Kogan Page Ltd., 1987.

5. Daniel E. Whitney - Mechanical Assemblies - Their Design, Manufacture and Role inProduct Development.

6. - Casting Design Hand Book.

7. Farag.M - Materials Selection for Engineering Design, Prentice Hall, 1997

8. Spotts.M.F. - Dimensioning and Tolerance for Quantity Production, Prentice Hall,1983

9. James G Bralla - Hand Book of Product Design for Manufacturing, McGraw Hill, 1983.

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MTME 14 COMPUTER AIDED MANUFACTURING

Unit - ICAM – Scope and applications – NC in CAM – Principal types of CNC machine tools and theirconstruction features – tooling for CNC – ISO designation for tooling – CNC operating system –FANUC, SINUMERIK – LINUMERIK – Programming for CNC machining – coordinate systems –manual part programming – computer assisted part programming – CNC part programming with CADsystem.

Unit - IIMaterial handling in CAM environment – types – AGVS – AS/RS – Swarf handling and disposal ofwastes – single and mixed mode assembly lines – quantitative analysis of assembly systems.Robotics – classification and specification – drives and controls – sensors - end effectors - grippers- toolhandling and work handling – machine vision – robot programming concepts – case studies in assembly.

Unit - IIIQuality Function Deployment – Process Planning – CAPP – Variant and Generative systems- ConcurrentEngineering and Design for Manufacturing – Advanced manufacturing PlanningComputer Aided Production Planning and Control – Aggregate production planning and masterproduction schedule – MRP – MRP II – ERP - Capacity planning

Unit - IVRapid prototyping: Need for rapid prototyping, Basic principles and advantages of RP, General featuresand classifications of different RP techniques with examples, Introduction to three representative RPtechniques: Fusion Deposition Modeling, Laminated Object Manufacturing and Stereo-lithography.

Unit - VFlexible manufacturing cells, systems – characteristics – economics and technological justification –planning, installation, operation and evaluation issues – role of group technology and JIT in FMS –typical case studies future prospects

REFERENCE BOOKS

1. Mikell P.Groover - Automation , Production Systems and Computer IntegratedManufacturing, Second edition, Prentice Hall of India, 2002

2. S.Kant Vajpayee - Principles of Computer Integrated Manufacturing, Prentice Hall ofIndia, 1999

3. David Bed worth - Computer Integrated Design and Manufacturing, TMH, 1998

4. Ranky, Paul.G, - Computer Integrated Manufacturing, Prentice Hall International,

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MTME 15 FINITE ELEMENT METHOD

Unit - IBasic Concept, comparison with FDM advantages and disadvantages, history of development,application. Direct stiffness method (DSM)- Fundamental steps in DSM, Plane Truss, Idealisation, jointforces and displacements, Master stiffness Equation- formulation of element stiffness equations –Assembly and solution, co-ordinate transformation –Assembly Rules – BC implementation – Calculationof Reaction, Internal forces and stresses.

Unit - IIFinite Element Analysis of 1D Problems - One dimensional second order equations, discretisation, weakformulation, element equations, assembly, boundary conditions, solution of equations- post processing,fourth order equations and their solutions – convergence criteria, examples from solid mechanics, heattransfer

Unit - IIIElement Shape Functions:- Classification of C

0, C

1continuous problems-Parameter functions, its

properties- completeness and compatibility condition, One-dimensional elements, Global coordinates,Two-dimensional elements, three noded triangular elements and four noded quadrilateral elements.Natural co-ordinate systems –Lagrangian Interpolation Polynomials- Serendipity Formulation- Differencebetween Superparametric, Subparametric and Isoparametric Elements, Isoparamatric ElementsFormulation, length coordinates– 1D bar elements, C

0cintinuous shape function, beam elements, C

1

continuous shape function - 2D Triangular elements, Rectangular elements. – Area coordinates-Numerical integration – simple Problems using Gauss quadrature Technique

Unit - IVFinite Element Analysis of Plane Elasticity 2D Problems - Introduction to Theory of Elasticity – PlaneStress –Plain Strain and Axisymmeteric Formulation – Principle of virtual work –Element matrices usingenergy approach. -Triangular, Quadrilateral elements - Simple problems using three noded triangularelement only

Unit - VFinite Element Analysis of 2D Steady State Thermal Problems - Green-Gauss Theorem-Element equationformulation – Variational calculus approach- Galerkin approach – General Two-Dimensional HeatConduction – Axisymmetric Heat conduction -Triangular, Quadrilateral elements - Simple problemsusing three noded triangular element only.

REFERENCE BOOKS

1. Frank L. Stasa - Applied Finite Element Analysis for Engineers,CBS InternationalEdition, 1985

2. Reddy J.N. - A Introduction to Finite Element Method, McGraw Hill, InternationalEdition, 1993

3. Krishnamoorthy C.S - Finite Element Analysis : Theory and Programming, Tata McGrawHill Publishing Company .Ltd 1998

4. Rao.S.S, - Finite Element Method in Engineering, Pergamon Press, 19895. Cook,Robert Devis etal, - Concepts and Application of finite Element Analysis, Wiley John &

Sons,1999

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MTME 21 PRODUCT DESIGN

Unit - IDefinition - Design by Evolution and by Innovation - factors to be considered for product design -Production-Consumption cycle - The morphology of design - Primary design Phases and flow charting.Role of Allowance, Process Capability, and Tolerance in Detailed Design and Assembly.Product strategies, Market research - identifying customer needs - Analysis of product - locating ideas fornew products, Selecting the right product, creative thinking, curiosity, imagination and brain storming -product specification.

Unit - IITask - Structured approaches - clarification - search - external and internal -systematic exploration -concept selection – methodology and benefits.The value of appearance - principles and laws of appearance - incorporating quality, safety and reliabilityinto design. Man machine considerations - ergonomic considerations - Designing for ease of maintenance.

Unit - IIIModeling and simulation - the role of models in product design, mathematical modeling similituderelations - weighted property index.Material selection: problems of material selection-performance characteristics of materials - the materialselection process-economics of materials-cost versus performance relations-weighted property index.

Unit - IVStrength Consideration : Principal Stress Trajectories - Balanced Design – Criteria and Objectives ofDesign – Designing for Uniform Strength – Tension vis –a-vis Compression.Stiffness and Rigidity consideration: Mapping of Principal Stresses – Buckling and Instability – PlasticDesign – Practical Ideas for Material saving in Design – Ribs, Corrugations, Laminates and Membranes.Design for Production : Forging Design – Pressed Components Design – Casting Design – Design forMachining Ease – Design for PM Parts – Approach to Design with Plastics, Rubber, Ceramics.

Unit - VCase studies – based on materials and manufacturing of Automobiles Components and Home appliances.Classes of exclusive rights - Patents - Combination versus aggregation - Novelty and Utility - Designpatents - Paten disclosure - Patent application steps-Patent Office prosecution-Sales of paten rights- Trademarks-Copy rights.

REFERENCE BOOKS

1. Karl.T.Ulrich and - Product Design and Development, McGraw-Hill International Edn.,Steven D.Eppinger 2004.

2. Benjamin W.Niebel and - Product Design and Process Engineering, McGraw Hill Book Co.,Alanb.Draper

3. A.K.Chitale and R.C.Gupta - Product Design and Manufacturing, Prentice Hall, 2002

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MTME 22 ADVANCED MATERIALS AND PROCESSING

Unit - IIntroduction: Conventional materials, limitation, need for composites, classification and characteristics ofcomposites, resin matrices, reinforcements, other constituents of fiber, fiber reinforced plastics, ceramicsand metal matrix composites – manufacturing of metal matrix composites, solid and liquid stateprocessing-testing of composites- applications

Unit - IIIntroduction to powder metallurgy (P/M) Processes – Design considerations for P/M tooling – Types ofcompaction – Sintering at different atmospheres – Liquid Phase sintering – Secondary processes – P/Mapplications specifically to cutting tool, bearing and friction materials – Nano materials and theirapplications.

Unit - IIINewer forming processes specifically with reference to applications – Super plastic forming, rubberforming, explosive, electro – hydraulic and magnetic pulse forming. Special metal joining processes –Ultrasonic welding, Friction welding, Explosive Welding, Electron Beam welding, Diffusion bonding.

Unit - IVSpecial material removal processes – Chemical machining, Electro chemical machining, ElectricalDischarge machining, wire EDM, Water Jet machining – High speed machining – Micro machiningCasting of Non-Ferrous metals.

Unit - VSurface Structure and properties – Surface coatings, Hard facing, Thermal spraying, Vapor deposition,Ion implantation, Hot dipping – Coating of Cutting and forming tools.

REFERENCE BOOKS

1. Serope. Kalpakjian and - Manufacturing Engineering and Technology, Addison WesleySteven.R.Schmid Longman (Singapore) Pvt. Ltd., New Delhi, 2000.

2. L. Carl Love - Welding Procedures and Applications, Prentice Hall Inc., 1993.

3. H.M.T. - Production Technology, Tata McGraw Hill Publishing Co, 2002.

4 R.W..Heine,C.R.Loper and - Principles of Metal Casting, Tata McGraw Hill Publishing Co.,

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MTME 23 TRIBOLOGY IN DESIGN

Unit - ISurfaces, Friction and Wear- Topography of the surfaces - Surface features - Surface interaction - Theoryof Friction - Sliding and Rolling Friction, Friction properties of metallic and non-metallic materials -friction in extreme conditions - Wear, types of wear - Mechanism of wear - Wear resistance materials -Surface treatment - Surface modifications – Surface coatings.

Unit - IILubrication Theory - Lubricants and their physical properties lubricants standards - Lubrication RegimesHydrodynamic lubrication - Reynolds Equation, Thermal, inertia and turbulent effects - Elastohydrodynamic and plasto hydrodynamic and magneto hydrodynamic lubrication - Hydro static lubrication- Gas lubrication.

Unit - IIIDesign of Fluid Film Bearings - Design and performance analysis of thrust and journal bearings - Full,partial, fixed and pivoted journal bearings design - Lubricant flow and delivery - power loss, Heat andtemperature rotating loads and dynamic loads in journal bearings - special bearings - Hydrostatic Bearingdesign.

Unit - IVRolling Element Bearings - Geometry and Kinematics - Materials and manufacturing processes - contactstresses - Hertzian stress equation -Load divisions - Stresses and deflection - Axial loads and rotationaleffects, Bearing life capacity and variable loads - ISO standards - Oil films and their effects - RollingBearings Failures.

Unit - VTribo Measurement and Instrumentation - Surface topography measurements - Electron microscope andfriction and wear measurements - Laser method - Instrumentation - International standards - Bearingsperformance measurements - Bearing vibration measurement.

REFERENCE BOOKS

1. Cameron, A. - Basic Lubrication Theory, Ellis Herward Ltd. , UK,1981.2. Hulling , J. (Editor) - Principles of Tribology, MacMillan ,1984.3. Williams J.A . - Engineering Tribology, Oxford Univ. Press ,1994.4. Neale M.J , - Tribology Hand Book , Butterworth Heinemann, 1995.5. B.C.Majumdar - Introduction to Tribology of Bearings, Allied publishers.6. D.F.Moore - Principles and Application of Tribology, Pergamon Press7. D.D.Fuller, - Theory and Practice of Lubrication for Engineers, John Wiley

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MTME24 COMPOSITE MATERIALS TECHNOLOGY

Unit - IDefinition – Need – General Characteristics , Matrices – Polymer, Metal, Carbon and Ceramic Matrices,Reinforcement – Types – fibers, whiskers and particles, Reinforcement materials, Selection, advantagesand limitations.

Unit - IIPolymer Matrix Composites – Matrix Resins – Thermosetting resins, Thermoplastic resins, Polyacrylethers (PAE), Thermoplastic Polyimides (TPI), Polyacrylene Sulfide, Molecularly ordered liquid Crystals(MOLC), Polyblends Alloys, Fibers and Laminar Composites.

Unit - IIIMetal Matrix Composites – Matrix selection, Reinforcement and reinforcement selection, Matrixreinforcement interface, Interaction zone, Interface bond strength.

Unit - IVPolymer Matrix Production Methods – Bag Moulding, Compression Moulding, Pultrusion, FilamentWinding, Metal Matrix Composites - Fabrication methods – Solid State Techniques and Liquid StateTechniques

Unit - VMicro mechanics and macro mechanics of composites, monotonic strength and fracture, Fatigue andCreep, Applications of composites. Composites Processing.

REFERENCE BOOKS

1. Krishan K.Chawla - Composite Materials : Science and Engineering, Springer, 2001.

2. F.L.Mathews and - Composite Materials - Engineering and Science, RC Press, 2002.R.D.Rawlings

3. Mallic P.K. - Fiber - Reinforced Composites : Materials, Manufacturing andDesign, Marcel Dekker Inc, 1993.

4. Sanjay K.Mazumdar - Composites Manufacturing : Materials, Product and ProcessEngineering, CRC Press, 2002.

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MTME25 INDUSTRIAL AUTOMATIONUnit - IPrinciples of automatic controls: Basic concepts of open and closed loop feedback control systems, blockdiagram representation of physical system, spring mass system, torsion system, hydraulic system, transferfunction from block diagram for mechanical, electro-mechanical and hydraulic system. Controls andsensors used in machine tools.

Unit - IIAutomation in hydraulic systems: Hydraulic systems components – constructional details andcharacteristics of pumps – actuator – control and regulation elements.

Unit - IIIHydraulic circuits: reciprocation operation of multi cylinder unit – quick return – sequencing,synchronizing circuits – accumulator circuits – safety circuits – circuits for press, drilling, milling andgrinding – servo system – selection of components.

Unit - IVAutomation in pneumatic system: Pneumatic principles – elements of pneumatic system – control valves– basic pneumatic and hydro pneumatic circuits – logic circuits – pneumatic sensors – maintenance ofpneumatic systems.

Unit - VArchitecture of Microprocessor – interfacing – data transfer schemes – application of microprocessor inhydraulic and pneumatic systems – use of microprocessor for sequencing – PLC – low cost automation.

REFERENCE BOOKS

1. A.Esposito - Fluid Power with applications, Prentice Hall, 2001.

2. Andrew Par - Hydraulics and Pneumatics for Technicians, Jaico Publishing, 1980.

3. SR Majumdar - Pneumatic System Principles and Maintenance, Tata McGraw Hill,1995.

4. Goankar - Microprocessor Architecture, Programming and Applications, WileyEastern Limited, 1993.

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MTME 31 CAD LABORATORY

I.PROGRAMMING

Computer aided design of machine elements - Development of programs using FORTRAN/C languagefor design, drawing & plotting of Machine Elements and Interfacing with packages like AutoCAD1.Shaft2.CouplingsOutput of the program should create Auto CAD Script file. Run the Script file to show Design Drawing inthe computer screen.

II.DRAFTING

Using Auto CAD Software draw1. Orthographic views of the given 3D blocks2. 3D blocks for the given orthographic views.

III.MODELLING

Using any modeling Softwares like ProE/CATIA/IDEAS generate1. Solid modelling of given 3D blocks

IV. FE ANALYSIS

Using any FEA software packages like ANSYS / NISA etc solve for1. Plane Stress Analysis on tooth profile.2. 2D Asymmetric analysis to determine Hoop and longitudinal stress on thickcylinder

V . SIMULATION USING MATLAB

1.Effect of damping on a single degree damped vibrating system.2.Transient heat transfer problem

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MTME 32 CAM LABORATORYList of Exercises

1. CNC part programming for simple turning operation

2. CNC part programming for box turning operation

3. CNC part programming for facing operation

4. CNC part programming for box facing operation

5. CNC part programming for step turning operation

6. CNC part programming for taper turning operation

7. CNC part programming for thread cutting operation

8. CNC part programming for end milling operation

9. CNC part programming for profile cutting in milling

10. CNC part programming for machining holes in milling

11. Generating G & M codes for the model created using solid edge package

12. Tool and die design for a plastic component

13. Pattern design for a casting component

14. Simple robot part programming for material handling

15. FMS programming for a simple layout

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SINGHANIA UNIVERSITYMechanical Department

M.Tech(Integrated Design and Manufacturing)

Semester I

Sno. CODE SUBJECT Evaluation(Marks)

Internal External Total

1 MTME11 Computation Methods 40 60 100

2 MTME12 Computer Aided Design 40 60 100

3 MTME13 Design For Manufacture &Assembly

40 60 100

4 MTME14 Computer Aided Manufacturing 40 60 100

5 MTME15 Finite Element Method 40 60 100

Semester II

Sno. CODE SUBJECT Evaluation(Marks)

Internal External Total

1 MTME21 Product Design 40 60 100

2 MTME22 Advanced Materials &Processing

40 60 100

3 MTME23 Tribology in Design 40 60 100

4 MTME24 Composite Material Technology 40 60 100

5 MTME25 Industrial Automation 40 60 100

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Semester III

Sno. CODE SUBJECT Evaluation(Marks)

Internal External Total

1 MTME31 CAD Laboratory 40 60 100

2 MTME32 CAM Laboratory 40 60 100

3 MTME33 Project Phase -I 40 60 100

4 MTME34 Seminar 40 60 100

Semester IV

Sno. CODE SUBJECT Evaluation(Marks)

Internal External Total

1 MTME41 Project Phase II 40 60 100

2 MTME42 Thesis Evaluation 80 120 200

3 MTME43 Thesis Viva-Voice 40 60 100

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MTME 11 COMPUTATIONAL METHODSUnit - IVariational and Weighted Residual Methods - Introduction, functional - Euler's equation – Solutions ofEuler's equations-Functional dependent on first and higher order derivatives –Approximate solution toboundary value problems- Rayleigh - Ritz method, Weighted residual Method – Gelerkin Method..

Unit - IINumerical Methods - Solution of Linear Simultaneous equations- direct methods of solution- Gausselimination method, Gauss Jordon method, Crout’s method - iterative methods of solution – Jacobi’smethod Gauss Seidal method. Determination of Eigen value by iteration – power method.

Unit - IIICurve fitting – Method of least squares, fitting straight line, parabola and exponential, polynomial ofdegree N, applications.Statistical methods - Statistical Inference- sampling distribution of statistics, standard error, point andinternal estimation for population, mean, variance and least square estimate.

Unit - IVTest of Hypothesis, Inference concerning means, variances and proportions for small and large samples, t,F, chi square tests, goodness of fitness, and test of independence.

Unit - VDesign of experiment – Analysis of variance, one way and two way classification, latin square design,factorial design, test of significance of main and interaction effects.

REFERENCE BOOKS

1. Miller and Freund, - Probability and statistics for Engineers, Prentice Hall of India, 1995.

2. Douglas C. Montgomery - Applied Statistic and Probability for Engineers, Wiley Higher

and George C. Runger Education,1998

3. Elsgolts, L. - Differential equation and calculus of variations, Mir Publishers,

Moscow, 1966.

4. Dr, B.S. Grewal - Higher Engineering Mathematics, Khanna Publishers, 2000

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MTME 12 COMPUTER AIDED DESIGNUnit - IPrinciples of Computer Graphics - Point plotting, drawing of lines, Bresenham’s circle algorithm.Transformation in Graphics: co-ordinate system used in Graphics and windowing , view port, views, 2Dtransformations – rotation, scaling, translation, mirror, reflection, shear - homogeneous transformations –concatenation, 3D Transformation – Perspective Projection – Technique (Description of techniques only).

Unit - IIGeometric Modeling Classification of Geometric Modelling – Wire frame, Surface and Solid Modeling,applications – representation of curves and surfaces – Parametric form – Design of curved shapes- Cubicspline – Bezier curve – B-spline – Design of Surfaces - features of Surface Modelling Package - SolidPrimitives, CSG, B-rep and description of other modelling techniques like Pure primitive instancing, celldecomposition, spatial occupancy enumeration, Boolean Operations (join, cut, intersection), Creating 3Dobjects from 2D profiles (extrusion, revolving etc)

Unit - IIIGraphics standard & Data storage - Standards for computer graphics GKS, PHIGS. Data exchangestandards – IGES, STEP - Manipulation of the model - Model storage - Data structures - Data baseconsiderations - Object oriented representations - Organizing data for CIM applications - Designinformation system.

Unit - IVFinite Element Modeling - Introduction, Mesh Generation – mesh requirements, Semi-AutomaticMethods- Node-based approach, Region based approach, Solid-modeling-based methods. FullyAutomatic Methods- Element-based approach, Application. Modeling Hints- utilizing symmetricity –symmetric and anti symmetric B.C, proper and effective usage of different types of elements, - warpinglimit, corner angle, aspect ratio, Acceptable and Unacceptable Distortion, Mesh Refinements usingIsoparametric Finite Elements, Meshing in high gradient areas, Transition Regions. Sub modelingConcept

Unit - VExtending the Capabilities of CAD Parametric and variational modeling - Feature recognition - Design byfeatures - Assembly and Tolerance modeling - Tolerance representation - specification, analysis andsynthesis - Analysis - Rapid prototyping - Al in Design.An overview of modeling softwares like PRO-E, CATIA, IDEAS, SOLID EDGE etc.

REFERENCE BOOKS

1. Chris Mcmahon and - CAD/CAM – Principle Practice and Manufacturing Management,Jimmie Browne Addision Wesley England , Second Edition,2000.

2. Dr.Sadhu Singh - Computer Aided Design and Manufacturing, Khanna Publishers, NewDelhi, Second Edition,2000.

3. P.Radhakrishnan, - CAD/CAM/CIM, New Age International (P) Ltd., New Delhi. S.Subramanayanand V.Raju

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4. Groover M.P. and - CAD/CAM; Computer Aided Design and Manufacturing, Prentice HallZimmers EW. International, New Delhi, 1992.

5. Ibrahim Zeid - CAD/CAM theory and Practice, Tata McGraw Hill Publishing Co. Ltd.,Company Ltd., New Delhi, 1992.

6. R.D. Cook, - Concepts and applications of Finite Element Analysis, John Wileyand Sons, New York, Second Edition, 1981,.

7. Ibrahim Zeid - Mastering CAD/CAM – Tata Mc Graw Hill Publishing Co. Ltd., New

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MTME 13 DESIGN FOR MANUFACTURE AND ASSEMBLYUnit - IGeneral design principles, Effect of material properties on design, Effect of manufacturing process ondesign, mechanisms selection, evaluation method, Process capability

Unit - IIWorking principle, Material, Manufacture, Design - Possible solutions - Materials choice - Influence ofmaterials on form design - form design of welded members, forgings and castings.

Unit - IIIDesign features to facilitate machining - drills - milling cutters - keyways - Doweling procedures, countersunk screws - Reduction of machined area - simplification by separation - simplification by amalgamation- Design for machinability - Design for economy - Design for capability - Design for accessibility -Design for assembly.

Unit - IVRedesign of castings based on parting line considerations - Minimizing core requirements, machinedholes, redesign of cast members to obviate cores.

Unit - VFeature tolerances - Geometric tolerances - Assembly limits – Datum features - Tolerance stacks.Introduction to design for assembly, General approach to design for assembly- case studies.

REFERENCE BOOKS

1. Boothroyd - Design for Manufacture

2. Robert Matousek - Engineering Design - A systematic approach, Blackie & Sons Ltd.,1963.

3. James G. Bralla - Hand Book of Product Design for Manufacturing, McGraw Hill Co.,1986.

4. Swift K.G. - Knowledge based design for manufacture, Kogan Page Ltd., 1987.

5. Daniel E. Whitney - Mechanical Assemblies - Their Design, Manufacture and Role inProduct Development.

6. - Casting Design Hand Book.

7. Farag.M - Materials Selection for Engineering Design, Prentice Hall, 1997

8. Spotts.M.F. - Dimensioning and Tolerance for Quantity Production, Prentice Hall,1983

9. James G Bralla - Hand Book of Product Design for Manufacturing, McGraw Hill, 1983.

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MTME 14 COMPUTER AIDED MANUFACTURING

Unit - ICAM – Scope and applications – NC in CAM – Principal types of CNC machine tools and theirconstruction features – tooling for CNC – ISO designation for tooling – CNC operating system –FANUC, SINUMERIK – LINUMERIK – Programming for CNC machining – coordinate systems –manual part programming – computer assisted part programming – CNC part programming with CADsystem.

Unit - IIMaterial handling in CAM environment – types – AGVS – AS/RS – Swarf handling and disposal ofwastes – single and mixed mode assembly lines – quantitative analysis of assembly systems.Robotics – classification and specification – drives and controls – sensors - end effectors - grippers- toolhandling and work handling – machine vision – robot programming concepts – case studies in assembly.

Unit - IIIQuality Function Deployment – Process Planning – CAPP – Variant and Generative systems- ConcurrentEngineering and Design for Manufacturing – Advanced manufacturing PlanningComputer Aided Production Planning and Control – Aggregate production planning and masterproduction schedule – MRP – MRP II – ERP - Capacity planning

Unit - IVRapid prototyping: Need for rapid prototyping, Basic principles and advantages of RP, General featuresand classifications of different RP techniques with examples, Introduction to three representative RPtechniques: Fusion Deposition Modeling, Laminated Object Manufacturing and Stereo-lithography.

Unit - VFlexible manufacturing cells, systems – characteristics – economics and technological justification –planning, installation, operation and evaluation issues – role of group technology and JIT in FMS –typical case studies future prospects

REFERENCE BOOKS

1. Mikell P.Groover - Automation , Production Systems and Computer IntegratedManufacturing, Second edition, Prentice Hall of India, 2002

2. S.Kant Vajpayee - Principles of Computer Integrated Manufacturing, Prentice Hall ofIndia, 1999

3. David Bed worth - Computer Integrated Design and Manufacturing, TMH, 1998

4. Ranky, Paul.G, - Computer Integrated Manufacturing, Prentice Hall International,

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MTME 15 FINITE ELEMENT METHOD

Unit - IBasic Concept, comparison with FDM advantages and disadvantages, history of development,application. Direct stiffness method (DSM)- Fundamental steps in DSM, Plane Truss, Idealisation, jointforces and displacements, Master stiffness Equation- formulation of element stiffness equations –Assembly and solution, co-ordinate transformation –Assembly Rules – BC implementation – Calculationof Reaction, Internal forces and stresses.

Unit - IIFinite Element Analysis of 1D Problems - One dimensional second order equations, discretisation, weakformulation, element equations, assembly, boundary conditions, solution of equations- post processing,fourth order equations and their solutions – convergence criteria, examples from solid mechanics, heattransfer

Unit - IIIElement Shape Functions:- Classification of C

0, C

1continuous problems-Parameter functions, its

properties- completeness and compatibility condition, One-dimensional elements, Global coordinates,Two-dimensional elements, three noded triangular elements and four noded quadrilateral elements.Natural co-ordinate systems –Lagrangian Interpolation Polynomials- Serendipity Formulation- Differencebetween Superparametric, Subparametric and Isoparametric Elements, Isoparamatric ElementsFormulation, length coordinates– 1D bar elements, C

0cintinuous shape function, beam elements, C

1

continuous shape function - 2D Triangular elements, Rectangular elements. – Area coordinates-Numerical integration – simple Problems using Gauss quadrature Technique

Unit - IVFinite Element Analysis of Plane Elasticity 2D Problems - Introduction to Theory of Elasticity – PlaneStress –Plain Strain and Axisymmeteric Formulation – Principle of virtual work –Element matrices usingenergy approach. -Triangular, Quadrilateral elements - Simple problems using three noded triangularelement only

Unit - VFinite Element Analysis of 2D Steady State Thermal Problems - Green-Gauss Theorem-Element equationformulation – Variational calculus approach- Galerkin approach – General Two-Dimensional HeatConduction – Axisymmetric Heat conduction -Triangular, Quadrilateral elements - Simple problemsusing three noded triangular element only.

REFERENCE BOOKS

1. Frank L. Stasa - Applied Finite Element Analysis for Engineers,CBS InternationalEdition, 1985

2. Reddy J.N. - A Introduction to Finite Element Method, McGraw Hill, InternationalEdition, 1993

3. Krishnamoorthy C.S - Finite Element Analysis : Theory and Programming, Tata McGrawHill Publishing Company .Ltd 1998

4. Rao.S.S, - Finite Element Method in Engineering, Pergamon Press, 19895. Cook,Robert Devis etal, - Concepts and Application of finite Element Analysis, Wiley John &

Sons,1999

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MTME 21 PRODUCT DESIGN

Unit - IDefinition - Design by Evolution and by Innovation - factors to be considered for product design -Production-Consumption cycle - The morphology of design - Primary design Phases and flow charting.Role of Allowance, Process Capability, and Tolerance in Detailed Design and Assembly.Product strategies, Market research - identifying customer needs - Analysis of product - locating ideas fornew products, Selecting the right product, creative thinking, curiosity, imagination and brain storming -product specification.

Unit - IITask - Structured approaches - clarification - search - external and internal -systematic exploration -concept selection – methodology and benefits.The value of appearance - principles and laws of appearance - incorporating quality, safety and reliabilityinto design. Man machine considerations - ergonomic considerations - Designing for ease of maintenance.

Unit - IIIModeling and simulation - the role of models in product design, mathematical modeling similituderelations - weighted property index.Material selection: problems of material selection-performance characteristics of materials - the materialselection process-economics of materials-cost versus performance relations-weighted property index.

Unit - IVStrength Consideration : Principal Stress Trajectories - Balanced Design – Criteria and Objectives ofDesign – Designing for Uniform Strength – Tension vis –a-vis Compression.Stiffness and Rigidity consideration: Mapping of Principal Stresses – Buckling and Instability – PlasticDesign – Practical Ideas for Material saving in Design – Ribs, Corrugations, Laminates and Membranes.Design for Production : Forging Design – Pressed Components Design – Casting Design – Design forMachining Ease – Design for PM Parts – Approach to Design with Plastics, Rubber, Ceramics.

Unit - VCase studies – based on materials and manufacturing of Automobiles Components and Home appliances.Classes of exclusive rights - Patents - Combination versus aggregation - Novelty and Utility - Designpatents - Paten disclosure - Patent application steps-Patent Office prosecution-Sales of paten rights- Trademarks-Copy rights.

REFERENCE BOOKS

1. Karl.T.Ulrich and - Product Design and Development, McGraw-Hill International Edn.,Steven D.Eppinger 2004.

2. Benjamin W.Niebel and - Product Design and Process Engineering, McGraw Hill Book Co.,Alanb.Draper

3. A.K.Chitale and R.C.Gupta - Product Design and Manufacturing, Prentice Hall, 2002

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MTME 22 ADVANCED MATERIALS AND PROCESSING

Unit - IIntroduction: Conventional materials, limitation, need for composites, classification and characteristics ofcomposites, resin matrices, reinforcements, other constituents of fiber, fiber reinforced plastics, ceramicsand metal matrix composites – manufacturing of metal matrix composites, solid and liquid stateprocessing-testing of composites- applications

Unit - IIIntroduction to powder metallurgy (P/M) Processes – Design considerations for P/M tooling – Types ofcompaction – Sintering at different atmospheres – Liquid Phase sintering – Secondary processes – P/Mapplications specifically to cutting tool, bearing and friction materials – Nano materials and theirapplications.

Unit - IIINewer forming processes specifically with reference to applications – Super plastic forming, rubberforming, explosive, electro – hydraulic and magnetic pulse forming. Special metal joining processes –Ultrasonic welding, Friction welding, Explosive Welding, Electron Beam welding, Diffusion bonding.

Unit - IVSpecial material removal processes – Chemical machining, Electro chemical machining, ElectricalDischarge machining, wire EDM, Water Jet machining – High speed machining – Micro machiningCasting of Non-Ferrous metals.

Unit - VSurface Structure and properties – Surface coatings, Hard facing, Thermal spraying, Vapor deposition,Ion implantation, Hot dipping – Coating of Cutting and forming tools.

REFERENCE BOOKS

1. Serope. Kalpakjian and - Manufacturing Engineering and Technology, Addison WesleySteven.R.Schmid Longman (Singapore) Pvt. Ltd., New Delhi, 2000.

2. L. Carl Love - Welding Procedures and Applications, Prentice Hall Inc., 1993.

3. H.M.T. - Production Technology, Tata McGraw Hill Publishing Co, 2002.

4 R.W..Heine,C.R.Loper and - Principles of Metal Casting, Tata McGraw Hill Publishing Co.,

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MTME 23 TRIBOLOGY IN DESIGN

Unit - ISurfaces, Friction and Wear- Topography of the surfaces - Surface features - Surface interaction - Theoryof Friction - Sliding and Rolling Friction, Friction properties of metallic and non-metallic materials -friction in extreme conditions - Wear, types of wear - Mechanism of wear - Wear resistance materials -Surface treatment - Surface modifications – Surface coatings.

Unit - IILubrication Theory - Lubricants and their physical properties lubricants standards - Lubrication RegimesHydrodynamic lubrication - Reynolds Equation, Thermal, inertia and turbulent effects - Elastohydrodynamic and plasto hydrodynamic and magneto hydrodynamic lubrication - Hydro static lubrication- Gas lubrication.

Unit - IIIDesign of Fluid Film Bearings - Design and performance analysis of thrust and journal bearings - Full,partial, fixed and pivoted journal bearings design - Lubricant flow and delivery - power loss, Heat andtemperature rotating loads and dynamic loads in journal bearings - special bearings - Hydrostatic Bearingdesign.

Unit - IVRolling Element Bearings - Geometry and Kinematics - Materials and manufacturing processes - contactstresses - Hertzian stress equation -Load divisions - Stresses and deflection - Axial loads and rotationaleffects, Bearing life capacity and variable loads - ISO standards - Oil films and their effects - RollingBearings Failures.

Unit - VTribo Measurement and Instrumentation - Surface topography measurements - Electron microscope andfriction and wear measurements - Laser method - Instrumentation - International standards - Bearingsperformance measurements - Bearing vibration measurement.

REFERENCE BOOKS

1. Cameron, A. - Basic Lubrication Theory, Ellis Herward Ltd. , UK,1981.2. Hulling , J. (Editor) - Principles of Tribology, MacMillan ,1984.3. Williams J.A . - Engineering Tribology, Oxford Univ. Press ,1994.4. Neale M.J , - Tribology Hand Book , Butterworth Heinemann, 1995.5. B.C.Majumdar - Introduction to Tribology of Bearings, Allied publishers.6. D.F.Moore - Principles and Application of Tribology, Pergamon Press7. D.D.Fuller, - Theory and Practice of Lubrication for Engineers, John Wiley

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MTME24 COMPOSITE MATERIALS TECHNOLOGY

Unit - IDefinition – Need – General Characteristics , Matrices – Polymer, Metal, Carbon and Ceramic Matrices,Reinforcement – Types – fibers, whiskers and particles, Reinforcement materials, Selection, advantagesand limitations.

Unit - IIPolymer Matrix Composites – Matrix Resins – Thermosetting resins, Thermoplastic resins, Polyacrylethers (PAE), Thermoplastic Polyimides (TPI), Polyacrylene Sulfide, Molecularly ordered liquid Crystals(MOLC), Polyblends Alloys, Fibers and Laminar Composites.

Unit - IIIMetal Matrix Composites – Matrix selection, Reinforcement and reinforcement selection, Matrixreinforcement interface, Interaction zone, Interface bond strength.

Unit - IVPolymer Matrix Production Methods – Bag Moulding, Compression Moulding, Pultrusion, FilamentWinding, Metal Matrix Composites - Fabrication methods – Solid State Techniques and Liquid StateTechniques

Unit - VMicro mechanics and macro mechanics of composites, monotonic strength and fracture, Fatigue andCreep, Applications of composites. Composites Processing.

REFERENCE BOOKS

1. Krishan K.Chawla - Composite Materials : Science and Engineering, Springer, 2001.

2. F.L.Mathews and - Composite Materials - Engineering and Science, RC Press, 2002.R.D.Rawlings

3. Mallic P.K. - Fiber - Reinforced Composites : Materials, Manufacturing andDesign, Marcel Dekker Inc, 1993.

4. Sanjay K.Mazumdar - Composites Manufacturing : Materials, Product and ProcessEngineering, CRC Press, 2002.

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MTME25 INDUSTRIAL AUTOMATIONUnit - IPrinciples of automatic controls: Basic concepts of open and closed loop feedback control systems, blockdiagram representation of physical system, spring mass system, torsion system, hydraulic system, transferfunction from block diagram for mechanical, electro-mechanical and hydraulic system. Controls andsensors used in machine tools.

Unit - IIAutomation in hydraulic systems: Hydraulic systems components – constructional details andcharacteristics of pumps – actuator – control and regulation elements.

Unit - IIIHydraulic circuits: reciprocation operation of multi cylinder unit – quick return – sequencing,synchronizing circuits – accumulator circuits – safety circuits – circuits for press, drilling, milling andgrinding – servo system – selection of components.

Unit - IVAutomation in pneumatic system: Pneumatic principles – elements of pneumatic system – control valves– basic pneumatic and hydro pneumatic circuits – logic circuits – pneumatic sensors – maintenance ofpneumatic systems.

Unit - VArchitecture of Microprocessor – interfacing – data transfer schemes – application of microprocessor inhydraulic and pneumatic systems – use of microprocessor for sequencing – PLC – low cost automation.

REFERENCE BOOKS

1. A.Esposito - Fluid Power with applications, Prentice Hall, 2001.

2. Andrew Par - Hydraulics and Pneumatics for Technicians, Jaico Publishing, 1980.

3. SR Majumdar - Pneumatic System Principles and Maintenance, Tata McGraw Hill,1995.

4. Goankar - Microprocessor Architecture, Programming and Applications, WileyEastern Limited, 1993.

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MTME 31 CAD LABORATORY

I.PROGRAMMING

Computer aided design of machine elements - Development of programs using FORTRAN/C languagefor design, drawing & plotting of Machine Elements and Interfacing with packages like AutoCAD1.Shaft2.CouplingsOutput of the program should create Auto CAD Script file. Run the Script file to show Design Drawing inthe computer screen.

II.DRAFTING

Using Auto CAD Software draw1. Orthographic views of the given 3D blocks2. 3D blocks for the given orthographic views.

III.MODELLING

Using any modeling Softwares like ProE/CATIA/IDEAS generate1. Solid modelling of given 3D blocks

IV. FE ANALYSIS

Using any FEA software packages like ANSYS / NISA etc solve for1. Plane Stress Analysis on tooth profile.2. 2D Asymmetric analysis to determine Hoop and longitudinal stress on thickcylinder

V . SIMULATION USING MATLAB

1.Effect of damping on a single degree damped vibrating system.2.Transient heat transfer problem

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MTME 32 CAM LABORATORYList of Exercises

1. CNC part programming for simple turning operation

2. CNC part programming for box turning operation

3. CNC part programming for facing operation

4. CNC part programming for box facing operation

5. CNC part programming for step turning operation

6. CNC part programming for taper turning operation

7. CNC part programming for thread cutting operation

8. CNC part programming for end milling operation

9. CNC part programming for profile cutting in milling

10. CNC part programming for machining holes in milling

11. Generating G & M codes for the model created using solid edge package

12. Tool and die design for a plastic component

13. Pattern design for a casting component

14. Simple robot part programming for material handling

15. FMS programming for a simple layout

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B. Tech. Mech. InteractedSYALLBUS - ITI Ist year1st sem.Subjects1.Applied physics2.Enggineering drawing3.Workshop (practical)4. Workshop Technology5.Trade Theory I:-For mech. -R&AC+ Fitter+ WelderFor civil -Plumber + carpentryFor electrical -electricianFor electronics-radio & tv+ computerhardwareFor computer -ITESM + copa +computerhardware2nd Sem.Subjects1.Enggineering math2.Enggineering drawing3.Workshop (practical)4.Workshop Technology5.Trade Theory II :-For mech. -R&AC + Fitter+ WelderFor civil -Plumber+ carpentryFor electrical -ElectricianFor electronics-radio & tv+ computerhardwareFor computer -ITESM+ Copa + computerhardwareMechanical EngineeringSr.No.PaperCodeName of Paper Weekly Teaching LoadTheory Practical TutorialSemester - III17 ME31 STRENGTH OF MATERIALS – I 2 1 218 ME32 FLUID MECHANICS – I 2 1 219 ME33 MANUFACTURING PROCESS – I 4 0 220 ME34 THERMAL ENGINEERING 3 0 221 ME35 MATERIALS AND MATERIALS SCIENCE 2 0 222 ME36 ELECTRICAL ENGINEERING 3 0 223 ME37 MACHINE DRAWING 0 0 6

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Semester - IV24 ME41 STRENGTH OF MATERIALS – II 2 1 225 ME42 FLUID MACHINES 2 1 226 ME43 FLUID POWR AND TRIBOLOGY 2 0 227 ME44 INTERNAL COMBUSTION ENGINE 3 0 228 ME45 WORKSHOP TECHNOLOGY – I 2 0 629 ME46 METROLOGY 2 0 230 ME47 THEORY OF MACHINES 3 2 0Semester - V31 ME51 INDUSTRIAL ENGINEERING 3 1 032 ME52 INDUSTRIAL AND COMPUTER AIDED DRAFTING 1 0 633 ME53 INDUSTRIAL ELECTRONICS 2 0 234 ME54 THERMAL ENGINEERING – II 2 1 135 ME55 WORKSHOP THECHNOLOGY – II 3 0 6ELECTIVE – I 0 0 036 ME561 POWER PLANT ENGINEERING 3 1 037 ME562 MACHINE TOOL ENGINEERING 2 0 238 ME563 INSTRUMENTATION AND CONTROL 2 0 2ELECTIVE – II 0 0 039 ME571 'C' PROGRAMMING 2 0 240 ME572 COMPUTER IN BUSINESS SYSTEM 2 0 2Semester - VI41 ME61 REFRIGERATIN AND AIR CONDITIONING 3 0 342 ME62 AUTOMOBILE ENGINEERING 3 0 243 ME63 MANUFACTURING PROCESS – II 3 0 344 ME64 C.N.C. MACHINES AND AUTOMATION 3 0 345 ME65 MACHINE DESIGN 3 2 0ELECTIVE – III 0 0 046 ME661 MECHANICAL ESTIMATING AND COSTING 2 2 047 ME662 RENEWABLE ENERGY SOURCES 3 1 048 ME663 MAINTENANCE AND SAFETY ENGINEERING 2 0 2ELECTIVE – IV 0 0 049 ME671 MANAGEMENT 2 2 050 ME672 ENTREPRENEURSHIP DEVELOPMENT 2 2 051 ME673 PRODUCTION SYSTEM MANAGEMENT 2 2 0RATIONALEIn Engineering every structure or machine element is designed for a particular application.Then it istested. A Diploma holder should be capable of designing the various elements for particularrequirements. For this he must be able to calculate the stresses in an elements and theirnature.CONTENTS1. Simple Stress and Strain :1.1 Various mechanical properties 1.1.1 Elasticity1.1.2Plasticity1.1.3Ductility1.1.4 Brittleness1.1.5 Toughness1.1.6 Hardness1.2 Concept of stress andstrain1.2.1 Typeof force - Direct, shear1.2.2 Stress - Tensile, compressive, shear1.3 Hook's law1.3.1Statement of

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Hook's law1.3.2 Young's modulus of elasticity1.3.3 Tensile test diagram1.3.3.1 Gaugelength1.3.3.2Limit of proportionality1.3.3.3 Elastic limit1.3.3.4 Yield point, Yield strength1.3.3.5 Ultimatestress1.3.3.6 Rupture strength1.3.3.7 Nominal stress1.3.3.8 Proof stress1.4 Working stressandfactor of safety1.5 Stress and strain calculations 1.5.1 Principle of superposition1.5.2 Bar ofhomogeneous section1.5.2.1 Bar of uniform cross-section1.5.2.2 Bar of steeped cross-section1.5.3Bar of composite section1.6 Temperature stresses 1.6.1 Homogeneous section1.6.2Compositesection1.7 Shear stresses1.7.1 Modulus of rigidity1.7.2 Complementary shear stress1.7.3Concept ofsingle shear and double shear 1.7.4 Shear strain1.8 Poisson's ratio and volumetricstrain1.8.1 Lateralstrain 1.8.2 Longitudinal strain1.8.3 Volumetric strain1.8.4 Bulk modulus1.9 Relationshipbetweenelastic constants (Derivation)1.9.1 E=3K(1-2/m)1.9.2 E=2N(1+1/m)1.9.3 E=9KN/(3K+N)2.Compound Stress :2.1 Introduction2.2 Stress components on an inclined plane2.2.1 Induced by direct stresses2.2.2 Inducedby simpleshear2.2.3 Induced by direct and simple shear stresses2.3 Mohr's circle :2.3.1 For likedirectstresses2.3.2 For unlike direct stresses2.3.3 For two perpendiculars direct stresses withstate ofsimple shear2.4 Principal stresses and planes 2.4.1 Major principal stress2.4.2 Minorprincipalstress2.4.3 Mohr's circle method for principal stresses3. Strain Energy :3.1 Introduction 3.2Strainenergy from stress - strain diagram3.3 Proof resilience 3.4 Types of loading - gradual,sudden,impact 3.4.1 Stress in gradual loading3.4.2 Stress in sudden loading3.4.3 Stress in impact loading4. Bending Moments and ShearForce:4.1 Basic concept4.1.1 Types of support4.1.1.1 Movable hinge support (roller)4.1.1.2Immovablehinge support4.1.1.3 Fixed support4.1.2 Types of beam 4.1.2.1 Cantilever beam4.1.2.2Simplysupported beam4.1.2.3 Fixed beam4.1.2.4 Continuous beam4.1.2.5 Overhangingbeam4.1.3 Typesof load4.1.3.1 Point load4.1.3.2 Distributed load - uniformly and non uniformly4.2 Shear force and bendingmoment4.2.1Concept and calculation of shear force and bending moment4.2.2 Sign convention for shear force and bending moment4.3 Bending moment and shearforcediagrams (for point loads, U.D.L. and their combinations) 4.3.1 Cantilever beam4.3.2 Simplysupported beam4.3.3 Simply supported beam with over hang5. Moment of Inertia : 5.1Conceptof moment of Inertia5.2 Radius of gyration5.2.1 Parallel axis theorem

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5.2.2 Perpendicular axis theorem5.3 Moment of Inertia of various section5.3.1 Rectangle5.3.2Triangle 5.3.3 Circle 5.4 Moment of inertia of unsymmetrical section like : T-section, channelsection, L-section etc.6. Bending Stresses in Beams :6.1 Concept of bending stress6.2Theory ofsimple bending6.2.1 Assumptions in theory of simple bending6.2.2 Use of equation (withoutproof)6.3 Design criterion and section modulus6.3.1 Section modulus6.3.2 Calculation of max bending stress in beams of rectangular, circular, I and T section7.ShearStress in Beams :7.1 Concept7.2 Use of equation (without proof)7.3 Shear stress distribution diagram of varioussections7.3.1Rectangle7.3.2 I section7.3.3 T section7.3.4 Channel section7.3.5 H section7.3.6 +section7.3.7Circular sectionPRACTICALS1. Study of extensometers2. Study and operation of UTM3. Tensile test on mild steel specimen and plotting stress strain curve.4. Bending test on timber beams.5. Compression test on common structural materials viz. timber, cast iron etc.6. Determination of toughness of cast iron and mild steel specimen by Charpy and Izod test.7. Hardness test by Brinell and Rockwell test.REFERENCE BOOKS :1. Strength of Materials & B.C.Punmia Theory of Structures (vol. I)2. Strength of Materials Ramamurtham3. Strength of Materials Junarkar4. Strength of Materials R.S. Khurmi5. Strength of Materials (Hindi) GurcharanCode Name of Paper Lecture Tutorial PracticalCE32MA32ME32FLUID MECHANICS - I 2 2/2 2RATIONALETechnicians have to deal with pressure measurement, transportation of fluids andthemachinesconverting hydraulic power into mechanical power and vice versa, in the field/industries forthat onehas to have a basic knowledge of fluid mechanics. Topicssuch as pressure measurement,lawsgoverning the flow of liquids, measurement of discharge, production of power are includedin thissubject.Although the major emphasis in this subject is on the study of liquids like water anincompressible fluid yet all the principles are applicable to all the fluids such as air, gas,steam etc.CONTENTS1. Introduction :Introduction concepts Fluids and solids Liquid, gas and vapour Fluidmechanics

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Kinematics Dynamic Fluid properties Density Specific volume Specific gravity ViscosityNewton'slaw of viscosity Dynamic and Kinematic viscosity Compressibility Surface tension - soapbubble,drop Capillarity Vapour pressure and its importance2. Fluid Pressure and its Measurement :Definition and its units Pascal's law Intensity of pressure at a point in fluid at rest PressureheadPressure Atmospheric pressure Gauge pressure Vacuum pressure Absolute pressureDifferentialspressure Law of hydrostatic pressure Brahma's press Pressure measurement ManometersPiezometer- its limitation U-tube - simple, differential, inverted Micro-manometers Inclined tubemicromanometersMechanical gauge Bourdon gauge Bellow gauge Diaphragm gauge Dead weight gauge3. Hydrostatics :Total pressure Centre of pressure Total pressure and center of pressure in following casesPlanesurface immersed horizontally Plane surface immersed vertically Plane surface immersed atanangle Curved surface (no proof) Working of lock gates, sluice gate3.5 Pressure on masonry dams of rectangular and trapezoidal sections and their conditionof stability4. Hydrokinematics :Description of fluid flow Eular approach Lagrangian approach Definition of path line, streamlineTypes of flow Steady - Non steady Uniform - Non uniform Laminar – Turbulent One, Two,Threedimensional flow Continuity equation (no proof) : Assumption Rate of discharge For onedimensional flow5. Hydrodynamics and Measurement of Flow :Energy of fluid - pressure, kinetic and potential Bernoulli's theorem (no proof) Assumptionsand itslimitation Conversion of pressure into pressure head, velocity into kinetic head ApplicationsofBernoulli's theorem Pitot-tube VenturimeterOrificemeter6. Orifices and Notches :Definition and classification Discharge through small orifices Coefficient of contractionCoefficient of velocity Coefficient of discharge Coefficient of resistance Time of emptying avesselof uniform cross section through an orifice at bottom.Notches – Classification Crest, Nappe Difference between notch and weir Flow over -Triangularnotch Rectangular notch[Simple numerical problems without velocity of approach]PRACTICALS.1. Study of different types of manometers and pressure gauges2. Verification of Bernoulli's theorem

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3. Determination of Cd for Venturimeter4. Determination of Cd for Orificemeter5. Determination of Cc,Cv and Cd of small orifice6. Visit of a near by damREFERENCE BOOKS :1. Fluid Mechanics & Machines Dr. Jagdish Lal2. Fluid Mechanics & Machines Dr. R.K.Bansal3. Fluid Mechanics & Machines R.S.Khurmi.4. Hydraulics & Pneumatics H.L. Stewart.Code Name of Paper Lecture Tutorial PracticalMA33 MANUFACTURING PROCESS - I 4 - 2RATIONALEThis subject provides an opportunity to the student to learn about various weldingprocesses andfoundry work. Welding is very useful for fabrication work and Foundry for production ofcastingsused for manufacturing of machines. This also gives knowledge of metal cutting mechanismto thestudent. Theory is to be supported by visits to industries and case studies. This will help indeveloping proper attitude and skill to the technicians. Hence the technicians will be in aposition tohelp and solve the problems of industry.CONTENTS1. Welding Process :Classification of welding process, Industrial applications of welding.2. Gs Welding :Principle of oxy-acetylene gas welding, Construction of oxy- acetylenecuttingtorch and gas welding torch Blowpipes, single stage and double stage regulators.Gas cutting (oxy-acetylene), lance cutting, flames gauging, grooving3. Electric Welding Process :Difference between A.C and D.C arc welding, Equipments andaccessories of A.C and D.C welding plants Effect of polarity, length of arc, penetration,crater, arcblow Electrodes (Metal and Carbon), B.I.S specification for welding Symbols andelectrodes, Fluxand their functions Resistance welding Spot welding, butt welding, flash welding Seamwelding,percussion welding and projection welding Atomic hydrogen welding Shielded metal arcwelding,Submerged arc welding Pressure welding Welding distortion, welding defects, method ofcontrolling welding defects and inspection of welded joints4. Modern Welding Methods :Tungsten inert gas welding (TIG) Principle of operation,advantage,disadvantages,application Metal inert gas welding (MIG) Principle of operation, advantage,disadvantages,application Thermit welding Electroslag welding, Electron beam weldingUltrasonicwelding, Laser beam welding Robotic welding5. Pattern Making : Introduction to materials - timber, metal, plastics and plaster of Paris etc.Allowances- shrinkage, draft, machining, distortion and shake6. Types of Pattern : Solid, Split loose piece, match plateSweep, Gated, Skeleton, segmental, follow board, colour code for patterns as per B.I.S.

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7. Moulding Sand Ingredients : Moulding sands-green, dry, loam, facing, baking, parting andcoresands. Silica grain, binders, additive, moisture Properties of molding - sand, permeability,refractoriness, adhesiveness, cohesiveness, strength, flowability, collapsibility Tempering,sandconditioning and sand muller.8. Core and Core Making : Core, core print and core boxes Types of cores, functions,advantageof core, shrinkage of cores Core sand and binders, core loams, oil and CO2 cores, syntheticresinCore Making procedure, core oven and core baking.9. Testing of Moulding Sands :Need for testing chemical analysis, moisture content test,claycontent test, Grain fineness test Permeability test and strength test.10. Mould Making : Moulding boxes, hand tools used for mould making Steps involved inmakinga mould, gating system: definition and brief idea of basin, sprue, runner and gates Mouldingmachines - Squeeze machine, jolt squeeze machine and sand slinger. Moulding processes- Greensand, dry sand, loam, Co2 moulding, skin dried, plaster, metal moulding11. Special Casting Techniques : Die casting - Hot chamber, cold chamber processInvestment orlost wax process Centrifugal casting - True, Semi centrifugal, centrifugal Shell moudlingAdvantages, Disadvantages and application of above processes12. Melting Furnaces : Cupola furnace - Construction, operation, preparation, chargingCruciblefurnace of tilting types - construction, operation13. Castings : Different types of defects Testing of defects - Radiography, magnetic particleinspection, Ultrasonic inspectionPRACTICALS1. Making following types of joints by gas welding :1.1 Preliminary joining practice on gas welding1.2 Vertical welding2. Exercises of gas welding on the following2.1 Aluminium welding2.2 Brass welding2.3 Copper welding2.4 C.I. welding3. Gas cutting of the following types3.1 Preliminary gas cutting practice3.2 Stock cutting by oxy acetylene3.3 C.I. cutting4. Making following types of joints by arc welding4.1 Preliminary joining practice by arc welding4.2 Butt and lap joint (in vertical position travel up and down)4.3 Welding of outside corner joint5. Exercise on spot welding6. Exercise on brazing7. Exercise on TIG/MIG/CO2 welding

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8. Pattern making : Preparation of solid pattern (single piece) Preparation of split patternPreparation of self cored pattern9. Preparation of the following types of moulds .Floor moulding Turn over moulding.10. Testing of moulding sand- moisture content11. Moulding and casting of A solid pattern A split pattern12. Testing and inspection of casting defects visually Foundry exercise can be shown in anearby industry/ foundry.REFERENCE BOOKS :1. A Text Book of Welding Technology O.P. Khanna2. Welding Technology Tahil Maghnani3. A Text Book on Foundry Technology M.Lal & O.P.Khanna.4. Foundry Engineering Tahil Meghnani5. Manufacturing Process - I R.K. YadavCode Name of Paper Lecture Tutorial PracticalMA34 THERMAL ENGINEERING - I 3 - 2RATIONALEFor technical education in mechanical engineering field the subject of thermal engineering isveryimportant for under standing the basic principles and concept of thermodynamics and itsapplication.CONTENTS1. Basic Concept and Gas Laws : Thermodynamics, property-Intensive and Extensive,system -open, closed and isolated Energy - Internal energy, potential energy, kinetic energy, heat,work,specific heat, enthalpy Boyle's law, Charle's law, Joule's law Characteristics gas equation,gasconstant, mol, universal gas constant and molar specific heats Simple numerical problems2. Laws of Thermodynamics : Zeroth law of thermodynamics First law of thermodynamics.Second law of thermodynamics Concept of entropy Constant volume, constant pressure,isothermal, adiabatic polytropic processes, throttling and free expansion, work done duringtheseprocesses. Simple numerical problems3. Availability : Available and unavailable energy Effectiveness Irreversibility in flow andnonflowprocess.4. Formation of Steam and its Properties : Generation of steam at constant pressure,various stageof steam- wet steam, dry steam saturated steam, dryness fraction, super heated steam,degree ofsuper heat. Critical point, triple point, thermodynamic properties of steam - specific volume,specific enthalpy, specific internal energy, specific entropy. Steam property diagram:temperature -entropy diagram, enthalpy- entropy diagram, pressure - enthalpy diagram Heating andexpansion ofsteam during thermodynamic processes, Change of internal energy and entropy of steamduringprocesses Simple numerical problems Use of steam tables and Mollier charts.

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5. Steam Generators : Definition of boiler according to I.B.R., classification of boilers,descriptionand working of Lancashire, Cochran and Babcock and Wilcox boilers, Comparison of watertubeand fire tube boilers. Brief description and working of boiler mountings and accessoriesused incommon boilers. Special characteristics of high-pressure boilers, Structural details andworking ofLamont, Benson and Schmidt Hartmann boilers Introduction to Indian Boiler Act.6. Boiler Performance : Actual evaporation, Equivalent evaporation, Factor of evaporation,Boilerefficiency Heat losses in boiler plants, Boiler power, Energy balance sheet of boiler. Simplenumerical problems7. Vapour Power Cycle : Rankine cycle, modified rankine cycle, representation on p-v, t-sand h-scharts and efficiency Simple numerical problemsPRACTICALS1. Study by models/charts/actual units of the following:Common type of fire tube and watertubeboilers. Boiler mountings Boiler accessories High pressure boilers2. Determination of dryness fraction of steam by separating and throttling calorimeterREFERENCE BOOKS :1. Thermal Engineering (Hindi) Verma & Gulecha2. Thermal Engineering Vol.1 Mathur & Mehta .3. Thermal Engineering R.K.Purohit.4. Thermal Engineering R.S. Khurmi5. Elements of Heat Engines -Vol.1 Patel & Karam ChandaniCode Name of Paper Lecture Tutorial PracticalMA35 MATERIALS AND MATERIAL SCIENCE 2 - 2RATIONALELot of development has taken place in the field of materials. New materials are beingdeveloped. Ithas become possible to change the properties of materials to suit the requirements.Diploma holdersin mechanical engineering are required to make use of different materials for variousapplications.For this purpose, it is necessary to teach them basics of metal structure, properties, usageand testingof various ferrous and nonferrous materials and various heat treatment processes. Thissubject aimat developing knowledge about characteristics, testing and usage of various types ofmaterials usedin mechanical engineering industry.CONTENTS1. Classification and Properties of Materials :Introduction to engineering materialsClassificationof materials Thermal, chemical, electrical, mechanical properties of various materialsSelectioncriteria for use in industry

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2. Structure of Metals and Their Deformation : Metal structure Arrangement of atoms inmetalsCrystalline structure of metals Crystal imperfections Deformation of metal Impact of coldand hotworking on metal structure.3. Ferrous Materials : Classification of iron and steel Sources of Iron ore and its availabilityManufacture of pig iron, wrought iron, cast iron and steel Types of cast iron: white,malleable grey,mottled, nodular and alloy and their usage. Classification of steels Different manufacturingmethodof steel open hearth, bessemer, electric arc. Specification as per BIS and equivalentstandards Effectof various alloying elements on steel Use of alloy steel (high-speed steel, stainless steel,spring steel,silicon steel)4. Non Ferrous Materials : Important ores and properties of aluminium, copper, zinc, tin,leadProperties and uses of nonferrous alloys5. Engineering Plastics and Fibers : Introduction of plastics Classification - Thermoplasticandthermosetting Various trade names of engineering plastics Fibers and their classification :Inorganicand organic fibers Uses of fiber6. Insulating Materials : Various heat insulating material and their usage like asbestos,glass, woolthermocole, cork, puf, china clay. Various electrical insulating materials and their use.7. Testing of Metals and Alloys : Identification tests : appearance, sound, spark, weight,magnetic,band microstructure, filing8. Fundamental of Heat Treatment : Principles of heat treatment Theory of solid solutionIroncarbondiagram TTT curve in steels and its importance Basic idea about martenstic transformationVarious heat treatment processes - hardening, tempering, annealing, normalising, casehardeningand surface hardening. Types of heat treatment surfaces.PRACTICALS1. Classification of about 25 specimens of materials / parts into Metals and non metalsMetalsand alloys Metals and non ferrous metals Metals and non ferrous alloys2. Given and set of specimen of metals and alloys (copper, brass, aluminium, cast ironHSS,Gun metal) : identify and indicate the various properties posseses by them3. 3.1 Study of heat treatment furnace Study of thermocouple / pyrometer4. Study of a metallurgical microscope and a diamond-polishing machine.5. To prepare specimens of following materials for microscopic examination and to examinethe microstructure of the specimens of the following materials :6. To temper a given specimen and find out difference in hardness (with the help ofhardnesstester) as a result of tempering.

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REFERENCE BOOKS :1. Engineering Material B.K. Agarwal2. Elements of Metallurgy H.S. Bawa3. Materials and Metallurgy Lab Manual Adithan & Bahl4. Material Science R.K. RajputCode Name of Paper Lecture Tutorial PracticalME36 ELECTRICAL ENGINEERING 3 - 2RATIONALEThis subject is designed to give basic knowledge of electrical m/c such as transformer,A.C./D.C.machine.CONTENTS1. D.C. Machines :Construction Operation of D.C. generator Operation of D.C. motor TypesofD.C. generator and motor Starters Speed control methods Characteristics of D.C. motors2. Transformer : Construction of single phase transformer Types of transformer Principle ofoperation E.M.F equation Testing of T/F Polarity test Open circuit test Short circuit testEfficiencyand losses Voltage regulation Single phase auto transformer Types of 3 phase transformersCoolingmethods3. Induction Motor : Construction and working principle of single-phase induction motorTypes ofsingle phase induction motors (description only) Production of rotating magnetic field bythreephase currents. Construction and working principle of three-phase induction motor TorqueequationTorque slip characteristics Starting and speed control of 3-phase induction motor Varioustypes ofstarters Methods of increasing starting torque Application4. Industrial Drives : Elementary idea for industrial drives Application of industrial drives infollowing fields - Rolling mill Textile mills Paper mill Crane Mines Lathe machine PumpsFoodprocessor, refrigerators punches5. Electric Heating : Advantages of electric heating over other types of heating Principle ofoperation, construction and uses of electrical heating in - Resistance heating Inductionheating Archeating Brief idea of high frequency heating, dielectric heating and its application.6. Illumination : Nature of light Standard terms and definitions Laws of illumination Types oflamps Tungston Halogen Sodium Neon Mercury vapour lamp Fluorescent tubes.7. Instrumentation and Measurement : Principle, construction and working of the followingmeasuring instruments - Ammeter and voltmeter (moving coil and moving iron type)Dynamometertypes wattmeter Single phase AC energy meter Multimeter and megger TransducersMeasurementsof mechanical quantities like pressure, strain, temperaturePRACTICALS1. Study of D.C. machines.

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2. Study of D.C. starter3. Connecting starting and reversing the direction of D.C. motor4. Determination of turn ratio of transformer5. Open circuit and short circuit test on a single phase transformer6. Determination of efficiency and regulation of a 1-phase transformer by direct loading.7. Connecting, starting and reversing the direction of 1-phase induction motor8. Starting of 3 phase Induction motor by D.O.L. starter / star- delta starter.motor.9. Study of various types of transducers.10. Study and calibration of different ammeter and voltmeter11. Use of megger and multimeter.REFERENCE BOOKS :1. Electrical Engineering (Hindi & English) K.D. Sharma 2. Electrical TechnologyB.L.Theraja3. Utilization of Electrical Power H.PratapCode Name of Paper Lecture Tutorial PracticalMA37 MACHINE DRAWING - - 6RATIONALEIn order to produce a good product, a neat drawing is a must. There fore technicians mustbe wellacquainted with the knowledge of machine drawing. Machine drawing is the universallanguage ofengineers and student must be made familiar with all the relevant aspect topics of machinedrawing.Subject contents various drawings of machine and components to clarify the manufacturingandconstruction details for the students.CONTENTS1. Coupling : Split muff coupling Universal coupling Flexible bushed pin type2. Bearings : Types of bearings Plumber block Foot step bearing3. Machine Components : Machine vice Tail stock of lathe Shaper tool head4. Valves : Classification of valves Valve seats Steam stop valve Feed check valve5. I. C. Engine Components : Piston and connecting rod assembly6. Jigs and Fixtures : Definitions Types of jig, bushes Drilling jigs Types of fixturesPRACTICALSPreparation of assembly drawing sheets from detailed drawings :1. Couplings2. Plummer block and foot step bearing3. Machine vice4. Tail stock5. Shaper tool head6. Steam stop valve7. Feed check valve8. I.C. Engine connecting rod and piston9. Drilling jigExercises for sketch book :1. Jigs, Bushes and fixtures2. Pulleys : Straight arm pulley, loose and fast pulley3. Pipe fittings and pipe joints - Pipe fittings and their symbols, flanged pipe joint and spigotand

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socket jointRATIONALEIn Engineering every structure or machine element is designed for a particular application.Then it istested. A Diploma holder should be capable of designing the various elements for particularrequirements. For this he must be able to calculate the stresses in an elements and theirnature.CONTENTS1. Simple Stress and Strain :1.1 Various mechanical properties 1.1.1 Elasticity1.1.2Plasticity1.1.3Ductility1.1.4 Brittleness1.1.5 Toughness1.1.6 Hardness1.2 Concept of stress andstrain1.2.1 Typeof force - Direct, shear1.2.2 Stress - Tensile, compressive, shear1.3 Hook's law1.3.1Statement ofHook's law1.3.2 Young's modulus of elasticity1.3.3 Tensile test diagram1.3.3.1 Gaugelength1.3.3.2Limit of proportionality1.3.3.3 Elastic limit1.3.3.4 Yield point, Yield strength1.3.3.5 Ultimatestress1.3.3.6 Rupture strength1.3.3.7 Nominal stress1.3.3.8 Proof stress1.4 Working stressandfactor of safety1.5 Stress and strain calculations 1.5.1 Principle of superposition1.5.2 Bar ofhomogeneous section1.5.2.1 Bar of uniform cross-section1.5.2.2 Bar of steeped cross-section1.5.3Bar of composite section1.6 Temperature stresses 1.6.1 Homogeneous section1.6.2Compositesection1.7 Shear stresses1.7.1 Modulus of rigidity1.7.2 Complementary shear stress1.7.3Concept ofsingle shear and double shear 1.7.4 Shear strain1.8 Poisson's ratio and volumetricstrain1.8.1 Lateralstrain 1.8.2 Longitudinal strain1.8.3 Volumetric strain1.8.4 Bulk modulus1.9 Relationshipbetweenelastic constants (Derivation)1.9.1 E=3K(1-2/m)1.9.2 E=2N(1+1/m)1.9.3 E=9KN/(3K+N)2.Compound Stress :2.1 Introduction2.2 Stress components on an inclined plane2.2.1 Induced by direct stresses2.2.2 Inducedby simpleshear2.2.3 Induced by direct and simple shear stresses2.3 Mohr's circle :2.3.1 For likedirectstresses2.3.2 For unlike direct stresses2.3.3 For two perpendiculars direct stresses withstate ofsimple shear2.4 Principal stresses and planes 2.4.1 Major principal stress2.4.2 Minorprincipalstress2.4.3 Mohr's circle method for principal stresses3. Strain Energy :3.1 Introduction 3.2Strainenergy from stress - strain diagram3.3 Proof resilience 3.4 Types of loading - gradual,sudden,impact 3.4.1 Stress in gradual loading3.4.2 Stress in sudden loading3.4.3 Stress in impact loading4. Bending Moments and ShearForce:4.1 Basic concept4.1.1 Types of support4.1.1.1 Movable hinge support (roller)4.1.1.2Immovable

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hinge support4.1.1.3 Fixed support4.1.2 Types of beam 4.1.2.1 Cantilever beam4.1.2.2Simplysupported beam4.1.2.3 Fixed beam4.1.2.4 Continuous beam4.1.2.5 Overhangingbeam4.1.3 Typesof load4.1.3.1 Point load4.1.3.2 Distributed load - uniformly and non uniformly4.2 Shear force and bendingmoment4.2.1Concept and calculation of shear force and bending moment4.2.2 Sign convention for shear force and bending moment4.3 Bending moment and shearforcediagrams (for point loads, U.D.L. and their combinations) 4.3.1 Cantilever beam4.3.2 Simplysupported beam4.3.3 Simply supported beam with over hang5. Moment of Inertia : 5.1Conceptof moment of Inertia5.2 Radius of gyration5.2.1 Parallel axis theorem5.2.2 Perpendicular axis theorem5.3 Moment of Inertia of various section5.3.1 Rectangle5.3.2Triangle 5.3.3 Circle 5.4 Moment of inertia of unsymmetrical section like : T-section, channelsection, L-section etc.6. Bending Stresses in Beams :6.1 Concept of bending stress6.2Theory ofsimple bending6.2.1 Assumptions in theory of simple bending6.2.2 Use of equation (withoutproof)6.3 Design criterion and section modulus6.3.1 Section modulus6.3.2 Calculation of max bending stress in beams of rectangular, circular, I and T section7.ShearStress in Beams :7.1 Concept7.2 Use of equation (without proof)7.3 Shear stress distribution diagram of varioussections7.3.1Rectangle7.3.2 I section7.3.3 T section7.3.4 Channel section7.3.5 H section7.3.6 +section7.3.7Circular sectionPRACTICALS1. Study of extensometers2. Study and operation of UTM3. Tensile test on mild steel specimen and plotting stress strain curve.4. Bending test on timber beams.5. Compression test on common structural materials viz. timber, cast iron etc.6. Determination of toughness of cast iron and mild steel specimen by Charpy and Izod test.7. Hardness test by Brinell and Rockwell test.REFERENCE BOOKS :1. Strength of Materials & B.C.Punmia Theory of Structures (vol. I)2. Strength of Materials Ramamurtham3. Strength of Materials Junarkar4. Strength of Materials R.S. Khurmi5. Strength of Materials (Hindi) GurcharanCode Name of Paper Lecture Tutorial PracticalCE32MA32ME32FLUID MECHANICS - I 2 2/2 2RATIONALE

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Technicians have to deal with pressure measurement, transportation of fluids andthemachinesconverting hydraulic power into mechanical power and vice versa, in the field/industries forthat onehas to have a basic knowledge of fluid mechanics. Topicssuch as pressure measurement,lawsgoverning the flow of liquids, measurement of discharge, production of power are includedin thissubject.Although the major emphasis in this subject is on the study of liquids like water anincompressible fluid yet all the principles are applicable to all the fluids such as air, gas,steam etc.CONTENTS1. Introduction :Introduction concepts Fluids and solids Liquid, gas and vapour FluidmechanicsKinematics Dynamic Fluid properties Density Specific volume Specific gravity ViscosityNewton'slaw of viscosity Dynamic and Kinematic viscosity Compressibility Surface tension - soapbubble,drop Capillarity Vapour pressure and its importance2. Fluid Pressure and its Measurement :Definition and its units Pascal's law Intensity of pressure at a point in fluid at rest PressureheadPressure Atmospheric pressure Gauge pressure Vacuum pressure Absolute pressureDifferentialspressure Law of hydrostatic pressure Brahma's press Pressure measurement ManometersPiezometer- its limitation U-tube - simple, differential, inverted Micro-manometers Inclined tubemicromanometersMechanical gauge Bourdon gauge Bellow gauge Diaphragm gauge Dead weight gauge3. Hydrostatics :Total pressure Centre of pressure Total pressure and center of pressure in following casesPlanesurface immersed horizontally Plane surface immersed vertically Plane surface immersed atanangle Curved surface (no proof) Working of lock gates, sluice gate3.5 Pressure on masonry dams of rectangular and trapezoidal sections and their conditionof stability4. Hydrokinematics :Description of fluid flow Eular approach Lagrangian approach Definition of path line, streamlineTypes of flow Steady - Non steady Uniform - Non uniform Laminar – Turbulent One, Two,Threedimensional flow Continuity equation (no proof) : Assumption Rate of discharge For onedimensional flow5. Hydrodynamics and Measurement of Flow :Energy of fluid - pressure, kinetic and potential Bernoulli's theorem (no proof) Assumptionsand itslimitation Conversion of pressure into pressure head, velocity into kinetic head Applicationsof

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Bernoulli's theorem Pitot-tube VenturimeterOrificemeter6. Orifices and Notches :Definition and classification Discharge through small orifices Coefficient of contractionCoefficient of velocity Coefficient of discharge Coefficient of resistance Time of emptying avesselof uniform cross section through an orifice at bottom.Notches – Classification Crest, Nappe Difference between notch and weir Flow over -Triangularnotch Rectangular notch[Simple numerical problems without velocity of approach]PRACTICALS.1. Study of different types of manometers and pressure gauges2. Verification of Bernoulli's theorem3. Determination of Cd for Venturimeter4. Determination of Cd for Orificemeter5. Determination of Cc,Cv and Cd of small orifice6. Visit of a near by damREFERENCE BOOKS :1. Fluid Mechanics & Machines Dr. Jagdish Lal2. Fluid Mechanics & Machines Dr. R.K.Bansal3. Fluid Mechanics & Machines R.S.Khurmi.4. Hydraulics & Pneumatics H.L. Stewart.Code Name of Paper Lecture Tutorial PracticalMA33 MANUFACTURING PROCESS - I 4 - 2RATIONALEThis subject provides an opportunity to the student to learn about various weldingprocesses andfoundry work. Welding is very useful for fabrication work and Foundry for production ofcastingsused for manufacturing of machines. This also gives knowledge of metal cutting mechanismto thestudent. Theory is to be supported by visits to industries and case studies. This will help indeveloping proper attitude and skill to the technicians. Hence the technicians will be in aposition tohelp and solve the problems of industry.CONTENTS1. Welding Process :Classification of welding process, Industrial applications of welding.2. Gs Welding :Principle of oxy-acetylene gas welding, Construction of oxy- acetylenecuttingtorch and gas welding torch Blowpipes, single stage and double stage regulators.Gas cutting (oxy-acetylene), lance cutting, flames gauging, grooving3. Electric Welding Process :Difference between A.C and D.C arc welding, Equipments andaccessories of A.C and D.C welding plants Effect of polarity, length of arc, penetration,crater, arcblow Electrodes (Metal and Carbon), B.I.S specification for welding Symbols andelectrodes, Fluxand their functions Resistance welding Spot welding, butt welding, flash welding Seamwelding,

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percussion welding and projection welding Atomic hydrogen welding Shielded metal arcwelding,Submerged arc welding Pressure welding Welding distortion, welding defects, method ofcontrolling welding defects and inspection of welded joints4. Modern Welding Methods :Tungsten inert gas welding (TIG) Principle of operation,advantage,disadvantages,application Metal inert gas welding (MIG) Principle of operation, advantage,disadvantages,application Thermit welding Electroslag welding, Electron beam weldingUltrasonicwelding, Laser beam welding Robotic welding5. Pattern Making : Introduction to materials - timber, metal, plastics and plaster of Paris etc.Allowances- shrinkage, draft, machining, distortion and shake6. Types of Pattern : Solid, Split loose piece, match plateSweep, Gated, Skeleton, segmental, follow board, colour code for patterns as per B.I.S.7. Moulding Sand Ingredients : Moulding sands-green, dry, loam, facing, baking, parting andcoresands. Silica grain, binders, additive, moisture Properties of molding - sand, permeability,refractoriness, adhesiveness, cohesiveness, strength, flowability, collapsibility Tempering,sandconditioning and sand muller.8. Core and Core Making : Core, core print and core boxes Types of cores, functions,advantageof core, shrinkage of cores Core sand and binders, core loams, oil and CO2 cores, syntheticresinCore Making procedure, core oven and core baking.9. Testing of Moulding Sands :Need for testing chemical analysis, moisture content test,claycontent test, Grain fineness test Permeability test and strength test.10. Mould Making : Moulding boxes, hand tools used for mould making Steps involved inmakinga mould, gating system: definition and brief idea of basin, sprue, runner and gates Mouldingmachines - Squeeze machine, jolt squeeze machine and sand slinger. Moulding processes- Greensand, dry sand, loam, Co2 moulding, skin dried, plaster, metal moulding11. Special Casting Techniques : Die casting - Hot chamber, cold chamber processInvestment orlost wax process Centrifugal casting - True, Semi centrifugal, centrifugal Shell moudlingAdvantages, Disadvantages and application of above processes12. Melting Furnaces : Cupola furnace - Construction, operation, preparation, chargingCruciblefurnace of tilting types - construction, operation13. Castings : Different types of defects Testing of defects - Radiography, magnetic particleinspection, Ultrasonic inspectionPRACTICALS1. Making following types of joints by gas welding :1.1 Preliminary joining practice on gas welding1.2 Vertical welding2. Exercises of gas welding on the following2.1 Aluminium welding

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2.2 Brass welding2.3 Copper welding2.4 C.I. welding3. Gas cutting of the following types3.1 Preliminary gas cutting practice3.2 Stock cutting by oxy acetylene3.3 C.I. cutting4. Making following types of joints by arc welding4.1 Preliminary joining practice by arc welding4.2 Butt and lap joint (in vertical position travel up and down)4.3 Welding of outside corner joint5. Exercise on spot welding6. Exercise on brazing7. Exercise on TIG/MIG/CO2 welding8. Pattern making : Preparation of solid pattern (single piece) Preparation of split patternPreparation of self cored pattern9. Preparation of the following types of moulds .Floor moulding Turn over moulding.10. Testing of moulding sand- moisture content11. Moulding and casting of A solid pattern A split pattern12. Testing and inspection of casting defects visually Foundry exercise can be shown in anearby industry/ foundry.REFERENCE BOOKS :1. A Text Book of Welding Technology O.P. Khanna2. Welding Technology Tahil Maghnani3. A Text Book on Foundry Technology M.Lal & O.P.Khanna.4. Foundry Engineering Tahil Meghnani5. Manufacturing Process - I R.K. YadavCode Name of Paper Lecture Tutorial PracticalMA34 THERMAL ENGINEERING - I 3 - 2RATIONALEFor technical education in mechanical engineering field the subject of thermal engineering isveryimportant for under standing the basic principles and concept of thermodynamics and itsapplication.CONTENTS1. Basic Concept and Gas Laws : Thermodynamics, property-Intensive and Extensive,system -open, closed and isolated Energy - Internal energy, potential energy, kinetic energy, heat,work,specific heat, enthalpy Boyle's law, Charle's law, Joule's law Characteristics gas equation,gasconstant, mol, universal gas constant and molar specific heats Simple numerical problems2. Laws of Thermodynamics : Zeroth law of thermodynamics First law of thermodynamics.Second law of thermodynamics Concept of entropy Constant volume, constant pressure,isothermal, adiabatic polytropic processes, throttling and free expansion, work done duringtheseprocesses. Simple numerical problems3. Availability : Available and unavailable energy Effectiveness Irreversibility in flow andnonflow

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process.4. Formation of Steam and its Properties : Generation of steam at constant pressure,various stageof steam- wet steam, dry steam saturated steam, dryness fraction, super heated steam,degree ofsuper heat. Critical point, triple point, thermodynamic properties of steam - specific volume,specific enthalpy, specific internal energy, specific entropy. Steam property diagram:temperature -entropy diagram, enthalpy- entropy diagram, pressure - enthalpy diagram Heating andexpansion ofsteam during thermodynamic processes, Change of internal energy and entropy of steamduringprocesses Simple numerical problems Use of steam tables and Mollier charts.5. Steam Generators : Definition of boiler according to I.B.R., classification of boilers,descriptionand working of Lancashire, Cochran and Babcock and Wilcox boilers, Comparison of watertubeand fire tube boilers. Brief description and working of boiler mountings and accessoriesused incommon boilers. Special characteristics of high-pressure boilers, Structural details andworking ofLamont, Benson and Schmidt Hartmann boilers Introduction to Indian Boiler Act.6. Boiler Performance : Actual evaporation, Equivalent evaporation, Factor of evaporation,Boilerefficiency Heat losses in boiler plants, Boiler power, Energy balance sheet of boiler. Simplenumerical problems7. Vapour Power Cycle : Rankine cycle, modified rankine cycle, representation on p-v, t-sand h-scharts and efficiency Simple numerical problemsPRACTICALS1. Study by models/charts/actual units of the following:Common type of fire tube and watertubeboilers. Boiler mountings Boiler accessories High pressure boilers2. Determination of dryness fraction of steam by separating and throttling calorimeterREFERENCE BOOKS :1. Thermal Engineering (Hindi) Verma & Gulecha2. Thermal Engineering Vol.1 Mathur & Mehta .3. Thermal Engineering R.K.Purohit.4. Thermal Engineering R.S. Khurmi5. Elements of Heat Engines -Vol.1 Patel & Karam ChandaniCode Name of Paper Lecture Tutorial PracticalMA35 MATERIALS AND MATERIAL SCIENCE 2 - 2RATIONALELot of development has taken place in the field of materials. New materials are beingdeveloped. Ithas become possible to change the properties of materials to suit the requirements.Diploma holdersin mechanical engineering are required to make use of different materials for variousapplications.

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For this purpose, it is necessary to teach them basics of metal structure, properties, usageand testingof various ferrous and nonferrous materials and various heat treatment processes. Thissubject aimat developing knowledge about characteristics, testing and usage of various types ofmaterials usedin mechanical engineering industry.CONTENTS1. Classification and Properties of Materials :Introduction to engineering materialsClassificationof materials Thermal, chemical, electrical, mechanical properties of various materialsSelectioncriteria for use in industry2. Structure of Metals and Their Deformation : Metal structure Arrangement of atoms inmetalsCrystalline structure of metals Crystal imperfections Deformation of metal Impact of coldand hotworking on metal structure.3. Ferrous Materials : Classification of iron and steel Sources of Iron ore and its availabilityManufacture of pig iron, wrought iron, cast iron and steel Types of cast iron: white,malleable grey,mottled, nodular and alloy and their usage. Classification of steels Different manufacturingmethodof steel open hearth, bessemer, electric arc. Specification as per BIS and equivalentstandards Effectof various alloying elements on steel Use of alloy steel (high-speed steel, stainless steel,spring steel,silicon steel)4. Non Ferrous Materials : Important ores and properties of aluminium, copper, zinc, tin,leadProperties and uses of nonferrous alloys5. Engineering Plastics and Fibers : Introduction of plastics Classification - Thermoplasticandthermosetting Various trade names of engineering plastics Fibers and their classification :Inorganicand organic fibers Uses of fiber6. Insulating Materials : Various heat insulating material and their usage like asbestos,glass, woolthermocole, cork, puf, china clay. Various electrical insulating materials and their use.7. Testing of Metals and Alloys : Identification tests : appearance, sound, spark, weight,magnetic,band microstructure, filing8. Fundamental of Heat Treatment : Principles of heat treatment Theory of solid solutionIroncarbondiagram TTT curve in steels and its importance Basic idea about martenstic transformationVarious heat treatment processes - hardening, tempering, annealing, normalising, casehardeningand surface hardening. Types of heat treatment surfaces.PRACTICALS

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1. Classification of about 25 specimens of materials / parts into Metals and non metalsMetalsand alloys Metals and non ferrous metals Metals and non ferrous alloys2. Given and set of specimen of metals and alloys (copper, brass, aluminium, cast ironHSS,Gun metal) : identify and indicate the various properties posseses by them3. 3.1 Study of heat treatment furnace Study of thermocouple / pyrometer4. Study of a metallurgical microscope and a diamond-polishing machine.5. To prepare specimens of following materials for microscopic examination and to examinethe microstructure of the specimens of the following materials :6. To temper a given specimen and find out difference in hardness (with the help ofhardnesstester) as a result of tempering.REFERENCE BOOKS :1. Engineering Material B.K. Agarwal2. Elements of Metallurgy H.S. Bawa3. Materials and Metallurgy Lab Manual Adithan & Bahl4. Material Science R.K. RajputCode Name of Paper Lecture Tutorial PracticalME36 ELECTRICAL ENGINEERING 3 - 2RATIONALEThis subject is designed to give basic knowledge of electrical m/c such as transformer,A.C./D.C.machine.CONTENTS1. D.C. Machines :Construction Operation of D.C. generator Operation of D.C. motor TypesofD.C. generator and motor Starters Speed control methods Characteristics of D.C. motors2. Transformer : Construction of single phase transformer Types of transformer Principle ofoperation E.M.F equation Testing of T/F Polarity test Open circuit test Short circuit testEfficiencyand losses Voltage regulation Single phase auto transformer Types of 3 phase transformersCoolingmethods3. Induction Motor : Construction and working principle of single-phase induction motorTypes ofsingle phase induction motors (description only) Production of rotating magnetic field bythreephase currents. Construction and working principle of three-phase induction motor TorqueequationTorque slip characteristics Starting and speed control of 3-phase induction motor Varioustypes ofstarters Methods of increasing starting torque Application4. Industrial Drives : Elementary idea for industrial drives Application of industrial drives infollowing fields - Rolling mill Textile mills Paper mill Crane Mines Lathe machine PumpsFoodprocessor, refrigerators punches5. Electric Heating : Advantages of electric heating over other types of heating Principle of

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operation, construction and uses of electrical heating in - Resistance heating Inductionheating Archeating Brief idea of high frequency heating, dielectric heating and its application.6. Illumination : Nature of light Standard terms and definitions Laws of illumination Types oflamps Tungston Halogen Sodium Neon Mercury vapour lamp Fluorescent tubes.7. Instrumentation and Measurement : Principle, construction and working of the followingmeasuring instruments - Ammeter and voltmeter (moving coil and moving iron type)Dynamometertypes wattmeter Single phase AC energy meter Multimeter and megger TransducersMeasurementsof mechanical quantities like pressure, strain, temperaturePRACTICALS1. Study of D.C. machines.2. Study of D.C. starter3. Connecting starting and reversing the direction of D.C. motor4. Determination of turn ratio of transformer5. Open circuit and short circuit test on a single phase transformer6. Determination of efficiency and regulation of a 1-phase transformer by direct loading.7. Connecting, starting and reversing the direction of 1-phase induction motor8. Starting of 3 phase Induction motor by D.O.L. starter / star- delta starter.motor.9. Study of various types of transducers.10. Study and calibration of different ammeter and voltmeter11. Use of megger and multimeter.REFERENCE BOOKS :1. Electrical Engineering (Hindi & English) K.D. Sharma 2. Electrical TechnologyB.L.Theraja3. Utilization of Electrical Power H.PratapCode Name of Paper Lecture Tutorial PracticalMA37 MACHINE DRAWING - - 6RATIONALEIn order to produce a good product, a neat drawing is a must. There fore technicians mustbe wellacquainted with the knowledge of machine drawing. Machine drawing is the universallanguage ofengineers and student must be made familiar with all the relevant aspect topics of machinedrawing.Subject contents various drawings of machine and components to clarify the manufacturingandconstruction details for the students.CONTENTS1. Coupling : Split muff coupling Universal coupling Flexible bushed pin type2. Bearings : Types of bearings Plumber block Foot step bearing3. Machine Components : Machine vice Tail stock of lathe Shaper tool head4. Valves : Classification of valves Valve seats Steam stop valve Feed check valve5. I. C. Engine Components : Piston and connecting rod assembly6. Jigs and Fixtures : Definitions Types of jig, bushes Drilling jigs Types of fixturesB. Tech. SyllabusSemester Vth

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Sr.No. Code(ID) Name of Subject L P U1. BTME 311 Optimization 4 0 42. BTME 321 Control System 4 0 43. BTME 331 Design of Machine Element-I 3 0 44. BTME 341 Theory of Machine-I 4 0 45. BTME 351 I. C. Engine 3 2 46. BTME 361 Production Techniques 3 2 47. BTME 371 Precision Engg. 4 0 4Semester VIthSr.No. Code(ID) Name of Subject L P U1. BTME 312 Theory of Machine -II 4 0 42. BTME 322 Design of Machine Element –II 4 0 43. BTME 332 Heat & Mass Transfer 3 2 44. BTME 342 Numerical Analysis 4 0 45. BTME 352 Power Plant Engg. 4 0 46. BTME 362 Advance Material Science 4 0 47 BTME 372 Computer Aided Engg. Drawing 4 0 48. BTME 382 Operation research 4 0 4Practical Training (45 Days)Semester VIIthSr.No. Code(ID) Name of Subject L P U1. BTME 411 Theory of Elasticity & plasticity 3 2 42. BTME 421 Production Planning & control 4 0 43. BTME 431 Computer Aided Manufacturing 4 0 44. BTME 441 Quality Control , Assurance & reliability 4 0 45. BTME 451 Refrigeration &Air Conditioning 4 0 46. BTME 461 Project-ISemester VIIIthSr.No. Code(ID) Name of Subject L P U1. BTME 412 Turbo Machinery 3 2 42. BTME 422 Primary Movers & Fluid Machine 3 2 43. BTME 432 Heating & Cooling of Building 4 0 44. BTME 442 Machine Tool Engg. 3 2 45. BTME 452 Seminar Thesis

Semester 5thBTME 311 OptimizationOptimization of functions of one and many variables with and without constraints; Kuhn-Tucker conditions; gradient methods; linear programming; simplex based and integerprogramming methods; duality theory; transportation and assignment problems; dynamicprogramming; branch and bound methods; models of linear production systems,sequencing and scheduling, PERT, CPM.BTME 321 Control SystemState variable characterization of linear continuous - time and discrete - time systems,controllability, operability, stability; sampled data systems; Z transforms; non-linearsystems; phase plane and describing function methods; calculus of variations; optimalcontrol.BTME 331 Design of Machine Element-1st

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Fundamentals and principles of design; design and selection of machine elements such asshafts, bearings and gears etc; design of mechanisms.Design analysis for additional machine elements; retainment of bearings and design ofmachine housing; introduction to techniques of optimisation reliability and value analysis;exercises in detail design; design solutions to meet specified functional requirements.BTME 341 Theory of Machine-1stDynamic force analysis in mechanisms; determination of flywheel size; balancing ofrotating & reciprocating masses; whirling of shafts; forced vibration & vibration isolation;multi-degree freedom systems; systems with distributed mass & elasticity.BTME 351 I.C.EngineInternal combustion engines; vehicle performance; analysis and design of vehiclecomponents. Experimental or theoretical investigation of problems selected from the fieldof automotive vehicles.BTME 361 Production TechniqueAnalysis, economics and quality control of metal cutting, plastic working of metals, joiningand casting processes, laboratory exercises in metal cutting, plastic working of metals,testing and inspection of weldments and castingsBTME 371 Precision EngineeringConcept of accuracy, accuracy of numerical control systems, tolerances and fits,acceptance tests for machine tools, static stiffness and its influence on machiningaccuracy, inaccuracies due to thermal effects, influence of forced vibrations on accuracy,dimensional wear of cutting tools and its influences on accuracy, clamping and settingerrors, location principles and errors due to location, surface roughness and microfinishingprocesses, dimensioning and dimensional chains, methods of improving accuracy andsurface finish, thread and gear measuring instruments, coordinate measuring machines,introduction to computer aided tolerancing

Semester 6thBTME 341 Theory of Machine-11Theory of Belt, Cam Design, Flywheel , Gear Mechanism, Revited Jointed, Bolted JointedWelded Joints, Acceleration Mechanism and its applicationsBTME 322 Design of Machine Element-IIConcept of system design; modeling of structural and kinematic systems, anddetermination of system characteristics; reliability of systems; design of machine elementsfor specified reliability; concepts of optimization; techniques of design optimization for linearand non-linear problems.BTME 332 Heat & Mass TransferHeat conduction with unsteady boundary conditions; recent advances in natural andforced convection; condensation and boiling phenomena; heat transfer in high speed flows;liquid metal heat transfer, radioactive metal heat-transfer between surfaces in absorbingmedia; complex problems involving simultaneous conduction, convection and radiation.BTME 342 Numerical AnalysisSolution of non linear algebraic equations, Interpolation & Approximation, differentiation &integration, system of linear equations, Eigen values & Eigen vectors problems, round offand conditioning.BTME 352 Power Plant EngineeringClassification of power plants. Components and layout of; thermal, nuclear, hydro electricpower plants. Site selection for various power plants. Combined cycle power plants.

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Magneto Hydro Dynamics (MHD) systems. Economics of power generation,economic loading of power stations. Load curve analysis; load factor, diversity factor.Power plant instrumentation and controls.BTME 362 Advance Material ScienceDeformation of materials, deformation at high temperatures and creep, recovery,recrystallization and grain growth, fracture of materials and fatigue failure, deterioration ofmaterials, corrosion and oxidation, surface properties, surface energy and tribology,polymers and fibre reinforced polymeric composites, mechanical testings, nondestructivetesting techniques.BTME 372 CAED (Mech. Engg.)Computer Aided Drafting and tools for graphics; mathematical tools; convergence criteria;design tools like modelling, simulation, spread sheets and use of specialised packagesetc.; students will be required to do projects, specialised works for which a pool of guideswill be drawn from several disciplinesBTNE 382 Operation ResearchCorrelation & regression analysis, queueing theory, deterministic & probabilistic inventorysystems, simulation, decision theory, sampling, design of experiments & analysis ofvariance, non parametric tests, Markov analysis.Practical Trainning (45 Days)Semester 7th

BTME 411 Theory of Elasticity & PlasticityBasic equations of theory of elasticity; elementary elasticity problems in two and threedimensions; theories of plastic flow; problems in plastic flow of ideally plastic and strainhardening materials; theory of metal forming processes.BTME 421 Production Planning & ControlGeneralized model of production systems; types of production flows; life cycle concepts;facilities location and layout planning; aggregate and batch production planning; inventorysystems; materials requirements planning; elements of monitoring & production control.BTME 431 Computer Aided ManufacturingIntroduction, features of NC machine tools, NC part programming, CAM system devices,interpolators for manufacturing systems, control loops of NC systems, computerizednumerical control, adaptive control systems, CAD to CAM, CAPP, industrial robots,computer aided production planning & control, computer aided inspection and qualitycontrol, CIM systems.BTME 441 Quality Control, Assurance & ReliabilityBasic concepts of probability and probability distributions, standard probability distribution,sampling and sampling distributions, confidence intervals, testing significance, statisticaltolerance, various types of control charts, statistical process control techniques, valueanalysis, defect diagnosis and prevention, basic concepts of reliability, reliability designevaluation and control, methods of applying total quality management, production process.BTME 451 Refrigeration & Air ConditioningPrinciples, thermodynamic analysis, load estimates and design of various refrigeration andair conditioning systems for comfort and industrial applications. Theoretical or experimentalBTME 461 Project-1stSemester 8thBTME 412 Turbo Machinery

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Introduction, thermodynamics, gas turbine plants, steam turbine plants, fluid dynamics,dimensional analysis and performance parameters, flow through cascades, axial turbinestages, high temperature turbine stages, axial compressor stages, centrifugal compressorstages, radial turbine stages, axial fans and propellers, centrifugal fans and blowers, andwind turbines.BTME 422 Prime Movers & Fluid machineTheoretical analysis of energy and momentum transfer between fluid and rotor; principlesof axial, mixed and radial flow compressors, turbines and pumps; design considerations;cascade aerodynamics and performance limitations; applications to power plant systems,laboratory exercises in testing reciprocating machines; rotary machines and refrigerationplants.BTME 432 Heating & Cooling of BuildingIntroduction to HVAC design, basic scientific principles, climatic conditions, building heattransmission surfaces, infiltration and ventilation, heating loads, heat gains and coolingloads, HVAC psychometrics, codes and standards for HVAC systems design, acousticsand vibration, human comfort, air distribution, duct system design, fans and central airsystems, air system heating and cooling, air cleaning and filtration, introduction toelectrical systems, controls for air distribution systems.BTME 442 Machine Tool EngineeringDesign principles of machine tools; stiffness and rigidity of separate construction elementsand their combined behaviour under load; design of stepped and stepless drives; electrical,mechanical and hydraulic drives; design of bearings and sideways; machine tool controls;machine tool dynamics; recent developments in machine tool design.Semaner & ThesisProject

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Civil B. Tech. InteractedSYALLBUS – ITI1st sem.Subjects1.Applied Physics2.Enggineering Drawing3.Workshop (practical)4. Workshop Technology5.Trade Theory I:-For Mech. -R&AC+ Fitter+ WelderFor civil -Plumber + carpentryFor electrical -electricianFor electronics-radio & tv+ computerhardwareFor computer -ITESM + copa +computerhardware2nd Sem.Subjects1.Enggineering math2.Enggineering drawing3.Workshop (practical)4.Workshop Technology5.Trade Theory II :-For mech. -R&AC+ Fitter+ WelderFor civil -Plumber+ carpentryFor electrical -ElectricianFor electronics-radio & tv+ computerhardwareFor computer -ITESM+ Copa + computerhardwareDiploma III Sem.Sr.No. Code Subject1 CE31 Strength of Materials2 CE32 Fluid Mechanics-I3 CE33 Building Technology4 CE34 Surveying - I5 CE35 Transportation – Engineering6 CE36 Soil Engineering7 CE37 Construction MaterialsDiploma IIIrd Sem.Code CE 31 Strength of Materials –I1. Simple Stress and Stain2. Compound Stress

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3. Strain Energy4. Bending Moments and shear force5. Moment of inertia6. Bending Stresses in Beams7. Shear Stress in BeamsCode CE 32 Fluid Mechanics – I1. Introduction2. Fluid Pressure and its Measurement3. Hydrostatics4. Hydro kinematics5. Hydrodynamics and Measurement of flow6. Orifices and NotchesCode CE 33 Building Technology –I1. Introduction2. Foundation3. Walls4. Brick Masonry5. Stone Masonry6. Scaffolding Shoring and Underpinning7. Dampens and its Prevention8. Building Bye LawsCode CE 34 Surveying – I1. Introduction2. Chain Surveying3. Compass Surveying4. Minor InstrumentCode CE 35 Transportation Engineering – I1. Introduction2. Highway Development and Planning3. Highway Geometric Design4. Traffic Engineering5. Highway Materials6. Construction of Roads7. Highway Materials8. Road Drainage and Road Arboriciculture9. BridgesCode CE 36 Soil Engineering1. Introduction2. Fundamental Definitions and Relationships3. Classification of Soils4. Permeability of Soils5. Compaction6. Consolidation

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7. Shear Strength8. Bearing Capacity9. Soil Pressure10. Soil ExplorationCode CE 37 Construction Materials1. Stones2. Bricks3. Tiles4. Lime5. Lime Mortar6. Cement and Cement Mortar7. TimberPaints and VarnishesDiploma IVth Sem.Sr.No. Code Subject1 CE41 Strength of Materials-II2 CE42 Fluid Mechanics-II3 CE43 Building Technology-II4 CE44 Surveying - II5 CE45 Transportation – Engineering -II6 CE46 Construction Technology7 CE47 Building DrawingIVthCode CE 41 Strength of Materials – II1. Deflection2. Columns and Struts3. Torsion so Struts4. Springs5. Thin Cylindrical Shells6. Combined Direct and Bending stress7. FrameCode CE 42 Fluid Mechanics – II8. Flow Through Pipes9. Flow Through Channels10. Turbines11. PumpsCode CE 43 Building Technology – II1. Arches and Lintels2. Doors3. Windows4. Stairs and Stair Cases5. Roofs6. Floors7. Finishing of Building

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8. Basic Principles of Building Planning9. Orientation10. Design of BuildingsCode CE 44 Surveying - II1. Leveling2. Contouring3. Plane Table Surveying4. Modern InstrumentsCode CE 45 Transportation Engineering – II1. Introduction2. Permanent way and track materials3. Rails4. Steppers5. Ballast6. Fixture7. Railway Geometries8. Permanent and Temporary land Widths9. Point and Crossing10. Tracks Laying11. Maintenance12. Stations and Yards13. Signal lings14. System of Signal lings15. TunnelingCode CE 46 Concrete Technology1. Cement2. Testing of Comment3. Aggregates4. Water5. Admixtures6. Fresh Concrete7. Concrete Operation8. Strength of Concrete9. Special Concrete10. Formwork11. Quality Control at siteCode CE 47 Building Drawing1. Detailed working plan, elevation and section of thefollowing2. Drawing of a small residential building frommeasurements3. Detailed working drawing of a two storied buildingDiploma Vth Sem

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Sr.No. Code Subject1 CE51 Public health Engineering -I2 CE52 Irrigation Engineering -I3 CE53 Theory of Structures4 CE54 Surveying – III5 CE55 Estimating and Costing –I6 CE56 ElectiveConstruction ManagementBuilding Services7 CE57 Elective IIC ProgrammingComputer in Business SystemVth Sem.Code CE 51 Public Health engineering1. Introduction2. Quantity of water3. sources of water4. Quantity of water5. Treatment of water6. Conveyance of water7. Regulatory Valves8. Distribution of water9. Building water supply10. Rural water supplyCode CE 52 Irrigation Engineering –I1. Introduction2. Water Requirements of crops3. Hydrology4. Reservoir Planning5. Dams6. Earthen and Rock fill drams7. Spillways8. River Training WorksCode CE 53 Theory of Structures1. Slope and Deflection2. Influence line diagram for the following in simplysupported beams3. Rolling loads4. Indeterminate Structures5. Propped Cantilever Beam6. Fixed Beams7. ContinuousCode CE 54 Surveying – III

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1. Theologize2. Traverse3. Tachometry4. Trigonometrically leveling5. Curves6. ModernCode CE 55 Estimating and Costing- I1. Introduction2. Rate-Analysis3. Specifications4. Detailed Estimates for Building5. Earth work calculation for Road and RailFormationCode CE 56 Construction Management and Equipments1. Introduction2. Construction Planning3. Organization4. Construction Contracts5. Construction Labour6. Inspection and Quality Control7. Construction EquipmentsCode CE 57 Building Services1. Surface finishes and External Rendering2. Water supply and Drainage in building3. Hot water Supply4. Ventilation5. Air-Conditioning System for Building6. Basic concepts of electrical wiring7. Lifts8. Lighting9. Fire Protection10. Sound and AcousticsCode CE 58 C Programming1. Introduction2. Elements of C3. Console Input –Output4. Control Flow5. Arrays6. Functions7. Pointers8. Structures and Enumerated Data TypesCode CE 59 Computer in Business Systems1. Business Data Processing

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2. Business Files3. Design, Analysis and Development of4. Computerized Payroll5. Fox ProDiploma VIth SemSr.No. Code Subject1 CE61 Public health Engineering -II2 CE62 Irrigation Engineering -II3 CE63 Steel Structures Design and Drawing4 CE64 R.C.C. Design and Drawing5 CE65 Estimating and Costing –II6 CE66 ElectiveRepair and Maintenance of civil worksAppropriate Technology EnvironmentalEngineering7 CE67 Elective IIManagementEntrepreneurship DevelopmentProduction System ManagementVIth Sem.Code CE 61 Public health Engineering –II1. Introduction2. Quantity of Sewage3. Characteristics and Compositions of sewage4. Building Drainage5. Sewers6. Appurtenances7. Laying of Sewers8. Maintenance9. Sewage Disposal10. Treatment and Disposal11. Septic Tanks12. Rural SanitationCode CE 62 Irrigation Engineering – II1. Canals2. Water Logging3. Diversion Head Works4. Cross Drainage works5. Distributor works6. Well irrigationCode CE 63 Steel Structure Design and Drawing1. Introduction2. Structural Steel Connection

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3. Tension Members4. Compression Members5. Column Bases6. Beams and Lintels7. Roof Trusses8. Plate GirderCode CE 64 R.C.C. Design and Drawing1. Introduction2. Flexural Members3. Analysis and design of Beams4. Stabs5. Compression Members6. Design of Footing7. Retaining Well8. Priestesses ConcreteCode CE 65 Estimating and Costing – II1. Preparing Details Estimates for thevarious items of work from the givendrawing for2. Valuation of property and rent fixation3. Contract System4. Procedure of Works5. Public works accounts6. Stores tools and plantsCode CE 66 Repair and Maintenance of Civil works1. Principle of maintenance2. Maintenance Standards3. Defects4. Maintenance Organization5. Maintenance Problems andTheir SolutionCode CE 67 Appropriate Technology1. Introduction2. Materials3. Mud walls4. Thatched Roofs5. Low cost Housing6. Rural Sanitation7. Rural Sanitation8. Rural Roads9. MiscellaneousCode CE 68 Repair and Maintenance of Civil Works1. Environment and Ecology

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2. Factors affecting Environmentalpollution3. Water Pollution4. Air Pollution5. Noise Pollution6. Land Pollution7. Environmental ImpactAssessment8. Global Environmental Issues9. Non conventional Sources ofenergy in environmentalprotection10. Pollution control acts11. EnvironmentCode CE 69 Management1. Principles of Management2. Human Resources Development3. Wages and Incentives4. Financial Management5. Material Management6. Marketing Management7. Tax System and Insurance8. Labour Legislation and Pollutioncontrol Acts9. Entrepreneurship DevelopmentCode CE 70 Entrepreneurship Development1. Entrepreneurship2. Industrial Policy3. Entrepreneurship support System4. Entrepreneurship Development5. Setting up SSI6. Raw material management7. Marketing Facilities8. Financial Sources for SSI9. Contracts and Tenders10. Projects Report11. ISO : 9000 Series of Quality SystCode CE 71 Production System Management1. Introduction2. New Product Design3. Demand Forecasting4. Production Planning and Control5. Capacity Planning and Control

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6. Material Requirement Planning7. Process Planning8. Production Control9. Make of Buy Decision10. Application of LPP in ProductionManagement11. Group Technology12. Just in Time ManufacturingB. Tech Civil Engineering SyllabusVth SemesterDesign of Concrete StructureAnalysis of StructureGeo - technical Earthquake EngineeringComputer Aided Civil Engineering DrawingSoil MechanicsGeodesyB. Tech Civil Engg. SyllabusVth Sem.CoDesign of Concrete Structure:- Introduction, types of cement, aggregate,components of concrete, mix design and its philosophy, design of singly anddoubly reinforced beams, flanged beam columns, foundations, walls, othercomponents of buildings, other important reinforced concrete structures, methodsfor reinforced concrete design, pre-stressed concrete, laboratory tests.Analysis of Structure :- Introduction, indeterminate structures virtual work andenergy principle, slope deflection method, Maxwell’ reciprocal theorem, rollingloads and influence lines, moment distribution method, kani’s method, stiffnessand flexibility approach, finite element approach, plasticity theory and itsapplications for structures, for structures laboratory experiments.Geo technical Earthquake Engineering :- Introduction, earthquake and its effect,magnitude and intensity of earthquakes, faults, seismometers andaccelerometers,properties of soil during and after earthquakes, geo technical earthquake hazardsand its remedy (e.g ground improvement, ant liquefaction measures), earthquakeresistant design of geo technical structures, prediction of earthquake, IndianStandard Code as design tool for earthquake resistant design.Computer Aided Civil Engineering Drawing:- Introduction, AutoCAD-anintroduction, types of structures, plan, elevation, sectional view of super and substructures, foundation layout for super-structures, detailed drawings for eachcomponents of such structures, step wise construction based on drawings.Soil Mechanics: - Introduction, definitions different types of soil, claymineralogy, soil structures, permeability, seepage, capillarity, compaction,consolidation, shear stress, total and effective stress in soil, earth pressure,

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arching in soil stresses in soil due to external load bulk heads types of bulkheads,free earth support method, fixed earth support method, stability of slopes,pavement design, foundation types, bearing capacity and settlement offoundations, field and laboratory investigations of soil.Geodesy:- Introduction measurements in field, mapping, basic theory of measurements,triangulation, tachometry, astronomical survey, photogrammetry and error analysis, fieldtests.VIth SemesterComputer Application in Civil EngineeringProperties of Civil Engineering MaterialsDesign of Steel StructuresTransportation EngineeringWaste and Water TreatmentNumerical AnalysisVIth Sem.Computer Application in Civil Engineering: - Introduction an introduction toFORTAN, C, C++, software to be used in Civil Engineering, Programming andanalysis of continuum and discrete structures, stiffness and flexibility methods,Eigen value and eigen vector, pre and post processing, graphical user interface,application of software in civil Engineering.Properties of Civil Engineering Materials :- Introduction, building stones andaggregates, clay products i.e, bricks, tiles, terracotta, etc, lime cements mortars,concrete, timber, plywood and allied products, plastics and allied products glassand allied products, paints and allied products, ferrous, non- ferrous metals andalloys, gypsum and allied products adhesives i.e glues, asphalt bitumen, felts,blast furnace slag, flashy, concrete hollow blocks, coal, tar, pitch and linoleum.Design of Steel Structures :- introduction, riveting and welding, tension members,compression members, members under bending, members under axial load andmoment, eccentrically loaded members, design of trusses, gantry girders, plategirders base for columns and footing, industrial structures, plastic, design ofstructures.Transportation Engineering :- Introduction, transport systems, its characteristics,social and economical factors, planning and design of transport facility, designstandards, design of highway, railways and airports, different types ofintersections, traffic safety and traffic management, laboratory tests.Water and water Treatment :- Water and waste water treatment Introduction,water supply and waste water system, analysis of water and waste water,requirements for treatment & treatment process, design of treatment units,disposal of sludge of waste water, design of sewerage systems, waterdistributionnetworks, rural sanitation, reunification of effluent and its reuses.Numerical Analysis :- Introduction, Solution of non linear algebraic equations,

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Interpolation & approximation, differentiation & integration, system of linearequations, Eigen values & Eigen vectors problems, round off and conditioning.VIIth SemesterIntroduction to Water Resource EngineeringDesign of Water Resource SystemContract Specification & QuantitiesDesign of Bridge StructuresComputer Aided DesignDesign of Pre- Stressed Concrete StructuresDisaster ManagementVIIth Sem.Introduction to Water Resource Engineering :- Introduction, hydrology, irrigationmethods, determination of water required for crops, analysis of run off,hydrographs, confined and unconfined aquifers, determination of discharge,reservoir types and its planning, mass curve, life of reservoir, cost aspects, floodrouting, design analysis of dam.Design of Water Resource System :- Introduction, planning water resources,flood and flood routing, spillways, weirs on permeable foundation, explorationof ground water, well hydraulic, pumping tests. Masonry works, construction .Contract Specification and Quantities :- Introduction, specifications for differentquantities estimation of earthwork, quantities of cement, sand and gravel formassive concrete work, steel and other estimations, evaluation of cost fordifferent quantities, schedule of rates, sanction, project, technical report,accounts and procedure of works, planning of colony and village housing.Design of Bridge Structures:- Introduction, types of bridge, design and analysis ofimportant bridges, design and analysis of important foundations for bridges.Computer Aided Design :- Introduction, brief introduction to programminglanguages, computer graphics knowledge based expert system, databasemanagement system, web page design, pre and post processing, application inengineering and science.Design of Pre- stressed Concrete Structures :- Introduction, pre- tensioned andpost-tensioned members, pre- stressing systems, losses in pre-stress, design ofpre-stress members under flexure, shear and torsion, pre-stress transfer, loadbalancing techniques.Disaster Management :- Introduction, hazard and its types, effect of natural andman made hazards, preparedness, prevention, mitigation, warning andmanagement for natural and man made hazards, rehabilitation andreconstruction,education and training for disasters, case studies, application of computer foranalyzing disasters.VIIIth SemesterConstruction Planning & TechnologyExpert system

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Earth quake EngineeringFoundation EngineeringMajor ProjectVIIIth SemConstruction Planning & Technology :-Expert Systems :- Introduction, Components of an expert system, stages inexpertsystem development, knowledge representation, inference mechanism,Knowledge based approaches for engineering and science design, buildingexpertsystems, applications.Earth Quake Engineering :- Introduction single degree of freedom system, multidegree of freedom system, magnitude and intensity of earthquake, seismometersand earthquake zones of different countries, design earthquakes, earthquakeresistant design as per Indian Standard code, seismic soil- structure interaction,geo technical earthquake engineering disaster management for earthquakes.Foundation Engineering :- Introduction types of foundations, bearing capacity ofshallow foundations, bearing capacity of deep foundations, stresses in soilimmediate and long term settlement of foundations, drainage and dewatering,construction of foundations static dynamic seismic soil- foundation structureinteraction.

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B. Tech. Automobile InteractedSYALLBUS -1st sem.Subjects1.Applied Physics2.Enggineering Drawing3.Workshop (practical)4. Workshop Technology5.Trade Theory I:-For mech. -R&AC+ Fitter+ WelderFor civil -Plumber + carpentryFor electrical -electricianFor electronics-radio & tv+ computerhardwareFor computer -ITESM + copa +computerhardware2nd Sem.Subjects1.Enggineering math2.Enggineering drawing3.Workshop (practical)4.Workshop Technology5.Trade Theory II :-For mech. -R&AC+ Fitter+ WelderFor civil -Plumber+ carpentryFor electrical -ElectricianFor electronics-radio & tv+ computerhardwareFor computer -ITESM+ Copa + computerhardwareMechanical (Automobile) EngineeringSr.No.PaperCodeName of Paper Weekly TeachingLoadLec. Tut. Pra.Semester - III17 MA31 STRENGTH OF MATERIALS – I 2 1 218 MA32 FLUID MECHANICS – I 2 1 219 MA33 MANUFACTURING PROCESS–I 4 0 220 MA34 THERMAL ENGINEERING –I 3 0 221 MA35 MATERIALS AND MATERIAL SCIENCE 2 0 222 MA36 AUTO CHASSIC AND BODY 3 0 2

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23 MA37 MACHINE DRAWING 0 0 6Semester - IV24 MA41 STRENGTH OF MATERIALS – II 2 1 225 MA42 FLUID MACHINES 2 1 226 MA43 AUTO ENGINE–COMPONENTS & PERFORMANCE 2 2 027 MA44 AUTO ENGINE 3 0 228 MA45 WORKSHOP TECHNOLOGY–I 2 0 629 MA46 METROLOGY 2 0 230 MA47 THEORY OF MACHINES 3 2 0Semester - V31 MA51 INDUSTRIAL ENGG. AND TRANSPORT MANAGEMENT 3 1 032 MA52 AUTO SHOP PRACTICE 0 0 633 MA53 AUTO ELECTRIC EQUIPMENTS 3 0 234 MA54 AUTO DESIGN –I 2 2 035 MA55 WORKSHOP TECHNOLOGY–II 3 0 6ELECTIVE – I 0 0 036 MA561 POWER PLANT ENGINEERING 3 1 037 MA562 ELECTRICAL AND ELECTRONICS ENGINEERING 2 0 238 MA563 AUTOMOBILE AIR CONDITIONING 2 0 2ELECTIVE – II 0 0 039 MA571 'C' PROGRAMMING 2 0 240 MA572 COMPUTER IN BUSINESS SYSTEM 2 0 2Semester - VI41 MA61 ADVANCE AUTO CHASSIS AND BODY 3 0 342 MA62 AUTO GARAGE PRACTICE 0 0 642 MA63 MANUFACTURING PROCESS – II 3 0 343 MA64 AUTO DESIGN – II 2 2 044 MA65 AUTO DRAWING AND COMPUTER AIDED DRAFTING 2 0 4ELECTIVE – III 0 0 045 MA661 MECHANICAL ESTIMATING AND COSTING 2 2 046 MA662 RENEWABLE ENGINEERING SOURCES 3 1 0ELECTIVE – IV 0 0 047 MA671 MANAGEMENT 2 2 048 MA672 ENTREPRENEURSHIP DEVELOPMENT 2 2 049 MA673 PRODUCTION SYSTEM MANAGEMENT 2 2 050 PRAC PRACTICAL TRAINING 0 0Code Name of Paper Lecture Tutorial PracticalSTRENGTH OF MATERIALS - I 2 2/2 2AR31 / CE31 / MA31 / ME31 / MP31RATIONALEIn Engineering every structure or machine element is designed for a particular application.Then it istested. A Diploma holder should be capable of designing the various elements for particularrequirements. For this he must be able to calculate the stresses in an elements and theirnature.CONTENTS1. Simple Stress and Strain :1.1 Various mechanical properties1.1.1 Elasticity

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1.1.2 Plasticity1.1.3 Ductility1.1.4 Brittleness1.1.5 Toughness1.1.6 Hardness1.2 Concept of stress and strain1.2.1 Type of force - Direct, shear1.2.2 Stress - Tensile, compressive, shear1.3 Hook's law1.3.1 Statement of Hook's law1.3.2 Young's modulus of elasticity1.3.3 Tensile test diagram1.3.3.1 Gauge length1.3.3.2 Limit of proportionality1.3.3.3 Elastic limit1.3.3.4 Yield point, Yield strength1.3.3.5 Ultimate stress1.3.3.6 Rupture strength1.3.3.7 Nominal stress1.3.3.8 Proof stress1.4 Working stress and factor of safety1.5 Stress and strain calculations1.5.1 Principle of superposition1.5.2 Bar of homogeneous section1.5.2.1 Bar of uniform cross-section1.5.2.2 Bar of steeped cross-section1.5.3 Bar of composite section1.6 Temperature stresses1.6.1 Homogeneous section1.6.2 Composite section1.7 Shear stresses1.7.1 Modulus of rigidity1.7.2 Complementary shear stress1.7.3 Concept of single shear and double shear1.7.4 Shear strain1.8 Poisson's ratio and volumetric strain1.8.1 Lateral strain1.8.2 Longitudinal strain1.8.3 Volumetric strain1.8.4 Bulk modulus1.9 Relationship between elastic constants (Derivation)1.9.1 E=3K(1-2/m)1.9.2 E=2N(1+1/m)1.9.3 E=9KN/(3K+N)2. Compound Stress :2.1 Introduction2.2 Stress components on an inclined plane2.2.1 Induced by direct stresses2.2.2 Induced by simple shear

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2.2.3 Induced by direct and simple shear stresses2.3 Mohr's circle :2.3.1 For like direct stresses2.3.2 For unlike direct stresses2.3.3 For two perpendiculars direct stresses with state of simple shear2.4 Principal stresses and planes2.4.1 Major principal stress2.4.2 Minor principal stress2.4.3 Mohr's circle method for principal stresses3. Strain Energy :3.1 Introduction3.2 Strain energy from stress - strain diagram3.3 Proof resilience3.4 Types of loading - gradual, sudden, impact3.4.1 Stress in gradual loading3.4.2 Stress in sudden loading3.4.3 Stress in impact loading4. Bending Moments and Shear Force :4.1 Basic concept4.1.1 Types of support4.1.1.1 Movable hinge support (roller)4.1.1.2 Immovable hinge support4.1.1.3 Fixed support4.1.2 Types of beam4.1.2.1 Cantilever beam4.1.2.2 Simply supported beam4.1.2.3 Fixed beam4.1.2.4 Continuous beam4.1.2.5 Overhanging beam4.1.3 Types of load4.1.3.1 Point load4.1.3.2 Distributed load - uniformly and non uniformly4.2 Shear force and bending moment4.2.1 Concept and calculation of shear force and bending moment4.2.2 Sign convention for shear force and bending moment4.3 Bending moment and shear force diagrams (for point loads, U.D.L. and theircombinations)4.3.1 Cantilever beam4.3.2 Simply supported beam4.3.3 Simply supported beam with over hang5. Moment of Inertia :5.1 Concept of moment of Inertia5.2 Radius of gyration5.2.1 Parallel axis theorem5.2.2 Perpendicular axis theorem5.3 Moment of Inertia of various section5.3.1 Rectangle5.3.2 Triangle5.3.3 Circle

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5.4 Moment of inertia of unsymmetrical section like : T-section, channel section, L-sectionetc.6. Bending Stresses in Beams :6.1 Concept of bending stress6.2 Theory of simple bending6.2.1 Assumptions in theory of simple bending6.2.2 Use of equation (without proof)6.3 Design criterion and section modulus6.3.1 Section modulus6.3.2 Calculation of max bending stress in beams of rectangular, circular, I and T section7. Shear Stress in Beams :7.1 Concept7.2 Use of equation (without proof)7.3 Shear stress distribution diagram of various sections7.3.1 Rectangle7.3.2 I section7.3.3 T section7.3.4 Channel section7.3.5 H section7.3.6 + section7.3.7 Circular sectionPRACTICALS1. Study of extensometers2. Study and operation of UTM3. Tensile test on mild steel specimen and plotting stress strain curve.4. Bending test on timber beams.5. Compression test on common structural materials viz. timber, cast iron etc.6. Determination of toughness of cast iron and mild steel specimen by Charpy and Izod test.7. Hardness test by Brinell and Rockwell test.REFERENCE BOOKS :1. Strength of Materials & B.C.Punmia Theory of Structures (vol. I)2. Strength of Materials Ramamurtham3. Strength of Materials Junarkar4. Strength of Materials R.S. Khurmi5. Strength of Materials (Hindi) Gurcharan singhCode Name of Paper Lecture Tutorial PracticalCE32MA32ME32FLUID MECHANICS - I 2 2/2 2PlayAudioRATIONALETechnicians have to deal with pressure measurement, transportation of fluids and themachinesconverting hydraulic power into mechanical power and vice versa, in the field/industries forthat onehas to have a basic knowledge of fluid mechanics. Topics such as pressure measurement,laws

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governing the flow of liquids, measurement of discharge, production of power are includedin thissubject.Although the major emphasis in this subject is on the study of liquids like water anincompressiblefluid yet all the principles are applicable to all the fluids such as air, gas, steam etc.CONTENTS1. Introduction :1.1 Introduction concepts1.1.1 Fluids and solids1.1.2 Liquid, gas and vapour1.2 Fluid mechanics1.2.1 Kinematics1.2.2 Dynamics1.3 Fluid properties1.3.1 Density1.3.2 Specific volume1.3.3 Specific gravity1.3.4 Viscosity1.3.4.1 Newton's law of viscosity1.3.4.2 Dynamic and Kinematic viscosity1.3.5 Compressibility1.3.6 Surface tension - soap bubble, drop1.3.7 Capillarity1.3.8 Vapour pressure and its importance2. Fluid Pressure and its Measurement :2.1 Definition and its units2.2 Pascal's law2.2.1 Intensity of pressure at a point in fluid at rest2.2.2 Pressure head2.3 Pressure2.3.1 Atmospheric pressure2.3.2 Gauge pressure2.3.3 Vacuum pressure2.3.4 Absolute pressure2.3.5 Differentials pressure2.4 Law of hydrostatic pressure2.5 Brahma's press2.6 Pressure measurement2.6.1 Manometers2.6.1.1 Piezometer - its limitation2.6.1.2 U-tube - simple, differential, inverted2.6.1.3 Micro-manometers2.6.1.4 Inclined tube micro-manometers2.6.2 Mechanical gauge2.6.2.1 Bourdon gauge2.6.2.2 Bellow gauge2.6.2.3 Diaphragm gauge2.6.2.4 Dead weight gauge

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3. Hydrostatics :3.1 Total pressure3.2 Centre of pressure3.3 Total pressure and center of pressure in following cases3.3.1 Plane surface immersed horizontally3.3.2 Plane surface immersed vertically3.3.3 Plane surface immersed at an angle3.3.4 Curved surface (no proof)3.4 Working of lock gates, sluice gate3.5 Pressure on masonry dams of rectangular and trapezoidal sections and their conditionof stability4. Hydrokinematics :4.1 Description of fluid flow4.1.1 Eular approach4.1.2 Lagrangian approach4.2 Definition of path line, stream line4.3 Types of flow4.3.1 Steady - Non steady4.3.2 Uniform - Non uniform4.3.3 Laminar - Turbulent4.3.4 One, Two, Three dimensional flow4.4 Continuity equation (no proof) :4.4.1 Assumption4.4.2 Rate of discharge4.4.3 For one dimensional flow5. Hydrodynamics and Measurement of Flow :5.1 Energy of fluid - pressure, kinetic and potential5.2 Bernoulli's theorem (no proof)5.2.1 Assumptions and its limitation5.2.2 Conversion of pressure into pressure head, velocity into kinetic head5.3 Applications of Bernoulli's theorem5.3.1 Pitot-tube5.3.2 Venturimeter5.3.3 Orificemeter6. Orifices and Notches :6.1 Definition and classification6.2 Discharge through small orifices6.2.1 Coefficient of contraction6.2.2 Coefficient of velocity6.2.3 Coefficient of discharge6.2.4 Coefficient of resistance6.3 Time of emptying a vessel of uniform cross section through an orifice at bottom.6.4 Notches - Classification6.4.1 Crest, Nappe6.4.2 Difference between notch and weir6.5 Flow over -6.5.1 Triangular notch6.5.2 Rectangular notch[Simple numerical problems without velocity of approach]

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PRACTICALS.1. Study of different types of manometers and pressure gauges2. Verification of Bernoulli's theorem3. Determination of Cd for Venturimeter4. Determination of Cd for Orificemeter5. Determination of Cc,Cv and Cd of small orifice6. Visit of a near by damREFERENCE BOOKS :1. Fluid Mechanics & Machines Dr. Jagdish Lal2. Fluid Mechanics & Machines Dr. R.K.Bansal3. Fluid Mechanics & Machines R.S.Khurmi.4. Hydraulics & Pneumatics H.L. Stewart.Code Name of Paper Lecture Tutorial PracticalMA33 MANUFACTURING PROCESS - I 4 - 2ME 33/ MP 33RATIONALEThis subject provides an opportunity to the student to learn about various weldingprocesses andfoundry work. Welding is very useful for fabrication work and Foundry for production ofcastingsused for manufacturing of machines. This also gives knowledge of metal cutting mechanismto thestudent. Theory is to be supported by visits to industries and case studies. This will help indeveloping proper attitude and skill to the technicians. Hence the technicians will be in aposition tohelp and solve the problems of industry.CONTENTS1. Welding Process :1.1 Classification of welding process, Industrial applications of welding.2. Gs Welding :2.1 Principle of oxy-acetylene gas welding, Construction of oxy- acetylene cutting torch andgaswelding torch2.2 Blowpipes, single stage and double stage regulators.2.3 Gas cutting (oxy-acetylene), lance cutting, flames gauging, grooving3. Electric Welding Process :3.1 Difference between A.C and D.C arc welding, Equipments and accessories of A.C andD.Cwelding plants3.2 Effect of polarity, length of arc, penetration, crater, arc blow3.3 Electrodes (Metal and Carbon), B.I.S specification for welding Symbols and electrodes,Fluxand their functions3.4 Resistance welding3.4.1 Spot welding, butt welding, flash welding3.4.2 Seam welding, percussion welding and projection welding3.5 Atomic hydrogen welding3.6 Shielded metal arc welding, Submerged arc welding3.7 Pressure welding

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3.8 Welding distortion, welding defects, method of controlling welding defects andinspection ofwelded joints4. Modern Welding Methods :4.1 Tungsten inert gas welding (TIG)4.1.1 Principle of operation, advantage, disadvantages,application4.2 Metal inert gas welding (MIG)4.2.1 Principle of operation, advantage, disadvantages,application4.3 Thermit welding4.4 Electroslag welding, Electron beam welding4.5 Ultrasonic welding, Laser beam welding4.6 Robotic welding5. Pattern Making :5.1 Introduction to materials - timber, metal, plastics and plaster of Paris etc.5.2 Allowances- shrinkage, draft, machining, distortion and shake6. Types of Pattern :6.1 Solid, Split loose piece, match plate6.2 Sweep, Gated, Skeleton, segmental, follow board, colour code for patterns as per B.I.S.7. Moulding Sand Ingredients :7.1 Moulding sands-green, dry, loam, facing, baking, parting and core sands.7.2 Silica grain, binders, additive, moisture7.3 Properties of molding - sand, permeability, refractoriness, adhesiveness, cohesiveness,strength,flowability, collapsibility7.4 Tempering, sand conditioning and sand muller.8. Core and Core Making :8.1 Core, core print and core boxes8.2 Types of cores, functions, advantage of core, shrinkage of cores8.3 Core sand and binders, core loams, oil and CO2 cores, synthetic resin8.4 Core Making procedure, core oven and core baking.9. Testing of Moulding Sands :9.1 Need for testing chemical analysis, moisture content test, clay content test, Grainfineness test9.2 Permeability test and strength test.10. Mould Making :10.1 Moulding boxes, hand tools used for mould making10.2 Steps involved in making a mould, gating system: definition and brief idea of basin,sprue,runner and gates10.3 Moulding machines - Squeeze machine, jolt squeeze machine and sand slinger.10.4 Moulding processes - Green sand, dry sand, loam, Co2 moulding, skin dried, plaster,metalmoulding11. Special Casting Techniques :11.1 Die casting - Hot chamber, cold chamber process11.2 Investment or lost wax process11.3 Centrifugal casting - True, Semi centrifugal, centrifugal11.4 Shell moudling Advantages, Disadvantages and application of above processes12. Melting Furnaces :

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12.1 Cupola furnace - Construction, operation, preparation, charging12.2 Crucible furnace of tilting types - construction, operation13. Castings :13.1 Different types of defects13.2 Testing of defects - Radiography, magnetic particle inspection, Ultrasonic inspectionPRACTICALS1. Making following types of joints by gas welding :1.1 Preliminary joining practice on gas welding1.2 Vertical welding2. Exercises of gas welding on the following2.1 Aluminium welding2.2 Brass welding2.3 Copper welding2.4 C.I. welding3. Gas cutting of the following types3.1 Preliminary gas cutting practice3.2 Stock cutting by oxy acetylene3.3 C.I. cutting4. Making following types of joints by arc welding4.1 Preliminary joining practice by arc welding4.2 Butt and lap joint (in vertical position travel up and down)4.3 Welding of outside corner joint5. Exercise on spot welding6. Exercise on brazing7. Exercise on TIG/MIG/CO2 welding8. Pattern making :8.1 Preparation of solid pattern (single piece)8.2 Preparation of split pattern8.3 Preparation of self cored pattern9. Preparation of the following types of moulds .9.1 Floor moulding9.2 Turn over moulding.10. Testing of moulding sand- moisture content11. Moulding and casting of11.1 A solid pattern11.2 A split pattern12. Testing and inspection of casting defects visually Foundry exercise can be shown in anearby industry/ foundry.REFERENCE BOOKS :1. A Text Book of Welding Technology O.P. Khanna2. Welding Technology Tahil Maghnani3. A Text Book on Foundry Technology M.Lal & O.P.Khanna.4. Foundry Engineering Tahil Meghnani5. Manufacturing Process - I R.K. YadavCode Name of Paper Lecture Tutorial PracticalMA34 THERMAL ENGINEERING - I 3 - 2ME 34RATIONALE

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For technical education in mechanical engineering field the subject of thermal engineering isveryimportant for under standing the basic principles and concept of thermodynamics and itsapplication.CONTENTS1. Basic Concept and Gas Laws :1.1 Thermodynamics, property-Intensive and Extensive, system - open, closed and isolated1.2 Energy - Internal energy, potential energy, kinetic energy, heat, work, specific heat,enthalpy1.3 Boyle's law, Charle's law, Joule's law1.4 Characteristics gas equation, gas constant, mol, universal gas constant and molarspecific heats1.5 Simple numerical problems2. Laws of Thermodynamics :2.1 Zeroth law of thermodynamics2.2 First law of thermodynamics.2.3 Second law of thermodynamics Concept of entropy2.4 Constant volume, constant pressure, isothermal, adiabatic polytropic processes,throttling andfree expansion, work done during these processes.2.5 Simple numerical problems3. Availability :3.1 Available and unavailable energy3.2 Effectiveness3.3 Irreversibility in flow and non-flow process.4. Formation of Steam and its Properties :4.1 Generation of steam at constant pressure, various stage of steam- wet steam, drysteam saturatedsteam, dryness fraction, super heated steam, degree of super heat.4.2 Critical point, triple point, thermodynamic properties of steam - specific volume, specificenthalpy, specific internal energy, specific entropy.4.3 Steam property diagram: temperature - entropy diagram, enthalpy- entropy diagram,pressure -enthalpy diagram4.4 Heating and expansion of steam during thermodynamic processes, Change of internalenergyand entropy of steam during processes4.5 Simple numerical problems Use of steam tables and Mollier charts.5. Steam Generators :5.1 Definition of boiler according to I.B.R., classification of boilers, description and workingofLancashire, Cochran and Babcock and Wilcox boilers, Comparison of water tube and firetubeboilers.5.2 Brief description and working of boiler mountings and accessories used in commonboilers.5.3 Special characteristics of high-pressure boilers, Structural details and working ofLamont,Benson and Schmidt Hartmann boilers

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5.4 Introduction to Indian Boiler Act.6. Boiler Performance :6.1 Actual evaporation, Equivalent evaporation, Factor of evaporation, Boiler efficiency6.2 Heat losses in boiler plants, Boiler power, Energy balance sheet of boiler.6.3 Simple numerical problems7. Vapour Power Cycle :7.1 Rankine cycle, modified rankine cycle, representation on p-v, t-s and h-s charts andefficiency7.2 Simple numerical problemsPRACTICALS1. Study by models/charts/actual units of the following:1.1 Common type of fire tube and water tube boilers.1.2 Boiler mountings1.3 Boiler accessories1.4 High pressure boilers2. Determination of dryness fraction of steam by separating and throttling calorimeterREFERENCE BOOKS :1. Thermal Engineering (Hindi) Verma & Gulecha2. Thermal Engineering Vol.1 Mathur & Mehta .3. Thermal Engineering R.K.Purohit.4. Thermal Engineering R.S. Khurmi5. Elements of Heat Engines -Vol.1 Patel & Karam Chandani

*****Code Name of Paper Lecture Tutorial PracticalMA35 MATERIALS AND MATERIAL SCIENCE 2 - 2ME 35RATIONALELot of development has taken place in the field of materials. New materials are beingdeveloped. Ithas become possible to change the properties of materials to suit the requirements.Diploma holdersin mechanical engineering are required to make use of different materials for variousapplications.For this purpose, it is necessary to teach them basics of metal structure, properties, usageand testingof various ferrous and nonferrous materials and various heat treatment processes. Thissubject aimat developing knowledge about characteristics, testing and usage of various types ofmaterials usedin mechanical engineering industry.CONTENTS1. Classification and Properties of Materials :1.1 Introduction to engineering materials1.2 Classification of materials1.3 Thermal, chemical, electrical, mechanical properties of various materials1.4 Selection criteria for use in industry2. Structure of Metals and Their Deformation :2.1 Metal structure

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2.2 Arrangement of atoms in metals2.3 Crystalline structure of metals2.4 Crystal imperfections2.5 Deformation of metal2.6 Impact of cold and hot working on metal structure.3. Ferrous Materials :3.1 Classification of iron and steel3.2 Sources of Iron ore and its availability3.3 Manufacture of pig iron, wrought iron, cast iron and steel3.4 Types of cast iron: white, malleable grey, mottled, nodular and alloy and their usage.3.5 Classification of steels3.6 Different manufacturing method of steel open hearth, bessemer, electric arc.3.7 Specification as per BIS and equivalent standards3.8 Effect of various alloying elements on steel3.9 Use of alloy steel (high-speed steel, stainless steel, spring steel, silicon steel)4. Non Ferrous Materials :4.1 Important ores and properties of aluminium, copper, zinc, tin, lead4.2 Properties and uses of nonferrous alloys5. Engineering Plastics and Fibers :5.1 Introduction of plastics5.2 Classification - Thermoplastic and thermosetting5.3 Various trade names of engineering plastics5.4 Fibers and their classification : Inorganic and organic fibers5.5 Uses of fiber6. Insulating Materials :6.1 Various heat insulating material and their usage like asbestos, glass, wool thermocole,cork, puf,china clay.6.2 Various electrical insulating materials and their use.7. Testing of Metals and Alloys :7.1 Identification tests : appearance, sound, spark, weight, magnetic, band microstructure,filing8. Fundamental of Heat Treatment :8.1 Principles of heat treatment8.2 Theory of solid solution8.3 Iron-carbon diagram8.4 TTT curve in steels and its importance8.5 Basic idea about martenstic transformation8.6 Various heat treatment processes - hardening, tempering, annealing, normalising, casehardeningand surface hardening.8.7 Types of heat treatment surfaces.PRACTICALS1. Classification of about 25 specimens of materials / parts into1.1 Metals and non metals1.2 Metals and alloys1.3 Metals and non ferrous metals1.4 Metals and non ferrous alloys

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2. Given and set of specimen of metals and alloys (copper, brass, aluminium, cast ironHSS,Gun metal) : identify and indicate the various properties posseses by them3. 3.1 Study of heat treatment furnace3.2 Study of thermocouple / pyrometer4. Study of a metallurgical microscope and a diamond-polishing machine.5. To prepare specimens of following materials for microscopic examination and to examinethe microstructure of the specimens of the following materials :5.1 Brass5.2 Copper5.3 Grey CI5.4 Malleable CI5.5 Low carbon steel5.6 High carbon steel5.7 HSS6. To temper a given specimen and find out difference in hardness (with the help ofhardnesstester) as a result of tempering.REFERENCE BOOKS :1. Engineering Material B.K. Agarwal2. Elements of Metallurgy H.S. Bawa3. Materials and Metallurgy Lab Manual Adithan & Bahl4. Material Science R.K. Rajput

*****Code Name of Paper Lecture Tutorial PracticalMA36 AUTO CHASSIS AND BODY 3 - 2RATIONALEKnowledge of chassis layout, suspension system, braking system, wheel and tyres, frameand body,transmission, steering, steering gears and geometry is imparted in this syllabus.CONTENTS1. Introduction :1.1 Classification of Automobiles1.2 Chassis and body1.3 Components of vehicle - basic structure, power unit, transmission system, accessories,superstructure.1.4 Layout of conventional type vehicle (front engine rear wheel drive)1.5 Basic functions and arrangements of various components.1.6 Vehicle dimensions - wheel base, wheel track, front & rear overhang, overalldimensions,ground clearance.2. Suspension System :2.1 Basic functions of suspension system2.2 Types - Independent and rigid, coil, leaf, torsion bar, air, rubber suspension (Elementaryidea)2.3 Conventional leaf spring rigid beam suspension for light vehicle and with helper springforheavy vehicles. Suspension for Tandem axle

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2.4 Fitting of spring assembly, shackles2.5 Functions and types of shock absorbers, construction and working of hydraulictelescopic typeshock absorber.2.6 Sprung and unsprung weight.3. Braking Systems :3.1 Purpose, principle of braking, Stopping distance, layout of braking system components,Brakingefficiency.3.2 Classification of brakes, requirements of a good braking3.3 Hydraulic brakes3.3.1 Principle, layout of components3.3.2 Construction & working of single and tandem master cylinder, wheel cylinder3.3.3 Brake fluid and its characteristics3.4 Brake drum, types materials3.5 Brakes shoes, types and construction, steady ports, brake shoe adjuster.3.6 Brakes lining - material, thickness, area brake pedal travel and clearance3.7 Hand brakes4. Wheels and Tyres :4.1 Wheels4.1.1 Requirements of wheel4.1.2 Types- pressed steel disc, wire, light alloy cast wheels, advantages & disadvantagesinset,outset, and zeroset, reversible and divided wheels4.1.3 Rim- flat base (two piece and three piece) and well base rims4.2 Tyres4.2.1 Functions of tyres4.2.2 Classification - solid, pneumatic, high low and extra low-pressure tyre, tubed andtubelesstyre, cross ply, belted bias and redial ply tyre.4.2.3 Cross section of a pneumatic tyre4.2.4 Specification of tyres4.2.5 Desirable tyre properties5. Frame and Body :5.1 Frame5.1.1 Function of frame, loads or frame5.1.2 Frame construction, sub-frame5.1.3 Defects in frame chassis repair and alignment5.1.4 Frame less construction5.2 Body5.2.1 Types and construction (parts of body)5.2.2 Main features - strength, stiffness, space air drag, stream lining , weight, vibration,protectionagainst weather, corrosion, safety and economy considerations.5.2.3 Body alignment5.2.4 Bumpers - types and functions5.2.5 Denting and painting5.2.6 Window regulators, doors, hood, dash board, glass work.6. Clutch :

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6.1 Purpose and requirements of clutch6.2 Type - Single plate, multi plate, dry, wet, semi centrifugal, centrifugal6.3 Constructional and operation of conventional coil spring type clutch.6.4 Construction of clutch plate, living material7. Gear Box :7.1 Functions and types of gear boxes7.2 Constructional details and working of sliding mesh, constant mesh and synchronousmesh gearboxes7.3 Different gear selector mechanism - constructions and working7.4 Interlocking methods- constructions and working8. Final Drive :8.1 Function, types and constructional details of - Propeller shafts,Universal joints, Slidingjoint8.2 Differential - Principles, function, construction and working of conventional differential8.3 Different types of rear axles according to methods of supporting.9. Front axle and Steering System :9.1 Front axle - types and construction, front wheel stub axle assembly9.2 Purpose and requirements of steering system9.3 General arrangement of steering systems steering gear ratio, variable steering ratio.9.4 Steering system components - steering wheel, steering column, conventional steeringlinkage,steering and ignition lock9.5 Construction and working details of different types of steering gear boxes10. Upholstery :10.1 Seats - location, mounting and adjustment10.2 Seat belts - location fitting points and operation10.3 Ceiling, side panels, door channels, beading and furnishing materialsPRACTICALS1. Study of conventional layouts of vehicles.2. Study and inspection of suspension system of light and heavy vehicles.3 Study of hydraulic braking system and bleeding of hydraulic braking system4. Complete study of conventional transmission system4.1.1 Clutch4.1.2 Gear box4.1.3 Final drive5. Study of frame and body of an automobile5.1.1 Inspection of the frame and body5.1.2 Repairing of the frame and body5.1.3 Denting and painting practicesREFERENCE BOOKS :1. Automotive Chassis & Body. P.L.Kohli.2. Vehicle & Engine Technology Heinz Heisler. (Vol. I & II)3. Basic Automobile Engineering C.P.Nakra.4. Automobile Engineering. T.R.Banga & Nathu Singh.5. Automobile Engineering H.S. Reyat

*****Code Name of Paper Lecture Tutorial Practical

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MA37 MACHINE DRAWING - - 6ME 37RATIONALEIn order to produce a good product, a neat drawing is a must. There fore technicians mustbe wellacquainted with the knowledge of machine drawing. Machine drawing is the universallanguage ofengineers and student must be made familiar with all the relevant aspect topics of machinedrawing.Subject contents various drawings of machine and components to clarify the manufacturingandconstruction details for the students.CONTENTS1. Coupling :1.1 Split muff coupling1.2 Universal coupling1.3 Flexible bushed pin type2. Bearings :2.1 Types of bearings2.2 Plumber block2.3 Foot step bearing3. Machine Components :3.1 Machine vice3.2 Tail stock of lathe3.3 Shaper tool head4. Valves :4.1 Classification of valves4.2 Valve seats4.3 Steam stop valve4.4 Feed check valve5. I. C. Engine Components :5.1 Piston and connecting rod assembly6. Jigs and Fixtures :6.1 Definitions6.2 Types of jig, bushes6.3 Drilling jigs6.4 Types of fixturesPRACTICALSPreparation of assembly drawing sheets from detailed drawings :1. Couplings2. Plummer block and foot step bearing3. Machine vice4. Tail stock5. Shaper tool head6. Steam stop valve7. Feed check valve8. I.C. Engine connecting rod and piston9. Drilling jigExercises for sketch book :

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1. Jigs, Bushes and fixtures2. Pulleys : Straight arm pulley, loose and fast pulley3. Pipe fittings and pipe joints - Pipe fittings and their symbols, flanged pipe joint and spigotandsocket jointREFERENCE BOOKS :1. Machine Drawing Laxmi Narayanan & Mathur2. Machine Drawing P.S Gill3. Machine Drawing R.B.Gupta4. Machine Drawing Sidheswar

*****Code Name of Paper Lecture Tutorial PracticalMA37 MACHINE DRAWING - - 6ME 37RATIONALEIn order to produce a good product, a neat drawing is a must. There fore technicians mustbe wellacquainted with the knowledge of machine drawing. Machine drawing is the universallanguage ofengineers and student must be made familiar with all the relevant aspect topics of machinedrawing.Subject contents various drawings of machine and components to clarify the manufacturingandconstruction details for the students.CONTENTS1. Coupling :1.1 Split muff coupling1.2 Universal coupling1.3 Flexible bushed pin type2. Bearings :2.1 Types of bearings2.2 Plumber block2.3 Foot step bearing3. Machine Components :3.1 Machine vice3.2 Tail stock of lathe3.3 Shaper tool head4. Valves :4.1 Classification of valves4.2 Valve seats4.3 Steam stop valve4.4 Feed check valve5. I. C. Engine Components :5.1 Piston and connecting rod assembly6. Jigs and Fixtures :6.1 Definitions6.2 Types of jig, bushes6.3 Drilling jigs

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6.4 Types of fixturesPRACTICALSPreparation of assembly drawing sheets from detailed drawings :1. Couplings2. Plummer block and foot step bearing3. Machine vice4. Tail stock5. Shaper tool head6. Steam stop valve7. Feed check valve8. I.C. Engine connecting rod and piston9. Drilling jigExercises for sketch book :1. Jigs, Bushes and fixtures2. Pulleys : Straight arm pulley, loose and fast pulley3. Pipe fittings and pipe joints - Pipe fittings and their symbols, flanged pipe joint and spigotandsocket jointREFERENCE BOOKS :1. Machine Drawing Laxmi Narayanan & Mathur2. Machine Drawing P.S Gill3. Machine Drawing R.B.Gupta4. Machine Drawing Sidheswar

*****Code Name of Paper Lecture Tutorial PracticalMA37 MACHINE DRAWING - - 6ME 37RATIONALEIn order to produce a good product, a neat drawing is a must. There fore technicians mustbe wellacquainted with the knowledge of machine drawing. Machine drawing is the universallanguage ofengineers and student must be made familiar with all the relevant aspect topics of machinedrawing.Subject contents various drawings of machine and components to clarify the manufacturingandconstruction details for the students.CONTENTS1. Coupling :1.1 Split muff coupling1.2 Universal coupling1.3 Flexible bushed pin type2. Bearings :2.1 Types of bearings2.2 Plumber block2.3 Foot step bearing3. Machine Components :3.1 Machine vice

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3.2 Tail stock of lathe3.3 Shaper tool head4. Valves :4.1 Classification of valves4.2 Valve seats4.3 Steam stop valve4.4 Feed check valve5. I. C. Engine Components :5.1 Piston and connecting rod assembly6. Jigs and Fixtures :6.1 Definitions6.2 Types of jig, bushes6.3 Drilling jigs6.4 Types of fixturesPRACTICALSPreparation of assembly drawing sheets from detailed drawings :1. Couplings2. Plummer block and foot step bearing3. Machine vice4. Tail stock5. Shaper tool head6. Steam stop valve7. Feed check valve8. I.C. Engine connecting rod and piston9. Drilling jigExercises for sketch book :1. Jigs, Bushes and fixtures2. Pulleys : Straight arm pulley, loose and fast pulley3. Pipe fittings and pipe joints - Pipe fittings and their symbols, flanged pipe joint and spigotandsocket jointREFERENCE BOOKS :1. Machine Drawing Laxmi Narayanan & Mathur2. Machine Drawing P.S Gill3. Machine Drawing R.B.Gupta4. Machine Drawing Sidheswar

*****Code Name of Paper Lecture Tutorial PracticalMA37 MACHINE DRAWING - - 6ME 37RATIONALEIn order to produce a good product, a neat drawing is a must. There fore technicians mustbe wellacquainted with the knowledge of machine drawing. Machine drawing is the universallanguage ofengineers and student must be made familiar with all the relevant aspect topics of machinedrawing.

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Subject contents various drawings of machine and components to clarify the manufacturingandconstruction details for the students.CONTENTS1. Coupling :1.1 Split muff coupling1.2 Universal coupling1.3 Flexible bushed pin type2. Bearings :2.1 Types of bearings2.2 Plumber block2.3 Foot step bearing3. Machine Components :3.1 Machine vice3.2 Tail stock of lathe3.3 Shaper tool head4. Valves :4.1 Classification of valves4.2 Valve seats4.3 Steam stop valve4.4 Feed check valve5. I. C. Engine Components :5.1 Piston and connecting rod assembly6. Jigs and Fixtures :6.1 Definitions6.2 Types of jig, bushes6.3 Drilling jigs6.4 Types of fixturesPRACTICALSPreparation of assembly drawing sheets from detailed drawings :1. Couplings2. Plummer block and foot step bearing3. Machine vice4. Tail stock5. Shaper tool head6. Steam stop valve7. Feed check valve8. I.C. Engine connecting rod and piston9. Drilling jigExercises for sketch book :1. Jigs, Bushes and fixtures2. Pulleys : Straight arm pulley, loose and fast pulley3. Pipe fittings and pipe joints - Pipe fittings and their symbols, flanged pipe joint and spigotandsocket jointREFERENCE BOOKS :1. Machine Drawing Laxmi Narayanan & Mathur2. Machine Drawing P.S Gill3. Machine Drawing R.B.Gupta

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4. Machine Drawing SidheswarIV Sem.Code Name of Paper Lecture Tutorial PracticalCE41MA41ME41STRENGTH OF MATERIALS - II 2 2/2 2MA41 ME41PlayAudioRATIONALEIn Engineering every structure or machine element is designed for a particular application.Then it istested. A Diploma holder should be capable of designing the various elements for particularrequirements. For this he must be able to calculate the stresses in an elements and theirnature.CONTENTS1. Deflection :1.1 Concept of deflection of a beam1.2 Use of standard formula for calculating deflection (for point loads, U.D.L. and theircombination)1.2.1 Cantilever beam1.2.2 Simply supported beam2. Columns and Struts :2.1 Concept of column and struts2.2 Modes of failure2.3 Types of column; long and short2.4 Buckling loads2.5 Slenderness ratio2.6 Euler's formula (without proof)2.6.1 Both ends hinged2.6.2 One end fixed and other end free2.6.3 Both ends fixed2.6.4 One end fixed and other end hinged2.6.5 Limitations of Euler's Formula2.6.6 Equivalent length2.7 Rankine's formula3. Torsion of Shaft :3.1 Concept of torsion3.1.1 Angle of twist3.1.2 Polar moment of Inertia3.1.3 Assumptions in the theory of pure torsion3.2 Derivation and use of3.3 Relation between power and torque3.4 Combined stress due to bending and torsion in solid and hollow shaft4. Springs :4.1 Introduction and classification of springs4.2 Flat carriage springs4.2.1 Application of flat carriage springs

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4.2.2 Determination of number of leaves and their sections, deflection and radius ofcurvature4.2.3 Quarter elliptical spring4.3 Closely coiled helical springs :4.3.1 Application of closely coiled helical springs4.3.2 Determination of deflection, angle of twist, number of coils and stiffness under axialloadingin closely coiled helical springs.5. Thin Cylindrical Shells :5.1 Use of cylinders5.2 Stresses due to internal pressure5.2.1 Circumferential stress or hoop stress5.2.2 Longitudinal stress5.3 Design of thin cylinders - calculation of the various dimensions of a thin cylinder6. Combined Direct and Bending Stress :6.1 Effect of eccentricity6.2 Stress due to eccentric load6.3 Middle third rule7. Frames :7.1 Different types of frames7.2 Calculation of forces in the members of determinate frames7.2.1 Method of Joints7.2.2 Method of section7.2.3 Graphical methodPRACTICALS1. Determination of deflection for various types of loading2. Torsion test on brass and mild steel3. Compression test on columns4. Determination of stiffness of close coiled spring5. Deflection test on leaf spring.REFERENCE BOOKS :1. Strength of Materials & B.C.Punmia Theory of Structures (Vol. I)2. Strength of Materials Ramamurtham3. Strength of Materials Junarkar4. Strength of Materials R.S. Khurmi5. Strength of Materials (Hindi) Gurcharan SinghCode Name of Paper Lecture Tutorial PracticalMA42 FLUID MACHINES 2 2/2 2ME 42RATIONALEA Diploma holder has to supervise the various machines working on the principles ofhydraulics.Major among those machines are hydraulic turbines, pumps, hydraulic crane, presses etc.The aimof this subject is to impart the knowledge of working principles, construction and working ofvarious machines.CONTENTS1. Flow Through Pipes :1.1 Types of flow in pipes (Reynold's experiment)

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1.1.1 Laminar flow1.1.2 Turbulent flow1.1.3 Transient flow1.2 Law of fluid friction1.2.1 Laminar flow1.2.2 Turbulent flow1.3 Loss of head due to friction (No. proof)1.3.1 Darcy's Weisbach equations1.3.2 Chezy's formula1.3.3 Manning formula1.4 Other energy losses in pipe (only expressions)1.5 Total energy line and hydraulic gradient line1.6 Pipe arrangement1.6.1 Pipes in series1.6.2 Pipes in parallel1.7 Transmission of power through pipes1.8 Siphon1.9 Water hammer2. Impact of Free Jet :2.1 Impulse momentum equation (no proof)2.2 Force exerted by a fluid jet on stationery flat plate2.2.1 Plate normal to the jet2.2.2 Plate inclined to the jet2.3 Force exerted by fluid jet on moving flat plate2.3.1 Plate normal to the jet2.3.2 Plate inclined to the jet2.4 Force exerted by fluid jet on stationary curved vane2.4.1 Jet strikes at the centre of symmetrical cured vane2.4.2 Jet strikes tangentially at one2.5 Force exerted by a fluid jet on moving curved vane.3. Hydraulic Turbines :3.1 Classification of water turbines3.2 Pelton turbine3.2.1 Working principle3.2.2 Constructional features3.3 Francis turbine and Kaplan turbine3.3.1 Working principle3.3.2 Constructional features3.4 Draft tube3.5 Cavitation3.6 Governing of Turbines3.6.1 Need for governing3.6.2 Simple governing mechanism3.7 Surge tank3.8 Turbine performance3.8.1 Heads - gross, net3.8.2 Efficiency - Hydraulic, Mechanical, Volumetric, Overall3.8.3 Unit quantities3.8.4 Specific speed

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3.8.5 Introduction to characteristics curve (no numerical problems)3.9 Numerical problems on turbines4. Centrifugal Pump :4.1 Introduction and working principles4.2 Advantages over reciprocating pump4.3 Classification4.4 Constructional features4.4.1 Mechanical manometric and overall efficiency4.5 Head of a pump - static, manometric4.5.1 Power required to drive the pump4.6 Losses in pump and efficiency4.7 Minimum stating speed4.8 Pumps in series and parallel4.9 Priming4.10 Description and working of multistage centrifugal pump, submersible, deepwell pumpand gearpump.4.11 Numerical problems5. Reciprocating Pump :5.1 Types of pump5.2 Main components and working5.3 Slip5.3.1 Percentage slip5.3.2 Negative slip5.4 Work down by a reciprocating pump5.5 Acceleration of piston5.5.1 Its effect on velocity and pressure5.6 Air vessel5.7 Troubles in Reciprocating pump and their remedies.5.8 Numerical problems6. Miscellaneous Hydraulic Machines :6.1 Description, working principle of following machines6.1.1 Hydraulic accumulator6.1.2 Hydraulic intensifier6.1.3 Hydraulic press6.1.4 Hydraulic coupling and torque converterPRACTICALS1. Determination of coefficient of friction for pipes2. Determination of slip, coefficient of Discharge for a reciprocating pump3. To draw characteristics curves and efficiency curves of3.1 Centrifugal pump3.2 Pelton wheel turbine3.3 Francis turbine4. Study of model of Kaplan turbine5. Study of submersible pump, jet pump, deepwell pump.REFERENCE BOOKS :1. Fluid Mech. & Machines Dr. Jagdish Lal2. Fluid Mech. & Machines Dr. R.K.Bansal3. Fluid Mechanics & machines R.S.Khurmi.

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4. Hydraulics & Pneumatics H.L. Stewart5. Fluid Machines S.S. RatanCode Name of Paper Lecture Tutorial PracticalMA43 AUTO ENGINE - COMPONENTS AND PERFORMANCE 2 2 -RATIONALEThis subject imparts the basic knowledge of auto engine air compress and Gas Turbine.Constructional details, materials and detail study of piston, connecting rod, crank shaft,cylinderblock, engine valves and bearing etc.CONTENTS1. Classification of Auto Engines :1.1 Classification of Auto Engines :1.1.1 Cycle1.1.2 Strokes1.1.3 Fuels1.1.4 Ignition1.1.5 Cooling1.1.6 Speed1.1.7 Number and arrangement of cylinders1.1.8 Governing1.1.9 Types of placement of valves etc.2. Engine Components : Constructional details, specifications, qualities, functions, types,materials, working, defects and its rectifications of these parts.2.1 Cylinder :2.1.1 Cylinder and cylinder block2.1.2 Dry and wet cylinder liners2.1.3 Cylinder head, crank cases and oils pan or sump2.2 Piston :2.2.1 Cast iron piston,2.2.2 Steel piston2.2.3 Aluminium alloy piston2.2.4 Slipper piston2.2.5 Oval section piston2.2.6 T-slot piston2.2.7 Invar strut piston2.2.8 Coating for aluminium piston2.2.9 Piston slap2.2.10 Major and minor thrust surfaces.2.3 Piston Rings :2.3.1 Compound rings2.3.2 Oil scrapper ring2.3.3 Compression ring2.3.4 Chromium plated ring2.3.5 Ring gap and Ring clearance2.4 Piston Pin :2.4.1 Floating piston pin2.4.2 Fix pin2.4.3 Offset piston pin2.5 Connecting Rod :

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2.5.1 Components of connecting rod2.5.2 Cooling of big end small end of connecting rod2.5.3 Lubrication of connecting rod bearing2.6 Crank Shaft :2.6.1 Single cylinder crank shaft2.6.2 Multi cylinder crank shaft2.6.3 Left hand crank shaft2.6.4 Right hand crank shaft2.6.5 Hardening of crank shafts2.6.6 Balancing of crank shaft2.6.7 Vibration damper2.7 Flywheel :2.7.1 Components2.7.2 Ring gear2.8 Cam Shaft :2.8.1 Components of cam2.8.2 Cam driving mechanism2.8.2.1 Chain drive2.8.2.2 Timing gear drive2.8.2.3 Timing belt drive2.8.3 Overhead cam shaft2.8.4 Valve timing adjustment and fixing2.9 Engine Valve :2.9.1 Components and Dimensions2.9.2 Poppet valves2.9.3 Sodium cooled valves2.9.4 Metal coated valves2.9.5 Valve seating2.9.6 Valve pocketing2.9.7 Valve spring2.9.8 Valve operating mechanisms2.9.9 Valve tappet clearance and adjustment2.10 Gasket :2.10.1 Cylinder head gasket2.10.2 Oil pan gasket2.10.3 Manifold gasket2.10.4 Pump gasket2.11 Bearing :2.11.1 Requirements of bearing2.11.2 Main bearing2.11.3 Big and bearing2.11.4 Bearing failures and its causes3. I.C. Engine Fundamentals :3.1 Bore3.2 Stroke3.3 Clearance volume3.4 Swept volume3.5 Compression ratio3.6 Crank throw

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3.7 Dead centres3.8 Piston displacement3.9 Piston speed,3.10 Concept of energy work heat and power3.11 Working principal of 4 stroke and 2-stroke cycle and their comparison3.12 Valve timing diagrams and firing order (power balancing)3.13 Simple Numerical problems4. Testing and Performance of I.C. Engines :4.1 Basic Performance parameters,4.2 Measurements of -4.2.1 Speed4.2.2 Air consumption4.2.3 Fuel consumption4.2.4 friction power, brake power, indicated power4.2.5 Heat going to cooling water exhaust etc.4.3 Exhaust gas analysis4.3.1 Smoke density measurement4.3.2 Emission measurement (Indian emission norms)4.2.3 Euro I and Euro II4.4 Performance Maps4.5 Selection of engine - On basic of fuel used, two-stroke or four-stroke, air-cooled orwatercooled,super charging, number and arrangement of cylinders etc.4.6 Simple numerical problems5. Gas Turbine :5.1 Classification and application of gas turbines5.2 Description of constant pressure (open cycle and closed cycle) and constant volumegasturbines.5.3 Comparison of gas turbine and reciprocating I.C. engine5.4 Methods of increasing thermal efficiency of gas turbines, regeneration, inter cooling, re-heating.5.5 Simple numerical problems6. Air Compressors :6.1 Classification of compressors, uses of compressed air6.2 Description of single stage and multi stage reciprocating compressors6.3 P.V. diagram of single and multi stage reciprocating compressor with inter cooling6.4 Power required (without clearance volume) for single stage and multi stagecompressors6.5 Description of rotary and centrifugal compressors6.6 Numerical problems on reciprocating compressors.REFERENCE BOOKS :1. High-Speed Combustion Engine P.M.Heldt2. Automobile Engine Arthur W. Judge3. Automobile Engg. Kirpal singh4. Automobile Engg . R.B. Gupta5. Automobile Engg. C.P.Nakra6. Vehicle &Engine Technology (Vol. I & II) Heinz Heisler7. Auto Design R.B. Gupta

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8. Auto Engine Design Crouse, Anglin9. Automotive Mechanics Joseph HeitnerCode Name of Paper Lecture Tutorial PracticalMA44 AUTO ENGINE 3 - 2RATIONALEThe subject of auto engine is included in the curriculum to impart the knowledge ofcombustion,combustion chambers of various types and to understand the complete phenomenon ofcombustionair fuel system. Effect of environment on the performance of engines. This knowledge helpsinunderstanding the subject of autoshop and garage practice and awareness with the latesttrend inmodern engines.CONTENTS1. Gas Power Cycles :1.1 Otto cycle, Diesel cycle, Dual combustion cycle, Atkinson brayton cycle1.2 Air standard efficiency1.3 Comparison between theoretical and actual cycles1.4 Effect of compression ratio on efficiency1.5 Numerical Problems2. Combustion in S.I. Engine :2.1 General idea of combustion theory2.2 Ignition limits of air / fuel mixture2.3 Normal combustion stages2.4 Effect of engine variables on ignition lag and flame propagation.2.5 Rate of pressure size2.6 Abnormal combustion2.7 Detonation and effects of detonation2.8 Theories of detonation2.9 Effect of engine variables on detonation2.10 Control of detonation2.11 Abnormal combustion knock2.12 Surface ignition3. S.I. Engine Combustion Chambers :3.1 Basic requirements of a good combustion chamber3.2 Combustion chamber design principles3.3 Comparison of various types of combustion chambers with line sketches by only theposition ofvalves and spark plugs.3.4 Description of the combustion chamber namely3.4.1 Bathtub shape3.4.2 Wedge shape3.4.3 Ricardo turbulent head3.4.4 Hemispherical shape3.4.5 Recessed or cavity shapes4. Combustion In C.I. Engines :4.1 Stages of combustion4.2 Air fuel ratio

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4.3 Delay period or ignition lag4.4 Variables effecting delay period4.5 Diesel knock4.6 Methods of controlling diesel knock5. C.I. Engine Combustion Chambers :5.1 C.I. engine combustion chambers5.2 Methods of generating air swirl5.3 Induction swirl and open combustion chambers5.4 Compression swirl and divided or turbulent swirl chambers5.5 Combustion induced swirl and divided chambers6. I.C. Engine Fuels :6.1 Petroleum and non petroleum base liquid fuels6.2 Chemical structure of liquid petroleum fuel6.3 Gaseous fuels6.4 Heating value of fuels (concept only)6.5 Rating of S.I. fuels6.5.1 Knock rating - octane no.6.5.2 Highest useful compression ratio (H.U.C.R.)6.5.3 sensitivity6.5.4 Performance number6.6 Effect of chemical structure of fuel on knocking6.7 Chemical control of knocking - Gasoline additives6.8 Rating of C.I. fuel - cetane no6.9 Effects of fuel structure on C.I. engine ignition quality additives for C.I. engine fuels6.10 Important characteristic required for S.I., C.I. and gas turbine fuels gas turbine fuels.6.11 Introduction to gaseous fuel such as natural gas, producer gas.6.12 Introduction to alternative fuels for I.C. engines, elementary idea of petroleum refining.7. Air Fuel System for S.I. Engine :7.1 Types of fuel feed system :7.1.1 Gravity feed7.1.2 Pump feed7.2 Fuel filters7.3 Air cleaner - dry type, wet type7.4 Carburation7.4.1 Purpose of carburation7.4.2 Theory of simple carburetor7.4.3 Carburetor classification7.4.4 Concept of constant choke and constant vacuum class of carburetors7.4.5 Engine air /fuel mixture requirements7.4.6 Transient and steady state requirements7.4.7 Typical performance curves of carburetor7.4.7.1 Air flow v/s air / fuel ratio7.4.7.2 Throttle opening v/s air / fuel ratio7.5 Carburetor Systems :7.5.1 Float7.5.2 idling7.5.3 low speed7.5.4 high speed (main metering)7.5.5 Power enrichment

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7.5.6 acceleration7.5.7 Choke system7.6 Fuel injection system for gasoline engine :7.6.1 Advantages and disadvantages of fuel injection7.6.2 Type of fuel injection7.6.2.1 Direct injection7.6.2.2 Port injection7.6.2.3 Manifold injection7.7 Method of injection7.7.1 Timed7.7.2 Continuous type7.8 Introduction to mechanical fuel injection7.9 Electronic fuel injection7.9.1 Multi point fuel injection (MPFI)7.9.2 Single point fuel injection7.10 Electronics control unit (E.C.U.)7.11 Electronic fuel injection control sensors7.12 Injection timing and duration7.13 L.P.G. fuel system7.14 C.N.G. System8. Air - Fuel System for C.I. Engines :8.1 Requirement of injection8.2 Solid injection system8.3 Air injection system8.4 Component of diesel fuel system8.5 Rotary fuel injection pump8.6 Cold starting add for C.I. Engines8.7 Quantity of fuel / cycle8.8 Size of nozzle required8.9 Spray formation8.10 Spray direction8.11 Injection timing9. Super Charging :9.1 Object9.2 Super charging of C.I. and S.I. engine9.3 Effect of super charging on performance engine9.4 Method of super charging9.5 Super chargers9.6 Introduction to turbo charging10. Cooling , Lubrication And Exhaust System :10.1 Type of cooling system10.2 Coolants10.3 Basic requirements of lubricants10.4 Properties of the lubricating oil10.5 Service rating of oil10.6 Classification of lubricating oil10.7 Exhaust system10.8 Exhaust manifold muffler10.9 Catalytic converter

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11. Miscellaneous :11.1 Working principle of11.1.1 Striling engine11.1.2 Wankel rotary engine11.1.3 Turbojet11.1.4 Ram jet engine11.1.5 Free piston enginePRACTICALS1. Dismantling and assembling of petrol engine.2. Dismantling and assembling of diesel engine.3. Checking and preparing measurement sheet for petrol / diesel engine4. Fault finding in following system4.1 Cooling system4.2 Lubrication system4.3 Fuel system4.4 Ignition system4.5 Exhaust system5. Tune-up of engine by tunning equipment6. Finding out the I.P, B.P and mechanical efficiency by Morse test.7. Preparing heat balance sheet.8. Emission measurement by smoke meter and exhaust gas anaylser.REFERENCE BOOKS :1. Internal Combustion Engines M.L.Mathur & R.P.Sharma2. Automobile Engines Dr. Kirpal singh3. Automobile Engine Arthur W.Judge.4. Automobile Engg. R.B. Gupta5. Automobile Engg. H. Croure6. I.C. Engines Lester C. Lichty.Code Name of Paper Lecture Tutorial PracticalMA45 WORKSHOP TECHNOLOGY - I 2 - 6ME 45RATIONALEThis subject would impart the knowledge of various production machinery. The knowledgeof metalcutting would help the student in acquiring requisite skills to open up his own workshop or inanindustry.CONTENTS1. Cutting Tools and Materials :1.1 Cutting tools1.1.1 Standard shape of single point tool1.1.2 Cutting angles, effect of rake angle, importance of clearance angle1.1.3 Heat produced by cutting and its effect1.1.4 Cutting speed, feed and depth of cut1.2 Materials1.2.1 Materials of cutting tools and their properties1.2.2 High-speed steel, cobalt steel, tungsten carbide, cemented carbide, stellite, diamond,ceramics.2. Lathe Machine :

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2.1 Specifications, Classification of lathe machines2.2 Constructional features of a centre lathe and its function2.3 Functions of various parts of lathe2.4 Different operations, which can be performed on the centre, lathe with and withoutattachments.2.5 Calculation of gear trains for thread cuttings2.6 Lathe attachments and lathe accessories.3. Drilling Machines :3.1 Description, working and uses of different drilling machines, Multi spindle drill, gang drill,deephole drill and small diameter hole drill machines.3.2 Specifications and constructional features of radial arm and upright drilling machines3.3 Work holding devices, tool holding devices3.4 Description and types of drills and reamers3.5 Various operations of drilling machines e.g. drilling, reaming, boring, counter-boring,countersinking, spot facing, tapping.3.6 Selection of drill3.7 Cutting speed and feed according to material of job.4. Shaping, Planning and Slotting Machines :4.1 Description, working and uses of various types of shapers, planers and slotters4.2 Specification, constructional features of a shaper and planner in detail4.3 Mechanism used in shaper - crank and slotted link, whitworth quick return and hydraulicmechanism, Feed mechanism4.4 Mechanism of planner4.5 Various works holding devices and clamping devices used on shaper and planner4.6 Various shaper and planner operations4.7 Shaper and planner tools4.8 Cutting speed, feed and depth of cut on shaper and planner4.9 Difference between shaper, planner and slotter5. Cutting Fluids and Cooling Process :5.1 Difference between cutting fluid and coolant5.2 Functions of cutting fluid and its action5.3 Requirements of good cutting fluid5.4 Types of cutting fluids5.5 Selection of cutting fluids for different material and operations.PRACTICALS1. Grinding of various types of single point cutting tool2. Simple exercise on Lathe Machine involving following operation2.1 Simple turning, facing, step turning, Grooving and knurling and taper turning, bycompound rest2.2 Facing, drilling, boring and step turning, parting off.2.3 Taper turning by tails tock off set method2.4 V threading, square threading and taper threading by attachment2.5 A utility job on lathe machine with an accuracy of ± 0.2 mm3. Preparing a M.S. block with all faces finished and V grooved on shaper machine4. Planning practice on a planner on a rectangular C.I plate.5. Internal slot cutting on the slotter machineREFERENCE BOOKS :

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1. Workshop Technology (Hindi) - II Tahil Manghnani2. Workshop Technology (Hindi) - II B.S.Raghuvanshi3. Workshop Technology - II Hazra & Chaudhary.4. Workshop Technology (Hindi) S.K.Bhatnagar5. Production Technology R.K. Jain6. All about M/C tools GerlingCode Name of Paper Lecture Tutorial PracticalMA46 METROLOGY 2 - 2ME 46RATIONALETechnicians have to carry out the job of measurement and inspection in the factories forcontrollingthe quality of products. Therefore they must have the knowledge of science ofmeasurements ormetrology. They must be familiar with the concept and technique of inspection and qualitycontrolmethods.This subject i.e. Metrology has been designed to impart all the related and concernedknowledge tothe student to fulfill the need.The content of syllabus broadly includes linear and angular measurement of surfaces,measurementsby comparators, light wave interferometry, gear, screw measurements and inspection.Finally, to develop the skill in measurement a list of practicals is also given which should becarriedout by the students in metrology laboratories.CONTENTS1. Introduction :1.1 Units and standards of measurement1.2 International, National and company standards1.3 Line and end standards1.4 Errors in measurement1.5 Precision and accuracy2. Linear and Angular Measurement :2.1 Vernier calliper, micrometers, height and depth gauges2.2 Bevel protractor, sine bar, slip gauges, angle gauges and clinometers2.3 Auto collimator, angle dekkar,2.4 Taper measurements2.5 Cylinder bore gauge, Telescopic gauge, feeler and wire gauge3. Measurement of Surface Finish :3.1 Meaning of surface texture, primary and secondary texture3.2 Terminology of surface roughness3.3 Factors affecting surface finish3.4 Representation of surface roughness parameters CLA and RMS values3.5 Comparison and direct instrument methods of surface finish measurements.4. Comparators :4.1 Classification, advantages and working mechanism of dial indicators, passmeters4.2 Mechanical, Electrical, Electronic and pneumatic comparators5. Light Wave Interference :

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5.1 Principle of interference5.2 Interferometry applied to flatness testing5.3 N.P.L. flatness interferometer6. Gear and Screw Measurement :6.1 Screw thread terminology, errors in threads6.2 Effective diameter measurement by two wire and three wire methods6.3 Major and minor diameter measurement, Thread micrometers6.4 Gear tooth terminology6.5 Gear tooth vernier calliper and its application6.6 Measurement of gear pitch.7. Limits, Fits and Tolerance :7.1 Interchangeability - control and need7.2 Definitions and Terminology of limits, fits and tolerances7.3 Basis of limit system7.4 Type of fits7.5 Limit gauges8. Machine Tool Metrology :8.1 Alignment tests8.2 Performance tests8.3 Alignment test on lathe and drilling machine9. Inspection :9.1 Inspection - concept, need and methods9.2 Types of inspection.PRACTICALS1. Internal and External measurement with the vernier calliper2. Internal and External measurement with micrometer3. Measurement with height and depth gauges.4. Measurement with dial indicator using surface plate and accessories for -4.1 Flatness4.2 Concentricity5. Measurement with combination set and bevels protractor6. Measurement of thread characteristics7. Study and use of slip gauges8. Study of limit gauges.9. Internal and External taper measurement.10. Measurement of gear characteristics11. Measurement of angle with sine bar and slip gauges12. Study and use of comparators13. Study and use of tool room microscopes.14. Measurement of bore with cylinder dial gauge for ovality and taper.15. Measurement of worn out I.C. Engine piston, clearance between cylinder and piston andbetween bearing and journalNote : Industrial visit can be arranged to show these practicals to the students.REFERENCE BOOKS :1. Engineering Metrology R.K.Jain2. Engineering Precision Metrology R.C.Gupta3. Engineering Metrology (Hindi) Mittal4. Engineering Metrology (Hindi) Bhatnagar.5. Engineering Metrology R.K.Rajput

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6. Metrology Lab Manual Adithen, Bahl7. Metrology M. MahajanCode Name of Paper Lecture Tutorial PracticalMA47 THEORY OF MACHINES 3 2 -ME 47RATIONALEAn engineer should be well acquainted with the motion of mechanism of different machineelement.With this view the study of Theory of machine is very much important.The contents of this subject include simple mechanism, kinematics of machine, dynamics ofreciprocating parts, friction involved in the machine elements, power transmission,governors,balancing and vibrations in machine.CONTENTS1. Simple Mechanism :1.1 Introduction to link, kinematic pair, kinematic chain, structure, mechanism, machine1.2 Slider crank mechanism and its inversion1.3 Double slider crank chain1.4 Example of mechanism with higher pairs2. Velocity and Acceleration in Mechanism :2.1 Velocity diagrams of four bar and single slider crank mechanisms by relative velocitymethodand instantaneous centre method2.2 Acceleration diagram of four bar chain and reciprocating engine mechanism3. Dynamics of Reciprocating Parts :3.1 Analytical method for velocity and acceleration of piston3.2 Piston effort, crank pin effort, turning moment diagrams3.3 Fluctuation of energy and speed3.4 Energy of a flywheel3.5 Calculating the weight of flywheel.4. Friction :4.1 Friction of collars and pivots4.2 Friction clutches-plate clutch and centrifugal clutch4.3 Friction in journal bearings4.4 Rolling friction4.5 Prony brake, Rope brake and Froude's hydraulic dynamometer.5. Transmission of Power :5.1 Flat and V-belt drives5.2 Velocity ratio of belt drives, slip in belt, and creep in belt.5.3 Length of open and cross belt drives5.4 Power transmitted by a belt5.5 Ratio of driving tension, centrifugal tension, Condition for the maximum powertransmission,initial tension in the belt.5.6 Chain drives - types of chain drives roller chain and inverted tooth chain.5.7 Gear drives - Types of gear wheels, proportions of gear tooth5.8 Gear trains - Simple gear train, compound gear train, reverted gear train and simpleepicyclicalgear train.

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6. Balancing :6.1 Static and dynamic balancing6.2 Balancing of single rotating mass by a single mass in the same plane, by two massesrotating indifferent planes.6.3 Partial primary balancing of a single cylinder reciprocating engine7. Vibration :7.1 Causes of vibrations in machine, their effects and method of reducing them7.2 Free or natural vibration7.3 Forced vibration7.4 Damped vibration.REFERENCE BOOKS :1. Theory of Machines Jagdishlal2. Theory of Machines R.S.Khurmi3. Theory of Machines Abdullah Sharif4. Theory of Machines Malhotra, Gupta5. Theory of Machines S.S. RatanEctiveCode Name of Paper Lecture Tutorial PracticalCH571 'C' PROGRAMMING 2 - 2Common for All Branches of Engineering except CS & ITRATIONALE'C' is computer programming language and also structured programming language. In 'C'programming language we consider various syntax used in programming. By having goodknowledge of 'C', students can write modular application and system programs. 'C' can beused inthe engineering applications. By acquiring a sound knowledge of 'C' students will be able tounderstand the concept of all the application areas. This course is specially designed forengineeringstudents of all diploma streams.CONTENTS1. Introduction :1.1 Scope of 'C' Language1.2 Distinction and similarities with other HLLs1.3 Special features and Application areas2. Elements of 'C' :2.1 Character set2.2 Key words2.3 Data types2.4 Constants and Variables2.5 Operators: unary, binary, ternary2.6 Operator precedence3. Console Input-Output :3.1 Types of I-O3.2 Console I-O3.3 Unformatted console I-O: getchar(),putchar(), gets(), puts(), getch(),getche()3.4 Formatted I-O: scanf(), printf()4. Control Flow :4.1 Statements and blocks

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4.2 if4.3 switch4.4 Loops: for, while, do-while4.5 goto and labels4.6 break, continue, exit4.7 Nesting control statements5. Arrays :5.1 Basic concepts5.2 Memory representation5.3 One dimensional array5.4 Two dimensional array6. Functions :6.1 Basic concepts6.2 Declaration and prototypes6.3 Calling6.4 Arguments6.5 Scope rules6.6 Recursion6.7 Storage classes types6.8 Library of functions: math, string, system7. Pointers :7.1 Basic concepts7.2 &, * operator7.3 Pointer expression: assignment, arithmetic, comparison7.4 Dynamic memory allocation7.5 Pointer v/s Arrays8. Structure and Enumerated Data Types :8.1 Basic concepts8.2 Declaration and memory map8.3 Elements of structures8.4 Enumerated data types : typedef, enum8.5 UnionPRACTICALS1. Problems based on arithmetic expression, fixed mode arithmetic.2. Problems based on conditional statements and control structures.3. Problems based on arrays (1-D, 2-D), functions and pointers.4. Problems based on Engineering applications.REFERENCE BOOKS :1. 'C' Programming Stephen Kochan2. Programming with 'C' Schaum's Series3. 'C' Programming V.Balguru Swami4. 'C' Programming Kernighan & Ritchie5. Let us 'C' Yashwant KanetkarEctive - IICode Name of Paper Lecture Tutorial PracticalCH572 COMPUTER IN BUSINESS SYSTEMS 2 - 2Common for All Branches of Engineering except CS & ITRATIONALEComputer is a tool, which can be applied to any field. It is not necessary to apply it in only

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engineering application but can be applied to various commercial applications equally. Thestudentfrom engineering streams must have some knowledge about commercial application, asthese arebasic need for every one. This course is aimed to fulfil all the requirements of some one incommercial applications using FoxPro.CONTENTS1 Business Data Processing :1.1 Business System1.2 Management Functions1.3 Levels of Management1.4 Information Requirement1.5 Basic tasks in business data processing1.6 Examples of business data processing Payroll, Financial, Accounting, Inventory2 Business Files :2.1 Files, Records, Fields, Elements2.2 Fixed and Variable Length Records2.3 Master File, Transaction File2.4 Record Updating in Sequential File and Direct File3 Design, Analysis and Development of :3.1 Computerized Invoicing3.1.1 Data Entry Screens3.1.2 Validations3.1.3 Receipt Data Entry3.1.4 Reports3.2 Computerized Payroll3.2.1 Factors Involved in Payroll3.2.2 Exposure to structure, processing and reports3.2.3 File maintenance3.3 Computerized Inventory Control3.3.1 Introduction and Aim of Inventory3.3.2 Inventory Costs3.3.3 Inventory Control Process3.3.4 Inventory transactions3.3.5 Inventory reports4 FoxPro ( A tool for Business System) :4.1 Starting FoxPro4.2 FoxPro Menus and Menu Options, Elementary Level4.3 Creating Data Base File (DBF )4.4 Adding and Editing Records : Browse, Append4.5 Viewing Records4.6 SET commands : Talk, Date, Century, Default, Printer, Deleted, Safety4.7 Querying DBF : Simple and RQBE4.8 Updating, Deleting and recalling records4.9 Sorting, Indexing and Searching4.10 Screen, Label, Menu, Report GeneratorPRACTICALS1. Hands on Experience with FoxPro2. Creating Simple DBF, adding record, viewing data

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3. Creating a simple DBF for Invoice4. Querying Invoice DBF5. Creating a simple DBF for Payroll6. Report Generation for Payroll7. Creating Inventory DBF8. Inventory Report GenerationREFERENCE BOOKS :1. FoxPro Made Simple R.K.Taxali2. Business Systems Satish Jain3. Computer Fundamentals V.K.Kapoor4. FoxPro Programming Michael P.Antonovich, Galgotia Pub.Elective IVCode Name of Paper Lecture Tutorial PracticalCE671 MANAGEMENT 2 2 -Common for All Branches of EngineeringRATIONALETo achieve the target and goals in an organisation it is essential to co-ordinate the entiresystem. Forthis purpose the knowledge of principles of management, human resources development,materialmanagement and financial management is required.CONTENTS1. Principles of Management :1.1 Management, administration and organisation, difference between them.1.2 Scientific management : Meaning, characteristics, object and advantage : Taylor'sscientificmanagement - Fayol's principles of management, functions of management1.3 Types of ownership, sole trading, partnership, joint stock, co-operative and publicenterprise1.4 Types of organisation, different types and their charts.1.5 Importance of human relation professional ethics1.6 Need for leadership, leadership qualities1.7 Motivation2. Human Resources Development :2.1 Introduction, object and functions of human resource development department2.2 Recruitment, sources and methods of selection, need for effective training, method oftraining,duties of supervisor / Formen, role of HRD in industries.3. Wages and Incentives :3.1 Definition and requirements of a good wage system methods of wage payment3.2 Wage incentives - type of incentive, difference in wage incentive and bonus, incentive tosupervisor.4. Material Management :4.1 Purchasing Functions and duties of purchase department organisation of purchasedepartment,methods of purchasing, purchase order contracts, legality of contracts types of contracts i.e.piecework contract, lumpsum contract, item rate contract, percentage contract, merits andlimitation of

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each contract system, departmental execution of works, rate contract - D.G.S & D andC.S.P.O.tender, necessity, types of tenders, tendering procedure, earnest money and securitymoney4.2 Store and store keeping : Functions and duties of store department, location and layoutof store,bin cards, store ledger, receipt and issue procedure of materials, physical verification ofstores,disposal method of unserviceable articles and protection of stores.4.3 Sales : function and duties of sales department sales promotion advertisement serviceafter sales.5. Financial Management :5.1 Function and duties of finance department5.2 Brief idea of journal, ledger, trial balance, trading account, profit and loss account,balancesheet.5.3 Cheques (crossed and bearer), draft, promissory note, letter of credit, brief idea of costaccounting.5.4 Numerical problems.6. Marketing Management :6.1 Concept of Marketing6.2 Problems of Marketing6.3 Pricing policy6.4 Distribution channels and methods of marketing7. Tax System and Insurance :7.1 Idea of income tax, sales tax, excise duty and custom duty7.2 Industrial and fire insurance, procedure for industrial insurance.8. Labour Legislation and Pollution Control Acts :8.1 Industrial acts : factory act 19488.2 Workmen's compensation act 19238.3 Apprentices act 19618.4 Water pollution contract act 1974 and 19818.5 Air pollution contract act 19818.6 Environmental protection act 19868.7 Forest (animal conservation act 1972)8.8 Pollution control provisions in motor vehicle act.9. Entrepreneurship Development :9.1 Role of entrepreneurship and its advantages9.2 Distinction between an entrepreneur and a manager9.3 Project identification and selection9.4 Project formulation9.5 Project appraisalREFERENCE BOOKS :1. Industrial Management V.K. Sharma & O.P. Harkut2. Industrial Engg. & Management O.P. Khanana3. Industrial Engg. & Management T.R. BangaCode Name of Paper Lecture Tutorial PracticalCE672 ENTREPRENEURSHIP DEVELOPMENT 2 2 -Common for All Branches of Engineering

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RATIONALEThis subject will introduce the students about how to set up a small-scale industry. Thesubjectincludes the procedure for how to select, proceed and start the SSI, which also involves aconcretemarket survey report and project formulation.CONTENTS1. Entrepreneurship :1.1 Role of entrepreneurship and its advantage1.2 Classification of industries (based on scale)1.3 Classification of industries (based on type)2. Industrial Policy :2.1 New industrial policy2.2 M.R.T.P. act.3. Entrepreneurial Development :3.1 Product identification/ selection3.2 Site selection3.3 Plant layout3.4 Institutional support needed3.5 Pre-market survey4. Entrepreneurship Support System:4.1 Role of District Industries Centre in setting up industry4.2 Function of NSIC, SISI, NISIET, NRDC, SSIC, SIDO, NMTC, KVIC, RSMDC4.3 Role of state finance corporation, state electricity board, pollution control board,RAJCON, BIS,I.S.O. etc.5. Setting up SSI :5.1 Registration of SSI5.2 Allotment of land by RIICO5.3 Preparation of project report5.4 Structure of organisation5.5 Building construction5.6 Establishment of machines6. Raw Material Management :6.1 Allotment of iron and steel, coke/ coal6.2 Allotment of other indigenous raw material from NSIC6.3 Allotment of imported raw material and parts7. Marketing Facilities :7.1 Supply of product to state govt, to defence, to railways, to CSPO, to CSD7.2 Participation in international exhibition and fairs, trade centres, state emporium anddepartmental stores7.3 Quality consciousness and its effect on product sales8. Financial Sources for SSI :8.1 Various institutions providing loans for industries8.2 Various types of loans8.3 Subsidies9. Contracts and Tenders :9.1 Type of contracts9.2 Necessity of contract and tenders

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9.3 Type of tenders9.4 Tendering procedure10. Project Report :10.1 Procedure of preparing a project report10.2 Format of project report10.3 Preparation of project report for some SSI items11. ISO : 9000 Series of Quality System :11.1 Definition of few important terms related to ISO quality system11.2 Various models for quality assurance in ISO : 9000 series11.3 Various elements of ISO : 9001 model (20 points)11.4 Benefits by becoming an ISO : 9000 company11.5 Introduction to total quality management (TQM)REFERENCE BOOKS :1. Hand Book of Small Scale Industry P.M. Bhandari2. Hand Book on Entrepreneurship Development O.P. Harkut3. Entrepreneurial Development S.S. Khanka4. Statistical Quality Control Mahohar Mahajan5. ISO : 9000 Quality System S. Dalela

*****Code Name of Paper Lecture Tutorial PracticalCE672 ENTREPRENEURSHIP DEVELOPMENT 2 2 -Common for All Branches of EngineeringRATIONALEThis subject will introduce the students about how to set up a small-scale industry. Thesubjectincludes the procedure for how to select, proceed and start the SSI, which also involves aconcretemarket survey report and project formulation.CONTENTS1. Entrepreneurship :1.1 Role of entrepreneurship and its advantage1.2 Classification of industries (based on scale)1.3 Classification of industries (based on type)2. Industrial Policy :2.1 New industrial policy2.2 M.R.T.P. act.3. Entrepreneurial Development :3.1 Product identification/ selection3.2 Site selection3.3 Plant layout3.4 Institutional support needed3.5 Pre-market survey4. Entrepreneurship Support System:4.1 Role of District Industries Centre in setting up industry4.2 Function of NSIC, SISI, NISIET, NRDC, SSIC, SIDO, NMTC, KVIC, RSMDC4.3 Role of state finance corporation, state electricity board, pollution control board,RAJCON, BIS,I.S.O. etc.

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5. Setting up SSI :5.1 Registration of SSI5.2 Allotment of land by RIICO5.3 Preparation of project report5.4 Structure of organisation5.5 Building construction5.6 Establishment of machines6. Raw Material Management :6.1 Allotment of iron and steel, coke/ coal6.2 Allotment of other indigenous raw material from NSIC6.3 Allotment of imported raw material and parts7. Marketing Facilities :7.1 Supply of product to state govt, to defence, to railways, to CSPO, to CSD7.2 Participation in international exhibition and fairs, trade centres, state emporium anddepartmental stores7.3 Quality consciousness and its effect on product sales8. Financial Sources for SSI :8.1 Various institutions providing loans for industries8.2 Various types of loans8.3 Subsidies9. Contracts and Tenders :9.1 Type of contracts9.2 Necessity of contract and tenders9.3 Type of tenders9.4 Tendering procedure10. Project Report :10.1 Procedure of preparing a project report10.2 Format of project report10.3 Preparation of project report for some SSI items11. ISO : 9000 Series of Quality System :11.1 Definition of few important terms related to ISO quality system11.2 Various models for quality assurance in ISO : 9000 series11.3 Various elements of ISO : 9001 model (20 points)11.4 Benefits by becoming an ISO : 9000 company11.5 Introduction to total quality management (TQM)REFERENCE BOOKS :1. Hand Book of Small Scale Industry P.M. Bhandari2. Hand Book on Entrepreneurship Development O.P. Harkut3. Entrepreneurial Development S.S. Khanka4. Statistical Quality Control Mahohar Mahajan5. ISO : 9000 Quality System S. DalelaCode Name of Paper Lecture Tutorial PracticalCE673 PRODUCTION SYSTEM MANAGEMENT 2 2 -Common for All Branches of EngineeringRATIONALEDiploma holders are responsible for controlling various production activities, which are notdirectlyrelated to shop floor. These activities are new product design, Demand forecasting, capacity

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planning, material requirement planning etc. A diploma engineer should also be awareabout newtechniques used for manufacturing like group technology and JIT manufacturing.CONTENTS1. Introduction :1.1 Production and production management1.2 Objectives of production management1.3 Functions and scope of production management2. New Product Design :2.1 Product life cycle2.2 Product policy of an organisation2.3 Selection of a profitable product2.4 Product design process and product analysis3. Demand Forecasting :3.1 Need for demand forecasting3.2 Long term and short term forecasts3..3 Classification of forecasting methods3.4 Various forecasting methods4. Production Planning and Control :4.1 Objective and function of PPC4.2 Comparison between production planning and production control4.3 Information requirement of PPC4.4 Organisation for PPC4.5 Manufacturing method and PPC4.6 Problems of PPC5. Capacity Planning :5.1 Measurement of capacity5.2 Capacity planning5.3 Estimating future capacity needs5.4 Aggregate planning5.5 Master production schedule6. Material Requirement Planning :6.1 Objectives and functions of MRP6.2 MRP system6.3 Management information from MRP6.4 Lot sizing consideration6.5 Manufacturing resource planning (MRP - II)7. Process Planning :7.1 Process and equipment selection7.2 Machine requirement7.3 Machine output7.4 Manpower planning7.5 Line balancing7.6 Process planning8. Production Control :8.1 Loading8.2 Sequencing8.3 Assignment model8.4 Scheduling

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8.5 Despatching9. Make or Buy Decision :9.1 Make or buy decision making9.2 Factors influencing make or buy decision9.3 Functional aspects of make or buy decision10. Application of LPP in Production Management :10.1 Product mix decision10.2 Standard form of linear programming problem10.3 Formulation of L.P. problem10.4 Graphical method (only) for solving problems11. Group Technology :11.1 Concept of group technology11.2 Group layout11.3 Stages in group technology manufacturing11.4 Benefits of G.T.12. Just in Time Manufacturing :12.1 Concept of JIT12.2 Seven wastes12.3 Basic element of JIT12.4 Benefits of JITREFERENCE BOOKS :1. Industrial Engg. & Production Managemsent Martand Telsang,2. Production Management Jain & Agarwal3. Production Management System S.C. Sharma