SXSS Submersible Slurry Pump Manual - Price Pumps Australia

Price Pumps Australia Phone: +61 7 49985070 Mob 0409 827 290 [email protected] www.pricepumpsaustralia.com.au Page 1

Model: PPHSS Heavy Duty Submersible Slurry Pump

Operation Manual

ABN 17 154 031 802 21 Ginger St, Paget Mackay Qld Australia 4740

PO Box 5709, Mackay Mail Centre Qld Australia 4741

Ph: +61 07 4998 5070 Fax: +61 07 4952 1944

Mobile: +61 0409 827 290

Email: [email protected]

mailto:[email protected]

http://www.pricepumpsaustralia.com.au/

Heavy Duty Pumps For Mining and Industry

Price Pumps Australia

Phone: +61 7 49985070 Mob +61 0409 827 290 [email protected] www.pricepumpsaustralia.com.au Page 2

CONTENTS

Section 1 - Basic Information

1.1 General Introduction 3

1.2 Model Identification 3

1.3 Operating Conditions 3

1.4 Safety Precautions 4

1.5 Pump Model Information 5

Section 2 - Installation

2.1 Pre-installation Checks 11

2.2 Installation and Cable Connection 11

2.3 Assembly and Disassemble Procedure 12

Section 3 - Operation & Maintenance

3.1 Care and Maintenance for Long Term 13

3.2 Troubleshooting 14

Section 4 - Spare Parts

4.1 Parts List 15

4.2 Recommended Spares 16

Section 5 - Dimensions

5.1 Dimensional Data 16

Section 6 - Drawings

6.1 Installation Drawings 19






Section 1 – Basic Information

1.1 General Introduction

The Price Pumps Australia Electro Submersible Slurry pump range is a versatile pump designed

for Mining and Civil applications where the water is contaminated with suspended solids. I.e. Coal

fines, sand and mud. The pumps have been designed to maximise service life, through lower

RPM, coupled with the hydraulic design the lower pump speed also benefits the service life of

critical parts, mechanical seals, and bearings. The wet end components are manufactured from

materials designed for high abrasion. Giving superior service life, this coupled with an extra-large

hydraulic passage allows larger particles to pass. The motor is protected by a superior double

mechanical seal and probes to detect water ingress into the mechanical sea oil chamber. The wet

end is fitted with an integrated agitator, come breaker; this will ensure that only particles of the

correct size enter the chamber, plus creating adequate flow turbulence to keep suspended solids

flowing.

1.2 Model Identification

PPHSS 200 - 15 - 22 J L

1.3 Operating Conditions

1. Power Source:

Voltage: 380V/415V/1000V Frequency: 50Hz/60Hz Three Phase

2. Water Temperature: 40°C Max

3. Not suitable for flammable or explosive working conditions.

4. Max volume ratio no more than 30% in water, S.G of medium less than 1.2kg/L.

5. The maximum depth of submergence should be less than 20 meters. The motor should be

totally submerged at all times during operation.

6. pH of liquid: 4 ~ 10 range

7. Recommended installation is vertical.

8. Operating conditions: S1

With Cooling Jacket

With Agitator

Motor Power: 22kW

Rated Head

Rated Capacity

Type: Heavy Duty Submersible Slurry Pump






1.4 Safety Precautions

1. The Electro-Submersible pump is a heavy duty product, and as such must be handled with

complete care and attention to safe work practices and established in house procedures. Failure

to do so may result in equipment damage or personal injury.

2. Each pump is fitted with an ID tag; please make sure the pump to be installed meets the duty

point requirements.

3. Check the weight of the unit, and make sure you have the correct equipment and adequate

lifting capacity before attempting to lift the pump.

4. To correctly lift the pump use the lifting bracket fitted to the top of the pump.

5. Do not lift with the electrical or control cables, as this could cause damage to the connections,

with possible fatal results.

6. Make sure you have allowed sufficient cable free play at cable entry points. Do not place any

load on the electrical cables. Tie them off to the security cable with enough free play facilitating

movement around cable entry points.

7. Ensure that all electrical connections are carried out by a suitably qualified Electrician and that

all checks are carried out and documented prior to start up.

8. Bump start only to establish correct rotation.

9. If you have a model requiring cooling water or water system connections make sure these are

filled, connected and/or flushed prior to start up. Make sure you have adequate flow available.

10. Avoid any preload on the pump discharge flange and pipe work by adequately securing all

discharge pipe work.

a. Make sure that the security cable/chain has sufficient capacity to support the pump during

removal from service.

b. Use PPE and protect your eyes from possible splash during the removal and wash down of the

pump.

c. After removal ensure the pump is supported and held securely during transport.

d. Do not store the pump without complete cleaning and protecting exposed surfaces with a

suitable protective covering of Oil or defence yellow rust inhibitor.

11. Always work safely and remember, if you are working with an assistant, look after their welfare

also.






1.5 Pump Model Information

Model Outlet

Dia. (mm) Motor Power

(KW) Speed (r/min)

Eff. (%)

Max Solids Dia (mm)

Capacity (m3/hr)

Head (m)

PPHSS30-30-7.5 80 7.5 1460 43 13

24 31

30 30

36 29

PPHSS50-21-11 100 11 1460 48 21

35 22

50 21

60 20

PPHSS50-26-22 80 11 1460 48 13

35 29

50 26

60 24

PPHSS100-18-11 100 11 1460 55 21

70 20

100 18

120 15

PPHSS25-40-15 80 15 1460 35 13

18 41

25 40

30 39

PPHSS50-35-15 100 15 1460 47 13

35 38

50 35

60 32

PPHSS60-30-15 100 15 1460 50 13

42 33

60 30

72 27

PPHSS75-25-15 100 15 1460 51 13

52 28

75 25

90 22

PPHSS150-50-15 150 15 1460 56 21

105 17

150 15

180 13

PPHSS75-35-22 100 22 980 48 13

52 38

75 35

90 32

PPHSS75-45-22 100 22 980 48 13

52 48

75 45

90 42

PPHSS100-25-22 100 22 980 55 14

70 27

100 25

120 22






1.5 Pump Model Information Cont.

Model Outlet


(KW) Speed (r/min)

Eff. (%)

Max Solids Dia (mm)

Capacity (m3/hr)

Head (m)

PPHSS150-22-22 150 22 980 60 32

105 25

150 22

180 20

PPHSS200-15-22 150 22 980 60 45

140 17

200 15

240 13.5

PPHSS100-35-30 100 30 980 50 21

70 38

100 35

120 31

PPHSS150-30-30 150 30 980 50 21

105 33

150 30

180 26

PPHSS200-25-30 150 30 980 51 25

140 28

200 25

240 21

PPHSS250-20-30 150 30 980 60 25

175 23

250 20

300 18

PPHSS100-45-37 100 37 980 43 21

70 48

100 45

120 42

PPHSS100-50-37 100 37 980 43 13

70 53

100 50

120 47

PPHSS300-20-37 150 37 980 58 28

240 22

300 20

360 17

PPHSS100-60-45 100 45 980 43 13

70 64

100 60

120 55

PPHSS-200-30-45 150 45 980 53 25

140 33

200 30

240 27

PPHSS-150-45-55 150 55 980 50 21

105 47

150 45

180 42







Model Outlet


(KW) Speed (r/min)

Eff.(%) Max Solids Dia (mm)

Capacity (m3/hr)

Head (m)

PPHSS250-35-55 150 55 980 53 36

175 38

250 35

300 33

PPHSS300-30-55 150 55 980 55 36

210 34

300 30

360 26

PPHSS600-15-55 250 55 980 62 32

420 18

600 15

720 11

PPHSS150-55-75 150 75 980 48 15

105 58

150 55

180 51

PPHSS150-60-75 150 75 980 48 15

105 63

150 60

180 56

PPHSS200-45-75 150 75 980 52 18

140 48

200 45

240 41

PPHSS200-55-75 150 75 980 50 18

140 58

200 55

240 51

PPHSS350-35-75 200 75 980 60 29

245 78

350 75

420 71

PPHSS400-25-75 200 75 980 62 29

280 29

400 25

480 23

PPHSS200-60-90 150 90 980 50 14

140 63

200 60

240 57

PPHSS250-55-90 150 90 980 50 14

170 58

250 55

300 52

PPHSS300-45-90 150 90 980 52 25

210 50

300 45

360 39







Model Outlet


(KW) Speed (r/min)


Capacity (m3/hr)

Head (m)

PPHSS300-50-90 150 90 980 52 25

210 54

300 50

360 45

PPHSS400-40-90 200 90 980 53 25

280 44

400 40

480 36

PPHSS500-25-90 200 90 980 65 25

350 30

500 25

600 20

PPHSS450-30-90 200 90 980 64 25

315 34

450 30

540 25

PPHSS250-60-110 150 110 980 54 18

175 64

250 60

300 55

PPHSS300-60-110 150 110 980 55 18

210 64

300 60

360 56

PPHSS400-50-110 200 110 980 56 28

280 54

400 50

480 45

PPHSS500-35-110 200 110 980 61 32

350 38

500 35

600 31

PPHSS600-30-110 250 110 980 64 35

420 33

600 30

720 26

PPHSS800-25-110 300 110 980 66 50

560 28

800 25

960 21

PPHSS1000-18-110 300 110 980 68 50

700 22

1000 18

1200 13

PPHSS780-26-110 300 110 980 68 50

545 29

780 26

935 22







Model Outlet


(KW) Speed (r/min)


Capacity (m3/hr)

Head (m)

PPHSS400-60-132 200 132 980 68 28

280 64

400 60

480 55

PPHSS500-45-132 200 132 980 67 28

350 49

500 45

600 42

PPHSS500-55-132 200 132 980 70 28

350 59

500 55

600 52

PPHSS800-35-132 300 132 980 70 42

560 38

800 35

960 32

PPHSS1000-22-132 300 132 980 71 50

700 27

1000 22

1200 17

PPHSS1250-15-132 300 132 980 70 56

875 18

1250 15

1500 12

PPHSS600-50-160 200 160 980 65 28

420 56

600 50

720 43

PPHSS650-52-160 200 160 980 65 28

455 56

650 52

780 44

PPHSS1250-25-160 350 160 980 70 56

875 28

1250 25

1500 22

PPHSS1000-30-160 300 160 980 70 53

700 34

1000 30

1200 25

PPHSS1750-15-185 350 185 980 70 56

1225 19

1750 15

2100 10

PPHSS600-55-200 250 200 980 62 28

420 59

600 55

720 50







Model Outlet


(KW) Speed (r/min)


Capacity (m3/hr)

Head (m)

PPHSS800-45-200 300 200 980 66 42

560 49

800 45

960 40

PPHSS1000-40-200 300 200 980 70 42

700 45

1000 40

1200 35

PPHSS1500-20-200 350 200 980 71 56

1050 24

1500 20

1800 15

PPHSS2000-20-200 400 200 980 72 56

1400 25

2000 26

2400 14

PPHSS800-55-220 300 220 980 66 38

560 60

800 55

960 50

PPHSS1250-35-220 350 220 980 70 45

875 39

1250 35

1500 30

PPHSS1000-50-250 300 250 980 68 45

700 55

1000 50

1200 45

PPHSS1500-35-250 350 250 980 72 50

1050 40

1500 35

1800 30

PPHSS1750-30-250 350 250 980 70 55

1225 34

1750 30

2100 25

PPHSS1500-40-280 350 280 980 70 50

1050 45

1500 40

1800 35

PPHSS1750-40-315 350 315 980 70 55

1225 45

1750 40

2100 35

PPHSS2000-35-315 400 315 980 72 60

1400 40

2000 35

2400 30






Section 2 – Installation

2.1 Pre-Installation Checks

a. Make sure the pump is suited to the operational conditions for which it is to be

used.

b. Duty Points should not exceed the pumps BEP range by more than 1.2 times its

rated capacity.

c. Thoroughly check the equipment for loose fasteners and damage to the electrical

cable during transport.

d. Check pump ID plate details against the installed electrical overload protection

devices.

e. Check the oil level in the oil cavity before starting the pump. Use only turbine oil

and fill to the bottom of the oil fill port, with the pump standing upright. Caltex Regal

R&O 32.

f. If the pump is fitted with the clean water cooling jacket, clean water must flow at all

times.

NB.

Entry through the bottom port. Discharge through the top port. Refer to FIG. No 3.

2.2 Installation and Cable Connection

a. Winding Insulation resistance should be 50Mega Ohms or above at 500Volts on

the ohmmeter. The power cable is 4 cores. Three of them are power lines marked U,

V, W. Earth is marked all pumps fitted with control cables are marked as listed

below.

Connect all cables to the control box by following the above detail.

Name

Mark

Core Name

Core Function

Cable

Length

Insulation Resistance Between

Line & Earth Line

Power Cable

U, V, W

Three phase power Power line

10m

∞ Earth Connection to earth

Control Cable

WC

Thermal sensor Connection to thermal

sensor 0

YS

Oil-water sensor Connection to oil- water

sensor

∞

XL Water leakage

switch Connection to float

Switch

JS Water sensor Connection to oil- water

sensor

ZC Bearing

temperature sensor Connection to thermal

sensor 0






b. Check the insulation resistance during installation, resistance between motor

winding and earth should not be less than 5 mega ohms when submerged.

c. Check motor direction prior to installation.

NB

This manual is generic. If your unit does not match this manual, please

contact your supplier for relevant information.

2.3 Assembly and Disassembly Procedure

a. Start with the oil housing firmly placed on a suitably stable work bench.

Remember this is a heavy component and safe work practices must be followed.

b. Place the housing O-ring seal around the locating lip, on the top side of the

bearing housing. Then gently place the rotor into position, and then place the

stator over the rotor.

c. With the rotor and stator in place, fit the motor cover and bolt it into position. Fit

the cable assembly plate to the motor cover, fit the cable sleeve and lock tabs,

with everything in place and secure fit the hanger bracket.

d. Turn the motor assembly upside down and secure properly, making sure it is safe

and accessible to continue the assembly.

e. Fit the mechanical seal upper casing cover and mechanical seal seat.

f. Gently fit the shaft sleeve and set the seal, then the oil seal, this then completes

the motor assembly.

g. Fit the back cover plate and key; slide the impeller onto the shaft. Fit the outer

casing seal ring and then the outer casing. Secure the impeller into position using

the impeller cap.

h. Fit the front cover plate into position and secure.

i. Fit the kick stand over the front cover plate and secure it and the

impeller hub cap.

j. Fit the rubber ring, agitator and base plate.

To make disassembly easier when service is required, follow these steps in

reverse, as there is no other method without causing damage to the critical

components.






Section 3 – Operation & Maintenance

3.1 Care and Maintenance for Long Term Storage

1. If the pump is to be stored for any length of time, thoroughly clean the unit

removing any matter that could be corrosive and flush with clean water. Coat all

exposed wet end components with Defence Yellow or an equivalent rust inhibitor.

Store pump in a dry area.

2. The following items must be inspected after long periods of continuous running or

at 2500 hours.

a. Check and tighten loose fasteners

b. Check the mechanical seal for leaks

c. Drain and replace the oil in the oil chamber

d. Replace mechanical seal if excessively worn

3. The following must be observed after 12 months service or less depending on the

abrasive nature of the medium being pumped.

a. Impeller

b. Back cover plate

c. Front cover plate

d. Volute

e. Agitator

f. Oil seal

4. Pressure test the motor housing and mechanical seal oil chamber using

compressed air to 30PSI for 5 minutes.






3.2 Trouble Shooting

Fault Possible Cause Suggested Remedies

Over current

1. Impeller flow restricted 1. Check and clear impeller

2. Actual capacity more than

120% of rated capacity 2. Adjust the valve or use large

pump.

3. Pumped liquid is high

density or viscosity

3. Reduce density or viscosity

4. Operating voltage is too low 4. Use rated voltage

5. Cooling system has

insufficient flow

5. Clean cooling system

6. Bearing failure 6. Replace bearings

(determine cause)

Cannot start the motor and motor is

buzzing

1. Operating voltage is too low 1. Use rated voltage

2. Single phase operating 2. Check power source

3. Impeller is blocked 3. Check and clear impeller

4. Binding between the impeller

and lower casing cover or inner

cover

4. Adjust the clearance of

impeller

Cannot reach rated capacity

or no flow

1. Wrong rotation 1. Exchange connection of any

two power terminals

2. Blockage in impeller 2. Check and clear impeller

3. Inlet not fully submerged 3. Reset the pump depth

4. Delivery pipe leaking or

blocked

4. Renew the pipe or clean it.

5. Actual head too high 5. Select suitable pump for

application

Motor resistance less than

0.5MΩ

1. Cable junction damaged 1. Make connection again

2. Stator winding is damaged 2. Replace winding

3. The winding is wet 3. Find cause and rectify. Dry out

windings

4. Cable is damaged 4. Renew cable

Excessive noise and vibration

1. Damaged or work impeller 1. Replace the impeller

2. Blocked volute 2. Clean the blockage

3. Bearing failure 3. Replace the bearing






Section 4 – Spare Parts

4.1 Parts List

Item Description Qty Material Item Description Qty Material

1 Base plate assembly 1 Fabricated steel 18 Oil seal 1 B150X180X15-D

2 Inlet bracket 1 Cast iron GG20 19 Upper bearing cover 1 Cast iron GG20

3 Pump casing 1 W105 20 Rotor 1

4 Suction board 1 W105 21 Lower bearing cover 1 Cast iron GG20

5 Impeller 1 W105 22 Bearing temperature sensor

1 PT100

6 Oil house cover 1 Cast iron GG20 23 Oil-water sensor 1

7 JSFS-A float switch 1 24 Oil housing 1 Cast iron GG20

8 Bearing 6322 1 25 Pump inner cover 1 W105

9 Bearing 7324B/DT 1 26 Hub 1 Ductile cast iron

10 Stator 1 27 Strainer 1 420 Stainless steel

11 Shaft sleave 1 420 Stainless steel

28 Agitator 1 W105

12 Bearing NU322E 1 29 Winding thermal sensor 1 PT100

13 Leaving ring 1 Steel 30 Water sensor 1

14 Power cable assembly 2 31 Winding thermal switch 3 Thermal relay

15 Control cable assembly

1 32 Upper mechanical seal 1

16 Cable cover 1 Cast iron GG20 33 Lower mechanical seal 1

17 Motor cover 1 Cast iron GG20 34 Cooling jacket 1 Fabricated steel






4.2 Recommended Spare Parts for 2 years Operation

Section 5 - Dimensions

5.1 Dimensional Data

Item Name Qty Material

1 Casing 1 W105

2 Impeller 1 W105

3 Agitator 1 W105

4 Inner casing cover 1 W105

5 Lower casing cover 1 W105

6 Mechanical seal 1 Set

7 Oil seal 1 Set






5.1 Dimensional Data Cont.

Model A (mm) B (mm) C (mm) D (mm) L (mm) L1 (mm) L2 (mm)

PPHSS30-30-7.5 605 390 396 80 842 700 296

PPHSS50-21-11 606 406 405 100 913 738 300

PPHSS50-26-11 605 390 396 80 889 720 296

PPHSS100-18-11 606 406 405 100 913 738 300

PPHSS25-40-15 673 440 435 80 950 774 290

PPHSS50-35-15 632 385 422 100 950 774 290

PPHSS60-30-15 632 385 422 100 950 774 290

PPHSS75-25-15 606 406 405 100 950 774 300

PPHSS150-15-15 620 410 455 150 990 814 340

PPHSS75-35-22 925 650 505 100 1370 1105 502

PPHSS75-45-22 925 650 505 100 1370 1105 502

PPHSS100-25-22 883 630 545 100 1401 1135 353

PPHSS150-22-22 883 630 568 150 1401 1135 353

PPHSS200-15-22 870 630 551 150 1375 1110 507

PPHSS100-35-30 832 630 605 100 1452 1144 425

PPHSS150-30-30 832 630 605 150 1452 1144 425

PPHSS200-25-30 835 630 605 150 1460 1148 469

PPHSS250-20-30 835 630 605 150 1460 1148 469

PPHSS100-45-37 950 650 640 100 1560 1170 485

PPHSS100-50-37 950 650 640 100 1560 1170 485

PPHSS300-20-37 1070 595 775 150 1567 1170 510

PPHSS100-60-45 1050 680 665 100 1670 1230 495

PPHSS200-30-45 1006 665 650 150 1699 1255 495

PPHSS150-45-55 1011 678 640 150 1692 1248 488

PPHSS250-35-55 1006 665 650 150 1699 1255 495

PPHSS300-30-55 1006 665 650 150 1699 1255 495

PPHSS600-15-55 1052 711 675 250 1720 1275 515

PPHSS150-55-75 1115 800 715 150 1835 1380 482

PPHSS150-60-75 1115 800 715 150 1835 1380 482

PPHSS200-45-75 1011 678 640 150 1904 1425 488

PPHSS200-55-75 1115 800 715 150 1835 1380 482

PPHSS350-35-75 1332 690 947 200 1883 1404 485

PPHSS400-25-75 1422 665 1047 200 1888 1410 485

PPHSS200-60-90 1115 800 715 150 1835 1380 482

PPHSS200-55-90 1115 800 715 150 1835 1380 482

PPHSS300-45-90 1115 800 715 150 1883 1380 482






5.1 Dimensional Data Cont.

Model A (mm) B (mm) C (mm) D (mm) L (mm) L1 (mm) L2 (mm)

PPHSS300-50-90 1540 849 1110 150 1922 1420 490

PPHSS400-40-90 1580 850 1150 200 1940 1430 500

PPHSS500-25-90 1422 665 1047 200 1888 1410 485

PPHSS450-30-90 1422 665 1047 200 1888 1410 485

PPHSS250-60-110 1115 800 715 150 2203 1527 485

PPHSS300-60-110 1115 800 715 150 2203 1527 485

PPHSS400-50-110 1190 760 790 200 2225 1550 500

PPHSS500-35-110 1180 750 1020 200 2245 1570 520

PPHSS600-30-110 1180 750 1020 250 2245 1570 520

PPHSS800-25-110 1640 854 1207 300 2407 1725 626

PPHSS1000-18-110 1640 854 1207 300 2407 1725 626

PPHSS780-26-110 1640 854 1207 300 2407 1725 626

PPHSS400-60-132 1540 849 1117 200 2328 1665 520

PPHSS500-45-132 1124 823 739 200 2320 1656 472

PPHSS500-55-132 1124 823 739 200 2320 1656 472

PPHSS800-35-132 1581 802 1177 300 2538 1784 601

PPHSS1000-22-132 1640 854 1207 300 2465 1801 626

PPHSS1250-15-132 1581 802 1177 300 2538 1784 601

PPHSS600-50-160 1124 823 739 200 2673 1772 472

PPHSS650-52-160 1124 823 739 200 2673 1772 472

PPHSS1250-25-160 1600 820 1180 350 2890 1990 672

PPHSS1000-30-160 1581 802 1177 300 2891 2137 601

PPHSS1750-15-185 1660 820 1260 350 2900 2140 652

PPHSS600-55-200 1140 823 739 250 2673 1772 472

PPHSS800-45-200 1686 900 1229 300 2934 1993 710

PPHSS1000-40-200 1686 900 1229 300 2934 1993 710

PPHSS1500-20-200 1770 870 1850 350 3060 2049 672

PPHSS2000-20-200 1880 870 1896 400 3060 2049 672

PPHSS800-55-220 1686 900 1229 300 2934 1993 710

PPHSS1250-35-220 2150 977 1630 350 2922 2021 730

PPHSS1000-50-250 2250 9987 1730 300 2980 2081 710

PPHSS1500-35-250 2150 977 1630 350 3012 2111 730

PPHSS1750-30-250 2150 977 1630 350 3012 2111 730

PPHSS1500-40-280 2250 9987 1730 350 3058 2159 710

PPHSS1750-40-315 2180 1026 1650 350 3235 2261 804

PPHSS2000-35-315 2260 1026 1730 400 3235 2261 804






Section 6 - Drawings

6.1 Installation Drawings











21 Ginger St, Paget Mackay Qld Australia 4740 PO Box 5709, Mackay MC Qld Australia 4741

Ph: +61 07 4998 5070 Fax: +61 07 4952 1944

Email: [email protected]

ABN 17 154 031 802

As Price Pumps Australia’s policy is one of constant improvement, we reserve the right to make specification changes without notice and without incurring liability




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SXSS Submersible Slurry Pump Manual - Price Pumps Australia