Switchboard Matting

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SWITCHBOARD MATTING - ASTM D178OSHA 29 CFR 1910.137ALL TYPES AND CLASSESalso ASTM D178,ASTMD 178, ASTMD178, OSHA 1910.137, 1910.137, and othersElectrical-Grade Dielectric Switchboard Matting, ASTMD 178, OSHA 29 CFR 1910.137, is a floor matting product, which is used to insulate workers from electrocution by interrupting the path to ground. Switchboard Matting is typically used around electrified equipment where operational and maintenance workers stand.

ASTM D178 is the specification used for Switchboard Mattingin industrial and manufacturing environments. It is alsoused by Naval Facilities Engineering Command (NAVFAC) and Naval Public Works Facilities (NAVPWC) in US Navy industrial applications, and other Department of Defense and US Government agencies.

Switchboard Matting is manufactured from dielectric materials, which are electrically non-conductive. The dielectric strength of the matting is defined, in the specification, by various Types and Classes.

Dielectric Switchboard Matting, ASTMD 178, protects workers in way of low, medium and high voltage electrical potentials, as outlined in the specification. Its Corrugated (ribbed) surface provides a comfortable, resilient, anti-fatiguetype surface to stand on.

For US Navy, NATO and Military Specification Switchboard Matting, please clickMIL-DTL-15562G

BestMatYOUR BEST VALUE IN MATTING PRODUCTS

ACTUAL COLORS WILL VARY FROM THOSE BELOW

BLACK-YELLOW SAFETY EDGE

BLACK-ORANGE SAFETY EDGE

SOLID BLACK

ASTMThe American Society for Testing Materials (ASTM) is the author of the specification ASTM D 178-01. ASTM is the Recognized Standards Authority in the USA, and other countries,for dielectric switchboard matting used in industrial environments.

OSHAOSHA has defined Switchboard Matting asPersonal Protective Equipment (PPE)in the Code of Federal Regulations,29 CFR 1910.137Electrical Protective Devices,and recommends the use of ASTM D 178 matting.OSHA has definedYellowas the basic color for designatingCautionin the Code of Federal Regulations,29 CFR 1910.144 Safety Color Code For Marking Physical Hazardsand recommendsYellowfor designating or marking physical hazards such asstumbling, falling and tripping.Also see OSHA,Code of Federal Regulations,29 CFR 1910.269, Appendix C, Special Industries, Protection from Step and Touch Potentialsfor additional information.

Quality AssurancePurchase Orders for Switchboard Matting, ASTM D 178, should require written Certification to theCurrentRevision of the specification. Certificates should be readily available to OSHA, Risk Management and Insurance Company inspection personnel.

Technical Data

ASTMD178-01Switchboard Matting

TypeType IIClass 1Type IIClass 2Type IIClass 3Type IIClass 4

Thickness3/16"1/4"3/8"1/2"

Width24" 36"24" 30" 36" 48"36"36"

Length75'75'45'36'

Dielectric Test Voltage20,000VAC30,000VAC40,000VAC50,000VAC

Proof TestTotal Surface10,000VAC20,000VAC30,000VAC40,000VAC

Maximum Use Voltage7,500VAC17,000VAC26,500VAC36,000VAC

Additional Properties:

Ozone ResistanceNo Visible Effect

Oil ResistanceNo Visible Effect

Fire ResistanceSelf Extinguishing

Colors:

StandardSolid Black

OptionalOSHA Yellow Safety Edge Stripe- Orange and other colors available - Special Order, Min. Quantity applies

CustomSpecial Order Colors andSizes, Min. Quantities apply

The data provided above is for general information purposes only. It isNOT intendedto beused for electrical design purposes. Please consult a Licensed Registered Professional Engineer for electrical engineering design and specifications.

BestMat YOUR BEST VALUE IN MATTING PRODUCTS

PLEASE CONTACT US FOR ADDITIONAL INFORMATION, PRICING AND TO PLACE YOUR ORDER

ZAMBETTI ASSOCIATES, INC.5Woodside Avenue -Berwyn, PA 19312SwitchboardMattingMIL-DTL-15562GType I, Type II and Type III

also MIL-DTL-15562-G, MIL-M-15562F, MIL-M-15562, MIL-DTL-15562, MILM15562, MILDTL15562 and othersSwitchboard Matting, MIL-DTL-15562G, Type I, Type II and Type III arefloor mattingproducts, which insulate workers from electrocution by interrupting the path to ground. Switchboard Matting is typically used around electrified equipment where maintenance and operational workers stand. MIL-DTL-15562G is both a US Military Specification and a NATO Specification.

Switchboard Matting is used by the US Navy and the USCoast Guardaboard ship and in buildings: including high-voltage switchboard spaces, generator spaces, operations spaces, communications facilities, and on floors and workbench tops inelectrical and electronicswork shops. It is also used in military Avionics and AIMD shops, both land-based and shipboard.

Type I Switchboard Matting is also used inliving spacesfor aesthetic purposes, and for its water-tightintegrity with heat-welded seams. Please consult Naval Ships Technical Manual (NSTM) Chapter 634--Deck Coveringsfor a list of authorized spaces and US Navy installation instructions.

MIL-DTL-15562G is theCurrent Revisionof the specification, andreplacesMIL-M-15562F I.A.W. NAVSEA Standard Item 009-01, paragraph 3.6.3. for Government Standards. ForQuality Assurancepurposes, allpurchase ordersshould require a writtenCertificate of Complianceto theCurrent Revisionof the specification I.A.W. NAVSEA HabitabilityMaterials List.Naval Facilities EngineeringCommand (NAVFAC), Naval Public Works Centers (NAVPWC) and other US Government land-based facilities should click on the ASTM D 178 "Specification Button" at the top of this page for information on OSHA 29 CFR 1910.137 products.

BestMat YOURBEST VALUEIN MATTING PRODUCTS

MIL-DTL-15562G, TYPE ISMOOTHTOP - MARBLEIZED PATTERNACTUAL COLORS WILL VARYFROM THOSE BELOW

BLUE

GRAY

GREEN

BEIGE

TYPE I IS USED TO COVER AN ENTIRE COMPARTMENTBULKHEAD-TO- BULKHEAD, ADHERED TO THE DECK, AND HEAT-WELDED AT THE SEAMS. TYPE I CAN ALSO BE USED AS A LOOSE-LAIDRUNNERIN FRONT OFEQUIPMENT. MATCHING HEAT-WELDING THREAD IS AVAILABLE FOR ALL COLORS OF TYPE I MATTING. PLEASE CONSULTNAVAL SHIPSTECHNICAL MANUALCHAPTER 634--DECK COVERINGSFOR SPECIFIC GUIDELINES ON INSTALLATION AND USE.

BestMat YOUR BEST VALUE IN MATTING PRODUCTS

MIL-DTL-15562G, TYPE IISMOOTH TOP -SOLID COLORACTUAL COLORS WILL VARY FROM THOSE BELOW

BLUE

BLACK

GREEN

BestMatYour Best Value In Matting Products

MIL-DTL-15562G, TYPE IIIRAISEDDIAMONDTREAD (DIAMOND DECK PLATE) PATTERNACTUAL COLORS WILL VARY FROM THOSE BELOW

GRAY

GREEN

TYPE II AND TYPE III NMATTING PRODUCTS ARE USED AS A PORTABLE RUNNER IN FRONT OF EQUIPMENT.THEY ARE NOT TO BE ADHERED TO THE DECK OR HEAT-WELDED AT THE SEAMS AT THE SEAMS. TYPE I AND TYPE IIMATTING IS ALSO USED ONWORK BENCH TOPSOF VARIOUS TYPES. TYPE III IS GENERALLY NOT USED IN SUBMARINES.PLEASE CONSULTNAVAL SHIPS TECHNICAL MANUAL CHAPTER 634--DECKCOVERINGSFOR SPECIFIC GUIDELINES ON INSTALLATION AND USE.

Technical DataElectrical-Grade Dielectric Switchboard Matting

SpecificationMIL-DTL-15562G

TypeType I*Type II**Type III**

Surface TextureSmooth SurfaceSmooth SurfaceDiamond Tread

Thickness1/8 Thick1/8 Thick3/16 Thick

Size36" x 75'36" x 75"36" x 75'

Dielectric Test Voltage30,000 VAC30,000 VAC30,000 VAC

Proof Test Over Total Surface15,000 VAC15,000 VAC15,000 VAC

Recommended Maximum Use Voltage3.000 VAC3.000 VAC3.000 VAC

Additional Properties:

Fire ResistanceMILSTD 1623D

Abrasion ResistanceLess Than 20 Mils Loss ASTM D 1242

Sulfuric Acid AgingMIL-DTL-15562G

Oxygen Bomb AgingMIL-DTL-15562G

Accelerated Light AgingMIL-DTL-15562G

Colors:

Marbleized BlueSolid BlueSolid Gray

Marbleized GraySolid BlackSolid Green

Marbleized GreenSolid Green

Marbleized Beige

* Type I matting can be heat-welded at the seams to form a solid floor surface over an entire room.

** Type II and Type III are to be used as a portable mat around electrified equipment.

A written Certificate of Compliance or Habitability Certificate is always available upon request.

BestMatYour Best Value in Matting Products

PLEASE CONTACT US FOR ADDITIONAL INFORMATION, PRICING AND TO PLACE YOUR ORDER

ZAMBETTI ASSOCIATES, INC.5Woodside Avenue -Berwyn, PA 19312Phone: (610) 647-9792 Fax: (610) 647-9793

Rubber mats19/06/2011bylemau2 CommentsAs we known,rubber is very good for electricinsulation.It used in manyelectricalsafety equipmentand device to protect person from electric shocked.Rubber matsis a rubber sheet commonly used atsub stationand control panel.The main purpose is to cover and insulatefloorsfrom electric path away to the earth and to avoid completedcircuitwhen current flow inhuman body.It can save our life fromelectric shockwhen performelectricaltask.We must ensure therubber matshave a quality and follow electrical regulation standard and specification.Please checked therubber matscondition and apparent it is in good shape to avoid any injuries or death causes whenelectric shockhappened.Construction and Standards of Rubber Mats.For rubber mat standard,theASTM standardD-178are specifies the design,construction,andtesting requirementsfor rubber matting.Rubber mats are available in five basic voltage classes, from class 0 to class 4.It depend on voltage application at our site.For the rubber mats,we must checked and make sure it must marked with the name of the manufacturer,type, and class clearly andpermanently. The ASTM D-178 logo also must appear on the rubber mats.Normally it marking must be placed a minimum of every 3 ft or 1 meter.For more detail about how to identifies class,maximumvoltageand requirement for rubber matthickness,please refer the tables below :-1) Table for rubber mats class and maximum voltage

2) Thickness requirements for insulating mats.

When and How to Use Rubber Mats.We should use rubber mats in areas where there possibility of electricalhazardand can cause ofelectric shocksuch asswitch boardroom.control panel and distribution board or others.Rubber mats is a additionalprotective equipmentto avoid and minimize the electric shocked.Always checked the rubber mats condition before start ant task and not 100% to relied upon as the sole or primary source of electricalinsulation.Please used suitableelectrical PPEwhen perform the tasks.- See more at: http://www.electricneutron.com/electrical-safety/rubber-mats/#sthash.1QyHEupI.dpuf

Profile Why ESD (1) ESD Mat (1A) ESD Diamond Mat (1B) ESD Anti Fatigue Mat (2) Sticky Mat (3) Rubber Floor Mat (4) Rubber Floor Tiles (5) Door Mat (6) Kitchen Mat (7) PVC Floor Tiles (8) Extruded Rubber (8A) EPDM Rubber (8B) NBR Rubber (8C) Silicone Rubber (9) Low Voltage Switchboard Mat 10kV (9A) Switchboard Mat 20kV (9B) Switchboard Mat 30kV (9C) Switchboard Mat 40kV (9D) Switchboard Mat 50kV Location Map Sitemap

Copyright 2014 ESDONLINE MARKETING( 002172509-M ) ALL RIGHTS RESERVEDwww.esdonlinemarketing.com www.esdMalaysia.comDiamondSwitchboardMatting:-Non ConductiveSwitchboard Mat / Dielectric /High Voltage InsulationRubber Mat :-

Model :GS-SM,Top Surface :Anti SlipDiamondIEC 61111:2009 :CLASS 2, Voltage Withstand Clause 5.6.4.3Dielectric Test Voltage :30kV,Nominal Maximum Use Voltage :17 kV

Thiswebpageis designed to give informative guidance to potential and existing users wishing to conform to the new EU/UK requirements for supply and use of matting with electrical safety and resistance characteristics and make the correct choice from the explanations and details listed below .

A) Which product is the correct ElectricalInsulatingMatting for protection against electric shock risk ?BS EN 61111:2009 is the latest standard for electrical insulating matting in providing electricalprotection.

B) InternationalWithdrawalof BS921:1976 ?This old standard is being withdrawn on 1st Jan 2013 ( Standard number , BS 921: 1976 , Published in March 1976 , Specification :Rubber matsfor electrical purposes , status :WITHDRAWN) as it conflicts with IEC61111:2009.

C) Quality AssuranceOur Switchboard Mattings are backed with a detailedtest certificatefrom an independently accredited Malaysia Test Facility .

Our Switchboard matting / high voltage insulation rubber was tested according to TNB technical specification :A) BS EN 61111 Clause 5.6.4.3 , Voltage Withstand Test

Scope , Usage & Application :-High Voltage Insulation Rubber Mats / Non Conductive Mats - Most commonly called Switchboard matting, these non-conductive mats insulateworkers, protecting from deadly shocks generated by high voltage equipment.High Voltage Insulation Rubber mats are NORMALLY used asfloor coveringaround electrical panels such as Power Transformer Rooms , Sub-Station , High Voltage Panels , LT & HT Labs, Control Panels etc , act as a safety pre-cautious for workers fromelectrical shockwhether they are involved directly in electricity generation, transmission, distribution or its use.Eventually , the High Voltage Insulation Rubber Mats need to be tested ( with proven data from LOCAL or internationalaccreditedtesting body ) before being place at electrical generator rooms .

A) Product Characteristic :-1) Material :NATURAL RUBBER( NR ) BASE POLYMER

2) Model Name : ( GS-SM ) Switchboard Matting / High Voltage Insulation Rubber Mat -- with Anti Slip ( Diamond Plate ) on Top Surface , Withstood 30kV ( Class 2 ) , 5mm Nominal Thickness ,BLACK Colourwith TNBR QATS Test Certificate No. : TNBR/HVLT-2013-09/002 ( BS EN 61111 : 2009 Clause 5.6.4.3 )

3)Surface finishing: with anti slip diamondplate surfaceto provide safe working environment4)Specific gravity: 1.50 g/cm5) Hardness : 60 5 Shore A6) Elongation : Min 250 %7)Tensile Strength: Min 5 MPa

8) OUR available Dimension :Material Type : Natural Rubber ( NR ) base polymer with anti slip diamond plateBS EN 61111 : 2009 Class 2 ( Withstood 30kV ) , GS-SMA) Model : GS-SM 3A , Switchboard Matting, ( Black colour ) ,5mm Tk x 1,000mm (1 m ) Width x 6,000mm ( 6 m ) Length / roll( ~ 45kgs / pc )

9) Label Indication .ESDONLINEMARKETING ( 002172509-M )Terms & Conditions :1) Cash & Carry2) Transport charges not included3) Price revise without prior notificationWHY ESD ? Have you ever walked across a carpeted floor and gotten a shock when you touched a doorknob, table, counter, or even another person?That little shock you got was a result ofstatic electricity. It was also many times what is needed to destroy some computer components.Yousee, humans can't feel a static shock until it is several thousand volts strong, but it takes less than 30 volts todamagea sensitive computer component, such as a stick ofRAMor a processor.That's whycomputer techniciansand home computer builders have to guard their computers against the deadly ravages of static electricity, as well as take steps to avoid injury to yourself. A shock that you can't even feel can seriously damage your homebuilt computer before you're even finished building it.Outstanding Protection from Static Induced Damage to MissionCritical Data, Networks, Servers and Computers

WHYANTI STATICCARPETING FOR YOUR FACILITY ?

Sophisticated electronics such as computer are manufactured in an ESD (static controlled) environment for a very good reason: Toinsurereliable production and reduce failures in thefinished products. These same manufacturers have worked diligently to shield your sensitive microelectronics from the damaging effects of electrostatics in the end user market, yet user induced static discharge continues to be a proven cause of computer related problems.Minimalstatic discharges (below the threshold of human perception) often cause occasional (yet annoying) glitches while more powerful discharges (> 2,500 volts) wreak havoc, causing network instability, damage tomicro electronics,corrupted dataand lost production. The question is not IF static can damage the integrity of your electronics but WHEN. It's just not worth the risk .

ESD Mats/ Static Control MattingStatic control mats are an effective method of controllingelectrostatic discharge(ESD for short). Static electricity is typically generated by the contact and separation of a person's clothes against their skin. The static builds until the person touches something of a lower static potential. If uncontrolled, this immediate discharge (an event) often causes irreparable damage to sensitive micro electronics. Static control mats slow and control the esd event and allow the charge to migrate harmlessly to ground.

For many years, electronics companies haveinvestedin static-preventivewrist straps, bins, bags,table mats, and ionizersall in the hopes of eliminating electrostatic discharge.

Some organizations realized immediate improvementsboth in yield and inreductionof field returns. Others simply found an ESD program necessary for successful solicitation and retention ofcontracts. Many are not sure just what they got and worse, why they got it. ESD has been recognized as a threat to electronic devices since the introduction of blasting caps and detonators to the mining industry. Numerous technical articles, awarenessseminars, and preventive products are readily accessible to industry. The cause, effect, and solution to ESD is widely accepted and well documented. Why, then, is it so difficult for engineers to convince management to provide the funds essential for establishing an in-house static program? Many times, ESD-control programs do not measure up to the anticipated objectives, or even more disheartening, are completely ineffective. To a wide extent, these programs never really had a fighting chance; they were doomed from inception. A major manufacturer of computer peripherals was quite proud of its ESD program and was not shy to point out its considerable expenditure.

ESD and Anti Static Flooring Terminology

Antistatic Carpet:

The term antistatic refers to a condition where static generation is inhibited during contact and separation with a different material. In general, antistatic carpet is any carpet product that will generate less static electricity than standard carpet. Antistatic carpet is not conductive and it is not possible to ground anti-static carpet. Antistatic carpet usually contains bi-component yarns. The reason for specifying antistatic carpet is to establish a space that will be free of static shocks, or zaps. Most new antistatic carpet will prevent shocks as long as the relative humidity (RH) is above 25%. Anti static carpet should NOT be confused with conductive or ESD carpet. Antistatic is not a permanent property.

Anti Static Flooring:

The term antistatic refers to a condition where static generation is inhibited during contact and separation with a different material. Anti static flooring can either be static dissipative or static conductive.Conductive:refers to the ability of a material to conduct a charge to ground and is usually indicated by an electrical resistance range measured in ohms of a minimum of 2.5 x 10, ( 25,000 ohms ), to a maximum of 1.0 x 10 , (1 million ohms) Profile Why ESD (1) ESD Mat (1A) ESD Diamond Mat (1B) ESD Anti Fatigue Mat (2) Sticky Mat (3) Rubber Floor Mat (4) Rubber Floor Tiles (5) Door Mat (6) Kitchen Mat (7) PVC Floor Tiles (8) Extruded Rubber (8A) EPDM Rubber (8B) NBR Rubber (8C) Silicone Rubber (9) Low Voltage Switchboard Mat 10kV (9A) Switchboard Mat 20kV (9B) Switchboard Mat 30kV (9C) Switchboard Mat 40kV (9D) Switchboard Mat 50kV Location Map Sitemap

Copyright 2014ESDONLINE MARKETING( 002172509-M ) ALL RIGHTS RESERVEDwww.esdonlinemarketing.com www.esdMalaysia.com1)Diamond Switchboard Matting :-Non ConductiveSwitchboard Mat / Dielectric /High Voltage InsulationRubber Mat :-

Model :GS-SMG,Top Surface :Anti SlipDiamondIEC 61111:2009 :CLASS 3, Voltage Withstand Clause 5.6.4.3Dielectric Test Voltage :40kV,Nominal Maximum Use Voltage :26.5 kV

Thiswebpageis designed to give informative guidance to potential and existing users wishing to conform to the new EU/UK requirements for supply and use of matting withelectrical safetyand resistance characteristics and make the correct choice from the explanations and details listed below .

A) Which product is the correct Electrical Insulating Matting for protection against electric shock risk ?BS EN 61111:2009 is the latest standard for electrical insulating matting in providing electrical protection.

B) InternationalWithdrawalof BS921:1976 ?This old standard is being withdrawn on 1st Jan 2013 ( Standard number , BS 921: 1976 , Published in March 1976 , Specification : Rubber mats for electrical purposes , status :WITHDRAWN) as it conflicts with IEC61111:2009.

C)Quality AssuranceOur Switchboard Mattings are backed with a detailedtest certificatefrom an independently accredited Malaysia Test Facility .

Our Switchboard matting / high voltage insulation rubber was tested according to TNB technical specification :A) BS EN 61111 Clause 5.6.4.3 ,Voltage Withstand Test

Scope , Usage & Application :-High Voltage Insulation Rubber Mats / NonConductiveMats - Most commonly called Switchboard matting, these non-conductive matsinsulateworkers, protecting from deadly shocks generated by high voltage equipment.High Voltage Insulation Rubber mats are NORMALLY used asfloor coveringaround electrical panels such as Power Transformer Rooms , Sub-Station , High Voltage Panels , LT & HT Labs, Control Panels etc , act as a safety pre-cautious for workers from electrical shock whether they are involved directly in electricity generation, transmission, distribution or its use.Eventually , the High Voltage Insulation Rubber Mats need to be tested ( with proven data from LOCAL or internationalaccreditedtesting body ) before being place at electrical generator rooms .

A) Product Characteristic :-1) Material :NATURAL RUBBER( NR ) BASE POLYMER

2) Model Name : ( GS-SMG ) Switchboard Matting / High Voltage InsulationRubber Mat-- with Anti Slip ( Diamond Plate ) on Top Surface , Withstood 40kV ( Class 3) , 5mm Nominal Thickness , GREY Colour with TNBR QATS Test Certificate No. : TNBR/HVLT-2013-09/003 ( BS EN 61111 : 2009 Clause 5.6.4.3 )

3)Surface finishing: with anti slip diamondplate surfaceto provide safe working environment4)Specific gravity: 1.50 g/cm5) Hardness : 60 5 Shore A6) Elongation : Min 250 %7)Tensile Strength: Min 5 MPa

8) OUR available Dimension :Material Type : Natural Rubber ( NR ) base polymer with anti slip diamond plateBS EN 61111 : 2009 Class 3 ( Withstood 40kV ) , GS-SMGA) Model : GS-SMG 3A , Switchboard Matting, ( Grey colour ) ,5mm Tk x 1,000mm (1 m ) Width x 6,000mm ( 6 m ) Length / roll( ~ 45kgs / pc )

9) LabelIdentification:-ESDONLINEMARKETING ( 002172509-M )Terms & Conditions :1) Cash& Carry2) Transport charges not included3) Price revise without prior notificationMobile No.016 2555632

( Tel )Office:03-8723 2455

( Fax ) Office :03-2178 4747E-mail :[email protected] :* Note : Users need to evaluate suitability for their industries use ( applications ) before placing order from us .The Information provided on this website best advsie our customers corresponds to current electrical matting standards .In the individual case it is the sole responsibility of the customer to evaluate requirements , in particular if specified properties are sufficient for use .

Method of calculation :-( with non standard size order ) +3% cutting cost of total product price .If you required a total length of non standard size , like example , 14M with width 1 m ,a) unit price is RM290 ( refer to category No. 3 unit price ) x 14 m = RM 4,060.00 ,b) Price of RM 4,060.00 +Cutting cost 3% of total price ( RM121.80 )= RM4181.80 .b) for 14 m length , you need 2 rolls ( 2 rolls x 6m x 1m ) of Model : GS-SMG 3A and 1 non standard piece of 2 meters Length . ( Cash & Carry , Ex-Factory ).

( with standard size order )If you required a total standard length of 18M with width 1 m ,a) unit price per roll ( pc ) is RM1,710.00 / roll ( refer to category No. 6 unit price ) ,b) for 18 m length , you need 3 rolls ,c) RM 1,810 x 3 rolls = RM 5,430.00 , ( 3 rolls x 6m x 1 m ) of Model : GS-SMG 3A . ( Cash & Carry , Ex-Factory ).

* Subject to available stock level.