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SUZUKI TL 1000R INSTALLATION INSTRUCTIONS

SUZUKI TL 1000R INSTALLATION INSTRUCTIONS

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Page 1: SUZUKI TL 1000R INSTALLATION INSTRUCTIONS

SUZU

KI T

L 10

00R

INST

ALL

ATI

ON

INST

RU

CTI

ON

S

Page 2: SUZUKI TL 1000R INSTALLATION INSTRUCTIONS

SUZU

KI T

L 10

00R

INST

ALL

ATI

ON

INST

RU

CTI

ON

S1-

Rem

ove

the

seat

sec

tion

& th

e so

lo s

eat o

r rea

r sea

t.

2-D

isco

nnec

t the

tail

light

wire

s

Page 3: SUZUKI TL 1000R INSTALLATION INSTRUCTIONS

SUZU

KI T

L 10

00R

INST

ALL

ATI

ON

INST

RU

CTI

ON

S3-

Slow

ly re

mov

e th

e ta

il se

ctio

n

Page 4: SUZUKI TL 1000R INSTALLATION INSTRUCTIONS

SUZU

KI T

L 10

00R

INST

ALL

ATI

ON

INST

RU

CTI

ON

S

In o

rder

to re

mov

e th

e ta

il se

ctio

n, p

leas

e re

mov

e th

e at

tach

men

ts to

the

tail

sect

ion.

Page 5: SUZUKI TL 1000R INSTALLATION INSTRUCTIONS

SUZU

KI T

L 10

00R

INST

ALL

ATI

ON

INST

RU

CTI

ON

S

4-R

emov

e th

e lo

ck ri

vets

und

er th

e ta

il se

ctio

n an

d th

e 2

6mm

bol

ts

(10m

m h

ead)

.

5-C

ut th

e st

ock

turn

sig

nal w

ires

as c

lose

as

poss

ible

to th

e si

gnal

s

Page 6: SUZUKI TL 1000R INSTALLATION INSTRUCTIONS

SUZU

KI T

L 10

00R

INST

ALL

ATI

ON

INST

RU

CTI

ON

S

�6-

Fend

er tr

imm

ing:

the

stoc

k fe

nder

is u

sed

to re

tain

the

trun

k ar

ea

also

kep

t is

the

hold

er c

lips

for t

he s

uppo

rt b

ar b

ut it

mus

t be

trim

med

en

ough

to in

stal

l the

und

erta

il se

ctio

n.

For c

uttin

g, it

�s re

com

men

ded

a dr

emm

el to

ol w

ith p

last

ic c

uttin

g tip

. Yo

u ca

n al

so u

se a

hac

k sa

w b

lade

or s

omet

hing

sim

ilar.

You

basi

cally

hav

e to

cut

fend

er a

t lea

st a

s hi

gh a

s th

e fin

ishe

d ed

ge

and

also

leav

e ro

om fo

r sig

nals

. It's

not

crit

ical

to c

ut p

erfe

ctly

sin

ce

the

new

tail

cove

rs a

ll of

this

.

Dril

l 3 o

r 4 h

oles

in e

ach

side

of t

he tr

unk

and

use

zip

ties

toat

tach

it

to s

ub fr

ame

for m

ore

supp

ort (

see

pict

ures

) W

ear s

afet

y gl

asse

s fo

r all

cutti

ng p

roce

dure

s!!!

Page 7: SUZUKI TL 1000R INSTALLATION INSTRUCTIONS

SUZU

KI T

L 10

00R

INST

ALL

ATI

ON

INST

RU

CTI

ON

SFe

nder

trim

min

g

Page 8: SUZUKI TL 1000R INSTALLATION INSTRUCTIONS

SUZU

KI T

L 10

00R

INST

ALL

ATI

ON

INST

RU

CTI

ON

SFe

nder

trim

min

g

Page 9: SUZUKI TL 1000R INSTALLATION INSTRUCTIONS

SUZU

KI T

L 10

00R

INST

ALL

ATI

ON

INST

RU

CTI

ON

S

7-W

ith c

uttin

g to

ol re

mov

e th

e 4

bung

ee h

ooks

on

sub-

fram

e an

d fil

e w

elds

sm

ooth

als

o

Page 10: SUZUKI TL 1000R INSTALLATION INSTRUCTIONS

SUZU

KI T

L 10

00R

INST

ALL

ATI

ON

INST

RU

CTI

ON

S8-

You

may

hav

e to

rem

ove

slip

-on

muf

fler t

o dr

ill h

ole

on ri

ght &

left

side

.

9-R

emov

e 2

wel

ded

brac

ket o

n sa

me

bar a

s th

e ho

oks.

Page 11: SUZUKI TL 1000R INSTALLATION INSTRUCTIONS

SUZU

KI T

L 10

00R

INST

ALL

ATI

ON

INST

RU

CTI

ON

S

10-T

ail l

ight

ass

embl

y: It

�s e

asie

r for

you

to a

ssem

ble

the

tail

light

s be

fore

inst

allin

g th

e un

dert

ail.

With

this

und

erta

il,

you

have

to u

se y

our

own

stoc

k so

cket

s.

Just

nee

d to

rem

ove

the

area

circ

led

with

th

e he

lp o

f a D

rem

el,

hand

saw

or s

and

pape

r.

Page 12: SUZUKI TL 1000R INSTALLATION INSTRUCTIONS

SUZU

KI T

L 10

00R

INST

ALL

ATI

ON

INST

RU

CTI

ON

S

It w

ill lo

ok li

ke th

is�

.

Page 13: SUZUKI TL 1000R INSTALLATION INSTRUCTIONS

SUZU

KI T

L 10

00R

INST

ALL

ATI

ON

INST

RU

CTI

ON

S

Use

the

prov

ided

led

bulb

s, p

lug

them

in th

e so

cket

s an

d th

en

atta

ch th

em to

the

base

. Pla

ce th

e w

ashe

rs &

nut

s an

d ad

just

them

. D

ON

�T T

IGH

T TH

EM T

OO

HA

RD

!

Page 14: SUZUKI TL 1000R INSTALLATION INSTRUCTIONS

SUZU

KI T

L 10

00R

INST

ALL

ATI

ON

INST

RU

CTI

ON

S

Shou

ld lo

ok li

ke th

is�

Page 15: SUZUKI TL 1000R INSTALLATION INSTRUCTIONS

SUZU

KI T

L 10

00R

INST

ALL

ATI

ON

INST

RU

CTI

ON

S

Con

nect

sig

nal a

nd ta

il lig

ht w

ires

Che

ck s

igna

l, ta

il an

d br

ake

light

ope

ratio

n.

Page 16: SUZUKI TL 1000R INSTALLATION INSTRUCTIONS

SUZU

KI T

L 10

00R

INST

ALL

ATI

ON

INST

RU

CTI

ON

S11-C

aref

ully

rein

stal

l the

tail

sect

ion

on th

e bi

ke b

ut d

o no

t ins

tall

any

of

the

bolts

.Pro

ceed

to in

stal

l the

und

erta

il.

Page 17: SUZUKI TL 1000R INSTALLATION INSTRUCTIONS

SUZU

KI T

L 10

00R

INST

ALL

ATI

ON

INST

RU

CTI

ON

SSl

ide

the

unde

rtai

l up

into

the

tail

sect

ion

and

posi

tion

rear

ho

les

to b

e dr

illed

.

Page 18: SUZUKI TL 1000R INSTALLATION INSTRUCTIONS

SUZU

KI T

L 10

00R

INST

ALL

ATI

ON

INST

RU

CTI

ON

S

Shou

ld lo

ok li

ke th

is.

Page 19: SUZUKI TL 1000R INSTALLATION INSTRUCTIONS

SUZU

KI T

L 10

00R

INST

ALL

ATI

ON

INST

RU

CTI

ON

S13

-Sec

ure

the

tail

sect

ion

Page 20: SUZUKI TL 1000R INSTALLATION INSTRUCTIONS

SUZU

KI T

L 10

00R

INST

ALL

ATI

ON

INST

RU

CTI

ON

S

Secu

re th

e ta

il se

ctio

n

Page 21: SUZUKI TL 1000R INSTALLATION INSTRUCTIONS

SUZU

KI T

L 10

00R

INST

ALL

ATI

ON

INST

RU

CTI

ON

SPo

sitio

n re

ar h

oles

to b

e dr

illed

,Pr

ocee

d to

dril

l. U

se th

e ha

rdw

are

prov

ided

.

Page 22: SUZUKI TL 1000R INSTALLATION INSTRUCTIONS

SUZU

KI T

L 10

00R

INST

ALL

ATI

ON

INST

RU

CTI

ON

S

Shou

ld lo

ok li

ke th

is..

Page 23: SUZUKI TL 1000R INSTALLATION INSTRUCTIONS

SUZU

KI T

L 10

00R

INST

ALL

ATI

ON

INST

RU

CTI

ON

S

The

back

of t

he u

nder

tail

com

es w

ith 2

pre

drill

ed h

oles

. You

won

�t be

ab

le to

not

ice

them

onc

e th

e un

dert

ail i

s in

stal

led.

Sin

ce th

e un

dert

ail

is to

o lo

ng a

nd in

ord

er to

avo

id v

ibra

tions

in th

at a

rea,

we

use

2 zi

p tie

s (p

rovi

ded)

to s

ecur

e it.

Ple

ase

see

next

ste

p

Page 24: SUZUKI TL 1000R INSTALLATION INSTRUCTIONS

SUZU

KI T

L 10

00R

INST

ALL

ATI

ON

INST

RU

CTI

ON

S

Dril

l a h

ole

in th

e ar

ea

show

n

Page 25: SUZUKI TL 1000R INSTALLATION INSTRUCTIONS

SUZU

KI T

L 10

00R

INST

ALL

ATI

ON

INST

RU

CTI

ON

S

Use

zip

ties

pro

vide

d

Page 26: SUZUKI TL 1000R INSTALLATION INSTRUCTIONS

SUZU

KI T

L 10

00R

INST

ALL

ATI

ON

INST

RU

CTI

ON

S13

-Ins

tall

the

licen

se p

late

bra

cket

in m

arki

ng h

oles

an

d dr

ill th

e ho

les

for f

aste

ners

sup

plie

d.

You

can

also

use

nut

s an

d bo

lts if

you

pre

fer.

Page 27: SUZUKI TL 1000R INSTALLATION INSTRUCTIONS

SUZU

KI T

L 10

00R

INST

ALL

ATI

ON

INST

RU

CTI

ON

S

Page 28: SUZUKI TL 1000R INSTALLATION INSTRUCTIONS

SUZU

KI T

L 10

00R

INST

ALL

ATI

ON

INST

RU

CTI

ON

S

Use

har

dwar

e pr

ovid

ed

for t

he b

rack

et.

Page 29: SUZUKI TL 1000R INSTALLATION INSTRUCTIONS

SUZU

KI T

L 10

00R

INST

ALL

ATI

ON

INST

RU

CTI

ON

S

Page 30: SUZUKI TL 1000R INSTALLATION INSTRUCTIONS

SUZU

KI T

L 10

00R

Shou

ld lo

ok li

ke th

is�

Page 31: SUZUKI TL 1000R INSTALLATION INSTRUCTIONS

SUZU

KI T

L 10

00R

You

are

done

!