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l Suspension Member TestStand – Three-Axes Fatigue THE MTS TESTSTAND APPROACH e MTS TestStand approach enables OEMs, suppliers and contract test labs to adapt to evolving vehicle subsystem and component testing requirements with speed, efficiency and confidence. e MTS TestStand approach is designed to offer the cost advantages of an in-house system, but with faster deployment and less risk. Essentially, it is a collaborative effort between the test lab and MTS to define specific test objectives and then determine how best to achieve them within the available budget and timeframe. TestStand solutions leverage more than four decades of MTS ground vehicle testing expertise, as well as high-quality MTS TestLine components. To keep costs in check, MTS works closely with customers to determine which elements of the test system they can machine in-house or manufacture locally, with our guidance. SUSPENSION MEMBER TESTSTAND SYSTEM e 3-Axes Suspension Member TestStand is designed to test and validate the durability and performance of automotive suspension components by simulating the dynamic loading imposed on the component in a real-world operating environment. e physical rig comprises three Series 244 hydraulic actuator assemblies with servovalves and required manifolds, three strut assemblies, one set of system fixtures, a FlexTest ® Servocontroller, a Series 293 Hydraulic Service Manifold with system accumulation and emergency shut-off features, a SilentFlo Hydraulic Power Unit and hydraulic hoses. In addition to installation support services, MTS can also provide optional consultation and guidance on data acquisition and analysis, and integrating physical tests with analytical virtual testing to achieve efficient validation of models. System Content » One portal frame for vertical actuator with T-slot baseplate » One specimen platen set for samples » Two side-mounting fixtures for actuators » One FlexTest System Controller and Soſtware » ree Series 244 actuators » One Series 293 Hydraulic Service Manifold » SilentFlo Hydraulic Power Unit (30 gpm) » Hydraulic hoses » MTS installation and support services APPLICATION NOTE Suspension Member TestStand System Performance » Max. Displacement: +/- 125 mm (X, Y, Z) » Frequency Range: 0-50 Hz » Max. X Load: +/- 25 kN » Max. Y Load: +/- 25 kN » Max. Z Load: +/- 50 kN System Options » Environmental chamber system » cRPC Pro Soſtware » MTS Engineering Consulting Service

Suspension Member TestStand – Three-Axes Fatigue · l Suspension Member TestStand – Three-Axes Fatigue THE MTS TESTSTAND APPROACH The MTS TestStand approach enables OEMs, suppliers

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Page 1: Suspension Member TestStand – Three-Axes Fatigue · l Suspension Member TestStand – Three-Axes Fatigue THE MTS TESTSTAND APPROACH The MTS TestStand approach enables OEMs, suppliers

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Suspension Member TestStand – Three-Axes Fatigue

THE MTS TESTSTAND APPROACH

The MTS TestStand approach enables OEMs, suppliers and contract test labs to adapt to evolving vehicle subsystem and component testing requirements with speed, efficiency and confidence.

The MTS TestStand approach is designed to offer the cost advantages of an in-house system, but with faster deployment and less risk. Essentially, it is a collaborative effort between the test lab and MTS to define specific test objectives and then determine how best to achieve them within the available budget and timeframe.

TestStand solutions leverage more than four decades of MTS ground vehicle testing expertise, as well as high-quality MTS TestLine™ components. To keep costs in check, MTS works closely with customers to determine which elements of the test system they can machine in-house or manufacture locally, with our guidance.

SUSPENSION MEMBER TESTSTAND SYSTEM

The 3-Axes Suspension Member TestStand is designed to test and validate the durability and performance of automotive suspension components by simulating the dynamic loading imposed on the component in a real-world operating environment.

The physical rig comprises three Series 244 hydraulic actuator assemblies with servovalves and required manifolds, three strut assemblies, one set of system fixtures, a FlexTest® Servocontroller, a Series 293 Hydraulic Service Manifold with system accumulation and emergency shut-off features, a SilentFlo™ Hydraulic Power Unit and hydraulic hoses.

In addition to installation support services, MTS can also provide optional consultation and guidance on data acquisition and analysis, and integrating physical tests with analytical virtual testing to achieve efficient validation of models.

System Content

» One portal frame for vertical actuator with T-slot baseplate » One specimen platen set for samples » Two side-mounting fixtures for actuators » One FlexTest System Controller and Software » Three Series 244 actuators » One Series 293 Hydraulic Service Manifold » SilentFlo Hydraulic Power Unit (30 gpm) » Hydraulic hoses » MTS installation and support services

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Suspension Member TestStand

System Performance

» Max. Displacement: +/- 125 mm (X, Y, Z)

» Frequency Range: 0-50 Hz

» Max. X Load: +/- 25 kN

» Max. Y Load: +/- 25 kN

» Max. Z Load: +/- 50 kN

System Options

» Environmental chamber system

» cRPC Pro Software

» MTS Engineering Consulting Service

Page 2: Suspension Member TestStand – Three-Axes Fatigue · l Suspension Member TestStand – Three-Axes Fatigue THE MTS TESTSTAND APPROACH The MTS TestStand approach enables OEMs, suppliers

Test setup with reaction frame and T-slot baseplate

Test rig within environmental simulation chamber

MTS Engineering Consulting Service can help with instrumentation and data analysis

Two axes loading (X & Z) on control arm and cross member

EXPERT SUPPORT, WHEN AND WHERE YOU NEED IT

Test professionals throughout the world rely on MTS’ innovative technologies, high-quality test systems and applications expertise to optimize their testing programs. We complement this industry-leading portfolio with an unmatched suite of global service and support, all designed to increase your uptime and reduce your total cost of ownership.

By supporting your test program from facilities planning and system integration through final equipment de-commission, MTS offers a single, reliable resource for helping you optimize your system performance, manage your budget, protect your data integrity and maintain your schedule predictability.

MTS Systems Corporation 14000 Technology Drive Eden Prairie, MN 55344-2290 USA

Telephone: 1-952-937-4000 Toll Free: 1-800-328-2255 Fax: 1-952-937-4515

E-mail: [email protected] www.mts.com

ISO 9001 Certified QMS

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MTS, FlexTest and RPC are registered trademarks and Silentflo and TestLine are trademarks of MTS Systems Corporation within the United States. This trademark may be protected in other countries. RTM No. 211177.

©2014 MTS Systems Corporation100-290-781 SuspensionMember Printed in U.S.A. 11/14

COMPONENT RPC ® PRO SOFTWARE FOR ROAD S IMULATION AND TEST

MTS’ cRPC Pro Software is the latest evolution of the world’s leading software for data validation, analysis, laboratory simulation, and test monitoring. Benefits of this software package include:

» Affordable testing solution for low channel count and component testing

» Optimized Laboratory Simulation Testing - Maximized laboratory productivity - Maximized laboratory effectiveness and accuracy

» Minimized required operator expertise

» Minimized test development time

» Minimized product development time