Suresh Pro

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INTRODUCTION

Tirupur is a small town in Coimbatore district of Tamilnadu and is popularly

known as knit city. Tirupur is situated at 60kms east Coimbatore with the land

coverage of over 27.20 sq.kms. With a population of around 6 lakhs. It is learnt

from the reliable sources that first hosiery factory with hand operated machines

was set up in 1935. With a beginning of rs.19 crores in the year 1985, exports of

knitwear from tirupur rose to 10,000 crores during the year 2008. A creation of

high style and value added knitted garments are the key for success.

At present tirupur tops in knitwear exports in india. Lots of foreign currencies

come into india, it results in economic growth. At present the garment owners are

looking ahead of free trade. They are eagerly waiting to widen their business.

The main purpose of internship is to gain knowledge about the new

technologies and machineries used in various companies. We had visits to spinning

mill, knitting unit, dyeing factories, printing units, embroidery and sewing units.

VELAN EXPORTS was established in the year 1989 in TIRUPUR, INDIA, withthe purpose of 100% exports of KNITWEAR GARMENTS, primarily to

EUROPE.


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COMPANY PROFILE

COMPANY NAME : VELAN EXPORTS

TYPE OF BUSINESS :MANUFACTURERAND

EXPORTER

LEGAL STATUS : PARTNERSHIP

YEAR OF ESTABLISHMENT : 1989

CONTACT PERSON : MR.S.BALASUBRAMANIAM

OFFICE FACTORY : NO.1, PETHICHETTYPURAM,

3RD

STREET, RAYAPURAM,

TIRUPUR - 641604.

BANK : INDIAN OVERSEAS BANK

PRODUCTION CAPACITY : 50000 PIECES PER DAY

NO OF MACHINES : 250

TURN OVER : 5 CRORES


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PRODUCTS:

MENS

T-SHIRT POLO SHIRTS SPORTS WEAR NIGHT WEAR BOXER SHORTS BRIEFS

LADIES

T-SHIRTS NIGHT WEAR PANTIES

CHILDREN

HOOD SHIRTS SPORTS TOPS BOXERS SHORTS BRIEFS

RECOGINISATIONS : GOVT.RECOGNIZED EXPORT HOUSE

BUYER : TOM TAI


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COMPANY LAYOUT :


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COMPANY FLOW PROCESS

BUYER ORDER RECEIVING

DYED FABRIC RECEIVING

SPREADING

CUTTING

SEWING

CHECKING

PACKING

FINISHING

DOCUMENTATION


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LOT SECTION

INTRODUCTION

It is the department with supplies the fabric to the garment industry. The lot

section are of two types. They are fabric lot and dyed lot. We are going to see

about the dyed lot section, because in our garment industry there dyed lot section

form which they are supplying for the whole unit the fabric.

Here, in lot section there are many types of fabric in stores which they already

used are their orders, but some of them are remaining are stored in racks. There aredifferent types of fabric which they can use.

ORGANISATION

Here is lot manager and below him there are two sub managers, who will

have contact with other two departments. The manager will dead with the out door

knitting and dying that where it has to buy and how it should be delivered and all

other details are given by him. Then there are five workers who will check the

receiving order and they will check the fabric while it is taken to production.


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MISTAKES TO BE NOTED

It is a fabric roll came from the knitting and dyeing while it is enter into lotsection at first they check gsm [grams per square meter] and then the shade

variation the following are some of the details check by lot section after receiving a

roll.

1. Knit dia2. Roll no3. Thick/thin yarn4. Color yarn5. Holes6. Flower line7. Needle line8. Oil line9. Dyeing holes10.GSM holes

KNIT DIA

This knit dia is the diameter which is in the circular knitting machine. If we

give 24 dia we will get 26 dia fabrics. According this adjustment the diameter of

the fabric should be considered. It is an important factor in producing the fabric.

If the dia changes then the fabric wastage will be more while cutting.


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ROLL NO

There is for every individual roll a number is to be given. The roll no is used

for the further reference or identification there is no need of missing. We can

maintain the rolls properly in some the roll no will be marked differently, and some

mistakes should be prohibited.

THICK\THIN\YARN

The yarn which is in the knitted fabric will has some thick and thin places it

should be verified at every there is no thick and thin places the yarn. Because in

feature it will create some problem so it should cleared in fabric stage itself.

COLOR YARN

If in a lot a full of green color then only a single yarn comes on flow with

pink color in the fabric which came to the fabric without the knowledge of knitting

operator it should be noted. The fabric should be in some color there should not be

any difference in it.

HOLES

There are some holes present in the fabric that comes by higher needle stretch

ability and any other mental parts friction during knitting or dyeing.

FLOWER LINE

There is a defect in a knitted fabric which considered some time as a design.Mostly this defect is not taken as a higher defect. It will appear in the fabric less.


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NEEDLE LINE

This line comes by drop needle that there will be any needle to form drop so

only coarse yarn will be no Wales.

OIL LINE

If any fabricant is supplied it is controlled by the box, but some times it will be

sparked on fabric without the knowledge.

DYEING HOLES

There some holes which happen during dyeing by the metal which will becorrosive present in the machine will damage the fabric these are considered as

dyeing holes.

GSM HOLES

There will be some gsm holes which is there to check the gsm of the fabric,

there will be a round cut about the fabric which is said as gsm holes.

MOVEMENT OF FABRIC

The fabric which are manufactured are based upon the orders given by the

orders according to the order the knitting order is given. The movement of fabric is

based on season. The order will change season to season for winter high gsm

garment will be manufactured and in summer very low gsm garment will be

manufactured on they were used according to season only.


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TWO MAIN FACTORS

In lot section the two main factors which has to be considered are,

Gsm Color shade

GSM

It is grams per square meter of the fabric, this says about the quality of the

fabric. For everything quality is important, this says the fabric quality.

Very low gsm is 120 and the very gsm can be 280 these fabrics are tested usinggsm cutter which is blades on four sides it is in round shape. This cuts the fabric in

circle shape. Then it is weighted in grams machine.

According to the fabric, gsm is calculated. We can increase the fabric gsm by

using finer counts yarn in the knitting and courses counts yarn will be less gsm,

after dyeing the gsm will be vary for all fabrics.

COLOUR SHADE

This color shad is noted after the dyeing. The fabric dyed with the colour

should be even in all the places of the fabric, it should not have diferent colour in

the same roll of the fabric. The shade variation gives the problem of the color

diference. This is also noted this occurs under the improver dyeing. It can be varied

along with the various properties should be maintained properly.

There are some color matching systems in industry which is used for export

orders. These are considereds as main problem of the dyeing industry.


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KNITTING

Knitting is defined as the forming a chain of loop from a single yarn or more

then one yarn and also the inter link the chain of loop with another looping

element. Loop is the basic unit of knitted structure.it is formed by bending of yarn.

CLASSIFICATION OF KNITTING

WEFT

WARP

1) WARPi. SINGLE JERSY

ii. DOUBLE JERSYiii. JACQUARDiv. NON-JACQUARD


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2) WEFTI. SINGLE JERSY

II. DOUBLE JERSYIII. JACQUARDIV. NON-JACQUARD

SINGLE JERSY

This kind of fabrics are produced with one set of needles and one set of

sinkers.

DOUBLE JERSY

This kind of fabrics are produced with two set of needles (dial & cylinder

needles).

RAISING

The raising machine is composed of two raising drums placed one above the

other,for a better optimisation of the space.

All the motors are with power supply by digital inverters and the machine in

controlled by PLC.

The powers of the motors have been intentionally over-dimensioned,to allow

a powerful operation and an high production.

Nevertheless, thanks to the use of digital inverters,it is possible to have an

infinite range of raising powers: from a smooth and delicate raising action,to a very

powerful one.


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The electronic control system allows to have very useful functions such as:

AUTOMATIC LOADING OF THE FABRIC ON THE TWO RAISINGDRUMS.

CHANGE OF RAISING FILLET DIRECTLY ON THE MACHINE. AUTOMATIC ADJUSTMENT OF RAISING POWERS. AUTOMATIC CUT-OFF OF RAISING POWERS (zero raising). MEMORISATION OF PROCESSING DATA. SERIAL PORT LINK TO FACTORY HOST COMPUTER FOR

MONITORING AND RECORDING OF PROCESSING DATA.

According to the kind of fabric to process, the machine can be equipped with

different accessories.

DE CURLING ROLLERS FOR KNITTED FABRIC IN OPEN WIDTH.

EXPANDING RINGS FOR KNITTED FABRIC IN TUBULAR FORM. FABRIC TURNING DEVICE FOR TUBULAR. HEATED CYLINDER. ELECTROSTATIC ELIMINATOR. BATCHING UNIT. SPECIAL FABRIC FOLDER WITH VARIABLE LENGTH.


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SPREADING

Only an effective spreading will reduce wastage and improve the quality of

the garment. Therefore every garment industry performs two types of spreading.

They are:

Manual Spreading Machine (or) Computerised spreading

MANUAL SPREADING

Done by manual action of workers It leads to more wastage It is a time taking process Checking can be done manually


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MACHINE (OR) COMPUTERISED SPREADING

it is a time saving process reduces wastage

Operated through computerized controls Widely used process in the industry


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CUTTING

Cutting is the process of preparing component parts of the garment. In

this concern cutting done manually and by using machines.

MANUAL CUTTING

In this manual cutting hand sheers are used. Striped fabrics are usually

cutted manually to avoid mismatches of stripes.


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MACHINE (or) LASER CUTTING

In this concern Straight knife, band knife and computerized machines are

used for cutting process. Computerized cutting machine is specialized in this

concern. In this the cutting process is programmed first and set in the LECTRA

system.


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SEWING

The basic process of sewing involves fastening offabrics,

leather, furs or similar other flexible materials with the help of

needle and threads. Sewing is mainly used to manufacture clothing

and home furnishings. In fact, sewing is one of the important

processes in apparel making. Most of such industrial sewing is done by industrial

sewing machines. The cut pieces of a garment are generally tacked, or temporarily

stitched at the initial stage. The complex parts of the machine then pierces thread

through the layers of the cloth and interlocks the thread.

Industrial Sewing

Although it seems to be a simple process, industrial sewing is

quite a complex process involving many preparations and

mathematical calculations for the perfect seam quality. Good quality

sewing also depends on the sound technical knowledge that goes

into pattern designing and making. Flat sheets of fabric having holes and slits into

it can curve and fold in three-dimensional shapes in very complex ways that

require a high level of skill and experience to manipulate into a smooth, wrinkle-

free design. Aligning the patterns printed or woven into the fabric also complicates

the design process. Once a clothing designer, with the help of his technical

knowledge, makes the initial specifications and markers, the fabric can then be cut

using templates and sewn by manual laborers or sewing machine.
http://www.teonline.com/fabrics/http://www.teonline.com/apparel-garments/clothing/http://www.teonline.com/home-furnishings/http://www.teonline.com/knowledge-centre/apparel-making.htmlhttp://www.teonline.com/textile-machinery/industrial-sewing-machines.htmlhttp://www.teonline.com/textile-machinery/industrial-sewing-machines.htmlhttp://www.teonline.com/textile-machinery/sewing-machine.htmlhttp://www.teonline.com/textile-machinery/sewing-machine.htmlhttp://www.teonline.com/textile-machinery/industrial-sewing-machines.htmlhttp://www.teonline.com/textile-machinery/industrial-sewing-machines.htmlhttp://www.teonline.com/knowledge-centre/apparel-making.htmlhttp://www.teonline.com/home-furnishings/http://www.teonline.com/apparel-garments/clothing/http://www.teonline.com/fabrics/


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SEWING FABRICS

The sewing process consists of mainly two functions- guiding fabric towards

needle; sewing of the fabric edge; and rotation around the needle. The fabric is

guided along the sewing line with a certain speed that is in harmony with the speed

of sewing machine. Significant Aspects of Sewing There are certain aspects that

have to be carefully considered while the sewing process as they are very crucial

for high quality sewing.

1.THREAD TENSION AND CONSUMPTION:

Correct balancing of the stitch and the tension given to the threads is very

important for quality stitch formation. Thread consumption, which is closely

associated with correct stitch geometry and thread tension, is usually measured by

digital encoders.

2.NEEDLE PENETRATION FORCE MEASUREMENT:

The interaction of needle with fabric is very crucial. Fault-free needle

penetration depends chiefly on the properties of fabric and needle choice. Needle

penetration force is one of the variables whose measurement is important for the
http://www.teonline.com/fibers-yarns-threads/threads.htmlhttp://www.teonline.com/fibers-yarns-threads/threads.html


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analysis of quality problems or "sewability testing" and also quality monitoring.

Ittakes various factors into consideration, such as the needle


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ACCESSORIES

INTRODUCTION:

The accessories are in the garments for value added purpose. The garments

are manufactured with the fabric, but the actual need of the garment is to cover the

body of the human being. But some else think that have to give attraction to their

garment, on the way the accessories are added in the garment which gives a perfect

look to the garment.

LAYOUT

Exit Enter

Manger Asst. Manager

R

A

C

K

R

A

C

K

R

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ACCESSORIES

The following are the accessories used in the garment export industry.

Button Zipper Lace Label Tag Cardboard Hanger Sizer Polybag Carton Box Stickers

Now we can briely expalin about the accessories needed for garments as

per the quoted above.

BUTTONS

The button helps to cover the parts which is open in garment. Maximum

four buttons or minimum two buttons are used in garment. Buttons are classified

into three types these are:

Covered buttonsThese are fabric-covered forms with a separate back piece that

secures the fabric over the knob.

Mandarin buttonsFrogs are knobs made of intricately knotted strings. Mandarin buttons

are a key element in Mandarin dress where they are closed with loops. Pairsof mandarin buttons worn as cuff links are called silk knots.

Worked or cloth buttonsare created by embroidering or crocheting tight stitches (usually with

linen thread) over a knob or ring called a form.
http://en.wikipedia.org/wiki/Frog_%28fastening%29http://en.wikipedia.org/wiki/Mandarin_dresshttp://en.wikipedia.org/wiki/Cuff_linkhttp://en.wikipedia.org/wiki/Embroideryhttp://en.wikipedia.org/wiki/Crochethttp://en.wikipedia.org/wiki/Linenhttp://en.wikipedia.org/wiki/Yarnhttp://en.wikipedia.org/wiki/Yarnhttp://en.wikipedia.org/wiki/Linenhttp://en.wikipedia.org/wiki/Crochethttp://en.wikipedia.org/wiki/Embroideryhttp://en.wikipedia.org/wiki/Cuff_linkhttp://en.wikipedia.org/wiki/Mandarin_dresshttp://en.wikipedia.org/wiki/Frog_%28fastening%29


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BUTTON SIZES

The size of the button depends on its use. Shirt buttons are generally

small, and spaced close together, whereas coat buttons are larger and spaced

further apart. Buttons are commonly measured in lignes (also called lines and

abbreviated L), with 40 lignes equal to 1 inch. For example, some standard sizes of

buttons are 16 lignes (10.16 mm, standard button of men's shirts) and 32 lignes

(20.32 mm, typical button on suit jackets).

ZIPPER

He bulk of a zipper consists of two strips of fabric tape, each affixed to one

of the two pieces to be joined, carrying from tens to hundreds of specially shaped

metal or plastic teeth. These teeth can be either individual or shaped from a

continuous coil, and are also referred to as elements.[1]

The slider, operated by

hand, moves along the rows of teeth. Inside the slider is a Y-shaped channel that

meshes together or separates the opposing rows of teeth, depending on the

direction of the slider's movement.

Some zippers have two sliders, allowing variation in the opening's size and

position. In most jackets and similar garments, the opening is closed entirely when

one slider is at each end. In most baggage, the opening is closed entirely when the

two sliders are next to each other at any point along the zipper.

LACE

Lace is an openworkfabric, patterned with open holes in the work, made by

machine or by hand. The holes can be formed via removal of threads or cloth from

a previously woven fabric, but more often open spaces are created as part of the

lace fabric. Lace-making is an ancient craft. True lace was not made until the late
http://en.wikipedia.org/wiki/Lignehttp://en.wikipedia.org/wiki/Shirthttp://en.wikipedia.org/wiki/Suit_%28clothes%29http://en.wikipedia.org/wiki/Zipper#cite_note-0http://en.wikipedia.org/wiki/Zipper#cite_note-0http://en.wikipedia.org/wiki/Zipper#cite_note-0http://en.wikipedia.org/wiki/Jackethttp://en.wikipedia.org/wiki/Luggagehttp://en.wikipedia.org/wiki/Fabrichttp://en.wikipedia.org/wiki/Fabrichttp://en.wikipedia.org/wiki/Luggagehttp://en.wikipedia.org/wiki/Jackethttp://en.wikipedia.org/wiki/Zipper#cite_note-0http://en.wikipedia.org/wiki/Suit_%28clothes%29http://en.wikipedia.org/wiki/Shirthttp://en.wikipedia.org/wiki/Ligne


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15th and early 16th centuries. A true lace is created when a thread is looped,

twisted or braided to other threads independently from a backing fabric.

Originally linen, silk, gold, or silver threads were used. Now lace is often made

with cotton thread. Manufactured lace may be made ofsynthetic fiber. A few

modern artists make lace with a fine copper or silver wire instead of thread.

There are many types of lace, classified by how they are made. These include:

Needle lace; Cutwork, or whitework Bobbin Lace Tape lace Knotted lace Crocheted lace Knitted lace Machine-made Guipure

LABEL

A label is a piece ofpaper, polymer, cloth, metal, or other material affixed

to a container or article, on which is printed a legend, information concerning the

product, addresses, etc. A label may also be printed directly on the container or

article.

Labels have many uses: product identification, name tags, advertising, warnings,

and other communication. Special types of labels called digital labels (printed
http://en.wikipedia.org/wiki/Linenhttp://en.wikipedia.org/wiki/Silkhttp://en.wikipedia.org/wiki/Cottonhttp://en.wikipedia.org/wiki/Synthetic_fiberhttp://en.wikipedia.org/wiki/Needle_lacehttp://en.wikipedia.org/wiki/Cutworkhttp://en.wikipedia.org/wiki/Whiteworkhttp://en.wikipedia.org/wiki/Bobbin_Lacehttp://en.wikipedia.org/w/index.php?title=Tape_lace&action=edit&redlink=1http://en.wikipedia.org/w/index.php?title=Knotted_lace&action=edit&redlink=1http://en.wikipedia.org/wiki/Crocheted_lacehttp://en.wikipedia.org/wiki/Lace_knittinghttp://en.wikipedia.org/w/index.php?title=Machine-made&action=edit&redlink=1http://en.wikipedia.org/wiki/Guipurehttp://en.wikipedia.org/wiki/Paperhttp://en.wikipedia.org/wiki/Polymerhttp://en.wikipedia.org/wiki/Clothhttp://en.wikipedia.org/wiki/Metalhttp://en.wikipedia.org/wiki/Packaging_and_labellinghttp://en.wikipedia.org/wiki/Printinghttp://en.wikipedia.org/wiki/Product_%28business%29http://en.wikipedia.org/wiki/Digitalhttp://en.wikipedia.org/wiki/Digitalhttp://en.wikipedia.org/wiki/Product_%28business%29http://en.wikipedia.org/wiki/Printinghttp://en.wikipedia.org/wiki/Packaging_and_labellinghttp://en.wikipedia.org/wiki/Metalhttp://en.wikipedia.org/wiki/Clothhttp://en.wikipedia.org/wiki/Polymerhttp://en.wikipedia.org/wiki/Paperhttp://en.wikipedia.org/wiki/Guipurehttp://en.wikipedia.org/w/index.php?title=Machine-made&action=edit&redlink=1http://en.wikipedia.org/wiki/Lace_knittinghttp://en.wikipedia.org/wiki/Crocheted_lacehttp://en.wikipedia.org/w/index.php?title=Knotted_lace&action=edit&redlink=1http://en.wikipedia.org/w/index.php?title=Tape_lace&action=edit&redlink=1http://en.wikipedia.org/wiki/Bobbin_Lacehttp://en.wikipedia.org/wiki/Whiteworkhttp://en.wikipedia.org/wiki/Cutworkhttp://en.wikipedia.org/wiki/Needle_lacehttp://en.wikipedia.org/wiki/Synthetic_fiberhttp://en.wikipedia.org/wiki/Cottonhttp://en.wikipedia.org/wiki/Silkhttp://en.wikipedia.org/wiki/Linen


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through a digital printing) can also have special constructions such as RFID tags,

security printing, and sandwich process labels. In garments three types of labels

used like

Main label Size Label Wash Care Label

TAG

Tags are the thing which will come under the accessories. The second costly

thing in the accessory is tag. This comes under the various different types of tags

according to the brand or buyer the tag will be changed.

The tags are made up of sheet which is under smooth surface which it can be

having the cost sticker on it. Mostly the tag will be denoted indollars and euros.

These tags are implemented in the place of shirt buttons and in other place such as

inner part of the garment.

CARDBOARD

This is used in the export unit to note the some o the requirements. This

cardboard sheet is in the laboratory and in some other required departments.

The color fastness card and the other reports are developed in this sheet

only. This cardboard sheet comes under the garment accessories.
http://en.wikipedia.org/wiki/Digital_printhttp://en.wikipedia.org/wiki/RFIDhttp://en.wikipedia.org/wiki/Security_printinghttp://en.wikipedia.org/wiki/Sandwichhttp://en.wikipedia.org/wiki/Sandwichhttp://en.wikipedia.org/wiki/Security_printinghttp://en.wikipedia.org/wiki/RFIDhttp://en.wikipedia.org/wiki/Digital_print


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HANGER

The hangers are produced by plastic which are used in the garment to givethe value for the garment.

In the boutuques and shops the garment are hanged in the hangers. Thesehangers gives the value for the garment. There are different sizes which are used inthe garment industry.

They purchase the hanger mostly in the Chennai and Mumbai. Some export

orders are ask that they need the garments with hangers so the hanger also plays a

role in the garment industry.

SIZER

The sizer is an accessory that is used in hangers. The sizer is made up of

plastic. It is round shaped a small circle.

It is located at the neck portion of the hanger. This is used to size thehanger.This is the value added one for the hanger.

POLY BAG

Poly bags are the accosseries, at which after the complete finishing the

garment is inserted in the poly bag should contain the warning, hazard and thebrand names and caution terms.

The most important term printed on it is keep reach out children.

The poly bags are manufactured using polypropylene. The perforation is to

be there in poly bag by small holes in it. The some types produced in poly bag theyare,

Individual

Mass Hanger


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CARTON BOX

Carton box are the accessories which is used to protect the garment whiletransfering them to some other places .

These are made by using cardboard sheet with high GSM; they aremanufactured with the water repellent agent which is considered as higher cost .

These boxes are produced based on the size of the garment . It should becomfortable with garment.

The sample carton approvalshould be got from the buyer . It should not be

damage anywhere.

STICKERS

Stickers are the onewhich is used to paste on the garments and used in some

other places. The stickers are very useful to identiy something and to write the

detailed on the stickers and paste it.

Mostly the stickers are manufactured in white color. The stickers some willbe printed that the detail about what is present there we have to mark in the pen.

The marking stickers are also there which gives note there is a hole garment

in that place that the sticker is pasted.

CONCLUSION

These are the accessories used in the department. These accessories are

purchased by the manager who is in the department. According to the outdoor

orders they are selling it for 10% pronit in their accessories. The orders given tothe manufacturers mostly in Chennai and in local Coimbatore district.


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Embroidery

Embroidery is the art of decorating fabric or other materials with designs

stitched in strands of thread or yarn using needle.

In Machine embroidery, Embroidery designs are stitched with an

automated embroidery machine. These designs are "digitized" with Embroidery

Software. They can have different types of "fills" which add texture and design to

the embroidery. Almost all basic types of embroidery can be created with Machine

Embroidery. These include: Applique, Free Standing Lace, Cutwork, Cross-stitch,

Photo Stitch, and Basic Embroidery.

Most often this type of embroidery is associated with business shirts, gifts,

apparel and commercial use.


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CHECKING

Here the mistakes are identified and then rectified, trimming is done. Oil

stains are removed using stain remover or CTC oil (carbon tetra chloride) or

soap oil.

Number of tables : 23

Number of labours : 40

Oil stain remover : 2

In this stage garments are fully finished. The garment is send to the nextstage of trimming and checking any defects the in the garment.

If any stains are in the garment are also removed in this stage. The defects is

identified the garment is send back to the particular area and correction is done

by reworking.

DEFECTS FOUND IN CHECKING

Foreign fibres Yarn knots Dead fibres Latch holes Shade variation Rust Marking stain


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IRONING

The purpose of ironing is to remove the wrinkles and to increase

esthetic value. Steam ironing is done. Ironing is given more importance in the area

like band area, neck area, etc.,

Features : vacuum table, Steam ironing

Machine details

Number of Vacuum tables : 12

Number of steam ironing : 12

Number of Workers : 24


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PACKING

Tags are attached in the label. Garments are covered in poly bags as per

buyer wants. Covering the garment to protect it and to increase its esthetic value.

To attract the customers. Carton box may be 2 plied or 4 plied as per buyer wants.

Carton box should carry the following information:

Style no Order no Net wt Gross wt No of piecesNo of packing labours : 25


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QUALITY ASSURANCE DEPARTMENT

Nowadays the lab is greaterly needed. Because the buyers are very serious in

the case of knowing the lab approvals for even value addition made in thegarment. Hence the industries making efforts in showing their quality so need of

the lab is greatly increased.

TESTS MADE IN LABS

Yarn count test Yarn strength test Blend composition test Twist per inch determination Color fastness to rubbing Dimensional stability test Color fastness test

CHEMICAL TESTS

Acid test Saliva test Enzyme test Gas test Sublimation test Sea water test Flame test


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LAYOUT

EMERGENCY EXIT

TUMBLE DRIER

LAUNDRO

METER

TABLE

WASHING

MACHINE

CROCK

METERFILES

ENTRANCE


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DOCUMENTATION

The documentation process starts right from the preparation of the invoice o

the prder till the receiving of the payment. The main function of the documentation

department starts after the production process for the dispatch of the goods. This

department looks after the receiving of various garments, they are:

Invoice Certificate of origin from government Certificate of origin from Tirupur Exports Association Shipping bills Bill of lading


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CONCLUSION

This gives an overall idea regarding the working, maintaining all the

departments in the garment industry.

This industrial programe has provided us basic knowledge in the field of

garment unit.

This helps us to get trained in an Industrial atmosphere in aspects such as

punctuality, behaviour, communication, workmanship, etc...

Lords along with its employee aims at developement of local manpower by

innovative training methodology.

Lords beleives in marching ahead in global apparel business through

continuous focus on quality and dedication and teamwork.

It is one of the leaders in the race for technolog and quality. The main motto

is customer satisfaction by adherence to buyers requirements. The entire

production process ollows R & D oriented approach.

Hence this internship training was very useful and it would be very helpful

for our future endevours. We heartfully thank Tirupur Kumaran College For

Women For giving such an opportunity to undergo am internship training. We also

thank Managing Director for granting us permission and supporting us throughout

the internship program.

Last but not the least our special thanks to our aculty guide

Mrs.K.Subulakshmi

Documents

Suresh Pro