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SURAT ENGINEERING VIKAS ASSOCIATION (SEVA)
Promoted by SURAT ENGINEERING PROFESSIONALS’ ASSOCIATION (SEPA)
SURAT
EN
GIN
EERING PROFESSIONALS' ASSO
CIA
TION
SEPA
INDEX
Sr. No
Description Slide No
01 Back Ground of the Promoter (SEPA) 03 02 Targeted Cluster 04 - 08 03 Difficulties faced by cluster units 09 - 10 04 Factors necessitating technological intervention 11 05 Objectives of the cluster development project 12 06 Location & Details of the proposed development project 13 - 16 07 Advantages - expected outcome of the development project 17 08 The SPC (SEVA) 18 - 19 09 Cost of project and means of finance 20 10 Projected Revenue Generation 21 11 Work Plan / Time Schedule 22 12 Beneficiary sector 23 - 31
SURAT ENGINEERING VIKAS ASSOCIATION (SEVA)
THE PROMOTER SEPA Background of SEPA The journey of SEPA (Surat Engineering Professionals’ Association) began with the
idea for a platform, providing knowledge and information, in the field of Engineering. SEPA is a team of young, energetic yet experienced professionals have been doing useful activities, programmes and seminars for industry either alone or with other organisation.
SURAT ENGINEERING VIKAS ASSOCIATION (SEVA)
OBJECTIVES AND ACTIVITIES OF SEPA
• To make the members aware of the latest developments / trends in the field of Engineering thru’ seminars, visits, circulars
• To organize seminars, symposia, workshops, conferences to promote and evolve technologies and develop business and management skills
• To be an effective link between technical institute and engineering industry • To assist members in their profession related problems • To develop business center providing technical database • To develop technical library
CLUSTER TARGETED BY SEVA
1. Textile Machinery Manufacturers Cluster 2. General Engineering Goods Manufacturers Cluster which includes the following two categories : A. Original Equipments Manufacturers making machineries and equipments B. Replacement Segments making components / spares for replacement.
SURAT ENGINEERING VIKAS ASSOCIATION (SEVA)
Apparently two micro clusters are being targeted but virtually two large industrial cluster are being served. MICRO CLUSTER MACRO CLUSTER A-1 Textile Machinery A -2 Textile Industry B-1 General Engineering Machinery Mfg. B -2 General & Heavy Engineering Ind.
LOOKING THE CLUSTER, OTHER WAY
A-1 TEXTILE MACHINERY MANUFACTURERS (MICRO / APPARENT CLUSTER)
The Range of Textile Machinery manufactured & used (A) Pre-weaving machines like twisting, crimping, texturizing, crepe twisters, covering
machines, wrapping machines, sizing machines. (B) Weaving machines like power looms/shuttle change looms, water jet/air jet/rapier
looms, needle looms, knitting machines. (C) Post weaving machines like jet dyeing, spin dryer, stenter, loop ager, fabric printing
machines. (D) Fabric value addition machines like embroidery machine, crushing machine, flock
printing, dew drop printing, fabric laminations, fabric coating machine
SURAT ENGINEERING VIKAS ASSOCIATION (SEVA)
A-2 TEXTILE INDUSTRY CLUSTER OF SURAT (MACRO / REAL TARGET CLUSTER)
In Surat, there are more than; 9 Lacs Power Looms, 450 plus Process houses, 50,000 Plus value added embroidery machines 5 million twisting spindles and its auxiliary machines. Texturisers Spinning units
SURAT ENGINEERING VIKAS ASSOCIATION (SEVA)
B-1 GENERAL ENGINEERING MACHINERY MANUFACTURERS CLUSTER
• Electric Motors Manufacturers • Machinery structure fabricators • Engineering workshops • Gear Manufacturers • Valve Manufacturers • Die & Tool Makers • Casting Foundries • Plastic Component Manufacturers
SURAT ENGINEERING VIKAS ASSOCIATION (SEVA)
B-2 GENERAL ENGINEERING INDUSTRY (MACRO / REAL CLUSTER)
Surat has also equally big Engineering, Chemical and Petro-chemical industrial base. Hazira belt alone has almost 1350 billion rupees investment which is likely to be doubled in next five years. Some of the major units are : ABG. DGVCL ESSAR GAIL GSEG GSPCL GUJ. GAS IOC KRIBHCO NIKO NTPC ONGC RELIANCE SHELL TORRENT
SURAT ENGINEERING VIKAS ASSOCIATION (SEVA)
DIFFICULTIES FACED BY CLUSTER UNITS
• The products manufactured in the units need appropriate inspection and quality control system at every stage of production in order to improve productivity and quality.
• Lack of awareness of the method and procedures for inspection of raw material. • The entrepreneurs do not have drawings, designs of their products and other various
technical parameters. • The entrepreneurs adopt production process as per in-house facilities available
instead of appropriate process resulting in inferior quality or costlier products. • The user industries has no support from local engineering units for requirements for
their spars which result in to huge outflow of foreign exchange and production losses due to breakdown.
• Low level of modernization & technology and No R & D Facilities. • Low level of productivity due to inadequate formal training • Owners do not have sufficient entrepreneurship skill • Horizontal growth of textile engineering industries • Insufficient exposure to export markets • Inadequate product diversification and value addition • Low quality and market compliances for international market, poor quality and
workmanship of product
SURAT ENGINEERING VIKAS ASSOCIATION (SEVA)
DIFFICULTIES FACED BY CLUSTER UNITS
• Most entrepreneurs are in low/medium product range targeting local market only • High price fluctuations in market realization • Non-sharing of experiences with each other • Lack of proper record keeping required for MIS and finance purpose. • Most entrepreneurs are in low product range. • Low value product against huge outflow on initial import and for replacement parts &
exorbitant charges for parts. • Not in position to support local textile units against large production loss due to non
availability of parts. • E.g. - All CNC machines needs servo motors which is not manufactured in our country. • Brushless D.C. motors/Switch reluctance motors are not produced in the country. • Large Engineering industrial units are not backed by Small And Medium Engineering Industries Base of required standards
SURAT ENGINEERING VIKAS ASSOCIATION (SEVA)
FACTORS NECESSITATING TECHNOLOGICAL INTERVENTION (SOME ILLUSTRATIVE POINTS)
• The magnitude of Import is very large which is evident from the fact that more than 50,000 embroidery machines have been installed in Surat alone in last few years costing more than 3000 crores.
• Huge foreign exchange outflow due to replacement of shuttle machines to water jet machine and rapier machine and yet large number of machines required which may result into increase in Import upto Rs. 50000 crore if such machines are not developed in country.
• Frequent and substantial production loss due to breakdowns. • Large and unreasonable amounts charged for Spares and components of Imported
machinery by original suppliers which results into outflow of huge foreign exchange.
SURAT ENGINEERING VIKAS ASSOCIATION (SEVA)
OBJECTIVES OF THE CLUSTER DEVELOPMENT PROJECT
• Up grading machinery manufacturing capacity up to international standard with the help of Prototype Development.
• Providing facilities, not available in local area. • CAD – CAM Centre. • Spare parts (import substitution) availability at lower cost. • Quick availability of parts of Imported Machinery indigenously, to reduce
production losses and breakdown. • To upgrade the quality of ancillary units catering to the demand of Hazira belt
Industries. • Man Power Training Unit • R & D activities related to cluster development
SURAT ENGINEERING VIKAS ASSOCIATION (SEVA)
DETAILS OF THE PROPOSED CLUSTER DEVELOPMENT PROJECT
• Training Center • Design Boutique • Prototype Development Unit • Heat Treatment Unit • Testing cum Calibration Lab • Laboratory • Publication Activity`
SURAT ENGINEERING VIKAS ASSOCIATION (SEVA)
SEVA is intending to start a “Common Utility Centre” at Plot No.160, GIDC Pandesara, Dist. Surat, which will provide
LOCATION OF COMMON UTILITY CENTER
14
PROPOSED DEVELOPMENT {INTERVENTION}
• (A) Training Unit
• Software Training on world class modules • Man power / Workmen Training, • Training for Quality Certification. • Vocational Training
SURAT ENGINEERING VIKAS ASSOCIATION (SEVA)
15
(B)DESIGN BOUTIQUE / PROTOTYPE DEVELOPMENT UNIT : • Product Development • Reverse Engineering • 3-D modeling • Mould Design with analysis • Press Tools Design, Progressive Die Design • with material behavior analysis • Jigs and Fixtures, • Precision Components
SURAT ENGINEERING VIKAS ASSOCIATION (SEVA) PROPOSED DEVELOPMENT {INTERVENTION}
16
(C) Heat Treatment Shop
(D) Material Testing Laboratory (E) Instrument Calibration Laboratory (F) Publication Unit: • 1. Seminar & Work Shop Activity • 2. Technical Bulletin • 3. Technical Library
SURAT ENGINEERING VIKAS ASSOCIATION (SEVA) PROPOSED DEVELOPMENT {INTERVENTION}
ADVANTAGES - EXPECTED OUTCOME OF THE CLUSTER DEVELOPMENT PROJECT
• Indigenous production of advance machinery would take place against imported machinery.
• Development and availability parts of imported machinery will result in less
production loss-breakdown, lower cost of spares. • Premature disposal of usable imported machineries, before residual life,
(due to discontinuation of spare supply by OEM) can be avoided. • Upgrade the quality of products and manpower skill.
• Employment generation by machinery manufacturing units will increase.
• Overall reduction in cost resulting in to benefit of Industry at large.
• Initially machinery spare parts replacement requirement and subsequently
need of entire modern machinery will be solved.
SURAT ENGINEERING VIKAS ASSOCIATION (SEVA)
THE SPV (SEVA)
BACK GROUND OF THE ASSOCIATION • SEVA (Surat Engineering Vikas Association) is Special Purpose Vehicle (SPV)
promoted by Surat Engineering Professional Association (SEPA) • The constitution of SEVA is Society cum Trust. • SEVA has been floated by Enterprising Entrepreneurs and Engineering
Professionals to take up basic developments to support local industry by developing a cluster and to start a “Common Utility Centre”.
SURAT ENGINEERING VIKAS ASSOCIATION (SEVA)
DETAILS OF REGISTRATION / APPROVALS OF SEVA
SEVA is registered as “Public Trust” under The Mumbai Trust Act,1950 having Trust Regi.No.F/1463/Surat dated 29-02-08 SEVA is registered as “Society” under The Society Registration Act,1860 SEVA has applied for Registration Under Section 12 A of The Indian Income Tax Act and has also applied for Registration Under Section 80 G and 35 AC. SEVA is registered under Tax Deduction Account Number (TAN) as per Income Tax Act1961 – The Number is SRTS08698E
SURAT ENGINEERING VIKAS ASSOCIATION (SEVA)
COST OF PROJECT AND MEANS OF FINANCE
COST OF PROJECT RS.IN LACS MEANS OF FINANCE RS.IN LACS
Plant & Machineries 950 Owners Share Capital 220
Working Capital Margin 30 State Contribution 475
Central Govt. Contribution 285
TOTAL 980 TOTAL 980
SURAT ENGINEERING VIKAS ASSOCIATION (SEVA)
DETAILS OF REVENUE TO BE GENERATED FROM THE PROJECT IN NEXT FIVE YEARS
Particular 09-10 10-11 11-12 12-13 13-14
Project Income Other TOTAL Expenses G.P. Admn. Ex. Net Profit
240.00 6.00 246.00 216.47 29.53 20.00 9.53
288.00 7.20 295.20 228.62 66.58 21.00 45.58
312.00 7.80 319.80 234.70 85.10 21.50 63.60
336.00 8.40 344.40 240.78 103.62 22.00 81.62
360.00 9.00 369.00 246.85 122.15 22.50 99.65
SURAT ENGINEERING VIKAS ASSOCIATION (SEVA)
DURATION OF THE PROJECT WITH WORK PLAN /TIME SCHEDULE
General Activity : Land, Building: Acquired on lease Utilities: Available Training Activity: Can be started From November 2009 Design Development Activity: Can be started From November 2009 Proto type Development Centre: Order Placement : Within 1 month from sanction Delivery of Equip: Within 3 ~ 12 month from sanction Erection,
Testing, Commissioning Within 1 month from supply R & D: On commission of equipments
SURAT ENGINEERING VIKAS ASSOCIATION (SEVA)
BENEFICIARY SECTOR SURAT ENGINEERING VIKAS ASSOCIATION (SEVA)
54%
8%
4%
7%
10%
4%
13%Textile & General EngineeringWorkshopsElectric Motor Manufacturer
Gear Manufacturer
Engineering Fabricators
Plastic Engineering
Valve Manufacturer
Misc Engineering
LIST OF BENEFICIARY UNITS SURAT ENGINEERING VIKAS ASSOCIATION (SEVA)
Sr. No.
Name of Person
Name of Unit Approximate Investment
Activity Certification Special feature if any
1 Rajnikant Bachkaniwala
Himson Textile Engineering
Above Two Crore
Textile Machineries Manufacture
ISO 9001 - 2000
Specialized textile Machines
2 Chandrakant Gondalia
Alidhra Texspin Engineering P. Ltd
Above Two Crore
Textile Machineries Manufacture
ISO 9001 - 2000
Specialized textile Machines
3 Hetal Mehta Happy Engineering Below 25 Lakhs Manufacturing Electric Motors
ISO 9001 - 2000
Energy Efficient Electric Motors
4 Mayank Dalal Calomax Below 25 Lakhs Thermal Machine Mfgr. Certified Energy Auditor
5 Rajendra Kalyani
Rajdeep Industrial Products Below 25 Lakhs
Textile Machineries Manufacture Engg. Consultant
6 Mayur Kosambia
Mayur Engineering Works Below 25 Lakhs
Engineering Mechanical Fabrication
Precision Fabricator
7 Bhagubhai Patel
Julbhavi Engineering Works Below 25 Lakhs Gear Manufacturing Precision Gears
8 Chirag Gandhi
Precesion Grinders & Engineers Below 25 Lakhs Precision Machine Parts
ISO 9001 - 2000
9 Pankaj Trivedi
Hydro Pneumetics Techniques Below 25 Lakhs
Manufg. Hydrolic utility machines
Hydro - Pneumatic Products
LIST OF BENEFICIARY UNITS
SURAT ENGINEERING VIKAS ASSOCIATION (SEVA)
Sr. No.
Name of Person Name of Unit Approximate Investment
Activity Certification Special feature if any
10 Kamal Saraiya K.S. Electricals Below 25 Lakhs
Electric and electronic panels
11 Himanshu Parvadia Shree Ram Electricals
Below 25 Lakhs
Manufacturing Electric Motors
For Diamond Industries
12 Kirti Waghel Sumit Engineering Below 25 Lakhs
Manufacturing Electric Motors
13 Bavin Mistry Bright Electricals Below 25 Lakhs
Manufacturing Electric Motors
14 Ashish Gujarati Aditya Textile Engineering
Below 25 Lakhs
Textile Machineries Manufacture
15 Mansukh Vaghasia Olympic Rotor Diecast
Below 25 Lakhs Allu. Rotor diecasting
16 Kuvarji Kondia Fauji Industries Below One Crore Air compresor machines
17 Kishore Mahadevwala J.C. Engineering
Above Two Crore
Textile Machineries Manufacture
ISO 9001 - 2000
Specialized textile Machines
18 Harish Mistry Arun Textile Engineering P. Ltd
Below One Crore
Textile Machineries Manufacture
ISO 9001 - 2000
LIST OF BENEFICIARY UNITS
SURAT ENGINEERING VIKAS ASSOCIATION (SEVA)
Sr. No.
Name of Person Name of Unit Approximate Investment
Activity Certification Special feature if any
19 Ramesh Gondalia
Alidhra Texpro Engineers P. Ltd.
Above Two Crore
Textile Machineries Manufacture
ISO 9001 - 2000
20 Babubhai Bhagat Alidhra Machines P. Ltd.
Above Two Crore
Textile Machineries Manufacture
ISO 9001 - 2000
21 Batuk Asodia Mahashiv Textile Industries
Below One Crore
Textile Machineries Manufacture
22 Ashish Amin Premier Engineering P. Ltd.
Above Two Crore
Textile Machineries Manufacture
ISO 9001 - 2000
23 Jayendra Patel Gayatri Heals Manufactures Co.
Below 25 Lakhs Wire heals
ISO 9001 - 2000
24 Mustan Kalawadwala Blue moon Engineering
Below One Crore
Textile Machineries Manufacture
ISO 9001 - 2000
Auto claves and Boiler
25 Jayesh Wankawala Jaymetal Tech.
Above Two Crore S.G. iron Castings
ISO 9001 - 2000
26 Dilip Vakil Ashok Trasfermer Below One Crore Industrial Transformers
ISO 9001 - 2000
27 Praful Bhatt Flexicon Bushes Below 25 Lakhs Industrial Bushes
LIST OF BENEFICIARY UNITS
SURAT ENGINEERING VIKAS ASSOCIATION (SEVA)
Sr. No.
Name of Person Name of Unit Approximate Investment
Activity Certification Special feature if any
37 Nitin Panchal Unnati Engineering Works
Below 25 Lakhs
Textile Machineries Manufacture
38 Techno Precision Engineers Hemant Rajjoshi
Below 25 Lakhs
Textile Machineries Manufacture
39 Riddhish Desai Ayushi Tex Mech. Below 25 Lakhs
Textile Machineries Manufacture
40 Maqsood Jariwala Unico Industries
Below 25 Lakhs
Selecon steel Stampings
41 Sanjay Saproo Saproo Machines Above One Crore
Textile Machineries Manufacture
42 Munjal Engineers Textile Engineers
Below 25 Lakhs
Textile Machineries Manufacture
43 Josheph Lunar Engineers Below One Crore Plastic moulds
44 Josh Noble Plastics Below One Crore Plastic moulds
45 H. Goriawala Ora Cables Pvt. Ltd. Below 25 Lakhs industrial cables
LIST OF BENEFICIARY UNITS
SURAT ENGINEERING VIKAS ASSOCIATION (SEVA)
Sr. No.
Name of Person Name of Unit Approximate Investment
Activity Certification Special feature if any
28 Harish Panchal Devchand Welding Works
Below One Crore Heavy Fabrications
29 Amar Doshi Moti Industries Below 25 Lakhs
Electric Swiches and MCB Moti brand switch
30 Rajendra Chokhawala
Chokhawala Textile Engineering
Below One Crore
Textile Machineries Manufacture
ISO 9001 - 2000
31 Hetav Panwala Pan Ciramics Above One Crore Industrial Ceramics
ISO 9001 - 2000
32 Harish Rundra Pattern Works Below 25 Lakhs Patterns and moulds
33 Jayesh Jariwala Prakash Engineering Works
Below 25 Lakhs
Textile Machineries Manufacture
34 Lalji Bhai Avinash Engineering Works
Below 25 Lakhs
Textile Machineries Manufacture
35 Vasudev Bardolia Shree Jagdamba Tex
Below 25 Lakhs
Textile Machineries Manufacture
36 Amit Patodawala Devashish Corporation
Below 25 Lakhs
Textile Machineries Manufacture
LIST OF BENEFICIARY UNITS
SURAT ENGINEERING VIKAS ASSOCIATION (SEVA)
Sr. No.
Name of Person Name of Unit Approximate Investment
Activity Certification Special feature if any
46 Upen Patel Décor Tools & Moulds Below One Crore Plastic moulds
47 Rajesh Bapaiya Specrum Solution
Below 25 Lakhs
Textile machineris Automization
48 Chetan Naik Digitronics Below 25 Lakhs
Textile machineris Automization
49 Soman Plas - mould Engineers
Below 25 Lakhs Plastic moulds
50 Dhirubhai Vaghasia
Pooja Textile Engineers
Below 25 Lakhs
Textile Machineries Manufacture
51 K.R. Dixit K.K. Engineers Below One Crore CNC machineries
52 Dhiru Bhai Aakash Textile Engineers
Below One Crore
Textile Machineries Manufacture
53 Aanag Desai Bhargesh Engineers Below One Crore
Textile Machineries Manufacture
54 Vijay Nehalani T.V. Machines Below 25 Lakhs
Textile Machineries Manufacture
LIST OF BENEFICIARY UNITS
SURAT ENGINEERING VIKAS ASSOCIATION (SEVA)
Sr. No.
Name of Person
Name of Unit Approximate Investment
Activity Certification Special feature if any
55 Vasudev Doriwala
Shivam Engg. & Fab. Works
Below 25 Lakhs
Textile Machineries Manufacture
56 Vijay Pandya Divyesh Polymers Below One Crore Plastic moulds
57 Pankaj Doshi Ajanta Electricals Below 25 Lakhs Engg. Press parts
58 Nimesh Doshi Gautam Industries Below 25 Lakhs Plastic moulds
59 Premal Shah Premal Plastics Below 25 Lakhs Plastic moulds
60 Rohit Mistry Rubitex Engineers Below 25 Lakhs Precision Machine Parts
61 Ram Patel Sai Fabricators Below 25 Lakhs Medical Equipments
62 Kamlesh Waghel
Shree Umiya Engineering P. ltd.
Below 25 Lakhs Electric Motors
63 Bharat Patel Jai shree Vishwakarma Engg.
Below 25 Lakhs
Textile Machineries Manufacture
LIST OF BENEFICIARY UNITS
SURAT ENGINEERING VIKAS ASSOCIATION (SEVA)
Sr. No.
Name of Person Name of Unit Approximate Investment
Activity Certification Special feature if any
64 Aslam Mistry Ajanta Textile Engineerign Works
Below 25 Lakhs Plastic and Allu. Moulds
65 Badru Nelson Electricals Below 25 Lakhs
Manufacturing Electric Motors
66 Manoj Kansara R.G. Mechenic Works Below 25 Lakhs
Manufacturing Electric Motors
67 Jitendra Kansara
Laxmi Industrial Corporation
Below 25 Lakhs
Manufacturing Electric Motors
68 Manubhai Patel Kiran Electricals
Below 25 Lakhs
Manufacturing Electric Motors
69 Salim Ansari Master Electric Motors Below 25 Lakhs
Manufacturing Electric Motors
70 Himanshu Patel H. M. Engineers
Below One Crore Plastic Mould and Dies
71 Mayank Choksi Sharda Foundry
Below 25 Lakhs Cast Iron Castings
72 Dharmesh Keriwala Dharmesh Electricals
Below 25 Lakhs
Electric Panel Building and wiring
73 Bhavin Patel Divya Sai Pipies Below 25 Lakhs
Stainless steel Pipe Manufacturing
Need assessment Study of
Surat Engineering Vikaas Association, Surat
Report by Design Edge, Ahmedabad
Acknowledgements
Introduction
Need assessment Study
THE PROMOTER SEPA The journey of SEPA (Surat Engineering Professionals’ Association) began with the idea for a
platform, providing knowledge and information, in the field of Engineering. SEPA is a team of young, energetic yet experienced professionals have been doing useful activities, programmes and seminars for industry either alone or with other organisation.
SURAT ENGINEERING VIKAS ASSOCIATION (SEVA)
OBJECTIVES AND ACTIVITIES OF SEPA
• To make the members aware of the latest developments / trends in the field of Engineering thru’ seminars, visits, circulars
• To organize seminars, symposia, workshops, conferences to promote and evolve technologies and develop business and management skills
• To be an effective link between technical institute and engineering industry • To assist members in their profession related problems • To develop business center providing technical database • To develop technical library
Cluster Background
Cluster Location
1. Textile Machinery Manufacturers Cluster 2. General Engineering Goods Manufacturers Cluster which includes the following two categories : A. Original Equipments Manufacturers making machineries and equipments B. Replacement Segments making components / spares for replacement.
Apparently two micro clusters are being targeted but virtually two large industrial cluster are being served. MICRO CLUSTER MACRO CLUSTER A-1 Textile Machinery A -2 Textile Industry B-1 General Engineering Machinery Mfg. B -2 General & Heavy Engineering
Ind.
LOOKING THE CLUSTER, OTHER WAY
Market
A-1 TEXTILE MACHINERY MANUFACTURERS (MICRO / APPARENT CLUSTER)
The Range of Textile Machinery manufactured & used (A) Pre-weaving machines like twisting, crimping, texturizing, crepe twisters, covering
machines, wrapping machines, sizing machines. (B) Weaving machines like power looms/shuttle change looms, water jet/air jet/rapier
looms, needle looms, knitting machines. (C) Post weaving machines like jet dyeing, spin dryer, stenter, loop ager, fabric printing
machines. (D) Fabric value addition machines like embroidery machine, crushing machine, flock
printing, dew drop printing, fabric laminations, fabric coating machine
Market
A-2 TEXTILE INDUSTRY CLUSTER OF SURAT (MACRO / REAL TARGET CLUSTER)
In Surat, there are more than; 9 Lacs Power Looms, 450 plus Process houses, 50,000 Plus value added embroidery machines 5 million twisting spindles and its auxiliary machines. Texturisers Spinning units
Market
B-1 GENERAL ENGINEERING MACHINERY MANUFACTURERS CLUSTER
• Electric Motors Manufacturers • Machinery structure fabricators • Engineering workshops • Gear Manufacturers • Valve Manufacturers • Die & Tool Makers • Casting Foundries • Plastic Component Manufacturers
Market
B-2 GENERAL ENGINEERING INDUSTRY (MACRO / REAL CLUSTER)
Surat has also equally big Engineering, Chemical and Petro-chemical industrial base. Hazira belt alone has almost 1350 billion rupees investment which is likely to be doubled in next five years. Some of the major units are : ABG. DGVCL ESSAR GAIL GSEG GSPCL GUJ. GAS IOC KRIBHCO NIKO NTPC ONGC RELIANCE SHELL TORRENT
Market
• The products manufactured in the units need appropriate inspection and quality control system at every stage of production in order to improve productivity and quality.
• Lack of awareness of the method and procedures for inspection of raw
material. • The entrepreneurs do not have drawings, designs of their products and other
various technical parameters. • The entrepreneurs adopt production process as per in-house facilities
available instead of appropriate process resulting in inferior quality or costlier products.
• The user industries has no support from local engineering units for
requirements for their spares which result in to huge outflow of foreign exchange and production losses due to breakdown.
Difficulties faced by Cluster units
•Low level of modernization & technology and No R & D Facilities.
•Low level of productivity due to inadequate formal training
•Owners do not have sufficient entrepreneurship skill
•Horizontal growth of textile engineering industries
•Insufficient exposure to export markets
•Inadequate product diversification and value addition
•Low quality and market compliances for international market, poor quality and workmanship of product
Difficulties faced by Cluster units
• Most entrepreneurs are in low/medium product range targeting local market only • High price fluctuations in market realization • Non-sharing of experiences with each other • Lack of proper record keeping required for MIS and finance purpose. • Most entrepreneurs are in low product range. • Low value product against huge outflow on initial import and for replacement parts
& exorbitant charges for parts. • Not in position to support local textile units against large production loss due to non
availability of parts. • E.g. - All CNC machines needs servo motors which is not manufactured in our country. • Brushless D.C. motors/Switch reluctance motors are not produced in the country. • Large Engineering industrial units are not backed by Small And Medium Engineering Industries Base of required standards
Difficulties faced by Cluster units
• The magnitude of Import is very large which is evident from the fact that more than 50,000 embroidery machines have been installed in Surat alone in last few years costing more than 3000 crores.
• Huge foreign exchange outflow due to replacement of shuttle machines to
water jet machine and rapier machine and yet large number of machines required which may result into increase in Import upto Rs. 50000 crore if such machines are not developed in country.
• Frequent and substantial production loss due to breakdowns. • Large and unreasonable amounts charged for Spares and components of
Imported machinery by original suppliers which results into outflow of huge foreign exchange.
Factors Necessitating Technological Intervention
• Up grading machinery manufacturing capacity up to international standard with the help of Prototype Development.
• CAD – CAM Centre. • Spare parts (import substitution) availability at lower cost. • Quick availability of parts of Imported Machinery indigenously, to reduce
production losses and breakdown. • To upgrade the quality of ancillary units catering to the demand of Hazira
belt Industries. • Man Power Training Unit • Design and R & D activities related to cluster development to be
incorporated
Cluster development
HIPOT
Hydro Pneumatic Techniks, Surat
Address: Warehouse No. 4, Road No. 6, T.V. Compound Rd., Functional Est.,Udyognagar, Udhna, Surat - 394 210. Gujarat, India. Phone No.:+91 261 2277306 Mobile No.:+91 825136807 Website:www.hydraulic-elevator.com
Proprietor – Mr. Pankaj Trivedi
HIPOT Hydro Pneumatic Techniks, Surat
Hydraulic components and systems - Power packs, Cylinders, Presses and SPMs ( Special Purpose Machines)
Major 4 verticals -Elevator Hydraulics - Industrial Hydraulics - Earthmoving Hydraulics - Special Purpose Hydraulics
-New product -Hydraulic lifts for the domestic retail market
PRODUCT RANGE
HIPOT Hydro Pneumatic Techniks, Surat PRODUCT RANGE
Elevator Hydraulics
Cylinder Bottom Mounted Jointed Flange Mounted Telescopic Cylinder Basic Elevator Control Valves Extra Facilities Pumps Power Pack Lift Power Pack Immersed Lift Power Pack T.E.F.C Components
HIPOT Hydro Pneumatic Techniks, Surat Improvements
1. Safety frame can be made to protect the solenoid valve and the motor from heavy objects.
2. The triangular lid cover for viewing the liquid can be hinged for making the maintenance easier.
3. The bottom frame can be made by c channel which will make it easy to handle and better looking. The hollow ends of the pipe looks unprofessional.
4. The logo HIPOT to be better placed with proper background.
5. The data plate and the other information can be made more aesthetically pleasing to give a decent look.
HIPOT Hydro Pneumatic Techniks, Surat Improvements
HIPOT Hydro Pneumatic Techniks, Surat PRODUCT RANGE
Hydraulic Cylinders Hydraulic Press Special Purpose Machine Hydraulic Power Packs Pumps, Jacks, Valves Accessories, Motors
Industrial Hydraulics
HIPOT Hydro Pneumatic Techniks, Surat PRODUCT RANGE
Earthmoving Hydraulics
Various equipment are used in earth moving purposes such as excavators and backhoes and more. These are commonly being used by contractors for various construction projects where large amounts of materials, earth and other items must be moved.
Hydraulic machines are basically the equipments which are powered by fluids to perform work. The fluid, specifically water, is highly pressurized and transmitted to perform actions. Hence, quite obviously, the most important component of the hydraulic machine is the fluid. Fluid is transmitted throughout the machine to various hydraulic motors and hydraulic cylinders thereby, generating power which is then dispensed to perform work. Hydraulic machinery has today become a part of our day-to-day lives.
Special Purpose Hydraulics
New product -Hydraulic lifts for the domestic retail market
HIPOT Hydro Pneumatic Techniks, Surat PRODUCT RANGE
Prototype already made and tested.
Scope for design Aesthetic inputs for various housing interior application Ergonomics and safety issues for end users Color and branding Easy for assembling at site. To be foldable
HIPOT Hydro Pneumatic Techniks, Surat
Price range of the Hydraulic systems - 1.25 lakhs to 15 lakhs Turnover of the company – 1.5 crore HIPOT is 10% of the total Hydraulic lifts market USP of HIPOT - reliable, good looks, safe and standardized No definite competition, the product is unique in its own segment. New design concept to be evolved. Elevators for small homes and penthouses ( domestic retail market) Finance – Self and bank finance Organizational structure
CEO PROPRIETOR
Design Personnel
Production head
7 + staff
GENERAL INFO
HIPOT Hydro Pneumatic Techniks, Surat
MANUFACTURING PROCESS
Inhouse Manufacturing and Assembly
Turning Grinding Drilling Cutting Hard chrome plating
Processes
Lathe Honing Grinding attachment Cutting machine Welding - arc
Machines
Pressure Flow testing Temperature Electrical safety
Testing Facility
Valves for elevator Screw pump Submerged motors Cylinder rods
Imported components
HIPOT Hydro Pneumatic Techniks, Surat
QUALITY CONTROL
Checking while receiving raw material and other bought out items In process checking Finished product checking Tests – 12 sets of tests are done Rejection rate 2.5% - to be improved
R & D ACTIVITIES R & D is a continuous process specially the feedbacks of the customer. Reverse engineering and prototype development. Improvement in product by continuous customer hearing.
HIPOT Hydro Pneumatic Techniks, Surat
Sales and Marketing
Sales promotion through - Advertising in international market - Participation in international exhibition - Mail canvassing - Word of mouth Branding related issues - HIPOT name registration - ISO 9001- 2008 by TUV Rhineland - CE certified - Crisil Rating - LEAN manufacturing practice - Fully equipped testing laboratory as per CE and BIS norms for testing hydraulic systems - Registered small scale industry
Happy Engineering
Happy Engineering K26-A, Functional Estate Road No 6, Udhana, Surat INDIA Phone: +91 261 2275756 Fax: +91 261 2270383 Email: [email protected] Website: www.happyengineering.com Proprietor: Shri Hetal Mehta BE(M), ATCTE, DBM
Happy Engineering
Product – Electric Induction Motor manufacturing up to 20 HP and repairing up to 500 HP Diamond industries motor Textile industries motor Other application motors
Redesign to improve aesthetics
Happy Engineering
Overall aesthetics to be improved The junction box can be redesigned to look better. The logo to embedded better
Happy Engineering
Gem-Diamond scaife polishing machine
Improvements -Aesthetic look to be improved from a industrial machine look to a more softer and household product. - to improve the fine vibration -Ergonomic consideration for the polisher -Ease of assembly -Color graphics and product name
Happy Engineering
Price range of the motors- Rs. 3000/- to Rs. 25000/- Turnover of the company – 1.0 crore USP of Happy Engg - reliable and high efficiency motors, customization Efficiency – Very High - more than branded product Price – 1.5 times more than branded ( payback 3 to 5 months) No definite competition, the product is unique in its own segment. Introduction of new product with the existing motor – Gem-Diamond scaife polishing machine Finance – Self finance Use of MIS Organizational structure
CEO PROPRIETOR
2 Design Personnel
Production head
7 + staff
Factory layout
Lighting conditions to be improved
Trolleys can be used to move various heavy objects
House keeping to be improved
Finished goods area need to be separated and covered for protection
Happy Engineering, surat
R&D activity is continuous. New type of motor is being developed – synchronous reluctance motor which is a super efficient motor and compact in size. No reverse engineering is done. All improvements are based on customer feedback and customer requirements. No planned marketing activity is done.
CALOMAX, Surat
CALOMAX 28 Mahek, Sai Ashish Nagar-2 Tadwadi, Rander Road, Surat INDIA Phone: +91 261 222326 Email: [email protected] Proprietor: Shri Mayank Dalal BE(M) DBIM
CALOMAX, Surat PRODUCT RANGE
Product – Thermal Machines Air heaters Automatic ovens Thermal machines Vacuum autoclaves Gas based automation Gas based blanket heaters Fully automatic steam generators
The exterior body to be redesign Controls can be better placed Hinge and lock details can be improved Color and graphics to be added
Fully automatic remotely operated Steam generator for Steam bath
CALOMAX, Surat GENERAL INFO
Price range of the thermal systems - Rs. 1,500 upto 10 lakhs Turnover of the company – 10 lakh plus Total no of units per annum – 60 units USP of CALOMAX - Fully automatic and Efficient systems Many competitions Future product – Tea making dispensing machine for offices No definite competition, the product is unique in its own segment. New design concept to be evolved. Elevators for small homes and penthouses ( domestic retail market) Finance – Self finance Proprietor + 3 people
CALOMAX, Surat MANUFACTURING
Manufacturing Process -Custom manufacturing -Sheet shearing, sheet bending machine, press brake, fly press, haxomachine, bench grinder, lathe, spot welding, arc welding pillar drill machine
Factory layout
By introducing proper layout and house keeping the unit can be converted to a profit making manufacturing and assembly of small size plastic and sheet metal products. One can do job work or create ones own product and do the manufacturing without any further investment
Harish Engineering Works, Surat Mr. Harish D. Panchal Address:Plot. No. B-243, Road No. 6/D, New Indl. Estate , Udyognagar, UDHNA – 394 210 SURAT, (Gujarat, INDIA) Telephone: +91-261- 2278583 Fax: +91-261- 2272409 E - Mail: [email protected] [email protected]
Harish Engineering Works, Surat
Harish Engineering Works have started fabrication activities since 1966 and have acquired high reputation and ripped experience in the field of fabrication. HEW- renowned fabricator a single point of source for any process industry of having very wide range of activities including design, detailed engineering, fabrication of plant an machinery such as storage tanks, pressure vessels, heat exchangers, columns, etc. Turover - around 1 crore Organisation structure CEO
PROPRIETOR
Accounts -1 Stores - 1
Fabricator 2
12 + workers
R&D – 2 people
Harish Engineering Works, Surat
Chemical pressure vessels, Heat Exchangers, Fan and blowers, Dished ends, Screw conveyors Storage tanks, Reactors, Expansion bellows, Heating coils, Rotary kilns, Venture, Reaction columns, Pre reactors, Vacuum furnace, Specialized welding, Ribbon blenders
Product range
Price range – Rs. 5 – 50 lakhs
PRODUCT RANGE
CNC Drill Machine The outer cover to be aesthetically designed to give an advantage over the market. The moving mast as well as the outer body to be covered with attractive panel.
The drill bit centre to be designed for easy maintenance and attractive look.
The control panel box to have better looks and ease of manufacturing. The control panel to be redesigned from ergonomics point of view. Better interface to be created.
Harish Engineering Works, Surat
MANUFACTURING DESIGN, DETAILED ENGINEERING, FABRICATION & SUPPLY OF PRESSURE VESSELS, REACTION VESSELS, HEAT EXCHANGERS, REFLUX & DISTILLATION COLUMNS, DAIRY EQUIPMENTS, RE-TUBING OF HEAT EXCHANGERS & TUBE BUNDLES, SCREW CONVEYORS, ROTARY KILNS & ITS PARTS, COMBUSTION CHAMBERS, BUCKET ELEVATORS, I.D. & F.D FANS FOR BOILERS, BLOWER CASINGS, EXPANSION BELLOWS, ELEVATOR CHAINS, KNOCK OUT DRUMS & DISHEDENDS ETC. FABRICATION CODES FOLLOWED ASME, IS, BS, TEMA, JIS (FOR DISHED ENDS ONLY), DIN ETC. HEAT TREATMENT (BY SUB-CONTRACTORS) STRESS RELIEVING, NORMALIZING & SOLUTION ANNEALING.
MANUFACTURING
Harish Engineering Works, Surat MANUFACTURING
Machines - 20ft lathe, 7ft lathe -2 nos, shearing machine, 2 bending machine - 5 welding machine, 2 overhead cranes, 1500T Press
Proper house keeping and placement of various machines can lead to a better working environment
Hand operated EOT Cranes can be installed for better shifting of goods since all parts are quite heavy to lift by human hands
Harish Engineering Works, Surat MANUFACTURING
Harish Engineering Works, Surat MANUFACTURING
This section of unit is totally unorganized and lots can be done. Though they are customized made to order, they are all pressure vessels and since they are heavy they can be assembled at one place. Dedicated pathways can be left for movement of various material, machines and people.
Inspection and testing Receiving Inspection & Testing All incoming materials is passed after strict inspection & testing as per drawing & then released for production In Process Inspection & Testing This is carried out as per the process chart. Q.C. department maintains procedure of the product record. No product is permitted to proceed to next stage of process, unless it has passed the current stage of inspection. Final Inspection & Testing Final inspection & testing reports are checked as per QAP and records are maintained for further reference. Sand properties. Chemical and Microstructure testing of each and every heat taken. Hydraulic pressure testing for certain special castings.
Harish Engineering Works, Surat QUALITY CONTROL
APPROVED BY THIRD PARTY INSPECTION AGENCIES A) M/S. BUREAU VERITAS INDUSTRIAL SERVICES (INDIA) PVT. LTD., MUMBAI. B) M/S. UDHE INDIA LTD., MUMBAI. C) M/S. BAXCOUNSEL, BARODA. D) M/S. LLOYDS REGISTER INDUSTRIAL SERVICES PVT. LTD., SURAT (ONLY FOR DISHED ENDS) E) M/S. S.G.S INDIA LTD., BARODA. (ONLY FOR DISHED ENDS). DESTRUCTIVE & NON-DESTRUCTIVE TESTINGS (BY SUB-CONTRACTORS) A) ULTRASONIC & RADIOGRAPHY TESTINGS: 1) M/S. BARODA INDUSTRIAL X-RAYS SERVICES, BARODA. 2) M.S. LOMA ULTRASONIC, BARODA. 3) M/S. MODI TECHNICAL SERVICES, SURAT. 4) M.S. N.D.T SERVICES, AHMEDABAD. B) CHEMICAL & PHYSICAL TESTINGS OF MATERIALS: 1) M/S. TCR ENGINEERING SERVICES PVT. LTD., MUMBAI. 2) M/S. METALLURGICAL SERVICES, MUMBAI. 3) M/S. MET HEAT ENGINEERS PVT. LTD., BARODA. 4) M/S. ELECTRICAL RESEARCH & DEVLOPMENT ASSOCIATION, BARODA.
Harish Engineering Works, Surat QUALITY CONTROL
Harish Engineering Works, Surat R &D
Research and Development is a continuous activity and efforts are being made to develop a product line of CNC machines The first such product is a CNC drilling machine for which Industrial design activity to be done.
Address:38, Mahadev Estate, Kadiwala Street, Nr. Shivram Processors, Khatodra, Surat - 395 002 Gujarat (India) Call :+91 - 261 - 263 421/5817/2247 Mobile:+91 - 93747 38545 Fax:+91 261 263 5730 E- mail: [email protected] Website: http://www.jcmachine.com
J C Tex Mach Marketing Pvt. Ltd., Surat
JC Tex Mach Marketing are into textile business for more than 3 decades. In 1976 JC Tex started with the manufacturing of quality & specialty fabrics. After getting experience & qualifications, the second generation branched out the traditional business & entered into textile engineering in 1984. Knowledge of yarn & fabric manufacturing is being effectively utilized in designing & manufacturing of textile machines. JC Tex are mainly into yarn preparatory machines which are highly qualitative, cost effective & versatile. R & D of machines is a continuous process. They design and manufacture the machines as per specific requirements of their valued customers and provide them the best techno-commercial solutions.
Largest range of TFO Twisters, Covering machines, Winders etc manufactured in the country. Successfully developed & established Double–Deck Spun TFO first ever in the world Successfully developed Yarn Splitter Winder for the first time in India for converting Mother Yarn to Mono Filament Yarn. Rubber / Lycra Covering machines are the best manufactured in India. Manufactured Embroidery / Sewing / Industrial Thread twisting machines in different models, best suitable to the customer’s requirements of various package sizes and deniers. Key factors of their growth: Highly qualified and experienced technical team Customer oriented approach with dedicated after sales service
J C Tex Mach Marketing Pvt. Ltd., Surat
J C Tex Mach Marketing Pvt. Ltd., Surat PRODUCT RANGE
Hank to bobbin winder for real silk
TFO Twister for various material – cotton/spun -- Filament -- silk -- lycra/ elastic
Industrial thread spun TFO twister
Cops winder
Yarn splitting winder
J C Tex Mach Marketing Pvt. Ltd., Surat
Single deck Twisting machine being assembled
J C Tex Mach Marketing Pvt. Ltd., Surat
Gear box unit can be shifted to the other side for easy of service and assembly
J C Tex Mach Marketing Pvt. Ltd., Surat
The machine can be styled to give definite look and identity
Styling options to make it look contemporary
J C Tex Mach Marketing Pvt. Ltd., Surat
Simple sheet metal options for the unit
J C Tex Mach Marketing Pvt. Ltd., Surat Manufacturing set up
Price range of the Hydraulic systems - 3.0 lakhs to 20 lakhs USP - Quality, Sheet Metal Middle Frame, Spindle Design Competition – Alidhara, Weavetech, Alidhara Textool, Meera, Arun
J C Tex Mach Marketing Pvt. Ltd., Surat
All manufacturing is done through tools, dies, jigs and fixture and with the help of advanced machines. 70% in house and 30% of the products are outsourced. List of some important machinery -Laser cutting machine -Bending machine -70 T Deep drawing press - CNC turning centre - allied machines - Arc MIG Spot welding
-All machines are assembled tested and then sent in a dismantled condition which are assembled at site again.
-Total employees strength 200 – ( 20 SKILLED LABOUR )
J C Tex Mach Marketing Pvt. Ltd., Surat R& D, quality control
Presently no R & D department but they feel the need of a R&D department, and are having 3 people working as technical and service department. They try to make machines with market needs. Reverse engineering and prototype development is done Improvement of product is done through by listening to customers complain and trial and error. New products are developed by learning from market requirements and other designs.
Quality is achieved by 100% inspection of finished goods and in line inspection. 2-4% rejection, some are fixed and rest is scraped
J C Tex Mach Marketing Pvt. Ltd., Surat
Sales and Marketing Number of people in your sales and marketing department is 3 Mode of sales – representative, dealers, e marketing Communication – branding, brochures, exhibitions, Any other mode.
MARKETING
J C Tex Mach Marketing Pvt. Ltd., Surat
Following are the projects as an outcome of the design assessment of the unit 1. Identity creation of the various machines with the following intent 1.1 Look heavy 1.2 Make them look smarter 1.3 Give a family look 1.4 Color and graphics 2. Branding and Product graphics of all machines.